Page 201 of 227

GAIL (India) Limited INSPECTION AND TEST PLAN

New Delhi FOR
LONGITUDINAL SEAM SAW LINE PIPES (ONSHORE)
Doc. No. S-04-06-LP-ITP-001

APPLICABLE CODES AND SPECIFICATIONS: S-04-02-001, Rev.2, PR & API -5L SCOPE OF
INSPECTION
Sl. STAGE COMP CHARACT METHOD QUANTAM REFERENCE ACCEPTA RECORD SUB- SU GAIL/
DOCUMENTS NCE SUPP PPL PMC/
No. ONENT ERISTICS OF OF CHECK LIER IER
NORMS TPI
CHECK
1. Raw Plate/ Heat no., Review of 100% PO, PR, PO, PR, Inspection - H H
material coil Plate no., MTC & Material Material Report
Inspection Method of visual Specification Specificati
manufacturi on
ng, Heat
treatment
condition
2. Plate /UT Plate 1) 25 mm NDT 100% PR & PR & -do- - W Calib.
(Min) from Approved Approved -H
Edges. Procedure Procedure Plate
2) 20% min UT-W
coverage in
balance part
of heat.
3. Pipe Pipe Pipe Dimension 100% As per PR -do- - W M
forming s& Internal
peaking Report
4 Pipe Pipe 1)Automatic As per 100% -do- -do- -do- - W W/M
welding Tack internal
(SAW) Welding QA plan

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 Page 202 of 227

GAIL (India) Limited INSPECTION AND TEST PLAN

New Delhi FOR
LONGITUDINAL SEAM SAW LINE PIPES (ONSHORE)
Doc. No. S-04-06-LP-ITP-001

2) ID & OD
welding

5 Visual Pipe Examinatio -do- 100% PR PR -do- - W M

Welding n of welding W
Inspection defects
inside &
outside
6 Cold Pipe Expansion Dimension 100% PR PR -do- - W W
expansion ratio s
7 Hydro Pipe Leakage & Visual 100% PR PR -do- - W W
Test pressure
drop,
calibration
of gauges
recorder
8 Calibratio Pipe Calibration, NDT Calibration- As per As per -do- - W W
n of seam seam start & end approved approved
UT M/C, tracking & of every procedure procedure
final examination shift. Seam
automatic of welding UT 100% by
UT defects vendor and
inspection 10% by
GAIL.
9 Manual Pipe Lamination NDT 100% -do- -do- -do- - W W
U/T on

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 Page 203 of 227

GAIL (India) Limited INSPECTION AND TEST PLAN

New Delhi FOR
LONGITUDINAL SEAM SAW LINE PIPES (ONSHORE)
Doc. No. S-04-06-LP-ITP-001

pipe ends
10 Inspection Pipe Welding X-ray 300 mm -do- -do- -do- - W W
of pipe defects examinatio length of
ends n both ends of
each pipe
11 Inspection Pipe Examinatio MPI of 100% As per As per Inspection - H W/M
of pipe n of surface bevelled approved approved report
ends defects after ends procedure procedure
bevelling
12 Final Pipe 1)Visual Dimension 100% AS per PR As per PR -do- - H H
Inspection examination al
2)Dimensio
n al check
13 Mech Pipe 1)Chemical Destructive As per PR AS per PR & AS per PR Inspection - H H
properties analysis API 5L & API 5L report
& testing 2) Tensile
test of base
metal
3)Tensile
test of
weld(transv
erse)
4)Guided
bend test
5)Macro &
Hardness

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 Page 204 of 227

GAIL (India) Limited INSPECTION AND TEST PLAN

New Delhi FOR
LONGITUDINAL SEAM SAW LINE PIPES (ONSHORE)
Doc. No. S-04-06-LP-ITP-001

test
6)Impact
test
7)DWTT
14 Marking Pipe Pipe no., Visual 100% As per PR & API -do- -do- - H W/M
Acceptance 5L
no., H.No.,
size, grade,
thickness &
colour code

Legends: H-Hold (Offer for witness & obtain clearance), W-Witness, R-Review, A-approval, I- information, X- Submit, PO-Purchase
order, PR- Purchase requisition, AUT- Automatic Ultrasonic testing, MUT-Manual Ultrasonic, MPI – Magnetic Particle Inspection.

Regular production shall commence only after tests, calibration, manufacturing procedures are approved and after first day production
witness and qualification

All the NDT/ Leak testing/ Heat Treatment/ Special Manufacturing Procedures have to be specially approved or only previously approved
procedures have to be used. In case of any conflict between purchase specification, contract documents and ITP, more stringent conditions
shall be applicable.

Bidder’s seal Signature of Bidder

Copyright GAIL-All rights Reserved