E Series Ciac Service Manual-1 Cg-Ch41e
E Series Ciac Service Manual-1 Cg-Ch41e
CG41E-(xxx)PH3/1N1C
HIWALL
FIXED SPEED I E SERIES
SERVICE MANUAL
UP TO
13 SEER
60 HZ
1. Safety Precautions......................................................................................... 1
1. In case of Accidents or Emergency
2. Pre-Installation and Installation
3. Operation and Maintenance
2. Specifications................................................................................................. 3
1. Model Reference
2. Electrical Wiring Diagrams
3. Product Features............................................................................................ 9
1. Operation Modes and Functions
5. Troubleshooting............................................................................................. 54
1. Safety Caution
2. General Troubleshooting
3. Error Diagnosis and Troubleshooting Without Error Code
4. Quick Maintenance by Error Code
5. Troubleshooting by Error Code
Appendix.............................................................................................................. 73
i) Temperature Sensor Resistance Value Table for T1,T2,T3 and T4 (°C – K)
Safety Precautions
Contents
1. In Case of Accidents or Emergency.......................................................................2
2. Pre-Installation........................................................................................................2
service manual and its relevant sections. the unit as well as the edges of the fins on the con-
Safety
CAUTION CAUTION
• Clean and ventilate the unit at regular intervals when •• Do not install or operate the unit for an extended
operating it near a stove or near similar devices. period of time in areas of high humidity or in an
• Do not use the unit during severe weather conditions. environment directly exposing it to sea wind or salt
If possible, remove the product from the window spray.
before such occurrences. •• Do not install the unit on a defective or damaged
installation stand, or in an unsecure location.
•• Ensure the unit is installed at a level position
2. Pre-Installation and Installation •• Do not install the unit where noise or air discharge
created by the outdoor unit will negatively impact the
WARNING environment or nearby residences.
• Use this unit only on a dedicated circuit. •• Do not expose skin directly to the air discharged by
• Damage to the installation area could cause the unit the unit for prolonged periods of time.
to fall, potentially resulting in personal injury, prop- •• Ensure the unit operates in areas water or other
erty damage, or product failure. liquids.
• Only qualified personnel should disassemble, install, •• Ensure the drain hose is installed correctly to ensure
remove, or repair the unit. proper water drainage.
• Only a qualified electrician should perform electri- •• When lifting or transporting the unit, it is
cal work. For more information, contact your dealer, recommended that two or more people are used for
seller, or an authorized CIAC service center. this task.
•• When the unit is not to be used for an extended time,
disconnect the power supply or turn off the breaker.
Page 2
Specifications
Contents
1. Model Reference.....................................................................................................4
Indoor Unit Model Outdoor Unit Model Capacity (Btu) Power Supply
CH41E-009-H1N1C CG41E-009PH1N1C 9k
115V~, 60Hz,
CH41E-012-H1N1C CG41E-012PH1N1C
12k 1Phase
Specifications
CH41E-009-H3N1C CG41E-009PH3N1C
9k
CH41E-012-H3N1C CG41E-012PH3N1C
CH41E-018-H3N1C CG41E-018PH3N1C
18k
Page 4
2. Electrical Wiring Diagrams
Abbreviation Paraphrase
Specifications
CAP Capacitor
L LIVE
N NEUTRAL
Page 5
CH41E-009-H1N1C,CH41E-012-H1N1C,CH41E-009-H3N1C,CH41E-012-H3N1C,CH41E-018-H3N1C
HEATER
2
Specifications
P1
L
N P2
2 SWITCH BOARD
CN701
OPTIONAL
4
OPTIONAL
4 3
X Y E 12V/5V HA HB
CH41E-024-H3N1C
OPTIONAL OPTIONAL
INDOOR WIRING DIAGRAM Y/G
CAP
ION Applicable to M M
16022000022180 AC motor only
M
3 5(3 or 2)
HEATER
P1 2
P2
SWITCH BOARD
2
CN701
1(L) S 4
OPTIONAL
3
X Y E 12V/5V HA HB
OPTIONAL
OPTIONAL
To CCM Comm.Bus or To Randomly To Remote Alarm To Remote Switch
485 Wire-controller Connected
Wire-controller
Page 6
2.2 Outdoor Unit
Abbreviation Paraphrase
Specifications
CT1 AC Current Detector
COMP Compressor
Pressure
switch
Page 7
MOBA31-18CN1-NB8, MOBA32-18CN1-NB8
NOTE:
1. The wi r i ng
di agr am i s f or
expl anat i on
1 pur pose onl y. The
act ual shape of
t he component s may
be di f f er ent .
Specifications
2. Symbol 1
i ndi cat es
compr essor
i nt er nal or
ext er nal
component s.
3. - - - - - - - -
i ndi cat es opt i onal
component s.
