TABLE 

OF CONTENTS 

CHAPTER1CHASSISASSEMBLY………………………………………………………………………………1-1

CHAPTER2POWERSYSTEMASSEMBLY……………………………………………………………………2-1

CHAPTER3HYDRAULICSYSTEMASSEMBLY……………………………………………………………3-1

CHAPTER4PNEUMATICSYSTEMASSEMBLY……………………………………………………………4-1

CHAPTER5ELECTRICSYSTEMASSEMBLY…………………………………………………………………5-1

CHAPTER6OPERATIONANDCONTROLASSEMBLY…………………………………………………6-1

CHAPTER7ACCESSORIESASSEMBLY………………………………………………………………………7-1

CHAPTER8HIGHPRESSUREMANIFOLDASSEMBLY…………………………………………………8-1

CHAPTER 9 POWER END LUBRICATION SYSTEM ASSEMBLY…………………………………9-1

CHAPTER10PACKINGLUBRICATIONSYSTEMASSEMBLY………………………………………10-1

CHAPTER11OPERATIONPLATFORMASSEMBLY……………………………………………………11-1

CHAPTER12DISPLACEMENTTANKASSEMBLY………………………………………………………12-1

CHAPTER13PLUNGERPUMPASSEMBLY………………………………………………………………13-1

CHAPTER 14 WATER MANIFOLD ASSEMBLY…………………………………………………………14-1

CHAPTER15SLURRYMANIFOLDASSEMBLY…………………………………………………………15-1

CHAPTER16CEMENTSUPPLYMANIFOLDASSEMBLY……………………………………………16-1

CHAPTER17MIXINGSYSTEMASSEMBLY………………………………………………………………17-1

CHAPTER18SLURRYMIXINGSYSTEMASSEMBLY…………………………………………………18-1

CHAPTER 19 LIST OF CONSUMABLES……………………………………………………………………19-1


 
PRODUCT INTRODUCTION 

This trailer mounted cementing unit consists of truck chassis, engine, transmission,

triplex plunger pump, centrifugal pump, displacement tank, slurry mixing tank,

hydraulic system, lubrication system, high pressure manifold, low pressure manifold,

pneumaticsystem,AMSandcontrolcabin. 

Theunitisusedforslurrymixingandhighpressurepumpingofcementingoperations.

Itisalsousedformudfillandpumpingoperation.ItisequippedwithAMS,centrifugal

pumprecyclingandboostingsystem,whichareidealforautomaticcontinuousmixing

operation.Theenginepowersthetransmissiontodrivethetriplexplungerpumpfor

pumping operation. The unit features compact pipeline design and requires limited

amountofwaterforself-cleaning.It’sveryeasytooperatethecomputerofautomatic

mixingsystem,setthedensityandshiftbetweenautoandmanualcontrol.

Thisunitisapplicableforonshorecementingoperation.Allsuppliedpartsaresuitable

of humid, storm and sand ambient environment that varies from -10~+55℃  and it

could be used for slurry mixing, cementing, washing and cutting re-injection,

displacementoperations.


0-1
GENERAL DRAWING (0300000610A) 

1 2 3

7
14 13 12 11 10 9 8

15 16 17 18

Item    P/N  Description    Qty. Page  Remarks

1 0314047414A DisplacementTankAssembly 1 12-1 

2 0321049955A ControlCabinAssembly 1 18-1 

3 0313047416A OperationPlatformAssembly 1 11-1 

4 0315047649A PlungerPumpAssembly 1 13-1 

HighPressureManifold
5 0310047410A 1 8-1 
Assembly
6 0317047409A SlurryManifoldAssembly 1 15-1 

0-2
 Item    P/N  Description    Qty. Page  Remarks
PowerEndLubrication
7 0311047641A 1 9-1 
SystemAssembly
CementSupplyManifold
8 0318047646A 1 16-1 
Assembly
9 0316047412A WaterManifoldAssembly 1 14-1 

10 0319047413A MixingSystemAssembly 1 17-1 

11 0303047408A PowerSystemAssembly 1 2-1 

12 0301047415A ChassisAssembly 1 1-1 

13 0304047643A HydraulicSystemAssembly 1 3-1 

PackingLubricationSystem
14 0312047647A 1 10-1 
Assembly
15 0305047648A PneumaticSystemAssembly 1 4-1 

16 0309047411A AccessoriesAssembly 1 7-1 

OperationandControl
17 0307047644A 1 6-1 
SystemAssembly
18 0306047642 ElectricSystemAssembly 1 5-1 

0-3
 
 CHAPTER 1 CHASSIS ASSEMBLY 

1.0 CHASSIS ASSEMBLY (0301047415A) ......................................................................... 1 





 
1.0 CHASSIS ASSEMBLY (0301047415A) 
1 2 3 4 5

11 10 9 8 7 6

The chassis assembly includes the trailer, trailer protection devices and other parts

installedtothetrailer.Itisthecarrierofthedeckparts. 
Item  P/N  Description  Qty.  Page  Remarks
1 0301049336A GuardAssembly 1  

2 E020005338A SpringHook 2  

3 0309006303 ToolsBracket 2  
HighPressureSwivelJoint
4 0209018105A 1  
Bracket 
5 1101034718 RightFender 1  

6 0311049198 Bracket 4  

7 1401003452 MudFlap 2  

8 1101034717 LeftFender 1  
HighPressureStraightPipe
9 1101031262A 2  
Bracket
10 1401003763 PlatformLadderAssembly 2  

11 G010024309 TrailerChassis 1  

1-1
 
 CHAPTER 2 POWER SYSTEM ASSEMBLY 

2.0 POWER SYSTEM ASSEMBLY (0303047408A) ............................................................ 1 

2.1 POWER PACK (0203017517A) ................................................................................. 3 

2.2 EXHAUST SYSTEM (0303049177A) ........................................................................ 4 

2.3 EXHAUST PIPE MOUNTING BRACKET ASSEMBLY (0303009713A) ................... 5 

2.4 AIR INLET SYSTEM (0303009718A) ........................................................................ 6 

2.5 ENGINE FRONT SUPPORT SHOCK ABSORPTION ASSEMBLY (0103026257B) . 7 

2.6 OIL PAN DRAIN ASSEMBLY (0203036138A) ......................................................... 8 

2.7 DRIVE SHAFT ASSEMBLY (0303049184B) ............................................................. 9 

2.8 TRANSMISSION SUPPORT SHOCK ABSORPTION ASSEMBLY (0303049178A)10 

2.9 RADIATOR DRAIN ASSEMBLY (0203036135A) .................................................. 11 

2.10 FUEL TANK ASSEMBLY (0303003405A) ............................................................. 12 

 
 
2.0 POWER SYSTEM ASSEMBLY (0303047408A) 
1 2 3 4 5 6 7 89 10 11

12
13

14 15 16 17

28 27 26 25 24 23 22 21 20 19 18

Thepowersystemisthepowersourceoftheunitduringoperation.Itmainlyincludes

thepowerpackandrelatedbrackets,pipesandaccessories. 
Item  P/N  Description  Qty.  Page  Remarks
1 0303003405A FuelTankAssembly 1 2-12 
2 E070011294 RedSiliconePipe 8  
3 P160003753 T-clamp(107—115) 16  
4 E040008178 U-clamp 10  3.1/2″
5 0203021323 VentHose 2  
6 E040008270 Clamp 28  
7 E040008203 SiliconePipeConnector 8  2.1/2″
8 E040008258 U-clamp 4  2″
9 0203021324 WaterChargingHose 2  
10 E040008203 Clamp 8  
11 0303049177A ExhaustSystem 2 2-4 
12 0303009718A AirInletSystem 2 2-6 
13 0303009713A ExhaustPipeMountingBracket 2 2-5 

2-1
Item  P/N  Description  Qty.  Page  Remarks
Assembly

14 0203017517A PowerPack 2 2-3 

15 0303007648 RightCarrying-poleBeam 2  
16 P160003764 ExternalFilterModule 2  
17 0303049184B DriveShaftAssembly 2 2-9 
18 0303007650 LeftCarrying-poleBeam 2  
19 G0300005052 PTO 2  
TransmissionSupportShock
20 0303049178A 4 2-10 
AbsorptionAssembly
21 D080008102 SplitPin 4  
22 D080010593 Pin 4  
23 0203036138A OilPanDrainAssembly 2 2-8 
24 1109022892 Rod 2  
EngineFrontSupportShock
25 0103026257B 2 2-7 
AbsorptionAssembly
26 0203036135A RadiatorDrainageAssembly 2 2-11 
EngineEmergencyShutoff
27 P090011300A 2  
Valve
28 G020008399A Radiator 2  

2-2
2.1 POWER PACK (0203017517A) 

4 5 6 7 8 9

1 2 3

Thepowerpackisthekeypartofthepowersystem.Itincludestheengine,transmission

andtheconnections.
Item  P/N  Description  Qty.  Page  Remarks 
1 P180018226 FanBelt 1  
SeeEngine
2 G020011745 Engine 1 
PartsManual
3 P160012067 CrankshaftBolt 12  
4 G030005037 FlexiblePlate 1  
BoltConnectingFlexible
5 P160005029 12  
PlateandFlywheel
6 P160005038 Flywheel  1  
See
7 G030009617 Transmission 1 
Transmission

2-3
Item  P/N  Description  Qty.  Page  Remarks 
PartsManual

8 P160005047 ShellBolts 1  
9 P160003754 1810Flange 1  

2.2 EXHAUST SYSTEM (0303049177A) 

1 2 3 4 5

Theexhaustsystemisthepipesthroughwhichtheexhaustoftheengineisdischarged

totheexternalfromtheturbocharger.Itisequippedwithmufflerandthereisraincap

attheendofthedischargepipe.
Item  P/N  Description  Qty.  Page  Remarks 
1 G020004674 RainCap 1  Φ152mm
2 G020004649 SparkArrester 1  
3 G020004648A Muffler 1  
4 E040008145 Clamp 1  
5 0203056472 AsbestosPad 1  

2-4
2.3 EXHAUST PIPE MOUNTING BRACKET ASSEMBLY 
(0303009713A) 

Item  P/N  Description  Qty.  Page  Remarks

1 0303009717 ArchedPlate 2  
2 E06006051A ShockAbsorber 1  

2-5
2.4 AIR INLET SYSTEM (0303009718A) 

5 6

Theairinletsystemispipesthroughwhichtheexternalairgoesintotheturbocharged.

