Modicon M340 Using Unity Pro

35012474 04/2015

Modicon M340 Using

Unity Pro
Discrete Input/Output Modules
User Manual
04/2015
35012474.09

www.schneider-electric.com
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2 35012474 04/2015
 Table of Contents

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
About the Book. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Part I Hardware Installation of the Discrete I/O Modules 13
Chapter 1 General Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
General Description of the Modules . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Physical Description of Discrete Modules with 20-pin Terminal Block
Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Physical Description of Discrete Modules with 40-Pin Connectors . . . 18
Discrete Input Modules Catalog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Discrete Output Modules Catalog . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Discrete Mixed Input/Output Modules Catalog . . . . . . . . . . . . . . . . . . 24
Temperature Derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Modicon M340H (Hardened) Equipment . . . . . . . . . . . . . . . . . . . . . . . 28
Chapter 2 General Rules for Installing the Modules . . . . . . . . . . 29
Fitting of the Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Fitting the 20-Pin Terminal Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Presentation for Choosing Power Supplies for Sensors and Pre-
Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Wiring Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
How to Connect Discrete I/O Modules: Connecting 20-Pin Terminal
Block Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
How to Connect Discrete Input/Output Modules: Connecting 40-Pin
Connector Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
How to Connect Discrete Input/Output Modules: Connecting 40-Pin
Connector Modules to TELEFAST Interfaces . . . . . . . . . . . . . . . . . . . 52
Sensor/Input Compatibility and Pre-actuator/Output Compatibility . . . 56
Chapter 3 Discrete Input/Output Module Diagnostic Processing 61
General Protective Measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Module and Channel Status Display . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Checking the Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Chapter 4 BMX DDI 1602 Input Modules . . . . . . . . . . . . . . . . . . . . 71
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

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 Chapter 5 BMX DDI 1603 Input Modules . . . . . . . . . . . . . . . . . . . . 77
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Chapter 6 BMX DDI 1604T Input Modules . . . . . . . . . . . . . . . . . . 85
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Chapter 7 BMX DAI 1602 Input Modules . . . . . . . . . . . . . . . . . . . . 93
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Chapter 8 BMX DAI 1603 Input Modules . . . . . . . . . . . . . . . . . . . . 101
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Chapter 9 BMX DAI 1604 Input Modules . . . . . . . . . . . . . . . . . . . . 107
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Chapter 10 BMX DAI 0805 Input Modules . . . . . . . . . . . . . . . . . . . . 113
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Chapter 11 BMX DAI 0814 Input Module . . . . . . . . . . . . . . . . . . . . . 119
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Chapter 12 BMX DDI 3202 K Input Modules . . . . . . . . . . . . . . . . . . 125
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Chapter 13 BMX DDI 6402 K Input Modules . . . . . . . . . . . . . . . . . . 131
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

4 35012474 04/2015
 Chapter 14 BMX DDO 1602 Static Output Modules . . . . . . . . . . . . 137
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Chapter 15 BMX DDO 1612 Static Output Modules . . . . . . . . . . . . 143
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Chapter 16 BMX DRA 0804T Relay Output Modules . . . . . . . . . . . 149
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Chapter 17 BMX DRA 0805 Relay Output Modules . . . . . . . . . . . . 155
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Chapter 18 BMX DRA 1605 Relay Output Modules. . . . . . . . . . . . . 163
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Chapter 19 BMX DDO 3202 K Static Output Modules. . . . . . . . . . . 169
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
Chapter 20 BMX DDO 6402 K Static Output Modules . . . . . . . . . . 175
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
Chapter 21 BMX DAO 1605 Triac Output Modules . . . . . . . . . . . . . 181
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
Chapter 22 BMX DDM 16022 Mixed Static Input/Output Module . 187
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193

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 Chapter 23 BMX DDM 16025 Mixed Relay Input/Output module . 197
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
Chapter 24 BMX DDM 3202 K Mixed Static Input/Output Module 207
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
Chapter 25 TELEFAST 2 Connection Interface Links for the
Discrete I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
25.1 Introduction to the TELEFAST 2 Connection Interfaces for Discrete I/O 218
General Overview of TELEFAST 2 Connection Interfaces for Discrete
I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
TELEFAST 2 Connection Bases Catalog . . . . . . . . . . . . . . . . . . . . . . 220
Combination of Discrete I/O Modules and TELEFAST 2 Connection
Bases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
25.2 Connection Principles for the TELEFAST 2 Interfaces for Discrete I/O 229
Connecting a Discrete Input/Output Module to a TELEFAST 2 Base
Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
Dimensions and Mounting of the TELEFAST 2 Connection Bases . . . 232
25.3 TELEFAST 2 ABE-7H08R10/08R11 and ABE-7H16R10/16R11
Connection Bases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
Sensor and Pre-actuator Connections on the ABE-7H08R10/R11 and
ABE-7H16R10/R11 Bases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
25.4 TELEFAST 2 ABE-7H12R10/12R11 Connection Bases . . . . . . . . . . . 237
Sensor and Pre-actuator Connections on the ABE-7H12R10/R11
Bases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
25.5 TELEFAST 2 ABE-7H08R21 and ABE-7H16R20/16R21/16R23
Connection Bases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
Sensor and Pre-actuator Connections on the ABE-7H08R21 and ABE-
7H16R20/R21/R23 Bases for Type 2 Inputs . . . . . . . . . . . . . . . . . . . . 239
25.6 TELEFAST 2 ABE-7H12R20/12R21 Connection Bases . . . . . . . . . . . 241
Sensor and Pre-actuator Connections on the ABE-7H12R20/12R21
Bases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
25.7 TELEFAST 2 ABE-7H08S21/16S21 Connection Bases . . . . . . . . . . . 243
Sensor and Pre-actuator Connections on ABE-7H08S21/16S21 Bases
with One Isolator per Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243
25.8 TELEFAST 2 ABE-7H12S21 Connection Base . . . . . . . . . . . . . . . . . . 245
Sensor and Pre-actuator Connections on the ABE-7H12S21 Base with
1 Isolator per Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245

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 25.9 TELEFAST 2 ABE-7H16R30/16R31 Connection Bases . . . . . . . . . . . 247
Sensor and Pre-actuator Connections on the ABE-7H16R30/R31
Bases. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247
25.10 TELEFAST 2 ABE-7H12R50 Connection Base . . . . . . . . . . . . . . . . . 249
Sensor and Pre-actuator Connections on the ABE-7H12R50 Bases . 249
25.11 TELEFAST 2 ABE-7H16R50 Connection Base . . . . . . . . . . . . . . . . . 251
Sensor and Actuator Connections on the ABE-7H16R50 Base . . . . . 251
25.12 TELEFAST 2 ABE-7H16F43 Connection Base. . . . . . . . . . . . . . . . . . 253
Actuator Connections on ABE-7H16F43 Output Base with One Fuse
and One isolator per Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253
25.13 TELEFAST 2 ABE-7H16S43 Connection Base. . . . . . . . . . . . . . . . . . 254
Sensor Connections on ABE-7H16S43 Output Base with One Fuse
and One Isolator per Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254
25.14 TELEFAST 2 Connection Base Accessories. . . . . . . . . . . . . . . . . . . . 255
TELEFAST 2 Connection Base Accessories Catalog . . . . . . . . . . . . . 256
Association Table for the Relays on ABE-7R16Txxx, ABE-7P16Txxx
and ABE-7P16Fxxx Bases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259
Characteristics of the Removable ABR-7xxx Electromechanical Output
Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
Characteristics of the Removable ABS-7Exx Static input Relays . . . . 262
Characteristics of the Removable ABS-7Sxx Static Output Relays . . 263
Part II Discrete Input/Output Modules Software
Implementation . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
Chapter 26 General Introduction to the Application-Specific
Discrete Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
Chapter 27 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269
27.1 Configuration of a Discrete Module: General Points . . . . . . . . . . . . . . 270
Discrete Module Configuration Screen in Modicon M340 local rack . . 271
Discrete Module Configuration Screen in X80 Drop . . . . . . . . . . . . . . 274
27.2 Discrete Input and Output Channel Parameters . . . . . . . . . . . . . . . . . 276
Discrete Input Parameters on the Rack. . . . . . . . . . . . . . . . . . . . . . . . 277
Discrete Output Parameters for 8-Channel Modules in Rack . . . . . . . 278
27.3 Configuration of Discrete Module Parameters. . . . . . . . . . . . . . . . . . . 280
How to Modify the Task Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . 281
How to Modify the External Power Supply Error Monitoring Parameter 282
How to Modify the Fallback Mode Parameter . . . . . . . . . . . . . . . . . . . 283
How to Modify the Output Reset Parameter . . . . . . . . . . . . . . . . . . . . 284

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 Chapter 28 Application-Specific Discrete Module Language
Objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285
28.1 Language Objects and IODDT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286
Description of the Discrete Function Objects Languages . . . . . . . . . . 286
28.2 Discrete Module IODDTs and Device DDTs . . . . . . . . . . . . . . . . . . . . 287
IODDT Links. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288
Details About T_DIS_IN_GEN Type IODDT Implicit Object Exchange 289
Details About T_DIS_IN_STD Type IODDT Implicit Object Exchange 290
Details About T_DIS_IN_STD Type IODDT Explicit Object Exchange 291
Details About T_DIS_OUT_GEN Type IODDT Implicit Object
Exchange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293
Details About T_DIS_OUT_STD Type IODDT Implicit Object
Exchange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294
Details About T_DIS_OUT_STD Type IODDT Explicit Object
Exchange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295
Details of the Language Objects of the IODDT of Type T_GEN_MOD 297
Modicon 340 Discrete I/O Module Configuration Constants . . . . . . . . 298
Discrete Device DDT Names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300
Chapter 29 Debugging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305
Introduction to the Debugging Function of a Discrete Module . . . . . . . 306
Debugging Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307
How to Access the Forcing/Unforcing Function . . . . . . . . . . . . . . . . . . 309
How to Access the SET and RESET Commands . . . . . . . . . . . . . . . . 310
How to Access the Reactivation of Outputs Command . . . . . . . . . . . . 311
Applied Outputs of a Discrete Module . . . . . . . . . . . . . . . . . . . . . . . . . 312
Chapter 30 Diagnostics of the Modules . . . . . . . . . . . . . . . . . . . . . 313
How to Access the Diagnostics Function . . . . . . . . . . . . . . . . . . . . . . . 314
How to Access the Channel Diagnostics Function of a Discrete Module 316
Appendices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 317
Appendix A Topological/State RAM Addressing of the Modules . . 319
Topological/State RAM Addressing of Modicon M340 Discrete
Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 319
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325

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 Safety Information

Important Information

NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device
before trying to install, operate, or maintain it. The following special messages may appear
throughout this documentation or on the equipment to warn of potential hazards or to call attention
to information that clarifies or simplifies a procedure.

35012474 04/2015 9
PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified
personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of
the use of this material.
A qualified person is one who has skills and knowledge related to the construction and operation
of electrical equipment and its installation, and has received safety training to recognize and avoid
the hazards involved.

10 35012474 04/2015
 About the Book

At a Glance

Document Scope
This manual describes the hardware and software installation of discrete modules for
Modicon M340 PLCs and X80 drops.

Validity Note
This documentation is valid for Unity Pro 10.0 or later.

Product Related Information

WARNING
UNINTENDED EQUIPMENT OPERATION
The application of this product requires expertise in the design and programming of control
systems. Only persons with such expertise should be allowed to program, install, alter, and apply
this product.
Follow all local and national safety codes and standards.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

35012474 04/2015 11
12 35012474 04/2015
 Modicon M340 Using Unity Pro
Application-Specific Discrete Modules
35012474 04/2015

Part I
Hardware Installation of the Discrete I/O Modules

Hardware Installation of the Discrete I/O Modules

Subject of this Part

This part presents the range of discrete I/O modules on Modicon M340 PLCs.

What Is in This Part?

This part contains the following chapters:
Chapter Chapter Name Page
1 General Introduction 15
2 General Rules for Installing the Modules 29
3 Discrete Input/Output Module Diagnostic Processing 61
4 BMX DDI 1602 Input Modules 71
5 BMX DDI 1603 Input Modules 77
6 BMX DDI 1604T Input Modules 85
7 BMX DAI 1602 Input Modules 93
8 BMX DAI 1603 Input Modules 101
9 BMX DAI 1604 Input Modules 107
10 BMX DAI 0805 Input Modules 113
11 BMX DAI 0814 Input Module 119
12 BMX DDI 3202 K Input Modules 125
13 BMX DDI 6402 K Input Modules 131
14 BMX DDO 1602 Static Output Modules 137
15 BMX DDO 1612 Static Output Modules 143
16 BMX DRA 0804T Relay Output Modules 149
17 BMX DRA 0805 Relay Output Modules 155
18 BMX DRA 1605 Relay Output Modules 163
19 BMX DDO 3202 K Static Output Modules 169
20 BMX DDO 6402 K Static Output Modules 175
21 BMX DAO 1605 Triac Output Modules 181
22 BMX DDM 16022 Mixed Static Input/Output Module 187
23 BMX DDM 16025 Mixed Relay Input/Output module 197
24 BMX DDM 3202 K Mixed Static Input/Output Module 207
25 TELEFAST 2 Connection Interface Links for the Discrete I/O Modules 217

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Application-Specific Discrete Modules

14 35012474 04/2015
 Modicon M340 Using Unity Pro
General Introduction
35012474 04/2015

Chapter 1
General Introduction

General Introduction

Subject of this Section

This chapter provides a general introduction to discrete input/output modules.

