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34907729

The document describes the ED-7270 Intelligent Education Robot Platform. It has the following key features: - It is designed for experiments in intelligent robotics and allows programming through dialogue language without advanced coding skills. - It has various sensors like ultrasonic sensors, IR sensors, a touch sensor, and illuminance sensor. It also has a tilt camera, RFID reader, and zigbee for wireless connectivity. - The robot platform can be programmed to recognize its position, interact with users via its touch sensor, and express emotions through a dot matrix display. It is suitable for experiments in ubiquitous networks, robot control, and automation.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
187 views38 pages

34907729

The document describes the ED-7270 Intelligent Education Robot Platform. It has the following key features: - It is designed for experiments in intelligent robotics and allows programming through dialogue language without advanced coding skills. - It has various sensors like ultrasonic sensors, IR sensors, a touch sensor, and illuminance sensor. It also has a tilt camera, RFID reader, and zigbee for wireless connectivity. - The robot platform can be programmed to recognize its position, interact with users via its touch sensor, and express emotions through a dot matrix display. It is suitable for experiments in ubiquitous networks, robot control, and automation.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 38

Part 5

ED-7270 _INTELLIGENT EDUCATION ROBOT PLATFORM NEW ED-FPC _ FLUID PROCESS CONTROL TRAINER NEW

ED-7275 _ OMNI-DIRECTIONAL MOBILE ROBOT NEW ED-GP2000 _GRAPHIC PANEL TRAINER


ED-7273 _INTELLIGENT ROBOT DEVELOPMENT KIT NEW ED-7300 _ASSEMBLING ROBOT TRAINER
ED-7271 _ROBOT ASSEMBLY KIT TRAINER ED-VP6 _6-AXIS MULTI JOINT ROBOT TRAINER NEW

ED-7255 _ 5-AXIS ARM ROBOT TRAINER NEW ED-HS4 _4-AXIS SCARA ROBOT TRAINER NEW

ED-CIM _ COMPUTER-INTEGRATED MANUFACTURING TRAINER ED-XYZ _4-AXIS RECTANGULAR COORDINATES ROBOT TRAINER NEW

ED-FMS1 _ FLEXIBLE MANUFACTURING SYSTEM ED-DTR _ DESKTOP ROBOT TRAINER NEW

ED-ILC _ PC BASED CONTROL TRAINER ED-7220C _ ARM ROBOT TRAINER


ED-4031 _ FACTORY AUTOMATION TRAINER ED-5820 _ REFRIGERATION DEMONSTRATOR
ED-9150 _ BLOCK MODULAR PRODUCTION SYSTEM ED-5840 _ AIR CONDITIONING DEMONSTRATOR
ED-9160 _MINI MPS(MODULAR PRODUCTION SYSTEM) NEW

Intelligent Robot/
Automation
1/3
• Intelligent Robot
_____

INTELLIGENT New
EDUCATION
ROBOT PLATFORM
• Insight into the Intelligent Robot and step-by step practices
ED-7270
• Various services through the functions of ZigBee and RFID Reader
• Recognition of the robot’s position and direction
• Various training contents using the dialogue language(programs)
• Image processing by the Fan/Tilt USB Camera
• Human-friendly design to interact with the human being
• Ideal for the Ubiquitous and Home Network based experiments
• Home security experiments on utilization of its unattended security function
• Robot control API using Visual C++ and control functions By Visual Basic Scripter
• Next Generation Cell(Lithium Lon) – compact size and increase in life time
AUTOMATION
INTELLIGENT
ROBOT &
PART5

> EXPERIMENTS
1ST STEP
• Concept and definition of the Intelligent Robot
• Structure and principle of the Intelligent Robot

2nd STEP
• Principle and practice for the Intelligent Robot’s sensor
• Voice recognition and image sensor
• Programming through the dialogue-type language

3rd STEP
• Operation of the Dialogue-based Robot
• Ubiquitous environment based control
• Autonomous movement and object recognition

4th STEP
• Practice on movement along optimized routes
• Practice on remote network control

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_____

INTELLIGENT
EDUCATION
ROBOT PLATFORM ED-7270
> SPECIFICATIONS

• System » Motion Range : Pan axis : ±350˚


» CPU : Intel Pentium 1.8GHz Tilt axis : Up 40˚, Down 30˚
» Memory : 512MB • ZigBee
» Wireless : IEEE802.11g(USB) » Coordinator : 2.4/2.4835GHz
• Display • RFID
» TFT-LCD : 256k Color, 7inch, Touch Screen » Frequency : 13.56MHz
» Dot Matrix : 16 x 32 Dot, 3Color(5letters in English) » Protocol : ISO/IEC 14443 A/B Standards, MIFARE
• Motion
» Motor : 4-Axis PHYSICAL CHARACTERISTICS
» Operation Mode : Closed Loop
• Dimension : 420(W) x 700(H) x 200(D)mm
• User Interface Port
• Weight : 20kg
» USB : USB 2.0 A-Plug
• Sensor
» Ultrasonic : 10cm to 4meter ACCESSORIES
» IR Distance : 10cm to 80cm • DC Power Supply(including Recharger Cable)
» Motion Detect : 119˚ x 98˚, 5meter Distance • Robot Storage Case(Aluminum)
» Touch Sensor : 4 Point • Flow Chart Software CD
» Illuminance Sensor : 0~10 level output • Wireless Access Point
» Voice Recognition : Software engine(VoiceEZ v2.0)

AUTOMATION
INTELLIGENT
ROBOT &
(Option) OPTIONS

PART5
» Voice Speech : Software Voice Speech(Option)
• Voice Recognition Module
• Battery
• Voice Synthesis Module
» Lithium Ion : 6S4P(Smart Battery System)
• Mechanism
» Driving Type : 2-wheel differential

Capable of Controlling the Robot Without an


Advanced Language
• The Interactive dialogues language allows self programming
and helps understand the relationship between the robot’s
various sensors and each of its operation parts by detecting
problems in operation
• The user can program the Application software based on URC
(Ubiquitous Robotic Companion) which is a standard for the
Intelligent Robot, and can apply the application program to all
of ED’s Intelligent Robot
• A Flow chart based GUI environment for the robot’s operation
without having to take basic courses on programming
language(Visual C++, Visual Basic, C++, C); Such programming
result can be checked on Debug View in the GUI environment
• “Smart Update” to ensure use of a latest version of the
dialogue based application program

www.ed.co.kr _ 201
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_____

INTELLIGENT
EDUCATION
ROBOT PLATFORM ED-7270

Ubiquitous based network RFID Reader


• IEEE802.11g and IEEE802.15.4 networks to obtain necessary • Enables the user recognition and applied service through RFID
information for the robot anytime anywhere Reader on the robot’s front side

HOME
Traffic
Market
Office
Hospital
Building
Touch Sensor
• Various types of HRI functions using the touch sensor on the
Dot Matrix that expresses the robot’s emotion robot’s front and head
• Simple expression of the robot’s current emotion through Dot
Matrix
• 16x32dot
• 3 Colors(Green, Red, Yellow)
• 5 Characters in English
AUTOMATION
INTELLIGENT
ROBOT &
PART5

Robot Position Recognition


• Creation and movement to the shortcut in final destination
from a point the robot recognizes its current position
Sign language using image processing
• Convenient control of the robot through the Algorithm for the
sign language

Collision Sensor
• Safe operation using three sensors mounted on the robot’s
front side
ZigBee Coordinator (IEEE802.15.4)
• ZigBee Coordinator applied to obtain information on the
sensor nodes of ZigBee in neighboring area

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• Intelligent Robot
_____

New
OMNI-DIRECTIONAL
MOBILE ROBOT
• Omni-directional robot system
ED-7275
• Microprocessor based control command as for simple use
• Floor detecting sensor and forward area detecting distance sensor as mounted
• Mountable expansion by adding the optional ultrasonic sensor and infrared sensor

AUTOMATION
INTELLIGENT
ROBOT &

PART5
> FEATURES > BLOCK DIAGRAM
• Covers overall basic experiments for the mobile robot using
a floor detecting sensor and a front area detecting distance
sensor
• Offers basic-to-advanced training curriculum on the control
of robot using embedded MICOM, 3-axis motor, IR sensor,
PSD sensor and Omni-directional wheel
• Uniquely designed mechanism that has employed Omni-
directional wheel with the interval in 120o for allowing
dynamic movement in all directions
• Five IR sensors mounted to detect a specific color and send
the data to Host CPU using interrupt
• Three PSD sensor mounted as basic shipped components,
and capable of combining and mounting additional PSD
sensor(2ea), human body detection sensor(1ea) and so on
• Provides related library source to help control the robot
using Application program(C language)
• Comes with user manual covering various types of sensor
adopted for the intelligent robot
• Four buttons for controlling the robot's hardware and LCD
for viewing its status easily
• Downloadable through USB AVR ISP terminal
• Smart battery system that allows to check the battery life

