SECTION 15189

HVAC WATER TREATMENT

PART 1 – GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 1 Specification Sections, apply to this Section.

B. Related Sections: The following Sections contain requirements that relate to this
Section:
1. Section 15050 “Basic Mechanical Materials and Methods”
2. Section 15055 “Motors”
3. Section 15074 “Vibration and Seismic Controls for HVAC Piping and Equipment”
4. Section 15075 “Mechanical Identification”
5. Section 15110 “Valves”
6. Section 15124 “Expansion Fittings and Loops for HVAC Piping”
7. Section 15127 “Meters and Gages for HVAC Piping”
8. Section 15140 “Domestic Water Piping”
9. Section 15150 “Sanitary Waste and Vent Piping”
10. Section 15181 “Hydronic Piping”
11. Section 15185 “Hydronic Pumps”
12. Section 15900 ”HVAC Instrumentation and Controls”
13. Section 15995 ”Commissioning of Mechanical Systems”

1.2 SUMMARY

A. The work covered by this Section of the Specifications consists of providing all labor,
material and equipment for cleaning and flushing piping systems and providing water
treatment chemicals and miscellaneous equipment for the closed and open piping
systems.

B. The Contractor shall provide the work which is to be performed by an independent water
treatment company. The Contractor shall perform all other work required for the
installation but which is not specifically outlined to be performed by the independent
water treatment company.

C. The independent water treatment company shall provide the following services,
equipment and chemicals.

1.3 WATER TREATMENT – GENERAL

A. The following general description of the work is included as a convenience to the Seller.
The Seller shall verify all quantities shown to ensure that the scope of work is fully
understood. The complete definition of the work is as shown on the Contract Drawings
and as contained in these Specifications.

B. The work shall include, but is not necessarily limited to furnishing and installing the
following:
1. Obtain water samples at job site to determine required treatment. Provide
thermal and hydrodynamic review of the proposed treatment system, and
investigate piping, routing and equipment characteristics, to preclude thermal

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degradation of materials, excessive chemical feed pump discharge or suction

pressure and siphoning of chemicals. Provide report outlining water analysis
with shop drawing submission.
2. Furnish all automated chemical feeding, water softeners, timers, water meters,
one shot chemical pot feeders, corrosion coupon racks, blowdown valves,
sample coolers, solution mix tanks and pumps, test equipment, test cabinets and
accessories.
3. Make recommendations for injection locations for each chemical, for corrosion
coupon rack locations, and for sampling ports used on the project.
4. Provide all chemicals, corrosion coupons and testing equipment, as described in
the following paragraphs.
5. Provide all chemicals required for cleaning and flushing the systems affected by
the construction, for initially filling these systems, and for maintaining these
systems at proper concentration levels required for effective, efficient, corrosion
free operation of the mechanical equipment for a period of one year after the
acceptance of the project by the Owner. Fouling factors shall be maintained at
0.00025 on all heat exchange surfaces and algae shall be maintained at levels of
no appreciative build up.
6. Provide installation details and instruct the Contractor on installation of feeding
equip¬ment, water softeners, water meters, blowdown valves, sample coolers,
solution mix tanks and pumps, injection locations for chemicals, corrosion
coupon racks and sample ports.
7. Provide services by an experienced water treatment technician to direct flushing,
cleaning and/or disinfection, pretreatment, metal passivation, startup and
debugging operations and to direct and perform chemical control tests during
construction period.
8. Provide services by an electronics control and instrumentation technician to
direct calibration, startup and adjustment of the control systems. All final
adjustments shall be recorded and bound into all copies of the "Operation and
Maintenance Manuals".
9. Provide the Owner with three (3) sets of complete written instructions in shop
manual format for chemical feeding, blowdown, sampling and test procedures.
10. Provide instructions to the Owner as herein described. Demonstrate to the
Owner's personnel the proper application of the written instructions.
11. Obtain samples from all systems, examine corrosion coupons at least once every
two months for the first six months (three samples) and at least once every 3
months for the next 6 months (fourth and fifth sample), analyze these samples
and furnish written report and recommendations to the Owner.
12. Provide the Owner and plant operator with the Material Safety Data Sheet
information required by OSHA Hazard Communication Standard 29CFR
1910.1200 for all chemicals in active use in the facility.

C. Work by the Contractor generally includes the following:

1. Receive and install all automated chemical feeding and blowdown control
equipment, water softeners, timers, water meters, one shot chemical pot feeders,
corrosion coupon racks, solution mix tanks and pumps, test equipment, test
cabinets, and accessories.
2. Provide chemical injection ports and sample ports as recommended by the
independent water treatment company. Coordinate with various equipment
suppliers where injection ports are required in pressure vessels.

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3. Provide portable recirculation pumps and temporary piping to provide circulation

of water and chemicals through the piping systems during the initial cleaning and
flushing operation.
4. Provide all piping incidental to the chemical treatment systems.
5. Provide under Section 15900 “HVAC Instrumentation and Controls” wiring and
conduit between water chemical feeding, chemical feed pumps, and water
meters.
6. Provide other work required for a complete installation.

D. Work by the Electrical Contractor generally includes the following:

1. Provide power wiring and junction boxes to locations indicated on the drawings
and local to each chemical treatment system to power the equipment.
2. Provide power outlet near the chemical treatment test cabinets.
3. Install manual motor starters for fractional horsepower fill pumps and tank
agitators with manual or automatic control.

1.4 PERFORMANCE REQUIREMENTS

A. Water quality for HVAC systems shall minimize corrosion, scale buildup, and biological
growth for optimum efficiency of HVAC equipment without creating a hazard to operating
personnel or the environment.

B. Base HVAC water treatment on quality of water available at Project site, HVAC system
equipment material characteristics and functional performance characteristics, operating
personnel capabilities, and requirements and guidelines of authorities having jurisdiction.