Itisequippedwithaircleanerandbrackets.
Item  P/N  Description  Qty.  Page  Remarks
1 P080001511 RubberElbow 1  
2 E040008262 Clamp 3  
3 G020004689A RubberElbow 1  
4 E040010180A StainlessSteelClamp 1  

2-6
Item  P/N  Description  Qty.  Page  Remarks
5 P090001930 8”RainCap 1  
6 P070001143 InstallationBracket 2  
7 P070008403A AirCleaner 1  
8 0103003181 AirFilterBracket 1  

2.5 ENGINE FRONT SUPPORT SHOCK ABSORPTION 
ASSEMBLY (0103026257B) 

Theassemblyabsorbstheshocksoastoprotecttheengineandextenditsservicelife.
Item  P/N  Description  Qty.  Page  Remarks 
1 2303000792 Washer 1  
2 D040007993A DampingWasher 1  
3 2303000793 Washer 1  
4 D010006340 HexBolt 1  M18×110

2-7
2.6 OIL PAN DRAIN ASSEMBLY (0203036138A) 

1 2 3 4 5
Theassemblyabsorbstheshocksoastoprotecttheengineandextenditsservicelife.
Item  P/N  Description  Qty.  Page  Remarks 
1 E010003858 FemaleThreadedConnector 1  
2 E010018136 MaleThreadedConnector 3  
3 E030005502A BallValve 1  
4 E010003937 FemaleThreadedElbow 1  
5 B070004367 Plug 1  

2-8
2.7 DRIVE SHAFT ASSEMBLY (0303049184B) 

1 2 3 4 5 6 7

Thedriveshaftassemblyisusedtoconnectthepowerpackwiththeplungerpumpand

transferthepoweroftheenginetotheplungerpump.
Item  P/N  Description  Qty.  Page  Remarks 
1 D040007882A SpringWasher 36  
2 A010008395B DriveShaft 1  
3 D010006281 HexBolt 12  
4 D030031088 HexNut 12  
5 A010008392B 1810DriveShaft 1  
6 P190021900 Bolt 24  
7 D030001196 HexNut 24  

2-9
2.8 TRANSMISSION SUPPORT SHOCK ABSORPTION 
ASSEMBLY (0303049178A) 

Theassemblyabsorbstheshocksoastoprotectthetransmissionandextenditsservice

life.
Item  P/N  Description  Qty.  Page  Remarks 
1 D010006425 HexBolt 1  M24X180
2 D040007970 PlainWasher 2  24
3 E060006052A DampingWasher 1  
4 0001000292 Gasket 1  
5 D030006636 Nut 2  M24

2-10
2.9 RADIATOR DRAIN ASSEMBLY (0203036135A) 

1 2 3 4

Thisassemblyisusedtodrainthecoolantinsidethepowersystem.
Item  P/N  Description  Qty.  Page  Remarks 
1 E010003672 MaleThreadedConnector 2  
2 E030005522A BallValve 1  
3 E010003727 FemaleThreadedElbow 1  
4 E010004709 PipePlug 1  

2-11
2.10 FUEL TANK ASSEMBLY (0303003405A) 

6
7
8
Item  P/N  Description  Qty.  Page  Remarks 
1 P200009984A AirCleaner 1  
2 0303003421 CleaningCover 1  
3 0303003422 SealGasket 1  
4 0303003406 Body 1  
5 B080004779A LiquidLevelMeter 2  
6 E010003669 MaleThreadedConnector 1  
7 E030005549A BallValve 1  
8 E010003815 PipePlug 1  

2-12
 CHAPTER 3 HYDRAULIC SYSTEM ASSEMBLY 

3.0 HYDRAULIC SYSTEM ASSEMBLY (0304047643A) .................................................... 1 

3.1 LOAD SENSITIVE PUMP ASSEMBLY (0304050825) .............................................. 3 

3.2 VANE PUMP ASSEMBLY (0304050827) ................................................................. 4 

3.3 GEAR PUMP ASSEMBLY(0204050822) ................................................................... 6 

3.4 GEAR PUMP ASSEMBLY(0104016575A) ................................................................ 7 

3.5 RETURN OIL PIPING ASSEMBLY (0204013829) .................................................... 8 

3.6 PRIORITY FLOW VALVE ASSEMBLY (0204041398) .............................................. 9 

3.7 RELIEF VALVE I ASSEMBLY (0204041397) ........................................................... 10 

3.8 RELIEF VALVE II ASSEMBLY (0204041399) .......................................................... 11 

3.9 ROTARY ACUTATOR DIRECTIONAL VALVE ASSEMBLY(0204050824A) .......... 12 

3.10 CEMENT THROTTLING ROTARY ACTUATOR ASSEMBLY (0204050823A) .... 13 

3.11 COOLER ASSEMBLY(0304017634A) ................................................................... 14 

3.12 BULKHEAD ASSEMBLY(2804050820) ................................................................ 15 

3.13 RECIRCULATING/BOOSTING MOTOR ASSEMBLY (0304050821) .................. 16 

3.14 MIXING WATER MOTOR ASSEMBLY (0304050828) ........................................ 17 

3.15 DOUBLE VANE PUMP ASSEMBLY (0104050826) ............................................. 18 

 
 
 1 2 3 4 5 6 7 8 9 10 11

B B

A A

C
7
CF EX A
EX B
IN

IN

P1
P2
11
12

T B A
P
X2
P2

X1 5 9
T2 X 10
T1 P1 13 4

3-1
M
G
BO
U
R
H
LK
A
YN
D
IS
E
6
1 2 3

L L L C
A 8 A
A A B

B B
4 5 6
3

1 2
9
11 12
3.0 HYDRAULIC SYSTEM ASSEMBLY (0304047643A) 

13 8 7 10

15 14 13 12
Item  P/N  Description  Qty.  Page  Remarks
LoadSensitivePump
1 0304050825 1 3-3 
Assembly
2 0304050827 VanePumpAssembly 1 3-4 
3 0204050822 GearPumpAssembly 2 3-6 
SpeedRegulatingValve
4 0104016575A 1 3-7 
Assembly
5 0204013829 AgitatorMotorAssembly 1 3-8 
6 0204041398 PriorityFlowValveAssembly 1 3-9 
7 0204041397 ReliefValveIAssembly 1 3-10 
8 0204041399 ReliefValveIIAssembly 1 3-11 
Rotary Actuator Directional
9 0204050824A 1 3-12 
ValveAssembly
CementThrottlingRotary
10 0204050823A 1 3-13 
ActuatorAssembly
11 0304017634A CoolerAssembly 2 3-14 
12 2804050820 BulkheadAssembly 1 3-15 
Recirculating/Boosting Motor
13 0304050821 2 3-16 
Assembly
14 0304050828 MixingWaterMotorAssembly 1 3-17 
15 0104050826 DoubleVanePumpAssembly 1 3-18 

3-2
3.1 LOAD SENSITIVE PUMP ASSEMBLY (0304050825) 

1 2 3 4 5 6 7 8 9 10

11

12

13

Item  P/N  Description  Qty.  Page  Remarks

1 D010006148 HexBolt 4  
2 D040007958 SpringWasher 4  
3 B070005489 SplitFlange 1  
4 B070008604 90°Connector 1  
5 B050000611 O-ring 1  
6 B070004672 90°Connector 1  
7 B070012295 90°Connector 2  
VariableDisplacementPiston
8 B010024461 1  
Pump
9 D010006148 HexBolt 4  
10 D040007958 SpringWasher 4  
11 D010006263 HexBolt 4  
12 D040007969 SpringWasher 4  
13 D040007876 PlainWasher 4  

3-3
3.2 VANE PUMP ASSEMBLY (0304050827) 

15 14 13 12 11 10

1 2 3 4 5 6

3-4
Item  P/N  Description  Qty.  Page  Remarks 
1 D010006148 Bolt 1  
2 D040007958 SpringWasher 4  
3 B070008850 SplitFlange 1  
4 B070008740 FlangeConnector 1  
5 B050000805 O-ring 1  
6 B010024392 VanePump 1  
7 B050000611 O-ring 2  
8 B070005753 SplitFlange 2  
9 B070008626 FlangeConnector 2  
10 D010006266 Bolt 4  
11 D040007926 SpringWasher 8  
12 B030024315 ReliefValve 1  
13 D010006252 Bolt 4  
14 B070011827 StraightConnector 1  
15 B050007934 BondedWasher 1  

