Basic 100-17 _100- 30 Mobile eijocraphic Unit \ SERVICE Manual ‘ims Via Apo Moro 5/7 + 124020 S + hay B59 055 6681.63 + i" oo oes seenService Manual INdEx Doe. 7760 Page lof aService Manual INDEX General Index Section 0 - Index (doc. 7760) Section 1 - General description (doc. 7761) 1 General description LI Applications axd use Composition 21 Mobile radiograpiiic uit 22 Conrrol pavel 23 Collivator Technical data 3.11 Classification of the apparaus 3.2 Technical characteristics 3.21 Dimensions and weighs 3.2.2. AV ~ MA Relationship 323 RX exposure tive Section 2 - Installation (doc. 7762) Introduction Unpacking 21 Packing with cellophave 2.2 Packing with carton 25 Packing with wood crate Electrical CONNECTIONS: ACCEPTANCE TEST Al Checking cables and consectors 42 Mechanical checks 43 Electrical checks Secttoy 0 Page 2 of 4 Valid fon 6" Jove 2004 Page Seay NN Ow Doc. 760Service Manual Section 3 - Maintenance (doc. 776%) 1 Routine maintenance LI Geveral Recommendations 1.2. Frequent checks and Inspections 13. General checks and inspections 14. Cleaning avd. disinfection 2 Special maintenance 21 Troubleshooring 22 Replacement of components 23. List porenriowerers 24 List leds 25° List fuses 3 Spare paris Section 4 - X-ray sertings (doc. 7764) 1 Istroduction 1.1 Dip switch 2 Rotating axode stator power supply adjustment Serup procedure 3.1 Service MENU 4 kV adjusment 4.) Adjus™ment “ser-up” voltage 42. Adjustment of maximum KV serting safery 4B Checking avimum KV serting safery 5 Adjustment of the filavent CURRENT 5.1 Adjustment of filament CURRENT MAs adjustwext 7 Adjusmmet of the barrery voltage Doe. 7760 INDEX Page Ce euVbwu nn Sector 0 Page 3 of 4Service Manual INDEX 8 Checking the radiographic parameter 81 Checking KY and mAs during radiography 9 Centering tHe collimaror 10 Spring Adjustment Section 5 - Drawings (doc. 7765) Annex 1 - Test Sheer Annex 2 - 115Vac Power supply (optional) Secttoy 0 Page 4 of 4 Doc. 760Service Manual GenerRAl DESCRIPTIONService Manual GENERAL DESCRIPTION 1 GENERAL DESCRIPTION 1.1 APPLICATIONS AND USE The equipment is a MOBILE RaloGRaPHIC UNIT for radiography on X-ray film, that may be used in different places and situations: operating theatre, orthopedics. intensive care, emergency room, 2 COMPOSITION 2.1 MOBILE RADIOGRAPHIC UNIT Secttoy I Page 2 of 14 Doe. 7761Service Manual GENERAL DESCRIPTON Mosier RaploGRapHtc UNIT ‘Transport handle with brake Control panel Handle for tilting (optional) Xeray tube head Lateral goniometer Front goniometer X-ray tube head positioning handle Collimator Adjustment of collimator diaphragms 10 Rail for filters and accessories Doc. 7761 Pivoting wheel (front whell) Power supply eable holder Wheels (main whell) Support for Tilting Pantograph arm lock Cassette holder ‘Xxzay coutrol pushbutton Pedal for Stationary brake Section 1 Page 5 of 14Service Manual GENERAL DESCRIPTION 2.2 CONTROL PANEL Secttoy I Page 4 of 14 Doe. 7761Service Manual GENERAL DESCRIPTON = Unit ON KV decrease < KV increase < Unit OFF eee 108 < Data storage in anatomical < mAs decrease technique 20 mae < mAs increase 5] 10 < Potter-Bucky selection < HP/LP Power selection 1 < X-Ray exposure PCRE 4 2 < X-Ray ready 4 Frog < N° of exams memorized in Technique Fe] Anatomical t Alorm signalling 5 |*h| < Anatomical Technique Selection 4 ~ Display for Dates and Messages ~ Collimator light activation () A change of the Power level involves a change of the used focal spot. © High Power (HP) — Big Focus © Low Power (LP) ~ Sali Focus In the following paragraphs the abbreviations HP and LP will be used. Section 1 Doc. 7761 Page 5 of 14Service Manual GENERAL DESCRIPTION 2.3 COLLIMATOR CoLLIMATOR 50. Collimator light on 53. Retractile meter 51 Adjustment of transverse diaphragm $4 Adjustment of longitudinal diaphragm $2. Rail for filters and accessories Secttoy I Page 6 of 14 Doe. 7761Service Manual GENERAL DESCRIPTON 3 TECHNICAL DATA 3.1 CLASSIFICATION OF THE APPARATUS CLASSIFICATION ~ EN 606011 § 5 = Type of protection against short circuit: CLASS T = Degree of protection against direct and indirect contact: TYPE B Use conditions: CONTINUOUS WORKING WITH INTERMITTENT LOAD, vw» Unit not to be used in the presence of an inflammable anaesthetic mixture with air or nitrous oxide CLASSIFICATION — 93/42/EEC DIRECTIVE, = In according with Annex IX: CLass IIb 3.2. TECHNICAL CHARACTERISTICS, Electrical characteristics ‘SINGLE PHASE VOLTAGE 230 Vac = 10%, 16 A Optional: 115 Vi FREQUENCY 0/60 Hz STAND-BY WORKING LA (115 Vac:2.5.A) [MAX ABSORBED CURRENT Rapocrarey worms — | 12.A(118 Vae:23 A) TINE COMPENSATION Automatic TINE RESISTANCE =252 Radiological characteristics 15 kW 50 kW LP GowPone | HP GiishPowe) | LP dowPove) | HP dichPower) Max POWER 7SkW 1S kW 7SkW 30kW ‘MAX CLRRENTINRADIOGRAMAY [150 mA S75 mA 150 mA 425 mA 3ms= 13s Tms +068 Sums= 13s Tms= 05s Exe 0S0RS TIME Selected by the processor