GeoSS Event Seminar 5 Oct 2010 Slides 1
GeoSS Event Seminar 5 Oct 2010 Slides 1
OF DEEP SOIL
MIXING (DSM) &
TRENCH CUTTING RE‐MIXING
DEEP WALL (TRD)
RYOBI KISO (S) PTE LTD
58A Sungei Kadut Loop
Ryobi Industrial Building
Singapore 729505
Tel : (65)6506 0000 Fax : (65) 6506 0001
CONTENTS
Introduction on Ryobi Kiso Experience
Applications
Advantages of DSM
DSM Installation Technique
Installation Sequence
QA /QC
Case Example
1
CONTENTS
TRD (Trench cutting and Re
TRD (Trench cutting and Re‐‐mixing Deep wall
I
Introduction of TRD
d i f TRD
Installation Sequence (TRD)
TRD and Its Usage
TRD Applications
Advantages of TRD
QA /QC –– Operation Control
QA /QC
Case Example
Introduction on Ryobi Kiso Experience
2
Introduction on Ryobi Kiso Experience
DSM & Usage
3
Type of DSM
Grout Mix Pile Wall and Base Grouting
Soil Mix Wall • Soft clay layer treated with base grouting
• Formed by role of secant grout-mix piles using 2.2m diameter GMP and
using 0.7m to 2.2m diameter 1.3m diameter x 2shaft of DSM
• H- beam inserted to increase wall stiffness
Applications
Ground Improvement Works
Temporary Retaining Structures
Foundation for Light Structures
Improve Ground Bearing Capacity
Prevent Ground Heave
Improve Accessibility and Trafficability
Prevent slope
Prevent ground stability failure
heaving
GL
Prevent sliding
failure caused by
Open excavation ishigh
hi h embankment
b k t
Prevent
water possible
seepage Improve accessibility
Improve accessibility
4
Advantages of DSM
DSM Installation Technique
5
Installation Sequence
Step1 : Step6 :
Setting up auger Step2 : Installation of
Rig at pile Augering with the Grout Mix Pile is
position required size auger, completed
g
Tungsten carbide drill
bits are used
Step3 : Step4 : Step5 :
Augering and mixing Mixing is by auger Mixing & withdraw
with pumping of rotation as a form auger in anti-
cement grout of mechanical clockwise rotation
agitation
Deep Soil Mixing (DSM) ‐ Single Shaft
6
Deep Soil Mixing (DSM) ‐ Twin Shaft
Deep Soil Mixing (DSM) ‐ Triple Shaft
7
QA / QC
1. Installation Control
Control with monitoring and control system on:-
a Actual drilling depth
a.
b. Speed of boring and withdrawal
c. Grout flow rate
Monitor
d. Auger rotation speed
e. Motor power supply
Quality Control
System
QA / QC
Data Sheet
Flow1,2 RPM
Speed
Ampere
Depth
8
QA / QC
AUTO GROUT PLANT
Bentonite Cement
Water Cement
Tank Tank
Tank Silo
Control Mixer
Panel Pump Agitator
QA / QC
Material Weight
AUTO GROUT PLANT (Control Panel)
Setting Material Weight
Measuring
Water
Bentonite
Accumulated
Cement
numbers of Batching
Total
Weight
g Accumulated
Volume of Slurry
Setting of Batching
numbers
Batching counter
9
QA / QC
2. Sample Retrieval & Testing
wet samples taken directly from the ground during installation
and tested at the recommended date.
date
or in
in-situ
situ sample retrieve from coring
coring.
Case Example
10
Punggol Water Way Part 1
Site Location
SITE
Punggol Water Way Part 1
CH20 –– CH1069
CH20
L
GO
NG
PL 106.000
LE
CK 2
TE PW
PU
Y
WA
PL 108.000
G
NIBPW 5
ON
PL 109.000
CH 1400
73.5m
4
CH 1500
1:
E
OP
SL
SLO
0
PE
m RR
160
00 1:
13 4-
1
CH
CH :5
26.2
SL
OP
E
1:
00
5
17
24
CH
L
26
.2m
GO
PL 106.000 RR
PL 109.000
00
EI
18
NG
CH 1200
CH
PU 31
K
.8
PL 108.000 m
NG
AL
RR
NG
PU
GO 10m
W
10m 24m
L
00
RR
19
SU
CH
C
8m
PL
31.
