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TCG 2032
Efficiency on a new level.
For natural gas and biogas with an output from 3,300 to 4,500 kWel

TCG 2032B V16

4.5  MWel

43.2 % 44.6 %
thermal electrical
Our experience for your success. The TCG 2032. Top performance from
MWM – used successfully worldwide.

Strong partner for your progress Precision Energy, Bangladesh

With MWM you can benefit from 150 years of experience in gas engine technology In 2010, MWM shipped 15 TCG 2032 V16 to Precision Energy
and energy production. Since 2011 the traditional company, Motorenwerke Bangladesh within just three months. The gas engines pro-
Mannheim, has belonged to the worldwide network of Caterpillar Inc. This gives us duce a constant overall output of 60 MWel. All of the electric
an even more unique expertise that benefits you in the development of individual energy that has been generated is fed into the public grid.
complete solutions. More information about this project can be found in our MWM
movie “60 MW Around the World” at www.mwm.net.

Worldwide successful technology

15 x MWM TCG 2032 V16 | Commissioning: 2009 / 2010
MWM offers you the confidence and experience of a specialist who has already
successfully installed hundreds of gensets in gas power plants within and out-
side of the European region. Efficiency and reliability are the decisive factors
AMD Dresden, Germany
everywhere.
MWM engines were chosen for the energy supply center of
the AMD chip factory in Dresden, since our system generates
electricity of supreme quality. Moreover, the waste heat is
Competent, reliable, and uncomplicated used for heat supply and cold production, thus achieving very
We want you to be satisfied with us in every phase of the project: That is why we high primary energy utilization.
clearly spell out all agreements in a written order confirmation with a detailed
schedule. MWM stands for reliability and quality of planning, right down to com-
missioning.
9 x MWM TCG 2032 V16 | Commissioning: 2005 / 2007

We stick to our agreements

Italiana Coke, Italy
If you put great value in an optimal return on your investment in a biogas system
and smooth handling, MWM is a natural first choice. We offer comprehensive MWM engines were installed for the environmentally friendly
experience and always keep a close eye on the entire process. Seamless and utilization of the coke oven gas generated at the coke oven plant
turnkey ready – from initial consultation to handling of the completed system by our Italiana Coke. The electricity rebate, the amount of which is
customer service. We say what we do, and we do what we say. determined by law, gives the operator a secure income from the
sale of the electricity generated at the plant, in addition to the
company’s core business, the production of metallurgic coke.

5 x MWM TCG 2032 V16 | Commissioning: 2010

Optimized reliability for your success.

More profit
The optimized maintenance concept with cylinder units simplifies accessibility
and, along with the reduction of the number of different parts, minimizes the
time required for maintenance. This saves up to 20 % in service costs. At the
same time you profit from up to 30 % less lubricating oil consumption compared
to other engines.

Longer runtimes
Thanks to the extended service intervals, the TCG 2032 runs up to 200 hours
longer per annum than comparable products. The major overhaul is scheduled
after 80,000 operating hours.

Greater reliability
The particle-free combustion with chamber plugs extends the service intervals
for the exhaust gas heat exchanger and reduces service costs compared to other
combustion methods.
Major components such as pistons, conrods, spark plugs and cylinder heads
have been improved to withstand the greater power output and deliver increased
electrical efficiency.

Optimum efficiency
The interaction of all components has been improved even further. All components
relevant for efficiency and power output are monitored by the TEM (Total Electronic
Management). The new, upgraded wastegate in particular ensures a more efficient
operation with changing conditions. This is also the case when the gas composition
is fluctuating – thanks to fast response times due to the temperature monitoring
for each cylinder. TEM not only controls the engine, but the entire system, including
heat extraction.

Full turbo power

The high-pressure turbocharger A140 with an improved wastegate allows operation
with a broader air intake temperature range and up to higher altitudes.

