Reserve Power

OPzV Batteries
Stand-By Applications

GRID TELECOM GENSET UPS

Reserve Power
As a member of a strong and developing The products are developed by SUNLIGHT’s
business ecosystem, SUNLIGHT relies on its R&D team which constantly designs and
modern infrastructure, continuous innovation evaluates new innovative solutions to better
and its passion for excellence, to develop meet market needs based on the latest tech-
and supply reliable battery solutions. nological trends, industry developments and
market feedback.
At the core of the company’s growth lies its
state-of-the-art manufacturing plant in North- SUNLIGHT’s products and services have
ern Greece, covering an area of 142.000 m². gained international recognition by ensur-
The company has consistently invested in de- ing uninterrupted and reliable operations in a
veloping one of the most advanced industrial wide range of critical applications for a broad
plants in Europe, running highly specialized spectrum of industries, such as Telecom and
production and assembly lines. The plant is Power networks.
fully compliant with the strictest international
standards and is certified for Quality, Occu-
pational Health & Safety and Environmental
management systems.

The complete Reserve Power portfolio consists of:

SP SERIES
OPzS RES OPzS RES SOPzS RES SLT ACCUFORCE
OGI
OPzV RES OPzV RES SOPzV RES SLT GEL SVT/ SVT GEL
FRONT ACCESS

Valve Regulated Tubular Plate GEL Batteries for Stand-By Applications

SUNLIGHT’s OPzV batteries are characterized by maintenance-free, long service life, excellent
reliable performance even in harsh conditions (high operating temperatures or unstable power
network), thus providing a premium efficient and cost effective energy solution.
Optimum design, according to DIN international standards, exclusive use of high quality raw
materials, robust construction and state of the art manufacturing processes make this OPzV range
the ideal solution for stand-by applications requiring high level of safety and reliability.

2 | SYSTEMS SUNLIGHT S.A. Reserve Power | Stand-By Applications | OPzV

 Applications

Power generation Utilities Transportation Signalling UPS

Backup power systems for base stations, cell towers & radio
Telecommunications
transmission installations
Critical equipment backup power supply & protection from
UPS systems
frequency & voltage fluctuations
Power grid stabilization, power quality and reliability
Utilities
improvement
Power generation & Switches control & switchboards in substations connected to
distribution power generation line
Signalling systems, communication/control nodes in
Transportation signalling
demanding environmental conditions
Lighting in critical situations when main electrical supply is
Emergency lighting
interrupted
Automation and measuring Backup power for measuring & high demanding automation
systems systems

Reserve Power | Stand-By Applications | OPzV SYSTEMS SUNLIGHT S.A. | 3

 OPzV
Technical features & product benefits

13

1 Positive Plates

Tubular plate design

 ptimized Lead Calcium Tin Alloy
O
reducing hydrogen evolution
Red Lead in-house production 3 Gauntlet Technical Features
by 99.9% Pure Lead
Highly porous woven material Product Benefits
Dry Filling with Red Lead
Increased diameter with high
Long service life
Positive Active Mass (PAM)
Excellent cycling properties
High capacity performance 6 Electrolyte
Quality and homogeneity
Better utilization of active material
High capacity performance Immobilized in GEL form sulphuric
Restricts the expansion of the
Reduced self-discharge rate acid with nominal density of
active material
5 Terminal Bridge 1,26 kg/l (20°C)
Eliminates active mass shedding
State of the art GEL filling
Reduces corrosion of spine Manufactured with high quality,
2 Negative Plates robust materials following
equipment

certified processes High purity silica for GEL formation

Pasted negative plates of grid Effective diffusion of GEL
design 4 Bottom Bar Consistent and uniform pole
bridge composition Operation without acid
Optimized Lead Calcium Tin Alloy stratification or dendrite growth
Ultrasonic welding Increased robustness and
Robust construction durability High performance on deep
Growth of positive spine into
Stability bottom bar’s cavity is easily Perfect connection for poles- discharges
Reduced corrosion accomodated bridge-plate block as a whole Low self discharge

4 | SYSTEMS SUNLIGHT S.A. Reserve Power | Stand-By Applications | OPzV

 OPzV

14 9

6 10

11

12

10

11 E
 xternal Intercell
Connectors

Flexible
Copper
Fully insulated
Fixed with plastic head safety bolt
and probe hole on the top
Allow voltage measurements
High conductivity
3 9 Valve Safe and long operational life