according to the mAs ‘WORKING FREQUENCY 100 kez RANGERV 40= 125(Step of TEV) RANGE MAS 0.5200 in 25 values AT PLOTAGE Inverter driven by IGBT RPPLE 6 at Max Power “Toral FICTRATION > 2.7 mmAl RisiNG THE ‘sims Section 1 Doc. 7761 Page 7 of 14Service Manual GENERAL DESCRIPTION X-Ray Tube Head ‘TPE 0? ANODE Rotation with speed 3000 RPM Focal Spars o 0.6mm ee “All the other information relevant tthe ‘Technical Data Sheet CRay Tube Head and tothe S-Ray Tube can be found im the Ray Tube Head Collimator (optional) ‘SHUTTERS To MULTOLE PLANS [Parallels and perpendicular with manual movement ‘All the other information relevant tothe Collimator can be found in the relative Technical Data Sheet Dosimeter (optional) ‘MODEL Kemax-plus ‘VacuDap 2000 with printer optional "ACTIVE AREA. 146 x 146 om 147x147 un "MINIMAL DOSE RESOLUTION 1 mGyenr 1 mGyem" "MAXIMAL MEASURABLE DOSE. 19999,9999 mGyeni™ 19999,9999 mGyem" Operating Modes and functionality INTERFACE USER Polyeasbonate at Keyboard with alphanumedie LCD display for all the lopetative parameters and messager of possible anomalous conditions — administrated by a microprocessor. Onamsauones —_ {Rantocrapsy Two-points techniques (eV-maAs) 40 programmable anatomic technique (00 for LP and 20 fer HP) SeRAy ContRaL Distance control with double ~clici and extensible eable (=m) sarety Filament curent Agi 00 MA ‘Maximum exposure time Temperature maximum Neray tube head Count thermal units X-ray tube heed Max kV, min kV, max ARV, max I Anode rotation, ‘Microprocessor self-test Transport avd storage conditions ‘Maxibta TEMPERATURE =10°C= 55°C [RECOMMENDED TEMPERATURE OC= 40°C ‘RELATIVE HUMODITY 20% = 90% "ATMOSPHERIC PRESSURE 500 iPa = 1060 hPa Operating conditions TEMPERATURE TOC = 40°C RELATE HODTY 30% = 75% ATMOSPHERIC PRESSURE 700 hPa = 1060 hPa Secttoy I Page 8 of 14 Doe. 7761Service Manual GENERAL DESCRIPTON Mechanical Characteristics Winns 734 mm Lexar 1259. HEIGHT 167 mam ‘MIN SOURCE-FLOOR DISTANCE 459 mm. ‘MAK SOURCE-FLOOR DISTANCE 1997 mm ‘MAX RANGE 1091 mam FOCUS MAXIM HEIGHT, WTHRANGE 1000 1656 mm PIVOTING FRONT WHEEL O75 360° ‘MAXIMUM DIFFERENCE INTEVEL WHICH CAN BE OVEROOMEWITATIETNG [25 mm BACK WHEELS DIAMETER (0200 ‘MINDMUM DEFLECTING RAY 977 mm Wacar 191 kg (115 Vast 205 ke) MOVEMENT Manual (CASSETTE HOLDER 38343 4 3.2.1 DIMENSIONS AND WEIGTHS Te Ba wy (a= ~ | fas it Drawing N°: 742 Section 1 Doc. 7761 Page 9 of 14Service Manual GENERAL DESCRIPTION 3.2.2 KV-mA RELATIONSHIP: kV - MA Relationship In Radiography mode - 7.5KW mA Radiography 35 4 45 50 SS 60 65 70 7S 80 SS 9 9S 100 10S 10 LIS 120 UIs KV - MA Relationship in Radiography mode - TokW 420,00 , 370,00 320,00 270,00 220,00 170,00 mA Radiography 12000 70,00 20.00 38 55 60 65 70 7S $0 83 90 95 100 105 110 145 120 128 kV Secttoy I Page 10 of 14 Doe. 7761Service Manual GENERAL DESCRIPTON kV - MA Relationship in Radiography mode - 30kW 35 40 45 50 SS 60 65 70 78 SO SS 90 SS 100 10S WO LIS 120 125 AV Section 1 Doc. 7761 Page TI of 14Service Manual GENERAL DESCRIPTION 3.2.3 RXEXPOSURE TIME In the following tables the exposure times (s) associated to kV and mAs are reported. Since the apparatus is a device fimctioning with a two point technique (KV and mAs) we remind that the valites indicated in the table are merely theoretical and can undergo a variation in relation to the tolerance of the mA, ‘TABLE 1-7.5KW POWER peetfos| a [23]x6] 2 [25]s2] «| s es] s ]20] 15] 16] 20] 25] 2 | 40 | s0 | 63 | so [100]130]160| 200 100 cfs acy ane oasfooc| oe oocel acl afer anafaseasl easel oss] oa cass) 2 00 ofr axczeonsefosx|onsfoea|acafaur fos azsfasefaeroaelo se ye : 7 ozsefosefou 320) faosfeoe [soc oman aof onal facsfosifos ozs) "| s 125. |aszeor]oun|ae|ocsfaoa}ee oes serfsefaseoaseoznfossleandosaasn| 9m ‘TABLE 2— SEW POWER ee] 2 2] 2] 1 [9] 5 [2] |] | 25] | 0] 0] | 0] 0] a ay naan ssnpaens unsneafoaaeoen ae fo von npn une urna 79, f20tfo.s|oce]o007|0,c08]o0:1]oa|o.one|ocns| oo] Jecr4| jo4o|o.se6|o.233}0.204]0,3 alms ada 27pm fon ne fp nnn fools jaan iano a f= va aon ajar fnepanf asf wasn ab ef nena ooo open anaes nfo aial as mit oslo nexean| anf is sectos 1 Page 12 of 14 Doe. 7761Service Manual GENERAL DESCRIPTON ‘TABLE 3-30KW POWER Tee [os] + [x3 ]26] 2 [25]32] «| s [oa] s [20 [13 [16] 20/25 | 2 | 40 [so | 6s | 50 00120] 160200 eda ep pons oro eno oon osama por] ete pasa ans ns aan aaa eas fs soa a ast =a noo sao aero apenas asa iaaspssfsnnfanol ast Po po) onfomsfon anf sfesfefonfoon|usanfamfuarfssfan fon 2 > seen a onan iar 108 Jax 03.00] 000s 00 osfa.o10fo013]omrefoazifoezefe.rs|ooes|oass|oo%e|ooes|o.oe]o1s3foae| ote 2a osmosis ao anfoo anes esearpanf oon 222 ype xan fpcfnsonfoerfanfnfouae Z bas glee efsofenopesfonsfos fens fafiofnfsfssfnr for sa Section 1 Doc. 7761 Page 15 of 14Service Manual GENERAL DESCRIPTIONService Manual INSTALLATIONService Manual INSTALLATION 1 INTRODUCTION ‘The installation procedure