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_____

OMNI-DIRECTIONAL
MOBILE ROBOT ED-7275
> MAIN COMPONENTS

User I/O Panel Display Panel IR Sensor

Battery

PSD Sensor Omni-directional Wheel

> SPECIFICATIONS

ROBOT SYSTEM • Mechanical Part


» Type of Mobility : Omni-directional
AUTOMATION
INTELLIGENT

• Type of Mobility
ROBOT &

» Wheels : 3ea
PART5

» Omni-directional
• Control Method » Robot's Appearance : Cylinder type
» Embedded Micom Based Control » Robot's Size : Diameter : 255mm
• Max. Linear Moving Speed Height : 200mm
» 50cm/s • Sensor Part
» Floor Detecting Sensor : IR Sensor : 5ea
CONTROL PART » Forward Area Detecting Sensor
〉PSD Sensor : 3ea (Front 0˚, ±30˚)
• MCU 〉Sensing Distance : 10~80cm
» ATmega128
• Motor
» Avaliable : Axis(Default 3Axis, External 3Axis) ACCESSORIES
» Motor : DC Geared Motor • Smart Battery : 1ea
» Operation Mode : Close Loop • Battery Charger : 1ea
» Encoder : Optical Incremental Encoder(26Pulse/1Cycle) • External DC Power Cable : 1ea
• Battery • AC Cord : 1ea
» 4S/1P(Lithium Polymer) • Serial Cable : 1ea
» Duration: 80 minutes or slightly longer • USB Extension Cable : 1ea
» Motor impression voltage: below 12VDC • USB AVR ISP : 1ea
• I/O • Program CD(including Source) : 1copy
» LCD : Blue LCD, 2Line x 20 character • Experimental Manual : 1ea
» Button : 4ea(for input)
» LED : Power LED : 1ea, User LED 2ea OPTIONS
» Analog Input : 8point
• Smart Battery Pack(4S/2P Lithium Polymer)
» Digital I/O : 8point
• PSD Sensor
• Ultrasonic Sensor
• Human Body Detection Sensor
• Aluminum Carrying Case

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• Intelligent Robot
_____

INTELLIGENT New
ROBOT
DEVELOPMENT KIT
• Obstacle avoidance and autonomous traveling using eight ultrasonic sensors
ED-7273
• Various types of robot configuration by combining each module
• Remote control by the controller
• Precise operation by DC Servo Motor
• Flow chart based programming software

AUTOMATION
INTELLIGENT
ROBOT &

PART5
> EXPERIMENTS
• Basic experiments using Visual C++
• Basic control experiments
» DC Motor
» RC Motor
» Sensor (ultrasonic, infrared) control
» Image sensor control
• Basic robot control practice
» Image trace control
» Map generation application
» Autonomous driving application

> SPECIFICATIONS

STANDARD • Battle System


• Motion Controller » IR transmission/reception
» Motor : 2 axis » Damage Detection : LED (green, red)
» Operation Mode : Closed Loop • Adaptor
• Mechanism » Constant Voltage : 15V, 8A
» 2-Wheel Differential • OS
• Battery » CPU : Intel Pentium 2GHz or over
» Lithium-Ion(2S1P), DC15V, 4A » Memory : 512MB or higher
• Sensor Parts » Operating System : Windows XP
» Ultrasonic : 10cm to 4meter • Dimension
» IR Distance : 10cm to 80cm » Size of Robot : ø380 x 260(H)mm, 10kg
» IR Reception(Remocon)

www.ed.co.kr _ 205
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_____

INTELLIGENT
ROBOT
DEVELOPMENT KIT ED-7273

OPTIONS (AS RECOMMENDED) • Laser for IR(Transmission & Reception)


• Pan/Tilt Camera • Navigation Module
» CMOS Camera : 1/4-inch CMOS color Image Sensor
Video Capture : 640 x 480 pixels ACCESSORIES
30 frame Per Second • Driver Tool Set : 1ea
Resolution : 330,000 pixel • Bolt Storage Box : 1ea
» RC Motor : 3.3kg cm Toque • Infrared Remote Controlle r: 1ea
Pan/Tilt RC Motor • Carrying Case : 1ea
• Speech Synthesis • Software CD : 1ea
• Voice Recognition • User Manual : 1ea
• Battery(Additional)
» Lithium-Ion(2S1P), DC15V, 4A
AUTOMATION
INTELLIGENT
ROBOT &
PART5

• DC Servo Motor : The DC Geared Motor and Incremental sensor and infrared sensor, and delivers data of the
Encoder are positioned in the center and make it zero for monitored sensors to the host
the rotational range when the robot rotates. • Motion Controller : As a USB type, it makes it possible for
• Power Management : Not only manages the robot’s power precise measurement through the speed or position mode
but also supplies power to each controller and motor and the user can check the actual moving distance of the
• Battery: Composed of Smart Battery(Lithium Ion) and robot except its slip based on incremental encoder
designed for mounting or dismounting with the maximum • USB Hub : The sensor and motion controller are composed
capacity of 15V, 4A of USB in structure, and USB Hub enables controlling the
• Sensor Controller : As a USB Type, it includes ultrasonic robot directly by transmitting the data to host(PC)

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• Intelligent Robot
_____

ROBOT ASSEMBLY
KIT TRAINER ED-7271
• 10 types of sensors, 3 types of motor modules and 4 types of application modules essential for the intelligent robot
• System structure for seizing the essence of artificial intelligence robots
• Enriched examples for the beginning level to an advanced level in the robot class
• Easy to mount modules by the clamping device
• USB high speed(480Mbps) interface
• Extensive learning for the sensors being used in the field of Ubiquitous and Home Network
• Image processing practice using USB Camera
• Application experiment using MSRDS(Microsoft Robotics Developer Studio)

AUTOMATION
INTELLIGENT
ROBOT &

PART5
> EXPERIMENTS
• Understanding of the Artificial Intelligence Robot • Types and characteristics of the actuators(DC Servo Motor, Step
• Classification of technologies applied to the Artificial Motor, RC Motor)
Intelligence Robot • Image processing experiments using the CCD Image
• Basic structure, mechanism and strength and weakness of the Sensor(Digital Image Processing theory and pattern/color
robot recognition principles and experiments)
• Principle and practice of the sensor modules • Applied experiments using the Intelligent Robot Kit

Intelligent Robot Demo Kit Program

> CONFIGURATION
• Main Control Module(1 type) : Integrated Management For the • Motor Module(3types) : Typical Motors For The Robot Design
Artificial Intelligence Robot » DC Motor Module : Allows precise control by the application
» Motor Module Controller(DC, Step, RC Motor) of geared and Encoder. It can be used as the robot’s actuator
» Power Management for motor and sensor modules » Step Motor Module : Well-known and applied to many robots
» PC Interface Management for Sensor Modules because of its simple control
» USB 2.0 Hub(USB Camera, Reserve) » RC Motor Module : Mainly used for the joint robot as it
features simple angle control

www.ed.co.kr _ 207
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_____

ROBOT ASSEMBLY
KIT TRAINER ED-7271
• Sensor Module(10 types) : essential Sensors For The » RFID Reader Module : Application of recognition for RFID
Artificial Intelligence Robot Tag
» Ultrasonic Sensor : Detects the distance of an obstacle » Voice Recognition & Synthesis Module : Voice
» Infrared Distance Sensor : Detects the distance of an recognition for Robot, out of Synthesis speech and
obstacle application of detect the direction of sound
» Inclination Sensor : Detects the gradient of the robot • Application Module(4types) : Support Modules For The
» Electronic Compass Sensor : Detects the robot’s current Robot Experiments
moving direction » Bi-Directional Driving Module : Support wheel module
» Pyroelectric Sensor : Judges the presence of a human with tires for visual motor operation
» Illumination Sensor : Measures the light’s brightness » Slide Module : Support modules for Infrared Distance
» Image Sensor : Judges the predefined object and Sensor and Ultrasonic Sensor
measures its distance » Light Source Module : Support module for Illumination
» Touch & Bumper Sensor : Detects the touch of human Sensor(for brightness control)
being and objects » Panel Fixation Module : 3 types of auxiliary module for
Image Processing Camera(circle, rectangle, triangle)

> SPECIFICATIONS

• Motor » Serial Sensor Network : RS-232


» DC Servo Motor : 12V, 175rpm 30 : 1 • OS Environment
» RC Servo Motor : 5V, 4.1kg·cm » Windows : Windows 98, Me, 2000, XP
AUTOMATION
INTELLIGENT
ROBOT &

» Step Motor : 12V, 75Ω, 1.8 Step


PART5

• Sensor ACCESSORIES
» Inclination : X-Y measurement ±45˚
• Flowchart Based Application Software(IRES)
» Electronic Compass : 0~359.9˚ with 0.1˚ resolution
• OS Environment : Windows 2000, XP
» Voice Recognition : Max. 10 words(user define)
• Operation Manual : 1ea
» Voice Direction check : Four directions by LED Indicator
• USB Cable : 1ea
» Pyroelectric Infrared : distance : 5meter, 119˚ x 38˚
• Timing Belt : 3ea
» Ultrasonic : Frequency : 40kHz
• AC cord : 1ea
Detectable : 10cm to 4meter
• Image Target Panel : 6types
» Infrared Distance : 10cm to 80cm
• Dusty Cover : 1ea
» Illumination : Max. brightness 100lx
• Working Board : 800(W) x 610(H)mm
» Others : CCD Camera, Sound Sensor
• User Interface Port
» USB : USB 2.0 B-plug OPTIONS
• Main Controller • ED-7271-18 Touch & Bumper Sensor : 1ea
» Interface : USB 2.0 • ED-7271-19 RFID Reader Module with 13.56MHz RFID Tag(2ea)
» Motion : DC Motor, RC Motor, PWM Control : 1set