What Is in This Chapter?

This chapter contains the following topics:
Topic Page
General Description of the Modules 16
Physical Description of Discrete Modules with 20-pin Terminal Block Connection 17
Physical Description of Discrete Modules with 40-Pin Connectors 18
Discrete Input Modules Catalog 19
Discrete Output Modules Catalog 21
Discrete Mixed Input/Output Modules Catalog 24
Temperature Derating 26
Modicon M340H (Hardened) Equipment 28

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General Introduction

General Description of the Modules

At a Glance
The discrete input/output modules of the Modicon M340 range are standard format modules
(occupying one single position), fitted with either:
z one 20-pin terminal block or
z one or two 40-pin connectors
For modules fitted with 40-pin connector outputs, a series of products known as TELEFAST 2
(see page 217) is available that enables discrete input/output modules to be quickly connected to
operational parts.
A wide range of discrete inputs and outputs make it possible to meet the following requirements:
z functional: direct or alternating inputs/outputs, with positive or negative logic
z modularity: 8, 16, 32, or 64 channels per module

Inputs
Inputs receive signals from the sensors and carry out the following functions:
z acquisition
z adaptation
z galvanic insulation
z filtering
z protection against interference

Outputs
Outputs store the orders given by the processor, in order to control pre-actuators via decoupling
and amplification circuits.

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 General Introduction

Physical Description of Discrete Modules with 20-pin Terminal Block Connection

At a Glance
The I/O modules are housed in plastic cases which provide IP20 protection for all the electronic
parts.

Illustration
The diagram below shows a 20-pin discrete module and a 20-pin terminal block.

Elements
The following table describes the different elements of the discrete input/output modules with 20-
pin terminal block connections.

Number Description
1 Rigid structure which supports and protects the electronic card
2 Module reference label
Note: A label is also visible on the right-hand side of the module.
3 Channel status display panel
4 Connector housing the 20-pin terminal block
5 20-pin terminal block, used to connect sensors or pre-actuators

NOTE: Terminal blocks are supplied separately.

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General Introduction

Physical Description of Discrete Modules with 40-Pin Connectors

At a Glance
The input/output modules are housed in plastic cases which provide IP20 protection for all the
electronic parts.

Illustration
The diagram below shows a 40-pin discrete module.

Elements
The following table describes the different elements of the discrete input/output modules by 40-pin
connectors.

Number Description
1 Rigid structure which supports and protects the electronic card
2 Module reference labels
Note: A label is also visible on the right-hand side of the module.
3 Channel status display panel
4 40-pin connector, used to connect sensors or pre-actuators

18 35012474 04/2015
 General Introduction

Discrete Input Modules Catalog

At a Glance
The tables below present the two catalogs of discrete input modules:
z with 20-pin terminal block
z with 40-pin connectors

Catalog of Terminal Block Input Modules

Catalog of discrete input modules with 20-pin terminal block connection.

Type of Inputs with 20-pin terminal block connection

module
Illustration Discrete input module

Number of 16 inputs 16 inputs 16 inputs 16 inputs 16 inputs 16 inputs 8 inputs 8 inputs

channels
Range 24 VDC 48 VDC 125 VDC 24 VAC 24 VDC 48 VAC 100... 100... 200...
120 VAC 120 VAC 240 VAC
Insulation Insulated Insulated Insulated Insulated inputs Insulated Insulated channel to Insulated
inputs inputs inputs inputs inputs channel inputs
isolated
inputs
IEC 61131-2 Type 3 Type 1 N/A Type 1 N/A Type 3 Type 3 Type 3 Type 2
compliance
Logic Positive Positive Positive N/A Positive N/A N/A N/A N/A
or
Negative
Proximity 2-wire DC and 3-wire PNP proximity N/A 2-wire DC and 3-wire PNP proximity sensor
sensor sensor (IEC 947-5-2 standard compliant) (IEC 947-5-2 standard compliant)
compatibility
Response 4 ms 4 ms 5 ms 15 ms 10 ms 10 ms 10 ms 10 ms
time

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General Introduction

Type of 20-pin 20-pin 20-pin 20-pin terminal 20-pin 20-pin 20-pin 20-pin
Interface terminal terminal terminal block terminal terminal terminal terminal
block block block block block block block
Reference BMX DDI BMX DDI BMX DDI BMX DAI 1602 BMX DAI BMX DAI BMX DAI BMX DAI
1602 1603 1604T 1603 1604 0814 0805

Catalog of 40-pin Connector Input Modules

Catalog of discrete input modules with 40-pin connectors.

Type of module Inputs with connection via 40-pin connectors

Illustration Discrete input module Discrete input module

Number of channels 32 inputs 64 inputs

Range 24 VDC 24 VDC
Insulation Inputs insulated per group of 16 Inputs insulated per group of 16
channels channels
IEC 61131-2 compliance Type 3 Not IEC
Logic Positive Positive
Proximity sensor 2-wire proximity sensor 3-wire PNP proximity sensor
compatibility 3-wire PNP proximity sensor
(see Premium and Atrium
using Unity Pro, Discrete
I/O modules, User
manual)
Response time 4 ms 4 ms
Type of Interface 1 x 40-pin connector 2 x 40-pin connectors
Reference BMX DDI 3202 K BMX DDI 6402 K

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 General Introduction

Discrete Output Modules Catalog

At a Glance
The tables below show the catalogs of static and relay output modules.

Catalog of Output Modules

Catalog of discrete static output modules with connection via 20-pin terminal blocks and 40-pin
connectors.

Type of module Static outputs with 20-pin terminal block Static outputs with 40-pin connectors
connections
Illustration Discrete output module Discrete output Discrete output
module module

Number of 16 outputs 16 outputs 32 outputs 64 outputs

channels
Range 24 VDC 24 VDC 24 VDC 24 VDC
Insulation Insulated outputs Insulated outputs Outputs insulated per group of 16 channels
Current 0.5 A 0.5 A 0.1 A 0.1 A
Overload Outputs protected against short-circuits and overloads with automatic or controlled
protection reactivation and fast electromagnet demagnetization circuit.
Logic Positive Negative Positive Positive
Response time 1.2 ms 1.2 ms 1.2 ms 1.2 ms
Type of Interface 20-pin terminal block 20-pin terminal block 1 x 40-pin connector 2 x 40-pin connectors
Reference BMX DDO 1602 BMX DDO 1612 BMX DDO 3202 K BMX DDO 6402 K

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General Introduction

Catalog of Relay Output Modules

Catalog of discrete relay output modules with 20-pin terminal block connection.

Type of module Relay outputs with 20-pin terminal block connections

Illustration Discrete output module Discrete output module Discrete output module

Number of 8 outputs 8 outputs 16 outputs

channels
Range 125 VDC 24 VDC or 24 ... 240 VAC 24 VDC or 24 ... 240 VAC
Insulation Outputs insulated from ground Outputs insulated from ground Outputs insulated from ground
Type of contact 8 insulated channels 8 insulated channels 1 common per group of 8
channels
Current 0.3 A 3A 2A
Overload No protection No protection No protection
protection
Logic Positive/negative Positive/negative Positive/negative
Response time 10 ms max 10 ms max 10 ms max
Type of Interface 20-pin terminal block 20-pin terminal block 20-pin terminal block
Reference BMX DRA 0804T BMX DRA 0805 BMX DRA 1605

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 General Introduction

Catalog of Triac Output Module

Catalog of discrete triac output module with connection via 20-pin terminal blocks.

Type of module Triac outputs with 20-pin terminal block connections

Illustration Discrete output module

Number of 16 outputs
channels
Range 100 ... 240 VAC
Insulation Outputs insulated by group of 4 channels
Current max: 0.6 A / points (with derating (see page 26))
Overload Snubber circuit and varistor
protection
Logic -
Response time 1 ms + 1/(2xF) (where F = frequency in Hz)
Type of Interface 20-pin terminal block
Reference BMX DAO 1605

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General Introduction

Discrete Mixed Input/Output Modules Catalog

At a Glance
The table below presents the catalog of discrete mixed input/output modules with connections by
20-pin terminal block and by 40-pin connectors.

Catalog
Catalog of discrete mixed input/output modules with connection via 20-pin terminal blocks and 40-
pin connectors.

Type of Mixed inputs/outputs with 20-pin Mixed inputs/outputs with 40-pin

module terminal block connections terminal block connections
Illustration Discrete mixed input/output modules Discrete mixed input/output modules

Number of 8 inputs 8 inputs 16 inputs

channels 8 outputs 8 outputs 16 outputs
Inputs Range 24 VDC 24 VDC 24 VDC
Insulation Insulated inputs Insulated inputs Insulated inputs
IEC 61131-2 Type 3 Type 3 Type 3
compliant
Logic Positive Positive Positive
Response 4 ms 4 ms 4 ms
time

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 General Introduction

Outputs Range Static outputs Relay outputs Static outputs

24 VDC 24 VDC or 24 VDC
24...240 VAC
Insulation Outputs insulated Outputs insulated Outputs insulated from ground
from ground from ground
1 common per
group of 8
channels
Current 0.5 A 2A 0.1 A
IEC 61131-2 Yes Yes Yes
compliant
Overload Outputs are N/A Outputs are protected against
protection protected against overloads and short-circuits.
overloads and
short-circuits.
Logic Positive N/A Positive
Response 1.2 ms 10 ms max 1.2 ms
time
Connections 20-pin terminal 20-pin terminal 1 x 40-pin connector
block block
Reference BMX DDM 16022 BMX DDM 16025 BMX DDM 3202 K

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General Introduction

Temperature Derating

At a Glance
The characteristics are specified for a load rate of 60% of the channels.

CAUTION
OVERHEATING HAZARD
Take into account the temperature derating of the discrete I/O modules at the installation to
prevent the device from overheating and/or deteriorating.
Failure to follow these instructions can result in injury or equipment damage.

If the rate is greater than 60%, the following downgrade curve must be taken into consideration.

NOTE: There is no temperature derating for relay modules. Users must therefore check that the
overall consumption of the 24 VDC power supply is sufficient.
NOTE: For static outputs, temperature derating is carried out on the basis of the maximum current
produced by the active outputs.

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 General Introduction

Examples
z BMX DDO 1602
Suppose the BMX DDO 1602 module with sixteen 24 VDC/0.5 A outputs produces 0.5 A per
channel. For an ambient temperature reading of between 0° C and 40° C, the maximum
admissible current in the module is equal to 16 x 0.5 = 8 A. Above 40° C, the downgrading curve
must be applied. At 60° C, the maximum current in 24 VDC must not exceed 8 x 60% = 4.8 A.
This value corresponds to 10 outputs at 0.5 A or 16 outputs at 0.3 A or other combinations.

z BMX DDO 6402

Suppose the BMX DDO 6402 K module with sixty-four 24 VDC/0.1 A outputs produces 0.1 A
per channel. For an ambient temperature reading of between 0° C and 40° C, the maximum
admissible current in the module is equal to 64 x 0.1 = 6.4 A. Above 40° C, the downgrading
curve must be applied. At 60° C, the maximum current in 24 VDC must not exceed
6.4 x 60% = 3.8 A. This value corresponds to 38 outputs at 0.1 A or 64 outputs at 0.05 A or
other combinations.

z BMX DAO 1605

Suppose the BMX DAO 1605 module with sixteen 220 VAC outputs producing 0.3 A per
channel. For an ambient temperature reading of between 0° C and 40° C, the maximum
admissible current in the module is equal to 16 x 0.3 A = 4.8 A (2,4 A per 8-channel group
maximum). Above 40° C, the downgrading curve must be applied. At 60° C, the maximum
current in 220 Vac must not exceed 4.8 A x 0.6 = 2.9 A (1.5 A per 8-channel group maximum).
This value corresponds to 10 outputs at 0.3 A or to 16 outputs at 0.18 A.

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General Introduction

Modicon M340H (Hardened) Equipment

M340H
The Modicon M340H (hardened) equipment is a ruggedized version of M340 equipment. It can be
used at extended temperatures (-25...70ºC) (-13...158ºF) and in harsh chemical environments.
This treatment increases the isolation capability of the circuit boards and their resistance to:
z condensation
z dusty atmospheres (conducting foreign particles)
z chemical corrosion, in particular during use in sulphurous atmospheres (oil, refinery, purification
plant and so on) or atmospheres containing halogens (chlorine and so on)
The M340H equipment, when within the standard temperature range (0...60ºC) (32...140ºF), has
the same performance characteristics as the standard M340 equipment.
At the temperature extremes (-25... 0ºC and 60... 70ºC) (-13...32ºF and 140...158ºF) the hardened
versions can have reduced power ratings that impact power calculations for Unity Pro applications.
If this equipment is operated outside the -25...70ºC (-13...158ºF) temperature range, the
equipment can operate abnormally.

CAUTION
UNINTENDED EQUIPMENT OPERATION
Do not operate M340H equipment outside of its specified temperature range.
Failure to follow these instructions can result in injury or equipment damage.

Hardened equipment has a conformal coating applied to its electronic boards. This protection,
when associated with appropriate installation and maintenance, allows it to be more robust when
operating in harsh chemical environments.