3-5
3.3 GEAR PUMP ASSEMBLY(0204050822) 

1 2 3

Item  P/N  Description  Qty.  Page  Remarks

1 B070003765 StraightConnector 1  
2 B010024513 GearPump 1  
3 B070005405 StraightConnector 1  

3-6
3.4 GEAR PUMP ASSEMBLY(0104016575A) 

2 3 4 5

Item  P/N  Description  Qty.  Page  Remarks

1 B070012824 StraightConnector 1  
2 B070008988 TeeConnector 2  
3 B070008958 StraightConnector 2  
4 B030000310A SpeedAdjustValve 8  
5 B070008893 StraightConnector 1  

3-7
3.5 RETURN OIL PIPING ASSEMBLY (0204013829) 
1 2 3 4 5 6

Item  P/N  Description  Qty.  Page  Remarks

1 B020000595 OrbitalMotor 2  
2 B070011755 StraightConnector 2  
3 B070008841 TeeConnector 1  
4 B050007934 BondedWasher 2  
5 B050007954 BondedWasher 4  
6 B070008913 StraightConnector 4  

3-8
3.6 PRIORITY FLOW VALVE ASSEMBLY (0204041398) 

1 2 3 4

Item  P/N  Description  Qty.  Page  Remarks

1 B070004672 90°Connector 4  
2 B080022285 PriorityFlowValve 1  
3 B070003765 StraightConnector 1  
4 B070005419 StraightConnector 1  

3-9
3.7 RELIEF VALVE I ASSEMBLY (0204041397) 

1 2 3 4

Item  P/N  Description  Qty.  Page  Remarks

1 B030015011 ReliefValve 1  
2 B070005630 StraightConnector 2  
3 B070022243 Tee 1  
4 B070008891 StraightConnector 1  

3-10
3.8 RELIEF VALVE II ASSEMBLY (0204041399) 

1 2

Item  P/N  Description  Qty.  Page  Remarks 

1 B070008891 StraightConnector 1  
2 B030014928 ReliefValve 1  
3 B070009005 StraightConnector 1  
4 B070022243 Tee 1  

3-11
3.9 ROTARY ACUTATOR DIRECTIONAL VALVE 
ASSEMBLY(0204050824A) 

1 2 3 4 5

8 7 6

Item  P/N  Description  Qty.  Page  Remarks

1 B070005601 StraightConnector 1  
2 B030000304A ManualDirectionalValve 1  
3 D020006554 SocketHeadCapScrew 8  
4 B050007934 BoundedWasher 4  
5 B070014689 StraightConnector 2  
6 B070005326 StraightConnector 1  
7 0204003615 SolenoidValveBasePlate 1  
8 B030017673 SolenoidDirectionalValve 1  

3-12
3.10 CEMENT THROTTLING ROTARY ACTUATOR ASSEMBLY 
(0204050823A) 

1 2 3

Item  P/N  Description  Qty.  Page  Remarks

1 B030000535A ThrottleValve 1  
2 B040000603A RotaryAcutator 1  
3 B030000266A ThrottleValve 2  

3-13
3.11 COOLER ASSEMBLY(0304017634A) 

Item  P/N  Description  Qty.  Page  Remarks

1 B070013102 Connector 4  
2 B070011874 StraightConnector 1  
3 B030000388A CheckValve 1  
4 B050007903 BoundedWasher 2  
5 B070011871 StraightConnector 1  
6 B070030394 StraightConnector 1  
7 B030000608A Thermostat 1  
8 B070028314 StraightConnector 2  
9 B070008842 Tee 1  

3-14
3.12 BULKHEAD ASSEMBLY(2804050820) 

1 2 3

4 5 6

7 8 9

10 11 12

Item  P/N  Description  Qty.  Page  Remarks

1 B070022268 QuickDisconnect 1  
2 B070022266 QuickDisconnect 1  
3 B070022267 DustPlug/Cap 2  
4 B070022259 QuickDisconnect 1  
5 B070022260 QuickDisconnect 1  
6 B070022261 DustPlug/Cap 2  
7 B070022254 QuickDisconnect 1  
8 B070022255 QuickDisconnect 1  
9 B070022253 DustPlug/Cap 2  

3-15
Item  P/N  Description  Qty.  Page  Remarks
10 B070022252 QuickDisconnect 1  
11 B070022250 QuickDisconnect 1  
12 B070022251 DustPlug/Cap 2  

3.13 RECIRCULATING/BOOSTING MOTOR ASSEMBLY 
(0304050821) 

1 2 3 4

Item  P/N  Description  Qty.  Page  Remarks

1 B020024317 VanePumpMotor 1  
2 B050000611 O-ring 2  
3 B070005753 Flange 2  
4 D040007926 SpringWasher 8  
5 B070008890 Connector 1  
6 D010006313 Bolt 8  
7 B070004770 FlangeConnector 2  

3-16
3.14 MIXING WATER MOTOR ASSEMBLY (0304050828) 

1 2 3 4

Item  P/N  Description  Qty.  Page  Remarks

1 B020024322 VanePumpMotor 1  
2 B050000611 O-ring 2  
3 B070005753 Flange 2  
4 D040007926 SpringWasher 8  
5 B070008890 Connector 1  
6 D010006313 Bolt 8  
7 B070004770 FlangeConnector 2  

3-17
3.15 DOUBLE VANE PUMP ASSEMBLY (0104050826) 

9 10 11 12 13 14 15

3-18
Item  P/N  Description  Qty.  Page  Remarks
1 B010024347 VanePump 1  
2 B070008626 FlangeConnector 2  
3 D010006266 Bolt 4  
4 D010006285 Bolt 4  
5 B030024315 ReliefValve 1  
6 B070005753 SplitFlange 2  
7 D040007926 SpringWasher 8  
8 D010006252 Bolt 4  
9 D040007881 SpringWasher 8  
10 B070011195 FlangeConnector 2  
11 B070009036 SplitFlange 2  
12 D010006071 Bolt 4  
13 B030024318 ReliefValve 1  
14 B050007902A BondedWasher 2  
15 B070011827 StraightConnector 2  

3-19
 
 CHAPTER 4 PNEUMATIC SYSTEM ASSEMBLY 

4.0 PNEUMATIC SYSTEM ASSEMBLY (0305047648A) ................................................... 1 

4.1 FILTER AND PRESSURE REDUCING VALVE ASSEMBLY (2305002631A) ............ 3 

4.2 AIR HORN ASSEMBLY (2305002632A) .................................................................. 4 

 
 
 1 2 3 4 5 6 7 8 9 10 11

TO LUBE OI L BOTTLE
6- 7-
- 5-

3- 4
- 2-
8- 9- 10
1

M
E
D
O
L
0
2
C
F M
E
D
O
L
0
2
C
F M
E
D
O
L
C
F M
E
D
L
0 O
2 0
2
C
F M
E
D
O
L
0
2
C
F L
M
E
D
O
0
2
C
F M
E
D
O
L
0
2
C
F M
E
D
O
L
0
2
C
F
1 2
3

4-1
1 2
3

EXTERNA L AIR SOURCE

M
E
D
O
L
0
2
C
F M
E
D
O
L
0
2
C
F M
E
D
O
L
C
F M
E
D
L
0 O
2 0
2
C
F M
E
D
O
L
0
2
C
F M
E
D
O
L
0
2
C
F M
E
D
O
L
0
2
C
F
4.0 PNEUMATIC SYSTEM ASSEMBLY (0305047648A) 

17 16 15 14 13 12
Item  P/N  Description  Qty.  Page  Remarks

1 B030000410A UnloadingValve 2  

2 B080003797A AirDryer 1  
FilterandPressureReducing
3 2305002631A 1 4-3 
ValveAssembly
4 2305002632A AirHornAssembly 1 4-4 

5 B080014793 PressureGauge 1  

6 0105002283 6-holeAirDistributor 1  

7 B030000241A SolenoidDirectionalValve 4  

8 B030000441A PneumaticValve 2  

9 G020004715 PneumaticStartingMotor 2  

10 B030000431A SolenoidDirectionalValve 14  

11 P200000208A AssemblyBasePlate 2  

12 B080004495A Muffler 2  

13 B080010604A DieselOilLubricator 2  

14 E030005471A BallValve 2  

15 B080017272 PressureGauge 1  

16 B030009768A SafetyValve 1  

17 E030005502A BallValve 1  

4-2
4.1 FILTER AND PRESSURE REDUCING VALVE ASSEMBLY 
(2305002631A) 

1 2 3 4 5 6

7
Item  P/N  Description  Qty.  Page  Remarks

1 B080004498A Muffler  1  

2 B030000496A PlugValve 1  

3 0105002279 IndicationNameplate 1  

4 B070009031 StraightConnector 1  

5 B030000337A PressureReducingValve 1  

6 B070004103 90° Connector 1  

7 B070004780 StraightConnector 1  

4-3
4.2 AIR HORN ASSEMBLY (2305002632A) 

1 2

Item  P/N  Description  Qty.  Page  Remarks 

1 B070005331 StraightConnector 1  

2 B080004797A Horn  1  

4-4
 CHAPTER 5 ELECTRIC SYSTEM ASSEMBLY 

5.0 ELECTRIC SYSTEM ASSEMBLY (0306047642)............................................................ 1 

5.1 INSTRUMENT BOX INTERIOR ................................................................................. 3 

 
 
5.0 ELECTRIC SYSTEM ASSEMBLY (0306047642) 

1 2 3 4 5 6 7

14 8

13 12 11 10 9

Theelectricsystemmainlyincludestheexternalelectricdevicesandthecontrolsystem.

