275GL+ 16V 275GL / GL+ Parts Catalog: Waukesha Gas Engines
275GL+ 16V 275GL / GL+ Parts Catalog: Waukesha Gas Engines
Gas Engines
275GL / 275GL+*
275GL / 275GL+
16V 275GL / GL+
parts catalog
form 6332-3 This document contains proprietary and trade secret information. The receiver of this document
accepts it in confidence and agrees that, without the prior expressed written permission of GE’s
3rd edition Waukesha gas engines, it will (1) not use the document, its content or any copy thereof for any
purpose that may harm GE in any way; (2) not copy or reproduce the document in whole, or in
part; and (3) not disclose to others either the document or the confidential or trade secret
information contained therein.
All sales and information herein supplied is subject to the current version of the Standard Terms
of Sale, including limitation of liability.
All non-GE trademarks, service marks, logos, slogans, and trade names (collectively “marks”) are
the properties of their respective owners.
Original Instructions (English)
The English version of this manual controls over any error in or conflicting interpretation of any
translation.
DISCLAIMERS:
All information, illustrations and specifications in this manual are based on the latest information available at the
time of publishing. The illustrations used in this manual are intended as representative reference views only.
Products are under a continuous improvement policy. Thus, information, illustrations and/or specifications to
explain and/or exemplify a product, service or maintenance improvement may be changed at any time without
notice.
NOTICE
Review all applicable Service Bulletins and other documentation, and check with your Authorized Distributor for
updates that may supersede the contents of this manual.
DISPOSAL STATEMENT:
Disposal requirements for waste electrical and electronic equipment:
NOTICE
Electrical and electronic equipment can contain harmful substances which can affect the environment and human
health.
WEEE symbol (Waste of Electrical and Electronic Equipment): The symbol for the separated disposal of electrical
and electronic equipment is a crossed-out waste bin on wheels (Directive 2002/96/EC Waste Electrical and
Electronic Equipment).
You must not dispose any electrical and electronic equipment marked with this symbol (battery-operated electrical
appliances, measurement equipment, light-bulbs, etc.) in the domestic waste but dispose of these separately.
Always use the waste return and collection systems locally available and contribute to the reuse, recycling and all
other forms of use for waste electrical and electronic equipment.
FORM 6332-3
© 11/2011
TABLE OF CONTENTS
Alphabetical Index of Parts.........................................1 Group Number Index – Appendix C ....................... C-1
Customer Ordering Procedure ...................................3 Warranty
Parts Catalog Information...........................................4 Express Limited Warranty ............................... W-1
Parts Illustrations and Parts Lists .....................6 – 156
Part Number Index – Appendix A ........................... A-1
Engine Preservation Products – Appendix B.......... B-1
T
Thermostat Housing ...............................................103
Turbocharger ............................................................ 43
Turbocharger Air Bypass.......................................... 49
Turbocharger Connections .......................................45
V
Valve Lifter................................................................ 37
W
Warning Labels.......................................................115
Wastegate ................................................................ 51
Wastegate Bypass Actuator ..................................... 53
Water Inlet ................................................................ 95
FORM 6332-3
2 © 11/2011
CUSTOMER ORDERING PROCEDURE 4. Always include the part number, when known,
along with the description of the part. State the
1. Waukesha genuine parts are available worldwide quantity of the part you wish to order. Do not use
and must be ordered through your local Waukesha the word “complete” or designate the quantity by
Distributor. sets.
NOTE: Part numbers in this catalog are for reference EXAMPLE: 168660–filter element–(1) Ordered.
only and should not be used for ordering parts. Your
Waukesha Distributor will refer to your engine NOTE: Quantities listed in this catalog are quantity
specification to make certain you receive the correct per engine.
parts for your engine. 5. If a special part is needed, the engine application
2. Top level assembly numbers may not all be should also be stated.
available as service parts. 6. Anticipate your parts requirements:
3. Always specify to your Waukesha Distributor the • Order parts early in the day.
engine model designation, specification number,
and serial number as found stamped on the engine • Keep a supply of normal maintenance parts in
nameplate (see Figure 1). stock.
• Obtain a parts stocking recommendation from your
local Waukesha Distributor.
ITEM PART
NO. NUMBER 16V DESCRIPTION
GROUP 2
A AD287002A 16 HEAD, Cylinder-Assembly
• D287002A 16 • HEAD, Cylinder-Assembly (Also includes Items 1 -- 8 in Group 2.10)
1 •• 287002A 16 •• HEAD, Cylinder
2 •• 294811G 64 •• INSERT, Valve Seat
3 •• 280009B 64 •• GUIDE, Valve
4 •• 290245 160 •• PLUG, Screw, M42
5 • • 290246 32 •• PLUG, Screw, M33
6 •• 290981 128 •• PLUG,Screw, M16x1.5mm
7 •• 290248 160 •• PLUG, Screw, M12
8 • • 290249 54 •• PIN, Dowel, 10 x 20 mm
9 •• 290250 18 •• WASHER, Copper
10 • • 290251 24 •• WASHER, Copper
11 • • 290982 12 •• WASHER, Copper
12 •• 290253 6 •• WASHER, Copper
13 •• 291369 24 •• PLUG, Screw, G1/8?
14 •• 291373 6 •• WASHER, Copper
15 294581 1 GASKET, Square
16 295017 1 GASKET
17 489273 1 GASKET, Head Core
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
4 © 11/2011
NOTES
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FORM 6332-3
6 © 11/2011
002.00
CYLINDER HEAD, VALVES
GROUP 2
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 2
AD287002A 16 HEAD, Cylinder-Assembly
• D287002A 16 • HEAD, Cylinder-Assembly (Also includes Items 1 - 8 in Group 002.10)
1 •• 287002A 16 •• HEAD, Cylinder
2 •• 294811G 64 •• INSERT, Valve Seat
3 •• 280009B 64 •• GUIDE, Valve
4 •• 290245 160 •• PLUG, Screw, M42
5 • • 290246 32 •• PLUG, Screw, M33
6 •• 290981 128 •• PLUG,Screw, M16
7 •• 290248 160 •• PLUG, Screw, M12
8 • • 290249 64 •• PIN, Dowel, 10 x 20 mm
9 •• 290250 160 •• WASHER, Copper
10 • • 290251 32 •• WASHER, Copper
11 • • 290982 128 •• WASHER, Copper
12 •• 290253 160 •• WASHER, Copper
13 •• 291369 16 •• PLUG, Screw, G1/8"
14 •• 291373 16 •• WASHER, Copper
15 • A280036C 64 • VALVE, Intake and Exhaust
16 • 290288 64 • RETAINER, Valve Spring, Lower
17 • 280035A 64 • SPRING, Valve Inner
18 • 280135A 64 • SPRING, Valve Outer
19 • 291131B 64 • RETAINER, Valve Spring Upper
20 • 290290 128 • TAPER, Valve Spring
21 • 290239 128 • O-RING, Viton
22 • 296461 64 • CLIP, Wire
23 290243 48 STUD
24 296459 32 STUD, Grade 8, M10 x 60 mm
25 290001 64 NUT, Cylinder Head Stud
26 290229 64 CAP, Protective Plastic
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FORM 6332-3
8 © 11/2011
002.10
SPARK PLUG HOLDER AND EXTENSION
GROUP 2
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 2
1 •• 295477B 32 •• STUD (Items 1 through 8 are part of the Cylinder Head Assembly)
2 •• 295828C 16 •• WASHER, Igniter Sleeve
3 •• 295381F 16 •• SLEEVE, Igniter
4 •• 295388A 32 •• O-RING, Upper
5 •• 295389C 32 •• O-RING, Lower
6 •• 294266 32 •• NUT, Thin Hex, Jam
7 •• 290331 32 •• WASHER, Tension, M12
8 290225A 32 SPACER
A295380H 16 HOLDER, Spark Plug Assembly
A295380M 16 HOLDER, Spark Plug Assembly (Low NOx)
9 • 295380H 16 • HOLDER, Spark Plug
• 295380M 16 • HOLDER, Spark Plug (Low NOx)
10 • 295829 16 • SCREW, Countersunk Head, M4 x 8
11 • 290685 16 • PIN, Spring, 4 x 12 mm
12 295478B 16 PRECHAMBER, Six Hole Current
295478C 16 PRECHAMBER, Six Hole Current (Low NOx)
13 295828 16 WASHER, Prechamber
14 293607E 16 EXTENSION, Spark Plug Holder
15 295387A 32 O-RING
16 290026 32 NUT, Hex, M12
17 209992K 16 O-RING
18 211670C 16 O-RING
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FORM 6332-3
10 © 11/2011
002.20
ADMISSION VALVE
GROUP 2
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 2
1 292679 32 O-RING
2 295998B 16 VALVE, Admission Assembly
3 293600C 16 PLUG, Pilot Gas Admission Valve
4 293602D 16 FLANGE, Valve Retention
5 169576C 64 WASHER, Bellville
6 295825 32 NUT, Hex, Grade 10, M10
7 295602E 16 CONNECTOR, Prechamber Supply
8 290225C 64 SPACER
9 296418 16 SLEEVE, Connector, Prechamber
10 296459 32 STUD, Grade 8, M10 x 60 mm
SERVICE REPAIR KITS
211665D Gas Admission Valve Rebuild Kit (Includes 2 of Item 1, internal parts of Item 2, 1 lock nut
(211942A) and prechamber connection sleeve (296418)
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FORM 6332-3
12 © 11/2011
002.30
ROCKER ARMS
GROUPS 2, 39
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 2
EA280065 16 ARM, Rocker Assembly
1 • A280065 32 • ROCKER ARM, Main Assembly
2 •• 290291 32 •• SCREW, Set, M6 x 6 mm
3 • 280068 16 • SUPPORT, Rocker Arm
4 • A280069B 16 • SHAFT, Main Rocker Arm
5 •• Y18802 32 •• PLUG, Pipe
6 • 290292 32 • BALL, Tappet
7 • 290294A 32 • BALL, Cap (Item 13 and Item 18 must be ordered as a set.)
8 • 290295A 32 • BALL, Cap
9 • 290296 32 • NUT,Jam,M20
10 • 290297 32 • BALL, Tappet
11 • 290298 32 • SCREW, Ball Adjustment
12 • 296417 32 • RING, Snap
13 • 296428A 32 • RING, Snap
14 • 290301 32 • RING, Retaining
AA280066 32 ROCKER ARM, Auxiliary Assembly
15 • A280066 32 • ROCKER ARM, Auxiliary Assembly
16 •• 290291 32 •• SCREW, Set, M6 x 6 mm
17 • 280168 16 • SUPPORT, Rocker Arm
18 • A280169B 16 • SHAFT, Auxiliary Rocker Arm
19 •• Y18802 32 •• PLUG, Pipe
20 • 290293 32 • TAPPET, Rocker Arm
21 • 290294A 32 • BALL, Cap (Item 13 and Item 18 must be ordered as a set.)
22 • 290298 32 • SCREW, Ball Adjustment
23 • 296417 32 • RING, Snap
24 • 290302 32 • RING, Retaining
25 • 290296 32 • NUT, Jam, M20
26 C290232 16 TUBE, Lube Oil-Assembly
27 290325 32 BOLT, Hollow
28 290235 64 WASHER, Copper
29 290236 48 NUT, Hex, M22
GROUP 39
AA285039D 16 COVER, Rocker Arm-Assembly
30 • A285039D 16 • COVER, Rocker Arm
31 • 290135 32 • KNOB, Handgrip
32 • 290136C 32 • RING
33 • 290142 352 • WASHER, Tension, M33
34 • 290143 32 • RING, Retaining
35 • 209992H 32 • O-RING, Viton
36 • 290230A 16 • GASKET, Silicone
37 • 296188A 16 • TAG, Spark Plug Information
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FORM 6332-3
14 © 11/2011
004.00
PISTON, CONNECTING ROD, CYLINDER LINER
GROUPS 4, 7, 30
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 4
1 287304 16 PISTON
2 287006A 16 PIN, Piston
3 290345A 16 SLEEVE
4 290346 32 RING, Retaining
5 290347 32 RING, Retaining
6 287405B 16 RING, Piston Compression (Top Groove)
7 287505 16 RING, Piston Compression (Second Groove)
8 287205A 16 RING, Piston Compression (Third Groove)
9 287605A 16 RING, Piston Oil
GROUP 7
10 A280107K 16 ROD, Connecting Assembly
11 • 292297B 32 • STUD, Connecting Rod
12 • 280008 16 • BEARING, Piston Pin
13 • 290338 32 • NUT, Connecting Rod
14 • 293252 16 • PIN, Roll
15 A280110S 16 BEARING, Connecting Rod
GROUP 30
16 287230B 16 LINER, Cylinder
17 290215C 16 GUIDE, Water
18 290216A 64 SLEEVE, Water Guide
19 287000 16 RING, Cylinder Head Seal
20 290218 32 SCREW, Socket Head, M12 x 35 mm
21 295827B 32 O-RING, Cylinder Liner (Second and Third Grooves)
22 295827C 16 O-RING, Cylinder Liner, Square Cut (First Groove)
23 290221C 128 O RING, Water Guide Sleeve
24 290032 16 PIN, Dowel
25 287705A 16 RING, Anti-Polish
SERVICE REPAIR KITS
G-907-243 KIT, Single Piston Ring (Includes Items 6, 7, 8 and 9 for one piston)
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ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
16 © 11/2011
011.00
CRANKSHAFT
GROUPS 11, 13, 20, 45, 94
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 11
1 D280311 1 CRANKSHAFT (Hydrolastic Damper)
2 293555 8 PLUG, Pipe, G1" x 25 mm
3 280012A 1 GEAR, Crankshaft-Front
A280112 1 GEAR, Crankshaft-Assembly-Rear
4 • 280112 1 • GEAR, Crankshaft-Upper
5 • 280112A 1 • GEAR, Crankshaft-Lower
6 • 290249 2 • PIN, Dowel, 10 x 20 mm
7 290310 1 RING, Clamping
8 290311 2 BOLT, Tension
9 290312 2 NUT, Castle, M22
10 290313 2 PIN, Cotter, 5 x 40 mm
11 290306K 15 COUNTERWEIGHT
12 290306L 1 COUNTERWEIGHT
13 290308 16 PIN
14 290307 32 SCREW, Counterweight
15 290305 1 PIN, Dowel
16 291445C 1 TAPE, Timing, CCW Rotation
17 292945 1 WASHER, Tab
18 292944 1 SCREW, Plug, Hex Head, M22 x 70 mm
GROUP 13
A280013W FLYWHEEL-Assembly
19 • 280013W 1 • FLYWHEEL
20 • 280075 1 • GEAR, Ring
21 295154 1 BOLT, Eye, M24
22 293413B 12 BOLT, Coupling
23 290316 12 NUT, Castle, M36
24 290314 12 PIN, Cotter, 6.3 x 71 mm
25 290087A 12 WASHER, M36
26 296620 1 POINTER, Timing
27 296621 1 STRIP, Timing Flywheel
28 290393 2 SCREW, Hex Head, M10 x 25 mm
29 350450 2 WASHER, Flat, M10
30 291111 2 WASHER, Lock, M10
GROUP 20
31 290069B 2 BEARING, Thrust
32 A280118S 9 BEARING, Main
33 290067 9 SCREW, Stop
GROUP 94
34 291140B 1 DAMPER, Vibration
GROUP 45
35 291134A 12 BOLT, Fitted
36 290316 12 NUT, Castle, M36
37 290087A 12 WASHER, M36
38 290314 6 PIN, Cotter
39 290087C 12 SPACER
SERVICE REPAIR KITS
G-918-346 1 KIT, Main Bearing (Includes Items 31 and 32)
A292693 1 KIT, Vibration Damper Sampler (For Item 34, 291140B)
PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.
FORM 6332-3
17 © 11/2011
014.00
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FORM 6332-3
18 © 11/2011
014.00
OIL PAN
GROUP 14
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 14
1 A280214A 1 PAN, Oil-Assembly
2 240042 1 GASKET
3 290063 8 SHEET, Perforated, Oil Sump
4 291672A 1 PIPE, Suction-Assembly
5 290059 1 CLAMP, Tube
6 290041 50 WASHER, Tension, M10
7 295825 2 NUT, Hex, M10, Grade 10
8 290048 48 SCREW, Hex Head, M10 x 10 mm
9 294124C 1 GASKET
10 290044 2 SCREW, Hex Head, M10 x 20 mm
11 290055C 1 FLANGE, Oil Pan
12 290024 4 WASHER, Tension, M16
13 290047 4 SCREW, Hex Head, M16 x 35 mm
14 291582 2 CORD, Round Rubber
15 290017 4 STUD, M16 x 40 mm
16 290012 4 STUD, M12 x 28 mm
17 78283E 1 PLUG, Pipe, Square Socket, 1-1/2"
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ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
20 © 11/2011
015.00
CAMSHAFT DRIVE
GROUP 15
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 15
1 280015C 1 GEAR, Idler
A280115B 1 GEAR, Idler-Assembly
2 • 280115B 1 • GEAR, Idler
3 • 280029B 2 • BEARING, Idler Gear
A280215B 2 GEAR, Idler-Assembly
4 • 280215B 2 • GEAR, Idler
5 • 280029B 4 • BEARING, Idler Gear
6 280016 3 STUD, Idler Gear
7 290349 1 BEARING, Step
8 290350 3 RING, Steel
9 290351A 18 SCREW, Socket Head, M12 x 40 mm
10 290179 18 SCREW, Hex Head, M12 x 30 mm
11 290354 8 SCREW, Hex Head, M12 x 65 mm
12 292505 1 PIN, Dowel, 13 mm x 36 mm
13 293353 6 PIN, Dowel, 13 mm x 28 mm
14 290023 26 WASHER, Tension, M12
15 293839 1 WIRE, Lock
16 290353 2 BEARING, Step
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FORM 6332-3
22 © 11/2011
017.00
OIL COOLER
GROUP 17
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 17
1 296513 1 COOLER, Oil
2 350425 10 WASHER, Lock, M14
3 350319 10 SCREW, Hex Head, M14 x 55 mm
4 290625E 4 O-RING
5 Y18813L 10 WASHER, Flat, 9/16"
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FORM 6332-3
24 © 11/2011
020.00
CRANKCASE
GROUPS 16, 20
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 16
1 214145K 1 PLATE, Name
2 B557A 4 SCREW, Thread Cutting
GROUP 20
AA287520A 1 CRANKCASE-Assembly
• A287520A 1 • CRANKCASE-Assembly
3 •• 287520A 1 •• CRANKCASE
4 •• 280017E 9 •• CAP, Main Bearing
5 •• 290000B 18 •• STUD, Bearing Cap
6 •• 290001 18 •• NUT, Bearing Cap
7 •• 290003B 18 •• SCREW, Main Bearing Cap
8 •• 296478 18 •• PIN, Diamond Dowel
9 • 290007 64 • STUD, Cylinder Head
10 • 290036 1 • FLANGE, Square Blind
11 • 290017 106 • STUD, M16 x 40 mm
12 • 290018 16 • STUD, M16 x 50 mm
13 • 290020 3 • STUD, M10 x 20 mm
14 • 290013 8 • STUD, M12 x 30 mm
15 • 290014 64 • STUD, M12 x 40 mm
16 • 290045 17 • SCREW, Hex Head, M16 x 30
17 • 290022 7 • FLANGE, Square Blind
18 • 290030 7 • GASKET, Square
19 • 290724 90 • SCREW, Hex Head, M12 x 45 mm
20 • WS178747 28 • SCREW, Hex Head, M12 x 35 mm, Grade 10.9
21 • 290046 4 • SCREW, Hex Head, M16 x 40 mm
22 • 291107 118 • WASHER, Lock, M12
23 • 21055 4 • WASHER, Lock, M16
24 • 290027A 2 • PLUG, Screw G 1-1/2"
25 • 26416 9 • PLUG, Socket Head, 1/8" NPT
26 • 290029 2 • WASHER, Copper
27 • 294124C 1 • GASKET, Square
28 • 290032 16 • PIN, Dowel
29 • 292070 2 • SCREW, Hex Head, M12 x 16 mm
30 • 293291 5 • SCREW, Hex Socket Set, M10 x 12 mm
31 • 290016 5 • STUD, M16 x 35 mm
32 295248 8 SCREW, Hex Head, M39 x 200 mm
33 295249 8 NUT, Thin Hex, M39
34 296152 64 WASHER, Felt
35 290141A 3 CLAMP
36 290141B 1 CLAMP
37 290179 8 SCREW, Hex Head, M12 x 30 mm
38 291107 8 WASHER, Lock, M12
39 290193 8 WASHER, Flat, M12
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FORM 6332-3
26 © 11/2011
020.10
CRANKCASE COVERS
GROUPS 3, 20, 70
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 3
AA280270 COVER, Crankcase-Assembly
1 • 280270 1 • COVER, Crankcase
2 •• 290114 1 •• INSERT, Thread
3 • 290098 1 • RING, Seal, Tubular
4 • A290104A 1 • DIPSTICK-Assembly
5 • A290110 1 • TUBE, Protection-Assembly
6 • 290113 1 • PLUG, Screw, G 2"
7 • 290101 4 • NUT, Cap, Long, M12
8 • 290094 4 • WASHER, Tension, M20
9 • 290097 4 • RING, Snap
10 • 118013W 1 • O-RING
11 • 290115 1 • WASHER, Copper
12 • 290117 1 • O-RING
GROUP 20
A280170 6 COVER, Crankcase-Assembly
13 • 280170 6 • COVER, Crankcase
14 • 290098 6 • RING, Tubular Seal
15 • 290097 24 • RING, Snap
16 • 290101 24 • NUT, Cap, Long, M12
17 • 290094 24 • WASHER, Tension, M20
A280170D 8 COVER, Crankcase-Assembly
18 • 280170D 8 • COVER, Explosion Relief
19 • 294814A 8 • VALVE, Explosion Relief
20 • 290098 8 • RING, Seal, Tubular
21 • 290101 32 • NUT, Cap, Long, M12
22 • 290094 32 • WASHER, Tension, M20
23 • 290097 32 • RING, Snap
24 • 78282C 1 • PLUG, Pipe, 1/4" NPT
GROUP 70
C280170B 1 COVER, Crankcase Vent-Assembly (Standard)
E280170B 1 COVER, Crankcase Vent-Assembly
25 • 280170B 1 • COVER
26 • A208816G 1 • CONNECTION, Crankcase Vent-Assembly (Standard)
• A296600 1 • CONNECTION, Crankcase Vent-Assembly
27 •• 78282C 1 •• PLUG, Pipe, 1/4" NPT
28 • 290098 1 • RING, Seal, Tubular
29 • A291064 1 • HOUSING, Crankcase Vent-Assembly
30 • 291075 4 • STUD, M10 x 52 mm
31 • 295825 4 • NUT, Hex, M10, Grade 10
32 • 290041 4 • WASHER, Tension, M10
33 • 291077 1 • GASKET
34 • 290094 4 • WASHER, Tension, M20
35 • 290101 4 • NUT, Cap, Long, M12
36 • 290097 4 • RING, Snap
SERVICE REPAIR KITS
489372 AR REPAIR KIT, Explosion Relief Valve (For A280170D)
PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.
