E Manual
E Manual
The Microlog must be manually initialized when you first receive it.
User Manual
121099 sbg
SKF Condition Monitoring
Service Policy, Warranty, Disclaimer, and Limita-
tion of Remedies
EXCEPT FOR THE LIM- that the defect is not within
ITE D WARRANT Y DE- the scope of this warranty, an
SCRIBED BELOW, THERE estimate of repair charges and
ARE NO WARRANTIES, a request for authorization to
EXPRESSED OR IMPLIED, proceed with repair will be
INCL UDING BUT NOT submitted, along with a state-
L IMIT E D TO TH E IM- ment of the reasons the re-
PLIED WARRANTIES OF pairs are not considered to be
MERCHANTABILITY AND covered by the warranty.
FITNESS FOR A PARTICU- This warranty does not extend
L AR P URPOSE ; AL L to system components such as
SUCH WARRANTIES ARE transducers, drivers, and ca-
EXPRESSLY AND SPE- ble assemblies manufactured
CIFICALLY DISCLAIMED. by others. Warranty for these
MICROLOG is guaranteed components will be their
free of defects in material and manufacturer’s standard.
workmanship. Manufacturer’s liability under
E l ect roni c compone nts, this warranty is limited to re-
transducers, accelerometers, pair or replacement of any de-
and the keypad are guaranteed fective instrument at the
for a period of twelve (12) discretion of the manufac-
months, mechanical compo- turer.
nents and cable assemblies In the event that any of the
are guaranteed for a period of above limitations are held un-
ninety (90) days. enforceable, our liability to
This warranty does not extend you shall not exceed the li-
to units that have been mis- cense fee you paid, regardless
used, altered, or repaired of the form of any claim. Be-
wi thout manufact ur er’s cause of the extreme diversity
authorization. Defects or of ways that the product can
failures experienced during be used, you are advised to
the warranty period will be test the product thoroughly
corrected at no charge at the for your purposes before rely-
manufacturer’s facility. If, ing on it.
upon examination, it is found
(This page intentionally blank)
Table of Contents
Introduction I
About This Manual . . . . . . . . . . . . . . . . I-1
Who Uses the Microlog/PRISM System? . . . . I-3
What is the CMVA60 Microlog System? . . . . I-3
Microlog System Connections . . . . . . . . . . I-8
What You Will Find On The Main Screen . . . I-9
The Keypad . . . . . . . . . . . . . . . . . . . . I-15
The Backlighting Key . . . . . . . . . . . . . . . I-19
BNC Connectors . . . . . . . . . . . . . . . . . I-20
How to Initialize Your Microlog . . . . . . . . . I-22
Specifications B
Specifications for CMVA60 . . . . . . . . . . . B-1
Why Zoom? C
Why Zoom? . . . . . . . . . . . . . . . . . . . . C-1
Remote Communications E
Overview . . . . . . . . . . . . . . . . . . . . . . E-1
Preference Settings (PRISM 4 Remote) . . . . . E-1
Placing PRISM 4 Remote in "Waiting" Mode . . E-9
Preference Settings (Microlog) . . . . . . . . E-10
Microlog Login
(Remote Communication Module) . . . . . E-12
Send Data . . . . . . . . . . . . . . . . . . . . E-16
Load Route . . . . . . . . . . . . . . . . . . . E-18
Change DBase . . . . . . . . . . . . . . . . . . E-20
Clear Memory . . . . . . . . . . . . . . . . . . E-22
Reset DBase . . . . . . . . . . . . . . . . . . . E-23
Disconnect . . . . . . . . . . . . . . . . . . . . E-25
Supported Modems . . . . . . . . . . . . . . . E-25
Troubleshooting Modem Communications . . E-26
Glossary
Index
Chapter Overview
This manual’s chapters are organized to help the new
Microlog user quickly set up the Microlog for measuring
specific applications, and to quickly reference the
Microlog’s menus, data screens, and options. A chapter
overview follows:
Introduction - Describes this User Manual, overviews the
Microlog system, and describes new enhancements to the
Microlog data collector.
Applications - This section uses flow charts and text to
help new users quickly set up the Microlog to perform
“ standard” vibration measurements on “ typical” rotating
machinery.
Reference Manual - Chapters 1 - 8
Chapters 1 through 8 offer a complete and detailed descrip-
tion of each Microlog menu, its data screens and options:
Chapter 1, The Route Menu
Chapter 2, The NonRoute Menu
Chapter 3, The Transfer Menu
Chapter 4, The Applications Menu
Chapter 5, The Analyzer Menu
Chapter 6, The Review Menu
Chapter 7, The Reports Menu
Chapter 8, The Utilities Menu
Appendices A - F
Appendices A through F provide valuable information on
the Microlog and its applications:
Appendix A, Battery Capacity, Care, and Testing
Appendix B, Specifications
Appendix C, Why Zoom?
Appendix D, Multi-pin Input Pinouts
Appendix E, Remote Communications
CMSS50080 or support
CMSS50080-CE and module
CMSS250 25 PIN to 9 PIN
CMSS50077
host
computer Microlog
data collector
CMVA55-1.w mf
Figure I - 4.
The CMVA6112 Support Module.
Figure I - 5.
The CMVA60 Microlog Power Up Screen.
Version Number
The title block, displayed to the right of the main menu on
power up, includes the firmware version number. Use this
number if you call customer support.
status line
The status line displays the current date and time (if you
previously set them correctly). The status line also con-
stantly reports on the percent of free memory available.
Other items of information appear from time to time in the
status line. They are:
• Signal Overload Warning (OV)
• Low Battery Warning (BT)
• Out of Limit Collector Temperature Warning
(TP)
• Shift Lock On up arrow indicator
When the BT (low battery charge) indicator appears, you
have approximately 20 minutes to complete immediate
measurements before the Microlog shuts down to preserve
your data. At this point you can replace the main battery
or connect the Microlog to its support module charger.
All data and instructions in the Microlog are fully pre-
served for up to 3 minutes by an internal power source
while you change the main battery.
The Signal Overload Warning (OV) displays to warn of
probable inaccuracies when an incoming signal overloads
the internal signal conditioning. Do not record data with
the OV indicator continuously on. Instead, range up by
pressing the up arrow key until the OV warning disappears.
screen02.pcx
screen07.pcx
battery.pcx
Figure I - 10.
The Battery and Operating Temperature Condition Screen.
prompt area
The Keypad
For easy learning and use, the Microlog keys are divided
into five groups: Operating Keys, Control Keys, Numeric
Keys, Function Keys, and Miscellaneous Keys (Figure I -
12).
CMVA55-1.w mf
6 Control
4 Operating Keys
Keys
12 Numeric
Keys
13 Function Keys
Operating Keys
The four Operating Keys are ENTER (2), DISPLAY IL-
LUMINATION and ON/OFF (Figure I - 13).
CMVA55-1.w mf
Figure I - 13.
The Operating Keys: ENTER (2),
Display Illumination and ON/OFF.
Control Keys
CMVA55-1.w mf
The six control keys are located below both ENTER keys
(Figure I - 14).
Arrow Keys - The four keys to the left of the ENTER key
are the arrow keys. The right arrow and left arrow
keys control the menu pointer bar, control the FFT
spectrum cursor, are used in display expansion, and
are used to open or close SETs from a ROUTE list.
The up arrow and down arrow keys also control the
menu pointer bar. In addition, they control full scale
amplitude range, reposition markers, and are used to
traverse the ROUTE list via SETs.
Numeric Keys
The numeric keys (Figure I - 15) are located in the right
bottom section of the keypad.
CMVA55-1.w mf
Function Keys
You may activate analyzer functions such as FREEZE,
MKRS ON/OFF, DISPLY EXPAND, SAVE, and
ZOOM by pressing labeled keys located in the left center
section of the keypad (Figure I - 16).
CMVA55-1.w mf
Miscellaneous Keys
SHIFT - You make most entries through the keypad in un-
shifted mode. This includes operating the arrow
keys, entering numerals, and activating analyzer func-
tions. However, you must use shifted mode to enter
letters (alphabetic characters). You change between
shifted and unshifted modes by pressing the medium
CMVA55-1.w mf
Figure I - 19
BNC Connectors
Three BNC connectors (INPUT, PHASE, and OUTPUT)
are provided on the CMVA60 Microlog. These connectors
provide cabling flexibility to external sensors or external
monitoring/recording equipment.
When using the two input BNC connectors (INPUT and
PHASE) it is important to note that the multi-pin connec-
tor’s “ Cable Identification” has been disabled to achieve
the flexibility of accepting signals from different sensors;
including accelerometers, velocity and displacement sen-
sors, process inputs, etc. Therefore, when the INPUT
BNC connector is activated, the CMVA60 Microlog pro-
ceeds to take data when the measurement is started, even
though there is no sensor or cable attached.
Standard Microlog
Measurement
Setups
Typical Machinery
Pumps Fans
Generators Motors
(operating between 10Hz and 3kHz)
Standard Measurements
Velocity
Acceleration
ENV Acc
Displacement
Deviations
When setting up a Microlog measurement, certain option
settings are determined by the component’s speed and the
type of sensor used, these are:
Overview
Since velocity best measures rotational speed events, this
section uses a flow chart to detail the Microlog’s setup for
a standard velocity measurement. This allows the new
user to reference the flow chart to quickly and consistently
set up the Microlog for standard velocity measurements.
vl-rputs.pcx
Standard
Microlog
Utilities Menu
Settings
(User preference)
(User preference)
(User preference)
(User preference)
vel-nr-s.pcx
Standard Velocity
Measurement
CMVA60
Microlog
Overview
Acceleration measurements are typically used to deter-
mine higher frequency rotational problems (for example,
high speed machinery operating above 10,000 RPM, and
rolling element bearing and gearmesh problems).
Overview
Enveloped Acceleration (ENV Acc) measurements suc-
cessfully detect and measure rolling element bearing and
gearbox problems in early failure stages.
The following information helps Microlog users set up
their Microlog to perform standard ENV Acc vibration
measurements on typical machinery.
envfil.pcx
Figure 1.
The ENV Filter Pop-Up Menu.
Overview
Displacement measurements are commonly used to meas-
ure the relative distance between two surfaces. On light ro-
tors operating in heavy, stiff casings, most of the vibration
force is dissipated between the shaft and the bearing sur-
face, never reaching the housing’s surface. Journal bear-
ings (also known as sleeve bearings) are often used in
these situations. These bearings are “ fluid film” type bear-
ings (they have no rolling elements). In this case, eddy
probes and displacement measurements are a must.
1
The Route Menu
¾ In this Chapter, the word “ SET” refers to
SET hierarchy items in PRISM2 (DOS) da-
tabases, and both SET and machine hierar-
chy items in PRISM4 for Windows
databases.
What is a ROUTE?
A ROUTE is a list of POINTs arranged in sequence for the
most efficient data collection.
The advantage of ROUTE data collection is that measure-
ments can be sequenced for the most efficient data collec-
tion regardless of their location in the hierarchy. This
method also allows a measurement POINT or POINTs to
CMVA60 Microlog 1 - 1
User Manual change 01
The Route Menu
Collecting Data
Collecting Data
When the Microlog collector is first powered up, the re-
verse video pointer bar in the main menu appears on the
Route choice.
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The Route Menu
Collecting Data
CMVA60 Microlog 1 - 3
User Manual change 01
The Route Menu
The Route List
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The Route Menu
The Route List
Options
With a ROUTE list displayed, press the MENU key. The
pop-up menu displays. Press a numeral on the Microlog’s
keypad or move the pointer bar to your selection and press
the <ENTER> key.
screen13.pcx
Figure 1 - 2.