Item  P/N  Description  Qty.  Page  Remarks 

1 P070001160 TCM 2  

2 C050016324A TemperatureSensor 1  -50～200℃

TransmissionOil 50～150 ℃
3 C050007731 2 
TemperatureSensor 120～300 ℉
TransmissionOilPressure 0～25bar，
4 C050010715A 2 
Sensor 0～400psi
PlungerPumpOil 40～120℃
5 C050010599A 2 
TemperatureSensor 100～250 ℉
PlungerPumpOil 0～10bar，
6 C050010578A 2 
PressureSensor 0～150psi

5-1
Item  P/N  Description  Qty.  Page  Remarks 
PlungerPumpPressure
7 C050007056A 2  0～15000psi
Transmitter
8 C060013073A LEDExplosion-proofLight 8  

C060007633 ValvePositionSensor 1  

C060007754 IndicationCover 1  
9
IndicationCover 
C030005704 1  
Connector
Mixingwater
C050021889A TurbineFlowMeter 1 
manifold
10
Highpressure
C040022804A TurbineFlowMeter 1 
discharge
11 C060017503A ElectricMotor 1  
Guide Wave Radar Level
12 C050006953A 1  
Meter
13 C050007234A 3”MassFlowmeter 1  

14  InstrumentBoxInterior 1 5-3 

5-2
5.1 INSTRUMENT BOX INTERIOR   

1 2 3 4 5 6

Item  P/N  Description  Qty.  Page  Remarks

C050012053A CPU314C-2PN/DP 1  
1
C050014334A AnalogInputModule 1  

2 C060022283A Driver 1  

3 C050007085A FrequencyTransmitter 2  

4 C060019160A TerminalRelay 8  

5 C060007719A Relay(4-pole) 3  

C060022571A CircuitBreaker 10  5A

C060023103A CircuitBreaker 4  7.5A

6 C060022575A CircuitBreaker 1  10A

C060022569A CircuitBreaker 5  15A

C060022572A CircuitBreakerSeat 20  

5-3
 
 CHAPTER 6 OPERATION AND CONTROL SYSTEM 

ASSEMBLY 

6.0 OPERATION AND CONTROL SYSTEM ASSEMBLY (0307047644A) ........................ 1 

6.1 UPPER INSTRUMENT PANEL (0307057694) ......................................................... 2 

6.2 LOWER INSTRUMENT PANEL (0307057695) ........................................................ 3 

6.3 AUXILIARY PANEL (0307057981) ........................................................................... 4 

6.4 INSTRUMENT BOX (0307050494A) ........................................................................ 5 

 
 
6.0 OPERATION AND CONTROL SYSTEM ASSEMBLY 
(0307047644A) 

Theoperationandcontrolsystemincludetheupperandlowercontrolpanelinsidethe

controlconsole,thedirectionalvalvepanelandallinstrumentsandcontrolelements.

Theoperatorcanobserveandcontrolthecementingunitbyoperatingthissystem.
Item  P/N  Description  Qty.  Page  Remarks
1 0307057694 UpperInstrumentPanel 1 6-2 
2 0307057695 LowerInstrumentPanel 1 6-3 
3 0307057981 AuxiliaryPanel 1 6-4 
4 0307050494A InstrumentBox 1 6-5 

6-1
6.1 UPPER INSTRUMENT PANEL (0307057694) 
1 2 3 4 5 6 7

13 TEMP. DEACEITE PRES. DEACEITE TEMP. DEACEITE PRES. DEACEITE.

DE TRANS. DE TRANS. DE BOM. DE BOM.
TEMP. DEACEITE PRES. DEACEITE TEMP. DEACEITE PRES. DEACEITE.
DE TRANS. DE TRANS. DE BOM. DE BOM.

A B
SOBREPRES. INSPEC. L
A SOBREPRES. INSPEC. LA
TRANSMISION TRANSMISION

ALARMA DE CIERRE ALARMA DE CIERRE

FILTRO DE BOM. MUESTRA DE MOTOR FILTRO DE BOM. MUESTRA DE MOTOR
SUMI. DE ELECTRI. SUMI. DE ELECTRI.

APAGAR ARRANQUE REPOSI. DE DESBLOQUEO APAGAR ARRANQUE REPOSI. DE DESBLOQUEO

SOBREPRES. SOBREPRES.

ABRIR AUTO + ABRIR AUTO + ABRIR

CERRAR MANUAL - CERRAR MANUAL - CERRAR

EMBRAGUE INDICADOR EMBRAGUE INDICADOR HM I LUZ 1 LUZ 2 PITO ALARMA DE ALARMA DE FILTRO
VALVULA DEAGUA VALVULA DE CEMEN
TO DE PTO A DE PTO A DE PTO B DE PTO B GAS COMBUS. DEACEITE HID. APAGAR EMERGEN.

12 11 10 9 8

Item  P/N  Description  Qty.  Page  Remarks

TransmissionOilTemperature
1 C050020854A 2  
Gauge
TransmissionOilPressure
2 C050020852A 2  
Gauge
PlungerPumpOil
3 C050020853A 2  
TemperatureGauge
PlungerPumpOilPressure
4 C050020855A 2  
Gauge
5 C020028377A HMI 1  
6 P070001200 EDM 2  
7 C060007541A Indicator(Green) 4  
8 C060007201A Switch 1  
9 C060007335A Switch 5  
10 C060007338A Switch 2  
11 C060007257A Switch 2  
12 C060007338A Switch 11  
13 C060007752A Indicator(Red) 8  

6-2
6.2 LOWER INSTRUMENT PANEL (0307057695) 

1 2 3

A M4 M14
M15
B
M5 AL TANQUE DE DESPLAZAMIEN
TO

M3
M6
M12
V1 M13
TANQUE DE
MIXINGTANK
DESPLAZAMIENTO
M11
V2 A
V7
M10 V8
V6 V10
RECIRCU.
V9
V5
M1
V4 B
V3
M2

INYEC. M8 V11 V12

M7
M9
ACELERADOR CARGA ACELERADOR
油门 油门
管汇原理图
ESQUEM A DE TEOREM A DE MANIFOLD

Item  P/N  Description  Qty.  Page  Remarks

1 P160003774 Handle-typeGearSelector 2  
2 C010004766 ElectronicThrottleController 2  
3 C060007338A Switch 12  

6-3
6.3 AUXILIARY PANEL (0307057981) 

1 2

PRES. DE SISTEM A HID.& NEUM ATICO

PRES. NEUM ATICA AIRE ACONDICIONADO MOTOR AGITADO BOMBA DE INYECCION BOMBA DE RECIRCULACION BOMBA DE CARG A

Item  P/N  Description  Qty.  Page  Remarks

  1 B080014793 AirPressureGauge 1  
HydraulicSystemPressure
2 B080017377 5  
Gauge

6-4
6.4 INSTRUMENT BOX (0307050494A) 

3
5

6
1

Theinstrumentboxintegratesthecontrolanddisplaypartsofpowersystemand
mixingsystemsandthekeypartsofelectricsystem.Itisthemainoperationplaceofthe
unitduringoperation.
Item  P/N  Description  Qty.  Page  Remarks
1 0307020257 BackDoor 1  
2 E020005369A Lockset 4  
3 0307050499 ThrottleValveMountingPlate 1  
4 0307050495 Body 1  
5 0307020256 BulkheadPanel 1  
6 0307020262 MountingPlate 2  
7 0307050497 FrontDoor 1  

6-5
 
 CHAPTER 7 ACCESSORIES ASSEMBLY 

7.0 ACCESSORIES ASSEMBLY (0309047411A) ................................................................ 1 

7.1 BATTERY BOX (0209032168A) ................................................................................ 2 

7.2 FIRE EXTINGUISHER BOX (0209009004A) ............................................................. 3 

7.3 TOOL BOX (0309006327A) ...................................................................................... 4 

7.4 HYDRAULIC OIL TANK ASSEMBLY (0304050668A) ............................................. 5 

 
 
7.0 ACCESSORIES ASSEMBLY (0309047411A) 

Theaccessoriesassemblyincludesallauxiliarypartsontheunitsuchasbatterybox,fire

extinguishersandtoolbox.
Item  P/N  Description  Qty.  Page  Remarks
1 0209032168A BatteryBox 1 7-2 
FireExtinguisherBox
2 0209009004A 1 7-3 
Assembly
3 0309006327A ToolBoxAssembly 1 7-4 
4 0304050668A HydraulicOilTankAssembly 1 7-5 

7-1
7.1 BATTERY BOX (0209032168A) 

1 2 3

Thisisusedforstoringbatterywhichsuppliespowerforelectricsystem.
Item  P/N  Description  Qty.  Page  Remarks
1 0209032169 CoverWeldingAssembly 1  
2 E020005320A Handle 1  
3 C040006740 CableGland 7  PG16
4 E020005308A Hasp 2  
5 0209036734 PolyurethaneShockproofPad 2  60×380

7-2
7.2 FIRE EXTINGUISHER BOX (0209009004A) 