FORM 6332-3
27 © 11/2011
020.20
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H
A 3
19
9
7
5
18 5
13 6
9
17
16
12
9 9
9
20
13
12
8
15
11
10 18 4
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
28 © 11/2011
020.20
CAMSHAFT COVER - LEFT BANK
GROUP 20
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 20
C296324 1 COVER, Camshaft, LB-Assembly
1 • 296224 1 • COVER, Camshaft, Center
2 • 296324 1 • COVER, Camshaft, Center
3 • 296824 1 • COVER, Camshaft, End
4 • 296724 1 • COVER, Camshaft, End
5 • 290193 42 • WASHER, Plain
6 • 290330 21 • SCREW, Hex Head, M12 x 55 mm
7 • 290026 21 • NUT, Hex, M12
8 • 295966 10 • SCREW, Hex Head, M20 x 140 mm
9 • 291520 21 • WASHER, Tension, M20
10 • 292032 4 • SCREW, Hex Head, M8 x 25 mm
11 • 290479 4 • WASHER, Tension, M8
12 • 290136B 11 • RING
13 • 295999 11 • O-RING
14 • 291526 1 • GASKET, Tubular
15 • 296020 2 • EYE, Lifting
16 • 290897 13 • PLUG, Screw, M24
17 • 305197 13 • WASHER, Copper
18 • 296191A 4 • WASHER, Special
19 • 293315 1 • NUT, Hex, M20
20 • 295596 1 • SCREW, Hex Head, M20 x 85 mm
W
A
U
14
K
E
S
H
A 3
1
7
5
9
9
5
13 6
12
17
16
15
11
10
18 4
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
30 © 11/2011
020.30
CAMSHAFT COVER - RIGHT BANK
GROUP 20
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 20
A296324 1 COVER, Camshaft, RB-Assembly
1 • 296224 1 • COVER, Camshaft, Center
2 • 296324 1 • COVER, Camshaft, Center
3 • 296824 1 • COVER, Camshaft, End
4 • 296724 1 • COVER, Camshaft, End
5 • 290193 42 • WASHER, Plain
6 • 290330 21 • SCREW, Hex Head, M12 x 55 mm
7 • 290026 21 • NUT, Hex, M12
8 • 295966 10 • SCREW, Hex Head, M20 x 140 mm
9 • 291520 20 • WASHER, Tension, M20
10 • 292032 4 • SCREW, Hex Head, M8 x 25 mm
11 • 290479 4 • WASHER, Tension, M8
12 • 290136B 10 • RING
13 • 295999 10 • O--RING
14 • 291526 1 • GASKET, Tubular
15 • 296020 2 • EYE, Lifting
16 • 290897 15 • PLUG, Screw, M24
17 • 305197 15 • WASHER, Copper
18 • 296191A 3 • WASHER, Special
W 6
A 7
U
K 14 15
28
2
E 25
S
4
H
A 3
31
26 21 22
26
20
16
30
29
23
19 8
27
24
13 10
11
17
12
16
9 18
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
32 © 11/2011
022.00
IGNITION
GROUPS 22, 26
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 22
1 290479 48 WASHER, Tension, M8
2 291102 48 SCREW, Hex Head, M8 x 20 mm
A296064H 16 CONNECTOR, Spark Plug
A296064J 16 CONNECTOR, Spark Plug (Low NOx)
3 • 296064H 16 • CONNECTOR, Spark Plug
• 296064J 16 • CONNECTOR, Spark Plug (Low NOx)
4 • 296178 16 • O-RING, Silicone
5 • 74011 16 • BOOT, High Temperature
6 305805Y 1 DISC, Timing Dual Pickup
7 295844E 2 PICKUP, Magnetic
8 A296516 1 BRACKET, IMP-D
9 740822A 1 MODULE, Diagnostic, Ignition Power (IPM-D)
10 294952 4 WASHER, Flat, M6
11 293340 4 WASHER, Lock, M6
12 292451 4 SCREW, Hex Head, M6 x 30 mm
13 211930L 2 LABEL, E-Stop, Yellow
14 291111 3 WASHER, Lock, M10
15 290393 3 SCREW, Hex Head, M10 x 25 mm
16 290193 7 WASHER, Flat, M12
17 291107 3 WASHER, Lock, M12
18 296166 3 SCREW, Hex Head, M12 x 55 mm
19 26447 8 SCREW, Fillet Head, #10-24 x 1-1/4"
20 Y18813E 8 WASHER, Flat, #10
21 26420 8 WASHER, Lock, #10
22 21262 8 NUT, Hex, #10-24
23 106026 2 LOCKNUT, Conduit, 1/2"
24 208546 2 REDUCER, Conduit
25 292843 16 O-RING, Nitrile
26 211600 2 ENCLOSURE, Switch
27 69831A 2 SWITCH, Push/Pull
28 69957 16 COIL, Ignition
29 290328 4 SCREW, Socket Head, M12 x 30 mm
30 127005 4 WASHER,Lock, M12
GROUP 26
31 69919D 16 PLUG, Spark
W 10
9
8
A 6
U
7
3
20
19
K 4
E
16
1
S
13
H
17
6
18
6
A
14
11
16
15 16
6
3
5
16
11
13
1 2
26
21
12 4
22 26
5 22
23
14
6
24
6 22
22
23
15
16
16 24
24 27
25
21
24
27
25
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
34 © 11/2011
023.00
CAMSHAFT, VALVE LIFTER, CAMSHAFT GEAR
GROUP 23
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 23
D287123 1 CAMSHAFT-Assembly, RB (Includes quantity 8 of each of items 1-3 and quantity 1 of each
of items 4-5 shown on 023.10)
1 • 287123 8 • SECTION, Camshaft
2 • 280123D 1 • CAMSHAFT, Front End, RB
3 • 290933 27 • BOLT, Fitted, M10 x 53 mm
4 • 305145 41 • SCREW, Hex Head, M10 x 45 mm
5 • 290934A 36 • PLATE, Locking
6 • 295825 95 • NUT, Hex, M10, Grade 10
• A280223F 1 • CAMSHAFT, Rear-Assembly
7 •• 280223F 1 •• CAMSHAFT, Rear End, RB
8 •• 280026 1 •• GEAR, Camshaft
9 •• 290931 1 •• RING, Retaining
10 •• 290932 1 •• PLUG, Protective, G1/4"
E287123 1 CAMSHAFT-Assembly, LB (Includes quantity 8 of each of items 1-3 and quantity 1 of each
of items 4-5 shown on 023.10)
11 • 287123 8 • SECTION, Camshaft
12 • 280123E 1 • CAMSHAFT, Front End, LB
13 • 290933 27 • BOLT, Fitted, M10 x 53 mm
14 • 305145 41 • SCREW, Hex Head, M10 x 45 mm
15 • 290934A 36 • PLATE, Locking
16 • 295825 95 • NUT, Hex, M10, Grade 10
• A280223G 1 • CAMSHAFT, Rear-Assembly
17 •• 280223G 1 •• CAMSHAFT, Rear End, LB
18 •• 280026 1 •• GEAR, Camshaft
19 •• 290931 1 •• RING, Retaining
20 •• 290932 1 •• PLUG, Protective, G1/4"
A290365A 2 SUPPORT, Thrust Bearing-Assembly
21 • 290365A 2 • SUPPORT, Thrust Bearing
22 • 280027A 4 • BEARING, Camshaft Thrust
23 290377B 2 COVER, Thrust Bearing
24 290024 10 WASHER, Tension, M16
25 290381 8 SCREW, Hex Head, M16 x 95 mm
26 290356 4 PIN, Dowel, 13 x 32 mm
27 290380 2 SCREW, Hex Head, M16 x 45 mm
W
A
U 10
K 8
E
6
S
H
A
7
9
8
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
36 © 11/2011
023.10
CAMSHAFT BEARING SUPPORT
GROUP 23
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 23
A290359B 16 SUPPORT, Cam Bearing-Assembly
1 • 290359B 16 • SUPPORT, Cam Bearing
2 • 280050A 16 • BEARING, Cam
3 • 293360 16 • PLUG, Countersunk Head, G 1/2"
A290359C 2 SUPPORT, Cam Bearing-Assembly
4 • 290359C 2 • SUPPORT, Cam Bearing
5 • 280050A 2 • BEARING, Cam
6 A290363 2 SUPPORT, Cam Bearing-Assembly
7 290161 36 PIN, Taper, 13 x 40 mm
8 290024 72 WASHER, Tension, M16
9 290223 72 NUT,Hex,M16
10 290380 2 SCREW, Hex Head, M16 x 45 mm
SERVICE REPAIR KITS
G-927-58 2 KIT, Camshaft Bushing (Includes Items 2, 5, and Item #22, Group 023.00)
W 11
A 6
10
U 3
K
E
9
S
H 5
A
4
12
1
13
14 2
15
16
17
18
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
38 © 11/2011
023.20
CAMSHAFT, ROCKER ARM, PUSH ROD
GROUP 23
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 23
A290375B 16 SHAFT, Cam Rocker Arm-Assembly
1 • 290375B 16 • SHAFT, Cam Rocker Arm
2 • Y18802 32 • PLUG, Pipe, Socket Head, 1/4"
3 290362 16 CLAMP
4 A280038 32 ROD, Push-Assembly
5 290369A 32 SPRING, Push Rod
6 290368 32 SLEEVE, Protective
7 290385 32 RING, Retaining
8 290383 32 O-RING, Silicon
9 290384 32 O-RING, Silicon
10 290024 16 WASHER, Tension, M16
11 290223 16 NUT,Hex,M16
E290370A 32 ARM, Rocker, Cam-Assembly
12 • 290370A 32 • ARM, Rocker, Cam
13 • 290297 32 • BALL, Tappet
• A290373C 32 • SHAFT, Rocker Arm Roller-Assembly
14 •• 290373C 32 •• SHAFT, Rocker Arm Roller
15 •• Y18802 64 •• PLUG, Pipe, Socket Head, 1/4"
16 • 290374 64 • RING, Retaining
17 • 290371C 32 • ROLLER, Rocker Arm
18 • 290372B 32 • BEARING, Rocker Arm
W
A
23
U
20 16
17
K
E
2
S
21 22 8
H
19
9
A 1
7
1
10
12
6
11 5
13
15
14
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
40 © 11/2011
027.00
TURBOCHARGER
GROUPS 27, 29, 51
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 27
1 296227E 2 TURBOCHARGER, TPS57D
296227H 2 TURBOCHARGER, TPS57F (Low NOx)
2 • 168334K 2 • COUPLING, V-Band
3 296238B 1 BRACKET, Turbocharger
4 291327 12 SCREW, Hex Head, M16 x 50 mm
5 21055 26 WASHER, Lock, 5/8"
6 WS172636 14 NUT, Hex, Grade 10, M16
7 296226A 2 SUPPORT, Turbocharger
8 296284 4 SCREW, Hex Head, M20 x 260 mm, Grade 10.9
9 290094 4 WASHER, Tension, M20
10 296318 2 O-RING
GROUP 29
11 296270 1 STRUT, Turbocharger Bracket LB
12 296269 1 STRUT, Turbocharger Bracket RB
13 290179 8 SCREW, Hex Head, M12 x 30 mm
14 Y18813K 8 WASHER, Flat, 1/2"
15 291107 8 WASHER, Lock, M12
GROUP 51
16 296220A 2 ELBOW, Compressor Inlet (Use with 296227E)
296220B 2 ELBOW, Compressor Inlet (Use with 296227H)
17 296246 2 GASKET, Compressor Inlet Elbow
18 26750 2 PLUG, Pipe, Hex Head, 1/4"
19 28677 2 PLUG, Pipe, Hex Head, 1/2"
20 28543 1 PLUG, Pipe, Hex Head, 3/8"
21 350428 2 SCREW, Hex Head, M10 x 22 mm
22 291111 2 WASHER, Lock, M10
GROUP 290
23 A740120 1 SENSOR, Ambient Temperature
W
A
U
K
19
1
11
E
2 23
15
22
11
S
23
18
H 10
A
16
11
21
17
12 24
20
13
11
10 14 5
8 6 12
6
5
1
7 13 2
5 4
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
42 © 11/2011
027.10
TURBOCHARGER CONNECTIONS
GROUP 27
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 29
1 295879 36 WASHER, Tension, M16
2 WS172636 36 NUT, Hex, M16, Grade 10
3 296267B 2 GASKET, Compressor Discharge Elbow
4 296266 2 FLANGE, Compressor Inlet
5 304091 36 SCREW, Hex Head, M16 x 80mm, Grade 10.9
6 296435 4 MULTISEAL
7 296249C 1 SLEEVE, Compressor Discharge RB
296249B 1 SLEEVE, Compressor Discharge LB
8 296251 2 FLANGE, Compressor Discharge
9 296244B 2 GASKET, Intercooler Inlet
10 295869 8 SCREW, Hex Head, M12 x 55mm
11 295878 16 WASHER, Tension, M12
12 294093K 4 GASKET, Spiral
13 296260B 4 FLANGE, Turbine Inlet
14 296259C 2 SLEEVE, Turbine Inlet
15 296221E 1 CONNECTOR, Turbine Inlet, Upper RB
296222D 1 CONNECTOR, Turbine Inlet, Upper LB
16 168334L 2 COUPLING, V-Band
17 296264D 1 CONNECTOR, Turbine Inlet, Lower, RB
296265D 1 CONNECTOR, Turbine Inlet, Lower, LB
18 296271 2 BRACKET, Turbine Inlet Support
19 296426 4 SCREW, Hex Head, M12 x 25mm
20 294093J 2 GASKET, Spiral
21 296425 12 NUT, Hex, M12
22 290146 4 SCREW, Hex Head, M12 x 25
23 Y18813K 8 WASHER, Flat
24 78282C 3 PLUG, Pipe, Square Head, 1/4"
W
A
U
K
E
S
3
H 2
A 9 10
11
12
9
8
5
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
44 © 11/2011
027.20
INTERCOOLER
GROUP 27
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 27
1 296225A 1 INTERCOOLER, Charge Air
2 296254A 2 GASKET, Plenum
3 296218 1 PLENUM, Intercooler, Front
4 296219 1 PLENUM, Intercooler, Rear
5 WS241775 80 SCREW, Hex Head, M10 x 30 mm
6 290024 10 WASHER, Tension, M16
7 290716 10 SCREW, Hex Head, M16 x 60 mm
8 290041 80 WASHER, Tension, M10
9 76400 2 COCK, Drain
10 26750 1 PLUG, Pipe
11 78201N 1 PIPE, 1/4" x 2.00"
12 78209C 1 COUPLING, Pipe, 1/4"
W
A
20
16 15
7
8
U
2
17
K
E
2 17
8
7
10
S
18
22
H
9
15 19
3
A 11 14
12 13
6
4 1
23
5 26
15
29
28 27 19
26
30 18
15
24
25
20
15
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
46 © 11/2011
027.30
TURBOCHARGER AIR BYPASS
GROUP 27
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 27
A296140E 1 VALVE, Butterfly, RB-Assembly
A296140G 1 VALVE, Butterfly, LB-Assembly
1 • 296140C 2 • HOUSING, Butterfly
2 • 296184A 4 • BUSHING
3 • 296463B 1 • SHAFT, Butterfly Valve, RB
• 296463E 1 • SHAFT, Butterfly Valve, LB
4 • 296141A 2 • VALVE, Butterfly
5 • 291235 4 • SCREW, Hex Head, M6 x 16 mm
6 • 291257 4 • WASHER, Tension, M6
7 • 211985 4 • RING, Retaining
8 • 296191D 4 • WASHER, Special
9 • 294540A 2 • PIN, Spring
10 • 295582G 1 • SPRING, RB
• 295582F 1 • SPRING, LB
11 • 296084C 2 • LEVER, Stop
12 • 293294 2 • SCREW, Socket Head, M6 x 25
13 • 293104 2 • PIN, Roll
14 • 127002 4 • WASHER, Lock, M6
15 294093V 6 GASKET, Spiral Exhaust
16 290088 8 SCREW, Hex Head, M12 x 35 mm
17 291107 16 WASHER, Lock, M12
18 294093W 4 GASKET, Spiral, 2 Inch Pipe
19 168334H 4 CLAMP, V-Band
20 296322B 4 ELBOW, Turbo Air Bypass
21 290724 8 SCREW, Hex Head, M12 x 45 mm
22 290026 8 NUT, Hex ,M12
23 296323 2 BELLOWS, Air Bypass
24 305728 8 SCREW, Hex Head, M10 x 35, Grade 10
25 28662 8 WASHER, Stainless Steel
26 296185B 2 COUPLING, Spider
27 296099C 1 SHAFT, Intermediate
28 296088P 1 LEVER, Valve Operating, LB
29 294910 1 SCREW, Hex Head, M8 x 35 mm
30 295433 1 NUT, Hex, Elastic Lock, M8
W
A
U
K
20
E 14
13
S
H 19
A 18
8
10
3
13
14 15
6
7 16
8
2
14
4 12
1
5
11
12
14
17
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
48 © 11/2011
027.40
WASTEGATE
GROUP 27
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 27
E296078E 1 VALVE, Butterfly, 3" Right Bank-Assembly
D296078E 1 VALVE, Butterfly, 3" Left Bank-Assembly
1 • 296078E 1 • HOUSING, Butterfly Valve
2 • 296373A 1 • SPACER, Stainless Steel
3 • 296487 1 • SHAFT, Butterfly Valve
4 • 296369C 1 • VALVE, Butterfly
5 • 296105 2 • SCREW, Socket Head, M6 x 16 mm
6 • 294540A 1 • PIN, Spring
7 • 296084D 1 • LEVER, Stop
8 • 293294 2 • SCREW, Socket Head, M6 x 25 mm
9 • 293879 2 • PIN, Spring
10 • 296088R 1 • LEVER, Operating
11 • B4171C 1 • PLUG, Expansion, 1", Steel
12 294093L 4 GASKET, Spiral
13 296422 16 SCREW, Hex Head, M12 x 35 mm
14 28684 32 WASHER, Stainless Steel
15 296321A 2 BELLOWS, Exhaust Bypass
16 296423 8 SCREW, Hex Head, M12 x 40, Hi-Temp
17 296425 8 NUT, Hex, M12, Hi-Temp
18 168519H 2 COUPLING, V-Band
19 296320A 2 ELBOW, Turbo Air Bypass
20 294093V 2 GASKET, Spiral
W
30
26 25 23
25 27
32
A
31
19
4 30 23
22
U
19 21
5 19
A
K
23
20
28