28 35012474 04/2015
 Modicon M340 Using Unity Pro
General Rules for Installation
35012474 04/2015

Chapter 2
General Rules for Installing the Modules

General Rules for Installing the Modules

Subject of this Section

This chapter presents the general rules for installing discrete input/output modules.

What Is in This Chapter?

This chapter contains the following topics:
Topic Page
Fitting of the Modules 30
Fitting the 20-Pin Terminal Block 33
Presentation for Choosing Power Supplies for Sensors and Pre-Actuators 37
Wiring Precautions 39
How to Connect Discrete I/O Modules: Connecting 20-Pin Terminal Block Modules 43
How to Connect Discrete Input/Output Modules: Connecting 40-Pin Connector Modules 47
How to Connect Discrete Input/Output Modules: Connecting 40-Pin Connector Modules to 52
TELEFAST Interfaces
Sensor/Input Compatibility and Pre-actuator/Output Compatibility 56

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General Rules for Installation

Fitting of the Modules

At a Glance
The discrete input/output modules are powered by the bus of the rack. The modules may be
handled without turning off power supply to the rack, without damage or disturbance to the PLC.
Fitting operations (installation, assembly and disassembly) are described below.

Installation Precautions
The discrete modules may be installed in any of the positions in the rack except for the first two
(marked PS and 00) which are reserved for the rack’s power supply module (BMX CPS ••••) and
the processor (BMX P34 ••••) respectively. Power is supplied by the bus at the bottom of the rack
(3.3 V and 24 V).
Before installing a module, you must take off the protective cap from the module connector located
on the rack.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Disconnect the power to the sensors and pre-actuators and disconnect the terminal block to carry
out assembly and disassembly of the modules.
Failure to follow these instructions will result in death or serious injury.

30 35012474 04/2015
 General Rules for Installation

Installation
The diagram below shows discrete input/output modules mounted on the rack.

The following table describes the different elements which make up the assembly below.

Number Description
1 20-pin terminal block module
2 40-pin connector module
3 2 x 40-pin connector module
4 Standard rack

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General Rules for Installation

Installing the Module on the Rack

The following table shows the procedure for mounting the discrete input/output modules in the
rack.

Step Action Illustration

1 Position the locating pins situated at the Steps 1 and 2
rear of the module (on the bottom part) in
the corresponding slots in the rack.
Remark: Before positioning the pins,
make sure you have removed the
protective cover (see Modicon M340
Using Unity Pro, Processors, Racks, and
Power Supply Modules, Setup Manual).
2 Swivel the module towards the top of the
rack so that the module sits flush with the
back of the rack. It is now set in position.

3 Tighten the retaining screw to ensure Step 3

that the module is held in place on the
rack.
Tightening torque: Max. 1.5 N•m
(1.11 lb-ft).

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 General Rules for Installation

Fitting the 20-Pin Terminal Block

At a Glance
All the discrete input/output modules with 20-pin terminal block connections require the terminal
block to be connected to the module. These fitting operations (assembly and disassembly) are
described below.

CAUTION
EQUIPMENT DAMAGE
Do not plug an AC terminal block into a DC module. This will cause damage to the module.
Failure to follow these instructions can result in injury or equipment damage.

Installing the 20-Pin Terminal Block

The following table shows the procedure for assembling the 20-pin terminal block onto a discrete
input/output module.

Assembly Procedure

Step Action
1 Once the module is in place on the rack, install the terminal block by inserting the terminal block
encoder (the rear lower part of the terminal) into the module’s encoder (the front lower part of the
module), as shown above.
2 Fix the terminal block to the module by tightening the 2 mounting screws located on the lower and
upper parts of the terminal block.
Tightening torque: 0.4 N•m (0.30 lb-ft).

NOTE: If the screws are not tightened, there is a risk that the terminal block will not be properly
fixed to the module.

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General Rules for Installation

Coding the 20-Pin Terminal Block

When a 20-pin terminal block is installed on a module dedicated to this type of terminal block, you
can code the terminal block and the module using studs. The purpose of the studs is to prevent the
terminal block from being mounted on another module. Incorrect insertion can then be avoided
when replacing a module.
Coding is done by the user with the STB XMP 7800 guidance wheel’s studs. You can only fill the
6 slots in the middle of the left side (as seen from the wiring side) of the terminal block, and can fill
the module’s 6 guidance slots on the left side.
To fit the terminal block to the module, a module slot with a stud must correspond to an empty slot
in the terminal block, or a terminal block with a stud must correspond to an empty slot in the
module. You can fill up to and including either of the 6 available slots as desired.
The diagram below shows a guidance wheel as well as the slots on the module used for coding
the 20-pin terminal blocks.

34 35012474 04/2015
 General Rules for Installation

The diagram below shows an example of a coding configuration that makes it possible to fit the
terminal block to the module.

The diagram below shows an example of coding configuration with which it is not possible to fit the
terminal block to the module.

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General Rules for Installation

DANGER
HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH
Terminal blocks must be connected or disconnected with sensor and pre-actuator voltage
switched off.
Failure to follow these instructions will result in death or serious injury.

WARNING
UNEXPECTED BEHAVIOUR OF APPLICATION
Code the terminal block as described above to prevent the terminal block from being mounted on
another module.
Plugging the wrong connector could cause unexpected behaviour of the application.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

CAUTION
DESTRUCTION OF THE MODULE
Code the terminal block as described above to prevent the terminal block from being mounted on
another module.
Plugging the wrong connector could cause the module to be destroyed.
Failure to follow these instructions can result in injury or equipment damage.

NOTE: The module connector have indicators which show the proper direction to use for terminal
block installation.

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 General Rules for Installation

Presentation for Choosing Power Supplies for Sensors and Pre-Actuators

At a Glance
The different choices of power supply for sensors and pre-actuators linked to discrete input/output
modules require certain usage precautions to be observed.

External Direct Current Power Supplies

WARNING
UNEXPECTED EQUIPMENT OPERATION
When using an external 24 VDC direct current power supply, use either:
z regulated power supplies or
z non-regulated power supplies with:
z filtering of 1000 μF/A with full-wave single phase rectification and 500 μF/A with tri-phase
rectification
z a 5% maximum peak to peak ripple rate
z a maximum voltage variation of: -20% to +25% of the nominal voltage (including ripple)

Rectified power supplies with no filtering are prohibited.

Failure to follow these instructions can result in death, serious injury, or equipment
damage.

Ni-Cad Battery Power Supplies

Ni-Cad battery power supplies can be used to power sensors and pre-actuators and all associated
inputs/outputs that have a normal operating voltage of 30 VDC maximum.
While being charged, this type of battery can reach, for a duration of one hour, a voltage of 34 VDC.
For this reason, all input/output modules with an operating voltage of 24 VDC can withstand this
voltage (34 VDC) for up to one hour every 24 hours. This type of operation entails the following
restrictions:
z at 34 VDC, the maximum current withstood by the outputs must under no circumstances exceed
the maximum current defined for a voltage of 30 VDC
z temperature downgrading imposes the following restrictions:
z 80% of inputs/outputs at 1° C to 30° C
z 50% of inputs/outputs at 1° C to 60° C

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General Rules for Installation

CAUTION
OVERHEATING HAZARD
Take into account the temperature derating of the discrete I/O modules at the installation to
prevent the device from overheating and/or deteriorating.
Failure to follow these instructions can result in injury or equipment damage.

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 General Rules for Installation

Wiring Precautions

At a Glance
Discrete inputs/outputs feature protective measures which ensure a high resistance to industrial
environmental conditions. Nevertheless, the rules described below must be followed.

External Power Supplies for Sensors and Pre-Actuators

Use quick-blow fuses to protect external sensor and pre-actuator power supplies associated with
discrete input/output modules against short-circuits and overloads.
For 40-pin connector discrete input/output modules, link the sensor/pre-actuator power supply to
each connector, except in the event where the corresponding channels are not in use and are not
assigned to any task.

DANGER
IMPROPER GROUNDING HAZARD
Install the 24V supply according to applicable codes. The 0V terminals of the 24V power supplies
must be connected to metallic ground and safety ground as close as possible to the supply. This
is to ensure personnel safety in the event of a power phase coming into contact with the 24V
supply.
Failure to follow these instructions will result in death or serious injury.

NOTE: If an input/ouput module is present on the PLC, connect the sensor and pre-actuator power
supply to the power supply of the module otherwise, an external power supply error occurs causing
the input/output LED to flash.

Inputs
Recommendations for use concerning the inputs of discrete modules are as follows:
z for 24 VDC inputs and line coupling with an alternating current network:

WARNING
UNEXPECTED EQUIPMENT OPERATION
z Avoid excessive coupling between AC cables and cables relaying signals intended for
direct current inputs.
z Follow the cable routing rules.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

35012474 04/2015 39
General Rules for Installation

This case (excessive coupling) is illustrated in the following circuit diagram.

When the input contact is open, the alternating currents may induce a current in the input which
might cause it to be set to 1.
For a 240 VCA/50 Hz line coupling, do not exceed the line capacity values given in the summary
table at the end of this section. For a coupling with a different voltage, use the following formula

.
z for 24 to 240 VAC inputs and line coupling:
When the line that controls the input is open, the current passes according to the coupling
capacity of the cable (see circuit diagram below).

Do not exceed the line capacity values given in the summary table below.

40 35012474 04/2015
 General Rules for Installation

The following summary table shows the acceptable line capacity values.

Module Maximum coupling capacity

24 to 125 VDC inputs
BMX DDI 1602 45 nF (1)
BMX DDI 1603
BMX DDI 1604T
BMX DDM 16022
BMX DDM 16025
BMX DDI 3202 K 25 nF (1)
BMX DDI 6402 K
BMX DDM 3202 K
24 to 140 VAC inputs
BMX DAI 0805 50 nF
BMX DAI 1602 50 nF
BMX DAI 1603 60 nF
BMX DAI 0814 70 nF
BMX DAI 1604

(1) max. admissible coupling capacity with a 240 VAC / 50 Hz line

Example: A standard cable of 1 m in length has a coupling capacity that falls within 100 and 150
pF.

Outputs
For the outputs of discrete I/O modules, follow the recommendations described here.

WARNING
UNEXPECTED EQUIPMENT OPERATION
Use wires of a sufficient diameter to avoid drops in voltage, overheating, and unexpected
equipment operation.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

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General Rules for Installation

Cable Routing

WARNING
UNEXPECTED EQUIPMENT OPERATION
Observe the precautions below for the wiring system.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

Precautions for use to be taken concerning the wiring system are as follows:
z in order to reduce the number of alternating couplings, separate the power circuit cables (power
supplies, power switches, etc.) from input cables (sensors) and output cables (pre-actuators)
both inside and outside the equipment
z outside the equipment, place the cables leading to inputs/outputs in covers that make them
easily distinguishable from those containing wires relaying high energy levels. Place them in
separate metal cableways which are grounded. Route these various cables at least 100 mm
(4 in.) apart

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How to Connect Discrete I/O Modules: Connecting 20-Pin Terminal Block

Modules

At a Glance
There are three types of 20-pin terminal blocks:
z BMX FTB 2010 screw clamp terminal blocks
z BMX FTB 2000 caged terminal blocks
z BMX FTB 2020 spring terminal blocks

Cable Ends and Contacts

Each terminal block can accommodate:
z bare wires
z wires with DZ5-CE type cable ends:

Description of the 20-Pin Terminal Blocks

The table below shows the description of the three types of 20-pin terminal blocks.

BMX FTB 2010 screw clamp BMX FTB 2000 caged BMX FTB 2020 spring
terminal blocks terminal blocks terminal blocks
Illustration

Number of wires 1 or 2 1 1
Wire minimum 2
AWG 22 (0.34 mm ) AWG 22 (0.34 mm )2
AWG 22 (0.34 mm2)
gauges
maximum AWG 15 (1.5 mm2) AWG 18 (1 mm2) AWG 18 (1 mm2)

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BMX FTB 2010 screw clamp BMX FTB 2000 caged BMX FTB 2020 spring
terminal blocks terminal blocks terminal blocks
Wiring constraints Screw clamps have slots that Caged terminal blocks have The wires are connected by
accept: slots that accept: pressing on the button
z flat-tipped screwdrivers flat-tipped screwdrivers with located next to each pin.
with a diameter of 5 mm, a diameter of 3 mm, To press on the button, you
z posidriv n° 1 cross-tipped Caged terminal blocks have have to use a flat-tipped
screwdrivers. captive screws. On the screwdriver with a maximum
supplied blocks, these diameter of 3 mm.
Screw clamp terminal blocks
screws are not tightened.
have captive screws. On the
supplied blocks, these screws
are not tightened.
Maximum screw 0.5 N•m (0.37 lb-ft). 0.5 N•m (0.37 lb-ft). N/A
tightening torque

DANGER
RISK OF ELECTRIC SHOCK, ARC FLASH OR EXPLOSION
Terminal block must be connected or disconnected with sensor and pre-actuator voltage
switched off.
Failure to follow these instructions will result in death or serious injury.

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Connection of 20-Pin Terminal Blocks

The following diagram shows the method for opening the 20-pin terminal block door so that it can
be wired.