consists of different operations to be carried out in the order shown in the flow chart below. Unpacking | Electrical Convection | ACCEPTANCE TEST Lo The various operations indicated are described in detail in the following paragraphs. The installation process can only be considered completed after the TEST SHEET regarding the manual has been filled in. acceptance tests provided with thi NOTE: the radiological system is normally pre-installed and configured in the factory according to the specific requirements of the customer. Certain adjustments may, however, be necessary when components are replaced. The whole machine parameter adjustment procedure is described in detail in this manual (SECTION 9. Section 2 Page 2 of 10 Doc. 7762Service Manual INSTALLATION 2 UNPACKING The radiological sy tem is packed in a single case containing all the parts of the apparatus. To ‘unpack the unit, proceed as described on the following page, according to the type of packing: = simple pallet with cellophane — SEE § 2.1 pallet with carton — SEE § 2.2 ue wood packing crate ~ SEE § 2.3 Ifnecessary, follow the unpacking procedure backwards fo pack the unit again 21 Doe. 7762 PACKING WITH CELLOPHANE Cut the tape (4) and remove the slide (5) ~ SEE FicuRe 1 remove the protective bag (6) ‘unscrew the four selfthreading screws (7) wihich fix the anterior witeel fixing bracket (8) fice the X-ray Tube Head fixing brackets (9) from the tie-rod (14) - SEE FicuRE 2 - working on nuts (10) ‘unscrew the self-threading screws (11) and remove the X o put the slide (5) om the floor, as shown in FIGURE 1 ray Tube Head fixing brackets unscrew the screws (12) which fix the stand to the packing bracket (13) slowly move the mobile unit towards the slide (5), paying attention to the packing bracket (13) let the unit move slowly from the slide (5) til its complete positioning on the floor Section 2 Page 5 of 10Service Manual INSTALLATION Psckixg position - \ 6 ° FIGURE 1- LATERAL VIEW FIGURE 2- VIEW FROM ABOVE Section 2 Page 4 of 10 Doc. 7762Service Manual 2.2 1 INSTALLATION PACKING WITH CARTON Remove the screws (1) - SEE FIGURE 3 - which fix the packing carton to the erate pallet @ cut the band (3) remove the carton packing from its housing: the mobile unit is as shown in FIGURE 1 proceed according to the packing with cellophane procedure (§ 2.1). ~ tt Ms >, FIGURE 3 - PALLET WITH CARTON Section 2 Doe. 7762 Page 5 of 10Service Manual INSTALLATION 2.3 PACKING WITH WOOD CRATE Dismantle the crate cover (1) - S22 FIGURE 4 remove the crate walls: be careful not to ruin the wall (5) that has to be used as slide; the mobile unit is as shown in FIGURE 1 Note: in the wood packing case, the slide (5) is not mounted as shown in FIGURE 1, because it is substituted by the wall (5), previously mentioned 3. proceed according to the packing with cellophane procedure (§ 2.1), te) 1% eit Bethe | [ee] | ce FIGURE 4- Wood CRATE Section 2 Page 6 of 10 Doc. 7762Service Manual INSTALLATION 3 ELECTRICAL CONNECTIONS ‘The power supply single-phase altemate voltage and maximum absorbed current values are reported both on the unit label and on the technical data (SEE SECTION I - Make sure that the power supply socket is approved for the values reported on ‘the unit label 4 ACCEPTANCE TEST ‘The ACCEPTANCE TEST includes all the control and checking operations listed on the TEST SHEET. These operations must be grouped together under three general categories: ‘= checking cables and connectors =» mechanical checks » electrical checks Each operation is identified by a code which is then used on the TEST SHEET. 4.1 CHECKING CABLES AND CONNECTORS Visually control each cable and each connector, checking that there are no interruptions and/or enushing Al Power supply cable of the unit A2_ Radiography control pushbutton cable A3 Connection cable between unit/X-ray tube head Section 2 Doe. 7762 Page 7 of 10Service Manual INSTALLATION 4.2. MECHANICAL CHECKS ‘The mechanical checks include the following operations: * MOVEMENTS: all the movements foreseen must be possible without excessive force or jerks » BRAKES all the movement locking brakes must be operating and easily applied * SouNDNESS: check that thete are no breakages and/or damage which might have jeopardised operation and safety of the apparatus, ‘The single checking phases are listed below. B.1 Unit sliding movement B2_ Unit parking brake B.3 Proper Functioning of the antiilting assemblies BA _ Integrity of the Control panel B.5__ Integrity and fixing of the carters B6 Balance of the pantograph arm. 4.3 ELECTRICAL CHECKS With regard to the electrical part, correct operation of the following must be checked: SAFETY DEVICES SIGNALS Nore: Remove the carters to carry out the electrical checks. The procedure is described below. C.1_ POWER SuPPLY: connect the unit to the mains power supp! C2 INITIAL TEST: check that the