23
E
22
21 29
33
S
18 24
20
H
3 34
4
A
2
29
28
1 21
5 31
32
19
17
5
6 11
13
A 11
10
8 7
17
5 14 9
15
11 12
11
10
16
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
50 © 11/2011
027.50
WASTEGATE BYPASS ACTUATOR
GROUP 27
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 27
1 296510A 1 BRACKET, Actuator
2 21055 4 WASHER, Lock, M16
3 296638 4 SCREW, Hex Head, M16 x 35 mm
4 214046B 2 ACTUATOR, Heinzmann, 2080 (No Service Parts Available)
5 21051 11 WASHER, Lock, M8
6 211221 1 BUSHING, Splined
7 211220X 1 LEVER, Governor
8 294910 1 SCREW, Hex Head, M8 x 35 mm
9 295433 1 NUT, Hex, Elastic Lock, M8
10 350440 2 SCREW, Hex Head, M8 x 45 mm
11 296155B 4 SPACER
A296193C 1 ROD, Control-Assembly
12 • 296193C 1 • ROD, Threaded
13 • 305169S 1 • END, Rod, RH
14 • 290617 1 • NUT, Hex, M8
15 • 305280C 1 • NUT, Hex, LH, M8
16 • 305169T 1 • END, Rod, LH
17 290617 2 NUT Hex, M8
18 296088N 1 LEVER, Actuator
19 293982 9 SCREW, Hex Head, M8 x 30 mm
20 290768 2 SCREW, Hex Head, M12 x 75 mm
21 B2861D 4 SPACER
22 296194A 4 SPRING, Wave
23 63809P 4 SPACER
A296625 1 ROD, Governor-Assembly
24 • 296625 1 • ROD, Threaded
25 • 305169P 2 • END, Rod
26 • 290026 2 • NUT, Hex, M12
A296625A 1 ROD, Governor-Assembly
27 • 296625A 1 • ROD, Threaded
28 • 305169P 2 • END, Rod
29 • 290026 2 • NUT, Hex, M12
30 296652 2 RETAINER
31 291107 4 WASHER, Lock, M12
32 290026 4 NUT, Hex, M12
33 294019 2 SCREW, Hex Head, M12 x 65 mm
34 B363 2 WASHER, Flat
W
A
U
K
E
S 13
H
6
A 7
2
10
1 3
9
3
12
13
11
12
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
52 © 11/2011
027.60
HEATED O2 SENSOR
GROUP 27
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 27
C211477E 1 SENSOR, Heated O2-Assembly
1 • 211477E 1 • BLOCK, Oxygen Sensor
2 • A740107A 1 • SENSOR, Oxygen, Lean Burn-Assembly
3 • A740012E 2 • CARTRIDGE, Heater-Assembly
4 • 211476G 1 • NIPPLE, Special
5 • AA740121 1 • SENSOR, RTD-Assembly
6 • 28778 1 • NUT, Hex, Thin, 1-1/2"
7 • 26204 1 • PLUG, Pipe, Socket Head, Brass, 1/4"
8 • 291102 2 • SCREW, Hex Head, M8 x 20 mm
9 • 21051 2 • WASHER, Lock, 5/16"
10 • 740021 1 • GASKET, Oxygen Sensor
11 214316F 1 TUBE, Oxygen Sampling
12 209999E 2 CONNECTOR, Male, 1/4" x1/4"
13 740017 1 INSULATION, O2 Sensor Block
W
A
U
K
E
S
9
14 4
H 15
A
13
10 7
2
1
3
12 16
5 11
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
54 © 11/2011
027.70
OXYGEN SENSOR (LOW NOX)
GROUP 27
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 27
1 21051 2 WASHER, Lock, 5/16"
2 214316F 1 TUBE, Oxygen Sampling
3 209999E 1 CONNECTOR, Male, 1/4" x1/4"
4 26204 1 PLUG, Pipe, Socket Head, Brass, 1/4"
5 290452 5 NUT, Hex, M6
6 291102 2 SCREW, Hex Head, M8 x 20 mm
7 290617 2 NUT, Hex, M8
8 291325 4 SCREW, Hex Head, M6 x 16 mm
9 291823 1 WASHER, Copper
10 293242 2 WASHER, Flat, M8
11 293340 4 WASHER, Lock, M6
12 294952 4 WASHER, Flat, M6
13 A740127 1 SENSOR, NOx
14 211476G 1 NIPPLE, Special
15 211477F 1 BLOCK, Oxygen Sensor
16 296626C 1 BRACKET, NOx
W
A
U
K 14
E
S 6
16
H 15 1
3
A 10 4
15
18 11
21
8
14 6 3
2 17 13
5 4 22
3 23 19
24
20
12
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
56 © 11/2011
029.00
TURBOCHARGER CONNECTIONS
GROUP 29
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 29
1 296296 1 TUBE, Turbo Oil Drain, RB
2 296296A 1 TUBE, Turbo Oil Drain, LB
3 296310 4 GASKET, Oval
4 296300 1 TUBE, Flex RB
296300A 1 TUBE, Flex LB
5 290478 4 SCREW, Hex Head, M10 x 40mm
6 290041 12 WASHER, Tension, M10
7 290039 4 NUT, Hex, M10
8 290679 4 SCREW, Hex Head, M10 x 30mm
9 296293B 1 TUBE, Turbo Oil Supply, LB
10 296293C 1 TUBE, Turbo Oil Supply, RB
11 199173E 1 TEE, Tube
12 194769X 1 CONNECTOR, Male
13 296299M 1 TUBE, Oil Supply, Lower
14 296376 2 GASKET, Oval
15 294923 2 O-RING
16 WS808318 4 SCREW, Hex Head, M10 x 40mm
17 290803 4 SCREW, Hex Head, M8 x 22mm
18 290479 4 WASHER, Tension, M8
19 177487H 1 CLIP, Tube
20 290193 1 WASHER, Flat, M12
21 209744 1 U-BOLT
22 Y18813E 2 WASHER, Flat, 3/16"
23 26420 2 WASHER, Lock, 3/16"
24 21262 2 NUT, Hex, 10-24
W 1
A 8
6 10
U 10
11
12
K
9
22 23 24
3
E 2
S 3
H
9 4
10 5
8
7 15
A 22 13
16
23 10 17
12 24 23 22
24 11
4 17
15 14
21
16
20 19
17
15
24 16
25 27
17
18
18
24 25
23 24
22 26
21 29
32
20 30
19
28 26
31
33
34
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
58 © 11/2011
029.10
TURBOCHARGER CONNECTIONS
GROUPS 27, 29, 78
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 78
1 296299Q 1 TUBE, Turbocharger Water Discharge, RB
2 296299R 1 TUBE, Turbocharger Water Discharge, LB
GROUP 27
3 199108E 2 UNION, Tube
4 295475R 2 TUBE, Flexible Turbo Water Outlet
5 296462 2 CONNECTOR, Turbo Water Tube
6 296452 1 BRACKET, Turbo Water Jumper RB
7 296452A 1 BRACKET, Turbo Water Jumper LB
8 177487G 2 CLIP
9 290679 4 SCREW, Hex Head, M10 x 30 mm
10 76911 4 SPACER
11 291111 2 WASHER, Lock, M10
12 290039 2 NUT, Hex, M10
13 296299H 1 TUBE, Turbo Oil Jumper, RB
14 296299J 1 TUBE, Turbo Oil Jumper, LB
15 292032 8 SCREW, Hex Head, M8 x 25 mm
16 290479 8 WASHER, Tension, M8
17 209046E 4 GASKET, Turbo Oil Inlet
18 701612B 4 PLUG (With O-Ring)
19 194769X 2 CONNECTOR, Male
20 296481 2 ADAPTER
21 296491 2 O_RING
22 194769L 4 CONNECTOR, Male (Low NOx)
23 350890G 4 ADAPTER (Low NOx)
24 291617 8 WASHER, Copper (Low NOx)
25 290246 4 PLUG, M33
GROUP 29
26 194769L 2 CONNECTOR, Male
27 296299L 1 TUBE, Turbo Water Supply, RB
296714 1 TUBE, Turbo Water Supply, RB (Low NOx)
28 296299K 1 TUBE, Turbo Water Supply, LB
296714A 1 TUBE, Turbo Water Supply, LB (Low NOx)
29 162566U 1 TEE, Reducing
30 85761H 1 PIPE, Threaded Both Ends
31 296325A 1 BRACKET, Turbo Water Supply Tube
32 953946 1 U-BOLT
33 Y18813G 2 WASHER, Flat, 1/4"
34 B6849 2 NUT, Stop, 1/4"-20 x 3/8"
W
A
U 1
K
E
6
5
16 15
S
7 2
8
H 3 4
A
14
4
11
3
13
9
10
6
9
13
12
14
5
15
7 16
8
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
60 © 11/2011
031.00
GOVERNOR
GROUPS 27, 31
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 27
1 296515 1 ACTUATOR, Heinzmann (No Service Parts Available)
2 214409 1 LEVER, Throttle
3 293982 5 SCREW, Hex Head, M8 x 30 mm
4 21051 5 WASHER, Lock, 5/16"
GROUP 31
5 295643 2 SPACER, Rod End Governor Linkage
6 296419C 2 SCREW, Socket Head, Countersunk, M12 x 45 mm
7 291107 2 WASHER, Lock, M12
8 290026 2 NUT, Hex, M12
A296609 1 ROD, Governor-Assembly
9 • 209326B 2 • INSERT, Governor Rod
10 • 209615S 1 • ROD, Governor, 38.62"
11 • 294881A 1 • ROD, Control, 288 mm
12 • 294881G 1 • ROD,Control
13 • 290026 2 • NUT, Hex, M12
14 • 305180B 2 • NUT, Hex, LH, M12
15 • 305169R 2 • END, Rod-High Temperature, RH, M12
16 290193 2 WASHER, Flat, M12
W 22 25
A
23 10
13
U 5
K
E
3
14
12
S
H
11
A 11
2
20
17 27
25 16 15 15
18
11
21
15 26
13
12 1
20 12
11
25
2
11
19
10 25
24
23
13
19
4
9
8 25
12
7
6
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
62 © 11/2011
041.00
INTAKE MANIFOLD
GROUP 41
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 41
G285041F 1 MANIFOLD, Intake-Assembly
1 • 285041F 1 • MANIFOLD, Section, Carb Intake
2 • 285041E 2 • MANIFOLD, Section, Center Intake
3 • 285141C 1 • MANIFOLD, Section, Front Intake
4 • 285141A 1 • MANIFOLD, Section, Rear Intake
5 • 293714B 1 • CAP, Manifold Front Intake
6 • 293712 1 • CAP, Manifold Rear Intake
7 • 290034 40 • SCREW, Hex Head, M12 x 50 mm
8 • 290023 52 • WASHER, Tension, M12
9 • 290026 40 • NUT, Hex, M12
10 • 295150 2 • BOLT, Eye
11 • 78283J 5 • PLUG, Pipe Socket Head, 1/2"
12 • 293719 4 • O-RING, Intake Manifold Section
13 • 168681L 3 • BUSHING, Reducing
14 • 74113 1 • PLUG, Pipe, 2"
15 • 293718 48 • O-RING, Air Inlet Elbow
16 • 293713 16 • ELBOW, Air Inlet
17 • 293717A 16 • FLANGE, Air Inlet Elbow
18 • 295770 22 • STUD, M12 x 40 mm
19 • 290724 12 • SCREW, Hex Head, M12 x 45 mm
20 • 290380 64 • SCREW, Hex Head, M16 x 45 mm
21 • 290024 64 • WASHER, Tension, M16
22 • 294871A 1 • PLATE, Cover
23 • 294270 2 • GASKET, Cover Plate
24 • 294871D 1 • PLATE, Cover
25 290023 50 WASHER, Tension, M12
26 291327 64 SCREW, Hex Head, M16 x 50 mm
27 295017 16 GASKET, Air Inlet Elbow Flange
28 290724 50 SCREW, Hex Head, M12 x 45 mm
29 290024 64 WASHER, Tension, M16
W 1
A 4
3
U 4
K
10
1 7
E
4
8
S
4
5 8
H 4
A
1 8
3 2
4
3 7
5
4
7
10 13
1
14 10
4 15
5 4
1
1
4
9 4 8 3
3
11
7
5 6 4
7
10
12
4
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
64 © 11/2011
042.00
EXHAUST MANIFOLD
GROUP 42
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 42
A293455K 8 BRANCH, Exhaust, LB-Assembly (Includes Items 1-12 on 042.10)
A293454K 8 BRANCH, Exhaust, RB-Assembly (Includes Items 1-12 on 042.10)
1 • 293455K 8 • BRANCH, Exhaust, LB-Assembly
• 293454K 8 • BRANCH, Exhaust, RB-Assembly
2 • 294871C 2 • END CAP, Exhaust
3 • A293463B 14 • BELLOWS, Exhaust Manifold-Assembly
4 • 294093J 30 • GASKET, Spiral
5 • 293685N 8 • BRACKET, Water Manifold Support
6 • 296420 152 • SCREW, Hex Head, M12 x 55 mm
7 • 28684 360 • WASHER, Stainless Steel, M12
8 • 296425 180 • NUT, Hex, M12
9 • 296468 16 • SCREW, Hex Head, Grade 10.9, M8 x 75 mm
10 • 296467 28 • SCREW, Hex Head, M12 x 65 mm
11 • 290479 16 • WASHER, Tension, M8
12 • 296588 16 • THERMOCOUPLE, Exhaust, K-Series
13 290762 64 BOLT, Collar
14 28349 64 WASHER, Tension
15 294093U 16 GASKET, Spiral Wound
W
A
U 4
11
K
E 3
S 11
5
10
H
A 1
7 9
7
8
10
5
6 11
10
11 5
4 11
2
11
4
12
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
66 © 11/2011
042.10
HEADER, WATER DISCHARGE
GROUP 42
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 42
1 293504C 4 HEADER, Water Discharge- Assembly
2 296466 2 PLATE, Cover
3 294124B 4 GASKET, Circular
4 291327 16 SCREW, Hex Head, M16 x 50 mm
5 290024 16 WASHER, Tension, M16
6 209992K 32 O-RING, Viton
7 290179 64 SCREW, Hex Head, M12 x 30 mm
8 290023 64 WASHER, Tension, M12
9 A296130E 16 JUMPER, Water Manifold-Assembly
10 290223 16 NUT, Hex, M16
11 Y18813M 32 WASHER, Flat
12 78282J 2 PLUG, Pipe, Square Head, 1-1/2"
W
A
U 20
K
E 24
22
S 21
H
23
2
A 11 1
6
15
16
3 12
18
12
12 14
10 7
8
5
4 26
12
13 14
9
25
12
15
17
19 12
18
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
68 © 11/2011
045.00
FRONT GEAR HOUSING
GROUP 45
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 45
1 280045H 1 COVER, Gear
A290165A 1 GASKET, Two Piece-Assembly
2 • 290165A 1 • GASKET, Upper
3 • 290166 1 • GASKET, Lower
4 A290173 2 NOZZLE, Lube Oil-Assembly
5 290175 2 GASKET
6 290176 1 PLUG, Protective
7 290177 1 GASKET
8 290178 1 COVER
9 290164 4 SCREW, Socket Head, M10 x 25 mm
10 290088 42 SCREW, Hex Head, M12 x 35 mm
11 293353 2 PIN, Dowel, 13 mm x 28 mm
12 290023 70 WASHER, Tension, M12
13 290087 4 WASHER, Tension, M10
14 290146 16 SCREW, Hex Head, M12 x 25 mm
15 290168 2 GASKET
16 290167G 1 COVER, Turbo Oil Drain, LB
17 290179 9 SCREW, Hex Head, M12 x 30 mm
18 290724 3 SCREW, Hex Head, M12 x 45 mm
19 296313 1 COVER, Turbo Oil Drain, RB
20 291134A 12 BOLT, Fitted
21 290087A 12 WASHER, M36
22 290314 12 PIN, Cotter
23 290316 12 NUT, Castle, M36
24 290087C 12 SPACER
25 290171 1 COVER
26 290172 1 GASKET, Cover
W
A
U
K
E
S
H 1 10
A
2
8
12
13
5
8 3
6
3
13 3
13
11
4 7
9 3
8
13 7
13
3
4
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
70 © 11/2011
047.00
EXHAUST OUTLET
GROUP 47
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 47
1 A296234B 1 ELBOW, Turbo Exhaust, RB
A296235A 1 ELBOW, Turbo Exhaust, LB
2 296248 2 GASKET, Exhaust Outlet Flange
3 290023 40 WASHER, Tension, M12
4 290026 32 NUT, Hex M12
5 168700 2 PLUG, Pipe, 1/4" NPT
6 26536 2 PLUG, Pipe, 3/8" NPT
7 296273 4 BRACKET, Exhaust Outlet Support
8 291112 24 SCREW, Hex Head, M12 x 20 mm
9 290179 16 SCREW, Hex Head, M12 x 30 mm
10 296195 2 PLUG, Pipe, 1"-20 UNEF
11 296430 12 CLIP, Retaining
12 296273A 2 BRACKET, Exhaust Outlet Support
13 Y18813K 48 WASHER, Flat
W
A
U
3
K
3
E
S
H
A
1
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
72 © 11/2011
053.00
LIFTING DEVICE
GROUP 53
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 53
1 293303B 4 SUPPORT, Lifting
2 291811 16 NUT
3 293311B 4 CLEVIS (Includes Clevis, Bolt, Nut and Cotter Pin)
NOTE: These parts are included with Special Tool P/N 295174D
W
A
U
K
E
S
H
A
1
12 10
6
8 15
11
16
5
9 18
3
20
17
17 7 19
15
17 10
21
4 20 7
15 10 13 15 10
18
14
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
74 © 11/2011
055.00
OIL FILTER BASE
GROUP 55
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 55
1 199395B 6 FILTER, Oil
A296520A 1 BASE, Oil Filter-Oil Cooler-Assembly
2 • 296520A 1 • BASE, Oil Filter-Oil Cooler
3 • 296581 1 • DOOR, Oil Thermostat
4 • 296582 1 • GASKET, Oil Thermostat Door
5 • 296612 4 • SPACER, Spring
6 • 78283M 4 • PLUG, Pipe,Countersunk,1"
7 • 78283D 2 • PLUG, Pipe,Countersunk,1-1/4"
8 • 153610 4 • SEAL, Thermostat
9 • 209992G 4 • O-RING, Viton
10 • 21051 68 • WASHER, Lock, M8
11 • 211887 4 • THERMOSTAT, 160° F.