C. Closed hydronic systems, including hot-water heating and chilled water, shall have the
following water qualities:
1. pH: Maintain a value within 9.0 to 10.5.
2. "P" Alkalinity: Maintain a value within 100 to 500 ppm.
3. TDS: Maintain a maximum value of 10 ppm.
4. Microbiological Limits:
a. Total Aerobic Plate Count: Maintain a maximum value of 1000
organisms/ml.
b. Total Anaerobic Plate Count: Maintain a maximum value of 100
organisms/ml.
c. Nitrate Reducers: Maintain a maximum value of 100 organisms/ml.
d. Sulfate Reducers: Maintain a maximum value of 0 organisms/ml.
e. Iron Bacteria: Maintain a maximum value of 0 organisms/ml.

D. Open hydronic systems, including condenser water, shall have the following water
qualities:
1. pH: Maintain a value within 8.0 to 9.1.
2. "P" Alkalinity: Maintain a maximum value of 100 ppm.
3. Chemical Oxygen Demand: Maintain a maximum value of 100 ppm.
4. Soluble Copper: Maintain a maximum value of 0.20 ppm.
5. TDS: Maintain a maximum value of 10 ppm.
6. Microbiological Limits:
a. Total Aerobic Plate Count: Maintain a maximum value of 10,000
organisms/ml.

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b. Total Anaerobic Plate Count: Maintain a maximum value of 1000

organisms/ml.
c. Nitrate Reducers: Maintain a maximum value of 100 organisms/ml.
d. Sulfate Reducers: Maintain a maximum value of 0 organisms/ml.
e. Iron Bacteria: Maintain a maximum value of 0 organisms/ml.

1.5 SUBMITTALS

A. No equipment shall be fabricated, delivered, or installed until receipt of approved shop

drawings from the Owner.

B. Submittals shall include the following:

1. Report outlining water chemistry analysis of hardness, pH, total dissolved solids,
silica, and other characteristics pertinent to the water treatment system required.
2. Provide a letter from the water chemical treatment company recommending
specifically all chemicals (by product number) and at what concentrations they
should be applied for fulfilling the requirements of this section of the specification.
Methods of applying the chemical products should also be discussed where
appropriate. The letter shall reference this project specifically, shall be dated and
shall be signed by a person of responsibility employed by the water treatment
company.
3. Piping schematics of the proposed hydronic or steam systems with all chemical
feed equipment, sample ports, chemical injection ports, and water meters.
4. Provide an itemized list of recommended sample ports, chemical injection ports,
and water meters. Provide installation details for each.
5. Catalog data of all electronic chemical monitoring and control equipment and on
water softeners along with field wiring diagrams.
6. Catalog data on all one shot chemical pot feeders, chemical feed pumps, tanks,
fill pumps, corrosion coupon racks, water meters, chemical injection devices and
all accessories to be provided on the project.
7. Bill of Material indicating projected use (quantities) of each chemical to be used
on the project for the first year. Catalog data on all initial flushing and cleaning
chemi¬cals and on chemicals in long term use including glycol, zeolite, salts,
inhibitors, sulfites, phosphates, amines, algaecides and biocides.
8. Operation and Maintenance Manuals in shop manual format including all
approved shop drawing information and all Material Safety Data Sheets.

1.6 QUALITY CONTROL

A. Supplier Qualifications: A recognized chemical water treatment supplier with

warehousing facilities in the Project's vicinity and that is or employs an experienced
consultant, available at reasonable times during the course of the Work to consult with all
associated disciplines and professionals on the project about water treatment. Refer to
Section 15995 “Commissioning of Mechanical Systems” for responsibilities.

B. The water treatment company shall have at least one officer or official holding a college
or university degree in chemistry, chemical engineering or sanitary engineering. He
should have at least ten years experience in treating the water in systems of similar size
and capacity and he shall be in active responsible charge of all treatment work.

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C. The company's laboratory shall be equipped to analyze samples in accordance with the
standard methods of the American Water Works Association and the American Society
for Testing Materials.

D. Chemical Standards: Meet state and local pollution-control regulations.

E. Comply with NFPA 70 for components and installation.

F. Listing and Labeling: Provide products specified in this Section that are listed and
labeled.
1. The Terms "Listed" and "Labeled": As defined in the National Electrical Code,
Article 100.
2. Listing and Labeling Agency Qualifications: A "Nationally Recognized Testing
Laboratory" (NRTL) as defined in OSHA Regulation 1910.7.

1.7 MAINTENANCE

A. Service Period: Provide chemicals and service program for period of one year from
startup date of equipment, including the following:
1. Initial water analysis and recommendations.
2. Startup assistance.
3. Training of operating personnel.
4. Periodic field service and consultation.
5. Customer report charts and log sheets.
6. Laboratory technical assistance.

1.8 EXTRA MATERIALS

A. Furnish the following extra materials, matching products installed, packaged with
protective covering for storage and with identification labels clearly describing contents.

B. Chemicals: Furnish quantity equal to 50 percent of amount initially installed.

PART 2 - PRODUCTS

2.1 MANUFACTURERS

A. Available Manufacturers: Subject to compliance with requirements, manufacturers

offering products that may be incorporated in the Work include, but are not limited to, the
following:

B. Manufacturers: Subject to compliance with requirements, provide products by one of the

following:
1. Chemical Water Treatment Products:
a. Nalco Chemical Co.

2.2 TESTING EQUIPMENT

A. Provide individual test cabinets in appropriate locations for the following systems:
1. Condenser water system.

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2. Chilled water and hot water systems in one cabinet.