The Options Menu in the CMVA60 Microlog.
CMVA60 Microlog 1 - 5
User Manual change 01
The Route Menu
The Route List
1 - 6 CMVA60 Microlog
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The Route Menu
Static Measurements
Static Measurements
The Microlog screen display for static (DC) measurements
contains a drawing of a meter (Figure 1 - 3).
scrn11.pcx
alarm
setpoint
CMVA60 Microlog 1 - 7
User Manual change 01
The Route Menu
Measurement Options Menu (Static)
1 - 8 CMVA60 Microlog
change 01 User Manual
The Route Menu
Measurement Options Menu (Static)
Figure 1 - 4.
The Options Menu for a Speed Measurement.
CMVA60 Microlog 1 - 9
User Manual change 01
The Route Menu
Measurement Options Menu (Static)
> To store desired coded notes with the data collected for
the POINT:
• Use the up and down arrow keys to position the
pointer bar over the coded note desired.
• Press F1 to store the note code with the data col-
lected for the POINT.
1 - 10 CMVA60 Microlog
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The Route Menu
Dynamic Measurements
Dynamic Measurements
You may select either of two methods for displaying dy-
namic data collected in a ROUTE. The selection, Route
Spectrum:Show or Route Spectrum:Hide, is made from
the 6:Route Setup menu in the 8:Utilities main menu (see
Chapter 8, Utilities).
In Route Spectrum:Hide, the Dynamic Data Point sum-
mary screen is the only screen you will see (Figure 1 - 5).
CMVA60 Microlog 1 - 11
User Manual change 01
The Route Menu
Dynamic Measurements
test.pcx
1 - 12 CMVA60 Microlog
change 01 User Manual
The Route Menu
Dynamic Measurements
screen07.pcx
Route Spectrum:Show
> To start the collection process at the ROUTE menu:
• Select 1:Route to display the ROUTE list.
• Using the up and down arrow keys, move the
pointer bar to the starting ROUTE name, SET
name, or POINT and press <ENTER> to begin.
The Dynamic Data Point screen displays the first POINT
of the ROUTE or SET you selected, the SET name in the
hierarchy, or the POINT name you selected (see Figure 1 -
5).
The data fields on the screen are:
CMVA60 Microlog 1 - 13
User Manual change 01
The Route Menu
Dynamic Measurements
Speed Tagging
Speed tagging allows for very accurate speed values for dy-
namic Microlog measurements, even in variable speed ma-
chinery.
Using PRISM4 software, you can quickly select multiple
POINTs (Microlog dynamic POINTs) from the hierarchy
list (these POINTs are referred to as speed tagged POINTs)
1 - 14 CMVA60 Microlog
change 01 User Manual
The Route Menu
Dynamic Measurements
CMVA60 Microlog 1 - 15
User Manual change 01
The Route Menu
Dynamic Measurements
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The Route Menu
Dynamic Measurements
CMVA60 Microlog 1 - 17
User Manual change 01
The Route Menu
Dynamic Measurements
overall amplitude
alarm
marker
overall
amplitude
Pressing the right and left arrow keys moves the cursor on
the spectrum display. At the same time, the word OVER-
ALL disappears and the amplitude and frequency at the
cursor position displays (Figure 1 - 8).
1 - 18 CMVA60 Microlog
change 01 User Manual
The Route Menu
Dynamic Measurements
ch6-02.pcx
amplitude at the
cursor position
frequency at
the cursor
position
.227
2775.0 Figure 1 - 8.
Where Data for the Cursor Position Displays.
Press F1 to toggle to Overall Data.
CMVA60 Microlog 1 - 19
User Manual change 01
The Route Menu
Dynamic Measurements
Route Spectrum:Hide
In Route Spectrum:Hide, the Microlog averages continu-
ously and proceeds to the specified number of averages.
When the specified number of averages is attained, the
Microlog continues to collect data. Each subsequent data
sample replaces the earliest sample. This moving average
continues until you press <ENTER> a second time to save
the data. Saving data records the overall value—and the
FFT spectrum when required.
Route Spectrum:Hide can make ROUTE data collection
somewhat faster than Route Spectrum:Show. Hide
slightly reduces the time required to complete a given num-
ber of averages by eliminating the processing required to
update the FFT spectrum display. In Route Spec-
trum:Hide, the overall value is displayed on the horizontal
bar graph throughout the data collection process.
When you press <ENTER> to save, status indicators are
provided in the upper right side of the Dynamic Data
Point display indicating the types of data stored.
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The Route Menu
Measurement Options Menu (Dynamic)
CMVA60 Microlog 1 - 21
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The Route Menu
Hints for Efficient Data Collection
1 - 22 CMVA60 Microlog
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The Route Menu
Hints for Efficient Data Collection
Auto Range
The Microlog collector can be configured for manual
(Auto Range:Off) or auto amplitude range (Auto
Range:On). See the Utilities chapter for more detail. For
Auto Range:Off, the Microlog sets the amplitude range to
the value downloaded to the Microlog from the PRISM
host software’s database.
The Microlog will not allow dynamic data to be collected
during overload state. The Microlog reports input signals
too large for the display with an OVERLOAD SIGNAL
banner on the screen, and with the overload indicator (OV)
in the center of the status line (top line) of the display. If a
signal overload is indicated, the full scale amplitude range
should be increased to prevent amplitude errors. During
data collection, the full scale amplitude range may be in-
creased or decreased from the Dynamic Data Point or FFT
displays with the up and down arrow keys.
Whether Auto Range:Off or Auto Range:On is set, the
amplitude range may always be increased and decreased
manually during data collection by pressing the up and
down arrow keys.
CMVA60 Microlog 1 - 23
User Manual change 01
The Route Menu
To Make An On-the-Spot Analysis
The Probe
If a magnetic or permanently mounted sensor is not used,
it is important that you hold the probe steady and with even
pressure. The Microlog’s high speed acquisition requires
only a few seconds to collect the averaged FFT spectrum
that experience has demonstrated is necessary for accurate
trending and analysis.
If the vibration probe loses contact or if you are forced to
discontinue collection averages for other reasons, such as
an ambient temperature too hot to continue holding the
probe in place, the averaging process can be stopped at any
time by pressing <ENTER>. Recognizing this possibility,
the Microlog divides by the number of averages actually
collected rather than by the number specified. Thus, as an
FFT spectrum is being averaged, the values stored and dis-
played are accurate for the number of averages collected up
to that point. If the averaging process has to be stopped af-
ter three or four averages, the reduction in accuracy is usu-
ally minimal.
1 - 24 CMVA60 Microlog
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The Route Menu
Spectral Banding
Spectral Banding
Spectral Banding provides alert and danger alarms on
both peak and overall spectral values within a defined fre-
quency band.
The Microlog has the capability to process and display up
to 12 spectral bands that have been pre-defined and down-
loaded from a PRISM host software database.
On the Microlog, defined spectral bands appear on the dis-
played spectrum. Peak values and setpoints appear as
dashed lines, while Overall values and setpoints appear as
solid lines.
CMVA60 Microlog 1 - 25
User Manual change 01
The Route Menu
Spectral Banding
1 - 26 CMVA60 Microlog
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The Route Menu
Spectral Banding
√ high
∑ 2
(Fi )
i = low
OA =
√
NBF
Where:
OA = overall level of vibration
low = index of the band’s first FFT line
high = index of the band’s last FFT line
Fi = amplitude of each of the FFT lines
NBF = noise bandwidth for window chosen
Noise Bandwidth:
Chosen Window NBF
Uniform 1.0
Flat Top 3.782893
Hanning 1.499512
CMVA60 Microlog 1 - 27
User Manual change 01
The Route Menu
Downloading FAM Information
1 - 28 CMVA60 Microlog
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The Route Menu
Downloading FAM Information
bearing identifier
for the bearing
fault frequency
markers
Figure 1 - 9.
Spectrum Displaying Fault Frequency Labels.
CMVA60 Microlog 1 - 29
User Manual change 01
The Route Menu
Downloading FAM Information
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The Route Menu
Downloading FAM Information
CMVA60 Microlog 1 - 31
User Manual change 01
The Route Menu
Multi-Point Automation (MPA)
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The Route Menu
MPA Group Data Collection
CMVA60 Microlog 1 - 33
User Manual change 01
The Route Menu
MPA Group Data Collection
mpascr.pcx
Figure 1 - 12.
An MPA Data Collection Screen.
1 - 34 CMVA60 Microlog
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The Route Menu
MPA Group Data Collection
CMVA60 Microlog 1 - 35
User Manual change 01
The Route Menu
MPA Group Data Collection
Options
Certain MPA options are available.
• With the MPA data collection screen displayed,
press the MENU key. The Options pop-up
menu displays. Press a numeral on the Mi-
crolog’s keypad or move the pointer bar to your
selection and press <ENTER>.
1 - 36 CMVA60 Microlog
change 01 User Manual
The Route Menu
MPA Group Data Collection
mpaopt.pcx
CMVA60 Microlog 1 - 37
User Manual change 01
The Route Menu
MPA Group Data Collection
> To store desired coded notes with the data collected for
the POINT:
• Use the up and down arrow keys to position the
pointer bar over the coded note desired.
• Press F1 to store the note code with the data col-
lected for the MPA POINT.
1 - 38 CMVA60 Microlog
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The Route Menu
MPA Group Data Collection
7:Delete MPA Set Data - Erases all data recorded for all
of the POINTs in the current MPA Group.
CMVA60 Microlog 1 - 39
User Manual change 01
The Route Menu
MPA Group Data Collection
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3-9-92 8:55 S.G.
2
The NonRoute Menu
Overview
NONROUTE allows you to take data at measurement
POINTs which have not been previously downloaded to
the Microlog from PRISM host software.
Setup
To simplify the setup procedure, two User Modes are avail-
able, Analysis and Normal. These modes are selected
from the System Setup menu in the 8:Utilities function
(see the Utilities chapter).
User Mode:Analysis provides access to all Analyzer
functions.
User Mode:Normal simplifies Analyzer operation
by hiding option values for a number of options used
primarily for highly specialized analyses.
CMVA60 Microlog 2 - 1
User Manual
The NonRoute Menu
Overview
01.pcx
Figure 2 - 1.
The CMVA60 Microlog Main Menu.
2 - 2 CMVA60 Microlog
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The NonRoute Menu
Types of Measurements
screen46.pcx
Figure 2 - 2.
The NonRoute Process
Point Options Menu.
Types of Measurements
Four types of measurements may be configured and col-
lected in NonRoute mode (Figure 2 - 3).
02.pcx
CMVA60 Microlog 2 - 3
User Manual
The NonRoute Menu
Dynamic Measurements (Overview)
2 - 4 CMVA60 Microlog
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The NonRoute Menu
Dynamic Measurements (Overview)
03.pcx
CMVA60 Microlog 2 - 5
User Manual
The NonRoute Menu
Input Setup
Input Setup
The Input Setup menu contains fields for recording ID
and Description, designating type of measurement, full
scale range, detection method, transducer sensitivity, low
frequency cutoff, and RPM.
04.pcx
2 - 6 CMVA60 Microlog
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The NonRoute Menu
Input Setup
CMVA60 Microlog 2 - 7
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The NonRoute Menu
Input Setup
07.pcx
2 - 8 CMVA60 Microlog
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The NonRoute Menu
Input Setup
Full Scale - The units for this field were automatically de-
termined when you selected Type:.