12 • 306113A 6 • ADAPTER, Oil Filter
13 • 350425 4 • WASHER, Lock, M14
14 • 350430 4 • SCREW, Hex Head, Full Thread, M14 x 40
15 • WS808297 68 • SCREW, Hex Head, Full Thread, M8 x 30
16 • 305742 4 • SPRING, Thermostat
17 • 26750 3 • PLUG, Pipe, Hex Head, 1/4"
18 • 296581A 2 • COVER, Oil Cooler/Filter Base
19 • 296581B 1 • COVER, Oil Cooler/Filter Base
20 • 296582A 2 • GASKET, Oil Cooler/Filter Base
21 • 296582B 1 • GASKET, Oil Cooler/Filter Base
W
25
18
A
U
K
E
42
23
28
S
21 5
28
23
40 1
H
13 21 37
23 42
43
A
18 23
39 28
24 21
28
21 26
26
6 22
7
28
11
32 23
33
9 23
36 28
28 32
22 21
35 38
34
32
33
31
8
12
19 3
8
4
10
14 10
41
14
14
14
28
29 15
28
30
16
20 2
28
16
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
76 © 11/2011
055.05
OIL FILTER CONNECTIONS
GROUP 55
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 55
1 296518 1 BRACKET, Support, RH
2 296566 1 CONNECTOR, Oil
3 296577 1 TUBE, Oil, Pan to Manifold
4 296578 1 TUBE, Oil, Manifold to Pan
5 296586 2 BRACKET, Center Support
6 296587 1 BRACKET, Support, RH
7 296589 1 GASKET, Water Inlet
8 296605A 2 BRACKET, Auxiliary Water Tube, Rear
9 296606 2 CLAMP, Oil Tube, Rear
10 296615 2 SHIELD, Oil Tube
11 A296571A 1 PIPE, Auxiliary Water Discharge
12 A296574A 1 PIPE, Auxiliary Water, Intercooler
13 296617 1 GASKET, Square
14 211830N 4 O-RING
15 211830M 2 O-RING
16 78283M 3 PLUG, Pipe,Countersunk,1"
17 127004 5 WASHER, Lock, M10
18 127005 7 WASHER, Lock, M12
19 209735 2 U-BOLT
20 290034 5 SCREW, Hex Head, M12 x 50 mm
21 290088 21 SCREW, Hex Head, M12 x 35 mm
22 290179 4 SCREW, Hex Head, M12 x 30 mm
23 290193 19 WASHER, Flat, M12
24 290218 2 SCREW, Socket Head, M12 X 35 mm
25 290351 5 SCREW, Socket Head, M12 X 40 mm
26 290807 2 GASKET
27 290980 5 SCREW, Socket Head, M10 X 30 mm
28 291107 38 WASHER, Lock, M12
29 291199 4 SCREW, Hex Head, M12 x 110 mm
30 296632 4 SCREW, Hex Head, M12 x 95 mm
31 350354 4 SCREW, Hex Head, M14 x 45 mm
32 350425 12 WASHER, Lock, M14
33 350430 8 SCREW, Hex Head, Full Thread, M14 x 40
34 350450 4 WASHER, Flat, M10
35 291111 4 WASHER, Lock, M10
36 21189 4 NUT, Hex, M10
37 21055 2 WASHER, Lock, 5/8"
38 28677 2 PLUG, Hex Head, Pipe, 1/2"
39 291327 2 SCREW, Hex Head, M16 x 50 mm
40 Y18813M 2 WASHER, Flat, 5/8"
41 208706V 2 COUPLING, Flexmaster
• 494474 4 • GASKET, Coupling
42 740125 2 TRANSDUCER, Oil Pressure
43 A740120 1 THERMISTOR, Assembly
W
A
U
1
K
E
S
H
A
18
22
18
21
20
20
4
27 17
11
7 9
13
15
3
14
11 12
16
13
25 19 15 8
15 6
12 11 2
6 5
7
15
10 26
23
24
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
78 © 11/2011
055.10
CENTRIFUGE OIL FILTER
GROUP 55
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 55
1 325186A 1 FILTER, Centrifuge (For Service Parts See 055.20)
2 296607 1 GASKET, Centrifuge
3 296568A 1 BRACKET, Oil Filter Tube
4 214413 1 TUBE, Oil Filter Inlet
5 296608 1 SUPPORT, Centrifuge Filter
6 290039 2 NUT, Hex, M10
7 290393 2 SCREW, Hex Head, M10 x 25 mm
8 290026 4 NUT, Hex, M12
9 290193 2 WASHER, Flat, M12
10 177487X 1 CLIP, Tube
11 291107 8 WASHER, Lock, M12
12 291111 2 WASHER, Lock, M10
13 292010 4 SCREW, Hex Head, M12 x 40 mm
14 293440 1 WASHER, Copper
15 350450 4 WASHER, Flat, M10
16 3336635 1 PLUG, Hex Socket Head, M22
17 296712 1 ELBOW, Male
18 119483T 2 PIPE, Threaded Both Ends, 3/4" x 1-3/8"
19 177487G 1 CLIP, Tube
20 194769X 2 CONNECTOR, Male
21 207585B 1 VALVE, Ball
22 78204D 1 ELBOW, Pipe, 3/4"
23 296711 1 TUBE, Oil Relief Valve
24 194769V 1 CONNECTOR, Male
25 199111X 1 ELBOW, Male
26 296700A 1 VALVE, Pressure Relief
27 78209J 1 PIPE, Coupling
W
A
U 4
K 5 5
E
S 4
H 3
A
1
3, 5
3
3
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
80 © 11/2011
055.20
CENTRIFUGE OIL FILTER SERVICE REPAIR KITS
W
A
U
K
E
S
16
H 11
A
13
8
15
17
14
13
7
4
11
10
19
5
9
11
18 14
12
3
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
82 © 11/2011
059.00
REAR PLATE
GROUP 59
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 59
1 285074F 1 PLATE, Rear-Assembly
A280091A 1 CATCHER, Oil-Assembly
2 • 280091A 1 • CATCHER, Oil, Upper
3 • 280090A 1 • CATCHER, Oil, Lower
4 • 290222 2 • PIN, Taper, 10 mm x 30 mm
5 • 292010 4 • SCREW, Hex Head, M12 x 40 mm
6 • 290026 4 • NUT, Hex, M12
7 • 290023 4 • WASHER, Tension, M12
8 290197 2 PIN, Dowel, 10 mm x 24 mm
9 290222 2 PIN, Taper, 10 mm x 30 mm
10 290223 30 NUT,Hex,M16
11 290024 47 WASHER, Tension, M16
12 290179 22 SCREW, Hex Head, M12 x 30 mm
13 290047 13 SCREW, Hex Head, M16 x 35 mm
14 291107 22 WASHER, Lock, M12
15 290185 1 GASKET
16 290194 1 GASKET, Rear Plate
17 290184 1 FLANGE, Square
18 291328 4 SCREW, Hex Head, M16 x 60 mm
19 78282J 1 PLUG, Pipe, 1-1/2" NPT
W
22
23 31
25
A
U
29
K
30 13
E
15
S
21
2
H
1
A 22
15
13 11
24
3
12
33
8
17 34 9
14
16
33
5
7
6 39
19
18
26
27
19
20 4
28 10
37
32
38
36
35
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
84 © 11/2011
060.00
JACKET WATER PUMP
GROUPS 60, 66, 290
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 60
GA280060A 1 PUMP, Jacket Water-Assembly
1 • 280060A 1 • HOUSING, Water Pump
2 • 290014 6 • STUD, M12 x 55 mm
3 • 280063C 1 • IMPELLER, Water Pump
4 • 290789A 1 • GEAR, Water Pump
• A294030A 1 • FLANGE, Intermediate-Assembly
5 •• 294030A 1 •• FLANGE, Intermediate
6 •• 290592 1 •• SCREW, Set, M6 x 10 mm
7 • 290787A 1 • SLEEVE
8 • 290792B 1 • SEAL, Water Pump
9 • 294035 1 • SEAL, Shaft
10 • 290790 1 • NUT, Hex, M27
11 • 280056A 1 • SHAFT, Water Pump
12 • 294037A 1 • WASHER
13 • 294038 2 • PLUG, Screw, M20 x 1.5 mm
14 • 290023 6 • WASHER, Tension, M12
15 • 294039 2 • WASHER, Copper
16 • 290026 6 • NUT, Hex, M12
17 • 294040 1 • O-RING, Viton
18 • 294041 1 • O-RING, Viton
• A290783B 1 • HOUSING, Bearing-Assembly
19 •• A294028 2 •• BUSHING, Water Pump-Assembly
20 •• 290783B 1 •• HOUSING, Bearing
21 291285 1 GASKET
22 290024 8 WASHER, Tension, M16
23 D293507 1 PIPE-Assembly
24 290223 8 NUT, Hex, M16
25 78283E 1 PLUG, Pipe, 1-1/2
26 290088 6 SCREW, Hex Head, M12 x 35mm
27 290023 6 WASHER, Tension, M12
28 290197 2 PIN, Dowel
29 294124 1 GASKET, Square
30 291328 4 SCREW, Hex Head, M16 x 60 mm
31 78212C 1 BUSHING, Reducing, 1/2" - 1/4"
GROUP 66
32 A291666B 1 TUBE, Lube Oil-Assembly
33 290235 4 WASHER, Copper
34 290325 2 SCREW, Hex Head, Hollow
35 290326 1 WASHER, Copper
36 290324 1 CONNECTOR, Tube
37 B715 1 SPACER
38 169013L 1 CLIP, Tube
39 199066B 1 CLIP, Tube
GROUP 290
40 740124 1 SENSOR, Pressure
SERVICE REPAIR KIT
G-960-279 1 KIT, Jacket Water Pump Repair (Includes Items 3, 7-12, 15, 17, 18, 19 and 21)
W
A 1
16
U
19
K 17
E
20 2
S
H
14
A
19
16 3
13
10
11
24
26
18 26
15
23
26
21 24
26
7
9
8
5
27
25
5
22
6
12
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
86 © 11/2011
061.00
AUXILIARY WATER PUMP
GROUPS 61, 66
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 61
HE280060A 1 PUMP, Auxiliary Water-Assembly
1 • 280060A 1 • HOUSING, Water Pump
2 • 290014 6 • STUD, M12 x 55 mm
3 • 280063B 1 • IMPELLER, Water Pump
• A290783B 1 • HOUSING, Bearing-Assembly
4 •• 290783B 1 •• HOUSING, Bearing
5 •• A294028 2 •• BEARING-Assembly
6 • 290789A 1 • GEAR, Water Pump
• A294030A 1 • FLANGE, Intermediate-Assembly
7 •• 294030A 1 •• FLANGE, Intermediate
8 •• 290592 1 •• SCREW, Set, M6 x 10 mm
9 • 290787A 1 • SLEEVE
10 • 290792B 1 • SEAL, Water Pump
11 • 294035 1 • SEAL, Shaft
12 • 290790 1 • NUT,Hex,M27
13 • 294037A 1 • WASHER
14 • 280056A 1 • SHAFT, Water Pump
15 • 290026 6 • NUT,Hex,M12
16 • 294038 2 • PLUG,Screw, M20
17 • 291316 1 • PLUG, Screw, G 3/4"
18 • 290023 6 • WASHER, Tension, M12
19 • 294039 2 • WASHER, Copper
20 • 290214 1 • WASHER, Copper
21 • 294040 1 • O-RING, Viton
22 • 294041 1 • O-RING, Viton
GROUP 66
23 A293728E 1 TUBE, Lube Oil-Assembly
A293728D 1 TUBE, Lube Oil-Assembly (Use with Stub Shaft)
24 290325 2 BOLT, Hollow
25 290326 1 WASHER, Copper
26 290235 4 WASHER, Copper
27 290324 1 CONNECTOR, Tube
SERVICE REPAIR KITS
G-960-304 1 KIT, Water Pump Repair (Includes Items 3, 5, 9-14, and 19-22).
W 6
A 13
U 12
K
5
16
E 20 8
S 20
H
16
12
A
13 12
9
15
10
7
13
11
12
3
5
16
21
12
13 5
13
12 4 14
13 10
11
12
1
19
5 18
15
12
16 2
6 12
17
16 13
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
88 © 11/2011
061.10
AUXILIARY WATER PUMP CONNECTIONS
GROUP 61
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 61
1 291285 1 GASKET, Water Pump
2 290807 1 GASKET
3 296315 1 HOSE, Flex Metal, Auxiliary Water Pump
4 V209542C 1 ADAPTER, Auxiliary Water Pump - Assembly
5 207559J 4 GASKET, Pipe Flange
6 A296512 2 ELBOW, Inlet, Auxiliary Water Thermostat
7 296590 1 TEE, Auxiliary Water Thermostat Support
8 294124 2 GASKET, Square
9 296241 1 TUBE, Intercooler Inlet
10 78283J 2 PLUG, Pipe, Socket Head, 1/2"
11 290716 8 SCREW, Hex Head, M16 x 60 mm
12 21055 50 WASHER,Lock, M16
13 290223 42 NUT, Hex, M16
14 78283E 1 PLUG, Pipe, Countersunk,1-1/2"
15 290046 8 SCREW, Hex Head, M16 x 40 mm
16 293763 34 SCREW, Hex Head, M16 x 80 mm
17 290197 2 PIN, Dowel
18 291107 6 WASHER, Lock, M12
19 290088 6 SCREW, Hex Head, M12 x 35 mm
20 Y18813M 4 WASHER, Flat, M16
21 211640 1 VALVE, Thermostatic Nominal 130° F
SERVICE REPAIR KITS
489056 1 KIT, Thermostat Valve Service Repair (For Item 21, 211640). Includes 4 thermostats, 4
seals (496832) and 1 gasket (496899)
W
7
A 10
U 12
K
E 11
S
10
1
H 13
A
6
11
10
7
7
11
18
10 3
3
15
18
14
8
14
17 4
16
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
90 © 11/2011
061.20
AUXILIARY WATER PUMP PIPE CONNECTIONS
GROUP 61
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 61
1 207559J 1 GASKET, Pipe Flange
2 296573A 1 PIPE, Auxiliary Water Discharge
3 A296575 2 PIPE, Auxiliary Water Intercooler to Oil Manifold
4 296569A 6 CLAMP, Lower, Auxiliary Side Tubes
5 296570A 6 CLAMP, Upper, Auxiliary Side Tubes
6 296576A 1 PIPE, Auxiliary Water Intercooler
7 294124 3 GASKET, Square
8 208706V 2 COUPLING, Flexmaster
• 494474 4 • GASKET, Coupling
9 290716 8 SCREW, Hex Head, M16 x 60 mm
10 21055 20 WASHER,Lock, M16
11 290223 16 NUT, Hex, M16
12 290046 4 SCREW, Hex Head, M16 x 40 mm
13 293763 8 SCREW, Hex Head, M16 x 80 mm
14 291111 24 WASHER, Lock, M10
15 290039 12 NUT, Hex, M10
16 291201 12 SCREW, Hex Head, M10 x 65 mm
17 290044 12 SCREW, Hex Head, M10 x 20 mm
18 28697 2 PLUG, Pipe, Hex Head, 1"
W
A
U
K
E
S
H
A
5
2
4
3
3
4
1
4
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
92 © 11/2011
064.00
WATER INLET
GROUP 64
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 64
1 A291356B 1 Drain Water-Assembly
2 291359A 2 TUBE, Drain Extension
3 291360 3 BOLT, Hollow
4 291361 6 WASHER, Copper
5 290214 2 WASHER, Copper
W
18
20
20
19
22 20
15
A
16
23 24
16
6 5
4
U
23 14
19
22
K
23
23 17
16
E
15
16
7 23
S
22
23
16
H
16 2
15
21 22
41 23
A
23
3
22
23 25
23
23 27
29 23
28 26
22 23
6 23
5 12 27
22
2 32
23 31 11
30 2
4 23
1 23
41 22
23 9
10
2 8
34
3 41
23
33 3
13
39 27
40
23
38
23
22
35 27
26
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
94 © 11/2011
066.00
LUBE OIL CONNECTIONS
GROUP 66
ITEM PART
NO. NUMBER 16V DESCRIPTION
GROUP 66
1 C291599 15 TUBE, Lube Oil to Engine-Assembly
2 290088 36 SCREW, Hex Head, M12 x 35 mm
3 291602 17 GASKET, Oval
4 290046 16 SCREW, Hex Head, M16 x 40 mm
5 21055 16 WASHER, Lock, M16
6 293361 16 WASHER, Copper
7 C291604 1 TUBE, Lube Oil to Engine (Front)-Assembly
8 C291608 1 TUBE, Lube Oil to Main Bearings-Assembly
9 291612 4 SCREW, Hex head, M10 x 70 mm
10 291613 1 WIRE, Lock
11 291107 2 WASHER, Lock, M12
12 290687 1 O-RING
13 78283G 1 PLUG, Pipe, Countersunk Head, 1/4?