3 4 5 6

7
2

9 8
Therearetwofireextinguishersequippedforfirehazards.
Item  P/N  Description  Qty.  Page  Remarks
1 0209009006 DoorWelding  1  
2 0209009005 Buckle 1  
3 0209009009 PolyurethanePad 1  
4 D990012484 FireExtinguisher  2  
5 0209009019 PolyurethanePad 1  
6 0209009010 Box 1  
7 E020008114A Latch  1  
TiltableBasePlateWelding
8 0209009020 1  
Assembly
9 0061000341 Hinge  2  

7-3
7.3 TOOL BOX (0309006327A) 

6 7
Thisisusedforstoringthetools,clothesandsoon.
Item  P/N  Description  Qty.  Page  Remarks 
1 0309006333 BoxWeldingAssembly 1  
2 E020005338A SpringHook 4  
3 0309006337 SealStrip 1  
4 0013000335 Chain 2  
5 0061000341 Hinge 2  
6 E020005314A Lockset 2  
BoxDoorWelding
7 0309006338 1  
Assembly

7-4
7.4 HYDRAULIC OIL TANK ASSEMBLY (0304050668A) 

1 2 3 4

5 6

Item  P/N  Description  Qty.  Page  Remarks

1 P200009984A AirFilter 1  
2 B080005546A ReturnOilFilter 2  
CleaningCoverWelding
3 0304060756 2  
Assembly
4 0304007102 SealGasket 2  
5 0304027888 BoxWeldingAssembly 1  
6 B080005790A SuctionOilFilter 1  
7 B080003893A LiquidLevelMeter 1  
8 E030005502A BallValve 2  

7-5
 
 CHAPTER 8 HIGH PRESSURE MANIFOLD ASSEMBLY 

8.0 HIGH PRESSURE MANIFOLD ASSEMBLY (0310047410A) ....................................... 1 

 
 
8.0 HIGH PRESSURE MANIFOLD ASSEMBLY (0310047410A) 

9 10 11 12 13 14 15 16 17 18 19 20

6
5

4
3
2
1
24 23 22 21


Thehighpressuremanifoldassemblyincludeshighpressuredischargemanifold,relief

manifold,pressuremeasuringconnector,safetyvalveandthecontrolpartssuchasplug

valveinthemanifold.
Item  P/N  Description  Qty.  Page  Remarks
1 F010003850B HighPressurePupJoint 1  
HighPressureManifoldFixing
2 0210004347 3  
Clip
3 F020004333D LongRadius90°Elbow 1  
HighPressureReducer
4 F020004344E 1  
Connector
5 F030026715B HighPressureTee 1  
6 F040004745D HighPressurePlugValve 2  
7 F010029646A IntegralStraightPipe 2  
8 F020004330D LongRadiusSwivelJoint 2  

8-1
Item  P/N  Description  Qty.  Page  Remarks
9 0110001420 SensorGuard 2  
10 F010009706A WingNut 2  
11 F050004628A PressureSensor 2  
12 F040004753D HighPressurePlugValve 2  
13 E040012399 T-clamp 4  
14 0110043246 DrainRubberHose 2  
15 F040004746D HighPressureSafetyValve 2  
16 F010003919A MaleUnion 2  
17 E040008190A PipeJoint  2  
18 0210011572 U-bolt 10  
19 1110016459 Handle 1  
20 F010009723B ShortRadiusSwivelJoint 1  
21 F050004626A ShockproofPressureGauge 2  
22 B060003473 UltrahighPressureHose(2.5m) 1  
23 B060002235 UltrahighPressureHose(3.5m) 1  
UltrahighPressureMale
24 B070005719 2  
ThreadedConnector

8-2
 CHAPTER 9 POWER END LUBRICATION SYSTEM 

ASSEMBLY 

9.0 POWER END LUBRICATION SYSTEM ASSEMBLY (0311047641A) ......................... 1 

9.1 FILTER AND RELIEF VALVE FILTER ASSEMBLY (0311049434A) .......................... 2 

9.2 LUBRICATION GEAR PUMP ASSEMBLY (0211018287A) ..................................... 3 

 
 
9.0 POWER END LUBRICATION SYSTEM ASSEMBLY 
(0311047641A) 

1 2

Item  P/N  Description  Qty.  Page  Remarks

FilterandPressureReliefValve
1 0311049434A 1 9-2 
Assembly
LubricationGearPump
2 0211018287A 1 9-3 
Assembly

9-1
9.1 FILTER AND RELIEF VALVE FILTER ASSEMBLY 
(0311049434A) 
5 6 7 8 9

4 3 2 1

Item  P/N  Description  Qty.  Page  Remarks 

1 B080015050 FilterElement 1  

2 B080014635 Filter 1  

3 B030000465A SafetyValve 1  

4 B070008980 Elbow 1  

5 B070003774 StraightConnector 1  

6 B070005631 FemaleThreadedTee 1  

7 B070008979 StraightConnector 1  

8 0061055954 Bolts 2  

9 B070008946 Elbow 1  

9-2
9.2 LUBRICATION GEAR PUMP ASSEMBLY (0211018287A) 

11 10

1 2 3 4 5 6 7 8 9

Item  P/N  Description  Qty.  Page  Remarks

1 D010006450 Bolt  8  

2 D040008009 PlainWasher 8  

3 B070005753 SplitFlange  1  

4 B070004743 90° FlangeConnector 1  

5 B050000611 O-ring 1  

6 B010000123A GearPump 1  

7 B050000688 O-ring 1  

8 B070008856 90° FlangeConnector 1  

9 B070009036 SplitFlange  1  

10 D010006148 Bolt  4  

11 D040007958 SpringWasher 4  

9-3
 
 CHAPTER 10 PACKING LUBRICATION SYSTEM 

ASSEMBLY 

10.0 PACKING LUBRICATION SYSTEM ASSEMBLY (0312047647A) ............................. 1 

 
 
10.0 PACKING LUBRICATION SYSTEM ASSEMBLY 
(0312047647A) 

3
2
1

Item  P/N  Description  Qty.  Page  Remarks

1 B030000535A ThrottleValve 8  

2 E030005516A BallValve 2  

3 B030000284A CheckValve 8  

10-1
 
 CHAPTER 11 OPERATION PLATFORM ASSEMBLY 

11.0 OPERATION PLATFORM ASSEMBLY (0313047416A) ............................................ 1 

 
 
11.0 OPERATION PLATFORM ASSEMBLY (0313047416A) 

2 3 4 5 6 7 8 9 10 11 12 13

14

15
16

21 17

20 18

19

The operation platform is the place where the operator operates the unit. It include

ladder,supportlegsandtheguards.
Item  P/N  Description  Qty.  Page  Remarks 
PlatformLadderWelding
1 0313049640 1  
Assembly
2 0601007968 GooseneckGuardDoor 3  

3 0313049674 GridPlate2 2  
PlasticGridFixingClip
4 0313009027 20  
Assembly
5 0313049678 GridPlate1 2  
OperationPlatformGuard
6 0313049634 1  
5

11-1
Item  P/N  Description  Qty.  Page  Remarks 
7 D080008097 Pin 2  12×40

8 0313049675 GridPlate3 1  
OperationPlatformGuard
9 0313049637 1  
6
10 D020006525 LiftingBolt 1  M10

11 0213010022 CrowBar 1  

PlungerPumpPlatform
12 0313049669 1  
Guard2
13 2409000819 Chain 1  L=570mm
Plunger
14 0313049673 GridPlate1 4  Pump
Platform
15 0001009987 Pin 9  

16 D080008055 SplitPin 13  4×25

PlungerPumpPlatform
17 0313049660 1  
Support
PlungerPumpPlatform
18 0313049665 1  
Guard1
19 0313049648 LadderAssembly 1  

20 D080011328 Pin 2  12×65

21 E020008114A Latch 1  

11-2
 CHAPTER 12 DISPLACEMENT TANK ASSEMBLY 

12.0 DISPLACEMENT TANK ASSEMBLY (0314047414A) ............................................... 1 

 
 
12.0 DISPLACEMENT TANK ASSEMBLY (0314047414A) 

1 2 3 4 5

9 8 7 6
Thedisplacementtankassemblyincludesthedisplacementtank,levelscale,outlet
strainer,etc.Itismainlyusedtostoreandmeasurewaterforoperations.Itisalsoused
tomixsomechemicaladditives.Itisdividedintotwochamberswithvolumeof2m³
respectively.
Item  P/N  Description  Qty.  Page  Remarks
1 0314049394 LevelScale 2  
DisplacementTankWelding
2 0314049376 1  
Assembly
3 E030005384B ButterflyValveBody 4  3″

4 E030011682 ButterflyValveHandle 2  2″～3″

5 0214005649 CounterDevice 2  

12-1
Item  P/N  Description  Qty.  Page  Remarks
6 0214000936 Pin 4  

7 D080008086 SplitPin 4  

8 E040008223A PipeJoint 2  6”

9 0214007936 StrainerAssembly 2  

12-2
 CHAPTER 13 PLUNGER PUMP ASSEMBLY 

13.0 PLUNGER PUMP ASSEMBLY (0315047649A) ......................................................... 1 

13.1 PLUNGER PUMP ASSEMBLY (0115009611) ........................................................ 2 

13.2 PLUNGER PUMP OIL COLLECTION TANK ASSEMBLY (1115030329A) ............ 3 

13.3 LOW PRESSURE SUCTION MANIFOLD ASSEMBLY (0315049338A) ................ 4 

 
 