CMVA60 Microlog 2 - 9
User Manual
The NonRoute Menu
Input Setup
DETECTION
INPUT OUTPUT Peak Pk to Pk RMS
Acceleration Acceleration Scaled from Scaled from True
RMS RMS RMS
Acceleration Velocity Scaled from Scaled from True
RMS RMS RMS
Acceleration Displacement Scaled from Scaled from True
RMS RMS RMS
Velocity Velocity Scaled from Scaled from True
RMS RMS RMS
Velocity Displacement Scaled from Scaled from True
RMS RMS RMS
Displacement Displacement True True True
Peak Pk to Pk RMS
Voltage Voltage True True True
Peak Pk to Pk RMS
Pressure Pressure True True True
Peak Pk to Pk RMS
SEE SEE True True True
Peak Pk to Pk RMS
ENV/ACC ENV/ACC True True True
Peak Pk to Pk RMS
ENV/VEL ENV/VEL True True True
Peak Pk to Pk RMS
2 - 10 CMVA60 Microlog
User Manual
The NonRoute Menu
Input Setup
CMVA60 Microlog 2 - 11
User Manual
The NonRoute Menu
Spectrum Setup
Spectrum Setup
The Spectrum Setup screen contains fields for recording
number of lines of resolution, measurement type, starting
and maximum frequency, number of averages, average
type, average mode, average overlap, and spectrum win-
dow type.
13.pcx
2 - 12 CMVA60 Microlog
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The NonRoute Menu
Spectrum Setup
CMVA60 Microlog 2 - 13
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The NonRoute Menu
Spectrum Setup/Measurement Type:Freq
2 - 14 CMVA60 Microlog
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The NonRoute Menu
Spectrum Setup/Measurement Type:Freq
CMVA60 Microlog 2 - 15
User Manual
The NonRoute Menu
Spectrum Setup/Measurement Type:Freq
2 - 16 CMVA60 Microlog
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The NonRoute Menu
Spectrum Setup/Measurement Type:Freq
CMVA60 Microlog 2 - 17
User Manual
The NonRoute Menu
Spectrum Setup/Measurement Type:Freq
2 - 18 CMVA60 Microlog
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The NonRoute Menu
Spectrum Setup/Measurement Type:Freq
CMVA60 Microlog 2 - 19
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The NonRoute Menu
Spectrum Setup/Measurement Type:Orders
2 - 20 CMVA60 Microlog
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The NonRoute Menu
Spectrum Setup/Measurement Type:Orders
23.pcx
CMVA60 Microlog 2 - 21
User Manual
The NonRoute Menu
Display Setup
Display Setup
> To access the Display Setup screen:
• At the Dynamic menu, press 4 or move the
pointer bar to 4:Display Setup and press < EN-
TER> . The Display Setup screen displays
(Figure 2 - 10).
36.pcx
Figure 2 - 10.
The Display Setup Menu.
2 - 22 CMVA60 Microlog
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The NonRoute Menu
Display Setup
CMVA60 Microlog 2 - 23
User Manual
The NonRoute Menu
Display Setup/Trace: Single
2 - 24 CMVA60 Microlog
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The NonRoute Menu
Display Setup/Trace: Dual
Figure 2 - 12.
The Display Setup Menu.
CMVA60 Microlog 2 - 25
User Manual
The NonRoute Menu
Trigger Setup (User Mode:Analysis only)
2 - 26 CMVA60 Microlog
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The NonRoute Menu
Trigger Setup (User Mode:Analysis only)
49.pcx
CMVA60 Microlog 2 - 27
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The NonRoute Menu
Trigger Setup (User Mode:Analysis only)
2 - 28 CMVA60 Microlog
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The NonRoute Menu
Marker Setup (User Mode:Analysis only)
CMVA60 Microlog 2 - 29
User Manual
The NonRoute Menu
Marker Setup (User Mode:Analysis only)
screen78.pcx
Figure 2 - 14.
The Marker Setup Menu Options.
2 - 30 CMVA60 Microlog
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The NonRoute Menu
Marker Setup (User Mode:Analysis only)
CMVA60 Microlog 2 - 31
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The NonRoute Menu
Collecting NonRoute Dynamic Data
2 - 32 CMVA60 Microlog
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The NonRoute Menu
Using the Function Keys
CMVA60 Microlog 2 - 33
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The NonRoute Menu
Using the Function Keys
2 - 34 CMVA60 Microlog
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The NonRoute Menu
Using the Function Keys
CMVA60 Microlog 2 - 35
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The NonRoute Menu
Using the Function Keys
2 - 36 CMVA60 Microlog
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The NonRoute Menu
Using the Function Keys
SAVE
CMVA60 Microlog 2 - 37
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The NonRoute Menu
Using the Function Keys
2 - 38 CMVA60 Microlog
User Manual
The NonRoute Menu
Using the Function Keys
F1/F2 -
F1 - toggles between displaying the value at the cur-
sor and displaying the overall value.
F2 -
MKRS OFF - causes the cursor to jump
to the highest peak in the vicinity of the
cursor.
MKRS ON - causes the cursor to jump to
the next marker.
CMVA60 Microlog 2 - 39
User Manual
The NonRoute Menu
Process Measurements
Process Measurements
> To set up for taking process measurements:
• At the Main menu, press 2 or move the pointer
bar to 2:NonRoute and press < ENTER> .
The screen of Figure 2 - 3 displays.
• Press 2 or move the pointer bar to 2:Process
and press < ENTER> . The screen of Figure 2
- 15 displays.
2 - 40 CMVA60 Microlog
User Manual
The NonRoute Menu
Process Measurements
56.pcx
CMVA60 Microlog 2 - 41
User Manual
The NonRoute Menu
Process Measurements
57.pcx
2 - 42 CMVA60 Microlog
User Manual
The NonRoute Menu
Collecting NonRoute Process Data
CMVA60 Microlog 2 - 43
User Manual
The NonRoute Menu
Collecting NonRoute Process Data
60.pcx
Figure 2 - 17.
The Process Data Collection Screen.
Options are:
1:Make Reading 2:Manual Read
3:Coded Notes 4:User Note
2 - 44 CMVA60 Microlog
User Manual
The NonRoute Menu
HFD Measurements
HFD Measurements
> To set up for taking HFD measurements:
• At the Main menu, press 2 or move the pointer
bar to 2:NonRoute and press < ENTER> .
The screen of Figure 2 - 3 displays.
• Press 3 or move the pointer bar to 3:HFD and
press < ENTER> . A screen similar to Figure
2 - 15 displays.
• Press 2 or move the pointer bar to 2:Input
Setup and press < ENTER> . The screen of
Figure 2 - 18 displays.
scns3-34.pcx
Figure 2 - 18.
The HFD Input Menu.
CMVA60 Microlog 2 - 45
User Manual
The NonRoute Menu
Collecting NonRoute HFD Data
2 - 46 CMVA60 Microlog
User Manual
The NonRoute Menu
Running Speed Measurements
CMVA60 Microlog 2 - 47
User Manual
The NonRoute Menu
Running Speed Measurements
67.pcx
Figure 2 - 19.
The Speed Input Screen.
2 - 48 CMVA60 Microlog
User Manual
The NonRoute Menu
Collecting NonRoute Running Speed Data
CMVA60 Microlog 2 - 49
User Manual
The NonRoute Menu
Collecting NonRoute Running Speed Data
Options are:
2 - 50 CMVA60 Microlog
User Manual
3/6/92 10:40 S.G.
3
The Transfer Menu
CMVA60 Microlog 3 - 1
User Manual
The Transfer Menu
Data Transfer
dani.sld
support module
host
computer Microlog
data collector
Data Transfer
Transfer data using one of the following combinations set
up in the Microlog:
3 - 2 CMVA60 Microlog
User Manual
The Transfer Menu
Data Transfer - Download
CMVA60 Microlog 3 - 3
User Manual
The Transfer Menu
Data Transfer - Download
Figure 3 - 3.
The Microlog Communications Screen.
3 - 4 CMVA60 Microlog
User Manual
The Transfer Menu
Data Transfer - Download
CMVA60 Microlog 3 - 5
User Manual
The Transfer Menu
Data Transfer - Download
601.pcx
Modem Mode:Originate
This procedure works in a like manner to the hard-wired
setup; however, the Microlog can be operating at a dis-
tance from the host computer over telephone lines.
If Microlog/Transfer is selected in the PRISM host soft-
ware, with Modem Mode:Auto Answer selected in the
PRISM host software’s Control Panel (that is, answer
mode via modem), a Microlog operator may set the
Microlog to Modem Mode:Originate (that is, “ dial-up”
mode via modem) and access Transfer on the Microlog
main menu. The Microlog dials the modem phone num-
ber. Connection is made, and the operator at the host com-
puter may upload or download as if in hard-wired mode.
3 - 6 CMVA60 Microlog
User Manual
The Transfer Menu
Data Transfer - Upload
CMVA60 Microlog 3 - 7
User Manual
The Transfer Menu
Data Transfer - Upload
ch8-02.pcx
3 - 8 CMVA60 Microlog
User Manual
3-4-92 6:20 S.G.
4
The Applications Menu
CMVA60 Microlog 4 - 1
User Manual change 01
The Applications Menu
Balancing (Basic)
app-1.pcx
Balancing (Basic)
The basic balancing wizard is designed as a learning aid to
help guide the first time user through basic balancing se-
quences.
4 - 2 CMVA60 Microlog
change 01 User Manual
The Applications Menu
Balancing (Basic)
bg-balmn.w mf
CMVA60 Microlog 4 - 3
User Manual change 01
The Applications Menu
Balancing (Basic)
baljob.w mf
4 - 4 CMVA60 Microlog
change 01 User Manual
The Applications Menu
Balancing (Basic)
bb-2.pcx
CMVA60 Microlog 4 - 5
User Manual change 01
The Applications Menu
Balancing (Basic)
4 - 6 CMVA60 Microlog
change 01 User Manual
The Applications Menu
Balancing (Basic)
Figure 4 - 6.
The Reference Run Data Collection Screen.
CMVA60 Microlog 4 - 7
User Manual change 01
The Applications Menu
Balancing (Basic)
bb-6.pcx
Figure 4 - 7.
The Trial Weight Estimate Screen.
4 - 8 CMVA60 Microlog
change 01 User Manual
The Applications Menu
Balancing (Basic)
bb-7.pcx
CMVA60 Microlog 4 - 9
User Manual change 01
The Applications Menu
Balancing (Basic)
bb-8.pcx
Figure 4 - 9.
The Installing Trial Weights Screen.
Read the Installing Trial Weights screen and press < EN-
TER> to continue with Trial Run data collection. The
Trial Weights data collection screen displays (same as Fig-
ure 4 - 6).
• Press < ENTER> to save data and the Correc-
tion Weight screen displays (Figure 4 - 10).
4 - 10 CMVA60 Microlog
change 01 User Manual
The Applications Menu
Balancing (Basic)
bb-10.pcx
CMVA60 Microlog 4 - 11
User Manual change 01
The Applications Menu
Balancing (Basic)
bb-11.pcx
Figure 4 - 11.
The Correction Weight Placement Screen.
4 - 12 CMVA60 Microlog
change 01 User Manual
The Applications Menu
Balancing (Basic)
bb-12.pcx
Figure 4 - 12.
The Installing Trim Weights Screen.
CMVA60 Microlog 4 - 13
User Manual change 01
The Applications Menu
Balancing (Basic)
4 - 14 CMVA60 Microlog
change 01 User Manual
The Applications Menu
Balancing (Basic)
v-r-d.w mf
CMVA60 Microlog 4 - 15
User Manual change 01
The Applications Menu
Basic Balancing Tips
4 - 16 CMVA60 Microlog
change 01 User Manual
The Applications Menu
Balancing (Advanced)
Balancing (Advanced)
Overview
Following is an overview of steps performed in a “ typical”
balancing procedure.