The connection cables for 20-pin terminal blocks come in three different lengths:
z 3 meters: BMX FTW 301
z 5 meters: BMX FTW 501
z 10 meters: BMX FTW 1001

NOTE: The connection cable is installed and held in place by a cable clamp positioned below the
20-pin terminal block.

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Connection of BMX FTW ••1 Cables

The following diagram shows the connection of the BMX FTW ••1 cable:

Labeling of 20-Pin Terminal Blocks

The labels for the 20-pin terminal blocks are supplied with the module. They are to be inserted in
the terminal block cover by the customer.
Each label has two sides:
z One side that is visible from the outside when the cover is closed. This side features the
commercial product references, an abbreviated description of the module, as well as a blank
section for customer labeling.
z One side that is visible from the inside when the cover is open. This side shows the terminal
block connection diagram.

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How to Connect Discrete Input/Output Modules: Connecting 40-Pin Connector

Modules

Introduction
40-pin connector modules are connected to sensors, pre-actuators, or terminals using a cable
designed to enable trouble-free direct wire to wire transition of the module’s inputs/outputs.

DANGER
HAZARD OF ELECTRIC SHOCK, ARC FLASH OR EXPLOSION
40-pin connectors must be connected or disconnected with sensor and pre-actuator voltage
switched off.
Failure to follow these instructions will result in death or serious injury.

The following diagram shows the connection of the cable to the module.

WARNING
UNEXPECTED EQUIPMENT OPERATION
During the installation process, ensure that the connectors are identified with the corresponding
modules so that incorrect connection cannot occur. Plugging the wrong connector into a module
will result in unexpected equipment operation.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

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BMX FCW • Connection Cables

They are made up of:
z at one end, a compound-filled 40-pin connector from which extend 1 or 2 cable sheaths, each
containing 20 wires with a cross-sectional area of 0.34 mm2 (AWG 24)

z at the other end, free wire ends color coded

The cables with 1 cable sheath containing 20 wires designed to connect the 40-pin connectors to
the sensors or pre-actuators come in 3 different lengths:
z 3 meters: BMX FCW 301
z 5 meters: BMX FCW 501
z 10 meters: BMX FCW 1001

The figure below shows the BMX FCW ••1 cables.

The cables with 2 cable sheaths containing 20 wires designed to connect the 40-pin connectors to
the sensors or pre-actuators come in 3 different lengths:
z 3 meters: BMX FCW 303
z 5 meters: BMX FCW 503
z 10 meters: BMX FCW 1003

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The figure below shows the BMX FCW ••3 cables.

NOTE: A strand of nylon incorporated in the cable allows the cable sheath to be stripped with ease.
NOTE: The maximum torque for tightening BMX FCW •••• cable connection screws is 0.8 N•m
(0.59 lb-ft).

WARNING
UNEXPECTED EQUIPMENT OPERATION
Do not exceed the maximum tightening torque. Excessive torque may result in wire breakage,
resulting in poor or intermittent connection.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

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Connection of BMX FCW • Cables

The diagram below shows the connection of BMX FCW ••1 cables:

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The diagram below shows the connection of BMX FCW ••3 cables:

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How to Connect Discrete Input/Output Modules: Connecting 40-Pin Connector

Modules to TELEFAST Interfaces

At a Glance
The inputs/outputs of discrete 40-pin connector modules are connected to TELEFAST quick-wiring
connection and adaptation interfaces using specific cables for 40-pin to HE10 connectors.

Illustration
The drawing below shows the connection of a discrete 40-pin connector module to a TELEFAST
interface.

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BMX FCC • Connection Cables

The cables designed for connecting 40-pin connectors to 1xHE10 come in 6 different lengths:
z 0.5 meters, 20 wires: BMX FCC 051
z 1 meter, 20 wires: BMX FCC 101
z 2 meters, 20 wires: BMX FCC 201
z 3 meters, 20 wires: BMX FCC 301
z 5 meters, 20 wires: BMX FCC 501
z 10 meters, 20 wires: BMX FCC 1001

The cables designed for connecting 40-pin connectors to 2xHE10 come in 6 different lengths:
z 0.5 meters, 20 wires: BMX FCC 053
z 1 meter, 20 wires: BMX FCC 103
z 2 meters, 20 wires: BMX FCC 203
z 3 meters, 20 wires: BMX FCC 303
z 5 meters, 20 wires: BMX FCC 503
z 10 meters, 20 wires: BMX FCC 1003

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Connection of BMX FCC • Cables

The diagram below shows the connection of BMX FCC ••1 cables.

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The diagram below shows the connection of BMX FCC ••3 cables.

NOTE: The maximum torque for tightening BMX FCC • cable connection screws is 0,5 N•m
(0.37 lb-ft).

WARNING
UNEXPECTED EQUIPMENT OPERATION
Do not exceed the maximum tightening torque. Excessive torque may result in wire breakage,
resulting in poor or intermittent connection.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

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Sensor/Input Compatibility and Pre-actuator/Output Compatibility

At a Glance
The compatibility between sensors and discrete module inputs depends on the type of sensor
used.
Similarly, the compatibility between pre-actuators and discrete module outputs depends on the
type of pre-actuator used.

Sensor/Input Compatibility
The following table presents the compatibility between 3-wire sensors and 24 VDC and 48 VDC
inputs.

3-wire sensors and IEC 61131-2 compliant type 3 positive logic

(sink) inputs: all 3-wire PNP inductive or capacitive proximity
sensors and photo-electric detectors which have an operating
voltage of 24 VDC and 48 VDC are compatible with all positive
logic inputs.

3-wire sensors and negative logic (source) inputs: all 3-wire NPN
inductive or capacitive proximity sensors and photo-electric
detectors which have an operating voltage of 24 VDC and 48 VDC
are compatible with all negative logic inputs.

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The following table presents the compatibility between 2-wire sensors and 24 VDC and 48 VDC
inputs.

2-wire sensors and IEC 61131-2 compliant type 1 positive

logic (sink) inputs: all proximity sensors or other 2-wire
sensors with an operating voltage of 24 VDC and 48 VDC
and with the characteristics described in the next table are
compatible with all positive logic 24 VDC inputs.

2-wire sensors and negative logic (source) inputs: all

proximity sensors or other 2-wire sensors with an operating
voltage of 24 VDC are compatible with all negative logic
24 VDC inputs.

Compatibility between 2-wire sensors and 24/48 VDC and 120 VAC inputs:
All IEC 947-5-2 compliant 2-wire AC proximity sensors able to withstand 100...120 VAC are
compatible with all type 2 IEC 1131-2 type 1 and type 3 compliant 110..120 VAC inputs.
The following table provides a summary of compatibility between sensors and discrete input/output
module inputs.

Types of proximity sensor Types of input

24 VDC 48 VDC 24 VDC 24/48 VDC
Positive Type 1 Type 3 Negative
logic Positive Positive logic
logic logic
All PNP-type 3-wire (DC) proximity sensors X X X -
All NPN-type 3-wire (DC) proximity sensors - - - X
Telemecanique or other brand 2-wire (DC) proximity - X X -
sensors with the following characteristics:
z Voltage drop in closed state ≤7 V
z Minimum switched current ≤2.5 mA
z Residual current in open state ≤1.5 mA

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Types of proximity sensor Types of input

24 VDC 48 VDC 24 VDC 24/48 VDC
Positive Type 1 Type 3 Negative
logic Positive Positive logic
logic logic
Telemecanique or other brand 2-wire (DC) proximity X X X -
sensors with the following characteristics:
z Voltage drop in closed state ≤4 V
z Minimum switched current ≤1 mA
z Residual current in open state ≤0.5 mA

Types of proximity sensor Types of input

24 VAC 48 VAC 100-120 VAC
Type 1 Type 3 Type 3
2-wire (AC/DC) proximity sensor (see note) X X X
2-wire (AC) proximity sensor X X X
Note: 24 VDC inputs can be used in positive (sink) or negative (source) logic but are not IEC compliant.

X compatible
- not compatible
AC AC voltage operation
DC DC voltage operation
AC/DC AC or DC voltage operation

Compatibility of Pre-Actuators with Outputs

Compatibility of DC Pre-actuators with Outputs:
Comply with the output’s maximum current and maximum switching frequency as specified in the
module characteristics.
NOTE: Where low consumption pre-actuators are used, special attention must be paid to the
leakage current of the idle output, to ensure that the maximum current is correctly calculated:
I max = I nominal + I leakage
Given that:
I nominal = Current required to operate by the pre-actuator
I leakage = Maximum leakage current in idle output state
Compatibility of Tungsten Filament Lamps and Static Outputs (Static Current):
For outputs with protection against short circuits, the maximum power of the tungsten filament
lamps specified in the module characteristics must comply. If not, the lamp’s pick-up current might
cause a tripped output at the time of power-up.

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Compatibility of AC Pre-actuators and Relay Outputs:

Inductive AC pre-actuators have a pick-up current of up to 10 times their holding current for a
duration of 2/F seconds (F = alternating current frequency). Relay outputs are therefore set to
withstand these conditions (AC14 and AC15). The table of characteristics for relay outputs gives
the maximum authorized running power (in AV) according to the number of operations.

CAUTION
SHORTENED RELAY LIFE
Ensure that currents switched by the relay outputs do not exceed the relay ratings. Excessive
currents will shorten relay life.
Failure to follow these instructions can result in injury or equipment damage.

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Discrete Modules: Diagnostic Processing
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Chapter 3
Discrete Input/Output Module Diagnostic Processing

Discrete Input/Output Module Diagnostic Processing

Subject of this Section

This section explains the processing of hardware detected faults related to discrete input/output
modules.

What Is in This Chapter?

This chapter contains the following topics:
Topic Page
General Protective Measures 62
Module and Channel Status Display 63
Diagnostics 66
Checking the Connection 69

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General Protective Measures

At a Glance
Some general protective measures are integrated into the channels of discrete input/ouput direct
current modules.

DC Outputs
Every static output (except where specifically labeled "Non-Protected"), features a protective
device which allows the following to be detected when an output is active:
z An overload or short circuit. Events such as these cause the output to be deactivated
(tripped) and the event to be indicated on the display on the front panel of the module (the LED
corresponding to the channel flashes, the I/O LED comes on).
z Reversal of polarity. An event such as this causes the power supply to short circuit without
damaging the module. In order to obtain optimal protection, a quick-blow fuse must be installed
on the power supply and upstream from the pre-actuators.
z Inductive overvoltage. Each output is individually protected against inductive overvoltage and
has a fast electro-magnet demagnetization circuit using a zener diode which allows the
mechanical cycle of certain fast machines to be reduced.

DC Inputs
24 VDC and 48 VDC inputs are of constant current type. The input current is constant for a voltage
greater than:
z 15 V for 24 VDC inputs
z 25 V for the 48 VDC inputs
This characteristic has the following advantages:
z guaranteed minimum current in active state in accordance with IEC standards
z limited consumed current when input voltage increases, to avoid the module overheating
unnecessarily
z reduced consumed current to the power supply sensor supplied by the PLC power supply or a
process power supply

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Module and Channel Status Display

At a Glance
The discrete I/O modules are equipped with a display block featuring LEDs that displays the
module’s channels status the overall module status.

Illustration
The figure below shows the position of the channel status display LEDs as well as the 3 (or 4)
module status LEDs, on the front panel of the discrete I/O modules.

Description
The following table explains how the LEDs located on the discrete I/O display block operate.

LEDs Continually Lit Flashing Off

p
RUN module operating normally N/A module inoperative or off
(green)
ERR internal event: Module analysis Communication loss between the no detected internal error
(red) needed discrete module and the CPU
I/O external event: overload, short Terminal block incorrectly wired no detected external
(red) circuit, sensor/pre-actuator voltage error
error
+32 selection of channels 32 to 63 N/A selection of channels 0 to
Green 31
Channel channel at 1 channel error, overload or short channel at 0
status circuit

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NOTE: The +32 LED is only present on the 64-channel modules. It is enabled/disabled with a push-
button located on the top of the module. By default, the first 32 channels are displayed.
NOTE: For a mixed input/output module, the first line of channel status LEDs represents the inputs
(for example, for a mixed 16 input/16 output module, LEDs 0 to 15 represent the inputs and LEDs
16 to 31 represent the outputs).
NOTE: After the sensor power outage, the I/O (red) LED of the following modules switch on and
the last recorded position of the sensor is displayed by the input channel status LED’s.
The following list gives the 24 VDC modules:
z BMX DDI 1602
z BMX DDI 3202
z BMX DDI 6402
z BMX DDM 16022
z BMX DDM 3202
z BMX DDM 16025

WARNING
CHANNEL LED INFORMATION NOT MATCHING SENSORS POSITION
After a sensor power outage:
z The I/O error LED is on
z Do not take into account the input LEDs information (they show the last recorded position of
the sensors, not their real positions)
z Check the real positions on the sensors.

Failure to follow these instructions can result in death, serious injury, or equipment
damage.

Display Panels
When a voltage is present on an input or output, the corresponding LED is lit.
Display of internal or external events is only effective once the module has been configured. After
powering-up or a cold start, all the LEDs flash twice (for 2 seconds) to show that the module is
operational. When an event is detected, the channel status is recorded until the cause of the event
is cleared.

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There are several display blocks depending on the type of discrete I/O module.