13.0 PLUNGER PUMP ASSEMBLY (0315047649A) 

1 2 3

13 12 11 10 9 8 7 6 5 4
Theplungerpumpassemblyincludesthetriplexplungerpumpsandrelatedaccessories

suchascoverplate,oilpanandsuctionmanifold.
Item  P/N  Description  Qty.  Page  Remarks 
OFM600S-
1 G040016392B TriplexPlungerPump 1 
4.5”
OFM600S-
2 G0400112305B TriplexPlungerPump 1 
3.5”
PlungerPumpCoverPlate
3 0115009611 2 13-2 
WeldingAssembly

13-1
Item  P/N  Description  Qty.  Page  Remarks 
4 E010005487 Connector 6  DN20
5 E040016275 Heavy-dutyClamp 16  
6 0315049349 ReturnOilHose2 2  
7 B070008726 FemaleThreadedTee 2  GN-12PK
FemaleThreaded
8 E010008493 2  DN20
Connector
9 E040008204 U-clamp 2  3”
10 0315049348 ReturnOilHose1 2  
PlungerPumpOil
11 1115030329A 1 13-3 
CollectionTank
12 E040008196A PipeJoint 6  3”
LowPressureSuction
13 0315049338A 2 13-4 
ManifoldAssembly 

13.1 PLUNGER PUMP ASSEMBLY (0115009611) 
1 2 3 4

Itisinstalledabovetheplungerstoprotecttheplungersfromfallingobjects.
Item  P/N  Description  Qty.  Page  Remarks 
1 E020005368 Hinge  2  
2 0115009614 Handle  1  

13-2
Item  P/N  Description  Qty.  Page  Remarks 
3 0115009612 CoverPlate1 1  
4 0115009612 CoverPlate2 1  

13.2 PLUNGER PUMP OIL COLLECTION TANK ASSEMBLY 
(1115030329A) 

1 2 3 4
Itisinstalledundertheplungerpumptocollectthewasteoil.
Item  P/N  Description  Qty.  Page  Remarks
1 B080004479A LiquidLevelMeter 1  
2 E010008493 FemaleThreadedConnector 1  DN20
3 E030005502A BallValve 1  DN20
4 0311049194 ThreadedPlug 3  

13-3
13.3 LOW PRESSURE SUCTION MANIFOLD ASSEMBLY 
(0315049338A) 

3 2

Item  P/N  Description  Qty.  Page  Remarks 

1 B050000731 O-ring 3  145×3.55-G
2 3616009886 UnionFixingPin 2  
FemaleClosureHead
3 F010003885A 2  YRFT15-4
Components
4 0301021123 StainlessSteelChains 2  400mm

13-4
 CHAPTER 14 WATER MANIFOLD ASSEMBLY 

14.0 WATER MANIFOLD ASSEMBLY (0316047412A) ..................................................... 1 

14.1 FILTER (0316007665A) ........................................................................................... 3 

14.2 CLEANING MANIFOLD ASSEMBLY (0316019601A) ........................................... 4 

14.3 WATER CENTRIFUGAL PUMP ASSEMBLY (0316008528B) ................................ 5 

 
 
14.0 WATER MANIFOLD ASSEMBLY (0316047412A) 
4 5

3
6

8
17 16

15 9

14
13

12 11 10

Thewatermanifoldisusedtoconnectwithexternalwatersourcetosupplywaterfor

thedisplacementtankandslurrymixingsystem.
Item  P/N  Description  Qty.  Page  Remarks 
1 0316007665A Filter 1 14-3 
2 C050009343 TurbineFlowmeter 1  
3 E030005384B ButterflyValveBody 3  3″
4 E030011682 ButterflyValveHandle 3  2″~3″
5 E040008215A PipeJoint 1  2.5″
6 0316019601A CleaningManifold 1 14-4 

14-1
Item  P/N  Description  Qty.  Page  Remarks 
Assembly

7 E040008196A PipeJoint 11  3″

8 E040008134A QuickDisconnect 1  A-3″
9 E040008278 U-clamp 8  3.5″
10 G080005393B CentrifugalPump 1  4×3×13-13
11 F010003857A FemaleUnion 2  YR105-2
FemaleClosureHead
12 F010003885A 1  YRFT15-4
Components
13 E030012440 ButterflyValveBody 2  4″
14 E030011681 ButterflyValveHandle 1  4″~6″
15 E040008156 U-clamp 1  4″
16 B040000583A PneumaticActuators 1  FMC200
WaterCentrifugalPump
17 0316008528B 1 14-5 
ComponentsAssembly

14-2
14.1 FILTER (0316007665A) 

1 2 3 4

Item  P/N  Description  Qty.  Page  Remarks 

1 0316007666 FilterWeldingAssembly 1  
2 0316007672 Strainer 1  
Female/MaleThreaded
3 0316007671 1  
Connector
4 E010008909 MaleThreadedConnector 2  
5 E030005507A BallValve 1  

14-3
14.2 CLEANING MANIFOLD ASSEMBLY (0316019601A) 

1 2 3 4 5 6

9 8

Item  P/N  Description  Qty.  Page  Remarks 

1 E010018136 MaleThreadedConnector 4  
FemaleThreadedEqual
2 E010009026 1  
Tee
3 E030005502A BallValve 2  DN20
4 E010003937 FemaleThreadedElbow 1  
5 B070011171 StraightConnector 1  1JN-12
6 B060003001 Hose 1  
7 0416006720 StraightConnector 1  
8 E030005391A Nozzle 1  DN15
9 B070005855 StraightConnector 1  1JN-08-12

14-4
14.3 WATER CENTRIFUGAL PUMP ASSEMBLY (0316008528B) 

Item  P/N  Description  Qty.  Page  Remarks 

1 A010000019A FlexibleCoupling 1  
2 E030005502A BallValve 1  DN20
3 D010006348 Bolt 10  M18x80
4 E070011710A AsbestosPad 1  
5 0416006675 AsbestosPad 1  4″
6 D010006127 Stud 2  M18x110
7 D040007906 PlainWasher 24  18
8 D030006682 HexNut 14  M18
9 D040007991 SpringWasher 14  18
10 D010006309 Bolt 4  M16x70
11 E010008952 MaleThreadedConnector 1  DN20

14-5
 
 CHAPTER 15 SLURRY MANIFOLD ASSEMBLY 

15.0 SLURRY MANIFOLD ASSEMBLY (0317113375A) .................................................... 1 

15.1 SLURRY CENTRIFUGAL PUMP MODULE ASSEMBLY (0317026260B) .............. 2 

 
 
15.0 SLURRY MANIFOLD ASSEMBLY (0317113375A) 

10 11 12
9
13
6 7 8
14
5
15
4 16
17 18
3

Theslurrymanifoldassemblyincludesthedischargemanifold,densitometermanifold,

centrifugal pumps, butterfly valves and pneumatic actuators. This assembly is mainly

usedtodeliverslurry,measureslurryflowrateanddensity.
Item  P/N  Description  Qty.  Page  Remarks 
1 G080005353B CentrifugalPump 2  6×5×11-11
FemaleClosureHead
2 F010003885B 3  YRFT15-4
Component
3 E030011681 ButterflyValveHandle 4  
4 E040008209 U-clamp 2  6”
5 E040008223A PipeJoint 3  6”
6 B040000583A PneumaticActuator 14  FMC200
7 E030019454 ButterflyValveBody 8  6”
8 E030019455 ButterflyValveBody 10  5”

15-1
Item  P/N  Description  Qty.  Page  Remarks 
9 E040008196A PipeJoint 2  3”
10 E040008190A PipeJoint 1  2”
11 E030013829A ButterflyValveBody 1  2”
12 E030011682 ButterflyValveHandle 2  
13 0317009566 DensitometerRubberPad 2  
14 C050007234A MassFlowmeter 1  
15 E030005384B ButterflyValveBody 1  3”
16 E040008268 U-clamp 11  5”
17 E040008187A PipeJoint 5  5”
SlurryCentrifugalPump
18 0317026260B 2 15-2 
ModuleAssembly

15.1 SLURRY CENTRIFUGAL PUMP MODULE ASSEMBLY 
(0317026260B) 

Item  P/N  Description  Qty.  Page  Remarks 

1 D010006342 HexBolt 14  M20×80
2 D030006715 I-HexNut 18  M20
3 D040008005 PlainWasher 32  20
4 D040008008 SpringWasher 18  20
5 D010006127 Stud 2  M18×110
6 P170003885 OilSeal 4  
7 E030005502A BallValve 2  DN20
8 E010008952 MaleThreadedConnector 2  DN20
9 A010000019A FlexibleCoupling 1  
10 0617003867 AsbestosPad5” 1  
11 0617003866 AsbestosPad6” 1  
12 0317007938 CentrifugalPumpOilPan 1  

15-2
CHAPTER 16 CEMENT SUPPLY MANIFOLD ASSEMBLY 

16.0 CEMENT SUPPLY MANIFOLD ASSEMBLY (0318047646A) .................................... 1 

 
 