B. Testing equipment shall be provided which shall include the following:

1. Reagents and apparatus for determination of hardness, pH, and alkalinity levels.
2. Reagents and apparatus for determination of treatment levels.
3. Any special equipment required for proper control of chemical treatment.
4. All glassware required.
5. Test procedure manuals and test result plates.
C. The test cabinets shall be minimum 30" x 30" x 10" deep with fluorescent light and shall
have shelves suitable for storing test reagents, apparatus, equipment and manuals.
Cabinet shall be lockable type, minimum 16 gauge epoxy coated steel and shall be
suitable for wall mounting. A typewritten sheet outlining all normal chemical levels, test
results and calibration and alarm setpoint adjustments shall be permanently attached to
the backside of the cabinet door.

2.3 WATER TREATMENT EQUIPMENT CONDENSER WATER SYSTEM

A. Provide a complete electronic cooling tower open loop monitoring and control system
package complete with feed pumps, water meters, blowdown valve, wiring, piping, and
accessories. Also provide a (two (2) or five (5)) gallon one shot chemical pot feeder for
slug feeding biocides and for initial fill and provide a corrosion coupon rack with a
mini¬mum of two coupon holders.

B. System shall be a packaged self contained, factory assembled, fully automatic, chemical
feed system with an integrated electric/electronic monitoring and control system to
continuously monitor, control and alarm system variables within specified limits. All
controllers, timers, and pumps shall be mounted on a single frame or structure for
installation. System shall be equal to Morr Control System N-1 with Option 09 alternating
biocide feed.
1. Only one 115 Volt AC power supply shall be furnished to this system as part of
the work by the Electrical Contractor, all other electrical work necessary to a
functioning system shall be provided as part of the work under this section,
except as otherwise indicated for external to unit remote functions; this work shall
be provided under Section 15900 “HVAC Instrumentation and Controls”. All work
shall conform to the provisions outlined in Division 16.
2. Control unit shall be factory tested and pre-calibrated to assure reliability of
operation. Unit shall be of modular construction for easy troubleshooting and
repair.
3. Control unit shall have a back plate of formed aluminum or steel, epoxy painted;
NEMA 1 or better enclosure. Power source (1) shall be 120 Volt AC, single
phase, 30 amp.
4. Sample line shall be Schedule 80 CPVC complete with conductivity sensor and
flow switch and may be located locally or remotely from the control panel.

C. Monitoring and Control System Operation Description

1. The system shall continuously monitor and control inhibitor chemical feed,
algaecide/biocide additions, and conductivity.
2. Conductivity: On off control of blowdown valve. Purged high total dissolved
solids (TDS) water will be blown down and replaced with low TDS make up water
by tower level control.

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3. Inhibitor/dispersant level: Proportional to make up by a water meter activating a

counter timer.
4. Biocide Levels: Add algaecides in a predisposed timed manner at levels
recom¬mended by the water treatment company. Add alternate biocide.
5. Alarms: Audible and visual alarm with manual alarm silence. Also provide
auxiliary relay contact for remote alarm. Alarm shall be activated by both high
con¬ductivity levels and low conductivity levels.

D. Electrical Electronic Components

1. The controller circuitry shall be individually housed in a NEMA 1 or better
en¬closure with a key locked, windowed door. The electrode signal from the
sensor assembly shall be conditioned and linearly displayed on an analog meter.
The analyzer electronics shall be mounted on plug in printed circuit boards. A
run test switch shall be provided for the electrode signal to isolate the electrode
during trouble shooting and to simulate readings during control adjustments.
2. All blow-down and feed control functions shall have a manual OFF and ON as
well as automatic operating mode. All control lights shall be long life neon to
minimize bulb failure.
3. The conductivity analyzer shall have one (1) control set point, adjustable 100%
across the range with a variable hysteresis, as well as one HI and one LO alarm,
each also adjustable 100% across the range. Powered control contacts shall be
pro¬vided for on/off control of chemical treatment feed, blowdown, and an alarm
including an alarm contact for remote readout and an audible alarm. All control
relays shall be suitable for a minimum of 10 ampere resistive to permit the direct
connection of the blowdown valve and fractional horsepower feed pumps.
4. The timer counter shall be provided with a continuous time adjustment between 0
and 60 seconds. The counter included in the timer circuit shall have an
adjustment range of 1 15 counts per timer cycle.
5. The conductivity analyzer and timer counter shall meet the following operating
requirements:

Conductivity Analyzer

Sensitivity: 0.1% of full scale

Stability: 0.2% of full scale/day
Scale: 0 6000 microhms/cm

Timer Counter

Span: 0 90 seconds
Counter Span: 1 15 counts
Minimum Count Contact Time: 0 25 seconds

6. The conductivity cell electrodes shall be manufactured from inert titanium

palladium alloy, never requiring replaninization. All conductivity signals shall be
auto¬matically temperature compensated. The conductivity electrode shall be
made leakproof by casting the probe body so its components are completely
encapsulated, eliminating the need of O ring seals, air pressure or other sealing
devices.

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E. Algaecide/Biocide Feed
1. An algaecide/biocide timer shall be mounted on the pre assembled control panel
to automatically add biocide per the water treatment company's instructions and
shall have the capability of automatically alternating formulations. The timer shall
be minimum 7 day programmable type capable of starting chemical feed pumps
at 15 minute intervals of the day. Programs shall be easily adjusted by hand
without tools to obtain or to change the desired programmed schedule. The unit
shall be powered by a 120 Volt AC source.
2. The switch mechanism shall be self contained unit rated at not less than 15
amps, 120 Volts AC, single pole, double throw, and shall be readily replaceable
in the field.
3. An omitting device shall be furnished as an integral part of the time switch, to
enable switching operation to be skipped for any pre-selected day or days of the
week.

