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Sonoscreen St10: Ultrasonic Flaw Detector

The document summarizes an ultrasonic flaw detector called the SONOSCREEN ST10 made in Germany. It has a large, high-resolution display for optimal readability. It offers intuitive operation through a clearly structured menu system. Key features include a 400V transmitter for deep material penetration, 5ns resolution, internal memory to store test results, and ability to document inspection results.

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Enrique Antonio
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0% found this document useful (0 votes)
147 views6 pages

Sonoscreen St10: Ultrasonic Flaw Detector

The document summarizes an ultrasonic flaw detector called the SONOSCREEN ST10 made in Germany. It has a large, high-resolution display for optimal readability. It offers intuitive operation through a clearly structured menu system. Key features include a 400V transmitter for deep material penetration, 5ns resolution, internal memory to store test results, and ability to document inspection results.

Uploaded by

Enrique Antonio
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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ULTRASONIC FLAW DETECTOR

SONOSCREEN ST10
FOR NONDESTRUCTIVE TESTING

MADE IN GERMANY
SONOSCREEN ST10

Developed with the help of experienced material testing full-text menu labels and by the complete overview of all
experts, the compact ultrasonic flaw detector unites high- probe settings. This makes the SONOSCREEN ST10 an ideal
spec performance with user-orientation. A clearly-struc- tool for all standard ultrasound ispections, from weld seam
tured menu quickly guides the tester through all of the steps testing, wall thickness measurement and sheet metal testing
required for test set-up. Efficiency is also boosted by the to the detection of invisible cracks, inclusions, cavities and

ADVANTAGES AT A GLANCE


Large, high-resolution 8“ graphic display (174 x 104 mm),
optimal readability even in direct sunlight 
400 V powerful square wave transmitter for higt material
penetration

Robust aluminum casing, IP 66 protected

5 ns resolution over the entire measurement range

Clearly-structured menu and intuitive usability (equivalent to 0.03 mm in 10 m steel)


Configurable display with up to 10 measurement values 
2 GB internal memory for storing up to 60 000 A-scans
plus device configuration

Display of a measurement range up to 10 m in one A-scan

Fast external data storage and transfer via USB flash

Editable database for materials, probes and setups

Fast setup and clear user orientation due to menu tree display and red menu path highlighting
INTUITIVE OPERATION

The SONOSCREEN ST10 offers a clearly structured menu


system optimized to support the testing process plus intuiti-
ve device operation. This helps to increase testing reliability
and to save valuable testing time. By turning and
pressing the rotary knobs, you can browse quickly
through the menu. The complete menu tree is displayed in
full text and the selected menu path is highlighted in red.

The SONOSCREEN ST10 guides you step-by-step through


the pre-test set-up. All parameters needing configuration are
arranged logically one after the other. This ensures that
all relevant parameters are set before testing begins.
All probe settings at a glance
Useful database also helps to shorten the preparation time:
the database already contains all SONOSCAN probes. Other
probes are easy to add. The provided probe settings overview rapid distance calibration. Device setup, probe and material
enables quick verification of the entered data. databases can be stored on a USB flash drive and transferred
Selected calibration blocks are also stored to enable to other SONOSCREEN units.

EVALUATION METHODS COMPLETE DOCUMENTATION



Optional DAC/TCG, DGS (AVG) and AWS D1.1


DGS curves for single-element probes and sender/receiver Test protocol
probes Sonotec GmbH
Tester: John Smith Date: 2016-04-18
girder T15-3 Test on: 2016-04-11 15:44:54

DAC evaluation with TCG


Single point modification of DAC curve


Up to 4 additional freely-positionable curves can be
displayed for DGS and DAC (in 0.5 dB steps)