Pressure relief
4 Integral flame arrestor 12 Terminals
Maintenance-free design
Threaded female M10
No water topping-up requirements terminal posts
High conductivity
Maximum torque retention
10 Sliding Poles
Easy installation
8 Container / Lid Premium sliding design with
7 Separators brass insert and rubber seal
Heavy Duty ABS Material in the lid 13 Internal Monoblock
High porosity grade material Hardness and acid resistance Intercell Connectors
Optionally flame retardant
Allow migration of ions during (Class V0) ABS material Effectively prevents top lid
Copper bars premium design
charge/discharge cracks and acid leakages
Thick wall container
High conductivity
More acid in the surrounding Positive plate’s expansion
Sealing between container - lid
area of the plates is safely absorbed Safe and long operational life
with polyurethane resin
Secured protection against Optimum current conductivity
100% leakage quality control with
short circuits
Perfect sealing
High temperature stability
high precision equipment
14 Pole Washers
Unsurpassed mechanical strength Available also with taller poles with
Mechanical strength extra space for measurements Color coded pole washers
Robust and durable battery
Low internal resistance construction Safe and long operational life Easy polarity recognition

Reserve Power | Stand-By Applications | OPzV SYSTEMS SUNLIGHT S.A. | 5

Features & Benefits
The ideal energy solution for stand-by applications

Long cycle life Operational safety

Tubular positive plates, Extensive compliance testing performed
GEL form electrolyte and a unique under European and Global norms
sliding pole design, offer a design and verified by independent 3rd party
life of up to 18 years for 2V cells certification agency.
and 15 years for 6V & 12V blocks
as well as more than 1500 cycles
at 80% Depth of Discharge. Complete battery solution
Complete and ready to install systems
Outstanding performance
with all the necessary accessories.
and reliability
Also flame retardant containers and
Products of optimum design with battery management systems are
use of high quality raw materials, available upon request.
European state-of-the-art production
facilities and cumulative experience
on advanced submarine battery
Flexibility
manufacturing ensure remarkable Design and production of customized
performance, exceeding values products and services, high volume
as defined by the DIN international orders handling capability,
standards. fast delivery.

Reduced maintenance cost

Peace-of-mind
Maintenance-free design without
24x7 experienced pre-sales
water topping-up requirements.
and after sales support, through
SUNLIGHT Global Partners Network.

Space optimization Optimum Total Cost

Vertical and horizontal installation. of Ownership (TCO)
Racks designed for easy installation, Maximum lifetime value and cost
battery maintenance and optimal efficiency.
space utilization.

• “Very Long Life” according to Eurobat 2015 classification

• Tested according to IEC 60896-21 and fully compliant to IEC 60896-22

Certified • Optimized for deep discharge recovery according to DIN 43539T5 Part 5
• Full conformity to DIN 40742 specifications for OPzV cells and DIN 40744 for OPzV blocks
Quality • Compliant to the safety requirements of IEC 62485-2 for stationary batteries
• Manufactured in SUNLIGHT’s European production facilities, certified with ISO 9001,
ISO 14001, BS OHSAS 18001

6 | SYSTEMS SUNLIGHT S.A. Reserve Power | Stand-By Applications | OPzV

 Product Range
Positive Plates Rated Capacity (Ah at 20°C) Dimensions (mm)
Short
Poles Internal
Number Weight Circuit
Type Size C10 C5 C3 C1 Distance Resistance
Number of Poles Length Width Height 1 Height 2 (kg) Current
(Ah) 1.80 Vpc 1.75 Vpc 1.75 Vpc 1.75 Vpc (mm) (mOhm)
(A)

2V 2 OPzV 100 2 2 112 101 90 62 103 206 354 382 - 13.6 1.650 1240
2V 3 OPzV 150 3 2 168 152 134 93 103 206 354 382 - 15.7 1.110 1840
2V 4 OPzV 200 4 50 2 224 202 179 124 103 206 354 382 - 18.3 0.830 2460
2V 5 OPzV 250 5 2 280 253 224 155 124 206 354 382 - 21.8 0.670 3040
2V 6 OPzV 300 6 2 336 303 268 185 145 206 354 382 - 26.4 0.565 3620
2V 5 OPzV 350 5 2 405 365 320 212 124 206 471 499 - 30.0 0.570 3580
2V 6 OPzV 420 6 70 2 486 438 384 252 145 206 471 499 - 35.3 0.485 4200
2V 7 OPzV 490 7 2 567 512 447 292 166 206 471 499 - 40.8 0.430 4740
2V 5 OPzV 500 * 5 2 575 520 449 275 145 206 643 671 - 43.8 0.530 3850
2V 6 OPzV 600 6 2 690 623 539 330 145 206 643 671 - 48.2 0.445 4600
2V 7 OPzV 700 * 7 4 805 727 630 389 191 210 644 672 80 61.2 0.365 5600
2V 8 OPzV 800 8 4 920 831 720 445 191 210 644 672 80 65.5 0.325 6300
100
Cells