F. Fail safe Control (Flow Switch)

1. A flow switch shall be provided in the sample stream to lock out chemical feed in
a "no flow" condition. Flow switch cleaning shall require no tools.

G. Contacting Water Meter

1. The water treatment company shall furnish and the Contractor shall install a
contacting water meter in the make up water line. The meter shall be a minimum
____" size contacting type (100 gallons per contact) water meter capable of
handling maximum continuous flows based on tons of cooling tower capacity at
15,000 Btuh per ton.
2. Refer to contacting water meter article near the end of this section for further
requirements.

H. Blow-down Valve
1. The water treatment company shall furnish and the Contractor install a motorized
ball type blow¬down valve capable of blowing down sufficient condenser water to
maintain recommended concentrations at scheduled tons. The valve body shall
be as specified in "Basic Mechanical Materials and Methods" Section. The valve
shall operate from the normally closed position with a minimum operating
pressure differential of (_________) psid and a maximum of 125 psid. The valve
shall have a 120 Volt AC continuous duty motor rated for NEMA 4 weather¬proof
operation.

I. Chemical Feed Pumps, One Shot Chemical Pot Feeder and Corrosion Coupon Rack
1. Refer to articles near the end of this section for further requirements on these
de¬vices.

J. Piping (for prefabricated manifold system)

1. Rigid 1 1/2" IPS, Schedule 80 CPVC pipe valves and fittings shall be provided for
both sample and injected chemical stream. Refer to "Basic Mechanical Materials
and Methods" Section.

2.4 WATER TREATMENT EQUIPMENT CHILLED WATER SYSTEM

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A. Provide a (two (2) or five (5)) gallon one shot chemical pot feeder, a _____" makeup
water meter, and a corrosion coupon rack with two (2) (four (4)) corrosion coupon
holders, for the new chilled water system. Refer to articles near the end of this section
for further requirements on these devices

B. Provide a five (5) gallon one shot chemical pot feeder, a corrosion coupon rack with two
(2) (four (4)) (six (6)) corrosion coupon holders, two contacting water meters, 100 (50)
gallon solution mix tank with mixer, a chemical feed pump, and an inhibitor feed timer for
the new chilled water system.

C. One Shot Chemical Pot Feeder and Corrosion Coupon Rack

1. Refer to one shot chemical pot feeder and corrosion coupon rack articles at the
end of this section for further requirements on these devices.

D. Contacting Water Meters

1. The small meter shall be minimum _____" size contacting type, oscillating piston
water meter capable of handling flows of up to ____ gallons per minute with 5
psig pressure drop.
2. The large meter shall be similar to the one specified for the condenser water
system except with one pulser. The unit shall be minimum _____" size and rated
for (Specify _______) GPM with 10 psig pressure drop.

E. Chemical Feed Pump

1. The chemical feed pump shall be similar to those specified for the condenser
water system. Refer to chemical feed pump article near the end of this section.

F. Solution Mix Tank Assembly

1. Refer to solution mix tank assembly article near the end of this section for further
requirements.

G. Inhibitor Feed Timer

1. An inhibitor timer shall be mounted on the pre assembled control panel to
automatically add inhibitor per the water treatment company's instructions and in
proportion to the makeup water use. The timer shall be electronic pulse
activated type capable of starting chemical feed pumps when a pulse is received
from the makeup water meter. Programs shall be easily adjusted by hand tools
to obtain or to change the desired programmed feeding schedule. The unit shall
be powered by a 120 Volt AC source.
2. The switch mechanism shall be fused and self contained within the unit, shall be
rated at not less than 15 amps, 120 Volts AC, single pole, double throw, and
shall be readily replaceable in the field.
3. A test pushbutton and an indicating light shall be provided as an integral part of
the time switch.

2.5 WATER TREATMENT EQUIPMENT HOT WATER SYSTEM

A. Provide a (two (2) or five (5)) gallon one shot chemical pot feeder, a _____" makeup
water meter, and a corrosion coupon rack with four (4) corrosion coupon holders for each
hot water system within the facility. Refer to articles near the end of this section for
further requirements.

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2.6 ONE SHOT CHEMICAL POT FEEDER

A. Provide one shot chemical pot feeders for treatment of the various piping systems as
outlined previously in this section.

B. The pot feeder shall be constructed of steel with inlet and discharge ports and a screw on
self locking cap. Vessel shall be suitable for working pressures up to 150 psig. Feeder
shall be provided with legs. Feeder shall also be manufactured as a filter with fittings
designed to filter approximately 5% of the total volume of closed system water at all
times. Two (2) gallon feeders shall be Neptune Model VTF-2 or DBF-2 with FBK-2 filter
bag. Five (5) gallon feeders shall be Neptune Model VTF-5 or DBF-5 with FBK 5 filter
bag.

C. Each pot feeder shall be provided with an inlet balancing valve, a discharge isolation
valve, a drain valve and a propeller sight flow indicator.

2.7 CORROSION COUPON RACKS

A. Provide corrosion coupon racks on the various piping systems as outlined previously in
this section.

B. Provide racks with a minimum of two (2) coupon holders in all steel piping system
including condenser water, and chilled water systems.

C. Provide racks with a minimum of four (4) coupon holders in steel and copper piping
systems including (chilled water and) hot water.

D. Provide racks with a minimum of six (6) coupon holders in district chilled water systems
which contain steel, copper, and iron pipe.

E. Racks shall be installed in wetted parts of the various piping systems to simulate the
corrosion of that piping system. Final locations shall be as recommended by the water
treatment company.