CMVA60 Microlog 4 - 17
User Manual change 01
The Applications Menu
Balancing (Advanced)
4 - 18 CMVA60 Microlog
change 01 User Manual
The Applications Menu
Balancing (Advanced)
CMVA60 Microlog 4 - 19
User Manual change 01
The Applications Menu
Setting Balancing (Advanced) Options
4 - 20 CMVA60 Microlog
change 01 User Manual
The Applications Menu
Setting Balancing (Advanced) Options
adv-bal1.pcx
Figure 4 - 15.
The Balancing (advanced) Menu.
CMVA60 Microlog 4 - 21
User Manual change 01
The Applications Menu
Setting Balancing (Advanced) Options
baljob.w mf
4 - 22 CMVA60 Microlog
change 01 User Manual
The Applications Menu
Setting Balancing (Advanced) Options
baladvstup.w mf
CMVA60 Microlog 4 - 23
User Manual change 01
The Applications Menu
Setting Balancing (Advanced) Options
Full Scale - The units for this field were automatically de-
termined when you selected Type.
4 - 24 CMVA60 Microlog
change 01 User Manual
The Applications Menu
Setting Balancing (Advanced) Options
DETECTION
INPUT OUTPUT Peak Pk to Pk RMS
Acceleration Acceleration Scaled from Scaled from True
RMS RMS RMS
Acceleration Velocity Scaled from Scaled from True
RMS RMS RMS
Acceleration Displacement Scaled from Scaled from True
RMS RMS RMS
Velocity Velocity Scaled from Scaled from True
RMS RMS RMS
Velocity Displacement Scaled from Scaled from True
RMS RMS RMS
Displacement Displacement True True True
Peak Pk to Pk RMS
Voltage Voltage True True True
Peak Pk to Pk RMS
SEE SEE True True True
Peak Pk to Pk RMS
ENV/ACC ENV/ACC True True True
Peak Pk to Pk RMS
ENV/VEL ENV/VEL True True True
Peak Pk to Pk RMS
CMVA60 Microlog 4 - 25
User Manual change 01
The Applications Menu
Setting Balancing (Advanced) Options
4 - 26 CMVA60 Microlog
change 01 User Manual
The Applications Menu
Setting Balancing (Advanced) Options
CMVA60 Microlog 4 - 27
User Manual change 01
The Applications Menu
Setting Balancing (Advanced) Options
4 - 28 CMVA60 Microlog
change 01 User Manual
The Applications Menu
Setting Balancing (Advanced) Options
add-field.w mf
Figure 4 - 18.
The Static-Dynamic mode Field.
CMVA60 Microlog 4 - 29
User Manual change 01
The Applications Menu
Setting Balancing (Advanced) Options
dbch3-16.pcx
4 - 30 CMVA60 Microlog
change 01 User Manual
The Applications Menu
Reference Run
Reference Run
This data collection run is made with no weights on the ro-
tor. The data collected is reference data.
CMVA60 Microlog 4 - 31
User Manual change 01
The Applications Menu
Trial Run
d25-2.w mf
Figure 4 - 20.
The Reference Run Data Collection Screen.
Trial Run
This data collection run is made with the trial weight en-
tered in the Trial Weight Setup menu.
4 - 32 CMVA60 Microlog
change 01 User Manual
The Applications Menu
Trial Run
t rlrun-mn.w mf
CMVA60 Microlog 4 - 33
User Manual change 01
The Applications Menu
Trial Run
dbch3-20.pcx
4 - 34 CMVA60 Microlog
change 01 User Manual
The Applications Menu
Trial Run
CMVA60 Microlog 4 - 35
User Manual change 01
The Applications Menu
Trial Run
4 - 36 CMVA60 Microlog
change 01 User Manual
The Applications Menu
Trial Run
Figure 4 - 25.
The Trial Weight Setup Screen for Planes:2, Separately.
CMVA60 Microlog 4 - 37
User Manual change 01
The Applications Menu
Trial Run
Trial Run
Take TW1 Data - Point A - This data collection run is
made with the trial weight (entered in the Trial
Weight Setup menu) attached at the point A end of
the rotor (plane 1). Vibration data is collected at
Point A.
Correction Weight
• From the Trial Run menu, select Correction
Weight and press < ENTER> . The Correc-
4 - 38 CMVA60 Microlog
change 01 User Manual
The Applications Menu
Trial Run
Figure 4 - 26.
The Correction Weight Placement Screen.
CMVA60 Microlog 4 - 39
User Manual change 01
The Applications Menu
Trial Run
dbch3-33.pcx
Figure 4 - 27.
The Correction Weight Placement
Screen for Two Plane Balancing.
4 - 40 CMVA60 Microlog
change 01 User Manual
The Applications Menu
Trial Run
Setup
> To split one weight into two:
• In the Correction Weight Placement screen,
press F1 and press < ENTER> . The Setup
screen displays (Figure 4 - 28).
bscn2-54.pcx
CMVA60 Microlog 4 - 41
User Manual change 01
The Applications Menu
Trial Run
Figure 4 - 29.
The Split Weight Calculation Screen.
4 - 42 CMVA60 Microlog
change 01 User Manual
The Applications Menu
Trim Run
Trim Run
CMVA60 Microlog 4 - 43
User Manual change 01
The Applications Menu
Trim Run
D25-2a.pcx
Figure 4 - 31.
The Trim Run Data Collection Screen.
4 - 44 CMVA60 Microlog
change 01 User Manual
The Applications Menu
Trim Run
trun-dat.w mf
CMVA60 Microlog 4 - 45
User Manual change 01
The Applications Menu
Trim Run
4 - 46 CMVA60 Microlog
change 01 User Manual
The Applications Menu
The Review/Enter Data Screens
Figure 4 - 34.
The Review/Enter Data Screen.
CMVA60 Microlog 4 - 47
User Manual change 01
The Applications Menu
The Review/Enter Data Screens
Figure 4 - 35.
An Example Review/Enter Data Screen.
4 - 48 CMVA60 Microlog
change 01 User Manual
The Applications Menu
The Review/Enter Data Screens
Correction Weight
If 2, Planes separately and Static-Dynamic Mode:Yes is
selected, Initial and Trim Weight menu selections display
the combined static and couple correction data (Figure 4-
36).
CMVA60 Microlog 4 - 49
User Manual change 01
The Applications Menu
The Review/Enter Data Screens
fig4-36.pcx
Figure 4 - 36.
4 - 50 CMVA60 Microlog
change 01 User Manual
The Applications Menu
The Review/Enter Data Screens
vrndata.w mf
CMVA60 Microlog 4 - 51
User Manual change 01
The Applications Menu
The Review/Enter Data Screens
Figure 4 - 38.
The Review/Enter Influ Co Screen for a
Single-Plane Rebalance.
4 - 52 CMVA60 Microlog
change 01 User Manual
The Applications Menu
Save Balance Job
CMVA60 Microlog 4 - 53
User Manual change 01
The Applications Menu
Combining Weights
bscn2-44.pcx
Combining Weights
After your balancing runs, you may want to combine your
initial and trim weights into a single weight. This menu
performs the necessary computation to allow you to substi-
tute one weight for the original two.
Setup
> To access the Combine Weights Setup screen:
• From the Utility Functions menu, press 1 or
move the pointer bar to 1:Combine Weights
and press < ENTER> . The Combine
Weights menu displays.
• In the Combine Weights menu, press 1 or
move the pointer bar to 1:Setup and press
4 - 54 CMVA60 Microlog
change 01 User Manual
The Applications Menu
Combining Weights
CMVA60 Microlog 4 - 55
User Manual change 01
The Applications Menu
Combining Weights
Calculations
• From the Combine Weights menu, press 2 or
move the pointer bar to 2:Calculation and press
< ENTER> . After a moment of computation,
the Microlog displays the combined weight and
angle. The Calculation screen displays (Figure
4 - 41).
calcul.pcx
4 - 56 CMVA60 Microlog
change 01 User Manual
The Applications Menu
Splitting One Weight Into Two
Setup
> To split one weight into two:
• In the Utility Functions screen, press 2 or
move the pointer bar to 2:Split Weight and press
< ENTER> . The Split Weight menu displays.
• Press 1 or move the pointer bar to 1:Setup and
press < ENTER> . The Setup screen displays
(Figure 4 - 42).
bscn2-59.pcx
CMVA60 Microlog 4 - 57
User Manual change 01
The Applications Menu
Splitting One Weight Into Two
Calculations
• From the Split Weight menu, press 2 or move
the pointer bar to 2:Calculation and press
< ENTER> . After computation, the Microlog
displays the necessary weights and angles. The
Calculation screen displays (Figure 4 - 43).
4 - 58 CMVA60 Microlog
change 01 User Manual
The Applications Menu
Balance Job Reports
splw g-cal.pcx
CMVA60 Microlog 4 - 59
User Manual change 01
The Applications Menu
Balance Job Reports
Figure 4 - 44.
A Two Plane Balance Report.
4 - 60 CMVA60 Microlog
change 01 User Manual
The Applications Menu
Clearing the Current Job From Temporary Memory (RAM)
Clear Job - This selection clears all run data from the Mi-
crolog’s memory to prepare for balancing a rotor.
When data has been cleared, the pointer bar returns
to the Utility Functions menu.
Reset Setup
Reset Setup - This selection resets the current balancing
setup configuration back to default.
Delete Job
Delete Job - This selection deletes the current job both
from RAM and permanent memory. When selected,
this option displays a message prompting for verifica-
tion of the deletion.
CMVA60 Microlog 4 - 61
User Manual change 01
The Applications Menu
Advanced Balancing Tips
4 - 62 CMVA60 Microlog
change 01 User Manual
The Applications Menu
Advanced Balancing Tips
CMVA60 Microlog 4 - 63
User Manual change 01
The Applications Menu
Advanced Balancing Tips
4 - 64 CMVA60 Microlog
change 01 User Manual
The Applications Menu
Tracking Filter
Tracking Filter
The Tracking Filter application can be used as a balanc-
ing tool. It produces a tabular display of magnitude and
phase of the shaft vibration high spot relative to an abso-
lute shaft reference.
CMVA60 Microlog 4 - 65
User Manual change 01
The Applications Menu
Tracking Filter
app-3.pcx
Figure 4 - 45.
The Tracking Filter Menu.
4 - 66 CMVA60 Microlog
change 01 User Manual
The Applications Menu
Tracking Filter
d252.pcx
Figure 4 - 46.
The Tracking Filter Data Collection Screen.
CMVA60 Microlog 4 - 67
User Manual change 01
The Applications Menu
Tracking Filter
app-6.pcx
Figure 4 - 47.
The Tracking Filter Setup Screen.
4 - 68 CMVA60 Microlog
change 01 User Manual
The Applications Menu
Cyclic Analysis
Cyclic Analysis
The Applications menu’s Cyclic Analysis option supports
time based, dynamic signal analysis displayed in degrees
or in milliseconds, providing a plot of magnitude vs. crank
angle of cyclic events.
CMVA60 Microlog 4 - 69
User Manual change 01
The Applications Menu
Cyclic Analysis
app-4.pcx
Figure 4 - 48.
The Cyclic Analysis Screen.
4 - 70 CMVA60 Microlog
change 01 User Manual
The Applications Menu
Cyclic Analysis
app-9.pcx
Figure 4 - 49.
The Cyclic Analysis Take Data Screen.