initial automatic test is correct of the tit C3. SOFTWARE: check that the visualization of installed software: C4 LOADING: check that the switching on the unit appears the increment of voltage on display until 350 V. The complete loading of the capacitors battery is ready in about 40/45 see: Section 2 Page 8 of 10 Doc. 7762Service Manual Doe. 7762 INSTALLATION DISCHARGING: switch the unit off and check the complete discharging of the capacitors battery by means the switching off the LD3 led mounted on $25 board: Do not carry out switching the unit On and Off SET-UP DATES IN MEMORY: enter on SET-UP (SEF SECTION 4 - § 3) and check that the SET-vP dates are in according with dates selected (SEE SECTION 4 - § —TAB.2): X-RAY TURE FORMATION: when not in used the unit for a long time, before to use the unit normally, camry out the “formation” of the X-ray tube with a serial of exposure using the following dates (cay out for cach valuc of KV and mAs 10 exposure and keep a pause of | minute between an exposure and another one) 40kV SOkV COV T0KV 80kV 90kY 100 kV 10 kV 120kV 100 mAs 80 mAs 64mAs 64mas 50 mAs 50 mAs 40 mAs 40 mAs 40 mAs During this formation check with oscilloscope the value of KV [S19/B board Tp11 (): Tp3 (+) ] and mA [S19/B board: Tp11 ©); Tp6 (+) ] on inverter. Select the oscilloscope in the following way: CHANNEL A: 1 V/DIV ( 1V read is equal to $0 mA) CHANNEL B: 1 V/DIV (1V read is equal to 20 KV) Base Time: 25ms/DIV Section 2 Page 9 of 10Servic € Manual INSTALLATION cs Section 2 Page 10 of 10 In case of kV wave form presents of high voltage discharge or you hear discharge inside X-ray tube interrupt the sequence, wait few minutes before starting again: repeat the initial formation checking that the fuse F7 is interrupted (100A) (SEE ELECTRICAL DRAW): Warning: presence of 350 Vde voltage! Exposure Time: check that during exposure time the X-ray passage led until the end of exposure the display shows the real exposure time in second (SEE SECTION 1 - § 32.3), Doc. 7762Service Manual MAINTENANCEService Manual MAINTENANCE 1 ROUTINE MAINTENANCE 1.1 GENERAL RECOMMENDATIONS ‘The radiological system requires regular checks and maintenance. The following recommendations have the aim of helping the operator to keep the apparatus in good working and safe conditions during service. The system contains mechanical parts subject to wear according to use: following prolonged use, wear on parts may decrease safety during use. For this reason, it is essential for the checking and maintenance operations indicated below to be carried out consistently to protect the operators and patients against any damage caused by mechanical breakdowns. Correct adjustment of the electrical and electronic systems has a direct influence on the operation of the system, on the quality of the image and on the electrical safety of the system, as ‘well as on the level of expostre to radiation the operators and patients are subjected to. The MAINTENANCE PROGRAMME, described in the following paragraphs, consists of controls and interventions to be catried out by specialised personnel authorised by the manufacturer. All ‘maintenance operations are the responsibilty of the owner of the apparatus Should it be necessary to replace components or parts which may in any way condition the safety of the machine, only use original spare parts. Sectton F Page 2 of 10 Doc. 7765Service Manual 1.2. FREQUENT CHECKS AND INSPECTIONS MAINTENANCE The operating personnel must be suitably trained to be able to carry out the daily and weekly checks indicated in TABLE 1. The other controls described in this chapter and the interventions described in the following chapters are reserved for qualified and authorised personnel of the technical assistance service. TABLEL vrervat —_|CHECK Dany (Operation of the signals, displays and LEDs |CHECKS. Operation of the stationary brake Integrity of the warning and danger Inbels | WEEKLY ‘Absence of oil leaks from the X-ray tube head CHECKS Absence of unusual noises in the X-ray tube head during X-ray emission Jé-Moxtury — |Conect operation and the value of the whole earthing cireuit, CHECKS Power supply voltage value ‘Value of the continuous voltages generated inside the system Fixing and general state (dust and corrosion) of the boards Centering of the X-ray tube head-collimator assembly 1.3 GENERAL CHECKS AND INSPECTIONS Every six months, and in any case according to local legislation in force. the procedures indicated in the ACCEPTANCE TEST REPORT must be carried out completely. The results obtained are noted down on the TEST SHEET together with the description of any interventions carried out. ‘The checks listed below must be added to those contained on the Test Sheet: Di D2 D3 D4 Doc. 7765 Power supply voltage check DC power supply check Protection earth check Internal earth connection check Section 3 Page 