14 C291614 15 TUBE, Lube Oil to Main Bearings-Assembly
15 295373 32 BOLT, Hollow
16 291617 65 WASHER, Copper
17 C291619 1 TUBE, Lube Oil to Main Bearings Front-Assembly
18 C291621 16 TUBE, Lube Oil to Camshaft Bearings-Assembly
19 291360 32 BOLT, Hollow
20 291361 64 WASHER, Copper
21 C291626 1 TUBE, Lube Oil to Bearing Support-Assembly
22 291761 40 BOLT, Hollow
23 291630 128 WASHER, Copper
24 C291646A 1 TUBE, Lube Oil to Camshaft Bearing, RB-Assembly
25 C291652 1 TUBE, Lube Oil to Camshaft Gear-Assembly
26 290325 4 BOLT, Hollow
27 290235 8 WASHER, Copper
28 C291633 1 TUBE, Lube Oil Bearing Support, LB-Assembly
29 C291649A 1 TUBE, Lube Oil to Camshaft Bearing, LB-Assembly
30 290089 1 PLUG, Screw, G1/4"
31 291031 1 WASHER, Copper
32 C291635A 16 TUBE, Lube Oil to Cylinder Head-Assembly
33 A291636 16 TUBE, Lube Oil-Assembly
34 291639 16 BOLT, Hollow
35 A296591 1 TUBE, Lube Oil to Camshaft Drive and Magneto Drive-Assembly
36 290040 12 PLUG, Screw, G1/2" (Not Illustrated)
37 291198 1 PLUG, Screw, G1" (Not Illustrated)
38 169013N 2 CLIP, Tube
39 293242 2 WASHER, Flat, M8
40 290541 2 SCREW, Hex Head, M8 x 16 mm
41 290023 34 WASHER, Tension, M12
W
A
U
K
E
S
H 12
11
A
10
1
9
19
22
24 2
19
13 14
23 15 3
20
4 7 6 5
21 8 18
17 16
21
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
96 © 11/2011
068.00
PRELUBE PUMP
GROUP 68
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 68
1 208478F 1 PUMP, Prelube (No Service Parts Available)
2 208473K 1 BRACKET, Prelube Pump Mounting
3 A296584 1 TUBE, Prelube Outlet
4 296583 1 CONNECTOR, Check Valve Housing
5 177053E 1 VALVE, Check, Cartridge Type
6 • 157497 1 • O-RING
7 28763B 1 SPRING, Wave
8 153127C 1 GASKET, Flange
9 296585 1 TUBE, Prelube Pump, Inlet
10 21362 4 SCREW, Hex Head, 3/8-16 x 2"
11 21052 4 WASHER, Lock, 3/8"
12 Y18813H 4 WASHER, Flat, 3/8"
13 290026 4 NUT, Hex, M12
14 290193 4 WASHER, Flat, M12
15 291107 4 WASHER, Lock, M12
16 294936 2 SCREW, Hex Head, M10 x 45mm
17 291111 2 WASHER, Lock, M10
18 350450 2 WASHER, Flat, M10
19 194769V 2 CONNECTOR, Male
20 63722K 1 FITTING, Cross Pipe, 1-1/2"
21 78283E 2 PLUG, Pipe,Countersunk Head,1-1/2"
22 199111X 1 ELBOW, Pipe, 1-1/2"
23 85761H 1 PIPE,Threaded Both Ends, 1-1/2" x 3"
24 21189 4 NUT, Hex, 3/8"
W
A
U
K
E 7
S 11
9 8
H
2
11
A
10 5
17 16 19
16 4 12
18
3
17
16
14
15 28 22
13
19
1 16
18
26
24
25
27
20
23
21
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
98 © 11/2011
070.00
CRANKCASE VENTILATION BLOWER
GROUP 70
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 70
1 296392F 1 BLOWER, Crankcase Ventilation (No Service Parts Available)
2 209814D 1 VALVE, Butterfly, 3"
3 156361E 1 VALVE, Check, 3"
4 296597 1 BRACKET, Crankcase Blower
5 A296600A 1 CONNECTION, Crankcase Blower
6 E295996A 1 CONNECTION, Crankcase Vent Blower
7 78204K 1 ELBOW, Piep, 3"
8 208033Y 1 PIPE, Threaded Both End, 3" x 4"
9 292512 4 SCREW, Hex Head, M16 x 130 mm
10 21055 4 WASHER, Lock, M16
11 Y18813M 8 WASHER, Flat, M16
12 290223 4 NUT, Hex, M16
13 290179 4 SCREW, Hex Head, M12 x 30 mm
14 290193 4 WASHER, Flat, M12
15 291107 4 WASHER, Lock, M12
16 350450 16 WASHER, Flat, M10
17 291677 8 SCREW, Hex Head, M10 x 35 mm
18 290039 8 NUT, Hex, M10
19 291111 8 WASHER, Lock, M10
A214323 1 BOX, Junction-Assembly (115V) (Shipped Loose)
C214323 1 BOX, Junction-Assembly (230V) (Shipped Loose)
20 • 309431A 1 • CONTACTOR, 3-Pole, 24VDC 12 AMP (115V)
• 309431 1 • CONTACTOR, 3-Pole, 24VDC 12 AMP (230V)
21 • 309442A 1 • RELAY, 3-Pole, 24VDC, Overload,10 AMP (115V)
• 309442 1 • RELAY, 3-Pole, 24VDC, Overload,10 AMP (230V)
22 • 214323 1 • BOX, Junction
23 • 214333 1 • PANEL, Junction Box Prelube
24 • 26420 4 • WASHER, Lock, #10
25 • 21108 4 • SCREW, Round Head, 10-32 x 3/8"
26 • 295988 6 • SEAL, Hole, Oil Tight
27 • 295015 2 • SCREW, Socket Head, M4 x 16 mm
28 296687 1 GASKET, Breather
W 2
A 3
19 15
U 1
25
27 34
K 15 29
E
26 35
24
16 30
28
S 30 25 14
H
31
26
27
A
33
35
23
12
36
12
20
16 13
24
23 32
16 16
30 6
13
12
7 12
24 16
30
21 20
22
11
10
6
19
9 23
4 21 8
22
16 18
17
5
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
100 © 11/2011
078.00
THERMOSTAT HOUSING
GROUP 78
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 78
1 294124B 2 GASKET, Circular
2 A296229J 1 CONNECTION, Jacket Water (Left Hand Side)
3 A296229K 1 CONNECTION, Jacket Water (Right Hand Side)
4 290807 1 GASKET
5 A296593 1 CONNECTION, Thermostat
6 207559H 2 GASKET, Pipe Flange, 5"
A296567 1 THERMOSTAT ASSEMBLY
7 • 296613 1 • HOUSING, Thermostat-Assembly (Includes Thermostats)
8 •• 296614 1 •• GASKET
9 • 296567 1 • INTERFACE, Thermostat
10 • 21054 8 • WASHER, Medium, Lock, 1/2"
11 • 21431 8 • SCREW, Hex Head, 1/2-13 x 1-1/2"
12 294124 4 GASKET, Square
13 296315A 2 TUBE, Flexible, Jacket Water
14 296594 1 BRACKET, Water Connection Support
15 154813Y 2 U-BOLT
16 21055 33 WASHER, Lock, M16
17 290046 4 SCREW, Hex Head, M16 x 40 mm
18 78283E 1 PLUG, Pipe,Countersunk Head, 1-1/2"
19 78283J 3 PLUG, Pipe, Socket Head,1/2"
20 296685 16 SCREW, Hex Head, M20 x 80 mm
21 293317 16 WASHER, Lock, M20
22 293315 16 NUT, Hex, M20
23 290716 13 SCREW, Hex Head, M16 x 60 mm
24 290223 18 NUT, Hex, M16
25 Y18813K 4 WASHER, Flat, 1/2"
26 21054 4 WASHER, Medium, Lock, 1/2"
27 21205 4 NUT, Hex, 1/2"
28 291107 4 WASHER, Lock, M12
29 292010 4 SCREW, Hex Head, M12 x 40 mm
30 Y18813M 21 WASHER, Flat, M16
31 291327 8 SCREW, Hex Head, M16 x 50 mm
32 290804 8 SCREW, Hex Head, M16 x 55 mm
33 296299Q 1 TUBE, Turbocharger Water Discharge (Right Hand)
34 296299R 1 TUBE, Turbocharger Water Discharge (Left Hand)
35 194769L 2 CONNECTOR, Male
36 A296595 1 CONNECTION, Jacket Water
SERVICE REPAIR KITS
G-903-167 1 KIT, Thermostatic Valve (For Item 7, 296613)
• 496901 5 • THERMOSTAT, 180° F (Not Illustrated)
• 496834 1 • THERMOSTAT, 170° F (Not Illustrated)
• 496832 6 • SEAL, Thermostat (Not Illustrated)
• 296614 1 • GASKET (Item 8)
W 10
A
8 30
29
13
U 28
K
27 13
29
E 31
15
S
36
25
12
H 11
A 24 14
7
35
26
30
16
19
20
34 34
21
32 22
23 33
18
17 33
5
6
3
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
102 © 11/2011
080.00
OIL PUMP
GROUPS 66, 80
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 66
1 A296616 1 TUBE, Lube Oil Pump Inlet
2 291595 1 GASKET
3 290042 1 GASKET
4 290046 8 SCREW, Hex Head, M16 x 40 mm
5 291327 8 SCREW, Hex Head, M16 x 50 mm
6 21055 16 WASHER, Lock, M16
GROUP 80
HA280080A 1 PUMP, Oil-Assembly
• A280080A 1 • HOUSING, Oil Pump-Assembly
7 •• 280080A 1 •• HOUSING, Oil Pump
8 •• 290935A 2 •• BUSHING-Assembly
9 • 280285 1 • GEAR, Oil Pump Idler
10 • 280281 1 • GEAR, Oil Pump Driven
11 • 280051 1 • GEAR, Oil Pump Drive
• A280082 1 • COVER, Bearing-Assembly
12 •• 280082 1 •• COVER, Bearing
13 •• 290935A 2 •• BUSHING-Assembly
14 • 280182 1 • COVER, Oil Pump
15 • 290937 1 • PLATE, Thrust
16 • 290938A 1 • VALVE, Relief
17 • 290939 1 • SPRING, Relief Valve
18 • 290940A 1 • RETAINER, Spring
19 • 290941 1 • COVER, Relief Valve
20 • 290942 1 • GASKET
21 • 290944 1 • PLUG, Screw, G 1"
22 • 290946 1 • NUT, Lock
23 • 290947A 1 • SCREW, Set, M12 x 80 mm
24 • 290948 4 • SCREW, Hex Head, M12 x 170 mm
25 • 290949 1 • SCREW, Hex Head, M22 x 140 mm
26 • 290950 1 • SCREW, Hex Head, M12 x 16 mm
27 • 290088 11 • SCREW, Hex Head, M12 x 35 mm
28 • 290951 10 • SCREW, Hex Head, M12 x 30 mm
29 • 290023 25 • WASHER, Tension, M12
30 • 290953 1 • WIRE, Lock
31 • 290952 1 • O--RING
32 • 290955 1 • WASHER, Copper
33 • 290954 2 • PLUG, Screw, G 3/4"
34 • 290214 2 • WASHER, Copper
35 • 290197 2 • PIN, Dowel, 10 mm x 24 mm
36 • 290176 1 • PLUG, Protective, M16
Continued
W
A
U
K
E 43
44
S
H
A 38
37
45
40
46
47
42
39 41
46
50
48
49
42
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
104 © 11/2011
080.01
OIL PUMP
GROUPS 66, 80
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 80 (CONTINUED)
37 290197 2 PIN, Dowel, 10 mm x 24 mm
38 290943 1 GASKET
39 D209542D 1 ADAPTER, Elbow, LO Pump-Assembly
40 295890 1 GASKET
41 290046 4 SCREW, Hex Head, M16 x 40 mm
42 21055 8 WASHER, Lock, M16
43 290088 11 SCREW, Hex Head, M12 x 35 mm
290651 1 SCREW, Hex Head, M12 x 50 mm (Use to fasten tube clip)
44 290023 12 WASHER, Tension, M12
45 295782A 1 ADAPTER
46 194769A 2 CONNECTOR, 3/8"
47 351454Z 1 TUBE, Feedback
48 294124C 1 GASKET
49 290223 4 NUT, Hex, M16
50 78283E 1 PLUG, Pipe, Square Socket, 1-1/2"
SERVICE REPAIR KITS
G-980-170 1 KIT, Oil Pump Repair (Includes Items 8-11, 15, 20, 21, 31 and A280082)
W
A
U
K
E
S
H
A
3 4
2
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
106 © 11/2011
085.00
AIR/FUEL POWER MODULE
GROUP 85
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 85
1 740823B 1 MODULE, Air/Fuel Power (No Service Parts Available)
2 350440 4 SCREW, Hex Head, M8 x 45 mm
3 293242 4 WASHER, Flat, M8
4 21051 4 WASHER, Lock, 5/16"
W
2
A
25 24
U 5
K
E
4
S
3
H
A 6
7
23
10
22
13
19
21
16
1
8
14
9
15 11
12
22
20
18
17
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
108 © 11/2011
085.10
ACTUATOR ASSEMBLY
GROUP 85
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 85
AC740502B 1 ACTUATOR, Gas Regulator-Assembly
• C740502B 1 • ACTUATOR ASSEMBLY, Gas Regulator
• • D740502B 1 •• ADAPTER, Gas Regulator
1 • • • 740502B 1 ••• ADAPTER, Gas Regulator
2 • • • 211306 1 ••• PIN, Dowel
3 • • 211304F 1 •• SCREW, Spring Adjuster
4 • • 211305A 1 •• NUT, Spring Adjuster
5 • • 158417 1 •• NUT, Nylok, 5/16"-18 UNC
6 • • 211376 2 •• BEARING, Ball
7 • • 214125 1 •• O-RING, Reciprocating Seal
8 • • 740035 1 •• RETAINER, Seal/Bearing
9 • • 740038 1 •• SEAL, Adjusting Screw
10 • • D740303 1 •• SWITCH, Proximity
11 • • 26420 4 •• WASHER, Lock, No. 10
12 • • 26781 4 •• SCREW, Socket Head, No. 10-24 x 5/8"
13 • • 740040A 1 •• COVER, Proximity Switch
14 • • 28797 4 •• SCREW, Round Head, No. 6-32 x 1/4"
15 • 740009A 1 • COUPLING, 3/8" Dia. Shaft
16 • 209586D 1 • MOTOR/RECEPTACLE ASSEMBLY
17 • A209585M 1 • COVER, Motor
18 • 214126 1 • O-RING
19 • 740018H 1 • TAG, Identification
20 • 28563 4 • SCREW, Socket Head, No. 10-24 x 1/2"
21 • 26411 1 • PLUG, Pipe, 3/8" NPT
22 • 26420 8 • WASHER, Lock, No. 10
23 • 26477 4 • SCREW, Socket Head, No. 10-24 x 1"
24 211448A 1 GASKET, Air/Fuel Control
25 211449C 1 SPACER, Stepper Motor
W
A
U
K
E
S
H 9
A
8
7
6
10
11
3
2
1
8 9
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
110 © 11/2011
085.20
AIR/FUEL POWER MODULE
GROUPS 85, 290
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 85
1 290164 3 SCREW, Socket Head, M10 x 25 mm
2 291111 3 WASHER, Lock, M10
3 350450 3 WASHER, Flat, M10
4 A740128 1 MODULE, NOx Control
A296709 1 DISPLAY UNIT, HMI-Assembly
5 • A740129 1 • DISPLAY UNIT, HMI
6 • 296709 1 • BOX, HMI
7 • 127038 4 • SCREW, Socket Head, M4 x 8 mm
8 291102 7 SCREW, Hex Head, M8 x 20 mm
9 21051 7 WASHER,Lock, M8
10 76911 3 SPACER
GROUP 290
11 296690 1 COVER, NCM
12 A740980 1 HARNESS ASSEMBLY, HMI Extension - 25’ (Not Illustrated, Shipped Loose)
A740980A 1 HARNESS ASSEMBLY, HMI Extension - 50’ (Not Illustrated, Shipped Loose)
A740980B 1 HARNESS ASSEMBLY, HMI Extension - 100’ (Not Illustrated, Shipped Loose)
W
A
U 7 7
18
K
E
S 14
H 6 5 15
16
A 3
9
4
2 19
17 8 12 13
RIGHT SIDE
18
7 7
10
16 4 15 5 11
2
17
LEFT SIDE
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
112 © 11/2011
097.00
WARNINGS AND CAUTIONS
GROUP 97
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 97
1 211912L 1 LABEL, Safety Guard Warning
2 211911X 2 LABEL, Warning-Relief Valve
3 211912K 1 LABEL, Gas Pressure Warning
4 211930K 2 LABEL, Ground
5 211912M 8 LABEL, Relief Valves Warning
6 211911Y 1 LABEL, Warning Gear Pinch Point
7 211930G 4 LABEL, Warning Engine Lifting
8 211920M 1 LABEL, Caution Hearing/Eye Safety
9 211912R 2 LABEL, Warning Maximum Starter Pressure
10 211782B 1 PLATE, Safety Label
11 211911T 1 LABEL, Warning-Barring Device
12 B557A 4 STICK, Thread Cutting Screw
13 211297G 1 DECAL, Identification
14 211900C 1 LABEL, Danger Gas Shut-Off
15 211930F 2 LABEL, Caution Refer to Manual
16 211920K 2 LABEL, Caution Hot Surface
17 211912 2 LABEL, Warning Voltage
18 211920L 2 LABEL, Caution Hot Surface-Inside
19 211930R 1 LABEL, Emission Control Information
W
A
U
K 4
E 8
S
H
3
1
A 8
7
5
2
7
5
7 5
10
11 12
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
114 © 11/2011
101.00
MANIFOLD SECTION INSULATION
GROUP 101
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 101
A296529 1 INSULATION, Manifold Section
1 • 296529 1 • INSULATION, Left Manifold End, Right
2 • 296530 1 • INSULATION, Left Manifold End, Left
3 • 296531 1 • INSULATION, Right Manifold End, Left
4 • 296532 1 • INSULATION, Right Manifold End, Right
5 • 296533 3 • INSULATION, Left Manifold Center, Right
6 • 296534 3 • INSULATION, Left Manifold Center, Left
7 • 296535 3 • INSULATION, Right Manifold Center, Left
8 • 296536 3 • INSULATION, Right Manifold Center, Right
A296537 1 INSULATION, Extension Section
9 • 296537 8 • INSULATION, Left Bank, Lower Right
10 • 296538 8 • INSULATION, Left Bank, Lower Left
11 • 296539 8 • INSULATION, Right Bank, Lower Left
12 • 296540 8 • INSULATION, Right Bank, Lower Right
W 4
A
U
8
18 5
K 24
3
E 23
S
H 7
A 21 22
28
27
25
26 2 11
19
20
10
13
1
17
16 14
9
6
12
15
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
116 © 11/2011
101.10
INSULATION
GROUP 27
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 27
A296541 1 INSULATION, Turbocharger Section
1 • 296541 2 • INSULATION, U-Shaped Tube, Right
2 • 296542 2 • INSULATION, U-Shaped Tube, Left
3 • 296543 1 • INSULATION, Left Bank Turbocharger Tube, Bottom
4 • 296544 1 • INSULATION, Left Bank Turbocharger Tube, Top
5 • 296545 1 • INSULATION, Right Bank Turbocharger Tube, Top
6 • 296546 1 • INSULATION, Right Bank Turbocharger Tube, Bottom
7 • 296547 1 • INSULATION, Left Bank Turbocharger, Rear
8 • 296547A 1 • INSULATION, Left Bank Turbocharger, Rear
9 • 296548 1 • INSULATION, Turbocharger/Duct/L Right-2
10 • 296549 1 • INSULATION, Turbocharger/Duct/L Right-3
11 • 296550 1 • INSULATION, Turbocharger/Duct/L Right-4
12 • 296551 1 • INSULATION, Right Bank Turbocharger, Rear
13 • 296551A 1 • INSULATION, Right Bank Turbocharger, Rear
14 • 296552 1 • INSULATION, Turbocharger/Duct/L Left-2
15 • 296553 1 • INSULATION, Turbocharger/Duct/L Left-3
16 • 296554 1 • INSULATION, Turbocharger/Duct/L Left-4
17 • 296555 1 • INSULATION, Turbocharger Insert
18 • 296556 1 • INSULATION, Turbocharger Insert
19 • 296557 1 • INSULATION, Left Turbocharger Tube Top
20 • 296543A 1 • INSULATION, Left Turbocharger Tube Bottom
21 • 296543C 1 • INSULATION, Turbocharger Tube Bottom (Ring) ,Left
22 • 296543D 1 • INSULATION, Turbocharger Tube Bottom, Left
23 • 296544B 1 • INSULATION, Turbocharger Tube Top (Ring), Left
24 • 296544C 1 • INSULATION, Turbocharger Tube Top ,Left
25 • 296545B 1 • INSULATION, Turbocharger Tube Top (Ring), Right
26 • 296545C 1 • INSULATION, Turbocharger Tube Top, Right
27 • 296546B 1 • INSULATION, Turbocharger Tube Bottom (Ring), Right
28 • 296546C 1 • INSULATION, Turbocharger Tube Bottom, Right
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3 2
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5
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ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
118 © 11/2011
101.20
INSULATION, ACTUATOR BRACKET
GROUP 101
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 101
1 296701 1 INSULATION, Actuator (LB)
2 296702 2 INSULATION, Actuator (RB)
3 127004 6 WASHER, Lock, M10
4 290039 6 NUT, Hex, M10
5 290802 6 SCREW, Hex Head, M10 x 28 mm
6 350450 12 WASHER, Flat, M10
W 9
A 11
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19
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15
12
5
8
6 1
6
4
3
7
17
16
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
120 © 11/2011
102.00
BARRING DEVICE
GROUP 102
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 102
A296063A 1 HOUSING, Barring Device-Assembly
1 • 296063A 1 • HOUSING, Barring Device
2 • 296007A 1 • SHAFT, Barring Device
3 • 296076 2 • WASHER, Thrust
4 • 295012 1 • GEAR, Pinion
5 • 26594 1 • PIN, Roll, 1/4" x1-1/2"
6 • 296014 2 • BUSHING, 40 x 44 x 40 mm
7 • 116154 1 • FITTING, Lubrication
C296074 1 BARRING DEVICE, Idler Gear-Assembly
8 • 296074 1 • GEAR, Idler, Barring Device
9 • 296007 1 • SHAFT, Barring Device
10 • 296008B 1 • HOUSING, Barring Device
11 • 296009 1 • SPRING, Barring Device
12 • 26594 1 • PIN, Roll, 1/4" x1-1/2"
13 • 116154 1 • FITTING, Lubrication
14 • 296014 2 • BUSHING, 40 x 44 x 40 mm
15 290196 2 PIN, Dowel, M6 x 20 mm
16 WS177913 6 SCREW, Hex Head, M10 x 85 mm
17 290041 6 WASHER, Tension, M10
18 290024 3 WASHER, Tension, M16
19 290047 3 SCREW, Hex Head, M16 x 35 mm
W
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29
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1
13
H
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12
30
11
10
7
8 5
6 5
9
20
2
3
28 17
18
17 17 19
4
24 26
22
22 27
23
16
25
14 22
15 27
21
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
122 © 11/2011
208.00
AIR CLEANER
GROUP 208
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 208
P314938 2 CLEANER, Air-Assembly
1 • P314937 2 • CABINET, Air Cleaner-Assembly
2 • 209364 6 • ELEMENT, Air Filter
3 • 209365 6 • PAD, Pre-filter
4 • 211387 6 • FRAME,Pre-filter
5 • P314900 4 • LEVER, Latch
6 • P110081 16 • SCREW, Flanged, 1/4-20 x 3/4"
7 • P276034 16 • NUT, Flanged, 1/4-20
8 • P305417 8 • SCREW, Flanged, 1/4-20 x 5/8"
9 • P314930 4 • SPRING, Gas, 200 lb.