Main Control Module(1EA)

ED-7271-15 • Interface : USB 2.0 High Speed(including USB 2.0 hub)


• Support Function : DC Motor Control(2 Slot), RC Motor
Control, Step Motor Control, Serial Sensor Network
(4 Slot)
• Operating Voltage : 12V/5A, 5V/3A
• Certification : EMI/EMC with AC Power
• Dimension : 166(W) x 86(H) x 248(D)mm

208 _ ED Co.,Ltd.
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_____

ROBOT ASSEMBLY
KIT TRAINER ED-7271
Motor Module(3EA)

ED-7271-10 • Operation Voltage : 5V


• Rated Torque : 4.1kg·cm
RC Motor • Interface : 16-pin flat cable
Module(Pan/Tilt) : • Dimension : 90(W) x 139(H) x 105(D)mm
1EA

ED-7271-13 • Reduction : 30 : 1
• Rated Torque : 1.5kg·cm
DC Motor Module : • Rated Voltage : 12V
2EA • No Load speed : 170rpm
• Incremental Encoder : 14 Pulse
• Interface : 16-pin flat cable
• Dimension : 60(W) x 82(H) x 106(D)mm

ED-7271-14 • Operation Voltage : 12V

AUTOMATION
INTELLIGENT
ROBOT &
• Step Angle : 1.8 step

PART5
Step Motor Module : • Resistance : 75Ω
1EA • Interface : 16-pin flat cable
• Dimension : 60(W) x 82(H) x 103(D)mm

Sensor Module(10EA)

ED-7271-1 • Light Sensor : Max. brightness 100lx


• Operating Voltage : 5V
Illumination Sensor : • Interface : Serial Sensor Network(10-pin flat cable)
1EA • Dimension : 60(W) x 72(H) x 80(D)mm

ED-7271-3 • Frequency : 40kHz


• Test Range : 10cm to 4meter
Ultrasonic Sensor : • Operating Voltage : 5V
1EA • Interface : Serial Sensor Network(10-pin flat cable)
• Dimension : 74(W) x 82(H) x 60(D)mm

ED-7271-4 • Test Range : 10cm to 80cm


• Operating Voltage : 5V
Infrared Distance • Interface : Serial Sensor Network(10-pin flat cable)
Sensor : • Dimension : 74(W) x 82(H) x 60(D)mm
1EA

www.ed.co.kr _ 209
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_____

ROBOT ASSEMBLY
KIT TRAINER ED-7271

ED-7271-5 • Resolution : 0~359.9˚ with 0.1˚ resolution


• Operating Voltage : 5V
Electronic Compass : • Interface : Serial Sensor Network(10-pin flat cable)
1EA • Dimension : 95(W) x 46.6(H) x 105(D)mm

ED-7271-6 • Measurement : X, Y Axis ±45˚


• Operating Voltage : 5V
Inclination Sensor : • Interface : Serial Sensor Network(10-pin flat cable)
1EA • Dimension : 60(W) x 87(H) x 70(D)mm

ED-7271-7 • Distance : 5m, 119˚ x 38˚


• Operating Voltage : 5V
Pyroelectric Infrared : • Interface : Serial Sensor Network(10-pin flat cable)
1EA
AUTOMATION
INTELLIGENT

• Dimension : 62(W) x 82(H) x 74(D)mm


ROBOT &
PART5

ED-7271-18 • Operating Voltage : 5V


• Capacitive Sensing : 2 Point
Touch & Bumper • Tape Switch : 1 Point
Sensor : 1EA(Option) • Interface : Serial Sensor Network(10Pin Plat Cable)
• Dimension : 60(W) x 50(H) x 70(D)mm

ED-7271-19 • CPU : ATmega128


• Operation Voltage : 5V
RFID Reader Module : • Frequency : 13.56MHz
1EA(Option) • TAG Protocol : ISO/IEC 14443 A/B Standards
• Operation Range : Up to 3cm
• Interface : Serial Sensor Network(10Pin Plat Cable)
• Dimension : 80(W) x 51(H) x 105(D)mm

ED-7271-21 • CPU : S3C2440(400MHz)


• Operation Voltage : 5V
Voice Recognition & • MIC : ø6, Sensitivity(-33dB)
Synthesis : 1EA • Speaker : Oval type(35 x 20mm), Rated Power(1W)
• Interface : Serial Sensor Network(10Pin Plat Cable)
• Voice Recognition : Speaker Independent, Max. 100
words(max.16 characters)
• Voice Synthesis : Text to Speech, Max. 100 characters
• Detect Voice Direction : Detection Ramge(1800),
Resolution(15˚)
• Dimension : 70(W) x 48(H) x 140(D)mm

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_____

ROBOT ASSEMBLY
KIT TRAINER ED-7271

ED-7271-10 • CCD Camera : ¼″Color VGA CMOS Image Sensor, 31k


pixel, Angle 52 degree
Image Sensor • Image Processing : Capable of color recognition and
distance detection
• Target Panel : Circle, triangle, square, left, right, up
• Operating Voltage : 5V
• Interface : USB
• Dimension : 80(W) x 40(H) x 105(D)mm

Application Module (4EA)

ED-7271-2 • Output Range : 0~10 Level Light


• Operating Voltage : 5V
Light Sensor : 1EA • Interface : Serial Sensor Network(10-pin flat cable)
• Dimension : 60(W) x 72(H) x 92(D)mm

AUTOMATION
INTELLIGENT
ROBOT &

PART5
ED-7271-11 • Measurement Range : 0 to 300mm
• Dimension : 90(W) x 40(H) x 302(D)mm
Slide Module :
1EA

ED-7271-16 • Driver Type : Bi-Directional


• Gear Type : Straight Bevel Gear
Bi-Directional • Interface : Timing Pulley(ø65)
Module : 1EA • Dimension : 128(W) x 86(H) x 166(D)mm

ED-7271-17 • Target Panel : Circle, triangle, square, left, right, up


• Panel Dimension : 110(W) x 1(H) x 100(D)mm
Panel Fixation Module : • Module Dimension : 80(W) x 40(H) x 105(D)mm
1EA

Application • Program : Flow Chart Based Application S/W


• OS Environment : Windows 2000, XP
Software

www.ed.co.kr _ 211
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• Intelligent Robot
_____

New
5-AXIS ARM ROBOT
TRAINER
• Consists of one gripper and 5-axis vertical multi joints
ED-7255
• Absolute-type RVDT Position Sensor applied to each axis and requires no Limit switch
• High performance CPU enables real-time control of each axis
• PID gain tuning and real-time control
• Emergency switch on the robot controller and teaching pendant
• Control by USB and Ethernet interface
• Expandible 2-axis and digital or analog I/O port
• 3D graphic simulation and real-time connectivity with a real robot
AUTOMATION
INTELLIGENT
ROBOT &
PART5

> EXPERIMENTS » Basic experiments 1


» Basic experiments 2
• Introduction to the System » Basic experiments 3
» Basic Configuration • Robot Control Basic Experiment
» Description of components » Position transfer methods
» Overview of Program » Velocity transfer methods
» Architecture » Position determination methods
» Installation » How to use "Teach Pendant"
• Program Composition • Applications for Robot Manipulation
» Menu and Toolbar » Accurate transfer through block repetitions
» View and Windows » Grip and transfer for a certain object
» Simulator and Screen control » Position transfer for a certain object
» Industrial language editor » Repetitive operation and
• Arm Viewer and Robot Manipulation simulation-linked transfer
» How to use "3D Arm Viewer"
» Manual mode for controlling the robot
» Storage and utilization of the position data
• Programming > CONFIGURATION
» How to use Program Editor
» Program syntax • Introduction to the System
» Programming » Basic Configuration
» Program execution and debugging » Description of components
• Robot Simulation » Overview of Program
» Virtual simulation and robot manipulation methods » Architecture

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_____

5-AXIS ARM ROBOT


TRAINER ED-7255
> SPECIFICATIONS

ARM PROCESSOR ROBOT BODY


• CPU • Width : 280mm
» 666MHz, Min : 1ea • Depth : 280mm
• NAND FLASH • Height : Max. 786mm
» 128MByte : 1ea • Weight : 16kg
• NOR FLASH • Operating Part
» 1MByte : 1ea
Link Number Operating Range Link Length Weight
• DRAM
No. 0(Base) 0 80mm 5.9kg
» 128MByte : 1ea
No. 1 -175~+175˚ 107mm 3.4kg
• DPRAM
» 128k : 1ea No. 2 -30~+90˚ 230mm 3.3kg
No. 3 -0~+130˚ 230mm 1.9kg
DSP PROCESSOR No. 4 -90~+90˚ 0mm 0.6kg
• TMS320F2811 No. 5 -170~+170˚ 0mm 0.05kg
» 150MHz : 1ea No. 6(Gripper) 0 ~ 80mm 139mm 0.35kg
(Rubber Pad)
• Motion Control
» Closed loop operation : 1ea
• Avaliable motor 8-axis TEACH PENDANT