1
COMP
MOCA30-24CN1-NB8W
1(3) 2(4)
Y/G A1 A2
Page 8
Product Features
Contents
1. Operation Modes and Functions.........................................................................10
1.1 Abbreviation.................................................................................................10
1.6 Auto-mode...................................................................................................11
Abbreviation Element
T1 Indoor room temperature
T2 Coil temperature of evaporator
T3 Coil temperature of condenser
T4 Outdoor ambient temperature
Function Display
1.2 Safety Features Temperature Set temperature value
mode)
upon the first startup of the unit, and are delayed for up
Activation of Timer
to three minutes upon subsequent unit restarts.
ON, Fresh, Swing,
(3s)
Zero crossing detection error protection Turbo, or Silent
Page 10
1.4 Fan Mode • After setting the mode, AC will run in auto mode if
the compressor keeps not running for certain time.
When fan mode is activated:
• The outdoor fan and compressor are stopped. 1.7 Drying mode
• Temperature control is disabled and no temperature • The compressor is cycled running with 10 minutes
setting is displayed. on and then 5 minutes off. The indoor fan will keep
• The indoor fan speed can be set to high, med, low, or running at low speed.
auto. • In drying mode, if room temperature is lower than
• The louver operations are identical to those in cooling 10°C, the compressor will stop and not resume until
mode. room temperature exceeds 13°C.
• Auto fan: In fan-only mode, AC operates the same as • The evaporator anti-freezing protection is the same as
auto fan in cooling mode with the temperature set at that in cooling mode.
24°C.
1.8 Forced operation function
1.5 Cooling Mode
• Forced cooling mode:
Product Features
1.5.1 Compressor Control The compressor and outdoor fan continue to run and
When indoor room temp. T1 is lower than setting value, the indoor fan runs at low speed. After running for 30
the compressor and outdoor fan will shut off. minutes, the AC will switch to auto mode with a preset
temperature of 24°C.
1.5.2 Indoor Fan Control • Forced auto mode:
In cooling mode, the indoor fan operates continuously. The
Forced auto mode operates the same as normal auto mode
fan speed can be set to high, medium, low, or auto.
with a preset temperature of 24°C.
1.5.3 Outdoor Fan Control • The unit exits forced operation when it receives the
The On-off outdoor units have single fan speed. The following signals:
outdoor fan will run following the compressor except • Switch on
when AC is in evaporator high temperature protection in
heating mode, condenser high temperature protection in • Switch off
cooling mode, defrosting mode and the current protection. • Timer on
• Timer off
1.5.4 Evaporator Temperature Protection
• Changes in:
When evaporator temperature drops below a configured
value, the compressor and outdoor fan ceases operations. • mode
• fan speed
1.6 Auto-mode • sleeping mode
Page 11
1.10 Refrigerant Leakage Detection every 3 minutes, with no beeps. The unit automatically
sets the temperature according to the measurements
• With this new technology, the display area will show from the remote control.
“EC” when the outdoor unit detects refrigerant
• The unit will only change modes if the information
leakage.
from the remote control makes it necessary, not from
• When compressor is active, the value of the Coil the unit’s temperature setting.
temperature of evaporator T2 has no change or very
• If the unit does not receive a signal for 7 minutes or
little change.
you press “Follow Me,” the function turns off. The
unit regulates temperature based on its own sensor
1.11 Self clean(Optional) and settings.
• If you press “Self Clean” when the unit is in cooling or
drying mode: 1.13 Information Inquiry
• For cooling models, the indoor unit will run in low • To enter information inquiry status, complete the
fan mode for a certain time, then ceases operation. following procedure within ten seconds:
• For heat pump models, the indoor unit will run in • Press LED 3 times.
fan-only mode, then low heat, and finally in fan-
• Press SWING 3 times.
Product Features
only mode.
• If you are successful, you will hear beeps for two
• Self Clean keeps the indoor unit dry and prevents
seconds.
mold growth.
• Use the LED and SWING buttons to cycle through
1.12 Follow me(Optional) information displayed.
• Pressing LED will display the next code in the
• If you press “Follow Me” on the remote, the indoor sequence. Pressing SWING will show the previous.
unit will beep. This indicates the follow me function is
• The following table shows information codes. The
active.
screen will display this code for two seconds, then the
• Once active, the remote control will send a signal information for 25 seconds.
Displayed
Displayed code Explanation Meaning Additional Notes
value
T1 Room temperature 1. All displayed temperatures
use actual values.
Indoor coil 2. All temperatures are
T2
temperature displayed in °C regardless
-14—70 -14—70 of remote used.
3. If the actual value exceeds
Outdoor coil the range, it will display
T3
temperature the maximum value or
minimum value.