CMVA60 Microlog 4 - 71
User Manual change 01
The Applications Menu
Cyclic Analysis
app-8.pcx
Figure 4 - 50.
The Cyclic Analysis Setup Screen.
4 - 72 CMVA60 Microlog
change 01 User Manual
The Applications Menu
Cyclic Analysis
CMVA60 Microlog 4 - 73
User Manual change 01
The Applications Menu
Cyclic Analysis
Samples
Cycles
256 512 1024 2048 4096 8192 16384
Maximum Rotational Speed
1 200 Hz 100 Hz 50 Hz 25 Hz 12.5 Hz 6.25 Hz 3.13 Hz
2 400 200 100 50 25 12.5 6.25
3 600 300 150 75 37.5 18.75 9.38
4 800 400 200 100 50 25 12.5
5 1000 500 250 125 62.5 31.25 15.63
6 1200 600 300 150 75 37.5 18.75
4 - 74 CMVA60 Microlog
change 01 User Manual
The Applications Menu
Cyclic Analysis
CMVA60 Microlog 4 - 75
User Manual change 01
The Applications Menu
Cyclic Analysis
4 - 76 CMVA60 Microlog
change 01 User Manual
The Applications Menu
Current Analysis Setup
CMVA60 Microlog 4 - 77
User Manual change 01
The Applications Menu
Current Analysis Setup
Figure 4 - 51.
The Current Analysis Setup Screen.
4 - 78 CMVA60 Microlog
change 01 User Manual
The Applications Menu
Current Analysis Setup
CMVA60 Microlog 4 - 79
User Manual change 01
The Applications Menu
Current Analysis Setup
4 - 80 CMVA60 Microlog
change 01 User Manual
The Applications Menu
Current Analysis Setup
CMVA60 Microlog 4 - 81
User Manual change 01
The Applications Menu
Current Analysis Setup
4 - 82 CMVA60 Microlog
change 01 User Manual
The Applications Menu
Current Analysis Setup
CMVA60 Microlog 4 - 83
User Manual change 01
The Applications Menu
Current Analysis Setup
4 - 84 CMVA60 Microlog
change 01 User Manual
The Applications Menu
Current Analysis Setup
CMVA60 Microlog 4 - 85
User Manual change 01
The Applications Menu
Current Analysis Data Collection
4 - 86 CMVA60 Microlog
change 01 User Manual
The Applications Menu
Current Analysis Data Collection
catd-1.pcx
Figure 4 - 52.
The Current Zoom Data Collection Screen.
CMVA60 Microlog 4 - 87
User Manual change 01
The Applications Menu
Current Analysis Data Collection
Figure 4 - 53.
The Rotor Bar Condition Assessment Report Screen.
4 - 88 CMVA60 Microlog
change 01 User Manual
The Applications Menu
Current Analysis Data Collection
Figure 4 - 54.
The Condition Assessment Limitations Screen.
CMVA60 Microlog 4 - 89
User Manual change 01
The Applications Menu
Current Analysis Data Collection
Enveloped Current
> To collect enveloped current data:
• With Type:Enveloped Current selected in the
Current Analysis Setup menu, press 1 or move
the pointer bar to 1:Take Data and press < EN-
TER> . The Current Analysis Data Collec-
tion screen displays (Figure 4 - 55) and data
collection automatically proceeds.
envelcur.pcx
Figure 4 - 55.
The Enveloped Current Data Collection Screen.
4 - 90 CMVA60 Microlog
change 01 User Manual
The Applications Menu
Bump Test
Bump Test
A bump test (also called a hammer test) determines the
natural frequencies of a machine or a structure. The idea
behind the test is that when an object is impacted or
“ bumped,” the object’s natural or resonant frequencies are
excited. If a spectrum is taken while the object is vibrat-
ing due to the impact, spectral peaks result, pinpointing
the object’s natural frequencies. A Microlog analyzer can
be used to capture this vibration response and to display a
spectrum showing the resonant or natural frequencies.
CMVA60 Microlog 4 - 91
User Manual change 01
The Applications Menu
Bump Test
Figure 4 - 56.
The System Settings/Connector Menu.
4 - 92 CMVA60 Microlog
change 01 User Manual
The Applications Menu
Bump Test
bumptest.pcx
CMVA60 Microlog 4 - 93
User Manual change 01
The Applications Menu
Run Up/Coast Down
bumptst2.pcx
4 - 94 CMVA60 Microlog
change 01 User Manual
The Applications Menu
Run Up/Coast Down
CMVA60 Microlog 4 - 95
User Manual change 01
The Applications Menu
Run Up/Coast Down
rucd-mnu.pcx
4 - 96 CMVA60 Microlog
change 01 User Manual
The Applications Menu
Run Up/Coast Down
Take Data
> To collect Run Up/Coast Down data:
• From the Applications menu, press 7 or move
the pointer bar to 7:Run Up/Coast Down op-
tion and press < ENTER> .
• If it is not already there, move the pointer bar to
1:Take Data and press < ENTER> .
CMVA60 Microlog 4 - 97
User Manual change 01
The Applications Menu
Run Up/Coast Down
fig4-48.pcx
Figure 4 - 60.
The Run Up/Coast Down Take Data Screen.
Figure 4 - 61.
The Run Up/Coast Down Take Data Screen.
4 - 98 CMVA60 Microlog
change 01 User Manual
The Applications Menu
Run Up/Coast Down
CMVA60 Microlog 4 - 99
User Manual change 01
The Applications Menu
Run Up/Coast Down
Figure 4 - 62.
The Run Up/Coast Down Collected Data.
The first four lines on the screen display the job ID, job de-
scription, and time and date stamps when data was col-
lected. The sixth line displays column headings. The
seventh line displays column units. The Speed column unit
is CPM or Hz depending on the current system setup. The
Mag column unit is data type dependent. It can be dis-
played in English or Metric units, depending on the cur-
rent system setup. The next 16 lines display the data table.
The table can be either scrolled by line using the UP AR-
ROW or DOWN ARROW keys or by 16 line-page using
the PGUP or PGDN keys.
With the Microlog’s Run Up/Coast Down data collection
screen visible, press the MENU key to access several op-
tions (Figure 4 - 63).
rncd-opt.pcx
Figure 4 - 63.
The Run Up/Coast Down Options Menu.
Setup
> To access the Run Up/Coast Down Setup screen:
• From the Run Up/Coast Down menu, press 2
or move the pointer bar to 2:Setup and press
< ENTER> . The Setup screen displays (Fig-
ure 4 - 66).
rucd-set.pcx
Figure 4 - 66.
A Run Up/Coast Down Setup Screen.
Full scale - The units for this field were automatically de-
termined when you selected Type.
• Enter a numerical full scale value and press
< ENTER> . The pointer bar advances to the
next field on the screen (Detection).
Review Data
> To review a Run Up/Coast Down saved job:
• From the Run Up/Coast Down menu, press 3
or move the pointer bar to 3:Review Data and
press < ENTER> . The Review Data screen
(Figure 4 - 67) displays a list of job IDs saved in
permanent memory (in chronological order).
joblist.pcx
Figure 4 - 67.
The Review Data Selection Screen.
rev-dat.pcx
Figure 4 - 68.
The Run Up/Coast Down Review Data Screen.
report1.pcx
Figure 4 - 69.
An Example of a Run Up/Coast Down Table Report.
Figure 4 - 70.
An Example of a Print Graph Report.
Configuration Wizard
The Configuration Wizard allows the operator is save up
to 6 operator defined preset Application configurations.
Each ConfigurationWizard option may be customized
and stored for application specific configuration.
Each of the 6 preset configurations can save one set of the
following Microlog setups:
Communication Setup (including modem setup)
System Setup
Route Setup
Analyzer\Input
Analyzer\Spectrum
Analyzer\Trigger
Tracking Filter Setup
Cycic Analysis Setup
Motor Current Setup
Bump Test Setup
The following Micolog configurations cannot be saved:
RunUp\CoastDown Setup
Balancing Setup
Operator ID Enable\Disable
Nonroute Setups for
Process
HFD
Running Speed
Report Control for printing
Figure 4 - 71.
The Configuration Wizard Screen.
confw iz2.pcx
Figure 4 - 72.
The Configuration Wizard Options Menu.
Figure 4 - 73.
The Confirmation Message.
Figure 4 - 74.
The Configuration Wizard Setup Screen.
5
The Analyzer Menu
Setup
To simplify the setup procedure, two Analyzer user modes
are available, Analysis and Normal. These modes are se-
lected from the System Setup menu in the 8:Utilities func-
tion (see the Utilities chapter).
User Mode: Analysis provides access to all Analyzer
functions.
CMVA60 Microlog 5 - 1
User Manual
The Analyzer Menu
Setup
Figure 5 - 1.
The CMVA60 Microlog Analyzer Menu.
5 - 2 CMVA60 Microlog
User Manual
The Analyzer Menu
Collecting Dynamic Data
¾
boxtext
CMVA60 Microlog 5 - 3
User Manual
The Analyzer Menu
Using the Function Keys
5 - 4 CMVA60 Microlog
User Manual
The Analyzer Menu
Using the Function Keys
Harmonic Relative
Sideband
Harmonic Relative
Sideband DISPLY EXPAND
SAVE
CMVA60 Microlog 5 - 5
User Manual
The Analyzer Menu
Using the Function Keys
5 - 6 CMVA60 Microlog
User Manual
The Analyzer Menu
Phase Measurements
Phase Measurements
A phase measurement can be made in Analyzer mode be-
tween the vibration measurement and an external phase ref-
erence (such as the CMSS6165 StrobeLite, the
CMSS6155 Optical Phase Reference, or the CMSS6195
Laser Phase Reference) connected into the Microlog
through the Model 6135D Phase Reference Adapter.
Phase measurements are made by selecting Trigger in the
Trigger Mode field on the Trigger Setup menu followed
by the appropriate selections for the trigger input signals.
Reference this manual’s Applications section for specific
setup routines.
CMVA60 Microlog 5 - 7
User Manual
The Analyzer Menu
Phase Measurements
5 - 8 CMVA60 Microlog
User Manual
3-6-91 10:55 S.G.
6
The Review Menu
CMVA60 Microlog 6 - 1
User Manual
The Review Menu
ch10-08.pcx
6 - 2 CMVA60 Microlog
User Manual
The Review Menu
ch10-10.pcx
Figure 6 - 2.
A Subset of the Point Summary DB.1 Prime SET.
CMVA60 Microlog 6 - 3
User Manual
The Review Menu
test.pcx
type of
data
stored
alarm
marker
Figure 6 - 3.
Reviewing Data in a Dynamic Data Point Screen.
6 - 4 CMVA60 Microlog
User Manual
The Review Menu
screen07.pcx
amplitude at
cursor position
Figure 6 - 4.
Reviewing a Spectrum Collection Screen.
CMVA60 Microlog 6 - 5
User Manual
The Review Menu
√ high
∑ (Fi ) 2
i = low
OA =
√
NBF
Where:
OA = overall level of vibration
low = index of the band’s first FFT line
high = index of the band’s last FFT line
Fi = amplitude of each of the FFT lines
NBF = noise bandwidth for window chosen
Noise Bandwidth:
Chosen Window NBF
Uniform 1.0
Flat Top 3.782893
Hanning 1.499512
6 - 6 CMVA60 Microlog
User Manual
The Review Menu
CMVA60 Microlog 6 - 7
User Manual
The Review Menu
Options are:
1:Skip Machine 5:User Note
2:Skip Point 6:View Setup
3:Previous Point 7:Delete Data
4:Coded Notes
6 - 8 CMVA60 Microlog
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3-9-92 7:30 S.G.