Modules Display Panel illustration Description

BMX DDI 1602 These modules have:
BMX DDI 1603 z 3 module status LEDs: RUN - ERR - I/O
BMX DDI 1604T z 16 channel status LEDs
BMX DAI 0814 (1)
BMX DAI 1602
BMX DAI 1603
BMX DAI 1604
BMX DDO 1602
BMX DDO 1612
BMX DRA 0804T (1)
BMX DRA 0805 (1)
BMX DRA 1605
BMX DAO 1605
BMX DAI 0805
BMX DDI 3202 K These modules have:
BMX DDO 3202 K z 3 module status LEDs: RUN - ERR - I/O
BMX DDM 3202 K z 32 channel status LEDs
BMX DDM 16022 (2)
BMX DDM 16025 (2)

BMX DDI 6402 K These modules have:

BMX DDO 6402 K z 3 module status LEDs: RUN - ERR - I/O
z a +32 LED to display channels 32 to 63
z 32 channel status LEDs
z a switch to display channels 32 to 63

(1) The BMX DAI 0814, BMX DRA 0804T, BMX DRA 0805 and BMX DAI 0805 are 8-channel
modules (channel 0 to 7).
(2) The BMX DDM 16022 and BMX DDM 16025 mixed input/output modules have 2 groups of 8
channels. The input group is represented by channels 0 to 7 and the output group is
represented by channels 16 to 23.

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Diagnostics

At a Glance
The diagnostics function detects any conditions that may affect module operation. Three
diagnostic groups can be identified:
z internal events
z external events
z other events

Internal Events
Internal events concern all internal module conditions and all communication loss occurrences that
prevent a discrete input/output module from operating correctly.
A communication loss can be caused by:
z a hardware detected fault at rack bus level
z a processor malfunction or power cable circuit open or short
z a power cable circuit open or short

External Events
External events include:
z Overload and Short-Circuit: Static output modules contain a device for checking the load
status. In the event of an overload or short-circuit of one or more outputs, they are tripped to
open circuit. The status will be shown on the front panel of the module - the LEDs corresponding
to the tripped outputs will flash and the red I/O LED will light up.
z Sensor Voltage Error: All input modules contain a device for checking sensor voltage for all
module channels. This device checks that sensor and module power supply voltages are of a
sufficiently high level for correct operation of the module’s input channels. When sensor voltage
is less than or equal to the defined threshold, the status is shown by the I/O LED lighting up on
front panel of the module.
z Pre-actuator Voltage Error: All 24 VDC and 48 VDC transistor output modules contain a
device for checking the pre-actuator voltage of all module channels. This device checks that
pre-actuator and module power supply voltages are of a sufficiently high level for correct
operation of the module’s output channels. This voltage must be greater than 18 V (24 VDC
supply) or 36 V (48 VDC supply) for modules with direct current static outputs. In the event of
pre-actuator voltage being less than or equal to this threshold, the error is shown by the I/O LED
lighting up on the front panel of the module.

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NOTE: The sensor/pre-actuator voltage check is unique to terminal block modules. In 32 or 64-
channel connector modules, there is one checking device per connector (equivalent to one per
group of 16 channels).
A sensor or pre-actuator voltage error leads to all the inputs and outputs of the group affected by
the error (i.e. groups of 8 or 16 channels for a terminal block module and the group of 16 channels
for a 32 or 64-channel connector module) to be set to inactive.
NOTE: Relay output modules do not contain pre-actuator voltage checking devices.

Other Events
The other errors category includes loss of power to the modules.

Description
The following table can be used to determine the module’s status on the basis of the LEDs located
on the discrete input/output modules’ display panel.

State of module LEDs

RUN (green) ERR (red) I/O (red)
Normal operation

Internal events Module analysis

needed

CPU communication
interruption

External events Overload, short circuit,

sensor/pre-actuator
voltage error
Configuration Self-test of the module
at start-up

Not configured module

Other events Module loss of power

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State of module LEDs

RUN (green) ERR (red) I/O (red)
Key:
LED on

LED flashing

LED off

NOTE: After the sensor power outage, the I/O (red) LED of the following modules switch on and
the last recorded position of the sensor is displayed by the input channel status LED’s.
The following list gives the 24 VDC modules:
z BMX DDI 1602
z BMX DDI 3202
z BMX DDI 6402
z BMX DDM 16022
z BMX DDM 3202
z BMX DDM 16025

WARNING
CHANNEL LED INFORMATION NOT MATCHING SENSORS POSITION
After a sensor power outage:
z The I/O error LED is on
z Do not take into account the input LEDs information (they show the last recorded position of
the sensors, not their real positions)
z Check the real positions on the sensors.

Failure to follow these instructions can result in death, serious injury, or equipment
damage.

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Checking the Connection

At a Glance
In order to check the discrete I/O connection, ensure that:
z sensor data is registered by the corresponding inputs and by the processor
z control orders from the processor are registered by the outputs and transmitted to the
corresponding pre-actuators

WARNING
UNEXPECTED EQUIPMENT OPERATION
Active outputs can activate machine movements.
All power must be turned off before this check is carried out:
1. remove power fuses from the motor controls
2. turn off the power of hydraulic and pneumatic units
3. power up the PLC fitted with its Discrete I/O modules
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

Description
After this, it is possible to check the connection of the Discrete I/O modules:
z without a terminal: activate each sensor and check whether the corresponding input LED
changes. If it remains unchanged, check the wiring and correct operation of the sensor.
z with a terminal (more in-depth check on the connection of the inputs/outputs). An application
with configured I/Os in the PLC is required, even if it is empty (in that case, do not declare any
module in the ‘FAST task’).
z This check can be carried out with the PLC in RUN mode, from a PC equipped with Unity Pro
software giving access to debug functions.
z This check can also be carried out with an entire application loaded in the memory. In this
case, stop the processing of the program by de-activating the MAST, FAST and event
(see Premium and Atrium using Unity Pro, Discrete I/O modules, User manual)tasks by
setting system bits %S30, %S31, and %S38 to 0.

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Input Check
The following table shows the procedure for checking input connections.

Step Action
1 Activate each sensor and check that the corresponding input LED changes status.
2 Check on the terminal screen that the corresponding input bit (%I•) also changes status.

Output Check
The following table shows the procedure for checking output connections.

Step Action
1 From the terminal, set each bit (%Q•) that corresponds to an output to 1 then 0.
2 Check that the corresponding output LED turns on then off and that the corresponding pre-
actuator activates then de-activates.

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BMX DDI 1602
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Chapter 4
BMX DDI 1602 Input Modules

BMX DDI 1602 Input Modules

Subject of this Section

This section presents the BMX DDI 1602 module, its characteristics, and explains how it is
connected to the various sensors.

What Is in This Chapter?

This chapter contains the following topics:
Topic Page
Introduction 72
Characteristics 73
Connecting the Module 75

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Introduction

Function
The BMX DDI 1602 module is a 24 VDC discrete module connected via a 20-pin terminal block. It
is a positive logic (or sink) module: its 16 input channels receive current from the sensors.

Illustration

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Characteristics

General Characteristics
This table presents the general characteristics for the BMX DDI 1602 and BMX DDI 1602H
(see page 28) modules:

BMX DDI 1602 Module 24 VDC positive logic inputs

Nominal input values Voltage 24 VDC
Current 3.5 mA
Threshold input values At 1 Voltage ≥ 11 V
Current > 2 mA (for U ≥ 11 V)
At 0 Voltage 5V
Current < 1.5 mA
Sensor supply (including ripple for 19...30 V (possible up to 34 V,
standard module) limited to 1 hour/day)
Input impedance At nominal U 6.8 kΩ
Response time Typical 4 ms
Maximum 7 ms
Reliability MTBF for continuous operation in 738 749
hours at ambient temperature
(30° C) (86° F)
Reverse polarity Protected
IEC 1131-2 compliance Type 3
2-wire / 3-wire proximity sensor compatibility (see Premium and Atrium IEC 947-5-2
using Unity Pro, Discrete I/O modules, User manual)
Dielectric strength 1500 V actual, 50 / 60 Hz for
1 min.
Resistance of insulation >10 MΩ (below 500 VDC)
Type of input Current sink
Paralleling of inputs (1) Yes
Sensor voltage: monitoring OK > 18 VDC
threshold
Error < 14 VDC
Sensor voltage: monitoring response On appearance 1 ms < T < 3 ms
time at 24 V (-15% ... +20%) On disappearance 8 ms < T < 30 ms

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Power consumption 3.3 V Typical 76 mA

Maximum 107 mA
Sensor supply consumption Typical 46 mA
Maximum 73 mA
Power dissipation 2.5 W max.
Temperature derating of BMX DDI 1602 None

(1) This characteristic is used to connect several inputs to the same module in parallel or to
different modules for input redundancy.
NOTE: For the BMX DDI 1602H, the maximum value of the sensor power supply must not exceed
26.4 V when operated at 70° C (158° F).

WARNING
OVERHEATING MODULE
Do not operate the BMX DDI 1602H at 70° C (158° F) if the sensor power supply is greater than
26.4 V or less than 21.1 V.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

Fuses

Internal None
External Fast blow fuse of 0.5 A

CAUTION
LOSS OF INPUT FUNCTION
Install the correct rating and type of fuse.
Failure to follow these instructions can result in injury or equipment damage.

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Connecting the Module

At a Glance
The BMX DDI 1602 module is fitted with a removable 20-pin terminal block for the connection of
sixteen input channels.

Input Circuit Diagram

The following diagram shows the circuit of a direct current input (positive logic).

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Module Connection
The following diagram shows the connection of the module to the sensors.

power supply: 24 VDC

fuse: fast blow fuse of 0.5A

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BMX DDI 1603
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Chapter 5
BMX DDI 1603 Input Modules

BMX DDI 1603 Input Modules

Subject of this Section

This section presents the BMX DDI 1603 module, its characteristics, and explains how it is
connected to the various sensors.

What Is in This Chapter?

This chapter contains the following topics:
Topic Page
Introduction 78
Characteristics 79
Connecting the Module 82

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BMX DDI 1603

Introduction

Function
The BMX DDI 1603 module is a 48 VDC discrete module connected via a 20-pin terminal block. It
is a positive logic (or sink) module: its 16 input channels receive current from the sensors.

Illustration

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 BMX DDI 1603

Characteristics

General Characteristics
This table presents the general characteristics for the BMX DDI 1603 and BMX DDI 1603H
(see page 28) modules:

BMX DDI 1603 Module 48 VDC positive logic inputs

Nominal input values Voltage 48 VDC
Current 2.5 mA
Threshold input values At 1 Voltage ≥ 34 V
Current > 2 mA (for U ≥ 34 V)
At 0 Voltage 10 V
Current < 0.5 mA
Sensor supply 36...60 V
(including ripple)
Input impedance At nominal U 19.2 kΩ
Response time Typical 4 ms
Maximum 7 ms
Reliability MTBF for continuous 738 749
operation in hours at
ambient temperature
(30° C) (86° F)
Reverse polarity Protected
IEC 1131-2 compliance Type 1
2-wire / 3-wire proximity sensor compatibility (see Premium and IEC 947-5-2
Atrium using Unity Pro, Discrete I/O modules, User manual)
Dielectric strength 1 500 V actual, 50 / 60 Hz for 1 min.
Resistance of insulation >10 MΩ (below 500 VDC)
Type of input Current sink
Paralleling of inputs (1) Yes
Sensor voltage: monitoring threshold OK > 36 VDC
Error < 24 VDC

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BMX DDI 1603

Sensor voltage: monitoring response On appearance 1 ms < T < 3 ms

time at 24 V (-15% ... +20%)
On disappearance 8 ms < T < 30 ms
Power consumption 3.3 V Typical 76 mA
Maximum 107 mA
Sensor supply consumption Typical 47 mA
Maximum 60 mA
Power dissipation 3.6 W max.
Temperature derating of BMX DDI 1603 None

(1) This characteristic is used to connect several inputs to the same module in parallel or to
different modules for input redundancy
NOTE: For the BMX DDI 1603H, the maximum value of the sensor power supply must not exceed
52.8 V when operated at 70° C (158° F).

WARNING
OVERHEATING MODULE
Do not operate the BMX DDI 1603H at 70° C (158° F) if the sensor power supply is greater than
52.8 V or less than 42.2 V.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

Fuses

Internal None
External Fast blow fuse of 0.5 A

CAUTION
LOSS OF INPUT FUNCTION
Install the correct type of fuse with the correct rating.
Failure to follow these instructions can result in injury or equipment damage.

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 BMX DDI 1603

DANGER
HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH
Switch off the sensor and pre-actuator voltages before connecting or disconnecting the module.
Failure to follow these instructions will result in death or serious injury.

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BMX DDI 1603

Connecting the Module

At a Glance
The BMX DDI 1603 module is fitted with a removable 20-pin terminal block for the connection of
sixteen input channels.

Input Circuit Diagram

The following diagram shows the circuit of a direct current input (positive logic).

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 BMX DDI 1603

Module Connection
The following diagram shows the connection of the module to the sensors.

power supply: 48 VDC

fuse: fast blow fuse of 0.5A

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BMX DDI 1603

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 Modicon M340 Using Unity Pro
BMX DDI 1604T
35012474 04/2015

Chapter 6
BMX DDI 1604T Input Modules

BMX DDI 1604T Input Modules

Subject of this Section

This section presents the BMX DDI 1604T module, its characteristics, and explains how it is
connected to the various sensors.
NOTE: There is no H version of this module.