109.
000
DR 24m
IV
E
1069
CH 1100
24m
CH 0
55.0m
24m
CH 40.00
CH 1069 STEPS
CH 100
CH 200
CH 300
.00 0
200
CH
400
24m
CH
0
0.00
500
CH
PL 11
26. CH
2m 100
.85m
RR PL 108.500 0
0
CH 2100
60
NG
25
0.00
CH
MA 6
AD
CH
PL 106.000
SU PW
31 .8
72
m RR
CH
NG
RO
R
C
20 41 PL
MA
m 11 0.
0
70
RR PL 110.500
00 0
CH
CH CH
SU
90
0
PL 110.500
85m
CH 2200 38
31 .8 .6m
500
LK
m RR
800
RR
CH
WA
50
m
PL 109.000 PL
00
110.
23
00 0
CH
PL 111.000
.00
CH 831.00
53
22
RR
END OF PUNGGOL
CH
.00
WATERWAY (PART 1)
.6m
1 CH 2400
95
38.6m RR
38
22
38.6m RR
PUNGGOL
CH
0
CH 2406.58
250
E
CH
AC
PL 110.000
WAY
PL
10
m
PL 110.500
70 31
m .8 m
m
RR
50
00 PL 112.000 PL 108.000
10
DA P E7
OL
TECK
26.2 m
m
RR M
10
AI
SOO 7
PW
G
m
50
NG
PL 108.500
RR
RR
.6m
PU
WALK
PL 110.000 PL 110.500
6m
38
3 8.
41m
RR PUNGGOL
MRT/LRT 38 .6
m RR
STATION
11
Punggol Water Way Part 1
2.5 3 3
COARSESAND 2.4 2 BH-N16
BH-N4 SPT~4-15
1
1 BH-N7 1
5 5 5 COARSESAND 2
1
2 1
5
CLAY
6 6 6
5
SPT~1-7 STIFFCLAY
2 2 5 SPT~15-20
2
3
2
6
SPT~5-6
7
6
4
3 7 7 6 6
106 3 106
3
4 3
7
RL104.5 7
RL104.5 5
105 BH-N2 4 4 COARSESAND 105
8 8 8 7 7
1
1 5
6 5
9
COARSESAND 9
SANDYCLAY
103 RL102.0 RL102.0 5.5 RL102.0 6 6 RL102.0 103
10 10 10 9
SPT~2-5
2
2
2
6
7 6
10
SPT~7-34
11 8
102 3
7 7 102
11 11
PEA10TYCLAY 10
3
CLAYEYSAND 7 11 11
SPT~3-7
clay
3 8 7 9
12
4
8
CLAYEYSAND 8
12 12 11 11
4 SPT~3-6 8
8
12 12
10
4
5
9
9 TOCOARSESAND 9
13
13 13 13 SOFTCLAY12 12
5 MEDIUMSAND9
9
13
SPT~4
5
6
10
10 SPT~5-17 SANDYSILT 10
1S
4ILT 14 14
13 13
11
6 SPT~12 10
10.5
14 14
6
7
11
11
10
SPT~4 11
SPT~12-56
15 15 15
14 14
12
15
7
7 11 12 11
15
13
16 16 16
12 12 15 15
8 16
8 12 16
12
MARINECLAY 14
9
9 SANDYCLAY 13
14 13
SPT~1-2
17
18 18 18
17
15
10 SPT~1-5 10
14
14
14 18 18
17 17
10 15 14 19 16
11 15.5 15 15
19
19 19 18 18
11 15
15
19
11 16
20 20 20 17
12
12 SANDYCLAY MARINECLAY 16 16
20 20
19 19
12
SPT=10 17.5 17 16
18
13
13
17
SPT~3 17 17
21
21 21 21
21
20
13 18 17 19
17.5 RL90.0 22
15 20
RL
L8
8880
.0 20 20
24 24 24 235
23.5 SILT
21
16 SPT~0-2 16
20 CLAYEYSAND 20
24 SPT
T1929
~19-29 24
23
16
17
21
21
25 25
SANDYCLAY SANDYSILT SPT~11-14
17
17 21
22
SPT~11-22 21
21
25
SPT~22
24
23
18
22 22
26
26
RL86.0 26
SPT~11-16 26
25 25
18
18
RL85.5 22
23 22 SANDYSILT 27 24
19
23
23 27 27 26 26
19
19 23
24 23 SPT~9-26 27 27
25
SILT 28
28 28
20
20 24
24 24
28 28 COARSESAND
27 STIFFCLAY
24
20 25 29 29 29 SPT~16 26 RL83.0
21 COARSESAND
21
RL82.5 25
25
25
25
29 SPT~43 29 SPT=3628
21
RL82.0
26
STIFFSILT 26 26
30 30 30 29 29
27