Page 12
Maintenance and Disassembly
Contents
1. Maintenance.........................................................................................................14
2. Disassembly..........................................................................................................21
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Page 14
Procedure:
1. Tighten the flare nuts of the indoor and outdoor • If the pressure does not achieve -0.1 MPa
units, and confirm that both the 2- and 3-way valves (14.5 Psi) after 50 minutes, check for leakage.
are closed. • If the pressure successfully reaches -0.1 MPa
2. Connect the charge hose with the push pin of Handle (14.5 Psi), fully close the Handle Lo valve and
Lo to the gas service port of the 3-way valve. cease vacuum pump operations.
3. Connect the charge hose of Handle Hi connection to b. Wait for 5 minutes then check whether the gauge
the vacuum pump. needle moves after turning off the vacuum pump.
4. Fully open the Handle Lo manifold valve. 6. Loosen the flare nut of the 3-way valve for 6 or
7 seconds and then tighten the flare nut again.
5. Using the vacuum pump, evacuate the system for
30 minutes. a. Confirm the pressure display in the pressure
indicator is slightly higher than the atmospheric
a. Check whether the compound meter indicates
pressure.
-0.1 MPa (14.5 Psi).
b. Remove the charge hose from the 3-way valve.
• If the meter does not indicate -0.1 MPa
(14.5 Psi) after 30 minutes, continue 7. Fully open the 2- and 3-way valves and tighten the
evacuating for an additional 20 minutes. cap of the 3-way valve.
Maintenance and
Disassembly
Page 15
1.2 Refrigerant Recharge
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Prior to recharging the refrigerant, confirm the additional amount of refrigerant required using the following table:
Maintenance and
Disassembly
Procedure:
1. Connect the charge hose to the 3-way service port 7. Open the valves (Low side) on the charge set and
and then open the 2- and the 3-way valves. charge the system with liquid refrigerant.
2. Connect the charge hose to the valve at the bottom 8. When the electronic scale displays the correct weight
of the cylinder. (refer to the gauge and the pressure of the low side
3. If the refrigerant is R410A, invert the cylinder to to confirm), disconnect the charge hose from the
ensure a complete liquid charge. 3-way valve’s service port immediately and turn off
the air conditioner before disconnecting the hose.
4. Open the valve at the bottom of the cylinder and close
the check valve on the charge set to purge the air. 9. Mount the valve stem caps and the service port.
5. Place the charging cylinder onto an electronic scale 10. Use a torque wrench to tighten the service port cap to
and record the starting weight. a torque of 18 N.m.
6. Operate the air conditioner in cooling mode. 11. Check for gas leakage.
Page 16
1.3 Re-Installation
1.3.1 Indoor Unit
Collecting the refrigerant into the outdoor unit
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Maintenance and
Disassembly
Procedure:
1. Confirm that the 2- and 3-way valves are opened. 6. Operate the air conditioner in cooling mode. Cease
2. Remove the valve stem caps and ensure that the valve operations when the gauge reaches 0.1 MPa
stems are opened (use as hexagonal wrench to open (14.5 Psi).
the valve stems). 7. Close the 3-way valve so that the gauge rests
3. Connect the charge hose with the push pin of Handle between 0.3 MPa (43.5 Psi) and 0.5 MPa (72.5 Psi).
Lo to the 3-way valve’s gas service port. 8. Disconnect the charge set, and tighten the 2- and
4. Open the Handle Lo valve of the manifold valve to 3-way valve’s stem nuts (use a torque wrench to
purge air from the charge hose for 5 seconds and tighten the 3-way valves service port cap to a torque
then close it quickly. of 18 N.m).
Page 17
Air purging with vacuum pump
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Maintenance and
Disassembly
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Procedure:
1. Tighten the flare nuts of the indoor and outdoor • If the pressure does not achieve -0.1 MPa
units, and confirm that both the 2- and 3-way valves (14.5 Psi) after 50 minutes, check for leakage.
are closed. • If the pressure successfully reaches -0.1 MPa
2. Connect the charge hose with the push pin of Handle (14.5 Psi), fully close the Handle Lo valve and
Lo to the gas service port of the 3-way valve. cease vacuum pump operations.
3. Connect the charge hose of Handle Hi connection to b. Wait for 5 minutes then check whether the gauge
the vacuum pump. needle moves after turning off the vacuum pump.
4. Fully open the Handle Lo manifold valve. 6. Loosen the flare nut of the 3-way valve for 6 or
7 seconds and then tighten the flare nut again.
5. Using the vacuum pump, evacuate the system for
30 minutes. c. Confirm the pressure display in the pressure
indicator is slightly higher than the atmospheric
a. Check whether the compound meter indicates
pressure.
-0.1 MPa (14.5 Psi).
d. Remove the charge hose from the 3-way valve.
• If the meter does not indicate -0.1 MPa (14.5 Psi)
after 30 minutes, continue evacuating for an 7. Fully open the 2- and 3-way valves and tighten the
additional 20 minutes. cap of the 3-way valve.