What Is in This Chapter?

This chapter contains the following topics:
Topic Page
Introduction 86
Characteristics 87
Connecting the Module 90

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BMX DDI 1604T

Introduction

Function
The BMX DDI 1604T module is a 125 VDC discrete module connected via a 20-pin terminal block.
It is a positive logic (or sink) module: its 16 input channels receive current from the sensors.
NOTE: BMX DDI 1604T provides an extended temperature range, as listed in the General
Characteristics (see page 87) topic of this chapter.

Illustration

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 BMX DDI 1604T

Characteristics

General Characteristics
This table presents the general characteristics for the BMX DDI 1604T module:

BMX DDI 1604T Module 125 VDC positive logic inputs

Nominal input values Voltage 125 VDC
Current 2.4 mA
Threshold input values At 1 Voltage ≥ 88 VDC
Current > 2 mA (for U ≥ 88 V)
At 0 Voltage 36 VDC
Current < 0.5 mA
Sensor supply (including 88...150 V (156 V including ripple)
ripple for standard module)
Input impedance At nominal U 50 kΩ
Response time Typical 5 ms
Maximum 9 ms
Reliability MTBF for continuous 888 402
operation in hours at
ambient temperature
(30° C) (86° F)
Reverse polarity Protected
Dielectric strength 2500 VDC for 1 min.
Resistance of insulation >10 MΩ (below 500 VDC)
Type of input Current sink
Paralleling of inputs Yes
Sensor voltage: monitoring threshold I/O LED off > 100 VDC
I/O LED on < 80 VDC
Sensor voltage: monitoring response On appearance 8 ms < T < 30 ms
time at 125 VDC (-20% ... +20%)
On disappearance 1 ms < T < 5 ms
Power consumption 3.3 V Typical 76 mA
Maximum 107 mA
Sensor supply consumption Typical 1.85 W
4-channel at 70° C
Maximum 2.85 W
Sensor supply consumption Typical 3.07 W
8-channel at 60° C
Maximum 4.61 W

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BMX DDI 1604T

Sensor supply consumption Typical 4.29 W

12-channel at 50° C
Maximum 6.37 W
Sensor supply consumption Typical 5.51 W
16-channel at -25...40° C
Maximum 8.13 W
Power dissipation 3.2 W max. at 70° C
5.0 W max. at 60° C
6.7 W max. at 50° C
8.5 W max. at 40° C
Input operating voltage range 88...150 VDC
Maximum input voltage 156 VDC (including ripple)
Operating temperature range -25° C...+70° C

The following graph shows the temperature derating of BMX DDI 1604T.

NOTE: For the BMX DDI 1604T, the maximum value of the sensor power supply must not exceed
150 V when operated at 70° C (158° F).

WARNING
OVERHEATING MODULE
Do not operate the BMX DDI 1604T at 70° C (158° F) if the sensor power supply is greater than
150 V or less than 100 V.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

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 BMX DDI 1604T

Fuses

Internal None
External Fast blow fuse of 0.5 A

Acquire and install the proper fuse.

CAUTION
LOSS OF INPUT FUNCTION
Install the correct rating and type of fuse.
Failure to follow these instructions can result in injury or equipment damage.

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BMX DDI 1604T

Connecting the Module

At a Glance
The BMX DDI 1604T module is fitted with a removable 20-pin terminal block for the connection of
sixteen input channels.

Input Circuit Diagram

The following diagram shows the circuit of a direct current input (positive logic).

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Module Connection
The following diagram shows the connection of the module to the sensors.

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BMX DDI 1604T

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BMX DAI 1602
35012474 04/2015

Chapter 7
BMX DAI 1602 Input Modules

BMX DAI 1602 Input Modules

Subject of this Section

This section presents the BMX DAI 1602 module, its characteristics, and explains how it is
connected to the various sensors.

What Is in This Chapter?

This chapter contains the following topics:
Topic Page
Introduction 94
Characteristics 95
Connecting the Module 97

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BMX DAI 1602

Introduction

Function
The BMX DAI 1602 module is a 24 VAC discrete module connected via a 20-pin terminal block.
This module has 16 input channels that operate on alternating current.
This module can also be used with 24 VDC, with positive or negative logic.

Illustration

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 BMX DAI 1602

Characteristics

General Characteristics
This table presents the general characteristics for the BMX DAI 1602 and BMX DAI 1602H
(see page 28) modules:

BMX DAI 1602 Module 24 VAC inputs

Nominal input values Voltage 24 VAC
Current 3 mA
Frequency 50/60Hz
Threshold input values At 1 Voltage ≥ 15 V
Current ≥ 2 mA
At 0 Voltage ≤5 V
Current ≤1 mA
Frequency 47 Hz to 63 Hz
Sensor supply 20...26 V
(including ripple)
Peak of current on enabling 5 mA
(at nominal U)
Input impedance At nominal U and f = 55 Hz 6 kΩ
Type of input Resistive
Response time Activation 15 ms
Deactivation 20 ms
IEC 1131-2 compliance Type 1
Reliability MTBF for continuous 1 307 702
operationin hours at ambient
temperature (30° C) (86° F)
2-wire / 3-wire proximity sensor compatibility (see Premium and Atrium using IEC 947-5-2
Unity Pro, Discrete I/O modules, User manual)
Dielectric strength 1500 V actual, 50 / 60 Hz for 1 min.
Resistance of insulation >10 MΩ (below 500 VDC)

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BMX DAI 1602

Sensor voltage: monitoring threshold OK > 18 V

Error < 14 V
Sensor voltage: monitoring response time On appearance 20 ms < T < 50 ms
at 24 V (-15% ... +20%)
On disappearance 5 ms < T < 15 ms
Power consumption 3.3 V Typical 76 mA
Maximum 107 mA
Sensor supply consumption Typical 1.45 mA
Maximum 1.8 mA
Power dissipation 3 W max.
Temperature derating for BMX DAI 1602 None

NOTE: Over its extended -25...70° C (-13...158° F) temperature range, the BMX DAI 1602H
characteristics are the same as the BMX DAI 1602 characteristics in the table.

Fuses

Internal None
External Fast blow fuse of 0.5 A

CAUTION
LOSS OF INPUT FUNCTION
Install the correct type of fuse with the correct rating.
Failure to follow these instructions can result in injury or equipment damage.

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 BMX DAI 1602

Connecting the Module

At a Glance
The BMX DAI 1602 module is fitted with a removable 20-pin terminal block for the connection of
sixteen input channels.

Input Circuit Diagram

The following diagram shows the circuit of an alternating current input.

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BMX DAI 1602

Module Connection (AC Power Supply)

The following diagram shows the connection of the module to the sensors, using an AC power
supply.

power supply: 24 VAC

fuse: fast blow fuse of 0.5A

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 BMX DAI 1602

Module Connection (DC Power Supply)

This module can also be used with 24 VDC, with positive or negative logic.
The following diagram shows the connection of the module to the sensors, using a DC power
supply.

power supply: 24 VDC

fuse: fast blow fuse of 0.5A

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BMX DAI 1602

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 Modicon M340 Using Unity Pro
BMX DAI 1603
35012474 04/2015

Chapter 8
BMX DAI 1603 Input Modules

BMX DAI 1603 Input Modules

Subject of this Section

This section presents the BMX DAI 1603 module, its characteristics, and explains how it is
connected to the various sensors.

What Is in This Chapter?

This chapter contains the following topics:
Topic Page
Introduction 102
Characteristics 103
Connecting the Module 105

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BMX DAI 1603

Introduction

Function
The BMX DAI 1603 module is a 48 VAC discrete module connected via a 20-pin terminal block.
This module has 16 input channels that operate on alternating current.

Illustration

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 BMX DAI 1603

Characteristics

General Characteristics
This table presents the general characteristics for the BMX DAI 1603 and BMX DAI 1603H
(see page 28) modules:

BMX DAI 1603 Module 48 VAC inputs

Nominal input values Voltage 48 VAC
Current 5 mA
Frequency 50/60Hz
Threshold input values At 1 Voltage ≥ 34 V
Current ≥ 2 mA
At 0 Voltage ≤10 V
Current ≤1 mA
Frequency 47 Hz to 63 Hz
Sensor supply (including ripple) 40...52 V
Peak of current on enabling (at nominal U) 95 mA
Input impedance At nominal U and f = 55 Hz 9 kΩ
Type of input Capacitive
Response time Activation 10 ms
Deactivation 20 ms
IEC 1131-2 compliance Type 3
Reliability MTBF for continuous operation in hours at 1 303 645
ambient temperature (30° C) (86° F)
2-wire / 3-wire proximity sensor compatibility (see page 56) IEC 947-5-2
Dielectric strength 1500 V actual, 50 / 60 Hz for
1 min.
Resistance of insulation >10 MΩ (below 500 VDC)

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BMX DAI 1603

Sensor voltage: OK > 36 V

monitoring threshold
Error < 24 V
Sensor voltage: On appearance 20 ms < T < 50 ms
monitoring response time
On disappearance 5 ms < T < 15 ms
at 24 V (-15% ... +20%)
Power consumption 3.3 V Typical 76 mA
Maximum 107 mA
Sensor supply Typical 466 mA
consumption
Maximum 846 mA
Power dissipation 4 W max.
Temperature derating for BMX DAI 1603 None

NOTE: Over its extended -25...70° C (-13...158° F) temperature range, the BMX DAI 1603H
characteristics are the same as the BMX DAI 1603 characteristics in the table.

Fuses

Internal None
External Fast blow fuse of 0.5 A

CAUTION
LOSS OF INPUT FUNCTION
Install the correct type of fuse with the correct rating.
Failure to follow these instructions can result in injury or equipment damage.

DANGER
HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH
Switch off the sensor and pre-actuator voltages before connecting or disconnecting the module.
Failure to follow these instructions will result in death or serious injury.

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 BMX DAI 1603

Connecting the Module

At a Glance
The BMX DAI 1603 module is fitted with a removable 20-pin terminal block for the connection of
sixteen input channels.

Input Circuit Diagram

The following diagram shows the circuit of an alternating current input.

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BMX DAI 1603

Module Connection
The following diagram shows the connection of the module to the sensors.

power supply: 48 VAC

fuse: fast blow fuse of 0.5A

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 Modicon M340 Using Unity Pro
BMX DAI 1604
35012474 04/2015

Chapter 9
BMX DAI 1604 Input Modules

BMX DAI 1604 Input Modules

Subject of this Section

This section presents the BMX DAI 1604 module, its characteristics, and explains how it is
connected to the various sensors.

What Is in This Chapter?

This chapter contains the following topics:
Topic Page
Introduction 108
Characteristics 109
Connecting the Module 111

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BMX DAI 1604

Introduction

Function
The BMX DAI 1604 module is a 100...120 VAC discrete module connected via a 20-pin terminal
block. This module has 16 input channels that operate on alternating current.

Illustration

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 BMX DAI 1604

Characteristics

General Characteristics
This table presents the general characteristics for the BMX DAI 1604 and BMX DAI 1604H
(see page 28) modules:

BMX DAI 1604 Module 100...120 VAC inputs

Nominal input values Voltage 100...120 VAC
Current 5 mA
Frequency 50/60Hz
Threshold input values At 1 Voltage ≥ 74 V
Current ≥ 2.5 mA
At 0 Voltage ≤20 V
Current ≤1 mA
Frequency 47 Hz to 63 Hz
Sensor supply 85...132 V
(including ripple)
Peak of current on enabling 240 mA
(at nominal U)
Input impedance at nominal U and f = 55 Hz 13 kΩ
Type of input Capacitive
Response time Activation 10 ms
Deactivation 20 ms
IEC 1131-2 compliance Type 3
Reliability MTBF for continuous 1 303 067
operation in hours at
ambient temperature
(30° C) (86° F)
2-wire / 3-wire proximity sensor compatibility (see Premium and Atrium IEC 947-5-2
using Unity Pro, Discrete I/O modules, User manual)
Dielectric strength 1500 V actual, 50 / 60 Hz for 1 min.
Resistance of insulation >10 MΩ (below 500 VDC)

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BMX DAI 1604

Sensor voltage: monitoring threshold OK > 82 V

Error < 40 V
Sensor voltage: monitoring response on appearance 20 ms < T < 50 ms
time at 24 V (-15% ... +20%)
on disappearance 5 ms < T < 15 ms
Power consumption 3.3 V typical 76 mA
maximum 107 mA
Sensor supply consumption typical 228 mA
maximum 510 mA
Power dissipation 3.8 W max.
Temperature derating for BMXDAI1604 None

NOTE: Over its extended -25...70° C (-13...158° F) temperature range, the BMX DAI 1604H
characteristics are the same as the BMX DAI 1604 characteristics in the table.

Fuses

Internal None
External Fast blow fuse of 0.5 A

CAUTION
LOSS OF INPUT FUNCTION
Install the correct type of fuse with the correct rating.
Failure to follow these instructions can result in injury or equipment damage.

DANGER
HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH
Switch off the sensor and pre-actuator voltages before connecting or disconnecting the module.
Failure to follow these instructions will result in death or serious injury.

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 BMX DAI 1604

Connecting the Module

At a Glance
The BMX DAI 1604 module is fitted with a removable 20-pin terminal block for the connection of
sixteen input channels.