AUTOMATION
INTELLIGENT
» CPLD : 1ea • Display : 20 x 2 Character LCD

ROBOT &

PART5
• Avaliable PWM Generation • Interface : USB 1.1
» 8 axis : 1ea • Key : 37 user key(Emergency switch included)
• Absolute encoder counter
» 8 channels : 1ea ROBOT CONTROLLER DIMENSION
• Width : 250mm
DRIVER PACK • Depth : 309mm
• Operating environment • Height : 88.1mm
» 24V, 120W Max : 8ea • Weight : 3.8kg

INTERFACE TEACH PENDANT DIMENSION


• USB • Width : 138mm
» USB 1.1 A-Type(Pendant) : 1ea • Depth : 190mm
» USB 2.0 B-Type(Host PC) : 1ea • Height : 40mm
• Ethernet • Weight : 0.55kg
» 10Base-T : 1ea
• RTC SIMULATOR ENVIRONMENT
» Real Time Clock : 1ea • CPU : Pentium IV 2GHz or higher
• State LED • Memory : Above 512MB
» Alarm, Start/stop : 3ea • Operating System : Windows XP
• Character LCD • Graphic Card
» 20 x 2 : 1ea » 3D accelerated graphic card
• Digital Input
» 0~24V : 8ea
ACCESSORIES
• Digital output
» 0~24V : 8ea • AC Power Cord
• Analog Input • USB Cable
» 0~10V : 4ea • Controller Connection Cable
• Analog output • Teach Pendant Cable
» 0~10V : 4ea • RJ-45 Cable
• Relay Output • Software and User Manual
» SC, OC : 4ea

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• Factory Automation
_____
COMPUTER-
INTEGRATED
MANUFACTURING
TRAINER ED-CIM
The Computer-Integrated Manufacturing System (ED-CIM) is an educational purpose, training system that demonstrates
the logistics system based system approach that is being used currently by industry. Th ED-CIM comes with powerful user
friendly software that integrates the Programmable Logic Controller (PLC) related control with the PC to offer real-time
system monitoring. This feature allows users to set up experiments that use advanced control methods for controlling
mechanical elements in the system.
The ED-CIM course materials and experiments are designed to encourage student interested in current manufacturing
systems. Students will perform various activities that will guide students on how to set up, control, perform trouble
shooting and adapt various command languages to control systems within the CIM. Students will gain a greater
understanding of how these systems are used in real world industrial applications.
AUTOMATION
INTELLIGENT
ROBOT &
PART5

> FEATURES > TOPIC COVERAGE


• Computer-Integrated Manufacturing Training System under the • Inlet Lifter : Up/Down Transfer Lifter, Pallet Supply
application of advanced control technology for real field • Supply Process : Material Provider, Material Transfer Rotating
experiences Cylinder
• Capable of “per unit” configuration into the two or more • Inspection Process : Inspection Device, 2nd Material Provider,
processes, or entire processes for customized experiments by Material Transfer Rotating Cylinder
combining each process • Fabrication Process : Small Drill Machine, Clamping Device,
• Gives students an insight into the production mechanism Material Transfer Rotating Cylinder
through firsthand practices in disassembly and assembly of • Classification Process : Material Provider for dummy objects in
hardware components three types(white, blue and metallic)
• Excellent “per process” configuration(Supply → Inspection → • Robot Process: 5-Axis/6-Axis Compound Joint Robot, Material
Fabrication → Classification → Robot → Assembly → Storage) Detection Device
• Palette transport by conveyors which are the distributional basis • Assembly Process : Screw Driver System, Screw Feeder System,
of production system • Storage Process : X-Y Storage Crane, Classification Slide
• Transport and supply by an industrial robot in the robot • Outlet Lifter : Up/Down Transfer Lifter
processing

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_____
COMPUTER-
INTEGRATED
MANUFACTURING
TRAINER ED-CIM
> EXPERIMENTS
• CIM SYSTEM • Trouble Shooting and Main Transformer
• Sensor Control Technology • Robot Control
• Pneumatic Control Technology • Standalone or Integrated System Operation
• Conveyor Control • HMI Software
• Analog Sensor Control • PLC Network by Ethernet
• Per Unit Process Control • Disassembly and Assembly
• PLC Programming • PC Integrated Control Methods

> SPECIFICATIONS

HMI SYSTEM
• HMI Controller • HMI Software
» Panel size 15″ » Unlimited Tags
» Resolution 800 x 600 » Over 120 I/O devices as basic
» Color TFT LCD » Visual Basic Script
» Touch operation » OS : Windows 95/98
» RS232/422/485, Ethernet, USB Windows 2000/ME/XP
» 40GB HDD Type

AUTOMATION
INTELLIGENT
» OS : Windows 2000

ROBOT &

PART5
PERUNIT EXPERIMENTS

1. Inlet Lifter
• Main Components • Experiment Topics
» Pallet up/down supplier » Structure of the material and pallet
» Forward/reverse conveyor supplier
» Material supply through the upper end » Principle of the supply and distribution
conveyor process
» Slave Input 16P » Experiments on basic electro pneumatic
» Slave Output 16P operation
» Forward/reverse operation of the DC
motor

2. Supply Process
• Main Components • Experiment Topics
» Material Provider » Mechanical understanding of the
» Rotating cylinder for material supply material supply
» Transfer Unit designed for the vacuum » Uses and characteristics of various
absorption detection sensors
» Upper/lower end conveyor » Application of pneumatic devices in
» Slave Input 16P rotating movement
» Slave Output 16P » Transfer experiments using the Vacuum
Generator and Absorber
» Basic control in liaison with the
conveyor

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_____
COMPUTER-
INTEGRATED
MANUFACTURING
TRAINER ED-CIM

3. Inspection Process
• Main Components • Experiment Topics
» Inspection Lifter » Mechanical understanding of the
»Rotating Cylinder for the goods to be material inspection
inspected » Uses and characteristics of various
»Transfer unit designed for vacuum detection sensors
absorption » Application of pneumatic devices in
»Linear potentiometer for thickness rotating movement
»Upper/lower end conveyor » Transfer experiments using the Vacuum
»Slave Input 16P Generator and Absorber
»Slave Output 16P » Treatment and application of the
»Slave Analog/Digital analog data

4. Fabrication Process
• Main Components • Experiment Topics
» Rotation cylinder to transfer the » Mechanical understanding of the
fabricated goods material fabrication
» Transfer unit designed for vacuum » Uses and characteristics of various
absorption detection sensors
AUTOMATION
INTELLIGENT
ROBOT &

» Clamping device » Application of pneumatic devices in


PART5

» Drill device rotating movement


» Upper/lower end conveyor » Transfer experiments using the Vacuum
» Slave Input 16P Generator and Absorber
» Slave Output 16P » Basic control in liaison with the
conveyor

5. Classification Process
• Main Components • Experiment Topics
» Material classification provider for the » Mechanical understanding of the
dummy dbjects in three types: white, material classification
blue and metallic » Uses and characteristics of various
» Classification process by original detection sensors
material’s quality » Material classification by the detection
» Upper/lower end conveyor of conditions
» Slave Input 16P
» Slave Output 16P

6. Robot Process
• Main Components • Experiment Topics
» 5(6)-Axis compound joint robot » Configuration of the robot’s teaching
» Upper/lower end conveyor point
» Slave Input 16P » Programing for operation
» Slave Output 16P » Real-time motion monitoring
» Automatic operation in liaison with the
controller
» Material supply and transfer
experiments

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_____
COMPUTER-
INTEGRATED
MANUFACTURING
TRAINER ED-CIM

7. Assembly Process
• Main Components • Experiment Topics
» Screw driver » Mechanical understanding of the
» Screw transfer material assembly
» Screw feeder » Operation of Vibration Feeder
» Clamping device » Uses and characteristics of various
» Upper/lower end conveyor detection sensors
» Slave Input 16P » Application of the pneumatic devices in
» Slave Output 16P rotating movement
» Transfer experiments using the Vacuum
Generator and Absorber

8. Storage Process
• Main Components • Experiment Topics
» 1-axis cartesian robot for storage » Configuration of the robot’s teaching
» Classification slide for finished goods point
» Upper/lower end conveyor » Programing for the robot’s motion
» Slave Input 16P » Automatic operation in liaison with the

AUTOMATION
INTELLIGENT
ROBOT &
» Slave Output 16P controller

PART5
» Storing experiments in liaison with the
conveyor

9. Outlet Lifter
• Main Components • Experiment Topics
» Forward/reverse conveyor » Structure of the material and pallet
» Material resupply through the lower supplier
end conveyor » Principle of the Pallet’s return process
» Slave Input 16P » Experiments on basic electro pneumatic
» Slave Output 16P operation
» Forward/reverse operation of the DC
motor

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• Factory Automation
_____

FLEXIBLE
MANUFACTURING
SYSTEM ED-FMS1

Monitoring and control screen for FMS


whole process

Monitoring and control screen for FMS


inspection process

ED-FMS installed at the system control department of Chungnam Vocational Junior College
AUTOMATION
INTELLIGENT
ROBOT &
PART5