TCG 2032B V16

Technical data 50 Hz Technical data 60 Hz

Engine type TCG 2032 V12 V16 TCG 2032B V16 Engine type TCG 2032 V12 V16 TCG 2032B V16
Bore/stroke mm 260/320 260/320 260/320 Bore/stroke mm 260/320 260/320 260/320
Displacement dm3 203.9 271.8 271.8 Displacement dm3 203.9 271.8 271.8
Speed min -1
1,000 1,000 1,000 Speed min -1
900 900 900
Mean piston speed m/s 10.7 10.7 10.7 Mean piston speed m/s 9.6 9.6 9.6
Length 1)
mm 7,860 9,271 9,272 Length 1)
mm 8,000 9,420 9,420
Width 1) mm 2,660 2,790 2,790 Width 1) mm 2,790 2,790 2,790
Height 1) mm 3,390 3,390 3,390 Height 1) mm 3,390 3,390 3,390
Dry weight genset kg 43,100 51,200 51,400 Dry weight genset kg 40,650 52,400 52,400

Natural gas applications Natural gas applications

3 2) 2)
NOX ≤ 500 mg/Nm NOX ≤ 500 mg/Nm3

Engine type TCG 2032 V12 V16 TCG 2032B V16 Engine type TCG 2032 V12 V16 TCG 2032B V16
Configuration R 5)
R 5)
R 5)
Configuration R 5)
R 5)
R5)
Electrical power 3)
kW 3,333 4,300 4,500 Electrical power 3)
kW 3,000 4,000 4,050
Mean effective pressure bar 20.0 19.4 20.3 Mean effective pressure bar 20.1 20.2 20.4
Thermal output 4) ±8 % kW 2,862 3,698 3,668 Thermal output 4) ±8 % kW 2,539 3,411 3,252
Electrical efficiency 3) % 43.9 44.1 44.6 Electrical efficiency 3) % 43.9 43.8 44.3
Thermal efficiency 3) % 42.6 42.7 43.1 Thermal efficiency 3) % 42.1 42.4 42.6
Total efficiency 3)
% 86.5 86.8 87.7 Total efficiency 3)
% 86.0 86.2 86.9

Biogas applications Biogas applications

3 2) 2)
NOX ≤ 500 mg/Nm Minimum heating value Hu = 5.0 kWh/Nm3 NOX ≤ 500 mg/Nm3 Minimum heating value Hu = 5.0 kWh/Nm3
Sewage gas (65 % CH4 / 35 % CO2) Sewage gas (65 % CH4 / 35 % CO2)
Biogas (60 % CH4 / 32 % CO2, Rest N2) Biogas (60 % CH4 / 32 % CO2, Rest N2)
Landfill gas (50 % CH4 / 27 % CO2, Rest N2) Landfill gas (50 % CH4 / 27 % CO2, Rest N2)

Engine type TCG 2032 V16 Engine type TCG 2032 V16
Configuration X 6)
Configuration X6)
Electrical power 3)
kW 3,770 Electrical power 3)
kW 3,510
Mean effective pressure bar 17.0 Mean effective pressure bar 17.0
Thermal output 4) ±8 % kW 3,196 Thermal output 4) ±8 % kW 2,880
Electrical efficiency 3) % 43.0 Electrical efficiency 3) % 43.3
Thermal efficiency 3) % 41.9 Thermal efficiency 3) % 40.6
Total efficiency 3)
% 84.9 Total efficiency 3)
% 83.9

1) Transport dimensions for gensets, components 4) Exhaust gas cooled to 120 °C for natural gas Data for special gases and dual gas operation on request. 1) Transport dimensions for gensets, components 4) Exhaust gas cooled to 120 °C for natural gas Data for special gases and dual gas operation on request.
set up seperately must be taken into consideration. and 180 °C for biogas. set up seperately must be taken into consideration. and 180 °C for biogas.
2) NO x ≤ 500 mg/Nm³; exhaust gas dry at 5 % O 2. 5) R = High Response. Optimized for high total efficiency. The values given on these datasheets are for information 2) NO x ≤ 500 mg/Nm³; exhaust gas dry at 5 % O 2. 5) R = High Response. Optimized for high total efficiency. The values given on these datasheets are for information
3) According to ISO 3046-1 at U = 11 kV, cosphi = 1.0 for 50 Hz 6) X = Biogas. Optimized for operation with biogases. purposes only and not binding. The information given in the 3) According to ISO 3046-1 at U = 4.16 kV, cosphi = 1.0 for 60 Hz 6) X = Biogas. Optimized for operation with biogases. purposes only and not binding. The information given in the
and a minimum methane number of MN 70 for natural gas. offer is decisive. and a minimum methane number of MN 80 for natural gas. offer is decisive.
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