Page 18
1.3.2 Outdoor Unit
Evacuation for the whole system
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Maintenance and
Disassembly
Procedure:
1. Confirm that the 2- and 3-way valves are opened. 4. Close the valve (Low side) on the charge set and turn
2. Connect the vacuum pump to the 3-way valve’s off the vacuum pump.
service port. 5. Wait a period of five minutes then check whether the
3. Evacuate the system for approximately one hour. gauge needle moves after turning off the vacuum
Confirm that the compound meter indicates pump.
-0.1 MPa (14.5Psi). 6. Disconnect the charge hose from the vacuum pump.
Page 19
Refrigerant charging
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Procedure:
Maintenance and
1. Connect the charge hose to the 3-way service port 7. Open the valves (Low side) on the charge set and
Disassembly
and then open the 2- and the 3-way valves. charge the system with liquid refrigerant.
2. Connect the charge hose to the valve at the bottom 8. When the electronic scale displays the correct weight
of the cylinder. (refer to the gauge and the pressure of the low side
3. If the refrigerant is R410A, invert the cylinder to to confirm), disconnect the charge hose from the
ensure a complete liquid charge. 3-way valve’s service port immediately and turn off
the air conditioner before disconnecting the hose.
4. Open the valve at the bottom of the cylinder and close
the check valve on the charge set to purge the air. 9. Mount the valve stem caps and the service port.
5. Place the charging cylinder onto an electronic scale 10. Use a torque wrench to tighten the service port cap to
and record the starting weight. a torque of 18 N.m.
6. Operate the air conditioner in cooling mode. 11. Check for gas leakage.
Note: 1. Mechanical connectors used indoors shall comply with local regulations.
2. When mechanical connectors are reused indoors, sealing parts shall be renewed. When flared joints
are reused indoors, the flare part shall be re-fabricated.
Page 20
2. Disassembly
Procedure Illustration
1) Hold the front panel by the tabs on Front Panel
the both sides and lift it (see CJ_
AF_001).
Tab
CJ_AF_001
Maintenance and
Disassembly
2) Push up the bottom of an air filter,
and then pull it out downwards (see
CJ_AF_002).
Filter
CJ_AF_002
Note: This section is for reference only. Actual unit appearance may vary.
Page 21
Procedure Illustration
Horizontal Louver
Hook
CJ_AF_003
Maintenance and
Disassembly
Hook
CJ_AF_004
Note: This section is for reference only. Actual unit appearance may vary.
Page 22
Procedure Illustration
CJ_AF_005-1
Maintenance and
Disassembly
CJ_AF_005-2
CJ_AF_005-3
CJ_AF_005-4
CJ_AF_005
Note: This section is for reference only. Actual unit appearance may vary.
Page 23
Procedure Illustration
CJ_AF_006
Hooks
CJ_AF_007
Note: This section is for reference only. Actual unit appearance may vary.
Page 24
Procedure Illustration
Maintenance and
Disassembly
Note: This section is for reference only. Actual unit appearance may vary.
Page 25
2. Electrical parts
Note: Remove the front panel (refer to 1. Front panel) before disassembling electrical parts.
Procedure Illustration
Fixing Screw
Maintenance and
Disassembly
CJ_AF_009
T2 Sensor
CJ_AF_010
Note: This section is for reference only. Actual unit appearance may vary.
Page 26
Procedure Illustration
Fixing Screw
CJ_AF_011-1
Electronic Box
Maintenance and
Disassembly
CJ_AF_011-2
Swing Motor
Applicable to AC Motor Only
CJ_AF_012
Display Board
Pipe Temperature Sensor
Room Temperature Sensor
Note: This section is for reference only. Actual unit appearance may vary.
Page 27
Procedure Illustration
CJ_AF_013
Disassembly
Note: This section is for reference only. Actual unit appearance may vary.
Page 28
3. Evaporator
Note: Remove the front panel and electrical parts (refer to 1. Front panel and 2. Electrical parts) before
disassembling evaporator.
Procedure Illustration
1) Disassemble the pipe holder located at the
rear of the unit (see CJ_AF_014).
Pipe Holder
CJ_AF_014
2) Remove the screws on the evaporator
located at the fixed plate (see CJ_AF_015).
Maintenance and
Disassembly
Screws
CJ_AF_015
Screws
CJ_AF_016
Note: This section is for reference only. Actual unit appearance may vary.
Page 29
Procedure Illustration
CJ_AF_017
Maintenance and
Disassembly
Note: This section is for reference only. Actual unit appearance may vary.
Page 30
4. Fan motor and fan
Note: Remove the front panel, electrical parts and evaporator (refer to 1. Front panel, 2. Electrical parts, and
3. Evaporator). before disassembling fan motor and fan.
Procedure Illustration
1) Remove the two screws and remove the
fixing board of the fan motor (see CJ_
AF_018).