Supply Process Inspection Process Processing Process


» Supply of raw materials » Measures the thickness of » Drill processing
» Pallet tool raw materials » Tap processing
» Re-supply after eliminating » Eliminating chip Monitoring and control screen for FMS
the defective materials processing process

Storing Process Classifying and Assembling Process


» Stores at the cell designated by crane » Telling the colors
» Stores according to color and materials » Providing the cover of same color and materials
» Selecting and taking at the time of cell is full » Providing the screws and fixing

> SPECIFICATIONS

SYSTEM CONFIGURATION » Device of eliminating the chip


• Supply Process » Tap processor
» Pallet supplier » Transmitting slide
(size of pallet : 200(W) x 10(H) x 200(D)mm » Classifying and assembling process
» PTP robot(place to place robot) » 180˚ rotative arm cylinder
» Material supplier and magazine » 4 dividing indexing table
• Inspection Process » Separator
» Dimension measuring meter(measuring the thickness) » Rotative cylinder, parts supplier and magazine(3set)
» Load’g/unload’g rotative cylinder » Screw Fastener and Screw Supplier
» Small conveyor • Storing Process
» Loadless cylinder(load’s device) and gripper » Rotative cylinder(Vacuum type)
» 2nd material supplier and magazine » Automatic warehouse loader
• Processing Process » Storing cell(3 x 4)
» 180˚ rotative arm cylinder » Conveyor for releasing the finished products
» Gripping device » Main Conveyor
» Drilling processor

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• Factory Automation
_____

PC BASED CONTROL
TRAINER
• Advanced open structure control system
ED-ILC
• IEC61131-3 compliant editors
• Real-time operation on Windows 2000, NT and XP
• DCOM based dispersion processing
• Integrated SuiteLink & OPC Server
• Open structure multiple I/O interface

> SPECIFICATIONS

AUTOMATION
INTELLIGENT
ROBOT &

PART5
CONTROL SOFTWARE • Online Function
• NT Base » Various types of online monitoring/editing functions
» Microsoft Windows NT as PC Operating System in » Indication of Processing Status, Compulsion I/O, Online
utilization of real-time function and expansion Editing, Activated Logic Display, Debugging
characteristics • International Standard
» Dispersed control through DCOM together with a built- » Open Device Network Interface, OMAC, IEC1131-3
in, peer-to-peer communication function in the software » Improved style ST Text Editor
• Open Structure » Individual scripts can be written by the new ST Editor
» Can be used under all types of platform that supports with an improved function of SFC Editor
Microsoft Windows NT • Runtime Engine
• PID Factory Object » Retrieves an application program written in C++, Visual
» Powerful PID functions including Loop simulation Basic or Java on the Runtime Engine
» I/O function • Simulation
» Supports the I/O Interface originally developed for Open » Simulation of real processes for optimizing and
Device Network Interface debugging the application program

Architecture Composition

Development

DCOM Communication

RTE

I/O

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• Factory Automation
_____

FACTORY
AUTOMATION
TRAINER
• Comprehension of basic production automation processes such as transfer,
ED-4031
fabrication, classification, inspection and storage
• Convenient wiring and pipe arrangement with a label of each component such as sensors and actuators
• PLC training system function(various types of sequence actions through a change in PLC control program
• Counter/timer function and motor control by PLC or without PLC(electrical method)
• Aluminum profile worktable & control modules for easy mounting
AUTOMATION
INTELLIGENT
ROBOT &
PART5

> EXPERIMENTS
• Configuration elements of factory automation system • Methods of DC motor control(speed, direction)
• Characteristics and principles of the object detection sensor • Mechanical structure and assembly for the factory automation
• PLC(Programmable Logic Controller) control programming system
• Main processes of factory automation system(supply, • Utilization of the optional PLC simulation software(EDS-SimPL)
fabrication, classification, storage)

> SPECIFICATIONS

Configuration

Main Structure • Aluminum profile working board for durability


• 4mm sockets for wiring convenience
• Convenient piping practices with one-touch fitting in
use
• Easy to control by the cylinders with Speed Control
Valve and Reed Switch mounted
• DC24V ensuring safety

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_____

FACTORY
AUTOMATION
TRAINER ED-4031

OP-4031 • Indication of the Main Structure’s operation in real


time
Operating Panel • Block diagram for better understanding and
convenience
• Modular structure for mounting or dismounting
modules on the rack easily
• Easy to change the module’s position with cables

PL-4031 • Programmable Logic Controller under the IEC standard


• Built-in power supply for the I/O connection
PLC Control Panel • Motor Speed Controller and Speed Indicator as
mounted
• Switches mounted for additional functions
• Easy to wire and connect Programmable Logic
Controller
• Standard PLC unit : GLOFA GM6

> SPECIFICATIONS

AUTOMATION
INTELLIGENT
ROBOT &

PART5
MAIN STRUCTURE
MATERIALS SUPPLY UNIT TRANSFER & LOADING UNIT
• Magazine • Double Acting Cylinder
» Shape : A tower that can store eight pieces of ø40 » Diameter: ø16, Stroke : 80mm
dummy object • Reed Switch : 10~30V, a contact, built-in LED : 2ea
» Material : Aluminum • Flow Control Valve
• Cylinder » One touch fitting, speed control : 2ea
» Double Acting Cylinder(Diameter : ø16, Stroke: 75mm) » Ejection of the defective object
• Sensor
» Reed Switch(for detecting the position of cylinder) : 2ea CONVEYOR UNIT
» Optical Fiber Sensor(for detecting absence of the • Double Acting Cylinder
materials) : 2ea » Dimension : 600(W) x 100(H) x 50(D)mm
• Others » Polyurethane 1.4t, belt type
» Flow Control Valve(for speed control): 1ea • Motor
» One-touch fitting mounted » DC 24V geared motor, 1600rpm
» Speed Control : 1~15m/min
FABRICATION UNIT » Connection by using Pulley, deceleration ratio(40 : 1)
• Electrical Drill • Encoder
» DC 12~24V, 1300rpm, 3.5W » Pulse generation for speed indication
• Cylinder
» Double Acting(Rodless) Cylinder GENERAL CHARACTERISTICS
» Diameter : ø16, Stroke: 50mm • Input Voltage : AC 220V, 60Hz
• Red Switch • Temperature : 0~45˚C, Below RH 85%
» 10~30V, a contact, built-in LED : 2ea • Dimension
• Flow Control Valve » Table type : 1100(W) x 1050(H) x 750(D)mm
» One touch fitting, speed control 2ea » Rack type : 1100(W) x 1300(H) x 750(D)mm
• Work Board : Aluminum Profile type, Groove Space : 25mm

www.ed.co.kr _ 221
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_____

FACTORY
AUTOMATION
TRAINER ED-4031

KEY COMPONENTS
OPERATING PANEL SOLENOID VALVE MODULE
• Dimension : 340(W) x 125(H) x 296(D)mm • Double Acting Solenoid Valve
• Materials » DC 24V, LED mounted type: 1ea
» Front Panel : Aluminum » Applicable pressure 2.5~8bar
» Outer Case: Coated steel • Single Acting Solenoid Valve
• Characteristics » DC 24V, LED mounted type: 3ea
» Module type for mounting / dismounting » Applicable pressure 2.5~8bar
» Main Structure/Controller’s status indication
» Connector for PLC control panel: 25pin x 2 SENSOR MODULE
• Others • Optical Fiber Sensor
» Power Terminal: +(3ea), -(3ea) » ø18, 10~30V DC, sensing distance of 100mm
• Inductive Sensor
PLC CONTROL PANEL » ø18, 10~30V DC, sensing distance of 4mm
• Dimension : 340(W) x 125(H) x 296(D)mm • Capacitive Sensor
• Materials » ø18, 10~30V DC, sensing distance of 10mm
» Front Panel: Aluminum , Box: Coated steel
• Characteristics ACCESSORIES
» Module type for mounting / dismounting, built-in power • Patch Cord (ø4 plug): 1set
AUTOMATION
INTELLIGENT
ROBOT &

supply • AC Power Cord: 1ea


PART5

• PLC • 25pin Cable: 2ea


» Standard: GLOFA GM6 • Pneumatic Hose (10 meter): 1set
» Options: GLOFA GM4 or other types of PLC (in case of • User Manual: 1ea
replacing GLOFA GM6)
• Motor Control OPTIONS
» Speed control switch, motor output terminal
• Simulation Software for Programmable Logic Controller
» Encoder input terminal, speed indicator
(EDS-SimPL)
• Others
» OP Connector: 25pin x 2
» Power terminal: + (3ea), - (3ea)

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• Factory Automation
_____

BLOCK MODULAR
PRODUCTION
SYSTEM
• Small size type suitable for traning on automation system’s installation and operation
ED-9150
• Mechanism and installation methods through assembly and disassembly per process
• Enhancement of application programming techniques through PLC control