10 • P314534 2 • NAMEPLATE, Air Cleaner
11 • 28522B 4 • RIVET, Pop
12 • 305505 2 • NAMEPLATE
13 • 28522A 8 • RIVET, Pop
• A209366 2 • GAUGE, Assembly
14 •• 209366 2 •• GAUGE, Restriction Indicator
15 •• 209620A 2 •• BRACKET, Gauge
16 •• 209800 2 •• VALVE, 5-Way Control
17 •• 199111A 6 •• ELBOW, Male, 1/4"
18 •• 194769D 2 •• CONNECTOR, Male, 1/4"
19 •• 209780R 2 •• TUBE, Air Pressure
20 •• 209780S 2 •• TUBE, Air Pressure
21 •• 209801 2 •• DECAL, 5-Way Valve
22 •• 78209W 6 •• COUPLING, Pipe,1/8"
23 •• 65110Z 2 •• PIPE, Threaded Both Ends, 1/8" x 1-1/4"
24 •• 75298D 2 •• PIPE, Threaded Both Ends, 1/8" x1-1/2"
25 •• 65110J 2 •• PIPE, Threaded Both Ends, 1/8" x 3-1/2"
26 •• 209672 2 •• MUFFLER, Pneumatic Exhaust
27 •• 111434 4 •• ELBOW, Hose
28 • P276011 6 • WRAP, Wire
29 • P275380 AR • GASKET, Rubber, Self Adhesive, 25"
30 • 78282C 10 • PLUG, Pipe, Square Head, 1/4"
W
29
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H 13
A 12
33
34
31 10
11 35
30 5 7
8 6
32 5
9
20
2
3
28 17
18
17 17 19
4
24 26
22
22 27
23
16
25
14 22
15 27
21
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
124 © 11/2011
208.10
AIR CLEANER WITH INERTIA SEPARATOR
GROUP 208
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 208
P315034 2 CLEANER, Air-Assembly (With Inertia Separator)
1 • P315033 2 • CABINET, Air Cleaner-Assembly (With Inertia Separator)
2 • 209364 6 • ELEMENT, Air Filter
3 • 209365 6 • PAD, Pre-filter
4 • 211387 6 • FRAME,Pre-filter
5 • P314900 4 • LEVER, Latch
6 • P110081 16 • SCREW, Flanged, 1/4-20 x 3/4"
7 • P276034 16 • NUT, Flanged, 1/4-20
8 • P305417 8 • SCREW, Flanged, 1/4-20 x 5/8"
9 • P314930 4 • SPRING, Gas, 200 lb.
10 • P314534 2 • NAMEPLATE, Air Cleaner
11 • 28522B 4 • RIVET, Pop
12 • 305505 2 • NAMEPLATE
13 • 28522A 8 • RIVET, Pop
• A209366 2 • GAUGE, Assembly
14 •• 209366 2 •• GAUGE, Restriction Indicator
15 •• 209620A 2 •• BRACKET, Gauge
16 •• 209800 2 •• VALVE, 5-Way Control
17 •• 199111A 6 •• ELBOW, Male, 1/4"
18 •• 194769D 2 •• CONNECTOR, Male, 1/4"
19 •• 209780R 2 •• TUBE, Air Pressure
20 •• 209780S 2 •• TUBE, Air Pressure
21 •• 209801 2 •• DECAL, 5-Way Valve
22 •• 78209W 6 •• COUPLING, Pipe,1/8"
23 •• 65110Z 2 •• PIPE, Threaded Both Ends, 1/8" x 1-1/4"
24 •• 75298D 2 •• PIPE, Threaded Both Ends, 1/8" x1-1/2"
25 •• 65110J 2 •• PIPE, Threaded Both Ends, 1/8" x 3-1/2"
26 •• 209672 2 •• MUFFLER, Pneumatic Exhaust
27 •• 111434 4 •• ELBOW, Hose
28 • P276011 6 • WRAP, Wire
29 • P275380 AR • GASKET, Rubber, Self Adhesive, 25"
30 • 209110 12 • SEPARATOR, Inertia
31 • 209111 12 • FRAME, Retainer
32 • 209112 12 • VALVE, Flexible Bleed
33 • B6849 24 • NUT, Stop, 1/4-20
34 • Y18814G 24 • WASHER, Flat, 1/4"
35 • 78282C 10 • PLUG, Pipe, Square Head, 1/4"
W
A
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10
10
K
10
E
7
2
8
S
H
12 7 6
A 13
11
2
3
5
7
16
4
15 17
2
16 3
14 2 2
3
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
126 © 11/2011
214.00
CARBURETOR MOUNTING
GROUP 214
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 214
1 294870A 1 GASKET, Carburetor Mounting
2 290023 52 WASHER, Tension, M12
3 290026 24 NUT,Hex,M12
4 296223 1 ELBOW, Induction
5 294041 1 O-RING
6 AC296236A 1 MIXER, Deltec Fuel Assembly (870-2350 LHV) (Refer to Group 214.10 For Breakdown)
CC296236A 1 MIXER, Deltec Fuel Assembly, Low BTU (750-800 LHV)
7 292010 18 SCREW, Hex Head, M12 x 40 mm
8 296367 1 O-RING
9 296255C 1 TRANSITION, Mixer
10 296365 3 O-RING
11 A296233C 1 TUBE, Mixer Inlet
12 296252 1 GASKET,
13 290179 10 SCREW, Hex Head, M12 x 30mm
14 296285A 1 BRACKET, Mixer Inlet Tube
15 290088 2 SCREW, Hex Head, M12 x 35
16 290193 4 WASHER, Flat, M12
17 26750A 1 PLUG, Pipe, 1/4" NPT
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H
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1
10
5 11
4 12
15
18
17
21
13
2 13
14
14
16 20
19
7
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
128 © 11/2011
214.10
CARBURETOR
GROUP 214
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 214
AC296236A 1 HOUSING, Mixer And Butterfly-Assembly
CC296236A 1 HOUSING, Mixer And Butterfly-Assembly (Low BTU)
• C296236A 1 • HOUSING, Butterfly-Assembly
1 •• 296236A 1 •• HOUSING, Butterfly
2 •• 293352 1 •• PIN, Dowel
3 • 296349F 1 • MIXER, Deltec, 200 mm Throat
• 296349E 1 • MIXER, Deltec, 200 mm Throat (Low BTU)
4 • 296365 1 • O-RING, Viton
5 • 296390 1 • O-RING, Viton
6 • 296372C 1 • SHAFT, Throttle
7 • A296369A 1 • VALVE, Buttertfly-Assembly
8 • 292842 2 • SCREW, Socket Head, M10 x 35 mm
9 • 290041 2 • WASHER, Tension, M10
10 • 296368 2 • BUSHING, Flanged
11 • 296373 2 • WASHER, Thrust
12 • 117488J 2 • RING, Retaining
13 • 304745E 4 • O-RING, Viton
14 • 296389 4 • O-RING, Viton
15 • 296370A 2 • COVER, Seal
16 • 296419 6 • SCREW, Countersunk Head, M6 x 12 mm
17 • 296371B 2 • SEAL, Lip, Viton
18 • 296374A 1 • LEVER, Carburetor
19 • 293879 1 • PIN, Spring, 4 mm x 25 mm
20 • 290479 1 • WASHER, Tension, M8
21 • WS808394 1 • SCREW, Hex Head, M8 x 35 mm
W
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S 4
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A 2
3
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
130 © 11/2011
223.00
SAFETY GUARD
GROUP 223
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 223
1 296263 1 GUARD, Extension Shaft
2 290681 8 SCREW, Hex Head, M12 x 70 mm
3 B715 8 SPACER
4 290023 8 WASHER, Tension, M12
W
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K 1
E
S
H
A 24
17
1 17
16
12
14
17
18 11
3 22
12
5 14 11 9
19
18
5
7
4 8 15
23 21
6 20
13 18
2
11
10
3
24
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
132 © 11/2011
225.00
AIR STARTER
GROUP 225
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 225
C293435J 1 STARTER, Air-Assembly RB (150 psig)
A293435J 1 STARTER, Air-Assembly LB (150 psig)
C293435K 1 STARTER, Air-Assembly RB (90 psig)
A293435K 1 STARTER, Air-Assembly LB (90 psig)
1 • 293435J 2 • MOTOR, Air Starter (150 psig)
• 293435K 2 • MOTOR, Air Starter (90 psig)
2 • 209889H 4 • PIPE, Threaded Both Ends, 1-1/2" x 1-3/4"
3 • 209824 4 • ELBOW, 90°,1-1/2" - 2000 lb.
4 • 208570C 2 • VALVE, Pneumatic Relay
5 • 209889L 4 • PIPE, Threaded Both Ends, 1-1/2" x 3-1/2"
6 • 78282F 2 • PLUG, Pipe, Hex Head, 3/4"
7 • 209942B 2 • STRAINER, Y, 1-1/2" - 600 lb.
•• 489388 •• ELEMENT, Strainer (Not Illustrated)
8 • A293438B 2 • BRACKET, Air Starter Plumbing-Assembly
9 • 293437V 2 • BRACKET, Support, LB & RB
10 • WS808297 4 • SCREW, Hex Head, M8 x 30 mm
11 • 159447C 12 • WASHER, Flat, M8
12 • 290617 8 • NUT, Hex, M8
13 • 296686 2 • U-BOLT
14 • 21051 8 • WASHER, Lock, 5/16"
15 • Y18813G 4 • NUT, Hex, 5/16-18
16 • 295808Y 2 • TUBE, Relay to Solenoid, RB & LB
17 • 194769 6 • CONNECTOR, Male
18 • 199111B 6 • CONNECTOR, Male Elbow
19 • A211194F 2 • VALVE, 3-Way Solenoid
20 • 290452 4 • NUT, Hex, M6
21 • 293340 4 • WASHER, Lock, M6
22 • 293294 4 • SCREW, Hex Head, M6 x 25 mm
23 • 209672B 2 • MUFFLER, Pneumatic Exhaust
24 • 294158S 4 • TUBE, Starter to Solenoid. LB & RB
Continued
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H 26
A
30
27 29 32
28
31
27 25
28 32
38 33
34
36
35
37
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
134 © 11/2011
225.01
AIR STARTER
GROUP 225
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 225 (CONTINUED)
25 293431F 1 BRACKET, Starter/Barring Device, LB
26 293431E 1 BRACKET, Starter, RB
27 WS802077 6 SCREW, Hex Head, M16 x 55 mm
28 21055 6 WASHER, Lock, 5/8"
29 292010 24 SCREW, Hex Head, M12 x 40 mm
30 290023 24 WASHER, Tension, M12
31 290197 4 PIN, Dowel, M6 x 24 mm
32 290075A 4 GASKET, Starter/Barring Device Bracket
33 296507 2 SHIM, Starter/Barring Device Bracket, .010"
34 C293432 1 GUARD, Pinion, LB-Assembly
A293432 1 GUARD, Pinion, RB-Assembly
35 290541 8 SCREW, Hex Head, M8 x 16 mm
36 21051 8 WASHER, Lock, 5/16"
37 D209542 2 FLANGE, Air Inlet-Assembly
38 Y18813M 4 WASHER, Flat, M12
SERVICE REPAIR KITS
214342 1 KIT, Starter Pinion (For Item 1, Air Starter Motor)
214342A 1 KIT, Starter Overhaul (For Item 1, Air Starter Motor)
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2
6
4
3
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
136 © 11/2011
230.00
JUNCTION BOX
GROUP 230
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 230
1 A309204B 1 BOX, Junction-Assembly
2 294523 4 SCREW, Hex Head, M6 x 20 mm
3 294952 4 WASHER, Flat, M6
4 293340 4 WASHER, Lock,M6
5 C214345A 1 CABLE, Ground
6 290452 2 NUT, Hex, M6
W 2
A
U
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3
K
6
5
E
11
S
H
A
9
7
8
8 13
12
13
1
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
138 © 11/2011
259.00
MAIN BEARING THERMOCOUPLES
GROUP 259
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 259
1 295987S 9 THERMOCOUPLE, Main Bearing
2 177487A 5 CLIP, Tube, .810 Dia.
3 169013U 3 CLIP, Tube, .630 Dia.
169013P 3 CLIP, Tube, .500 Dia.
169013K 2 CLIP, Tube, .370 Dia.
4 293242 8 WASHER,Flat, M8
5 21051 8 WASHER,Lock, M8
6 292032 8 SCREW, Hex Head, M8 x 25 mm
7 291107 3 WASHER, Lock, M12
8 290193 6 WASHER, Flat, M12
9 292009 3 SCREW, Hex Head, M12 x 70 mm
10 740930 1 HARNESS, Main Bearing Thermocouple-Assembly
11 A740931C 1 HARNESS, Main Bearing, Thermocouple-Assembly, 25' (Shipped Loose)
A740931D 1 HARNESS, Main Bearing, Thermocouple-Assembly, 50’ (Shipped Loose)
A740931E 1 HARNESS, Main Bearing, Thermocouple-Assembly, 100’ (Shipped Loose)
12 208416A 9 FITTING, Packing Gland
13 169013K 12 CLIP, Tube, .370 Dia.