16.0 CEMENT SUPPLY MANIFOLD ASSEMBLY (0318047646A) 

1 2 3 4 5

Thecementsupplymanifoldassemblysuppliesdrycementfortheslurrymixingsystem

oftheunitanditincludesbutterflyvalvesandconnectionunions.
Item  P/N  Description  Qty. Page  Remarks
1 E030011681 ButterflyValveHandle 1  

2 E030019455 ButterflyValveBody 1  5″

3 F010003835A FemaleUnion 1  YR15-5

4 F010003924A MaleUnion 1  YR15-5

5 F010003887A FemaleUnion 1  YR15-4

16-1
 
 CHAPTER 17 MIXING SYSTEM ASSEMBLY 

17.0 MIXING SYSTEM ASSEMBLY (0319047413A) ......................................................... 1 

17.1 AGITATOR SHAFT ASSEMBLY (0319025602)...................................................... 3 

17.2 DIFFUSER (0061004432) ........................................................................................ 4 

17.3 CEMENT THROTTLING VALVE (0001008439A) .................................................. 5 

17.4 CEMENT THROTTLING VALVE HINGE (0001018526) ........................................ 7 

17.5 HIGH ENERGY MIXER (0219016446A) ................................................................. 8 

17.5.1 INJECTION ELBOW ASSEMBLY (0001008001A) ........................................ 10 

17.5.2 WATER CONTROL MECHANISM (0001017716A) ..................................... 11 

 
 
17.0 MIXING SYSTEM ASSEMBLY (0319047413A) 

1 2 3 4

6
7

12 11 10 9
Themixingsystemassemblyisthekeypartofthecementingunit.Itismainlyusedto

mix slurry. It includes slurry mixing tank, mixer, cement throttling valve, diffuser and

otheraccessoriessuchasguardandobservationport.
Item  P/N  Description  Qty. Page  Remarks
1 0319025602 AgitatorShaftAssembly 2 17-3 

2 0319049406 MixingTankGuard 2  

17-1
Item  P/N  Description  Qty. Page  Remarks
3 0061004432 Diffuser 1 17-4 

4 0001008439A CementThrottlingValve 1 17-5 

5 0219016446A HighEnergyMixer 1 17-8 

6 0001018526 CementThrottlingValveHinge 1 17-7 

7 E040008223A PipeJoint 1  

8 0219049408 InternalFlushingManifold 1  

9 0319049412 StrainerAssembly 1  

10 0319025597 StrainerAssembly2 1  

11 0214000936 Pin 3  

12 D080008086 SplitPin 3  8×71

17-2
17.1 AGITATOR SHAFT ASSEMBLY (0319025602) 

The unit has two agitator shaft assemblies whose rotary speed is controlled by the

speedadjustvalveontheoperationplatformguard.
Item  P/N  Description  Qty. Page  Remarks
1 0219005723 Coupling 1  
2 0214009545 Baffle 1  
3 0319025604 Shaft 1  

17-3
17.2 DIFFUSER (0061004432) 

2
3
4

Thediffuserisconnectedwiththeslurrymixingtankandhighenergymixer.Theslurry

inside the mixer goes into diffuser and is rotated along the diffuser wall so as to

improve the mixing effect. The smoke of the slurry is discharged from the discharge

elbowontopofthediffuserduringmixing.
Item  P/N  Description  Qty. Page  Remarks 
1 P090001959 8”RubberElbow 1  

2 E040034769 Clamp 1  

3 0219032122 DiffuserUpperCoverHandle 2  

4 0061004434 UpperCoverWeldingAssembly 1  

5 0003004433 RubberPad2 1  

6 E020009925 ToggleClamp 3  

7 0003004450 RubberPad 1  

8 0061004443 DiffuserWeldingAssembly 1  

17-4
17.3 CEMENT THROTTLING VALVE (0001008439A) 
13 14

12
15

11

10 16

9 17

8 18
19
7

20
6
21

22

5 23

24 25

1 2 3

Thecementthrottlingvalveisconnectedwiththelowermixerthroughunions.Itisthe

switchthroughwhichtheexternalcemententersmixer.Theopennessofthecement

throttlingvalvecanbecontrolledmanuallyorbytherotaryactuatorinstalledonthe

17-5
toptocontrolthedensityoftheslurry.
Item  P/N  Description  Qty. Page  Remarks 
1 B030000512A BreatherValve 2  

2 F010003924A MaleUnion 1  

3 0001008012 ValveBody 1  

4 0001008031 Clamp2 1  

5 B050000732 O-ring 1  136×3.55-G

6 0001008016 ParallelKey 1  

7 0001008027 FlangeBearingSeat 1  

8 D080008059 ElasticPin 2  

9 0001008026 SpacerBush 1  

10 D040007910 SnapRing 1  

11 B050000770 Lip-typeSealRing 1  

12 0001008023 Dial  1  

13 0001008021 CoverPlate 1  

14 0001008024 GraduatedScale 1  

15 D050008013 Rivet 2  

16 0001008025 Flange 1  

17 D060008019 VictaulicCoupling 2  

18 0001008032 SpacerBush1 1  

19 E020008148 GreaseFitting  1  

20 0001008018 ValveCore 1  

21 B050000811 O-ring 1  100×3.55-G

22 0001008019 ConnectionDisc 1  

23 0001008020 BaffleDisc 1  

24 0001008030 SnapRing1 1  

25 0001008029 Handle 1  

17-6
17.4 CEMENT THROTTLING VALVE HINGE (0001018526) 

4 3
Thecementthrottlingvalvehingeconnectsthecementthrottlingvalveandthemixer.It

canturntheopenedcementthrottlingvalve.Thehingeisequippedwithspringlatch

whichlocatestheopenedcementthrottlingvalve.
Item  P/N  Description  Qty. Page  Remarks 
1 0001018528 HingePiece 1  

2 E020016116 SpringLatch 1  

3 0001018527 LowerHinge 1  

4 0001018530 PinShaft 1  

17-7
17.5 HIGH ENERGY MIXER (0219016446A) 

3
4

17-8
The high energy mixer is the key part of the mixing system. The water from water

manifold,cementfromcementthrottlingvalveandtherecirculatedslurrygetfurther

mixedinthemixer. 
Item  P/N  Description  Qty. Page  Remarks 
1 0001017716A WaterControlMechanism 1 17-12 

2 0001008006 SealFlangePlate 1  

3 B050000758 O-ring 1  71×3.55-G

4 B050000778 O-ring 2  20×3.55-G

5 D010006378 Stud 8  
InjectorInjectionElbow
6 0001070433A 1  
Welding(Right)
7 B050031356 O-ring 1  195×3.55-G

8 0219106623 ReducerPipeAssembly 1  

17-9
17.5.1 INJECTION ELBOW ASSEMBLY (0001008001A) 

Injection elbow is an important component of high energy mixer. The water and
cementgetmixedforthefirsttimeinsidetheinjectionelbow.
Item  P/N  Description  Qty.  Page  Remarks 
1 F010003835A FemaleUnion 1  MYR015-5

2 0001008002 6”Elbow 1  

3 0001008003 Flange 1  

4 0001008004 ConnectionPipe  1  

5 0001008005 NozzleWall  1  

17-10
17.5.2 WATER CONTROL MECHANISM (0001017716A) 

9 10

8 11

12
13
7
14
6

15
5
16
4 17
18
19
3
2
1 20

21

22

Rotatingthehandwheelwilladjustthepositionofvalverodwhichwilladjustthewater

flowrateinsidethehighenergymixer. 

17-11
Item  P/N  Description  Qty. Page  Remarks 
1 0001011325 SeatPlate 1  

2 0001011320 Shaft 2  

3 D060011258 Self-lubricatingBearing 2  

4 0001009607 Seat 1  

5 0001011349 RetainerRing 4  

6 0001011322 ThreadedLug 1  

7 D060010678 Self-lubricatingBearing 2  

8 0001011318 ParallelKey 1  

9 0001011323 CrankHandle 1  

10 0001011351 Crank 1  

11 0001011353 LeadScrew 1  

12 0001011319 RockerArm 1  

13 0001011352 ThreadedShaft 1  

14 0001011309 Pin 2  

15 E020010679A LockingPin 1  BLP6-40

16 D060010682 Self-lubricatingBearing 1  

17 B050000778 O-ring 1  20×3.55-G

18 0001011350 HingeShaft 1  

19 D060010677 Self-lubricatingBearing 4  

20 0001011324 RetainerRing 1  

21 0001011321 ShaftEndRetainerRing 2  

22 0001011669 ValveRod 1  

17-12
 CHAPTER 18 CONTROL CABIN ASSEMBLY 

18.0 CONTROL CABIN ASSEMBLY (0321049955A) ...................................................... 1 


 
 
18.0 CONTROL CABIN ASSEMBLY (0321049955A) 

1 2 3

Thecontrolcabinassemblyisthemainplacetooperatetheunit,whichisequipped

withairconditionerstoprovideacomfortableworkingenvironmentforoperators.
Item  P/N  Description  Qty.  Page  Remarks
1 E060006049A ShockAbsorber 6  
2 G990024367 ControlCabin 1  
3 C990007858A VehicleAirConditioner 1  


18-1
 
 CHAPTER 19 LIST OF CONSUMABLES 

19.1 ENGINE ......................................................................................................................... 1 

19.2 TRANSMISSION .......................................................................................................... 1 

19.3 PLUNGER PUMP .......................................................................................................... 1 

19.4 MECHANICAL SYSTEM ............................................................................................... 2 

19.5 PNEUMATIC SYSTEM ................................................................................................. 4 