5 of 10Service Manual MAINTENANCE 1.4 CLEANING AND DISINFECTION Products with a high content of alcohol, corrosive and/or abrasive detergents or solvents must not be used to clean the surfaces of the apparatus To disinfect the system, only usc methods in compliance with the laws in force regarding disinfection and protection procedures against explosion. To carry out the cleaning and disinfection operations, take the following precautions tum the system off and disconnect the mains power supply cable w make sure that no liquid gets into the apparatus so as to avoid any short-circuits or corrosion of the electrical and electromechanical parts. The unit has not to be used in presence of anaesthetic and/or infiammable disinfectant and cleaning products. If, producing explosive gaseous, mixture, are used, make sure that gases are dispersed before switching on the unit. Sectton F Page 4 of 10 Doc. 7765Service Manual MAINTENANCE 2 SPECIAL MAINTENANCE 2.1 TROUBLESHOOTING ‘Troubleshooting can be facilitated by the indications given in TABLE 2. which illustrates the ‘most common incorrect operating conditions, showing their probable causes. In the presence of the following alarms visualized on the display, the X-ray exposition is disqualified and the console’s alarm red led light up. In case it is also present after the execution of the suggested intervention, please contact the service assistance department. ‘Tame? FAULT NOTED LIKELY CAaUse [RECOMMENDED INTERVENTION 1 |The unit doesn't switch on (on key LED] No power supply on input Check | Replace the S22-P2 or TR2- stitched on) DAV fee "The unit doesa't switch on (oa Key LED | No power supply on input (Check | Replace the SIOFI or FI switched off) use (on input) F | The apparatuy works but does not emit [Radiography pushbutton fault [Check the Radiography pushbuton| says — No alarm on the ust display able and connector 3 | Alarm: “SuLY FAULT™ SISV of -15V fault of the S22|Check power supply (1SVA [board supply ISVA=24VA voltage on 822) voltage) @ [Alans FILAMENT FAULT” 400 He power supply absent (Check / Replace TR2-FIS0VO fuse Say tube Hlament inerrupied [Replace the X-ray tube head ‘SIS board fault ‘Replace the board 3 [Alana “DAERTERFALT™ If the indication appears on stand-|Cary out setup as in Section 4 § by: PI Set-llp on $22 board faulty |4.2 If the indiestion appears while Switching the anit of switching fon carrying out X-ray: faulty on X-ray |and repeat the Xray power sireuit 2 and FS fuse blow Replace F2 and Fi fines FG and F7 fixes blows on the) Replace FO and F7 fuses Power cicuit © | Alara “RV FAULT During. a radiograph the effective [Switching the unit off suitching fon [KV are less than §5% of those set and repeat the Neray fault on the power eireuit 7 [Alana WAFS ‘During ax exposure the mA value Snitching the wat olf switching itoa| is lower than the allowed limit | and repeat the Xx © | Alarm: “THERMICSAFET™ Soray tube head overheated Do not eany out any Xomye and wait forthe X-ray tube heed to cool down [Breakage of the thennal sensor | Replace the thermal sensor located on the X-ray tube head and or check the clevant witing on S22 board 9 [ Alarm: "WAN STOP RE Dring a radiograph with eavectie,| Repeat the adiography the control pushbutton for X-ray command has been released eal TO | Alarm: “X-RAYLACENG™ ‘Siishing the unit off switching W on and repeat exposure Section 3 Doc. 7765 Page 5 of 10Service Manual MAINTENANCE x Facur Nore LIKELY Case [RECOMMENDED INTERVENTION Tr | Alara: "Wax TE The radiography time has exceeded| Check thatthe mA are comect the concurred lit ‘Check the ma reading on board $22- Tpl or S19 B-Tps 12 | Alana: “STARTER EACLE” Daring anode preparation wae not put inta rotation Cheek the fines on board SIA Cheol the stator winding of the Xeray tube head Fault on board S207A Fault on board S20 Replace board SIVA Replace board S20 13 | Alana: "SNITCH OFF FOR T NIN Capasitors bank stil loads ‘With the unit off wait I minute before switching it on 14 | Alarm: “BATTERY FAUT Power Cisuit Fault ‘Contac technical service 1S | Alarm: “OVERVOLTAGE BATTER” Biatery Cirouit Fal ‘Contact technical service 16 | Alarm: “X-RAY COMMAND ACTIVE™ The operaior as preved hel radiography command before the! system had finidhed the inital control stage Release the radiograpliy pushbutton] ‘and wait until the system is ready 17 | Alarm: X-RAY TUBE T00 HOT™ Tris not possible fo Begin exposure since the semaining thermal units available are too few ‘Walt forthe Xray tube to coal down. 18 | Alarm: “WATT CONNECTION® 19 | Alarm: “POTTER FAUL- {only with Patter installed) The — ‘keyboard — does communicate with the unit Potter Fault wat Saitching the ut of awiching ® om and repeat exposure ‘Check the F4 - FS fuses ofthe Potter power supply and the K3 rele 2.2. REPLACEMENT OF COMPONENTS Replacement of a component can mean the need to carry out