Screws
CJ_AF_018
Maintenance and
Disassembly
CJ_AF_019
Fixing Screw
CJ_AF_020
Note: This section is for reference only. Actual unit appearance may vary.
Page 31
5. Step motor
Note: Remove the front panel and electrical parts (refer to 1. Front panel, 2. Electrical parts) before
disassembling step motor.
Procedure Illustration
1) Remove the two screws, then remove the
stepping motor (see CJ_AF_021).
Stepping Motor
CJ_AF_021
Maintenance and
Disassembly
Note: This section is for reference only. Actual unit appearance may vary.
Page 32
2.2 Outdoor unit
1. Panel Plate
MOAA31-09CN1-NB8; MOAA31-09CN1-BB8; MOAA30-09CN1-NB6; MOAA31-12CN1-NB8; MOAA31-12CN1-BB8
Procedure Illustration
Maintenance and
Disassembly
CJ_AA30_001
Top Cover
CJ_AA30_002
Note: This section is for reference only. Actual unit appearance may vary.
Page 33
Procedure Illustration
Front Panel
CJ_AA30_003
Maintenance and
Disassembly
CJ_AA30_004
Note: This section is for reference only. Actual unit appearance may vary.
Page 34
Procedure Illustration
Maintenance and
Disassembly
Note: This section is for reference only. Actual unit appearance may vary.
Page 35
MOAB31-12CN1-BB8; MOAB32-12CN1-NB8; MOAB31-12CN1-NB8
Procedure Illustration
CJ_AB30_001
Top Cover
CJ_AB30_002
Note: This section is for reference only. Actual unit appearance may vary.
Page 36
Procedure Illustration
Maintenance and
Front Panel
Disassembly
CJ_AB30_003
CJ_AB30_004
Note: This section is for reference only. Actual unit appearance may vary.
Page 37
Procedure Illustration
Right Panel
CJ_AB30_005
Note: This section is for reference only. Actual unit appearance may vary.
Page 38
MOBA31-18CN1-NB8; MOBA32-18CN1-NB8
Procedure Illustration
Maintenance and
Disassembly
CJ_BA30_001
Top Cover
3) Remove the screws of the top cover
and then remove the top cover (3
screws). One of the screws is located
underneath the big handle (see CJ_
BA30_002).
CJ_BA30_002
Note: This section is for reference only. Actual unit appearance may vary.
Page 39
Procedure Illustration
Front Panel
CJ_BA30_003
Maintenance and
Disassembly
CJ_BA30_004
Note: This section is for reference only. Actual unit appearance may vary.
Page 40
Procedure Illustration
CJ_BA30_005
Maintenance and
Disassembly
7) Remove the screws of the right panel
and then remove the right panel
(5 screws) (see CJ_BA30_006).
Right Panel
CJ_BA30_006
Note: This section is for reference only. Actual unit appearance may vary.
Page 41
MOCA30-24CN1-NB8W
Procedure Illustration
CJ_CA30_001
CJ_CA30_002
Note: This section is for reference only. Actual unit appearance may vary.
Page 42
Procedure Illustration
Front Panel
CJ_CA30_003
Maintenance and
Disassembly
5) Remove the screws of water collecting
cover and then remove the water
collecting cover (1 screw) (see CJ_
CA30_004).
Water Collecting Cover
CJ_CA30_004
Note: This section is for reference only. Actual unit appearance may vary.
Page 43
Procedure Illustration
Right Panel
Maintenance and
Disassembly
CJ_CA30_005
Note: This section is for reference only. Actual unit appearance may vary.
Page 44
2. Fan disassembly
Note: Remove the panel plate and (refer to 1. Panel plate) before disassembling fan.
MOAA31-09CN1-BB8; MOAB31-12CN1-BB8; MOAA31-12CN1-BB8; MOAA30-09CN1-NB6; MOAA31-09CN1-NB8;
MOAB32-12CN1-NB8; MOAA31-12CN1-NB8; MOAB31-12CN1-NB8; MOBA31-18CN1-NB8; MOBA32-18CN1-NB8
Procedure Illustration
D-cut
CJ_ODU_001
Maintenance and
Disassembly
3) Disconnect the connectors for fan
motor. (Blue wire, yellow wire, red
wire, brown wire and black wire. The
blue wire and red wire are on the
capacitor. The black wire connects
with terminal 4.) (see CJ_ODU_002)
CJ_ODU_002
Note: This section is for reference only. Actual unit appearance may vary.
Page 45
Procedure Illustration
Fan Motor
Maintenance and
CJ_ODU_003
Disassembly
Note: This section is for reference only. Actual unit appearance may vary.
Page 46
MOCA30-24CN1-NB8W
Procedure Illustration
D-cut
CJ_ODU_004
Maintenance and
Disassembly
Fan Motor
CJ_ODU_005
Note: This section is for reference only. Actual unit appearance may vary.