Input Circuit Diagram

The following diagram shows the circuit of an alternating current input.

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BMX DAI 1604

Module Connection
The following diagram shows the connection of the module to the sensors.

power supply: 100...120 VAC

fuse: fast blow fuse of 0.5A

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 Modicon M340 Using Unity Pro
BMX DAI 0805
35012474 04/2015

Chapter 10
BMX DAI 0805 Input Modules

BMX DAI 0805 Input Modules

Subject of this Section

This section presents the BMX DAI 0805 module, its characteristics, and explains how it is
connected to the various sensors.

What Is in This Chapter?

This chapter contains the following topics:
Topic Page
Introduction 114
Characteristics 115
Connecting the Module 117

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BMX DAI 0805

Introduction

Function
The BMX DAI 0805 module is a 200...240 VAC discrete module connected via a 20-pin terminal
block. This module has 8 input channels that operate on alternating current.

Illustration

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 BMX DAI 0805

Characteristics

General Characteristics
This table presents the general characteristics for the BMX DAI 0805 and BMX DAI 0805H
(see page 28) module:

BMX DAI 0805 Module 200...240 VAC inputs

Nominal input values Voltage 200...240 VAC
Current 10.40 mA (for U=220 V at 50 Hz)
Frequency 50/60Hz
Threshold input values At 1 Voltage ≥ 159 V
Current > 6 mA (for U=159)
At 0 Voltage ≤40 V
Current ≤4 mA
Frequency 47 Hz to 63 Hz
Sensor supply 170...264 V
(including ripple)
Peak of current on enabling 480 mA
(at nominal U)
Input impedance at nominal U and f = 55 Hz 21 kΩ
Type of input Capacitive
Response time Activation 10 ms
Deactivation 20 ms
IEC 61131 compliance Type 2
Reliability MTBF for continuous 1 730 522
operation in hours at
ambient temperature
(30° C) (86° F)
2-wire / 3-wire proximity sensor compatibility (see Premium and Atrium IEC 947-5-2
using Unity Pro, Discrete I/O modules, User manual)
Dielectric strength 1500 V rms, 50 / 60 Hz for 1 min.
Resistance of insulation >10 MΩ (below 500 VDC)

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BMX DAI 0805

Sensor voltage: monitoring threshold OK > 164 V

Error < 80 V
Sensor voltage: monitoring response on appearance 20 ms < T < 50 ms
time
on disappearance 5 ms < T < 15 ms
Power consumption 3.3 V typical 76 mA
maximum 126 mA
Sensor supply consumption typical 93.60 mA
maximum 154.80 mA
Power dissipation 4.73 W max.
Temperature derating for BMXDAI0805 None

NOTE: Over its extended -25...70° C (-13...158° F) temperature range, the BMX DAI 0805H
(see page 28) characteristics are the same as the BMX DAI 0805 characteristics.

Fuses

CAUTION
LOSS OF INPUT FUNCTION
Install the correct type of fuse with the correct rating.
Failure to follow these instructions can result in injury or equipment damage.

DANGER
HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH
Switch off the sensor and pre-actuator voltages before connecting or disconnecting the module.
Failure to follow these instructions will result in death or serious injury.

Internal None
External Fast blow fuse of 0.5 A

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 BMX DAI 0805

Connecting the Module

At a Glance
The BMX DAI 0805 module is fitted with a removable 20-pin terminal block for the connection of
eight input channels.

Input Circuit Diagram

The following diagram shows the circuit of an alternating current input.

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BMX DAI 0805

Module Connection
The following diagram shows the connection of the module to the sensors.

power supply: 200...240 VAC

fuse: fast blow fuse of 0.5A

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 Modicon M340 Using Unity Pro
BMX DAI 0814
35012474 04/2015

Chapter 11
BMX DAI 0814 Input Module

BMX DAI 0814 Input Module

Subject of this Section

This section presents the BMX DAI 0814 module, its characteristics, and explains how it is
connected to the various sensors.

What Is in This Chapter?

This chapter contains the following topics:
Topic Page
Introduction 120
Characteristics 121
Connecting the Module 123

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BMX DAI 0814

Introduction

Function
The BMX DAI 0814 module is a 100...120 Vac discrete module connected via a 20-pin terminal
block. The module has 8 isolated input channels that operate on alternating current.

Illustration

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 BMX DAI 0814

Characteristics

General Characteristics
This table presents the general characteristics for the BMX DAI 0814 module:

BMX DAI 0814 module characteristics

Nominal input values Voltage 100...120 Vac
Current 5 mA
Frequency 50/60Hz
Threshold input values At 1 Voltage ≥ 74 V
Current ≥ 2.5 mA
At 0 Voltage ≤20 V
Current ≤1 mA
Frequency 47 Hz to 63 Hz
Sensor supply (including ripple) 85...132 V
Peak of current on enabling 240 mA
(at nominal U)
Input impedance at nominal U and f = 55 Hz 13 kΩ
Type of input Capacitive
Response time Activation 10 ms
Deactivation 20 ms
IEC 61131-2 compliance Type 3
Reliability MTBF for continuous operation in 1700000
hours at ambient temperature (30° C)
(86° F)
Power consumption 3.3 V typical 61 mA
maximum 112 mA
2-wire / 3-wire proximity sensor compatibility (see Premium and Atrium IEC 947-5-2
using Unity Pro, Discrete I/O modules, User manual)
Dielectric strength Channel to Bus 1780 V actual, 50 / 60 Hz for 1 min.
Channel to Channel 1780 V actual, 50 / 60 Hz for 1 min.
Resistance of insulation Channel to Bus >10 MΩ (below 500 VDC)
Channel to Channel >10 MΩ (below 500 VDC)
Power dissipation 2.35 W max.
Temperature derating for BMX DAI 0814 None

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BMX DAI 0814

Fuses

Internal None
External Fast blow fuse of 0.25 A

CAUTION
LOSS OF INPUT FUNCTION
Install the correct type of fuse with the correct rating.
Failure to follow these instructions can result in injury or equipment damage.

DANGER
HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH
Switch off the sensor and pre-actuator voltages before connecting or disconnecting the module.
Failure to follow these instructions will result in death or serious injury.

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 BMX DAI 0814

Connecting the Module

At a Glance
The BMX DAI 0814 module is fitted with a removable 20-pin terminal block for the connection of
eight input channels.

Input Circuit Diagram

The following diagram shows the circuit of an alternating current input.

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BMX DAI 0814

Module Connection
The following diagram shows the connection of the sensors to the module.

power supply: 100...120 VAC

fuse: fast blow fuse of 0.25A
NC not connected

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 Modicon M340 Using Unity Pro
BMX DDI 3202 K
35012474 04/2015

Chapter 12
BMX DDI 3202 K Input Modules

BMX DDI 3202 K Input Modules

Subject of this Section

This section presents the BMX DDI 3202 K module, its characteristics and explains how it is
connected to the various sensors.

What Is in This Chapter?

This chapter contains the following topics:
Topic Page
Introduction 126
Characteristics 127
Connecting the Module 129

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BMX DDI 3202 K

Introduction

Function
The BMX DDI 3202 K module is a 24 VDC discrete module connected via a 40-pin connector. It is
a positive logic (or sink) module: its 32 input channels receive current from the sensors.

Illustration

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 BMX DDI 3202 K

Characteristics

General Characteristics
This table presents the general characteristics for the BMX DDI 3202 K module.

BMX DDI 3202 K Module 24 VDC positive logic inputs

Nominal input values Voltage 24 VDC
Current 2.5 mA
Threshold input values At 1 Voltage ≥ 11 V
Current > 2 mA (for U ≥ 11 V)
At 0 Voltage 5V
Current < 1.5 mA
Sensor supply (including 19..30 V (possible up to 34 V,
ripple) limited to 1 hour/day)
Input impedance at nominal U 9.6 kΩ
Response time typical 4 ms
maximum 7 ms
Reverse polarity Protected
IEC 1131-2 compliance Type 3
2-wire / 3-wire proximity sensor compatibility (see Premium and Atrium IEC 947-5-2
using Unity Pro, Discrete I/O modules, User manual)
Dielectric strength Primary/Secondary 1500 V actual, 50 / 60 Hz for
1 min.
Between channel groups 500 VDC
Resistance of insulation >10 MΩ (below 500 VDC)
Type of input Current sink
Paralleling of inputs No
Reliability MTBF in hours at ambient 696 320
temperature (30° C) (86° F)
Sensor voltage: monitoring threshold OK > 18 VDC
Error < 14 VDC

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BMX DDI 3202 K

Sensor voltage: monitoring response time on appearance 1 ms < T < 3 ms

at 24 V (-15% ... +20%)
on disappearance 8 ms < T < 30 ms
Power consumption 3.3 V typical 121 mA
maximum 160 mA
Sensor supply consumption typical 92 mA
maximum 145 mA
Power dissipation 3.9 W max.
Temperature derating None

Fuses

Internal None
External 1 fast blow fuse of 0.5 A for each 16-channel group

CAUTION
LOSS OF INPUT FUNCTION
Install the correct rating and type of fuse.
Failure to follow these instructions can result in injury or equipment damage.

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 BMX DDI 3202 K

Connecting the Module

At a Glance
The BMX DDI 3202 K module is fitted with a 40-pin connector for the connection of thirty-two input
channels.

Input Circuit Diagram

The following diagram shows the circuit of a direct current input (positive logic).

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BMX DDI 3202 K

Module Connection
The following diagram shows the connection of the module to the sensors.

power supply: 24 VDC

fuse: fast blow fuse of 0.5 A for each 16-channel group
SPS: sensor power supply

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BMX DDI 6402 K
35012474 04/2015

Chapter 13
BMX DDI 6402 K Input Modules

BMX DDI 6402 K Input Modules

Subject of this Section

This section presents the BMX DDI 6402 K module, its characteristics, and explains how it is
connected to the various sensors.

What Is in This Chapter?

This chapter contains the following topics:
Topic Page
Introduction 132
Characteristics 133
Connecting the Module 135

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BMX DDI 6402 K

Introduction

Function
The BMX DDI 6402 K module is a 24 VDC discrete module connected via two 40-pin connectors.
It is a positive logic (or sink) module: its 64 input channels receive current from the sensors.

Illustration

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Characteristics

General Characteristics
This table presents the general characteristics for the BMX DDI 6402 K module.

BMX DDI 6402 K Module 24 VDC positive logic inputs

Nominal input values Voltage 24 VDC
Current 1 mA
Threshold input values At 1 Voltage ≥ 15 V
Current > 1 mA (for U ≥ 15 V)
At 0 Voltage 5V
Current < 0.5 mA
Sensor supply 19...30 V (possible up to 34 V, limited to
(including ripple) 1 hour/day)
Input impedance at nominal U 24 kΩ
Response time typical 4 ms
maximum 7 ms
Reverse polarity Protected
IEC 1131-2 compliance Not IEC
2-wire / 3-wire proximity sensor compatibility (see Premium and No compatibility (only 1 contact per sensor
Atrium using Unity Pro, Discrete I/O modules, User manual) allowed)
Dielectric strength Primary/Secondary 1500 V actual, 50 / 60 Hz for 1 min
Between channel 500 VDC
groups
Resistance of insulation >10 MΩ (below 500 VDC)
Type of input Current sink
Paralleling of inputs No
Reliability MTBF for contiunos 342 216
operation in hours at
ambient temperature
(30° C) (86° F)
Sensor voltage: monitoring threshold OK > 18 V
Error < 14 V

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BMX DDI 6402 K

Sensor voltage: monitoring response on appearance 1 ms < T < 3 ms

time at 24 V (-15% ... +20%)
on disappearance 8 ms < T < 30 ms
Power consumption 3.3 V typical 160 mA
maximum 226 mA
Sensor supply consumption typical 96 mA
maximum 125 mA
Power dissipation 4.3 W max.
Temperature derating for BMX DDI 6402 K None

Fuses

Internal None
External 1 fast blow fuse of 0.5 A for each 16-channel group

CAUTION
LOSS OF INPUT FUNCTION
Install the correct rating and type of fuse.
Failure to follow these instructions can result in injury or equipment damage.

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Connecting the Module

At a Glance
The BMX DDI 6402 K module is fitted with two 40-pin connectors for the connection of sixty-four
input channels.

Input Circuit Diagram

The following diagram shows the circuit of a direct current input (positive logic).

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Module Connection
The following diagram shows the connection of the module to the sensors.

power supply: 24 VDC

fuse: fast blow fuse of 0.5 A for each 16-channel group
SPS: sensor power supply

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BMX DDO 1602
35012474 04/2015

Chapter 14
BMX DDO 1602 Static Output Modules

BMX DDO 1602 Static Output Modules

Subject of this Section

This section presents the BMX DDO 1602 module, its characteristics, and explains how it is
connected to the pre-actuators.

What Is in This Chapter?

This chapter contains the following topics:
Topic Page
Introduction 138
Characteristics 139
Connecting the Module 141

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BMX DDO 1602

Introduction

Function
The BMX DDO 1602 module is a 24 VDC discrete module connected via a 20-pin terminal block.
It is a positive logic (or source) module: its 16 output channels provide current to the pre-actuators.