> EXPERIMENTS

AUTOMATION
INTELLIGENT
ROBOT &

PART5
• Supply Process • Inspection & Logistics Process • Production & Storage Process
(Basic Course) (Application Course) (Application Course)
» Principles of materials supply using » Utilization of various sensors » Transport of indexing table
tube cylinder » Utilization of the measurement » Drill production system’s mechanism
» Transport to a next process after inspection device » Hole inspection of the product
materials supply » Utilization of the magnet » Storage-by-classification methods in
» Utilization of the logistics conveyor relation to product’s condition

> SPECIFICATIONS

• Distribution Process » Magazine Size : ø40 x 160mm(2set)


» Raw Material type : ø39 Plastic(white), AL, per depth » Transfer Type : Slide cylinder
(total 6) • Control Panel
» Magazine : Raw material 8 loaded(ø40 x 160mm) » PLC I/O Point : 32-Input 32-Output
» Distribution Type : Vacuum rotary cylinder type » A/D Converter Module
• Inspection Process • Dimension and Weight
» Inspection Function : Quality, Depth, and so on » Main System : 1160(W) x 700(H) x 720(D)mm
» Using Sensor : Inductive sensor, analog sensor(Linearity » Control Panel : 582(W) x 1200(H) x 250(D)mm(including
±1%,0.6W) Base Board)
» Transfer Way : Load less cylinder(ø16 x 200mm),Belt
conveyor(45mm x 250mm) ACCESSORIES
• Production Process
• AC Power Cord : 1ea • Program CD : 1ea • Piping Hose : 1set
» Production Parts Transfer : Index table(divided by 4 as
• Patch Cord : 1ea • Drill Blade : 1ea • RS232C Cable : 1ea
Geneva type)
• Training Materials : Nonmetal 6ea, Metal 6ea
» Producing Drill Machine : 5 available(DC24V 20W)
• User’s Manual : 1ea
» Producing Inspection : ø10 x 30mm cylinder
• Storage process
» Storage Cell : Load available on quality OPTIONS
» Transfer Unit : Rotary cylinder • Simulation Software Programmable Logic Controller
(EDS-SimPL)

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• Factory Automation
_____

MINI MPS New


(MODULAR
PRODUCTION SYSTEM)
• Organization of various control elements in complexity for applied technology
ED-9160
• Total of 6 processes comprising supply, Sensor, Stopper, Absorption & Transfer, Conveyor and Loading
• Built-in control elements covering mechanics, electricity, and electronics
• Control circuit for simple and high speed data transmission in the USB type

> EXPERIMENTS
• Principle of parts control and element supply movement • Principle of the training Kit’s apparatus and application
AUTOMATION
INTELLIGENT
ROBOT &

principle • Operation of control elements using pneumatic components


PART5

• Work detection using various sensors and sensor characteristic and electrical motor
control • Control of the USB Interface

> SPECIFICATIONS

• Supply Part » Sensor : 19 x 18 x 3T 1ea


» Magazine #1 / #2 : 2ea / 2ea » Cam : ø28 x 1.2T 1ea
» Cylinder : 1ea » Motor : DC 24V - 1/80 1ea
» Optical Fiber Sensor : 1ea » Photo Sensor : 1ea
• Sensor Part » Coupling : 1ea
» Inductive Sensor : 1ea » Linear Bush : 1ea
» Capacitive Sensor : 1ea
» Sensor Bracket 1ea CONTROL UNIT
• Stopper Part
• USB Interface Unit : 1ea
» Linear Bush : 1ea
• FND Control Unit : 1ea
» Stopper Cylinder : 1ea(Bracket 1ea)
• Stepping Motor Control Unit : 1ea
» Stopper : 1ea
• LED Control Unit : 1ea
» Shaft : ø6 x 51L 1ea
• M-IFUT-8255 Unit : 1ea
• Absorption & Transfer Part
• Input Control Unit : 1ea
» Linear Bush : 1ea
• DC Motor Control Unit : 1ea
» Cylinder : 2ea(Bracket 1ea)
• TR Control Unit : 1ea
» Vacuum Pad : ø20 1ea
• ATMega128 Control Unit : 1ea
• Conveyor Part
• Photo Coupler Control Unit : 1ea
» Moto : 24V 1/300 1ea
» Round Belt Pulley : ø25 x 10T 2ea
» Round Belt : ø4 x 75L 1ea ACCESSORIES
• Loading Part • AC Power Cord : 1ea
» Transfer Plate : 48 x 28 x 8T 1ea • Circuit Connection Cable : 1set
» Storage Box : 179 x 58 1ea • User Manual : 1ea
» Limit Switch : 3ea

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• Factory Automation
_____

New
FLUID PROCESS
CONTROL TRAINER
• Control of pressure, flow, level and temperature which are essential for process control
ED-FPC
• Capable of stand-alone control and mixed combination in various types
• Real-time measurement and monitoring using data collection and signal conditioning
• Measurement of flow’s status and gain of the controlled data
• Built-in temperature compensation system and correction system(Feedback System)
• Analog element control using the pump’s speed control proportional control valve
• Built-in PID control system
• Standard Controller: PC based control(WAGO)
※ User can select other types of controller for customization : PLC or LabVIEW control

AUTOMATION
INTELLIGENT
ROBOT &

PART5
▲ Automation Control Laboratory,
Korea Polytec College IV
(Sooncheon Campus)

> EXPERIMENTS
• Sensor output characteristics by the change of physical volume • Measurement of the fluid’s flow inside a pipe using the Analog
• Basic control programming essential for instrumentation control Flow Sensor
• Level control using the Analog Ultrasonic Sensor • Measurement of the water tank’s temperature using the Analog
• Measurement of a storage tank’s pressure using the Analog Temperature Sensor
Pressure Sensor • Various control techniques using the PID Temperature Regulator

Touch Panel Control Screen PC-based Control Screen LabVIEW Control Screen

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_____

FLUID PROCESS
CONTROL TRAINER ED-FPC
> SPECIFICATIONS

• Controller • Analog Ultrasonic Sensor(1ea)


» Standard : PC based Control » Level sensor for measuring the level
» Customization : PLC(Programmable Logic Controller) or » Voltage : DC12~24V
LabVIEW » Sensing Range : 7~20 ±1cm
• Container(2ea) » Output Voltage : 1~5V
» Acryl 10t • Temperature Sensor(1ea)
» Dimension : 200(W) x 360(H) x 265(D)mm » Pt100Ω
• Profile Plate(1ea) » Input Range : -50~400˚C
• Piping Hose » Output : 4~20mA(2wire)
» Pipe : Diameter 16 • Temperature Controller(1ea)
» Materials : PVC » PID Controller for controlling the Temperature Sensor
• 2/2-way Solenoid Valve(1ea) • Manual Valve(4ea)
» Direct Type • Piping Connector(6ea)
» Applied Voltage : DC 12~24V » For connecting pipes
» Diameter : 1/2″ (inside tube) » T type : 16ø, L type : 16ø
• 2/2-way Solenoid Valve(3ea) • Fittings(10ea)
» Pilot Type » For connecting pipes
» Voltage : DC 12~24V » L type : PT1/2, - type : PT1/2
» Diameter : 1/2″(inside tube) • Tap(16ea)
AUTOMATION
INTELLIGENT

• Motor Pump(1ea) Diaphragm type » For tapping the container


ROBOT &
PART5

» Voltage : 12V DC • Clamp(4ea)


» Max. Torque : 16l/min » For mounting valves and other parts
• Proportional Control Valve(1ea) • Valve Bracket(5ea)
» Applied Voltage : DC 24V » Bracket for fixing the valve
» Input : DC 0~10V • Experimental Table(1ea)
• Heating Unit(1ea) Voltage » Four processes(Pressure, Level, Flow and Temperature)
» Voltage : AC 220V as integrated are mounted on the Experimental Plate
» Operates by SSR Output » Dimension : 1500(W) x 700(H) x 869(D)mm
• Pressure Tank(1ea) » Mobile caster mounted
» Working Pressure : 10kg/cm2 • Relay(6ea)
» Capacity : 1l » For operating the Valve, Pump and Heater
» Connection Bridge : PT½ » 2a-2b
• Pressure Switch(1ea) • Cable Duct(1ea)
» Displays a pressure value and enters the analog input » For wiring practice
» Applied Voltage : DC12~24V
» Output Voltage : 1~5V ACCESSORIES
• Flow Switch(1ea) • Fitting and Pipes : 1set
» Displays a flow value and enters the analog input • Communication Cable : 1set
» Applied Voltage : DC12~24V • AC Power Cord : 1ea
» Flow Range : 2~16l/min • User Manual : 1ea
• Flow Sensor(1ea)
» Voltage : DC12~24V
OPTIONS
» Working Pressure : 0~10Bar
» Flow Range : 2~16l/min • Controller(Programmable Logic Controller or LabVIEW)
» Output Voltage : 1~5V • Touch Panel for PLC Controller
• HMI Software for PLC or PC based Controller

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• Factory Automation
_____

GRAPHIC PANEL
TRAINER
• Graphic panel configuration by connection to Programmable Logic Controller
ED-GP2000
• Combination of PLC and Graphic Panel gives good training on the automation system
• Large size memory for Screen Data Storage
• Built-in CF Card I/F
• Standard: screen size - 10/4″, display type - TFT
(*Other Version in 12.1″and STN screen type also available at the request of customers)

