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OPERATION AND MAINTENANCE
MANUAL
FOR
WTC38
Machine Number: 15765
newland
Newland Engineering Co, Lid, Capain Care Road, Broadway Industal Eat, Hyde,
Cheshee. SKi4 RF
Tet +44 (}161 9880328 Fane 0161 367 8004
Issued by: L. KERFOOT. Date: 12.08.2018INSTALLATION NOTES
4. Handing the machine
Do not extend the machine unless it's in ts final operating position and
installation is complete. If the machine is tipped the booms may extend by
themselves ~ always secure them when handling the machine.
Before liting, the hydraulics need securing inthe full down postion using braces
or straps,
‘The machine should be lifted by a crane with suitable liting beam and slings, It
‘may be moved on the ground using machinery moving skates or pallet trucks.
Machines with optional traversing or mobile chassis may have the drie unit or
drive chain disconnected for easier handling,
2. General
Ensure that the electricity supply is corect for the machine and that suitable
{using and cable sizes are used. AAn isolator should be supplied which is
separate ftom the machine, The machine should be connected by qualified
‘electrician
Itis recommended that the power supply to mobile and traversing machines is
via a cable reeling drum or festoon system. A separate fused isolator with RCD
protection should be fited to the wall
‘After connection check thatthe phasing is correct by extending and retracting the
booms. Ifthe operation does not conreepund Wo tne Uireclion of travel swap any
‘wo phases.
The standard machines are designed for an ambient temperature range of -
10C(15F) to +450(115). Outside these temperatures modifications ale required
{othe types of lubricant, electrical cables, seal materials and belt used, Contact
the factory for details
Ifthe machine is used as part of a system, an audible and flashing beacon
should be used to give a start up waming before the belt starts. The emergency
stop circuits should be linked. When the machine links to a system, attention
should be paid to pop out rollers at the intersection,SAFE OPERATION Telescopic range
All Newland conveyors are manufactured with safety in mind and con‘orm to
Health and Safety requirements, However itis important that all personnel
involved in using this equipment are aware ofthe potential hazards associated
with rotating machinery of any kind but particularly moving belts and toms,
‘DO NOT operate the machine until it has been correcly installed and
‘commissioned. Failure to do so may result in injury or damage and invalidate the
warranty
Bett
Press the appropriate button ‘forward or reverse’, and when the belt has started
release the button, To stop the bel, press the ‘belt stop’ button and release it
11 Conveyors are designed to carry a moving load consistent with normal
‘operation . Unless specified when ordering the belt should not be filed
by inching’ it along. This will create an overload situation,
2 Unless otherwise specified the maximum load for horizontal conveyors
{is 550kg (1200Ibs) evenly distributed over the length ofthe conveyor.
For incined conveyors this is 250kg (550lbs)
Pace the load centrally onthe belt. Loading the bet off centre may
‘cause the belt to run off track
DO NOT leave the belt running unattended.
KEEP CLEAR ofthe bet at alltimes,
DO NOT operate the machine with the belt significantly running off
track. This may cause damage to the machine and belt ane expose
roller nip points.
DO NOT run the belt with jammed parcels or sacks in place,
DO NOT at any time put hands or fingers under the belt whist itis in
operation.
8 When unloading, avoid dropping heavy items onto the boom from
helght. Either elevate the boom and pul the items onto the belt or drop
them onto the vehicle floor and then anto the boom,
10 Beware of badly placed loads faling from high conveyors.Motorised telescopic boom
Press the appropriate button ‘in or out. When the required length is reached
release the button, Ifthe full extent ofthe mavement is reached the integral
torque limiter will be activated preventing damage tothe drive unit — the button
should be released immediately.
1 The boom may be extended or retracted withthe belt going ether way
or stopped.
2 Always fully retract the boom before moving the vehicle being loaded
or unloaded.
3 DONOT work on the booms when inclined, they may move under their
‘own weight when certain drive parts are removed during reaair or
maintenance operations
‘Motorised height adjustment
Press the appropriate button ‘up or down’. When the required height is reached
release the button, I the full extent ofthe movement is reached, the integral
Pressure release valve inside the pump will operate preventing damage to the
pump, Release the button immediately,
4 The booms should be fuly lowered and made safe after uss,
2 Before working on the hydraulics support the machine. Falure to do
sso may result in the machine dropping unexpectedly!
Mobile Chas
‘Standard machines are intended to be moved only with the booms reacted. An
internal switch i ited to disconnect the control buttons unless the beoms are
fully retracted on most machines.
1. Take care thatthe area is clear of people or objects before moving the
machine
2 Stop the belt before moving the machine.
3 Keep clear of the wheels on the machineGoneral points
"
2
a
4
18
16
7
Make sure the machine is suitable forthe jab it has to do.
Ensure the machine is used only for the operations for which and
Lnder the conditions for which itis suitable.
Ensure the machine is maintained in an efficient state, keptin working
‘order and in good repair.
Ensure all personnel are familiar withthe operation of the machine and
are ia fit state to operat it.
NEVER reach under or over the conveyor whist the bel is ‘unning,
DO NOT wear loose clothing or dangiing jewellery and weer suitable
footwear.
DO NOT put fingers near moving parts such as the telescopic booms,
boom hinge points or chassis wheels,
DO NOT ride or walk along the belt or boom frames. Only use the belt
{or legitimate movement of goods.
DO NOT stand or walk under the machine,
Before any maintenance! repairs or adjustments are carrec out, the
machine should be isolated or disconnected. Before workirg on the
‘conveyor the hydraulics and telescopic booms should be secured
Using suitable jacks or supports. The machine should be maintained
by a qualified person using only Newland parts.