Amplitude evaluation according to AWS D1.1


Comparison and envelope curve function

Device
Devicesettings
Settings ProbeProbe
Gain 44.0 dB Probe name
Probe name WS 60-4
Gain 44.0 dB WS 60-4
Measurement
Measurementstart start 0 mm 0 mm Delay time time
Delay 9.827 µs
9.827 µs
Measurement
Measurementrange range 75.975.9
mm mm Delay sound
Delay speedspeed
sound 2700 m/sm/s
2700
Voltage
Voltage 190190V V Damping Damping 50 50
Ω Ω
Pulse width
Pulse width 125125ns ns Operation modemode
Operation pulse-echo
pulse-echo
PRF
PRF highhigh Nominal frequency
Nominal frequency 4 MHz
4 MHz
Rectification
Rectification full full Effective diameter
Effective diameter 9.89.8
mmmm
Digital
Digitalfilter
filter off off Dead range
Dead range shortened
shortened
Angle
Angle 60.0 ° ˚
60.0
Distance
Distanceadjustment
adjustment X-measure
X-measure 12 12
mmmm
Reference
Referenceposition 1 1
position 25 mm
25 mm Amplitude correction
Amplitude correction 0.00.0
dB dB
Reference
Referenceposition 2 2
position 100 100
mm mm
Sensitivity adjustment
Sensitivity adjustment
Measurement object
Measurement object Amplitude evaluation
Amplitude evaluation AVGAVG
Sound speed 3356 m/s
Sound speed 3356 m/s Transfer correction
Transfer correction -1.5-1.5
dB dB
Sound attenuation (object) 10.0 dB/m
Sound attenuation (object) 10.0 dB/m Sound attenuation
Sound (reference)
attenuation (reference) 6.06.0
dB/m dB/m
Thickness 12 mm
Thickness 12 mm ReferenceReferenceechoecho
type type backwall
backwall
Diameter flat
Diameter flat AVGAVGcurvecurve 3 mm3 mm
Measurement Multi-curve display
Multi-curve display off off
Measurement
Measurement mode peak
Measurement
Gate 1 mode│ = 20.9 mm ↔ = 19 mm ↑ = 59 %peak
Gate
Gate1 1logic I = 20.9 mm = 19 mmpositive
= 59 %
Gate
Gate2 1 logic │ = 23 mm ↔ = 7.11 mm ↑ = 46positive
%
Gate2 2logic
Gate I = 23 mm = 7.11 mm =off 46 %
Gate suppression
Noise 2 logic 0 % off
Noise suppression 0%
Comment:
Comment:
DGS evaluation Fast documentation of the test results with all parameters
USER-FRIENDLY – ERGONOMIC DESIGN – EXTREMELY ROBUST

10 brightness levels and 6 colour schemes


- ensuring optimal redability even in direct
Screenshot sunlight
Simple freezing of the
A-scan Lock funktion keys - gain adjustment
remains active  coustic and color-coded
A
Gate zoom gate alarm

Customizable display of
measurement values

Measurement context, probe,


date and time at a glance

Large,
high-resolution
A-scan display

5 soft keys – for rapid, streamlined operation

USB port
THE FULL PACKAGE

Probe connections, voltage


supply, digital/analog out- ULTRASONIC FLAW DETECTOR
put (optional) + DGS evaluation
+ DAC evaluation
+ TCG function
+ AWS evaluation
Stable, multi-angle fold-out
stand – also serves as carry + Charger
handle + USB flash drive
+ Couplant
+ Transportation and storage case
+ Protective working case
Rugged protective frame –
ideal for tough testing environments + Operating manual and calibration certificate

SONOSCAN ULTRASONIC PROBES

We offer an extensive range of different


SONOSCAN probes. Simply choose the
probe that matches your application
from our product range. STRAIGHT BEAM PROBES –
ANGLE BEAM PROBES – pulse-echo and dual element probes
in a range of sizes, angles detect even the smallest flaws
and frequencies
APPLICATIONS