F. Racks for hot service piping shall be constructed with steel piping. Racks shall be Morr
Control Model _________ .
G. Racks for cold water systems such as chilled water and condenser water may be
con¬structed of Schedule 80 PVC or CPVC piping. Racks shall be Morr Control Model
CRR .
H. Each rack shall be provided with inlet balancing valve, discharge isolation valve, and
strainer.
2.8 WATER METERS
A. Water meters, 2" and under, shall be multijet impeller driven or oscillating piston type
contacting meter constructed with bronze body with threaded ends and shall be suitable
for working pressures up to 150 psig.
B. Water meters, 3" and over, shall be turbine or impeller driven contacting type constructed
with cast iron body with ANSI Class 125 flanged ends and shall be suitable for working
pressures up to 150 psig.

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C. Meters requiring contacting outputs shall be provided with hermetically sealed direct
read¬ing register and two (2) magnetically driven micro switches which provide contact
closures at predetermined intervals (normally one contact per 100 gallons). One contact
closure will be used for the water treatment system and one for the BDDC System.
D. Meters for closed loop piping systems not requiring contacting outputs shall be provided
with hermetically sealed direct reading register only.

GALLONS
METER NORMAL MINIMUM PER
SIZES GPM GPM CONTACT

3/4 15 3 10
1 25 5 100
1-1/2 50 10 100
2 80 16 100
3 360 5 100
4 600 11 100
6 880 130 1000

2.9 CHEMICAL FEED PUMPS

A. All chemical feed pumps shall be the same or provided in groups to minimize spare parts.
1. Groups of pumps shall be broken out due to chemical attack, temperature or
pressure considerations.
2. Proportional timers shall be provided where required to limit feed rates below
mini¬mum outputs recommended by the pump manufacturer.

B. The chemical metering pumps for inhibitor/pH control, biocide, algaecide shall be positive
displacement, liquifram type pumps. Output volume shall be adjustable from 0.15 to 14.4
gallons/day. To eliminate need for pressure relief valves, liquifram shall automatically
stop pulsating when discharge pressure exceeds pump pressure rating by no more than
35%. The pump shall be capable of injecting chemicals against pressures up to 80 psig.
Pumps shall be Liquid Metronics "A" series.

C. The chemical metering pumps for boilers shall be provided for each boiler and for the
deaerator. Each chemical metering pump shall be a positive displacement type with
capacity adjustable through 100% of range by means of an easily accessible control.
The pump shall be adjustable while running; and the pumped fluid shall not contact any
metals of the drive assembly. Pump head shall be constructed of cast iron, with valve
fittings and checks of stainless steel. Discharge and suction fittings shall be removable
for service without disturbing piping. Pump motor shall be not less than 1/4 horsepower,
115 Volt AC. The minimum capacity of each pump shall be 7 GPH. Pumps shall be
__________________ .

D. Each pump serving chemical drums shall be provided the following:

1. Sufficient lengths of 3/8" and 1/2" hose for connecting drum suction wand to feed
pumps, for connecting feed pump to the chemical feed piping and for connecting
the chemical feed piping with the removable injection quills. Hose should be
connected to the piping system using polypropylene compression type threaded
adapter fittings.

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2. Drum suction wands with bung plugs, foot valve, and suction strainer of
appropriate size equal to Nalco #P6042.
3. Each pump distributing strong dosages of corrosive chemicals directly into main
circulating lines shall be provided with a 304 stainless steel injector quill of the
appropriate length with ball check equal to Nalco #P4610 or #P4612.

E. Each pump shall be provided with relief, back pressure and anti syphon valves as
required by the conditions of the installation of the proposed equipment.

2.10 SOLUTION MIX TANK ASSEMBLIES

A. The solution mix tank assembly (for low temperature and liquid chemicals) shall consist
of a 50 or 100 gallon polyethylene tank with one piece hinged cover, steel stand,
electronic level probe and calibrated gauge glass. Assembly shall be complete with
direct drive agitator mixer mounted from the stand and a feed pump. Agitator shall be
complete with TEFC motor and shall operate on 115 Volt AC power. Fifty gallon solution
mix tank assembly shall be Neptune 50-PT-300 with L-1-300 agitator. One hundred
gallon solution mix tank assembly shall be Neptune 100-PT-300 with A-1-301 agitator.

B. The solution mix tank assembly (for high temperature and dry chemical mixing) shall
consist of a 50 gallon 304 stainless steel tank with one piece hinged cover, dry chemical
dissolving basket, steel stand, electronic level probe and calibrated gauge glass.
Assembly shall be complete with direct drive agitator mixer mounted from the stand and
a feed pump. Agitator shall be complete with 1/4 horsepower motor and shall operate on
115 Volt AC, 1 phase power. The solution mix tank assembly shall be Neptune 50SST-
304 with A316 agitator.
1. Mix tank assemblies used for feeding filming amines shall also be provided with
an electric tank heater suitable for maintaining the solution temperature at 150
deg. F. Heater shall be minimum ___ kW in size and shall be suitable for ____
Volts AC, 1 phase power. A line voltage temperature sensing aquastat with
thermometer well shall be provided to control the heater.
2. All mix tank assemblies used for mixing dry chemicals into solution shall be
provided with a portable minimum 2 step ladder for attaining easy access to the
tank top for inserting chemicals.

C. Refer to chemical feed pump specifications previously in this section for other chemical
feed applications.

D. All mix tank assemblies shall be clearly labeled with laminated plastic nameplates as to
their normal chemical solution contents and the systems which they serve. Refer to
"Mechanical Identification" Section for further requirements.

E. Control Enclosure
1. Control enclosure shall be 115 volt, NEMA 1 or better, with all controls, switches,
and lites mounted on the front.
2. A Low Tank Level Interlock Alarm circuit shall be provided to prevent the
chemical pump(s) from running dry. The circuit shall include pump lockout, tank
level detector, and visual alarm. The interlock circuit shall automatically reset
when the tank is refilled.