Page 47
Procedure Illustration
Fan Motor
Maintenance and
CJ_ODU_006
Disassembly
Note: This section is for reference only. Actual unit appearance may vary.
Page 48
3. Electrical parts
Note: Remove the air outlet grille(refer to 1. Panel plate) before disassembling electrical parts.
MOAA31-09CN1-BB8; MOAB31-12CN1-BB8; MOAA31-12CN1-BB8; MOAA30-09CN1-NB6; MOAA31-09CN1-NB8;
MOAB32-12CN1-NB8; MOAA31-12CN1-NB8; MOAB31-12CN1-NB8; MOBA31-18CN1-NB8; MOBA32-18CN1-NB8
Procedure Illustration
Maintenance and
ODU_007)
Disassembly
CJ_ODU_007
Note: This section is for reference only. Actual unit appearance may vary.
Page 49
MOCA30-24CN1-NB8W
Procedure Illustration
Transformer CJ_ODU_008
Capacitor of compressor
CJ_ODU_009
Note: This section is for reference only. Actual unit appearance may vary.
Page 50
4. Sound blanket
WARNING: Recover refrigerant from the refrigerant circuit before remove the compressor.
Note: Remove the panel plate, electrical parts, and fan assembly (refer to 1. Panel plate, 2. Electrical parts,
and 3. Fan assembly) before disassembling sound blanket.
Procedure Illustration
Sound Blanket(top)
Sound Blanket(side)
CJ_ODU_010
Maintenance and
Disassembly
Note: This section is for reference only. Actual unit appearance may vary.
Page 51
5. Compressor
WARNING: Recover refrigerant from the refrigerant circuit before remove the compressor.
Note: Remove the panel plate, electrical parts, and fan assembly (refer to 1. Panel plate, 2. Electrical parts,
and 3. Fan assembly) before disassembling compressor.
Procedure Illustration
Terminal Cover
Maintenance and
Disassembly
CJ_ODU_011
CJ_ODU_012
Note: This section is for reference only. Actual unit appearance may vary.
Page 52
Procedure Illustration
CJ_ODU_013
Maintenance and
Disassembly
Suction Pipe
CJ_ODU_014
Note: This section is for reference only. Actual unit appearance may vary.
Page 53
Troubleshooting
Contents
1. Safety Caution......................................................................................................55
2. General Troubleshooting.....................................................................................56
5.3 E1(Indoor and outdoor unit communication error) (only for CH41E-024
H3N1C) ........................................................................................................66
5.5 E3 (Fan speed has been out of control diagnosis and solution)......................68
5.6 E4/E5 (Open circuit or short circuit of temperature sensor diagnosis and solution)
...................................................................................................................70
Electrolytic Capacitors
For other models, connect discharge resistance (approx.100Ω 40W) or a soldering iron plug between the positive and
negative terminals of the electrolytic capacitor. The terminals are located on the bottom surface of the outdoor PCB.
Troubleshooting
Note: This picture is for reference only. Actual appearances may vary.
Page 55
2. General Troubleshooting
Indicator Timer
Display Error Information Solution
flashes Display
4 OFF E3 The indoor fan speed is operating outside of the normal range Page 68
Page 56
3. Error Diagnosis and Troubleshooting Without Error Code
WARNING
Be sure to turn off unit before any maintenance to prevent damage or injury.
Problem Solution
2 The power switch is on but fans will not start Page 60-61
Troubleshooting
Page 57
3.2 Field maintenance
Problem Solution
3 Compressor and condenser (outdoor) fan will not start Page 62-63
Page 58
4. Quick Maintenance by Error Code
If you do not have the time to test whether specific parts are faulty, you can directly change the required parts according
the error code.
You can find the parts to replace by error code in the following table.