Key applications


Weld seam testing


Casting and forging inspection


Sheet metal testing


Shaft and axle testing


Plastic and composite testing


Wall thickness measurement
TECHNICAL DATA SONOSCREEN ST10

GENERAL DATA TRANSMITTER

Dimensions (W x H x D) 310 x 206 x 77 mm Pulse shape Rectangular, unidirectional

Weight 2900 g Polarity Negative

Temperature ranges Storage temperature:: –20 to +60 °C Voltage 50 to 400 V, adjustable in steps of 10 V
Operating temperature: –20 to +60 °C
Pulse width Automatic, or 20 to 1000 ns, in steps of
Battery operation Internal Li-Ion battery 5 ns
Operating time: up to 13 hours
Pulse frequency Automatic or manual
Mains/ Via external power supply with wide range (low, medium, high, maximum)
Charging operation input (100 to 240 V, 1.07 A)
RECEIVER
Connectors 2 probe connectors: LEMO 1S
Switching output/Analog output*: LEMO 1S
Amplifier Dynamic range: 0 to 110 dB
Power supply: LEMO 1S
Increment: 0; 0.5; 1; 2; 6; 12 dB
2 USB connectors
Rectification Full-wave; positive/negative half-wave; RF
Protection type IP66
Reject 0 to 80 % of screen height
Menu languages English, German, Chinese, Russian,
Amplitude 0 to 125 % of screen height
Spanish, Italian, Japanese, Turkish, Polish,
measurement
Czech, Finnish (others upon request)
Digital filters 0.5; 1; 2; 2.25; 4; 5; 10; 15; 1 to 5; 5 to 10;
Operating mode Pulse-Echo, Transmit-Receive,
10 to 15; 1 to 20; 0.5 to 20 MHz
Through-Transmission

Measurement unit Inch (in) or millimeter (mm) ADJUSTMENT

Measurement range 10 to 10 000 mm Measurement range 0.5 to 10 000 mm (steel)


(up to 20 000 mm with pulse shift of max.
10 000 mm) Distance adjustment/ Automatic 2-point adjustment: calculation
Probe calibration of sound velocity and probe delay by use
Sound velocity Adjustable from 500 to 15 000 m/s, of two adjustment echoes
in steps of 1 m/s or fixed preset values

Measurement 0.001 mm within the measurement range


GATES
resolution up to 10 000 mm
(depending on sound velocity) Measuring gates 2 independent gates;
Color bars (gate 1: blue, gate 2: green);
Amplitude evaluation DGS*, DAC* (incl. TCG) or AWS D1.1* Position and width adjustable over the full
measurement range;
Standards DIN EN 12668-1, ASTM E1324 Response threshold adjustable from 10 to
90 % of screen height in steps of 1 %
SCREEN
Functionality Alarm in case signal exceeds or falls below
the threshold value;
Screen type 8“ color display in 16:9 format; Acoustic and visual signal (LED; color of
WVGA 800 x 480 pixels signal corresponds to the color of gate);
2 switching outputs* (1 output per gate);
Dimensions 174 x 104 mm
1 analog output* (sound path in % inside
Lighting/ Adjustment of brightness and color to ligh- the gate or amplitude in % of screen height)
Colour options ting conditions; 10 levels of brightness
Zoom Magnification of gate area over the full
gate width
DISPLAY
DATA STORAGE
A-scan dimension Size: 156 x 76 mm;
Resolution: 720 x 350 pixels
Storage capacity Internal: 2 GB, for up to 60 000 A-scans
A-scan mode Normal, comparative curve or envelope incl. device setup;
External: USB flash drive
Measurement values Up to 10 fields, customizable
Storage options Internal and/or external:
Information/Settings Probe; Measurement context; Screen shot incl. all parameters, A-scan,
Date and time; Adjusted gain and measurement context, date and time;
increment; Current device settings and Setup: with all device and probe settings;
measurement status; Material database and Probe database
Registration of USB flash drive;
Color-coded charge status display, Report Generator Software* to create test protocols including
Mains supply screenshots

SONOTEC preserves the right to change technical specifications without further notice. (Rev. 3 / 2016-04-18) *Optional

FAST SERVICE & PROFESSIONAL SUPPORT

SONOTEC Ultraschallsensorik Halle GmbH phone +49 (0)345 / 133 17-0


Nauendorfer Str. 2 fax +49 (0)345 / 133 17-99
06112 Halle (Saale) e-mail sonotec@sonotec.de
Germany web www.sonotec.eu Certified according to ISO 9001

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