22 SPT~6-42 22
26
26
30 30
22 27 SPT~21-29 27 28
23
23
27
27
COARSESAND 27 30 30
SANDYSILT
23 28
RL80.0
24
24
28
28
28
SPT~33-35 28 SPT=25
24 29 30
29
25 29
25
25 29
30 29 SANDYSILT
30 30
26
26
26 30
30 SPT=24
27
27
STIFFSILTTOSAND
27
Grout MixPile
28
28
28
SPT~26-65
29
(GMP)
29
29
30
30
30
Punggol Water Way Part 1
TYPE OF GMP
1
2 1
5
CLAY6 6 6
5
SPT ~1-7 STIFF CLAY
2 2 5 SPT ~ 15-20
107
2
3 2
6
SPT ~ 5-6
7
6
4
3 7 7 6 6
106 3 106
3
4 3
7
RL 104.5 7
RL 104.5 5
105 BH-N2 4 4 COARSE SAND 105
8
8.5
8 8 7 7
BH-N3 4
4
8 8
104 BH-N1 1
5
5 5 104
9 9 9 8 8
6
1
1 5
6 5
9
COARSE SAND 9
SANDY CLAY
103 RL 102.0 RL 102.0 5.5 RL 102.0 6 6 RL 102.0 103
10 10 10 9
SPT ~ 2-5
2
2
2
6
7 6
10
SPT ~ 7-34 11 8
102 3
7 7 102
11 11 PEATY
10 CLAY 10
3
CLAYEY SAND 7 11 11
3 8 7
12 SPT ~ 3-7 9
101 4
8
CLAYEY SAND 8
12 12 11 11
4 SPT~3-6 8
8
12 12
99.5 10
100
4
5
9
9 TO COARSE SAND 9
13
99.0 13 13 13 SOFT CLAY 12 12
5 MEDIUM SAND 9
9
13
SPT ~ 4
99
5
6
10
10 SPT ~ 5-17 SANDY SILT 10 By Others SILT
14 14 14
13 13
11
6 SPT~ 12 10
10.5
14 14
98
6
7
11
11
10
SPT~4 11
SPT~12-56
15 15 15
14 14
12
15
7
7 11 12 11
15
13
16 16 16
97 12 12 15 15
8 16
8 12 16
96
8
9
13
13
12
MARINE CLAY 13
17 17 17 16 16 14
9
9 SANDY CLAY 13
14 13
SPT~ 1-2
17
18 18 18
17
15
95
10 SPT~1-5 10
14
14
14 18 18
17 17
10 15 14 16
94 11 15.5 15 15
19
19 19 19 18 18
11 15
15
19
11 16
20 20 17
93
12
12 SANDY CLAY MARINE CLAY 16 16
20
20
20
19 19
12
SPT=10 17.5 17 16
18
92
13
13
17
SPT~ 3 17 17
21
21 21 21
21
20
13 18 17 19
17.5 18 RL 90.0 22 22 22 21
91
14
14
18
RL 89.5 18
18
22 22
21
90.0
14 19 23 23 23 20
19 22
90
15
MARINE SOFT CLAY
15
19
19
19
23 COARSE SAND 23
15 20
RL 88.0 20 24 24 24 23.5 SILT
21
89
16 SPT~0-2 16
20 CLAYEY SAND 20 24 SPT~19-29 24
23
16 21 20 25 25 SANDY SILT 87.5 SPT ~ 11-14
88
17
17 21
21
SPT ~ 11-22 21
21
25 SANDY CLAY SPT ~22
24
17 22 23
87 18
22 22
26
26
RL 86.0 26
SPT~ 11-16 26
25 25
18
18
RL 85.5 22
23 22 SANDY SILT 27 24
86 19 23 23 27 27 26 26
19
19 23
24 23 SPT~9-26 27 27
25
85 20 24 24
28
28 28
SILT 28 28
27 STIFF CLAY
20
20 24
25 24
29
COARSE SAND SPT ~ 16 26
84 21 25 25 29
SPT ~ 43 29
SPT=36 28 RL 83.0
21 COARSE SAND RL 82.5 25 25
29 29
21
RL 82.0 26
STIFF SILT 26 26
30 30 30 29 29
27
83
22 SPT~ 6-42 22
26
26
30 30
22 27 SPT~ 21
SPT 21-29
29 27 30 28
82
23
23
27
27
COARSE
COA S SA
SAND 27 30
SANDY SILT
23 28
81
24
24
28
28
SPT ~ 33-35 28 RL 80.0 SPT = 25
24 29 28 30
29
80
25 25 29
25
29
30
30
29 SANDY SILT 30
79 26
26
26 30
30 SPT=24