7
The Reports Menu
Model CMSS6160
Printer Adapter
Printer
Microlog
CMVA60 Microlog 7 - 1
User Manual
The Reports Menu
The Reports Menu
Figure 7 - 2.
The Main Menu.
7 - 2 CMVA60 Microlog
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The Reports Menu
The Report Controls Menu
ch11-02.pcx
CMVA60 Microlog 7 - 3
User Manual
The Reports Menu
The Report Controls Menu
alpha mode
726.pcx
Figure 7 - 4.
The Report Controls Data Entry Field in Alpha Mode.
7 - 4 CMVA60 Microlog
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The Reports Menu
F1 - Route List/F2 - Print
CMVA60 Microlog 7 - 5
User Manual
The Reports Menu
F1 - Route List/F2 - Print
ch11-10.pcx
7 - 6 CMVA60 Microlog
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The Reports Menu
Sample Report Formats
CMVA60 Microlog 7 - 7
User Manual
The Reports Menu
Sample Report Formats
ch11-13a.pcx
Figure 7 - 6.
An Exceptions Report.
7 - 8 CMVA60 Microlog
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The Reports Menu
Sample Report Formats
CMVA60 Microlog 7 - 9
User Manual
The Reports Menu
Sample Report Formats
ch11-14.pcx
Figure 7 - 7.
An End of Shift Report.
7 - 10 CMVA60 Microlog
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The Reports Menu
Sample Report Formats
CMVA60 Microlog 7 - 11
User Manual
The Reports Menu
Sample Report Formats
ch11-15.pcx
7 - 12 CMVA60 Microlog
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The Reports Menu
Sample Report Formats
rpt4.pcx
Figure 7 - 9.
A Printed FFT Spectrum Report.
CMVA60 Microlog 7 - 13
User Manual
The Reports Menu
Sample Report Formats
7 - 14 CMVA60 Microlog
User Manual
The Reports Menu
Sample Report Formats
CMVA60 Microlog 7 - 15
User Manual
The Reports Menu
Sample Report Formats
√ high
∑ (Fi ) 2
i = low
OA =
√
NBF
Where:
OA = overall level of vibration
low = index of the band’s first FFT line
high = index of the band’s last FFT line
Fi = amplitude of each of the FFT lines
NBF = noise bandwidth for window chosen
Noise Bandwidth:
Chosen Window NBF
Uniform 1.0
Flat Top 3.782893
Hanning 1.499512
PkD - Peak danger. Shown when the peak level > = the
peak danger limit.
PkA - Peak alert. Shown when the peak level > = the
peak alert limit.
7 - 16 CMVA60 Microlog
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The Reports Menu
Sample Report Formats
CMVA60 Microlog 7 - 17
User Manual
The Reports Menu
Sample Report Formats
7 - 18 CMVA60 Microlog
User Manual
The Reports Menu
Sample Report Formats
CMVA60 Microlog 7 - 19
User Manual
The Reports Menu
Sample Report Formats
7 - 20 CMVA60 Microlog
User Manual
The Reports Menu
Sample Report Formats
CMVA60 Microlog 7 - 21
User Manual
The Reports Menu
Sample Report Formats
The Notes Report lists each POINT for which a note was
entered at data collection time, and the note itself. This re-
port has the same fields as the End of Shift Report.
Print Test
Figure 7 - 14 shows the output of the print test.
ch11-21.pcx
7 - 22 CMVA60 Microlog
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4-7-92 7:20 S.G
8
The Utilities Menu
Figure 8 - 1.
The CMVA60 Microlog Utilities Menu.
Display Contrast
The Display Contrast function allows you to increase and
decrease contrast of the LCD display screen.
Temp/Battery
This function displays the state of charge on the Microlog
battery and the Microlog’s internal temperature.
Figure 8 - 3.
The Microlog’s Temp/Battery Condition Display.
If the meter reads less than 75% of full charge, you should
consider charging the battery, or replacing the battery pack
in the Microlog with the spare battery pack from the sup-
port module.
The graphic arrows on both the battery condition and oper-
ating temperature displays indicate the values at which
warning indicators are turned on to indicate abnormal con-
ditions. The low battery charge indicator (BT) appears in
the top status line of the screen when battery charge level
declines to the first arrow (approximately 1/3 full scale).
When the lower arrow is reached, the Microlog automat-
ically shuts off to preserve data in memory.
If the Microlog automatically shuts off, you can either re-
charge the internal battery pack or change to the spare bat-
tery pack (all memory is automatically protected for about
3 minutes by a small internal power source while battery
packs are exchanged) and immediately resume operating
the Microlog.
Serial Number - Displays the Microlog’s serial number.
Before leaving the Temp/Battery display, note the elapsed
time indicator (ET= ). When you insert a fully charged
battery, press the F1 key to reset ET to zero. This feature
tracks the hours of battery life between charges.
• When you are satisfied and comfortable with the
battery charge and internal temperature displays,
press < ESCAPE> to return to the Utilities
menu.
Set Clock
Numeric keypad entries set the time and date.
ch12-06.pcx
Communications
This function establishes the parameters for transferring
data between the Microlog and host computer by direct
connection or by modem. These parameters must be the
same in both the Microlog and host computer software
(such as PRISM host software).
mlch8-44.pcx
System Setup
The System Setup sets global parameters for units, auto-
matic amplitude range, and sensor power supply.
8 - 10 CMVA60 Microlog
change 01 User Manual
The Utilities Menu
System Setup
804.pcx
Figure 8 - 6.
The System Setup Screen.
CMVA60 Microlog 8 - 11
User Manual change 01
The Utilities Menu
System Setup
8 - 12 CMVA60 Microlog
change 01 User Manual
The Utilities Menu
System Setup
ch12-27.pcx
Figure 8 - 7.
The Analyzer Menu Which Displays When
User Mode:Normal Is Selected.
CMVA60 Microlog 8 - 13
User Manual change 01
The Utilities Menu
System Setup
ch12-26.pcx
Figure 8 - 8.
The Analyzer menu Which Displays When
User Mode: Analysis Is Selected
8 - 14 CMVA60 Microlog
change 01 User Manual
The Utilities Menu
System Setup
CMVA60 Microlog 8 - 15
User Manual change 01
The Utilities Menu
System Setup
8 - 16 CMVA60 Microlog
change 01 User Manual
The Utilities Menu
System Setup
CMVA60 Microlog 8 - 17
User Manual change 01
The Utilities Menu
Route Setup
fig8-9.pcx
Figure 8 - 9.
The Cable/Sensor Status Screen.
Route Setup
The Route Setup menu sets global parameters for
ROUTE collection.
8 - 18 CMVA60 Microlog
change 01 User Manual
The Utilities Menu
Route Setup
CMVA60 Microlog 8 - 19
User Manual change 01
The Utilities Menu
Route Setup
8 - 20 CMVA60 Microlog
change 01 User Manual
The Utilities Menu
Route Setup
CMVA60 Microlog 8 - 21
User Manual change 01
The Utilities Menu
Route Setup
8 - 22 CMVA60 Microlog
change 01 User Manual
The Utilities Menu
Memory Test
¾
Memory Test
When this option is selected, the follow-
ing message displays:
For service mode only
CMVA60 Microlog 8 - 23
User Manual change 01
The Utilities Menu
Initialize
Initialize
Initialize deletes all ROUTEs, ROUTE POINTs, and Non-
Route POINTs stored within the Microlog. There are three
initialization modes:
8 - 24 CMVA60 Microlog
change 01 User Manual
The Utilities Menu
Initialize
ch12-24.pcx
CMVA60 Microlog 8 - 25
User Manual change 01
The Utilities Menu
Flash Utilities
¾
Flash Utilities
When this option is selected, the follow-
ing message displays:
For service mode only
8 - 26 CMVA60 Microlog
change 01 User Manual
3-09-92 8:20 S.G.
Appendix A
Battery Capacity, Care, and
Testing
Changing Batteries
The main battery pack in the Microlog collector can be
changed at any time without the loss of data, however, us-
ers are advised to change batteries following upload or
print-out whenever possible to avoid any problems due to a
low or discharged battery.
A low or failed back-up power source will be observed as
a loss in the date or time and sometimes the substitution of
characters for numerals following a main battery change.
When these symptoms are observed, data and instructions
in memory are likely scrambled or lost.
After a battery change, the date and time should always be
observed for symptoms of a low or failed back-up power
source. If a low or discharged back-up power source is
suspected, reset the Microlog.
CMVA60 Microlog A - 1
User Manual
Battery Capacity, Care, and Testing
Battery Life
Battery Life
Battery Charging
The CMVA6112 Support Module is designed for use with
NiMH (Nickel/Metal Hydride) Battery Packs
(CMVA50230-1). We recommend the following proce-
dures to obtain the most battery life from your battery.
The CMVA6112 Support Module is capable of charging
two battery packs simultaneously, one in the Support Mod-
ule, and one in the Microlog connected to the Support
Module. To this purpose, the 6112 Support Module fea-
tures two LEDs:
A - 2 CMVA60 Microlog
User Manual
Battery Capacity, Care, and Testing
Battery Charging
CMVA60 Microlog A - 3
User Manual
Battery Capacity, Care, and Testing
Battery Charging
A - 4 CMVA60 Microlog
User Manual
Battery Capacity, Care, and Testing
Unintentional Discharge
Unintentional Discharge
The 6112 Support Module immediately proceeds to dis-
charge its Battery Pack when power is removed from the
6112. To avoid this inadvertent discharge, remove the Bat-
tery Pack from the Support Module before removing
power from the Support Module.
CMVA60 Microlog A - 5
User Manual
Battery Capacity, Care, and Testing
Thermal Switch - NiMH Battery Pack
A - 6 CMVA60 Microlog
User Manual
03-6-92 11:45
Appendix B
Specifications
CMVA60 Microlog B - 1
User Manual
Specifications
Specifications for CMVA60
B - 2 CMVA60 Microlog
User Manual
Specifications
Specifications for CMVA60
CMVA60 Microlog B - 3
User Manual
Specifications
Specifications for CMVA60
B - 4 CMVA60 Microlog
User Manual
12-13-91 10:20 S.G.
Appendix C
Why Zoom?
CMVA60 Microlog C - 1
User Manual
Why Zoom?
If;
fstart = 750 Hz, fmax = 1000, and Lines = 400,
the Microlog automatically selects 1600 lines. Under
these circumstances, the display cannot be changed to
view spectral components outside the fstart to fmax display
range.
Zoom is often required to separate sideband peaks about a
major peak. The sideband frequency difference allows
you to identify the modulation shaft frequency associated
with the vibration peak.
Another application of zoom is to increase the time do-
main display so repetitive transients can be viewed in the
time display. The time display for Lines = 400 and fmax
= 1 kHz is 0.4 sec. Increasing the resolution to 6400
lines changes the time display range to 4.8 seconds.
C - 2 CMVA60 Microlog
User Manual
Appendix D
Multi-pin Input Pinouts
Pinout Diagram
Model CMVA60 RS232 D Connector Pinout
Pin Description
01 Chassis Ground
02 Transmit
03 Receive
04 STB (Strobe interrupt for Printer)
05 BF (Trigger input from CMSS6135D)
06 Connected to 19 (Battery recharge input)
07 Ground
08 D I/O 0
09 D I/O 1
10 D I/O 2
11 D I/O 3
12 D I/O 4 Parallel I/O Port
13 D I/O 5
14 D I/O 6
15 D I/O 7
16 -5S2 (-5 Volt power supply from Signal Processing
Boards)
17 + 5S2 (+ 5 Volt power supply from Signal Processing
Boards)
18 + 5S1 (+ 5 Volt power supply from Digital Processing
Board)
19 Connected to 06 (Battery Recharge Input)
20 Signal Ground
21 DC/Process Input/"SEE" Low
22 AC/Dynamic Input
23 + 24V/2.2mA (ICP power supply)
24 Charge Amp Input/ "SEE" High
25 < Reserved>
Overview
Remote upload/download procedures are accomplished us-
ing a modem link between PRISM4 Remote and the
Microlog.