AUTOMATION
INTELLIGENT
ROBOT &

PART5
> SPECIFICATIONS

GRAPHIC PANEL CASE


• Screen Type : TFT • Materials : Aluminum
• Screen Size : 10.4″ • Panel Size : 430 x 310 AL 2t
• Color : 256 Color • Interface
• Backlight : Cold Cathode Fluorescent Lamp » COM1 : RS-232C/RS-422
• Resolution : 800 x 600 pixels » TOOL : To PC
• Luminous Intensity : 4 steps • Power : 220V
• Memory : FLASH EPROM 4MB • AUX : RUN, ALRAM, OUTCP, BUZZ, OUTCN
• Touch Panel : 40 x 30 key / screen • External Reset : AUX COM, AUX RESET
• Interface
» Serial RS232C/RS422 ACCESSORIES
» Extension Interface • PLC Communication Cable : 1set
» Ethernet Interface • Tool Cable : 1set
» CF Card Interface, Sound Output, Auxiliary I/O, Printer • Program CD : 1ea
• AC Power Cord : 1ea
• User Manual : 1ea

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• Industrial Robot & System
_____

ASSEMBLING
ROBOT TRAINER
• Disassembly and assembly practices for the robot actuators
ED-7300
• Utilization of a robot being used in the industry, so to apply a job site after graduation
• Simulation software provided to make assembly or disassembly easily
• Enables basic operation and testing practices on the assembled unit using a controller
AUTOMATION
INTELLIGENT
ROBOT &
PART5

> EXPERIMENTS
• Alignment of the disassembled components • Enhancement of manufacturing skills through assembly and
• Operating principle of the ball screw and LM Guide disassembly
• Understanding of the robot’s structure in detail

> SPECIFICATIONS

ROBOT BODY • Encoder : Incremental type(Line Driver : 9/11/15 line)


• Operation Speed : 800mm/s • Program Tool : Teach Pendant, PC(IBM compatible), Touch
• Stroke : 400mm panel
• Load : 15kgf • Position Data Input : MDI, Direct Teaching, PC(IBM
• Repeat Accuracy : ±0.02mm compatible), Touch Panel
• Motor : AC Servo • Program Capacity : 16,000step(1,000step x 16programs)
• Motor Capacity : 100W • Sequence Command : 14 commands(AND, OR, NOT, TIMER,
COUNTER...)
SHORT TEACH PENDENT • Position Control Ratio : Within Encoder ±1 Pulse
• Serial Communication I/F : RS-232C or RS-422(Option)
• Outside : Built-in display
• Function : LED display of a current status
HARD CASE
• Communication : RS-232C communication with
Controller unit (Fixed) • A carrying case protective of the equipment
• Storing space for the disassembled robot components
SHORT CONTROLLER • Indicated by simple assembly and structure drawings
• Color : black
• Rating Output : 100W
• Metal finish applied to the edge for stiffness reinforcement
• Power
» Voltage : Single Phase AC220V, 50/60Hz
» Capacity : 0.5~1.0(kVA)

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• Industrial Robot & System
_____

New
6-AXIS MULTI JOINT
ROBOT TRAINER
• Experiments on the industrial robot being used in real life
ED-VP6
• Simulation software in three dimension
• Teaching pendant in 7.5″wide color touch panel • Ethernet communication as standard, and network with PC
• Standard language for the international industrial robot • Interlocking experiments with the automation system

> EXPERIMENTS
• Characteristics of 6-axis multi joint robot
• Language for the industrial robot
• Point-to-point transfer program
• Palletizing experiments
• Interlocking experiments with Other Automation System
• Control by the 3D simulation program

> SPECIFICATIONS

CONTROLLER • Precision : ±0.02mm


• Control Axis : 6-Axis • Range : 420mm

AUTOMATION
INTELLIGENT
• Max. Speed : 3,9000mm/s

ROBOT &
• Operating Mode

PART5
» PTP, CP 3-dimensional linear, 3-dimensional circular • Motor : AC Servo Brakes Motor
• Motor Control : Digital AC Servo • Encoder : Absolute Encoder
• Memory : 3.25MB • Weight : 15kg
• Language : DENSO Robot Language(Conforming to SLIM) • User Air Port : 4ea
• External I/O • Robot Gripper
» System Input : 11 / Output : 14 » Type : Pneumatic operation type
» User Input : 16 / Output : 16 » Motion Range : 12mm
• Communication : RS-232C, Ethernet, 2 USB » Weight : 2kg
• Extension Slot : 3ea
AUTOMATIC CLASSIFICATION & STORAGE SYSTEM
TECHING PENDANT • Frame, Protective Cover
• Display : 7.5″TFT Color LCD Monitor » 1600(W) x 2000(H) x 1200(D)mm
• Touch Panel : Design customizable by the user » Aluminum profile structure
• Emergency Switch : 4B contact, 4circuit output » Transparent acryl 10t
• Deadman’s Switch : Three-position type(OFF-ON-OFF) » OPEN detecting sensor(built-in)
• Mode Switch » Auto caster for movement or fixation
» Conversion to 3 positions (AUTO, MANUAL, TEACH CHECK) • Supply Unit
• JOG Dial : Line movement and value adjustment » Materials : 39mm
» Max. load capacity : 8ea
CONTROL UNIT » Supply Cylinder : 75mm(sensor mounted type)
• Transfer Unit
• System Lamp : DC24V ø16 6Lamps, 1Buzzer
» Motor : DC24V, 1600rpm
• Control Lamp : DC24V ø8 6Lamps
» Detection : DC 24V Optical Sensor
• Call Lamp : DC24V ø 10 9Lamps
• Inspection Unit : Detects materials and colors
• Power : ø24 Switch
• Palletizing Unit : Storing capacity : 3 x 3
• System Switch : START, STOP, RESET
• Storage Cell
• Manual Switch : 3 Switch
» Cell : 3 x 3
• Tower Lamp : DC24V, 3 colors
» Detection : DC24V Sensor
• System Control : Input 16, Output 16
ACCESSORIES
ROBOT BODY
• Dummy Object : 1set • Protective Cover : 1ea
• Type : 6-Axis Multi Joint Robot
• User Manual : 1ea
• Load : 2kg

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• Industrial Robot & System
_____

New
4-AXIS SCARA
ROBOT TRAINER
• Experiments on the industrial SCARA robot
ED-HS4
• Simulation software in three dimension
• Teaching pendant in 7.5″wide color touch panel • Ethernet communication as standard, and network with PC
• Standard language for the international industrial robot • Interlocking experiments with the automation system

> EXPERIMENTS
• Characteristics of SCARA robot
• Language of the industrial robot
• Point-to-point transfer program
• Palletizing experiments
• Interlocking experiments with other automation system
• Control by the 3D simulation program

> SPECIFICATIONS

CONTROLLER • Load : 5kg


• Control Axis : 4-Axis • Precision : ±0.02mm
AUTOMATION
INTELLIGENT

• Range : 450mm
ROBOT &

• Operating Mode
PART5

» PTP, CP 3-dimensional linear, 3-dimensional circular • Max. Speed : 6,300mm/s


• Motor Control : Digital AC Servo • Motor : AC Servo Brakes Motor
• Memory : 3.25MB • Encoder : Absolute Encoder
• Language : DENSO Robot Language (conforming to SLIM) • Weight : 25kg
• External I/O • User Air Port : 6ea
» System Input : 11 / Output : 14 • Robot Gripper
» User Input : 16 / Output : 16 » Type : Pneumatic operation type
• Communication : RS-232C, Ethernet, 2 USB » Motion Range : 12mm
• Extension Slot : 3ea » Weight : 2kg

TECHING PENDANT AUTOMATIC CLASSIFICATION & STORAGE SYSTEM


• Frame, Protective Cover
• Display : 7.5″TFT Color LCD Monitor
» 1600(W) x 2000(H) x 1200(D)mm
• Touch Panel : Design customizable by the user
» Aluminum profile structure
• Emergency Swtich : 4B contact, 4-circuit output
» Transparent acryl 10t
• Deadman’s Switch : 3-position type(OFF-ON-OFF)
» OPEN detecting sensor(built-in)
• Mode Switch
» Auto caster for movement or fixation
» Conversion to 3 positions(AUTO, MANUAL, TEACH
• Supply Unit
CHECK)
» Materials : 39mm
• JOG Dial : Line movement and value adjustment
» Max. Load Capacity : 8ea
» Cylinder : 75mm(sensor mounted type)
CONTROL UNIT
• Transfer Unit
• System Lamp : DC24V ø16 6Lamps, 1Buzzer » Motor : DC24V, 1600rpm
• Control Lamp : DC24V ø8 6Lamps » Detection : DC 24V Optical Sensor
• Call Lamp : DC24V ø 10 2Lamps • Inspection Unit : Detects materials and colors
• Power : ø24 Switch • Palletizing Unit : Storing capacity : 3 x 3
• System Switch : START, STOP, RESET • Storage Cell
• Manual Switch : 3 Switch » Partition : 4
• Tower Lamp : DC24V, 3colors » Detection : DC24V Sensor
• System Control : Input 16, Output 16
ACCESSORIES
ROBOT BODY
• Dummy Object : 1set • Protective Cover : 1ea
• Type : 4-Axis SCARA Robot • User Manual : 1ea