2V 9 OPzV 900 * 9 4 1035 935 809 498 233 210 646 674 110 75.9 0.295 6900
2V 10 OPzV 1000 10 4 1150 1039 899 554 233 210 646 674 110 80.4 0.265 7700
2V 11 OPzV 1100 * 11 4 1265 1143 987 602 275 210 645 673 140 90.8 0.245 8350
2V 12 OPzV 1200 12 4 1380 1247 1076 657 275 210 645 673 140 95.1 0.225 9050
2V 11 OPzV 1375 * 11 4 1485 1348 1169 718 275 210 796 824 140 105.0 0.230 8850
2V 12 OPzV 1500 12 4 1620 1470 1275 784 275 210 796 824 140 110.1 0.210 9700
2V 14 OPzV 1750 * 14 6 1890 1715 1488 918 399 214 771 799 2x110 146.0 0.180 11350
2V 15 OPzV 1875 * 15 6 2025 1838 1595 983 399 214 771 799 2x110 151.0 0.167 12200
2V 16 OPzV 2000 16 6 2160 1960 1701 1049 399 214 771 799 2x110 156.1 0.157 13000
125
2V 18 OPzV 2250 * 18 8 2430 2207 1917 1190 487 212 769 797 3x110 185.2 0.137 14900
2V 20 OPzV 2500 20 8 2700 2452 2130 1322 487 212 769 797 3x110 195.3 0.123 16600
2V 22 OPzV 2750 22 8 2970 2695 2332 1423 576 212 771 799 3x140 221.2 0.115 17750
2V 24 OPzV 3000 24 8 3240 2940 2544 1552 576 212 771 799 3x140 231.4 0.108 18900
2V 26 OPzV 3250 26 8 3458 3150 2714 1638 576 212 771 799 3x140 241.5 0.103 19800

6V 4 OPzV 200 4 2 206 190 169 117 272 205 332 372 - 55.2 2.70 2270
6V 5 OPzV 250 5 50 2 257 237 211 146 380 205 332 372 - 62.8 2.22 2760
Blocks

6V 6 OPzV 300 6 2 309 285 253 173 380 205 332 372 - 69.0 1.89 3240

12V 1 OPzV 50 1 2 51 47 42 30 272 205 332 372 - 43.8 19.01 640

12V 2 OPzV 100 2 50 2 102 94 84 59 272 205 332 372 - 50.5 9.50 1290
12V 3 OPzV 150 3 2 153 141 126 88 380 205 332 372 - 73.3 6.80 1800

Cells type according to DIN 40742:2015 except.*

Monoblocks type according to DIN 40744:2015
Height 2 includes installed connectors and bolts
All dimensions and weights shown are subject to manufacturing tolerances

2V OPzV

2 OPzV 100 7 OPzV 700 14 OPzV 1750 18 OPzV 2250

3 OPzV 150 8 OPzV 800 15 OPzV 1875 20 OPzV 2500
4 OPzV 200 9 OPzV 900 16 OPzV 2000 22 OPzV 2750
5 OPzV 250 10 OPzV 1000 24 OPzV 3000
6 OPzV 300 11 OPzV 1100 26 OPzV 3250
5 OPzV 350 12 OPzV 1200
6 OPzV 420 11 OPzV 1375
7 OPzV 490 12 OPzV 1500
5 OPzV 500
6 OPzV 600

6V OPzV 12V OPzV

6V 4 OPzV 200 12V 1 OPzV 50

6V 5 OPzV 250 12V 2 OPzV 100
6V 6 OPzV 300 12V 3 OPzV 150

Reserve Power | Stand-By Applications | OPzV SYSTEMS SUNLIGHT S.A. | 7

 SYSTEMS SUNLIGHT reserves the right to change or revise without notice any information or detail given in this publication
Manufactured in Europe
delivered in more than 100 countries

Manufacturing Plant in Xanthi, Northern Greece

www.systems-sunlight.com

Headquarters Manufacturing Plant Service Department

2 Ermou & Nikis Street, Syntagma Square Neo Olvio 366 Tatoiou Street
105 63 Athens, Greece, EU 672 00 Xanthi, Greece, EU 136 73 Acharnes, Attica, Greece, EU
Τ +30 210 6245400 Τ +30 25410 48100 Τ +30 210 6245600
F +30 210 6245409 F +30 25410 95446 F +30 210 6245619

Member of SUNLIGHT GLOBAL PARTNERS NETWORK