Error Code
Part requiring
replacement
E0 E1 E2 E3 E4 E5 e7 EC
Indoor PCB x
Outdoor PCB x x x x x x x
Indoor fan motor x x x x x x x
Outdoor fan motor x x x x x x x x
Temperature sensor x x x x x x
T2 Sensor x x x x x x x
T3 Sensor x x x x x x x x
Additional refrigerant x x x x x x x
Display board x x x x x x x
Troubleshooting
Page 59
Troubleshooting
Unit is noisy
Page 60
Unit will not start
☆
☆
Test voltage The voltage is too high or too low
Replace the battery of the remote control The remote control is powered off
Electrical Circuit
☆ ☆
☆
Clean or replace Dirty air filter
☆ ☆
Clean Dirty condenser fins
The setting temperature is higher/lower than the
☆
☆
☆
☆
Tighten bolts or screws Loosen hold down bolts and / or screws
Close all the windows and doors Bad airproof
☆ ☆
☆
Remove the obstacles The air inlet or outlet of either unit is blocked
Others
Reconnect the power or press ON/OFF Interference from cell phone towers and remote
☆
button on remote control to restart boosters
☆
Remove them Shipping plates remain attached
Page 61
Troubleshooting
Troubleshooting
Too cool
Unit will not start
Page 62
Compressor is noisy
Low suction pressure
High suction pressure
Low discharge pressure
High discharge pressure
Unit runs, but shortly stops
☆ ☆
☆
☆
☆
☆
Test circuits with tester Shorted or broken wires
☆ ☆ ☆ ☆ ☆
☆
☆
☆
☆
Test continuity of thermostat / sensor & wiring Faulty thermostat / room temperature sensor
Place the temperature sensor at the central of
☆
Wrong setting place of temperature sensor
the air inlet grille
☆
Test coninuity of coil & contacts Faulty magnetic contactor for compressor
Electrical Circuit
☆
☆
Test coninuity of coil & contacts Faulty magnetic contactor for fan
☆
☆
☆
Replace the stepping motor Faulty stepping motor
☆
☆
☆
Leak test Shortage of refrigerant
☆ ☆
Replace restricted part Restricted liquid line
Clean or replace Dirty air filter
Clean coil Dirty evaporator coil
☆ ☆ ☆ ☆ ☆
☆ ☆ ☆ ☆ ☆
Check fan Insufficient air through evaporator coil
☆
☆
Change charged refrigerant volume Overcharge of refrigerant
☆ ☆
☆ ☆
Clean condenser or remove obstacle Dirty or partially blocked condenser
Purge, evacuate and recharge Air or noncodensable gas in refrigerant cycle
☆ ☆ ☆
Remove obstruction to air folow Short cycling of condensing air
Remove obstruction in air or water flow High temperature condensing medium
☆ ☆ ☆ ☆ ☆ ☆
Remove obstruction in air or water flow Insufficient condensing medium
Refrigerant Circuit
☆
Replace compressor Broken compressor internal parts
☆
☆
☆
Test compressor efficiency Inefficient compressor
Replace valve Expansion valve obstructed
Replace valve Expansion valve or capillary tube closed completely
☆ ☆ ☆
☆ ☆
Replace valve Leaking power element on expansion valve
Fix feeler bulb Poor installation of feeler bulb
☆
☆ ☆
Check heat load Heavy load condition
Tighten bolts or screws Loosen hold down bolts and / or screws
☆ ☆
Remove them Shipping plates remain attached
Choose AC of lager capacity or add the number
☆
Poor choices of capacity
Others
of AC
Rectify piping so as not to contact each other or
☆
Contact of piping with other piping or external plate
with external plate
Page 63
Troubleshooting
5. Troubleshooting by Error Code
Page 64
5.2 E0 (EEPROM parameter error)
Description: Indoor or outdoor PCB main chip does not receive feedback from EEPROM chip.
Recommended parts to prepare:
• Indoor PCB
• Outdoor PCB
Troubleshooting and repair:
YES
Remarks:
Troubleshooting
The location of the EEPROM chip on the indoor and outdoor PCB is shown in the following two images:
Page 65
5.3 E1 (Indoor and outdoor unit communication error) (only for CH41E-024-H3N1C)
Description: The indoor unit has not received feedback from the outdoor unit for 110 seconds, four consecutive times.
Recommended parts to prepare:
• Indoor PCB
• Outdoor PCB
• Reactor
Troubleshooting and repair:
YES
NO
Check the indoor wiring
connections
The voltage moves alternately with
positive value.
Is it normal?
Check the outdoor wiring connection.
Troubleshooting
YES
Is it normal? Replace the indoor PCB.
Power on.
NO
NO
Is the error
resolved?
Replace the outdoor PCB.
NO
Replace the indoor PCB.
Page 66
5.4 E2 (Zero crossing detection error diagnosis and solution)
Description: When PCB does not receive zero crossing signal feedback for 4 minutes or the zero crossing signal time
interval is abnormal.
Recommended parts to prepare:
• Connection mistake
• PCB faulty
Troubleshooting and repair:
YES
Troubleshooting
Page 67
5.5 E3(Fan speed has been out of control diagnosis and solution)
Description: When indoor fan speed keeps too low (300RPM) for certain time, the unit will stop and the LED will display
the failure.
Recommended parts to prepare:
• Wiring mistake
• Faulty fan assembly’y faulty
• Faulty fan motor
• Faulty PCB
Troubleshooting and repair:
YES
Does it turn easily? NO Find the cause of the problem and resolve it
YES
YES
YES
Page 68
Index:
1. Indoor AC Fan Motor
Power on and set the unit running in fan mode at high fan speed. After running for 15 seconds, measure the voltage of
pin1 and pin2. If the value of the voltage is less than 100V(208~240V power supply) or 50V(115V power supply), the
PCB must has problems and need to be replaced.