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F. One Automatic Shutoff timer shall be provided to allow the operator to prepare or
replenish a tank of chemical, start the agitator by pushbutton, allow it to mix for up to one
hour, and shut off unattended. The timer shall be adjustable 0 to 60 minutes type with
cycle progress indication.

G. Provide manual motor starters with overload heaters, electric cords and plugs for each
feed pump and for each agitator. Coordinate plug types with the Electrical Contractor.

2.11 CORPORATION STOPS AND INJECTION QUILLS

A. Corporation stops for chemical injection shall be used in lines which are used year-round
including ________________. Corporation stops shall be constructed of 316 stainless
steel and shall be complete with valve and safety chain. Minimum size shall be 1/2".
Neptune CS-75-315.

B. Injection quills for chemical injection shall be used in lines which can be shut down
periodically for maintenance including ___________________. Injection quills shall be
constructed of 315 stainless steel and shall be minimum 1/2". Neptune Q-316-50.

PART 3 – EXECUTION

3.1 INSTALLATION

A. Install treatment equipment level and plumb, according to manufacturer's written

instructions, rough-in drawings, the original design, and referenced standards.

3.2 CONNECTIONS

A. Piping installation requirements are specified in other Division 15 Sections. The

Drawings indicate the general arrangement of piping, fittings, and specialties. The
following are specific connection requirements:
1. Install piping adjacent to equipment to allow servicing and maintenance.
2. Heating Hot Water Piping: Conform to applicable requirements of Section 15181
"Hydronic Piping."

B. Electrical: Conform to applicable requirements of Division 16 Sections for connecting

electrical equipment.
1. Install electrical devices furnished with boiler but not specified to be factory
mounted.

3.3 INITIAL CLEAN OUT SPECIFICATION CONDENSER WATER SYSTEM

A. Initial Flushing
1. Fill cooling tower with a volume of water sufficient to flush main lines, and branch
lines. Provide expansion control during cleaning and flushing operations. A
safety relief device shall be incorporated into this section or system of piping to
protect against over-pressurization during cleaning and flushing operations.
2. All condensers should be blocked in so that flush water and construction debris
are not permitted to enter.

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3. The flush water should be dosed with manufacturer's recommended amount of

non foaming chemical detergent equal to Nalco NALPREP III based on the total
flush water volume.
4. Once flushing is complete, drain the tower and clean out the basin and pipeline
strainers of all debris.
5. Fill, circulate and drain each open piping system for three (3) six hour cycles,
minimum. Cycle time may be extended by the Contractor to ensure complete
cleaning. In addition to specified drains provide a single main drain to allow full
flow, size equal to largest system pipe or six (6) inches minimum, at the system
low point.
6. At the conclusion of each cycle, drain each system at maximum flow rates
provided by the main drain to a location approved by the Owner’s representative.
7. Where new systems connect to existing systems, provide temporary circulating
pumps suitable for maintaining the specified operational flow required by such
new systems. Pumps shall be engine-driven if Owner approved electrical power
source is not available. Minimum main drain size shall be equal to the largest
size required by the system. Where such size is not available at the lowest point
of the system, provide a source of 10 psi oil-free compressed air to assist in the
drainage. Isolation valves connecting existing systems shall remain closed until
the completion of the final cycle.
8. Final acceptance of the flushing/cleaning work shall be obtained in writing from
the Owner’s representative. At no additional cost to the Owner, additional cycles
may be required to obtain this acceptance.

B. Metal Passivation
1. Refill the basin with water to a level sufficient to fill piping, heat exchangers, and
provide sufficient head to the recirculating pumps.
2. Begin circulating the water to the main lines only, and adjust the pH within a
range of 6.5 to 7.5.
3. Once the system has been pH adjusted, start adding non foaming chemical
detergent equal to Nalco NALPREP III until recommended level is reached.
4. Chemical detergent shall be type required to establish a protective corrosion
resistant film on all metal surfaces until regular water treatment program is
started.
5. Open all exchangers to the system and circulate the solution for 48 hours.
6. After the proper circulation time, begin tower blowdown. When total inorganic
phosphate level reaches 10 to 20 ppm, stop blowdown.
7. Add the normal high level of the non chromate corrosion inhibitor program to the
system.
8. Clean out all strainers.

C. Provide certification by the water treatment company representative that system is

properly cleaned and ready for startup.

3.4 INITIAL CLEANOUT SPECIFICATION CHILLED WATER SYSTEMS

A. This service shall be performed on the entire (on the new) chilled water distribution
system.

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B. In addition, the independent water treatment company shall perform tests to determine
the volume and chemical level of all the existing individual building systems which will be
connected and shall provide a report to the Owner on these conditions. If these
individual systems require cleaning and treatment, then this service will be performed as
an extra to the Contract.

C. Cleaning and Flushing

1. Be sure all screens/strainers are in place and chemical feed system is installed.
Provide expansion control during cleaning and flushing operations. A safety
relief valve
2. Fill system with water and simultaneously add manufacturer's non foaming
chemical detergent equal to Nalco 2567 to recommended dosage based on total
system capacity through the chemical feed system.
3. Fill, circulate and drain each closed piping system for three (3) six hour cycles,
minimum. Cycle time may be extended by the Contractor to ensure complete
cleaning. In addition to specified drains provide a single main drain to allow full
flow, size equal to largest system pipe or six (6) inches minimum, at the system
low point.
4. Immediately after recirculation, so that removed and suspended foulants will not
resettle, drain or purge system.
5. At the conclusion of each cycle, drain each system at maximum flow rates
provided by the main drain to a location approved by the Owner’s representative.
6. Where new systems connect to existing systems, provide temporary circulating
pumps suitable for maintaining the specified operational flow required by such
new systems. Pumps shall be engine-driven if Owner approved electrical power
source is not available. Minimum main drain size shall be equal to the largest
size required by the system. Where such size is not available at the lowest point
of the system, provide a source of 10 psi oil-free compressed air to assist in the
drainage. Isolation valves connecting existing systems shall remain closed until
the completion of the final cycle.
7. Remove, clean, and replace all strainers.
8. Immediately after steps 4 and 5 above, so as to prevent corrosion from taking
place on empty piping and equipment, refill the system adding 1/4 the theoretical
dosage of the selected treatment, recirculate for a minimum of 4 hours,
maximum of 24 hours. Then drain or purge system.
9. Immediately after step 6, refill system while adding total required dosage of
selected treatment equal to Nalco 2536. Continue to recirculate for a minimum
of 24 hours to allow total film formation.