19.6 HYDRAULIC SYSTEM .................................................................................................. 5 

19.7 POWER END LUBRICATION SYSTEM ....................................................................... 6 

19.8 PACKING LUBRICATION SYSTEM ............................................................................. 6 

19.9 ELECTRIC SYSTEM ....................................................................................................... 7 

 
 
19.1 ENGINE 

Item  P/N  Description  Remarks 

1 P070001126 EngineAirIntakeFilterElement 
2 P070001181 DieselOilFilter  
3 P070001208 EngineOilFilterElement 
4 P180018226 FanBelt 

19.2 TRANSMISSION 

Item  P/N  Description  Remarks 

4700TransmissionLubeOilFilter
1 P160004109 
Element

19.3 PLUNGER PUMP 

Item  P/N  Description  Remarks 

1 3102004929 O-ring 

2 3102008118 O-ring 

3 3102008119 O-ring 

4 P100028521A ValveSeat 

5 3102008078 ValveSpring 

6 P100028519A ValveInsert 
7 3102050607A SealAssembly 
8 3102050606A SealAssembly 
9 3102008097 LaternRing 
10 P100024100A 2"SealRing 
11 P106000792A 3.5"PackingPackage Including11.1-11.8
11.1  PressureRing 
11.2  HeaderRing 
11.3  WiperRing 
11.4  TopAdaptor 

19-1
Item  P/N  Description  Remarks 
11.5  RetainerRing 
11.6  O-ring 
11.7  RetainerRing 
11.8  O-ring 
12 P100023327A O-ring 
13 P100023326A RetainerRing 
14 3102013153 Lanternring 
15 P106000789A 4.5"PackingPackage Including15.1-15.6
15.1 — PressureRing 
15.2 — HeaderRing 
15.3 — WiperRing 
15.4 — TopAdaptor 
15.5 — RetainerRing 
15.6 — O-ring 
16 D040012449A OilSeal 
17 P100012661A RodSeal 
18 P100012662A Deflector 
19 P100012659A O-ring 
20 P100012658A RodSeal 
21 P100012660A Deflector 
22 D040012453 O-ring 

19.4 MECHANICAL SYSTEM 

Item  P/N  Description  Remarks 

1 E030019454 ButterflyValveBody 6″
2 E030019455 ButterflyValveBody 5″
3 E030012440 ButterflyValveBody 4″
4 E030005384B ButterflyValveBody 3″

19-2
Item  P/N  Description  Remarks 
5 E030013829A ButterflyValveBody 2″
6 P170003888A 4×3MechanicalSeal 
7 P170003885 6×5OilSeal 
8 G080005393B 4×3CentrifugalPump 
9 G080005353B 6×5CentrifugalPump 
4×3×13CentrifugalPump
10 P170003883 
MechanicalSealShaftSleeve
6×5×11CentrifugalPump
11 P170022640 
MechanicalSealShaftSleeve
12 E040008223A VictaulicCoupling 6″
13 E040008187A VictaulicCoupling 5″
14 E040008196A VictaulicCoupling 3″
15 E040008215A VictaulicCoupling 2.5″
16 E040008190A VictaulicCoupling 2″
17 E030011682 ButterflyValveHandle 2″～3″
18 E030011681 ButterflyValveHandle 4″～6″
19 P220008175A GroovedSealRing 2″
20 P220004389 GroovedSealRing 2.5″

21 P220008216A GroovedSealRing 3″

22 P220008140A GroovedSealRing 5″

23 P220008160A GroovedSealRing 6″

FMCPneumatic
24 B050035460 O-ring(Small)
Actuator
FMCPneumatic
25 B050035461 O-ring(Big)
Actuator
26 B040000583A PneumaticActuator 
27 B050000635 O-ring 224×5.30-G
28 B050031356 O-ring 195×3.55-G
29 B050000732 O-ring 136×3.55-G
30 B050000811 O-ring 100×3.55-G

19-3
Item  P/N  Description  Remarks 
31 B050000758 O-ring 71×3.55-G
32 B050000778 O-ring 20×3.55-G
33 P100024100 UnionSealRing 
34 F050004626A PressureGauge 0～110MPa
35 F050004628A PressureSensor 0～105MPa
Extra-highPressureMale
36 B070005719 
ThreadedConnector
37 B060002235 Extra-highPressureHose 5.9m

19.5 PNEUMATIC SYSTEM 

Item  P/N  Description  Remarks 

1 B030009768A SafetyValve Onairreservoir
2 B030000410A UnloadingValve 
Controlengine
3 B030000241A SolenoidDirectionalValve
startup/shutdown
4 B080004495A Muffler 
5 E030005471A BallValve Onairreservoir
Atbottomofthe
6 E030005502A BallValve
airreservoir
7 B080017272 PressureGauge Onairreservoir
8 B030000496A PlugValve 
9 B030000337A PressureReducingValve 
10 B080004797A Horn 
11 B080004498A Muffler 
12 B080014793 PressureGauge Onthepanel
13 B030000441A PneumaticValve 
14 B080010604A DieselOilLubricator 
15 B080003761A Muffler 
Controlpneumatic
16 B030000431A SolenoidDirectionalValve
actuator

19-4
19.6 HYDRAULIC SYSTEM 

Item  P/N  Description  Remarks 

1 B080005790A SuctionOilFilter 
2 P200004130 SuctionOilFilterElement 
3 B080005546A ReturnOilFilter 
4 P200004115 ReturnOilFilterElement 
5 P200009984A AirFilter 
6 B080003893A LiquidLevelMeter 
Hydraulicsystem
7 E030005513A BallValve
suctionoil
Oiltankdrainball
8 E030005502A BallValve
valve
9 B030024315 ReliefValve 
10 B030000517A ThrottleValve 
Controlcement
11 B030017673 SolenoidDirectionalValve throttlingvalve
rotaryactuator
12 P200017674 SolenoidValvePlug 
Controlcement
13 B030000304A ManualDirectionalValve throttlingvalve
rotaryactuator
14 B030000608A Thermostat 
15 B070022268 QuickDisconnect 
16 B070022266 QuickDisconnect 
17 B070022267 DustPlug/Cap 
18 B070022259 QuickDisconnect 
19 B070022260 QuickDisconnect 
20 B070022261 DustPlug/Cap 
21 B070022254 QuickDisconnect 
22 B070022255 QuickDisconnect 
23 B070022253 DustPlug/Cap 

19-5
Item  P/N  Description  Remarks 
24 B070022252 QuickDisconnect 
25 B070022250 QuickDisconnect 
26 B070022251 DustPlug/Cap 
27 B080014795 PressureGauge 

19.7 POWER END LUBRICATION SYSTEM 

Item  P/N  Description  Remarks 

1 P200009984A AirFilter 
2 B080005337A SuctionOilFilter 
3 P200004122 SuctionOilFilterElement 
4 E030005502A BallValve 
5 B080004223A LiquidLevelMeter 
6 B030000465A SafetyValve 
7 B080014635 LPManifoldFilter 
8 B080015050 PipeFilterElement  

19.8 PACKING LUBRICATION SYSTEM 

Item  P/N  Description  Remarks 

Onlubeoil
1 B030000499A PressureReducingValve
reservoir
Onlubeoil
2 B030000496A PlugValve
reservoir
3 B030009462A SafetyValve 
4 B080004498A Muffler 
Atthebottomof
5 E030005502A BallValve
lubeoilreservoir
6 E030005516A BallValve 
7 B030000535A ThrottleValve 
8 B030000284A CheckValve 

19-6
19.9 ELECTRIC SYSTEM 

Item  P/N  Description  Remarks 

1 P070001160 TCM 
2 C050016324A TemperatureSensor 
TransmissionOilTemperature
3 C050007731 
Sensor
4 C050010715A TransmissionOilPressureSensor 
PlungerPumpOilTemperature
5 C050010599A 
Sensor
6 C050010578A PlungerPumpOilPressureSensor 
PlungerPumpPressure
7 C050007056A 
Transmitter
8 C060013073A LEDExplosion-proofLight 
9 C060007633 ValvePositionTransmitter 
10 C060007754 IndicationCover 
ValvePositionTransmitter
11 C030005704 
Connector
12 C050021889A TurbineFlowMeter 
13 C040022804A TurbineFlowMeter 
14 C060017503A ElectricMotor 
15 C050006953A GuideWaveRadarLevelMeter 
16 C050007234A 3”MassFlowmeter 
17 C050012053A CPU314C-2PN/DP 
18 C050014334A AnalogInputModule 
19 C060022283A Driver 
20 C050007085A FrequencyTransmitter 
21 C060019160A TerminalRelay 
22 C060007719A Relay(4-pole) 
23 C060022571A CircuitBreaker 5A
24 C060023103A CircuitBreaker 7.5A

19-7
Item  P/N  Description  Remarks 
25 C060022575A CircuitBreaker 10A
26 C060022569A CircuitBreaker 15A
27 C060022572A BreakerSeat 
28 C060007752A Indicator Red
29 C060007541A Indicator Green
30 C060007335A ToggleSwitch ON-(ON)
31 C060007338A ToggleSwitch ON-OFF
32 C060007201A ToggleSwitch ON-ON
33 C060007604A ToggleSwitch ON-OFF-ON
34 C060007257A ToggleSwitch (ON)-OFF-(ON)

19-8