Troubleshooting
Page 69
5.6 E4/E5 (Open circuit or short circuit of temperature sensor diagnosis and solution)
Description: If the sampling voltage is lower than 0.06V or higher than 4.94V, the LED will display the failure.
Recommended parts to prepare:
• Wiring mistake
• Faulty sensor
• Faulty PCB
Troubleshooting and repair:
YES
Measure the resistance value
of the sensor.
Is it within acceptable
NO Replace the Sensor.
parameters?
YES
Replace indoor or outdoor PCB
Troubleshooting
Page 70
5.7 E7 (Indoor PCB /Display board communication error)
Description: Indoor PCB does not receive feedback from Display board.
Recommended parts to prepare:
• Wiring mistake
• Faulty PCB
• Display board malfunction
Troubleshooting and repair:
Is it still displaying
NO The unit is operating normally.
the error code?
YES
YES
Troubleshooting
Replace the indoor main
PCB.
Is the error
extinguished?
NO
Page 71
5.8 EC (Refrigerant Leakage Detection diagnosis and solution)
Description: Define the evaporator coil temp.T2 of the compressor just starts running as Tcool.
In the beginning 5 minutes after the compressor starts up, if T2<Tcool-2°C does not keep continuous 4 seconds and this
situation happens 3 times, the display area will show “EC” and AC will turn off.
Recommended parts to prepare:
• Faulty T2 sensor
• Faulty iIndoor PCB
• System problems, such as leakage or blockages
Troubleshooting and repair:
YES
Is there cool
air blowing out from YES Check the T2 sensor.
indoor air outlet?
NO
NO
Page 72
Appendix
Contents
i) Temperature Sensor Resistance Value Table for T1, T2, T3, and T4 (°C – K).....74
i) Temperature Sensor Resistance Value Table for T1,T2,T3 and T4 (°C – K)
°C °F K Ohm °C °F K Ohm °C °F K Ohm °C °F K Ohm
-20 -4 115.266 20 68 12.6431 60 140 2.35774 100 212 0.62973
-19 -2 108.146 21 70 12.0561 61 142 2.27249 101 214 0.61148
-18 0 101.517 22 72 11.5 62 144 2.19073 102 216 0.59386
-17 1 96.3423 23 73 10.9731 63 145 2.11241 103 217 0.57683
-16 3 89.5865 24 75 10.4736 64 147 2.03732 104 219 0.56038
-15 5 84.219 25 77 10 65 149 1.96532 105 221 0.54448
-14 7 79.311 26 79 9.55074 66 151 1.89627 106 223 0.52912
-13 9 74.536 27 81 9.12445 67 153 1.83003 107 225 0.51426
-12 10 70.1698 28 82 8.71983 68 154 1.76647 108 226 0.49989
-11 12 66.0898 29 84 8.33566 69 156 1.70547 109 228 0.486
-10 14 62.2756 30 86 7.97078 70 158 1.64691 110 230 0.47256
-9 16 58.7079 31 88 7.62411 71 160 1.59068 111 232 0.45957
-8 18 56.3694 32 90 7.29464 72 162 1.53668 112 234 0.44699
-7 19 52.2438 33 91 6.98142 73 163 1.48481 113 235 0.43482
-6 21 49.3161 34 93 6.68355 74 165 1.43498 114 237 0.42304
-5 23 46.5725 35 95 6.40021 75 167 1.38703 115 239 0.41164
-4 25 44 36 97 6.13059 76 169 1.34105 116 241 0.4006
-3 27 41.5878 37 99 5.87359 77 171 1.29078 117 243 0.38991
-2 28 39.8239 38 100 5.62961 78 172 1.25423 118 244 0.37956
-1 30 37.1988 39 102 5.39689 79 174 1.2133 119 246 0.36954
0 32 35.2024 40 104 5.17519 80 176 1.17393 120 248 0.35982
1 34 33.3269 41 106 4.96392 81 178 1.13604 121 250 0.35042
2 36 31.5635 42 108 4.76253 82 180 1.09958 122 252 0.3413
3 37 29.9058 43 109 4.5705 83 181 1.06448 123 253 0.33246
4 39 28.3459 44 111 4.38736 84 183 1.03069 124 255 0.3239
5 41 26.8778 45 113 4.21263 85 185 0.99815 125 257 0.31559
6 43 25.4954 46 115 4.04589 86 187 0.96681 126 259 0.30754
7 45 24.1932 47 117 3.88673 87 189 0.93662 127 261 0.29974
8 46 22.5662 48 118 3.73476 88 190 0.90753 128 262 0.29216
9 48 21.8094 49 120 3.58962 89 192 0.8795 129 264 0.28482
10 50 20.7184 50 122 3.45097 90 194 0.85248 130 266 0.2777
11 52 19.6891 51 124 3.31847 91 196 0.82643 131 268 0.27078
12 54 18.7177 52 126 3.19183 92 198 0.80132 132 270 0.26408
Appendix
Page 74