For successful remote communications, you must pre-set
parameters on the Microlog and in the PRISM4 Remote
software. Standard setups for each of these are discussed
below.
CMVA60 Microlog E - 1
User Manual
Remote Communications 4
Preference Settings (PRISM Remote)
System Preferences
Set tings.pcx
Figure E - 1.
The Settings Menu.
Figure E - 2.
The System Preferences Dialog Box.
E - 2 CMVA60 Microlog
User Manual
Remote Communications
Preference Settings (PRISM4 Remote)
Communication Preferences
• Select the Settings menu’s Communication op-
tion.
CMVA60 Microlog E - 3
User Manual
Remote Communications 4
Preference Settings (PRISM Remote)
comm.pcx
Figure E - 3.
The Communication Preferences Dialog Box.
Modem Mode
• Set the Modem Mode option to Auto Answer
(default mode).
Modem Setup
• Set the Modem Setup option to Factory de-
fault (recommended mode) or Stored profile.
E - 4 CMVA60 Microlog
User Manual
Remote Communications
Preference Settings (PRISM4 Remote)
Baud Rate
• Set the Baud rate.
CMVA60 Microlog E - 5
User Manual
Remote Communications 4
Preference Settings (PRISM Remote)
passst up.pcx
Figure E - 4.
The Password Setup Dialog Box.
E - 6 CMVA60 Microlog
User Manual
Remote Communications
Preference Settings (PRISM4 Remote)
addpass.pcx
Figure E - 5.
The Add Password Dialog Box.
CMVA60 Microlog E - 7
User Manual
Remote Communications 4
Preference Settings (PRISM Remote)
edit pass.pcx
Figure E - 6.
The Edit Password Dialog Box.
E - 8 CMVA60 Microlog
User Manual
Remote Communications
Placing PRISM4 Remote in "Waiting" Mode
Figure E - 7.
The Modem Status Window.
CMVA60 Microlog E - 9
User Manual
Remote Communications
Preference Settings (Microlog)
Figure E - 8.
The Communications Menu.
E - 10 CMVA60 Microlog
User Manual
Remote Communications
Preference Settings (Microlog)
Baud
• Set Baud Rate to match your PRISM4 Remote
setting.
Modem Mode
• Set Modem Mode to Originate.
This is the required mode for PRISM4 Remote com-
munications. PRISM4 Remote is left in a “ waiting”
state. The Microlog operator accesses Transfer
through the Microlog’s Main menu. The Microlog
dials the host computer, and the Microlog’s operator
can perform uploads, downloads, change databases,
and clear memory.
Microlog Remote
• Set the Microlog Remote option to Yes to en-
able the Microlog to communicate with PRISM4
Remote.
Phone #
• Enter the phone number of the host computer
running PRISM4 Remote.
CMVA60 Microlog E - 11
User Manual
Remote Communications
Microlog Login (Remote Communication Module)
E - 12 CMVA60 Microlog
User Manual
Remote Communications
Microlog Login (Remote Communication Module)
remotel1.pcx
Figure E - 9.
The Remote Login Screen.
CMVA60 Microlog E - 13
User Manual
Remote Communications
Microlog Login (Remote Communication Module)
Figure E - 10.
The Connection Parameters Screen.
E - 14 CMVA60 Microlog
User Manual
Remote Communications
Microlog Login (Remote Communication Module)
Completing Login
• To complete the login procedure, press the F1-
Connect key. The following messages appear
on the screen:
Starting modem...
Dialing host...
Connect ______...
Host answered...
Host prog available...
Comparing databases...
On login from a remote Microlog, if no activity occurs
during a reasonable time period (10-15 seconds), press
< ESCAPE> to abort the transfer and retry the login. If
the modem provides indicator lights, verify activity by ob-
serving flashing lights.
CMVA60 Microlog E - 15
User Manual
Remote Communications
Send Data
rem-actv.pcx
Figure E - 11.
The Remote Active Menu.
Send Data
The Send Data option uploads the collected ROUTE(s) to
an “ upload file” in the host computer (to await “ process-
ing” into the appropriate database).
E - 16 CMVA60 Microlog
User Manual
Remote Communications
Send Data
To send data:
• On the Remote Active menu, move the pointer
bar to Send Data and press < ENTER> . The
Upload Routes screen appears.
upldrte.pcx
Figure E - 12.
The Send Data/Upload Routes Screen.
CMVA60 Microlog E - 17
User Manual
Remote Communications
Load Route
t ransfer.pcx
Figure E - 13.
The Upload Route(s)/Transfer Screen.
Load Route
Loading ROUTEs (downloading) transfers ROUTE hierar-
chy and measurement setups for a specified ROUTE (or
from all the ROUTEs) of a specific database to the
Microlog data collector.
To load a ROUTE (download a ROUTE):
• On the Remote Active menu, move the pointer
bar to Load Route and press < ENTER> .
• ROUTE names display (for the active database)
on the Download Route(s) screen.
E - 18 CMVA60 Microlog
User Manual
Remote Communications
Load Route
Figure E - 14.
The Download Route(s) Screen.
CMVA60 Microlog E - 19
User Manual
Remote Communications
Change DBase
Figure E - 15.
The Transfer Screen.
Change DBase
If you are authorized to access more than one PRISM4 da-
tabase, you may change the active database with the
Change DBase function.
E - 20 CMVA60 Microlog
User Manual
Remote Communications
Change DBase
Figure E - 16.
The Data Base Change Screen.
CMVA60 Microlog E - 21
User Manual
Remote Communications
Clear Memory
Clear Memory
When the Microlog is storing a ROUTE and you wish to
download a ROUTE from a different database, you must
first clear the Microlog’s memory using the Clear Mem-
ory option.
To clear the Microlog’s memory:
• To clear all collected data and all ROUTE infor-
mation, move the pointer bar to Clear Memory
on the Remote Active menu and press < EN-
TER> .
• The following message appears on the screen:
WARNING
This will remove all collected data
and all route information.
Do you wish to proceed?
E - 22 CMVA60 Microlog
User Manual
Remote Communications
Reset DBase
Reset DBase
Use the Reset DBase option to re-collect data on the
ROUTE stored in the Microlog.
For example, if you are only working with one ROUTE,
you collect ROUTE data and upload it to the host com-
puter. A week passes and you wish to perform data collec-
tion on the same ROUTE. You first reset the ROUTE in
the Microlog using Reset DBase before re-collecting
ROUTE data.
CMVA60 Microlog E - 23
User Manual
Remote Communications
Reset DBase
E - 24 CMVA60 Microlog
User Manual
Remote Communications
Disconnect
Disconnect
To disconnect from the host:
• On the Remote Active screen, move the pointer
bar to Disconnect and press < ENTER> . The
following messages appear on the screen:
Sending disconnect request....
Disconnecting...
Disconnect completed...
Supported Modems
PRISM4 Remote and Microlog
The following modems were verified as compatible with
PRISM4 Remote / Microlog operations:
Modems attached to PRISM4 Remote
Modems attached to the Microlog
US Robotics Sportster 28,800 Fax Modem
Practical Peripherals PM144MT11 Modem 14,400
Hayes Smartmodem OPTIMA 144
US Robotics Sportster 14,400 FAX Modem
US Robotics Sportster 28.800 FAX Modem
US Robotics Sportster 28,800 FAX Modem
CMVA60 Microlog E - 25
User Manual
Remote Communications
Troubleshooting Modem Communications
E - 26 CMVA60 Microlog
User Manual
Remote Communications
Troubleshooting Modem Communications
CMVA60 Microlog E - 27
User Manual
Remote Communications
Troubleshooting Modem Communications
E - 28 CMVA60 Microlog
User Manual
Appendix F
Microlog Download Utility
Microlog Download Utility allows the user to download
CMVA60 version 3.80 or newer code or download differ-
ent fonts.
Microlog Setup
To download CMVA60 version 3.80 or newer code the
CMVA60 must run from the boot EPROM.
Downloading Code/Fonts
> To download code/fonts to the Microlog:
• Use the Windows’ File Manager to locate
C:\p4sol\downldr directory and double-click
on MFD.EXE. The Microlog Download Util-
ity main window displays.
main-w in.pcx
Figure F - 1.
The Microlog Download Utility Main Window.
sel-file.pcx
Figure F - 2.
The Select File Dialog Box.
Overview
The Triax Accelerometer Sensor automatically sequences
through three measurements for the sensor location (one
for each axis monitored by the triax accelerometer sen-
sor). This application requires an external triax mod-
ule/cable assembly and a triax accelerometer sensor. A
triaxial MPA ROUTE must be created in PRISM4 to ac-
commodate the triax interface.
During data collection, the triax module/cable assembly’s
LED display indicates which axis is being monitored.
Red - Axis 2
Green - Axis 3
Yellow - Axis 1
Figure G - 1.
Mounting the Triax Accelerometer Sensor.
triax accelerometer
1/4-28 screw sensor
triax female
quick connect
triax stud
machine
Figure G - 2.
Tools:
Hand grinder with small surface grinder
1/8in. to 3/16in. or 5mm to 7mm diameter pilot drill
CMAC9600-01 Tool Kit for 1/4-28 stud
CMAC9600-02 Tool Kit for M8 1.25 stud
3/8 inch or larger electric drill
Adjustable wrench or 7/8 in. open-end wrench
• Select location for mounting - Inspect for possi-
ble items behind the mounting area. For best re-
sults, placement should be as close to the
bearing load zone as possible.
• Prepare surface - Within a 2-inch-square area,
chip away loose paint, remove dirt, and grind
the surface flat and clean with a hand tool.
• Determine depth for mounting studs - Threads
must be at least 6mm (.236 in.) deep. To mark
the depth, place the drill bit next to the stud’s
mounting post and place electrical tape around
the drill bit to indicate the desired depth (or, if
available, use a depth gauge).
• Begin drilling - In the 2-inch-square area’s cen-
ter, mark the hole location with a center punch.
Start by drilling a small pilot hole with a 6.7mm
drill bit for the M8 X 1.25 thread or a #3 drill
for the 1/4-28 thread, then enlarge the pilot hole
with the CMAC9600-06 drill bit (M8 1.25), or
the 9600-03 drill bit (1/4-28). The hole should
be perpendicular to the surface.
• Insert pilot - Insert the CMAC9600-08 pilot
(M8 1.25) or the CMAC9600-05 pilot (1/4-28)
into the CMAC9600-09 counter bore. The pilot
should be mounted flush to the fluted cutting
edge. Tighten the pilot in the counter bore us-
ing the supplied wrench.
Figure G - 3.
PRISM4’s POINT Setup Screen.
triax accelerometer
adapter module/ sensor
cable assembly
CMVA60
Microlog
Figure G - 4.
Triax Accelerometer Sensor to Microlog Connection.
Hardware Requirements
CMVA60 Microlog Data Collector
Triax module/cable assembly kit (P/NCMAC4360)
Triax Accelerometer Sensor (included in ket)
• Connect the triaxial adapter module and cable
assembly to the triax accelerometer sensor.
• Connect the triax adapter module to the 25-pin
connector on the top of the Microlog Collector.