checks and adjustments in order to reset correct operation of the radiological unit. TABLE 3 shows typical situations where an adjustment is necessary. TaatE3 ‘COMPONENT REPLACED ADIUSTMENT AND CHECKS [REFERENCE TS BOARD, [Werify_mA setup in SETUP [Secrons 5 S19 B BOARD Cesk of KV-e ma [secon +-¢ Sand S20 Boar> Check Run volage cow 462 Check start 600 ms Seeren 4 $2 22 BOARD Check max Set EVI) iSecmONa-§43 (Check max exposure time (P2) [SecTION 4 § 4.1 and 42 525 BOARD Check max voltage of battery [SECTION 4- §7 528 BOARD (Check LCD Display contrast (PI) Secitoy 3 Pace 6 of 10 Doc. 7765Service Manual MAINTENANCE Before effecting the monoblock replacement make the following operations: > for safety purposes add some counterweight on the front part of the unit in order 10 avoid the possible tilting of the same. A > fasten the pantograph arm to the base of the unit (using some ropes) to avoid the ann making not required movements, due to the loss of weight when the X-ray tbe head is removed. Consult in any case Mechanical Assembly and Dismantling of the present section, 2.3 LIST POTENTIOMETERS BOARD POTENTIONETER | VALUE | NAME Nove sis PI ER | MANUat Ser] FIL (ONLY Fo Test) —_| Only factory adjustment PD Sk | MAXIFG. ‘Only factory adjustment PS S| Max FP ‘Oniy factory adjustment si? PI TOK | pezopack ev= ‘Only factory adjustment B 10K Only factory adjustment 3S 10K | Fespsace ev ‘Only factory adjustment Pa 10K Only factory adjustment 3BB Pl 2K | MaxCunRENT Only factory adjustment PD 2K | FREQUENCY seT ‘Only faetory adjustment PS 2K | MA FLUORO OFFSET ADE NU. Ros TFEEDRACKMA ADI Only Taetory adjustment SD PL TK [RUN Voutace: ‘Only factory adjustment PD TM START S00MS Only factory adjustment =D PI 2K [Max Serv Only factory adjustment PD 100K | MaxTIME RAD. Only factory adjustment, Pi SK____| Max V Capacrtors BANE ‘Only factory adjustment Pr 20K [ECD Contrast Only taetory adjustment Section 3 Doc. 7765 Page 7 of 10Service Manual MAINTENANCE 2.4 List LEDS BOARD T= ‘Cour Nae Note sis TDI YELLOW av LbD GREEN siSVA LDS RED ‘SAFETY MART FIL SDE LDI ‘YELLOW CONE LD RED AKV Mat LDS RED EV > 110% TLDs RED KVM LD RED TMX, LDS ‘YELLOW Con. T LDT YELLOW Con 2 LDS ‘YELLOW FRERS IDs ‘GREEN =v" LDIO ‘GREEN “18 SD LDI ‘YELLOW ‘STARTERON LD GREEN ‘STARTER OK LDS ‘YELLOW FLUORO PREP INU, SB DLL YELLOW NU, DL YELLOW DL YELLOW DLt ‘YezLow DLS ‘Yentow Die YELLOW DLT YELLOW DLE YELLOW DLS YELLOW DLO YeLLow PREPKIA, DL ‘YELLOW DL YELLOW DLS ‘YELLOW DEI ‘GREEN DLS ‘YELLOW DLié ‘GREEN DLIF ‘YELLOW DLIS ‘YELLOW DLIS YELLOW PREPEIA ‘DI20 ‘YELLOW ‘START POTTER ‘DL ‘GREEN =24VA, DL22 ‘GREEN ava, DL ‘YELLOW ONO DLs GREEN =2IVa DLi6 ‘YELLOW (CAPACITORS BANK CHANCE DLT YELLOW (CAPACITORS BANK CHARGE DLs "YELLOW ‘Our_WD ‘DL YEsLow PREP STARTER ‘DLO ‘YezLow =P DLs ‘YELLOW CoRRNA Sectton F Page 8 of 10 Doc. 7765Service Manual MANTENANCE: 2.5 LisT FUSES BOARD Nae TPE Nowe TTOADING BATTERY H Tsk 5 E cs Input power supply protection TMERTER Fo 3A fa oe Protestion Inverter TRI TORR [FI 200MAT Proistion TRI Transformer BER [F30V DAT Fisv Sat FISsV TAT Protetion TR2 Transformer FLV 2ASP FLV ToAT POTTER BUCKY EN 2AT ratection Potter Bucky (Optional) EW 2a ° AGToRANSTORER | FI0 IAP Protection 11S Vae power Spay Optoma) SHA Bh OAT Tnput power supply protection S21/A Board B 10asT B S00MACT Protection TRI Transformer S2V/A Board SH FI IAT ilies 2a u jar ‘roteston Bridge Rectifier (24Van) SE Fi S0mA-T Tapul power supply protection S25 Board sx ET 200maeT 4 rea Protection Bridge Reser Group 1 (24Vas) 5 200mA=T av EH 300maeT Protection Bridge Resilier Group 2 (24Vas) FE 200mA-T Fe 2oteacT Protection Bridge Resifier Group 3 (24Vas) wr 2o0mA-T fe et Protection Bridge Resifier Group 4 (24Vae) re 31sma-T Tnput power supply protetion S29 Board Section 3 Doc. 7765 Page 9 of 10Service Manual MAINTENANCE 3 SPARE PARTS In case of replacing of parts that can be negative for the safety of the machine, use only original parts. For the list of the spate parts and relative codes to make reference to the SECTION 5 — EXPLODED DRAWINGS, Nore: When you require spare parts ,it is necessary to tell the code of the piece and the serial umber of the unit too, Sectton F Page 10 of 10 Doc. 7765Service Manual X-RAY SETTINGSService Manual X-RAY SETTINGS 1 INTRODUCTION The radiological system is fully regulated in the factory: itis therefore only necessary to install it in order to use it All the information contained in this section and SECTION 3 of this manual must be used when extraordinary maintenance is necessary > carried out in the sequence indicated. TARLEL BOARD POTENTIONETER | DESCRIPTION SIs PI ‘Manual Setting ofthe filament eurent B ‘Manimiom current of lage foous 35 ‘Maximom curent of smal focus S17 Qtray tube head) [PI ‘Retuin ofthe kvr= PD PS Bs Retum ofthe kV SBE PI Maxim euent PE Frequency setting SE PI ‘Maximum kV setting PD ‘Maximum exposure time S35 PI ‘Maximum battery voltage NOTE : Jumper SI9(B-J24 and J2B ON: safety KV set up for rotating anode Jumper S19/B9I2A and J2B OFF: safety KV. Set up for stationary anode Section 4 Page 2 of 18 In the case of any intervention, it is essential for the adjustment operations to be In TABLE 1 indicates the potentiometers which do not require any further adjustments since they have already been regulated and sealed in the factory. Doc. 7764Service Manual X-RAY SETINGS 1.1 Dir switcH Here follows the fimetion of the dip-switeh 8: 1- Only factory adjustment 6 Only factory adjustment 2— Only factory adjustment 7— Only factory adjustment 3 ON -It doesn’t display the name when switched on 8 —Only factory adjustment 4— Only factory adjustment 5-0 ‘Small Focus when switched on. 2 ROTATING ANODE STATOR POWER SUPPLY ADJUSTMENT = Connect an AC voltmeter (ire RMS if possible) with full-scale set #2: 8000 at 300 V between the TB3-2 and TBS-3 test points of board S2U/A (power supply of the main winding): fy Zt = connect the probe of an oscilloscope between IC2-8 (+) and Dzi Anode () of board $20 and prepare the instrument to read a time of 800 ms: » take the Radiography Command pushbutton, For maximum operator safety, at this point it is advisable to temporarily disable the ay command signal by disconnecting the wire coming from S22-X4-3. = only press the first click of the Radiography Command pushbutton (preparation pushbutton): check that the stator is supplied with a voltage of about 230 Vac for approximately 0,8 seconds. If necessary. adjust this time interval using potentiometer P2 of board $20: vw» check that once the 0.8 seconds have passed the stator is supplied with a voltage of about 70 Vac. If necessary, adjust this value by using poten-tiometer PI of board $20, Section 4 Doe. 7764 Page 5 of 18Service Manual X-RAY SETTINGS 3 SET-UP PROCEDURE To access the modality of SET-UP procedure to follow what tndemeath reported: * press the keys of the console indicated to side at the same time the wording "SET-UP PROCEDURE 2" will appear on the display: eat | ves ‘to confirm selection, press the key indicated at the side marked with "YES", whereas to cancel the procedure, press the key es) No marked "NO! Nore: In the Set-up procedure, the functions for editing the content of the fields shown on the display have been assigned to the keys as indicated below: [t YES w 1 (Hx) ‘TABLE 2 — MINIMUM, MAXIMUM AND OF DEFAULT VALUES OF SET-UP ADJUSTMENT Function VALUE DirecToRY Fur Mone | Maxnrew Derscut Kv40 300 600 380 ky ADUSTENT kvi20 1000 1500 1190 1S0mA ORV) 1000 2000 1600 saau FL. Abs | 7.5KW [= 5 7SmaA (1O0KV) 900 2000 1360 375 mA (40 LV) 1000 2000 1690 isew Eo 150mA (100 KV) 300 2000 1450 LARGE FIL. AD? 425mA GORY) 1000 2000 1750 30kw 5 300 mA (100 EV) 300 2000 1360 MAS ADI EV 080 (60 mAs) 250 1000 530 BATTERY V=350 Section 4 Page 4 of 18 Doc. 7764Service Manual X-RAY SETINGS 3.1 SERVICE MENU When the unit is off, pushing both the keys underneath you enter the SERVICE MENU of the unit which subsequently visualizes the following data name of the device and software version ‘chosen anatomical program = X-ray tube model ‘= total number of radiographic exposures total mAs accumulated. yh (tea) Section 4 Doe. 7764 Page 5 of 18Service Manual X-RAY SETTINGS 4 KV ADJUSTMENT 4.1 ADJUSTMENT “SET-UP” VOLTAGE The SET KV voltage is supplied by the microcomputer and must be adjusted according to the relationship KV/20 (i.e: 1¥'= 20K¥), ™ First of all, enter the SET-UP procedure. following the instructions indicated in the previous paragraph: % On board $19/B connect the probes of a Vde digital multimeter between CP1-10 (+) and TPL); wa Seeap select "AV ADI at 0 KV" 2,00 > adjust the value until a reading of 2,00 V is obtained on the voltmeter: fp a ™ adjust the value until a reading of 6,00 V is obtained on the 500 voltmeter g ow cxit the SET-UP procedure by using the key: " then select 100 KV. 80 KV and 60k ™ in SET-UP select " V. checking that the voltage read on the voltmeter is Visgg = (Kvsen/20) +25 mV. 4.2, ADJUSTMENT OF MAXIMUM KV SETTING SAFETY The maximum parameter value of SET KV under operating conditions must be 6 V. corresponding to 120 KV. The MAX SE KV safety device intervention is normally set to 130 KY. connect the probes of a Vde digital voltmeter between test points TP1O (+) and TP9 (of board $22; twin the system on and use potentiometer PL until a reading of 6,5 V£0,1 Vis obtained. Section 4 Page 6 of 18 Doc. 7764Service Manual X-RAY SETINGS 4.3. CHECKING MAXIMUM KV vs Connect the voltmeter to test points TP10 (+) and TP9 (.) of board S22 lower the Max SET KV safety intervention to 100 kV adjusting w potentiometer PI until a reading of $ V+ 0,1 V is obtained on the ¢ ® voltmeter zee checking that by setting the KV to a higher value than 100 kV the "KV FAULT" alarm goes off. ETTING SAFETY o= put the MAX SET KV safety intervention back to 130 kV using eM potentiometer P1 again until a reading of 6.5 kV + 0,1 V is ¢ ? obtained. " Secsios 4 Doe. 7764 Page 7 of 18Service Manual X-RAY SETTINGS 5 ADJUSTMENT OF THE FILAMENT CURRENT ‘The following tables indicate the mA anode values associated with the kV and the typical filament currents determined on a sample X-ray tube head for 30 kW, 15 KW and 7.5 KW power TABLE 3 ‘Raprocrapny— 30 KW. Set kV RV mA Thanet 822.10 TF9 cn dopey 9108-16. TPHt 15 06? wv EY] fea] 2 40 S70 28 50 817 3 oo 22 38 70 808 4 0 337 sta 43 90 320 806 5 100 300 798 58 110 204 768 6 120 1 753 Presawitehing 46 TABLE + RaDlocRAPHy— 15 KW Set kV xv mA Trnest 922.110 TF cn dopey 8198. TF0-TPIt 315. 