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• Industrial Robot & System
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4-AXIS RECTANGULAR New


COORDINATES ROBOT
TRAINER
• Experiments on the 4-axis Cartesian robot
ED-XYZ
• Simulation software in three dimension
• Teaching pendant in 7.5″wide color touch panel • Ethernet communication as standard, and network with PC
• Standard language for the international industrial robot • Interlocking experiments with the automation system

> EXPERIMENTS
• Characteristics of the Rectangular Coordinates robot
• Language of the Industrial robot
• Point-to-point transfer program
• Palletizing experiments
• Interlocking experiments with other automation system
• Control by the 3D simulation program

> SPECIFICATIONS

CONTROLLER • Precision : 0.025mm


• Control Axis : 4-Axis • Range : 450(X) x 400(Y) x 200(Z)mm W ± 270

AUTOMATION
INTELLIGENT
• Max. Speed : 1,000mm/s

ROBOT &
• Operating Mode

PART5
» PTP, CP 3-dimensional linear, 3-dimensional circular • Motor : AC Servo Brakes Motor
• Motor Control : Digital AC Servo • Encoder : Absolute Encoder
• Memory : 3.25MB • Weight : 66kg
• Language : Denso Robot Language (conforming to SLIM) • User Air Port : -
• External I/O • Robot Gripper
» System Input : 11 / Output : 14 » Type : Pneumatic operation type
» User Input : 16 / Output : 16 » Motion Range : 12mm
• Communication : RS-232C, Ethernet, 2 USB » Wight : 2kg
• Extension Slot : 3ea
AUTOMATIC CLASSIFICATION & STORAGE SYSTEM
TECHING PENDANT • Frame, Protective Cover
» 1600(W) x 2000(H) x 1200(D)mm
• Display : 7.5″TFT Color LCD Monitor
» Aluminum profile structure
• Touch Panel : Design customizable by the user
» Transparent acryl 10t
• Emergency Swtich : 4B contact, 4-circuit output
» OPEN detecting sensor (built-in)
• Deadman’s Switch : 3-position type(OFF-ON-OFF)
» Auto caster for movement or fixation
• Mode Switch
• Supply Unit
» Conversion to 3 positions (AUTO, MANUAL, TEACHCHECK)
» Materials : 39mm
• JOG Dial : Line movement and value adjustment
» Max. Load Capacity : 8ea
» Cylinder : 75mm (sensor mounted type)
CONTROL UNIT
• Transfer Unit
• System Lamp : DC24V ø16 6Lamps, 1Buzzer » Motor : DC24V, 1600rpm
• Control Lamp : DC24V ø8 6Lamps » Detection : DC 24V Optical Sensor DC24V
• Call Lamp : DC24V ø 10 2Lamps • Inspection Unit : Detects materials and colors
• Power : ø24 Switch • Palletizing Unit : Storing capacity : 3 x 3
• System Switch : START, STOP, RESET • Storage Cell
• Manual Switch : 3 Switch » Partition : 4
• Tower Lamp : DC24V, 3colors » Detection : DC24V Sensor
• System Control : Input 16, Output 16
ACCESSORIES
ROBOT BODY
• Dummy Object : 1set • Protective Cover : 1ea
• Type : 4-Axis Rectangular coordinates Robot • User Manual : 1ea
• Load : 5kg

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• Industrial Robot & System
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New
DESKTOP ROBOT
TRAINER
• All-in-one system integrated with Controller
ED-DTR
• Principles of the industrial robot control through various operations
• Standard language for the international industrial robot
• Software exclusive for the robot control
• Interlocking experiments with the automation system
AUTOMATION
INTELLIGENT
ROBOT &
PART5

> EXPERIMENTS
• Principles of the rectangular coordinates robot • Palletizing experiments
• Language for the industrial robot • Interlocking experiments with other automation system
• Point-to-point transfer program

> SPECIFICATIONS

CONTROLLER • Precision : ±0.02mm


• Control Axis : 4-Axis • Range : 300(X) x 300(Y) x 100(Z)mm
• Operating Mode • Max. Speed : 500mm/s
» PTP, CP 3-dimensional linear • Motor : AC Servo Motor or Stepping Motor
• Motor Control : AC Servo • Encoder : Absolute Encoder
• Memory : 100 Files, 1000 Points • Weight : 62kg
• Language : Industrial Robot Language(conforming to SLIM) • Power : AC220V
• External I/O
» System Input : 8 / Output : 16 ACCESSORIES
» User Input : 24 / Output : 32 • Dummy Object : 1set
• Communication : RS-232C, RS422/RS485 • Protective Cover : 1ea
• Backup : FRAM • Operation Software CD : 1ea
• User Manual : 1ea
ROBOT BODY • Ac power cord : 1ea
• Type : Desktop Robot
• Load : 10kg

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• Industrial Robot & System
_____

ARM ROBOT
TRAINER
• 5 Joints + Gripper Robot for educational purpose
ED-7220C
• Precise motion control by DC Servo Motor
• IBM PC compatible interface

ARM MOVEMENT RANGE

AUTOMATION
INTELLIGENT
ROBOT &

PART5
CONTROL SECTION OF TEACHING LOADER

> SPECIFICATIONS

ROBOT BODY (ARM-7220C-4) ROBOT CONTROLLER (ED-MK4)


• Number of Joints : 5 Joints + Gripper • Input Terminal : 8 Port and LED
• Construction : Vertical Articulated Arm • Input Switch : 8 Port Toggle Switch
• Precision (Position) : ±0.5mm • Output Terminal : 8 Port and LED
• Movement Speed : 100mm/s max. • Processor : 16bit Processor, 8bit Motor Controller,
• Load Capacity : 1kg 8bit Teach Pendant
• Actuator : DC Servo Motor(Optical Encoder part) • Software : ED-72C RoboTalk
• Motion Range • Input Voltage : 220V, 50/60Hz
» Body Joint : 310˚ • Dimension : 385(W) x 150(H) x 460(D)mm
» Shoulder Joint : +130˚/-35˚ • Weight : 14.3kg
» Elbow Joint : ±130˚
» Rotation Wrist : 360˚ ACCESSORIES
• Gripper Opening • Teaching Loader (LD-7220-2) : 1ea
» 55mm(without Rubber Pad : 68mm) • Flat Cable : 6ea
• Dimension • RS-232C Cable : 2ea
» Base : ø220˚ x 180(H)mm, Arm : 220+220mm • Dust Cover : 1ea
• Weight : 33kg • AC Power Cord : 1ea
• Operating Software : 1ea
• Experimental Manual : 1ea

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• Industrial Robot & System
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REFRIGERATION &
AIR CONDITIONING
ED-5820
DEMONSTRATOR
• Easy-to-use demonstarator for principles of refrigeration/airconditioning
ED-5840
• Motor Compressor : Pison type
• Trouble shooting for pipe leakage

ED-5820
AUTOMATION
INTELLIGENT
ROBOT &
PART5

ED-5840

> EXPERIMENTS
ED-5820(Refrigerator) ED-5840(Air Conditioner)
• Principle of refrigeration • Principle of air conditioner
• Refrigeration cycle & Morier diagram • Refrigerant cycle & Morier diagram
• Understanding of refrigeration system • Understanding of air conditioning system
• Refrigerator Operation • Air Conditioner operation
• Refrigerant flow and Its state change • Refrigerant flow and its state change
• Pipe leakage and refrigerant charge • Pipe leakage and refrigerant charge
• Trouble shooting • Trouble shooting

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_____

REFRIGERATION &
AIR CONDITIONING
ED-5820
DEMONSTRATOR ED-5840
> SPECIFICATIONS

Classification ED-5820 ED-5840


REFRIGERANT TYPE Freon 22(R-22)
COMPRESSOR 1/3 HP
CONDENSOR 1,660 kcal/h
SIGHT GLASS PB35bar/8o˚C
STRAINER/DRIER 3/8 inch
EXPENSION VALVE Thermostatic Expansion Valve: TEV
EVAPORATOR 380 kcal/h
PRESSURE GAUGE High : 0~35kg/cm2, Low : 0~15kg/cm2
LIGUID RECEIVER 1.2l(80% apply) -
FRESSURE SWITCH(1) 2
High : 8~30kg/cm , Low : -0.5~2kg/cm 2
High : 8 ~ 30 kg/cm , Low : -0.5~6kg/cm2
2

Diff. : 50mmHg~6kg/cm2 Diff. : 1mmHg~4kg/cm2


FRESSURE SWITCH(2) Range : 5~30kg/cm2
-
Diff. : 1.5~10kg/cm2

AUTOMATION
INTELLIGENT
ROBOT &

PART5
GENERAL CHARACTERISTICS ACCESSORIES
• POWER / FREQUENCY : AC 220V , 60Hz , single phase • Digital Temperature Meter : 1ea
• TEMP. CONTROL : -50˚C~50˚C • Operation Manual : 1ea
• DEMENSION : 1180(W) x 785(H) x 520(D)mm
OPTIONS
• Service Manifold(with Gauge) : 1set
• Refrigerant Cylinder : 1ea

www.ed.co.kr _ 235

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