D. Provide certification by the water treatment company representative that system is

properly cleaned and ready for startup.

E. Final acceptance of the flushing/cleaning work shall be obtained in writing from the
Owner’s representative. At no additional cost to the Owner, additional cycles may be
required to obtain this acceptance.

3.5 INITIAL CLEANOUT SPECIFICATION HOT WATER HEATING SYSTEMS

A. Boiler Boil out

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1. Immediately after the hydrostatic testing has been completed, each boiler shall
be drained, flushed with clean water, and refilled with clean water to which the
appropriate alkaline cleaning boil out compound has been added to remove pipe
dope, fabrication lubrications, oils, welding slag, loose mil scale, and other
extraneous materials. Chemicals which are used shall be thoroughly dissolved
prior to injection.
2. The boiler shall then be boiled out in accordance with the boiler manufacturer's
instructions. The boiler shall then be cooled slowly and flushed with clean water.
3. Once the boiler is clean, it shall immediately be filled with clean water to which
appropriate scale and corrosion inhibitors have been added.

B. Cleaning and Flushing

1. Be sure all screens/strainers are in place and chemical feed system is installed.
Provide expansion control during cleaning and flushing operations. A safety
relief valve shall be incorporated into the section or system piping to protect
against over-pressurization during cleaning and flushing operations.
2. Fill system with water and simultaneously add manufacturer's non foaming
chemical detergent equal to Nalco 2567 to recommended dosage based on total
system capacity through chemical feed system.
3. Fill, circulate and drain each open and closed piping system for three (3) six hour
cycles, minimum. Cycle time may be extended by the Contractor to ensure
complete cleaning. In addition to specified drains provide a single main drain to
allow full flow, size equal to largest system pipe or six (6) inches minimum, at the
system low point.
4. Immediately after recirculation, so that removed and suspended foulants will not
resettle, drain or purge system.
5. At the conclusion of each cycle, drain each system at maximum flow rates
provided by the main drain to a location approved by the Owner’s representative.
6. Where new systems connect to existing systems, provide temporary circulating
pumps suitable for maintaining the specified operational flow required by such
new systems. Pumps shall be engine-driven if Owner approved electrical power
source is not available. Minimum main drain size shall be equal to the largest
size required by the system. Where such size is not available at the lowest point
of the system, provide a source of 10 psi oil-free compressed air to assist in the
drainage. Isolation valves connecting existing systems shall remain closed until
the completion of the final cycle.
7. Remove, clean, and replace all strainers.
8. Immediately after steps 4 and 5 above, so as to prevent corrosion from taking
place on empty piping and equipment, fill the system adding 1/4 the theoretical
dosage of the selected treatment, recirculate for a minimum of 4 hours,
maximum of 24 hours. Then drain or purge system.
9. Immediately after step 6, refill system while adding total required dosage of
selected treatment equal to Nalco 2536. Continue to recirculate for a minimum
of 24 hours to allow total film formation.

C. Provide certification by the water treatment company representative that system is

properly cleaned and ready for startup.

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D. Final acceptance of the flushing/cleaning work shall be obtained in writing from the
Owner’s representative. At no additional cost to the Owner, additional cycles may be
required to obtain this acceptance.

3.6 INSTRUCTIONS TO THE OWNER

A. Following initial cleanout of all systems and commencement of each water treatment
program, the water treatment company representative shall provide instructions to
demonstrate the proper application of the written instructions. As a minimum, the water
treatment company shall provide the following:
1. One (1) hour of instruction discussing the "Right to Know" laws, OSHA Hazard
Communications Standard (29 CFR 1910.1200), the chemicals being used on
the project, and their associated Material Safety Data Sheets.
2. Two (2) hours of instruction to demonstrate the sampling, testing, and
replenishing of chemicals in closed loop systems.
3. One (1) hour of additional instruction to demonstrate the sampling, testing, and
replenishing of ethylene glycol in closed loop systems.
4. Four (4) hours of instruction to demonstrate the sampling, testing, and adjusting
of the water treatment equipment to maintain proper water quality in open loop
condenser water systems.
5. Six (6) hours of instruction to demonstrate the sampling, testing, and adjusting of
the chemical treatment equipment to maintain proper water quality in steam
boiler systems. The training shall also demonstrate the proper techniques for
mixing dry chemicals into solution.

B. In addition to sampling and testing procedures, the instructional period shall be used to
familiarize the operator on the philosophy of the water treatment programs, blowdown
techniques, and their objectives and to discuss frequency which the various tests and
samples should be taken.

C. Instructions shall take place in blocks of no more than four hours per day. Instructional
periods are to be scheduled with the Owner and his operating staff.

3.7 WATER TREATMENT PROGRAM CONDENSER WATER SYSTEM

A. Provide initial fill chemicals plus an approximate one year supply of chemicals and
biocides for the condenser water system.
1. The first year's chemicals will be based on 3200 ton hours of cooling. All extra
chemicals not used during the first year will be delivered to the site at the end of
the first year.
2. In the cost breakdown for chemical treatments, the Contractor shall include costs
for equipment, cleanout and chemical costs for each treatment program.