78 27
27
27 STIFF SILT TO SAND 28
28
28
SPT~ 26-65
29
29
29
30
30
30
12
Punggol Water Way Part 1
DSM LAYOUT FROM CH500 – CH560
Punggol Water Way Part 1
DSM DESIGN
DSM USAGE
13
Punggol Water Way Part 1
Quality
Review
a) Requirements
• Unconfined
Compressive
Strength (Qu)
≥ 1 MPa
• Total Core
Recovery
(TCR) ≥ 85%
b) Core test results
c) Core samples
Punggol Water Way Part 1
On Site Operation
14
Punggol Water Way Part 1
On Site Operation
Punggol Water Way Part 1
Completed DSM Columns
15
Punggol Water Way Part 1
Completed DSM Columns
Case Example
16
MCE C482
Site Location
Site
Background
The Deep Soil Mixing (DCM) as ground
improvement for enhancing the stability of
the dual carriageway twin cell box tunnel
along the marina coastal expressway in
accordance to the design Prepared by the
consultant Engineer.
MCE C482
SOIL PROFILE
17
MCE C482
PLAN VEIW DSM Design
SECTION VEIW
O1300 GL‐‐103.50
GL
12.965 m
1300 AREA 2.50 ㎡
DSM Top ‐
DSM Top ‐
21.965m
90.535
1000
9.00 m
Double auger shafts
DSM Base Grout
DSM Toe
‐81.535
1000 1000 1000
300 Section‐‐E2
Section
GL‐‐103.50
GL
12.965 m
m
1200 DSM Top ‐
DSM Top ‐
90.535
22.965m
10.00 m
DSM Base Grout
300 DSM Toe
1000 1000 1000 ‐80.535
DSM Layout Section‐‐E3
Section
MCE C482
DSM Layout Total DSM columns : 6633 Panels, 110,562.5 m3
18
MCE C482
Quality Review
Requirement
• The coring shall be one cored hole per continuous block
block, Plus one
cored hole per 1,000 linear metres (rounded up to the nearest whole
number of cored holes), of DSM columns.
• TCR must be at least 85% to establish DSM Depth
• Mean Unconfined Compressive Strength (Qu) at 95% Lower
Confidence Limit > 800 kPa
• Mean Elastic Modulus Em at 95% Lower Confidence Limit > 150
MPa
MCE C482
Core Results
19
MCE C482
Cored Samples
MCE C482
On Site Operation
20
MCE C482
On Site Operation
Case Example
3.Jardin Condominium
Method: Temporary
Retaining Wall System
21
Jardin Condominium
Site Location
SITE
Jardin Condominium
GMP Layout Plan
22
Jardin Condominium
Soil Profile
Jardin Condominium
Typical Sections
yp
23
Jardin Condominium
Quality
Review
a) Requirements
• Unconfined Sample selected here
Compressive
Strength (Qu) ≥ Sample selected here
600 kPa
• Elastic Modulus
(Eu) ≥ 150 MPa
c) Core samples
Jardin Condominium
Completed GMP
24
Jardin Condominium
Completed GMP
TRD (Trench cutting and Re‐mixing Deep
wall)
Pioneered by the Japanese in the 1990s
Provides a supreme and more uniform soil
soil-mixed
mixed wall
wall.