0F02 WI [ev] fmm] 40 709 28 0 300 718 3 o 250 38 70 24 4 90 187 45 90 166 708 s 100 150 698 88 110 136 684 6 120 2s on Presvitehing 448 Section 4 Page 8 of 18 Doc. 7764Service Manual X-RAY SETINGS ‘Tape $ ‘RADIOGRAPHY — 7.5 KW SetkV kV mA, Trueman zz T1018 onasplay S198 TPs-TP11 sis oraz 1 iv] (1V=10mA] fm] 2 40 150 826 25 50 150 oo Bs 35 70 107 7 4 80 93 37 45 30 83 2 5 100 75 716 35 no 08 706 6 120 a 696 Presitehing: am 5.1 ADJUSTMENT OF FILAMENT CURRENT Nore: by Filament Current the current which runs through the primary winding of the sansformer supplying the power tothe filament itself is intended (Coolidge Tremsformer). © To measure the Filament Current, connect an anuneter with true feta RMS reading in series with terminal CP6-2 of board S15. Set ¢ MEASUREMENTS the full-scale to LA in AC. ‘© to measure the anode mA in RADIOGRAPHY, conncet the probe v=s0ma of an oscilloscope between test points TP6 (+) and TP1I (.) of ¢ boatd $19/B to display the wave form of the mA (reading aT correspondence is 1” 50 mA) and between test points TPS 4v=20K (4) and TPLL () of board $19/B to display the wave form of y \ the KV (reading correspondence is 1V= 20 kV). Doe. 7764 Section 4 Page 9 of 18Service Manual X-RAY SETTINGS PROCEDURE (example with Small focus LP 7. A kW) activate the SET-UP procedure: select "SMALL FIL ADs"; adjust the "Dac" value set until a filament current, displayed on the digital voltmeter. equal to the one indicated in TABLE § for 40 KV (826) is obtained ~Typical DAC 1600 —FiGuRE 1; give the X-ray command and check that the amode mA are 180. If necessary, adjust the SET-UP until the desired value is obtained: proceed with SET-UP; adjust the set value of the "DAC" until a filament current, displayed on the digital voltmeter. equal to the one indicated in TABLE 5 for 100 kV (716) is obtained ~ Typical DAC 1360 — Figure 2: give the X-ray couunand and check that the anode mA are 75: if necessary, adjust the SET-UP until the desired value is obtained; proceed with SET-UP by selecting "LARGE FIL ADs" Repeat the same operations described for "SMALL FIL ADs" with 40 KV and 100 kV. For the anode and filament current mA. values, refer to TABLE 3 G0 KW) and TABLE 4 (15 kW) according to the power of the machine. Exit SET-UP. o 8 150mA(40KV) 1600 S (a) [181] By Get) BI [Blo] FIGURE 1 - DAC (40 KV) ADIUSTMENT Section 4 Page 10 of 18 Doc. 7764Service Manual a oOo @ (J sma (00K) 1360 & (tet) (it) Gy Bf 6) FIGURE 2— DAC (100 KV) ADIUSTMENT - 6 mAS ADJUSTME! o® MEASUREMENTS ‘* Remove the bridge between terminals CP3-1 and CP3-3 of board $19/B © connect a mAsmeter between the above-mentioned terminals, =» PROCEDURE activate the SET-UP procedure # select "mAs ADJ" and give the X-ray command ‘© check that the mAs value on the instrument is really the one set (50 mAs ~ Typical DAC 0530): if necessary. adjust the SET-UP until the desired value is obtained © exit Ser-up, Doe. 7764 D 765 Electronic Group 100 » 7616 ‘S19 Board » TH48 SI7 Board + 767 SI9/B Board > 7618 $20 Board + TOP S2V/A Board » 7620 $22 Board > Joli S25 Board » 7622 $28 Board » 7623 S29 Board Topographic > 630 ‘S14 Board » 107 S15 Board + AGI7 SI7 Board » 7822 SI9/B Board rb S20 Board » 47 S2V/A Board > 1401 $22 Board » 1419 $25 Board > 4a S28 Board > 1420 $29 Board Exploded view Sectton F Page 2 of 7766 7862 Mechnical Electrical Doc. 7765EXPLODED VIEWANNEX 1 Test Set Test Sheet “The present document ns tobe filled wp by the perator. ding he ordianey and exeondinary msiatenanee process. “Theinicited procedures are describ in deta on the SECTION 2-§4 ofthe equipments service mana Cove [Ornanios [Rerewnces /Nores ResuLr Ad Power spy cb oft wit ‘A _| Rodi coal poron able TAS | Connection cable witray ake bead Bi | Uniting movenet 2 | Usitparkne take S| Beery ofthe coxa pael Ba bseentyand Sans ote cates TRS | Bebnce of the panoaraph am Ch | Cesk poner sip G2 | Checkin ie G3 | Cee ote CA_| Check ein pastors C8 | Check dstnging capaci oe. 767 Pu 2Cone [OrenaTios ANNEX 1 Test Set [Rerenexces / Noes REsvLt C65 _| Check Seep cts in meno G2 _| Key ie fomaon bron C8 | Chock Xray epost tne sr sen wena, Dore ornearor: oe. 767 Pact 2082EXPLODED VIEWEXPLODED VIEW