{All machines are to be connected to the mains through an epproved
Circuit breaker and wall mounted isolator.
Machines are not normally fited with a power supply cable. This
should be fited by a competent person to sult inaWvidual site
equitements. If possible the supply should be via a cable eeling
drum or festoon to avoid cables taling on the floor.
‘Take care when moving the machine or its booms to avoid being
{trapped between it and the wall or vehicle.
‘Switch the isolator of atthe mains supply when not in use.
Overloading mobile machines may cause them to tp.
DO NOT operate the machine with any guards removed.
Check the function of all buttons and switches before operatingMAINTENANCE SCHEDULE
‘Check function of al controls
| Check condition of bel joint .
(Check guards for damage and security .
Check all oler bearings for noise .
Check all gearboxes for oll leaks and noise .
CCheck structure for damage, rust, crease and cracks
Check floor anchor bots for tightness where fitted .
Items to check a
‘On all Machines
Check nuts and bolts for tightness (not adjustable rollers)
Remove foreign matier from rollers (ve. string, tape ete) .
Check tracking of belt
(Ol belt suppot rollers where fited .
(On telescopic models:-
Grease all sideways
Check cable to telescopic boom for wear and abrasion
Check boom fully extends, adjust torque miter if required .
Check drive chain tension ~ include internal drives
Check condition and secutty of telescopic wheels and pads .
‘On models with height adjustment-
Clean chrome surfaces of rams
Clean around breather hole an reservoir and elaan breather fiter
Check ol level in tank is sufficient to give ful elevation. Do not overfil
Check for ol leaks at unions and conaition of hoses, .
Check operation is smaoth and even, :
| On models with powered chassis
Check drive chain tension, (total playin slack side to be 12mm) .
Check rubber or nyion tyre wheels for wear
il drive chain using SAE 20/50 ol
‘On mobile models:
Check all wheels are free from tape or string et,
heck all wheels and castors for damage
Oil wheels using SAE 20/50 oil
Grease castor turntable (where fted with grease nipples)
"A'= Aer fist week
Every month, "G" = After every 3 months,Notes on lubrication
Intermediate rollers
‘Apply a few drops of light lubrication tothe bearings monthly
Drive drum and end rollers
‘These are carried on pre lubricated sealed bearings and no further lubrication
‘should be necessary. However grease nipples are sometimes fitted and two
strokes witha grease gun, using medium grease, may be given occasionally.
Drive chains (where fited)
Occasionally apply a tle mineral grade (SAE 30 or muligrade SAE 20/50)
Ifa torque limiter is fitted keep oll away from the fiction rings.
Gearbox
‘These are filed with SHELL TIVELA OIL $C320 (or Esso equivalent Glycolube
range 200) and are sealed for fe. No further action is required, This synthetic
‘grease is suitable for operation in an ambient temperature range of -10C to 50C.
Castors and wheels
All castors and wheels are pre lubricated and the light versions should not
require any futher action. However, a few drops of ight oll may be applied to the
wheel bearings occasionally. ON the heavier models, grease nipples are fited
‘on the whoo! hube and undar the turntables. Two etrokes with @ grease gun,
Using medium grease may be given monthly.
Hydraulic elevating gear
No lubrication is required, but the level inthe reservoirs) should be checked and
topped up to the level on the dipstick. Checking and tapping up shoul! always
bbe carried out with the rams in their lowest positon. Use Shell Tells 37, Mobile
DTE oil, Light or Castrol Hyspin AWS 37. These oils are suitable for an'ambient
temperature range of -5C to +30C, Consult the factory for temperatures outside
this range.
Telescopic conveyor slide ways
“The sliding surfaces between the forward boom and the telescopic bosm should
bbe grease every six months or more frequently in arduous conditionsCONTENTS
Disclaimer
utine specification
Installation notes
Safe operation
Maintenance schedule
Maintenance/parts drawing
Page
81.8 Bett path and components
32A Belt crive components ~ Shaft mounted drive
44.0 Telescopie drive - Torque Limiting Gearbox
426 Telescopic dive components
43 Boom support whee!s
5.18 Boom control supply cable
LAR 62” Hydraulic system
(2.8 8207 Hydrate components
‘App. Declaration of conformity
Aep.2 Ween crtficate
‘App.3. Wiring diagramOUTLINE SPECIFICATION
Machine serial number: WIO No. 15765
Description: wross
Reach into vehicle: 11850
Belt with: 800
Bet ype PVC Gtip Face
Bett direction Reversible
Bet speed: own
Bett oad 50 kg per metre
Hydraulicheight ad Yes,
Chassis type Castor
Mains voltage: 400/360
Control voltage: 2av 06
Colour 8S 20045 Blue
Extras Chassis Power Unt
Photo Electric Cell and Counter
Cable Reeling DrumDISCLAIMER
NEWLAND ENGINEERING CO. LTD. wish to point out that whilst every
‘endeavour has been made to ensure the accuracy ofthe information contained in
this manuel, we cannot accept liability for any loss or damage arising fom any
information given which may be incorrect. Neither ean lailly be accepted under
the warrenty if the system isin anyway maltreated. All persons must 28 fully,
conversant with the operating andlor maintenance procedures before using the
machine,
|When ordering spares quote the machine serial number together withthe part
‘number or description from the relevant drawing. Machines should be repaired
‘and maintained by suitably qualified personnel. Modification ofthe machine will
Void the warranty and it may need recertifying under the CE regulations,ad foe] = ag
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