Form by chainsaw like equipment that cut and mixes existing soil
with an injected reagent.
Allow the installation of a continuous improved soil wall without
creating an open cut trench.
TRD has being used in over 250 projects in Asian region alone.
Ryobi Kiso (S) Pte Ltd is authorised to use whis method recently
in 2006 and have successfully completed a number of project in
Singapore.
25
Installation Sequence (TRD)
① S tart C u tte r C h ain ② S tart c u ttin g & m ixin g so il w ith c e m e n t/ b e n to n ite slu rry ③ C o n tin u e C u ttin g, m ixin g so il an d gro u tin g
S E C T IO N V IE W
GL S E C T IO N V IE W
GL S E C T IO N V IE W
GL
T R D w all T R D w all
E xistin g S o il E xistin g S o il E xistin g S o il E xistin g S o il
(C e m e n t/ (C e m e n t/ b e n to n ito slu rry ) E xistin g S o il
b e n to n ito slu rry)
④ S to p c e m e n t gro u t , start p re - c u ttin g w ith ⑤ M ixin g b ac k to th e startin g p o in t th e n start c e m e n t, ⑥ A fte r c u ttin g o ve rlap , c o n tin u e gro u t c e m e n t,
b e n to n ite slu rry fo r c u tte r p o st p arkin g b e n to n ite gro u t an d c u ttin g w all fo r th e o ve rlap b e n to n ite su lu rry fo r c u tte r p o st p arkin g are a,
S E C T IO N V IE W
GL GL S E C T IO N V IE W
GL GL
S E C T IO N V IE W
O ve rlap O ve rlap
S E C T IO N V IE W
GL S E C T IO N V IE W
GL
T R D w all T R D w all T R D w a ll T R D w a ll
E xistin g S o il (C e m e n t/ E xistin g S o il E xistin g S o il (C e m e n t/ E xistin g S o il
(C e m e n t/ (C e m e n t/ b e n to n ito slu rry ) (C e m e n t/ (C e m e n t/ b e n to n ito slu rry)
b e n to n ito slu rry) b e n to n ito slu rry) b e n to n ito slu rry) b e n to n ito slu rry )
O ve rlap O ve rlap
Trench Cutting Remixing Deep Wall
(TRD)
26
TRD and Its Usage
TRD Applications
TRD
Permeable
wall
TRD layer
wall TRD wall
Impermeable layer
Impermeable layer impermeable layer
Earth retaining wall (1) Earth retaining wall (2) Impermeable wall (3)
Permeable layer
Impermeable layer
27
TRD Applications
Advantages of TRD
Low noise.
Low vibration.
vibration
Improve speed of construction.
Less material used and disposed.
Better quality control.
Suitable for various types of soil condition.
No open trench cutting.
cutting
28
QA / QC ‐ Operation Control
Wall inclination & post bending
Case Example
1.Sungei Serangoon
29
Sungei Serangoon
Layout Plan
Sungei Serangoon
TRD wall
Effluent runoff
Protection of seepage
(Prevent effluent from seeping into the river)
30
Sungei Serangoon
Quality
Review
a) Requirements
• Permeability <
1.0 x 10-9 m/s
• Unconfined
Compressive
Strength (Qu)
≥ 125 KPa
b) Permeability test
results
c) On site permeability
test pictures
Sungei Serangoon
On Site Operation
31
REGISTERED WITH BCA, (PILING WORKS) CR08, L6 (UNLIMITED)
ASSOCIATE COMPANY
•RYOBI-KISO CO. LTD (JAPAN) •COMPILE-RYOBI AUSTRALIA PTY LTD
•RYOBI GEOTECHNIQUE PTE LTD •UTRACO-RYOBI GROUND ENGINEERING PVT LTD (INDIA)
•ZEDOS UNITED
32