W
35
32
6
A 10
33
29
U
11
12
30
K 36
21
E
34
1
13
S 27
29 9
26
H
19
A
5
14
15
18
2
31
17 20
28
37
16
24
25
15
23
22
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
140 © 11/2011
263.00
GAS REGULATOR
GROUPS 263, 213
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 263
1 295491C 1 REGULATOR, Gas
2 296314A 1 BRACKET, Regulator Pilot Support
3 291677 4 SCREW, Hex Head, M10 x 35 mm
4 26237 2 SCREW, Hex Head, 5/16"-18 x 3-1/2"
5 296348A 1 BRACKET, Pilot Valve
6 296601 1 BRACKET, Regulator
7 290088 2 SCREW, Hex Head, M12 x 35 mm
8 291107 2 WASHER, Lock, M12
9 207559C 1 GASKET, Pipe Flange
10 A296288B 1 PIPE, Gas Supply Inlet-Assembly
11 21055 4 WASHER, Lock, M16
12 290223 4 NUT, Hex, M16
13 194769A 1 CONNECTOR, Male
14 211636S 1 TUBE, High Pressure Sensing
15 194769 2 CONNECTOR, Male
16 296303N 1 TUBE, Balance, Upper
17 199111N 1 ELBOW, Male
18 199111K 1 ELBOW, Male
19 296304 1 TUBE, Balance, Middle
20 21051 2 WASHER, Lock, M8
21 290041 4 WASHER, Tension, M10
22 296303M 1 TUBE, Balance, Lower
23 199108C 1 UNION, Balance Tubes
24 154981B 1 PIPE, Threaded Both Ends, 1/4" x 7/8"
25 78209C 1 COUPLING, Pipe, 1/4"
26 194769H 1 CONNECTOR, Male
27 293763 2 SCREW, Hex Head, M16 x 80 mm
28 350450 4 WASHER, Flat, M10
29 Y18813M 5 WASHER, Flat, M16
30 290039 4 NUT, Hex, M10
31 76911 2 SPACER
32 290193 2 WASHER, Flat, M12
33 295479 2 SCREW, Hex Head, M16 x 70 mm
34 A740118 1 TRANSDUCER, Pressure
GROUP 213
35 295447 1 VALVE, Gas Inlet
36 28697 1 PLUG, Pipe, Hex Head, 1"
37 209256 1 VALVE, Solenoid, 3-Way (Shipped Loose)
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12
5
34
K 2
E 10
S
11
H
33 10
13 12
4 15
27
3
A 1
23
8
30
5
6 10
32
22 24 6 9
5 7 27
28 16
5
29 6
5
26 15 21
30 18
19 14 23
25
4 20 17
27
28
31
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
142 © 11/2011
263.10
GAS REGULATOR CONNECTIONS
GROUP 263
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 263
1 290811 1 O-RING
2 296290A 1 TUBE, Gas Supply
3 296639 1 BRACKET, Main Gas Line
4 295264 2 U-BOLT
5 21051 16 WASHER, Lock, M8
6 290617 8 NUT,Hex,M8
7 169013L 1 CLIP
8 290179 1 SCREW, Hex Head, M12 x 30 mm
9 290026 1 NUT,Hex,M12
10 294553 3 O-RING
11 296237 1 SCREW, Main Adjustment
12 WS808394 6 SCREW, Hex Head, M8 x 35 mm
13 296298A 1 TUBE, Main Gas Adjusting Screw
14 296294B 1 BRACKET, Gas Adjusting
15 290476 6 SCREW, Hex Head, M8 x 40 mm
16 A296301A 1 ELBOW, Gas Supply
17 296297 1 GASKET, Gas Supply
18 290679 2 SCREW, Hex Head, M8 x 30 mm
19 291111 2 WASHER, Lock, M10
20 290039 2 NUT,Hex,M10
21 290380 8 SCREW, Hex Head, M16 x 45 mm
22 290387 1 SCREW, Hex Head, M16 x 65 mm
23 21055 12 WASHER, Lock, M16
24 290223 4 NUT, Hex, M16
25 350450 2 WASHER, Flat, M10
26 296364A 1 BRACKET, Main Gas Tube
27 290193 4 WASHER, Flat, M12
28 291107 2 WASHER, Lock, M12
29 293763 3 SCREW, Hex Head, M16 x 80 mm
30 293242 6 WASHER, Flat, M8
31 290088 2 SCREW, Hex Head, M 12 x 35 mm
32 Y18813M 3 WASHER, Flat, M16
33 292010 1 SCREW, Hex Head, M12 x 40 mm
34 28478 1 PLUG, Square Head, 1/4"
W
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K
E
S
H
A 1
9 20
4
14
8 5
2
17
15
19 18
9
12 23
16
21
11
6
10 22
18
13
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
144 © 11/2011
264.00
STUB SHAFT
GROUP 264
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 264
1 280211A 1 SHAFT, Extension, Intermediate
A280191 1 RETAINER, Oil-Assembly
2 • 280191 1 • RETAINER, Oil, Upper
3 • 280190 1 • RETAINER, Oil, Lower
4 • 290328 2 • SCREW, Socket Head, M12 x 30 mm
5 • 290331 2 • WASHER, Tension, M12
6 291133A 1 SHAFT, Extension
7 A290318 1 FLANGE, Lube Oil-Assembly
8 291134A 12 BOLT, Fitted
A290321 1 GASKET-Assembly
9 • 290321 2 • GASKET
10 290175 1 GASKET
11 290322 1 GASKET
12 290316 12 NUT, Castle, M36
13 290329 2 SCREW, Hex Head, M10 x 110 mm
14 290330 8 SCREW, Hex Head, M12 x 55 mm
15 28783 6 SCREW, Hex Head, 7/8" x95mm
16 290197 2 PIN, Dowel, 10 mm x 24 mm
17 291138 6 WASHER, Tension, M22
18 290023 8 WASHER, Tension, M12
19 290087A 12 WASHER, M36
20 290041 2 WASHER, Tension, M10
21 290953A 12 WIRE, Lock
22 291139 1 O-RING, Viton
23 214251 1 KEY, Square, 7/8" x 3-1/2"
W
A
35
25
20
U
29
17
K
30
28
E
24
22
S 21
H 2 19
A 1
18
4
5
3
6
10
19
11 16
7
17
8
9
34
13 13 33
12
14 15 31
26
35
36
23
27
32
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
146 © 11/2011
268.00
GAS REGULATOR, PRECHAMBER
GROUP 268
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 268
1 294582C 1 BRACKET, Gas Regulator
2 167148N 1 REGULATOR, Gas Fisher 95L
• 493705 1 • DIAPHRAGM, Stainless Steel (Not Shown)
3 21360 4 SCREW, Hex Head, 3/8"-16 x 1-3/4"
4 76911 4 SPACER
5 21052 4 WASHER, Lock, 3/8"
6 78215A 1 PIPE, Threaded Both Ends, 1" x 4"
7 294584 1 FLANGE, Prechamber Regulator
8 294594 1 O-RING, Nitrile
9 294583 1 FLANGE, Prechamber Regulator
10 290678 2 SCREW, Hex Head, M10 x 45 mm
11 290041 2 WASHER, Tension, M10
12 295825 2 NUT, Hex, M10, Grade 10
13 154909E 2 NIPPLE, Pipe, 1" x1-1/2"
14 78204E 1 ELBOW, Pipe, 1"
15 154909G 1 PIPE, Threaded Both Ends, 1" x 3"
16 209223D 1 VALVE, Two Way
17 78208J 2 TEE, Pipe, 1"
18 296291M 1 TUBE, Prechamber Regulator Supply
19 194769L 2 CONNECTOR, Male, 1" x 1"
20 78212J 1 BUSHING, Reducing, 1" - 1/4"
21 194769 1 CONNECTOR, Male, 3/8" x 1/4"
22 78201N 1 PIPE, Threaded Both Ends, 1/4" x 2"
23 154981F 1 PIPE, Threaded Both Ends, 1/4" x 1-1/2"
24 78209C 1 COUPLING, Pipe, 1/4" NPT
25 199109H 1 TEE, Male, 1" x 1"
26 194628E 1 NIPPLE, Hex Pipe, 1/4"
27 AA209256 1 VALVE, Solenoid, 3-Way
• 495472 1 • SOLENOID ASSEMBLY
28 78215K 1 PIPE, Threaded Both Ends, 1" x 5"
29 199109B 1 TEE, Male, 3/8" x 1/4"
30 214067A 1 TUBE, Solenoid Vent
31 214032C 1 TUBE, Solenoid Pressure Supply
32 194769E 1 CONNECTOR, Male
33 194769Z 1 CONNECTOR, Male
34 78212T 1 BUSHING, Reducing
35 106343 2 PLUG, Socket Head, 1/4"
36 78208A 1 TEE, Pipe, 1/4"
W 42 35
A 33
34
U 29
K
22 21
E 30
31 20
4
23 24
S
19
3
15
H 12
13 25 5
A
36
14
1
11
2
16
17
18
37
39 23 2
38
28
41 3
24
28
38
27 40
6
26 10
32
8
28 7 9
26
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
148 © 11/2011
268.10
PRECHAMBER MANIFOLDS
GROUP 268
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 268
1 296291G 1 TUBE, Prechamber Supply, LB
AA294591N 2 MANIFOLD, Prechamber-Assembly
2 • 78283C 2 • PLUG, Pipe, Countersunk Head, 1"
3 • 194769G 16 • CONNECTOR, Tube
4 • 211520B 2 • ELBOW, Male, 45
5 • A294591N 2 • MANIFOLD, Prechamber-Assembly
6 291288 1 WASHER, Tension
7 296291J 1 TUBE, Balance, Lower Prechamber
8 199108C 1 UNION, Tube, 6" x 6"
9 296291N 1 TUBE, Balance, Upper Prechamber
10 199066N 1 CLIP
11 296325 1 BRACKET, Gas Supply Tube
12 290476 2 SCREW, Hex Head, M8 x 40 mm
13 290479 2 WASHER, Tension, M8
14 290617 2 NUT, Hex, M8
15 209744 2 U-BOLT, Tube
16 Y18813E 4 WASHER, Flat, #10
17 26420 4 WASHER, Lock, #10
18 21262 4 NUT, Hex, #10
19 296291K 1 TUBE, Prechamber Supply, LB
20 154813H 16 U-BOLT
21 21051 32 WASHER, Lock, Medium, 5/16"
22 21181 32 NUT, Hex, 5/16"-18
23 194769G 16 CONNECTOR, Tube
24 294596B 16 TUBE, Prechamber Supply
25 177487H 1 CLIP
26 290088 8 SCREW, Hex Head, M12 x 20mm
27 290223 1 NUT, Hex, M16
28 325309 14 WASHER, Flat, M12
29 296563A 16 BRACKET, Prechamber Manifold
30 290024 16 WASHER, Tension, M16
31 290045 16 SCREW, Hex Head, M16 x 30 mm
32 701426 1 SPACER
33 296561 4 SHIELD, Prechamber Manifold
34 B277 16 WASHER, Flat, 5/16"
35 290541 16 SCREW, Hex Head, M8 x 16 mm
36 199108E 1 UNION, Tube
37 296291H 1 TUBE, Prechamber Supply, RB
38 291107 8 WASHER, Lock, M12
39 290026 6 NUT, Hex, M12
40 199111B 1 ELBOW, Male
41 A294582F 1 BRACKET, Base Prechamber Regulator
42 21538 16 WASHER, Lock, 5/16"
W
A
U
K
E 13
S 12
5
H
6
22
A
4 5 2
7 12
6
1
17 1
3
21
20
18 19
16 14
14
3
15
9
8
8
10
11
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
150 © 11/2011
290.00
ENGINE CONTROL UNIT
GROUP 290
ITEM PART
NO. NUMBER 16V DESCRIPTION
GROUP 290
1 21051 4 WASHER, Lock, M8
2 740825 1 UNIT, Engine Control
3 350440 4 SCREW, Hex Head, M8 x 45 mm
4 293242 2 WASHER, Flat, M8
5 290193 6 WASHER,Flat, M12
6 290088 6 SCREW, Hex Head, M12 x 35 mm
7 290617 2 NUT, Hex, M8
8 740945 1 HARNESS, Power Distribution Box Customer Interface
9 A740267H 1 HARNESS, Customer Interface, 25’ (Shipped Loose)
A740267J 1 HARNESS, Customer Interface, 50’ (Shipped Loose)
A740267K 1 HARNESS, Customer Interface, 100’ (Shipped Loose)
10 A740268F 1 HARNESS, Customer Interface, 25’ (Shipped Loose)
A740268G 1 HARNESS, Customer Interface, 50’ (Shipped Loose)
A740268H 1 HARNESS, Customer Interface, 100’ (Shipped Loose)
11 A740932C 1 HARNESS, Customer Interface, 25’ (Shipped Loose)
A740932D 1 HARNESS, Customer Interface, 50’ (Shipped Loose)
A740932E 1 HARNESS, Customer Interface, 100’ (Shipped Loose)
12 127005 6 WASHER, Lock, M12
13 A296517 1 BRACKET, ESM/Junction Box
14 26110 4 WASHER, Lock, Shakeproof, 1/2"
15 290683 2 NUT, Elastic Lock, Hex, M12
16 295856A 2 STUD, Stainless Steel, M12 x 30 mm
17 290679 1 SCREW, Hex Head, M10 x 30 mm
18 291111 4 WASHER, Lock, M10
19 295825 1 NUT, Hex, M10-GRADE 10
20 350450 4 WASHER, Flat, M10
21 177488F 1 CLIP, Tube
22 169013P 1 CLIP, Tube
W
13 17
6
28 11
A
28 5
17
29 12
2 33
3 39 13
U
6
19 33
K
37 32
10 1 16 20 21
E
9
21
18
S
17
32 4
17
H
22 9
15 9
9
21
A
13
6
17
22
17 17 9
31
26
21 23
9
34
38
13 15
6
35
36
22 9 27
8
30
24
8 14
7
1
9 21 12
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
152 © 11/2011
290.10
ENGINE CONTROL UNIT CONNECTIONS
GROUP 290
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 290
1 21051 2 WASHER, Lock, M8
2 290026 6 NUT, Hex, M12
3 290041 1 WASHER,Tension, M10
4 290088 1 SCREW, Hex Head, M12 x 35 mm
5 290159 1 WASHER, Tension, M6
6 290193 9 WASHER,Flat, M12
7 290393 4 SCREW, Hex Head, M10 x 25 mm
8 290425 14 SCREW, Socket Head, M6 x 16 mm
9 290452 16 NUT, Hex, M6
10 290617 1 NUT, Hex, M8
11 290679 1 SCREW, Hex Head, M10 x 30 mm
12 291102 2 SCREW, Hex Head, M8 x 20 mm
13 291107 9 WASHER, Lock, M12
14 291111 4 WASHER, Lock, M10
15 292010 6 SCREW, Hex Head, M12 x 40 mm
16 293242 1 WASHER, Flat, M8
17 295147 11 SCREW, Socket Head, M6 x 12 mm
18 295535 1 SCREW, Hex Head, M6 x 55 mm
19 295825 1 NUT, Hex, M10-GRADE 10
20 296166 2 SCREW, Hex Head, M12 x 55 mm
21 309249 9 CLIP, Harness Support, 17 mm
22 325206 5 CLIP, Harness Support, 29 mm
23 325302 10 CLIP, Harness Support, 23 mm
24 350450 4 WASHER, Flat, M10
25 740946 3 DIODE, Surge Suppression (Not Shown - Connected at Starter Connector)
26 740947 1 HARNESS, Actuators, Front
27 740948 1 HARNESS, Sensors, Front
28 169013S 2 CLIP, Tube
29 211412K 1 BRACE, Tubing Clip
30 296603C 1 BRACKET, Harness Support
31 296604A 2 BRACKET, Harness Support
32 296604B 3 PLATE, Harness Support
33 296606A 3 CLAMP, Oil Tube, Rear
34 296626 1 SHIELD, Harness
35 C296643 1 HARNESS, Wire Way-Assembly
• 740963 1 • HARNESS, Coil Power
• 740964 1 • HARNESS, Actuator Step, J1939, E-Stop
• 740965 1 • HARNESS, Exhaust Sensors
• 740018E 1 • LABEL Harness, CSA
• 211912A 1 • LABEL, Warning/Caution, Explosion Hazard
36 A296680 1 BRACKET, Wire Tray (LH)
37 B715 2 SPACER
38 C296680 1 BRACKET, Wire Tray (RH)
39 Y18813J 1 WASHER, Flat, 7/16"
W
A
U
K
E
S 4 6
H
11
3 9
A
10
8
7
15
13
12
14
12
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
154 © 11/2011
290.20
EXHAUST SENSOR & IGNITION COIL HARNESSES
GROUPS 258, 290
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 290
1 A296522B 1 HARNESS, Wire Way, Knock & Exhaust (RB)
• 296522B 1 • TRAY, Wire (Knock & Exhaust)
• 296562 1 • COVER, Tray
• 740922 1 • HARNESS, Knock & Exhaust Thermocouple (RB)
C296522B 1 HARNESS, Wire Way, Knock & Exhaust (LB)
• 296522B 1 • TRAY, Wire (Knock & Exhaust)
• 296562 1 • COVER, Tray
• 740923 1 • HARNESS, Knock & Exhaust Thermocouple (LB)
2 D296521 1 HARNESS, Wire Way, Ignition (RB)
• 296521 1 • TRAY, Wire (Ignition)
• 296562 1 • COVER, Tray
• 740924A 1 • HARNESS, Ignition Coil (RB)
E296521 1 HARNESS, Wire Way, Ignition (LB)
• 296521 1 • TRAY, Wire (Ignition)
• 296562 1 • COVER, Tray
• 740925A 1 • HARNESS, Ignition Coil (LB)
3 214222 16 STUD, Hex Lobular
4 127030 16 NUT, Hex, Flanged, M8
5 290039 32 NUT, Hex, M10
6 290393 32 SCREW, Hex Head, M10 x 25 mm
7 291111 32 WASHER, Lock, M10
8 350450 32 WASHER, Flat, M10
9 177488D 32 CLIP
10 169013K 32 CLIP, Tube
11 A740110C 16 SENSOR, Knock Control-Assembly
12 199066P 12 CLIP, Tube
13 290617 32 NUT,Hex, M8
14 290479 32 WASHER, Tension, M8
GROUP 258
15 296588 16 THERMOCOUPLE, Exhaust, K-Series
W
A
U
K
E
S
H 4 8
A 17 14
10
11
12
11 13
12
13
17
17
7 6 16
3
15
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
156 © 11/2011
290.30
INTAKE MANIFOLD HARNESS CONNECTIONS
GROUPS 41, 290
ITEM PART 16V DESCRIPTION
NO. NUMBER
GROUP 290
1 290039 3 NUT, Hex, M10
2 169013V 2 CLIP, Tube
3 296604E 2 BRACKET, Harness
4 106343 1 PLUG, Pipe, Socket Head, 1/4"
5 290044 2 SCREW, Hex Head, M10 x 20 mm
6 350450 2 WASHER, Flat, M10
7 291111 3 WASHER, Lock, M10
8 A740120 1 THERMISTOR, Assembly
9 295816G 2 BRACKET
10 290179 2 SCREW, Hex Head, M12 x 30 mm
11 290193 2 WASHER, Flat, M12
12 291107 2 WASHER, Lock, M12
13 290026 2 NUT, Hex, M12
14 291012 2 SCREW, Hex Head, M12 x 60 mm
15 169013S 2 CLIP, Tube
GROUP 41
16 740120A 1 THERMISTOR, Intake Manifold
17 A740124 3 TRANSDUCER, Pressure, Intake Manifold-Assembly
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
158 © 11/2011
FORM 6332-2 PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION. 159
211665 D D 209542
16V 275GL / GL+ PARTS NUMBER INDEX
NUMBER GROUP # ITEM NUMBER GROUP # ITEM NUMBER GROUP # ITEM
SERVICE REPAIR KITS 169013 K 259.00 194769 L 029.10 22
211665 D 002.20 259.00 13 029.10 26
214342 225.01 290.20 10 078.00 35
214342 A 225.01 169013 L 060.00 38 268.00 19
A 292693 011.00 263.10 7 194769 V 055.10 24
325195 A 055.20 169013 N 066.00 38 068.00 19
325196 A 055.20 169013 P 259.00 194769 X 029.00 12
325197 A 055.20 290.00 22 029.10 19
325198 A 055.20 169013 S 290.10 28 055.10 20
325200 A 055.20 290.30 15 194769 Z 268.00 33
489056 061.10 169013 U 259.00 3 199066 B 060.00 39
489372 020.10 169013 V 290.30 2 199066 N 268.10 10
496832 078.00 169576 C 002.20 5 199066 P 290.20 12
496834 078.00 WS 172636 027.00 6 199108 C 263.00 23
496901 078.00 027.10 2 268.10 8
G-903-167 078.00 177053 E 068.00 5 199108 E 029.10 3
G-907-243 004.00 177487 A 259.00 2 268.10 36
G-918-346 011.00 177487 G 029.10 8 199109 B 268.00 29
G-927-58 023.10 055.10 19 199109 H 268.00 25
G-960-279 060.00 177487 H 268.10 25 199111 A 208.00 17
G-960-304 061.00 177487 X 055.10 10 208.10 17
G-980-170 080.01 177487H 029.00 19 199111 B 225.00 18
177488 D 290.20 9 268.10 40
–1– 177488 F 290.00 21 199111 K 263.00 18
WS 177913 102.00 16 199111 N 263.00 17
106026 022.00 23
WS 178747 020.00 20 199111 X 055.10 25
106343 268.00 35
Y 1880 2 023.20 2 068.00 22
P 110081 208.00 6
023.20 15 199173 E 029.00 11