G - 10 CMVA 60 Microlog
change 01 User Manual
Introduction to the Triax Accelerometer Sensor
Triaxial MPA Group Data Collection
Figure G - 5.
A Triaxial MPA Data Collection Screen.
CMVA 60 Microlog G - 11
User Manual change 01
Introduction to the Triax Accelerometer Sensor
Triaxial MPA Group Data Collection
G - 12 CMVA 60 Microlog
change 01 User Manual
Introduction to the Triax Accelerometer Sensor
Triaxial MPA Group Data Collection
CMVA 60 Microlog G - 13
User Manual change 01
Introduction to the Triax Accelerometer Sensor
Triaxial MPA Group Data Collection
Options
MPA options are available.
• With the MPA data collection screen displayed,
press the MENU key. The Options pop-up
menu displays. Press a numeral on the Mi-
crolog’s keypad or move the pointer bar to your
selection and press < ENTER> .
mpaopt.pcx
Figure G - 6.
The MPA Options Menu.
G - 14 CMVA 60 Microlog
change 01 User Manual
Introduction to the Triax Accelerometer Sensor
Triaxial MPA Group Data Collection
> To store desired coded notes with the data collected for
the POINT:
• Use the up and down arrow keys to position the
pointer bar over the coded note desired.
• Press F1 to store the note code with the data col-
lected for the MPA POINT.
CMVA 60 Microlog G - 15
User Manual change 01
Introduction to the Triax Accelerometer Sensor
Triaxial MPA Group Data Collection
G - 16 CMVA 60 Microlog
change 01 User Manual
Glossary
Accelerometer -A transducer whose output Bandpass Filter - A filter with a single trans-
is directly proportional to acceleration. mission band extending from lower to
upper cutoff frequencies.
Alignment - A condition such that the axes
of machine components are set to some Bandwidth - A spacing between frequencies.
known relationship such as, coincident,
Baseline - Spectra collected and stored for fu-
parallel, or perpendicular.
ture comparison. Usually taken when a
Amplitude - The magnitude of dynamic mo- machine is in good, or known, operat-
tion or vibration. Expressed in terms ing condition. Used as a reference for
of peak-to-peak, zero-to-peak, or rms. monitoring and analysis.
Asynchronous - Vibration components that Baud Rate - Serial communication transfer
are not related to rotating speed (also re- rate. Measured in bits per second.
ferred to a nonsynchonous).
Bit - Smallest unit of computer information
Attribute - An individual field of a SET re- storage. Equivalent to a choice of a one
cord or of a POINT record, a charac- or a zero.
teristic of a POINT or SET.
BPFO, BPFI - Ball pass frequencies of de-
Averaging - In a dynamic signal analyzer, fects on outer and inner bearing races.
digitally averaging several measure-
BSF - Ball Spin Frequency.
ments to improve statistical accuracy.
See RMS. Byte - A unit of computer information stor-
age usually equal to eight bits or one
Axial Vibration - Vibration which is parallel
character.
to a shaft’s centerline.
Buffer - An area in computer memory set
Axis - The reference plane used in plotting
aside as working space.
routines. The X-axis is the frequency
plane. The Y-axis is the amplitude Center Frequency - The center of the trans-
plane. mission band for a bandpass filter.
Balance Radius - The distance from the cen- CGA - Color Graphics Adapter.
ter of a rotor to the center of a trial or
Clone - The process of exactly duplicating a
correction weight.
SET or a POINT.
Balancing - A procedure for adjusting the ra-
dial mass distribution of a rotor so that
the centerline of the mass approaches
the geometric centerline of the rotor.
FTF - Fundamental Train Frequency. Imbalance - A condition such that the center
of mass of a shaft and its geometric cen-
Gear Mesh Frequency - Vibration frequency
terlines do not coincide.
on a machine due to its gears (number
of teeth x shaft RPM). Import - Transferring data and POINT setup
by floppy disk from another PRISM
Global Close - CTRL/LEFT ARROW (also
host software system.
CLOSE key). Closes all subSETs con-
tained in the selected SET making them Influence Coefficient - In a balancing proce-
non-visible on the screen. See CLOSE. dure, a scaling vector, called the influ-
ence coefficient, is computed to relate
Global Open - CTRL/RIGHT ARROW (also
the imbalance force vector to the meas-
OPEN key). Opens all subSETs con-
ured displacement and phase. The am-
tained in a selected SET making any
plitude of this vector defines a rotor
SETs or POINTs in the given subSET
sensitivity of weight/mil at the balance
visible on the screen. See OPEN.
speed and at the exact placement of the
Hanning Window - A dynamic signal ana- measuring transducer. The phase is the
lyzer window function that provides bet- system lag of the vibration signal to the
ter frequency resolution than flat top, trasnducer.
but with reduced amplitude accuracy.
Key Phasor - A key phasor signal is a signal
Harmonic - A frequency that is an integral generated by a displacement or optical
multiple of a fundamental frequency. transducer which detects the passage of
Generally viewed in the spectrum as a keyway, set screw, or reflecting sur-
2X, 3X, 4X, etc. of running speed. face.
Heavy Spot - The actual shaft position of an Lag Angle - The distance from 0o to 360o a
imbalance mass. shaft turns between the phase reference
and the high spot. This lag must be ac-
Hertz - Cycles per second. CPM/60.
counted for in placing a trial weight.
HFD - A dynamic high frequency signal
LCD - See Liquid Crystal Display.
(5KHz - 60KHz) from an accelerome-
ter. For assessing the condition of roll- Linear Averaging - See TIME AVERAGING.
ing element ball or roller bearings.
Lines - A term used to describe the resolu-
The HFD measurement has a detected
tion of a dynamic signal analyzer (i.e.,
overall value from 5KHz to 60 KHz but
a 400 line analyzer).
does not record a spectrum.
Liquid Crystal Display - The flat, video dis-
Hierarchy - A method of organizing equip-
play screen used in the Microlog.
ment into logical groups or physical ar-
eas for ease of access in the database. Lissajou Figure - The path of a particle mov-
This format usually has three or four ing in a plane when the components of
levels consisting of plant names, physi- its position along two perpendicular
cal areas, processes, machine names, axes each undergo simple harmonic mo-
and measurement POINTS. tions and the ratio of their frequencies
is a rational number. Also known as a
High Spot - The response of a shaft to an im-
Bowditch curve.
balance force.
List - A top menu bar function in the PRISM Password - A user defined code word re-
host software. Offers the means to dis- quired to enter the PRISM host soft-
play and access the database by differ- ware. If a password is used, some
ent methods. Also refers to the features of the software will require it
left-hand window of the PRISM host to be reentered at 30 minute intervals
software which displays the database for added database safety. This pass-
either in hierarchy or ROUTE format. word is downloaded to the Microlog
This window is usually referred to as and is required when you wish to “ In-
the List window. itialize” (clear) the Microlog.
Low Pass Filter - A filter whose transmis- Phase - The timing relationship between two
sion band extends from an upper cutoff signals, or between a specific vibration
frequency down to dc. event and a keyphasor pulse.
Natural Frequency - The frequency of free Phase Reference - A signal generated by a
vibration of a system. transducer once per revolution.
Nonsynchronous - See ASYNCHRONOUS. POINT - An ID established in the database.
This ID names an entity which is an ac-
Open - A SET or POINT is considered
tual data collection location. One
OPEN if the members below it in its hi-
POINT is required for each reading
erarchy are visible. Use RIGHT AR-
taken. Both vibration and process
ROW to OPEN a SET or POINT. A
POINTs can be established. A POINT
SET or POINT that is marked on its
may represent a measurement to be
left by an equals symbol is OPEN. Its
taken at a bearing, a shaft, a gear, or at
members are displayed. Also see
a specific location on a machine.
CLOSE.
Pointer Bar - See Cursor Bar.
Orbit Analysis (CMVA40) - Orbit analysis
using proximity probes, presents instan- Pop Up Window - A window that appears on
taneous x and y shaft vibration levels. screen quite often overlapping an exist-
Amplitude peaks, phase, and shaft rota- ing window. Appears when additional
tion can be viewed for immediate evalu- information is to be reported to the user
ation of machine parameters. or more user input is required.
Order Analysis - Locks the frequency dis- Prime Set - A set at the highest level (Level
play to orders of the 1X running speed 1) of a hierarchy.
(that is, integral multiples of the run-
Process Point - POINT type used to monitor
ning speed) and permits immediate or-
values other than vibration. Readings
der-related amplitude comparison.
can be manually entered from the key-
Overall Sample Information - A measure- board or collected directly from certain
ment of the total vibration of a machine. types of instruments. Data values can
be trended by the PRISM host software
for comparison of these process vari-
ables with vibration data.
PROM - Programmable Read Only Memory
computer chip.
Pull Down Window - A submenu or window mined at slow roll speed after the shaft
that appears on screen below another and rotor are brought up to operating
menu. temperature.
Radial Vibration - Vibration which is per- Runout Compensation - Electrical correc-
pendicular to a shaft’s centerline. tion of a transducer output signal for
the error resulting from runout.
RAM - Random Access Memory chips.
Used in the Microlog to store POINT Sample - Overall value collected at a given
setups and data. time.
Record - A collection of data items. See Sample Number - Identifies a dated sample
FIELD. out of a maximum possible 55 dated
samples.
Reference Run Data - Data taken on a ma-
chine running at balance speed prior to Sampling - The process of obtaining a se-
installing a trial weight. quence of instantaneous values of a
function at regular or intermittent inter-
Report - A top menu bar function in PRISM
vals.
host software and a main menu selec-
tion in the Microlog. An in-depth re- SEE - Abbreviation for Spectral Emitted En-
porting utility that allows various ergy—an SKF patented analysis tech-
reports to be generated from the latest nique which gives superior assessment
stored data. of the operating condition of roller bear-
ings.
Resonance - Vibration at the natural fre-
quency of a system. Set - A SET is a logical division of a data-
base which names an entity that does
RMS - The square root of the average of a
not require a data reading. A SET may
set of squared instantaneous values. Dy-
be an area, building, process, machine
namic signal analyzers perform RMS
name, etc. See POINT.
averaging digitally on successive vibra-
tion spectra. Slow Roll Speed - A slow rotation speed at
which effects from forces such as imbal-
ROUTE - A list of measurement POINTs.
ance are not significant.
ROUTEs of POINTs are usually set up
in sequence for the most efficient collec- Special - A top menu bar function in PRISM
tion of data. host software. Permits modification of
global parameters (including Microlog
Runout - Electrical and mechanical sources
communication), exporting and import-
of error in the output signal of a proxim-
ing of POINTs and their stored data,
ity probe transducer system which do
and screen color adjustments.
not result from dynamic motion,
change of position, shaft centerline posi- Spectra - Plural for spectrum (see FFT).
tion change, or shaft dynamic motion.
Spectrum - See FFT.
Common causes are varying conductiv-
ity of the surface material of the rotat- Spectrum Ensemble - A set of amplitudes in
ing shaft, presence of a localized the frequency domain.
magnetic spot on the surface of the
shaft, out of round shaft, scratches,
rust, dents, and so on. Usually deter-
I
ID, 2-6 - 2-7
K
See balance setup keypad, I-16 - I-19
See dynamic points report keys
See exceptions report arrow, 1-5, I-18, 8-2
See missed points report control, I-17
See process input control keys, I-16
See static measurements DEL, I-20
identification of spectral peaks end, I-18
table, 7-17 Escape, I-17
in band function, I-19
overall, 2-11 function keys, I-16
influ coeff, 4-52 global close, I-18