B. The chemical supplier shall maintain at the site, two extra containers (which are not in
use) of each material during the first three months of operation and one extra container
thereafter for the remainder of the year.

C. Inhibitor/Dispersant
1. Provide a liquid non chromate/zinc or other heavy metal formulation containing
no organics such as lignin or tannins or any other material to contribute to color,

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COD or BOD. Material must be thermally stable at maximum system heat

exchange surface temperatures which will not exceed 200F and shall be suitable
for all system metals. Treatment shall be equal to Nalco 2523.

D. pH Control
1. No formulation of acid, 66o Baume sulfuric or any other acid product whether or
not formulated in a given product shall be used. Corrosion control shall be
alkaline and be provided by natural pH climbs as the "Open Loop" water
concentrates in "cycles of concentration".

E. Cycles of Concentration
1. Not less than six. Automatic control range, 0 to 10. Final control points shall be
determined by water treatment company.

F. Algaecide/Biocide
1. Use concentrated non phenol and oxidizing products fed in sufficient quantities,
at timed intervals per water treatment company's recommendations, to effectively
"kill" micro organisms and algae. Two formulations shall be provided and added
per water treatment company's recommendations at different intervals. Drums
shall be distinctly marked "for rotation". Algaecide shall be equal to Nalco 2504
or 2599, biocide shall be equal to Nalco 2532.

G. Corrosion Coupons
1. Install a minimum of five (5) black carbon steel type coupons per ASTM 2688 D
method to simulate corrosion on condenser water system wetted parts.

H. Guarantee
1. Protect various dissimilar materials of constructions.
2. Corrosion rate of ferrous metals shall not exceed 5.0 mils penetration per year.
3. Treatment system shall not permit fouling to cause equipment capacity reduction
beyond the allowed 0.00025 water side "fouling factor".

3.8 WATER TREATMENT PROGRAM CHILLED WATER SYSTEMS

A. Provide initial fill chemicals plus provide chemicals and maintain recommended chemical
levels for a period of one year.
1. Include an allowance for various leaks which will occur throughout the system,
i.e., leaky pump seals, leaks due to maintenance functions, etc.

B. Inhibitor
1. A liquid formulation of borate and nitrate containing a "scale modified" and color
concentration indicator shall be used. Nitrite concentrations shall be 300 500
ppm in chilled systems.

C. pH Control
1. Must be incorporated in inhibitor formulation using borate as the pH buffer. The
pH shall be maintained between 7.0 and 9.0.

D. Corrosion Coupons

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1. Install a minimum of five (5) black carbon steel type coupons (and five (5) copper
type coupons) per ASTM 2688 D method to simulate corrosion on chilled water
system wetted parts.

E. Guarantee
1. Protect various dissimilar materials of construction.
2. Corrosion rate of ferrous metals shall not exceed 1.0 mils penetration per year.
3. Treatment system shall not permit fouling to cause equipment capacity reduction
beyond the allowed 0.00025 water side "fouling factor".

3.9 WATER TREATMENT PROGRAM HOT WATER HEATING SYSTEMS

A. Provide initial fill chemicals plus provide chemicals and maintain recommended chemical
levels for a period of one year.
1. Inhibitor
2. A liquid formulation of borate and nitrate containing a "scale modified" and color
concentration indicator shall be used. Nitrite concentrations shall be 1500 3000
ppm in hot water heating systems.

B. pH Control
1. Must be incorporated in inhibitor formulation using borate as the pH buffer. The
pH shall be maintained between 7.0 and 9.0.

C. Corrosion Coupons
1. Install a minimum of five (5) black carbon steel type coupons and five (5) copper
type coupons per ASTM 2688 D method to simulate corrosion on hot water
system wetted parts.
D. Guarantee
1. Protect various dissimilar materials of construction.
2. Corrosion rate of ferrous metals shall not exceed 1.0 mils penetration per year.
3. Treatment system shall not permit fouling to cause equipment capacity reduction
beyond the allowed 0.00025 water side "fouling factor".

3.10 FIELD QUALITY CONTROL

A. Testing Agency: A qualified independent testing agency employed and paid by Owner
will perform field quality-control testing.

B. Testing Agency: Provide the services of a qualified independent testing agency to

perform field quality-control testing.

3.11 ADJUSTING

A. Sample boiler water at 1-week intervals after boiler startup for a period of 5 weeks and
prepare certified test report for each required water performance characteristic. Where
applicable, comply with ASTM D 3370 and the following standards:
1. Silica: ASTM D 859.
2. Steam System: ASTM D 1066.
3. Acidity and Alkalinity: ASTM D 1067.
4. Iron: ASTM D 1068.

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5. Water Hardness: ASTM D 1126.

6. Particulate and Dissolved Matter: ASTM D 1888.

3.12 START UP

A. Startup Services: Provide the services of a factory-authorized service representative to

provide startup service and to demonstrate and train Owner's maintenance personnel as
specified below.

B. Test and adjust controls and safeties. Replace damaged and malfunctioning controls
and equipment.

C. Startup Procedures: During boiler system startup, operate boiler water treatment system
(after charging with specified chemicals) to maintain required steady-state characteristics
of feedwater.

3.13 DEMONSTRATION

A. Provide services of supplier's technical representative for half a day to instruct Owner's
personnel in operation, maintenance, and testing procedures of boiler water treatment
system.

B. Train Owner's maintenance personnel on procedures and schedules related to startup

and shutdown, troubleshooting, servicing, and preventive maintenance.

C. Review data in the operation and maintenance manuals. Refer to Section "Contract
Closeout."

D. Schedule training with Owner with at least 7 days' advance notice.

END OF SECTION

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