208.10 6
Y 18802 002.30 5
111434 208.00 27
002.30 19 –2–
208.10 27
Y 18813 E 022.00 20 207559 C 263.00 9
116154 102.00 7
268.10 16 207559 H 078.00 6
102.00 13
Y 18813 G 029.10 33 207559 J 061.10 5
117488 J 214.10 12
Y 18813 H 068.00 12 061.20 1
118013 W 020.10 10
Y 18813 J 290.10 39 207585 B 055.10 21
119483 T 055.10 18
Y 18813 K 027.00 14 208033 Y 070.00 8
127002 027.30 14
027.10 23 208416 A 259.00 12
127004 055.05 17
047.00 13 208473 K 068.00 2
127005 022.00 30
078.00 25 208478 F 068.00 1
055.05 18
Y 18813 L 017.00 5 208546 022.00 24
290.00 12
Y 18813 M 042.10 11 208570 C 225.00 4
127030 290.20 4
055.05 40 208706 V 055.05 41
127038 085.20 7
070.00 11 061.20 8
153127 C 068.00 8
078.00 30 A 208816 G 020.10 26
153610 055.00 8
225.01 38 209046 E 029.10 17
154813 H 268.10 20
263.00 29 209110 208.10 30
154813 Y 078.00 15
263.10 32 209111 208.10 31
154909 E 268.00 13
Y 18813 M 061.10 20 209112 208.10 32
154909 G 268.00 15
Y 18814 G 208.10 34 209223 D 268.00 16
154981 B 263.00 24
194628 E 268.00 26 209256 263.00 37
154981 F 268.00 23
194769 225.00 17 AA 209256 268.00 27
156361 E 070.00 3
263.00 15 209326 B 031.00 9
157497 068.00 6
268.00 21 209364 208.00 2
158417 085.10 5
194769 A 080.01 46 208.10 2
162566 U 029.10 29
263.00 13 209365 208.00 3
167148 N 268.00 2
194769 D 208.00 18 208.10 3
168334 H 027.30 19
208.10 18 209366 208.00 14
168334 K 027.00 2
194769 E 268.00 32 208.10 14
168334 L 027.10 16
194769 G 268.10 3 A 209366 208.00
168519 H 027.40 18
268.10 23 208.10
168681 L 041.00 13
194769 H 263.00 26 D 209542 225.01 37
168700 047.00 5
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
A-2 © 11/2011
280050 A 290032
16V 275GL / GL+ PARTS NUMBER INDEX
NUMBER GROUP # ITEM NUMBER GROUP # ITEM NUMBER GROUP # ITEM
280050 A 023.10 2 280285 080.00 9 290017 014.00 15
023.10 5 D 280311 011.00 020.00 11
280051 080.00 11 28349 042.00 14 290018 020.00 12
280056 A 060.00 11 28478 263.10 34 290020 020.00 13
061.00 14 A 285039 D 002.30 30 290022 020.00 17
280060 A 060.00 1 AA 285039 D 002.30 290023 015.00 14
061.00 1 285041 E 041.00 2 041.00 8
GA 280060 A 060.00 285041 F 041.00 1 041.00 25
HE 280060 A 061.00 G 285041 F 041.00 042.10 8
280063 B 061.00 3 285074 F 059.00 1 045.00 12
280063 C 060.00 3 285141 A 041.00 4 047.00 3
A 280065 002.30 1 285141 C 041.00 3 059.00 7
EA 28006 5 002.30 28522 A 208.00 13 060.00 14
A 280066 002.30 15 208.10 13 060.00 27
AA 280066 002.30 28522 B 208.00 11 061.00 18
280068 002.30 3 208.10 11 066.00 41
A 280069 B 002.30 4 28543 027.00 20 080.00 29
280075 011.00 20 28563 085.10 20 080.01 44
280080 A 080.00 7 B 2861 D 027.50 21 214.00 2
A 280080 A 080.00 28662 027.30 25 223.00 4
HA 280080 A 080.00 28677 027.00 19 225.01 30
280082 080.00 12 055.05 38 264.00 18
A 280082 080.00 28684 027.40 14 290024 014.00 12
280090 A 059.00 3 042.00 7 023.00 24
280091 A 059.00 2 28697 061.20 18 023.10 8
A 280091 A 059.00 263.00 36 023.20 10
A 280107 K 004.00 10 287000 004.00 19 027.20 6
A 280110 S 004.00 15 287002 A 002.00 1 041.00 21
280112 011.00 4 AD 287002 A 002.00 041.00 29
280112 A 011.00 5 D 287002 A 002.00 042.10 5
A2 80112 011.00 287006 A 004.00 2 059.00 11
280115 B 015.00 2 287123 023.00 1 060.00 22
A 280115 B 015.00 023.00 11 102.00 18
A 280118 S 011.00 32 D 287123 023.00 268.10 30
280123 D 023.00 2 E 287123 023.00 290026 002.10 16
280123 E 023.00 12 287205 A 004.00 8 020.20 7
280135 A 002.00 18 287230 B 004.00 16 020.30 7
280168 002.30 17 287304 004.00 1 027.30 22
A 280169 B 002.30 18 287405 B 004.00 6 027.50 26
280170 020.10 13 287505 004.00 7 027.50 29
280170 B 020.10 25 287520 A 020.00 3 027.50 32
280170 D 020.10 18 A 287520 A 020.00 031.00 8
A 280170 020.10 AA 287520 A 020.00 031.00 13
A 280170 D 020.10 287605 A 004.00 9 041.00 9
C 280170 B 020.10 28763B 068.00 7 047.00 4
E 280170 B 020.10 287705 A 004.00 25 055.10 8
280182 080.00 14 28778 027.60 6 059.00 6
280190 264.00 3 28783 264.00 15 060.00 16
280191 264.00 2 28797 085.10 14 061.00 15
A 280191 264.00 290000 B 020.00 5 068.00 13
280211 A 264.00 1 290001 002.00 25 214.00 3
A 280214 A 014.00 1 020.00 6 263.10 9
280215 B 015.00 4 290003 B 020.00 7 268.10 39
A 280215 B 015.00 290007 020.00 9 290.10 2
280223 F 023.00 7 290012 014.00 16 290.30 13
280223 G 023.00 17 290013 020.00 14 290027 A 020.00 24
A 280223 F 023.00 6 290014 020.00 15 290029 020.00 26
A 280223 G 023.00 060.00 2 290030 020.00 18
280270 020.10 1 061.00 2 290032 004.00 24
AA 280270 020.10 290016 020.00 31 020.00 28
280281 080.00 10
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
A-4 © 11/2011
290229 290792 B
16V 275GL / GL+ PARTS NUMBER INDEX
NUMBER GROUP # ITEM NUMBER GROUP # ITEM NUMBER GROUP # ITEM
290229 002.00 26 061.00 24 290476 263.10 15
290230 A 002.30 36 066.00 26 268.10 12
C 290232 002.30 26 290326 060.00 35 290478 029.00 5
290235 002.30 28 061.00 25 290479 020.20 11
060.00 33 290328 022.00 29 020.30 11
061.00 26 264.00 4 022.00 1
066.00 27 290329 264.00 13 029.00 18
290236 002.30 29 290330 020.20 6 029.10 16
290239 002.00 21 020.30 6 042.00 11
290243 002.00 23 264.00 14 214.10 20
290245 002.00 4 290331 002.10 7 268.10 13
290246 002.00 5 264.00 5 290.20 14
029.10 25 290338 004.00 13 290541 066.00 40
290248 002.00 7 290345 A 004.00 3 225.01 35
290249 002.00 8 290346 004.00 4 268.10 35
011.00 6 290347 004.00 5 290592 060.00 6
290250 002.00 9 290349 015.00 7 061.00 8
290251 002.00 10 290350 015.00 8 290617 027.50 14
290253 002.00 12 290351 055.05 25 027.50 17
290288 002.00 16 290351 A 015.00 9 027.70 7
290290 002.00 20 290353 015.00 16 225.00 12
290291 002.30 2 290354 015.00 11 263.10 6
002.30 16 290356 023.00 26 268.10 14
290292 002.30 6 290359 B 023.10 1 290.00 7
290293 002.30 20 290359 C 023.10 4 290.10 10
290294 A 002.30 7 A 290359 B 023.10 290.20 13
002.30 21 A 290359 C 023.10 290625 E 017.00 4
290295 A 002.30 8 290362 023.20 3 290651 080.01
290296 002.30 9 A 290363 023.10 6 290678 268.00 10
002.30 25 290365 A 023.00 21 290679 029.00 8
290297 002.30 10 A 290365 A 023.00 029.10 9
023.20 13 290368 023.20 6 263.10 18
290298 002.30 11 290369 A 023.20 5 290.00 17
002.30 22 290370 A 023.20 12 290.10 11
290301 002.30 14 E 290370 A 023.20 290681 223.00 2
290302 002.30 24 290371 C 023.20 17 290683 290.00 15
290305 011.00 15 290372 B 023.20 18 290685 002.10 11
290306 K 011.00 11 290373 C 023.20 14 290687 066.00 12
290306 L 011.00 12 A 290373 C 023.20 290716 027.20 7
290307 011.00 14 290374 023.20 16 061.10 11
290308 011.00 13 290375 B 023.20 1 061.20 9
290310 011.00 7 A 290375 B 023.20 078.00 23
290311 011.00 8 290377 B 023.00 23 290724 020.00 19
290312 011.00 9 290380 023.00 27 027.30 21
290313 011.00 10 023.10 10 041.00 19
290314 011.00 24 041.00 20 041.00 28
011.00 38 263.10 21 045.00 18
045.00 22 290381 023.00 25 290762 042.00 13
290316 011.00 23 290383 023.20 8 290768 027.50 20
011.00 36 290384 023.20 9 290783 B 060.00 20
045.00 23 290385 023.20 7 061.00 4
264.00 12 290387 263.10 22 A 290783 B 060.00
A 290318 264.00 7 290393 011.00 28 061.00
290321 264.00 9 022.00 15 290787 A 060.00 7
A 290321 264.00 055.10 7 061.00 9
290322 264.00 11 290.10 7 290789 A 060.00 4
290324 060.00 36 290.20 6 061.00 6
061.00 27 290425 290.10 8 290790 060.00 10
290325 002.30 27 290452 027.70 5 061.00 12
060.00 34 290.10 9 290792 B 060.00 8
061.00 10
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
A-6 © 11/2011
293252 295987 S
16V 275GL / GL+ PARTS NUMBER INDEX
NUMBER GROUP # ITEM NUMBER GROUP # ITEM NUMBER GROUP # ITEM
290.00 4 294030 A 060.00 5 294952 022.00 10
290.10 16 061.00 7 027.70 12
293252 004.00 14 A 294030 A 060.00 230.00 3
293291 020.00 30 061.00 295012 102.00 4
293294 027.30 12 294035 060.00 9 295015 070.00 27
027.40 8 061.00 11 295017 041.00 27
293303 B 053.00 1 294037 A 060.00 12 295147 290.10 17
293311 B 053.00 3 061.00 13 295150 041.00 10
293315 020.20 19 294038 060.00 13 295154 011.00 21
078.00 22 061.00 16 295248 020.00 32
293317 078.00 21 294039 060.00 15 295249 020.00 33
293340 022.00 11 061.00 19 295264 263.10 4
027.70 11 294040 060.00 17 295373 066.00 15
230.00 4 061.00 21 295380 H 002.10 9
293352 214.10 2 294041 060.00 18 295380 M 002.10
293353 015.00 13 061.00 22 A 295380 H 002.10
045.00 11 214.00 5 A 295380 M 002.10
293360 023.10 3 294093 J 027.10 20 295381 F 002.10 3
293361 066.00 6 042.00 4 295387 A 002.10 15
293413 B 011.00 22 294093 K 027.10 12 295388 A 002.10 4
293431 E 225.01 26 294093 L 027.40 12 295389 C 002.10 5
293431 F 225.01 25 294093 U 042.00 15 295433 027.30 30
A 293432 225.01 294093 V 027.30 15 027.50 9
C 293432 225.01 34 027.40 20 295447 263.00 35
293435 G 225.00 1 294093 W 027.30 18 295475 R 029.10 4
293435 H 225.00 294124 060.00 29 295477B 002.10 1
293437 V 225.00 9 061.10 8 295478 B 002.10 12
A 293438 B 225.00 8 061.20 7 295478 C 002.10
293440 055.10 14 078.00 12 295479 263.00 33
A 293454 K 042.00 294124 B 042.10 3 295491 C 263.00 1
A 293455 K 042.00 078.00 1 295535 290.10 18
042.00 1 294124 C 014.00 9 295582 F 027.30
A 293463 B 042.00 3 020.00 27 295582 G 027.30 10
293504 C 042.10 1 080.01 48 295596 020.20 20
D 293507 060.00 23 294266 002.10 6 295602 E 002.20 7
293555 011.00 2 294270 041.00 23 295643 031.00 5
293600 C 002.20 3 294523 230.00 2 295770 041.00 18
293602 D 002.20 4 294540 A 027.30 9 295782 A 080.01 45
293607 E 002.10 14 027.40 6 295816 G 290.30 9
293685 N 042.00 5 294553 263.10 10 295825 002.20 6
293712 041.00 6 294582 C 268.00 1 014.00 7
293713 041.00 16 A 294582 F 268.10 41 020.10 31
293714 B 041.00 5 294583 268.00 9 023.00 6
293717 A 041.00 17 294584 268.00 7 023.00 16
293718 041.00 15 A 294591 N 268.10 5 268.00 12
293719 041.00 12 AA 294591 N 268.10 290.00 19
A 293728 D 061.00 294594 268.00 8 290.10 19
A 293728 E 061.00 23 294596 B 268.10 24 295827 B 004.00 21
293763 061.10 16 294811 G 002.00 2 295827 C 004.00 22
061.20 13 294814 A 020.10 19 295828 002.10 13
263.00 27 294870 A 214.00 1 295828 C 002.10 2
263.10 29 294871 A 041.00 22 295829 002.10 10
293839 015.00 15 294871 C 042.00 2 295844 E 022.00 7
293879 027.40 9 294871 D 041.00 24 295856 A 290.00 16
214.10 19 294881 A 031.00 11 295869 027.10 10
293982 027.50 19 294881 G 031.00 12 295878 027.10 11
031.00 3 294910 027.30 29 295879 027.10 1
294019 027.50 33 027.50 8 295890 080.01 40
A 294028 060.00 19 294923 029.00 15 295966 020.20 8
061.00 5 294936 068.00 16 020.30 8
295987 S 259.00 1
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
A-8 © 11/2011
296452 306113 A
16V 275GL / GL+ PARTS NUMBER INDEX
NUMBER GROUP # ITEM NUMBER GROUP # ITEM NUMBER GROUP # ITEM
296452 029.10 6 296546 C 101.10 28 296608 055.10 5
296452 A 029.10 7 296547 101.10 7 A 296609 031.00
296459 002.00 24 296547 A 101.10 8 296612 055.00 5
002.20 10 296548 101.10 9 296613 078.00 7
296461 002.00 22 296549 101.10 10 296614 078.00 8
296462 029.10 5 296550 101.10 11 078.00 •
296463 B 027.30 3 296551 101.10 12 296615 055.05 10
296463 E 027.30 296551 A 101.10 13 A 296616 080.00 1
296466 042.10 2 296552 101.10 14 296617 055.05 13
296467 042.00 10 296553 101.10 15 296620 011.00 26
296468 042.00 9 296554 101.10 16 296621 011.00 27
296478 020.00 8 296555 101.10 17 296625 027.50 24
296481 029.10 20 296556 101.10 18 296625 A 027.50 27
296487 027.40 3 296557 101.10 19 A 296625 027.50
296491 029.10 21 296561 268.10 33 A 296625 A 027.50
296507 225.01 296562 290.20 296626 290.10 34
296510 A 027.50 1 296563 A 268.10 29 296626 C 027.70 16
A 296512 061.10 6 296566 055.05 2 296632 055.05 30
296513 017.00 1 296567 078.00 9 296638 027.50 3
296515 031.00 1 A 296567 078.00 296639 263.10 3
A 296516 022.00 8 296568 A 055.10 3 C 296643 290.10 35
A 296517 290.00 13 296569 A 061.20 4 296652 027.50 30
296518 055.05 1 296570 A 061.20 5 A 296680 290.10 36
296520 A 055.00 2 A 296571 A 055.05 11 C 296680 290.10 38
A 296520 A 055.00 296573 A 061.20 2 296685 078.00 20
296521 290.20 A 296574 A 055.05 12 296687 070.00 28
D 296521 290.20 2 A 296575 061.20 3 296690 085.20 11
E 296521 290.20 296576 A 061.20 6 296700 A 055.10 26
296522 290.20 296577 055.05 3 296709 085.20 6
296522 B 290.20 296578 055.05 4 A 296709 085.20
A 296522 B 290.20 1 296581 055.00 3 296711 055.10 23
C 296522 B 290.20 296581 A 055.00 18 296712 055.10 17
296529 101.00 1 296581 B 055.00 19 296714 029.10
A 296529 101.00 296582 055.00 4 296714 A 029.10
296530 101.00 2 296582 A 055.00 20 296724 020.20 4
296531 101.00 3 296582 B 055.00 21 020.30 4
296532 101.00 4 296583 068.00 4 296824 020.20 3
296533 101.00 5 A 296584 068.00 3 020.30 3
296534 101.00 6 296585 068.00 9
296535 101.00 7 296586 055.05 5 –3–
296536 101.00 8 296587 055.05 6 304091 027.10 5
296537 101.00 9 296588 042.00 12 304745 E 214.10 13
A 296537 101.00 290.20 15 305145 023.00 4
296538 101.00 10 296589 055.05 7 023.00 14
296539 101.00 11 296590 061.10 7 305169 P 027.50 25
296540 101.00 12 A 296591 066.00 35 027.50 28
296541 101.10 1 A 296593 078.00 5 305169 R 031.00 15
A 296541 101.10 296594 078.00 14 305169 S 027.50 13
296542 101.10 2 A 296595 078.00 36 305169 T 027.50 16
296543 101.10 3 296597 070.00 4 305180 B 031.00 14
296543 C 101.10 21 A 296600 020.10 305197 020.20 17
296543 D 101.10 22 A 296600 A 070.00 5 020.30 17
296543 A 101.10 20 296601 263.00 6 305280 C 027.50 15
296544 101.10 4 296603 C 290.10 30 P 305417 208.00 8
296544 B 101.10 23 296604 A 290.10 31 208.10 8
296544 C 101.10 24 296604 B 290.10 32 305505 208.00 12
296545 101.10 5 296604 E 290.30 3 208.10 12
296545 B 101.10 25 296605 A 055.05 8 305728 027.30 24
296545 C 101.10 26 296606 055.05 9 305742 055.00 16
296546 101.10 6 296606 A 290.10 33 305805 Y 022.00 6
296546 B 101.10 27 296607 055.10 2 306113 A 055.00 12
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
A-10 © 11/2011
78283 M 953946
16V 275GL / GL+ PARTS NUMBER INDEX
NUMBER GROUP # ITEM NUMBER GROUP # ITEM NUMBER GROUP # ITEM
78283 M 055.00 6
055.05 16
78283E 014.00 17
–8–
WS 802077 225.01 27
WS 808297 055.00 15
WS 808318 029.00 16
WS 808394 214.10 21
263.10 12
85761 H 029.10 30
068.00 23
–9–
953946 029.10 32
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
A-12 © 11/2011
ENGINE PRESERVATION PRODUCTS
THE FOLLOWING ENGINE PRESERVATION PRODUCTS ARE AVAILABLE FROM YOUR WAUKESHA DISTRIBUTOR.
ENGINE PAINT
Maintain your Waukesha engine's original appearance with Engine Paint from Waukesha, designed to provide long-lasting adherence, color
retention, durability and weather resistance.
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
B-2 © 11/2011
Appendix C
NOTES
ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS
FORM 6332-3
C-2 © 11/2011
The Waukesha Express Limited Warranty is available by:
Requesting a copy from:
GE Energy
1101 West Saint Paul Avenue
Waukesha, WI 53188-4999
P: 262.547.3311
F: 262.549.2759
OR
W-1
GE Energy
1101 WEST ST. PAUL AVENUE,
WAUKESHA, WI 53188-4999
www.waukeshaengine.com