Illustration

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 BMX DDO 1602

Characteristics

General Characteristics
This table presents the general characteristics for the BMX DDO 1602 and BMX DDO 1602H
(see page 28) modules:

BMX DDO 1602 Module 24 VDC positive logic static outputs

Nominal values Voltage 24 VDC
Current 0.5 A
Threshold values Voltage (including ripple) 19...30 V (34 V possible for 1 hour/day)
Current/channel 0.625 A
Current/module 10 A
Power of tungsten filament Maximum 6W
lamp
Leakage current At 0 < 0.5 mA
Voltage drop At 1 < 1.2 V
Load impedance minimum 48 Ω
Response time (1) 1.2 ms
Reliability MTBF for continuous operation in 392 285
hours at ambient temperature (30° C)
(86° F)
Frequency of switching to inductive load 0.5 / LI2 Hz
Paralleling of outputs Yes (maximum of 2)
Compatibility with IEC 1131-2 DC direct inputs Yes (type 3 and not IEC)
Built-in protection against over voltage Yes, by Transil diode
against inversions Yes, by inverted diode (2)
against short-circuits and overloads Yes, by current limiter and electric
circuit-breaker 1.5 In < Id < 2 In
Pre-actuator voltage: OK > 18 V
monitoring threshold
Error < 14 V
Pre-actuator voltage: on appearance 8 ms < T < 30 ms
monitoring response time
on disappearance 1 ms < T < 3 ms

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BMX DDO 1602

Power consumption 3.3 V typical 79 mA

maximum 111 mA
24 V pre-actuator consumption typical 23 mA
(excluding load current)
maximum 32 mA
Power dissipation 4 W max.
Dielectric strength Output / ground or output / internal 1500 V actual, 50 / 60 Hz for 1 min.
logic
Resistance of insulation >10 MΩ (below 500 VDC)
Temperature derating (see Premium and Atrium using Unity Pro, None
Discrete I/O modules, User manual) for BMX DDO 1602

(1) All outputs are equipped with fast demagnetization circuits for electromagnets. Electromagnet
discharge time < L/R.
(2) Provide a fuse to the +24 V pre-actuator supply
NOTE: For the BMX DDO 1602H, the maximum pre-actuator power supply must not exceed 26.4
V and the output current value must not exceed 0.55 A at 70° C (158° F).

Fuses

Internal None
External 1 fast blow fuse of 6.3 A

CAUTION
LOSS OF OUTPUT FUNCTION
Install the correct rating and type of fuse.
Failure to follow these instructions can result in injury or equipment damage.

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Connecting the Module

At a Glance
The BMX DDO 1602 module is fitted with a removable 20-pin terminal block for the connection of
sixteen output channels.

Output Circuit Diagram

The following diagram shows the circuit of a direct current output (positive logic).

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Module Connection
The following diagram shows the connection of the module to the pre-actuators.

power supply: 24 VDC

fuse: fast blow fuse of 6.3 A
pre-act: pre-actuator

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BMX DDO 1612
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Chapter 15
BMX DDO 1612 Static Output Modules

BMX DDO 1612 Static Output Modules

Subject of this Section

This section presents the BMX DDO 1612 module, its characteristics, and explains how it is
connected to the pre-actuators.

What Is in This Chapter?

This chapter contains the following topics:
Topic Page
Introduction 144
Characteristics 145
Connecting the Module 147

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BMX DDO 1612

Introduction

Function
The BMX DDO 1612 module is a 24 VDC discrete module connected via a 20-pin terminal block.
It is a negative logic (or sink) module: its 16 output channels receive current from the pre-actuators.

Illustration

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 BMX DDO 1612

Characteristics

General Characteristics
This table presents the general characteristics for the BMX DDO 1612 and BMX DDO 1612H
(see page 28) modules:

BMX DDO 1612 Module 24 VDC negative logic static outputs

Nominal values Voltage 24 VDC
Current 0.5 A
Threshold values Voltage (including ripple) 19...30 V (34 V possible for 1
hour/day)
Current/channel 0.625 A
Current/module 10 A
Power of tungsten filament lamp Maximum 6W
Leakage current At 0 < 0.5 mA
Residual voltage At 1 < 1.2 V
Load impedance minimum 48 Ω
Response time (1) 1.2 ms
Reliability MTBF for continuous operation in hours 403 804
at ambient temperature (30° C) (86° F)
Frequency of switching to inductive load 0.5 / LI2 Hz
Paralleling of outputs Yes (maximum of 3)
Compatibility with DC inputs Yes (source and not IEC inputs)
Built-in protection (2) against over voltage Yes, by Transil diode
against reverse polarity Yes, by reverse-mounted diode
against short-circuits and overloads Yes, by current limiter and electric
circuit-breaker 1.5 In < Id < 2 In
Pre-actuator voltage: OK > 18 V
monitoring threshold Error < 14 V
Pre-actuator voltage: on appearance 8 ms < T < 30 ms
monitoring response time
on disappearance 1 ms < T < 3 ms

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BMX DDO 1612

Power consumption 3.3 V typical 79 mA

maximum 111 mA
24 V pre-actuator consumption typical 23 mA
(Excluding load current)
maximum 32 mA
Power dissipation 2.26 W max.
Dielectric strength Output / ground or output / internal logic 1500 V rms, 50 / 60 Hz for 1 min.
Resistance of insulation >10 MΩ (below 500 VDC)
Temperature darting (see Premium and Atrium using Unity Pro, Discrete I/O None
modules, User manual) for BMX DDO 1612

(1) All outputs are equipped with fast demagnetization circuits for electromagnets. Electromagnet
discharge time < L/R.
(2) Provide a fuse to the +24 V pre-actuator supply
NOTE: For the BMX DDO 1612H, the maximum pre-actuator power supply must not exceed 26.4
V and the output current value must not exceed 0.55 A at 70° C (158° F).

Fuses

Internal None
External 1 fast blow fuse of 6.3 A

CAUTION
LOSS OF OUTPUT FUNCTION
Install the correct rating and type of fuse.
Failure to follow these instructions can result in injury or equipment damage.

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Connecting the Module

At a Glance
The BMX DDO 1612 module is fitted with a removable 20-pin terminal block for the connection of
sixteen output channels.

Output Circuit Diagram

The following diagram shows the circuit of a direct current output (negative logic).

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BMX DDO 1612

Module Connection
The following diagram shows the connection of the module to the pre-actuators.

power supply: 24 VDC

fuse: fast blow fuse of 6.3 A
pre-act: pre-actuator

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BMX DRA 0804T
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Chapter 16
BMX DRA 0804T Relay Output Modules

BMX DRA 0804T Relay Output Modules

Subject of this Section

This section presents the BMX DRA 0804T module, its characteristics, and explains how it is
connected to the pre-actuators.
NOTE: There is no H version of this module.

What Is in This Chapter?

This chapter contains the following topics:
Topic Page
Introduction 150
Characteristics 151
Connecting the Module 153

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BMX DRA 0804T

Introduction

Function
The BMX DRA 0804T module is a 125 VDC discrete relay module connected via a 20-pin terminal
block. Its 8 relay output channels operate on direct current.
NOTE: BMX DRA 0804T provides an extended temperature range, as listed in the General
Characteristics (see page 151) topic of this chapter.

Illustration

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 BMX DRA 0804T

Characteristics

General Characteristics
This table presents the general characteristics for the BMX DRA 0804T module:

BMX DRA 0804T Module Relay outputs for direct current

Threshold service voltage Direct 100...150 VDC
Maximum switching current 0.3 A
Direct current load in Voltage 125 VDC
resistive mode
Response time Activation < 10 ms
Deactivation < 10 ms
Surge current maximum 10 A capacitive t = 10ms
Built-in protection Against inductive over None. Fit a discharge diode on each output.
voltage in DC modes
against short-circuits and None. Fit a fast-blow fuse on each channel or channel
overloads group.
Reliability MTBF for continuous 2 683 411
operation in hours at
ambient temperature
(30° C) (86° F)
Power dissipation 3.17 W maximum
Field to Bus (Dielectric strength) 2000 V actual, 50 / 60 Hz for 1 min.
Resistance of insulation >10 MΩ below 500 VDC
Power supply consumption 3.3 V Typical 61 mA
Maximum 112 mA
24 V relay Typical 104 mA
Maximum 117 mA
Temperature derating for BMX DRA 0804T None
Point to point isolation 1780 VAC rms
Output current 0.3 A at 125 VDC (resistive load) 100,000 ops. minimum
0.1 A (L/R = 10 ms) 100,000 ops. minimum
Operating temperature range -25° C...+70° C
Mechanical operations 20,000,000 minimum

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BMX DRA 0804T

Fuses

Internal None
External 1 fast blow fuse of 0.5 A, 250 VDC for each relay

Acquire and install the proper fuse for every relay line.

CAUTION
LOSS OF OUTPUT FUNCTION
Install the correct rating and type of fuse.
Failure to follow these instructions can result in injury or equipment damage.

DANGER
HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH
Switch off the sensor and pre-actuator voltages before connecting or disconnecting the module.
Failure to follow these instructions will result in death or serious injury.

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Connecting the Module

At a Glance
The BMX DRA 0804T module is fitted with a removable 20-pin terminal block for the connection of
eight relay output channels.

Output Circuit Diagram

The following diagram shows the circuit of a relay output. Note the enlargement of the pre-actuator.
It is recommended to install this type of protection on the terminals of each pre-actuator.

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Module Connection
The following diagram shows the connection of the module to the pre-actuators.

power supply: 125 VDC (100...150 VDC)

fuse: 1 fast blow fuse of 0.5 A, 250 VDC for each relay
NC: not connected

NOTE: A Zener Diode voltage of 47V or slightly higher is recommended.

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BMX DRA 0805
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Chapter 17
BMX DRA 0805 Relay Output Modules

BMX DRA 0805 Relay Output Modules

Subject of this Section

This section presents the BMX DRA 0805 module, its characteristics, and explains how it is
connected to the pre-actuators.

What Is in This Chapter?

This chapter contains the following topics:
Topic Page
Introduction 156
Characteristics 157
Connecting the Module 160

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BMX DRA 0805

Introduction

Function
The BMX DRA 0805 module is a 24 VDC or 24...240 VAC discrete module connected via a 20-pin
terminal block. Its 8 relay output channels operate either on alternating current or direct current.

Illustration

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 BMX DRA 0805

Characteristics

General Characteristics
This table presents the general characteristics for the BMX DRA 0805 and BMX DRA 0805H
(see page 28) modules:

BMX DRA 0805 Module Relay outputs for alternating and direct current
Threshold service voltage Direct 10 to 34 VDC
Alternating 19 to 264 VAC
Thermal current 3A
Minimum switching load 5 VDC / 1 mA
Alternating current load in Voltage 24 VAC 48 VAC 100...120 VAC 200...240 VAC
resistive mode (AC12) Power 50 VA(5) 50 VA(6) 110 VA(6) 220 VA(6)
110 VA(4) 220 VA(4)
Maximum Power of 30 VA(5) 30 VA(6) 66 VA(6) 132 VA(6)
Hardened module at 66 VA(4) 132 VA(4)
70° C (158° F)
Alternating current load in Voltage 24 VAC 48 VAC 100...120 VAC 200...240 VAC
inductive mode (AC15) Power 24 VA(4) 10 VA(10) 10 VA(11) 10 VA(11)
24 VA(8) 50 VA(7) 50 VA(9)
110 VA(2) 110 VA(6)
220 VA(1)
Maximum Power of 14.4 VA(4) 6 VA(10) 6 VA(11) 6 VA(11)
Hardened module at 14.4 VA(8) 30 VA(7) 30 VA(9)
70° C (158° F) 66 VA(2) 66 VA(6)
132 VA(1)
Direct current load in Voltage 24 VDC
resistive mode (DC12)
Power 24 W (6)
40 W (3)
Maximum Power of 14.4 W (6)
Hardened module at 24 W (3)
70° C (158° F)
Direct current load in Voltage 24 VDC
inductive mode (DC13)
Power 10 W (8)
(L:R=60 ms) 24 W (6)
Maximum Power of 6 W (8)
Hardened module at 14.4 W (6)
70° C (158° F)
Response time Activation < 10 ms
Deactivation < 8 ms

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BMX DRA 0805

Built-in protection Against inductive over None. Fit an RC circuit or a ZNO type over voltage limiter in
voltage in AC modes parallel on each output appropriate to the voltage in use.
Against inductive over None. Fit a discharge diode on each output.
voltage in DC modes
against short-circuits and None. Fit a fast-blow fuse on each channel or channel
overloads group.
Reliability MTBF for continuous 2 119 902
operation in hours at
ambient temperature
(30° C) (86° F)
Power dissipation 2.7 W max.
Dielectric strength 2000 V actual, 50 / 60 Hz for 1 min.
Resistance of insulation >10 MΩ below 500 VDC
Power supply 3.3 V Typical 79 mA
consumption Maximum 111 mA
24 V relay Typical 51 mA
(12)
Maximum 56 mA
Temperature derating for BMX DRA 0805 None

(1) 0.1 x 106 cycles

(2) 0.15 x 106 cycles
(3) 0.3 x 106 cycles
(4) 0.5 x 106 cycles
(5) 0.7 x 106 cycles
(6) 1 x 106 cycles
(7) 1.5 x 106 cycles
(8) 2 x 106 cycles
(9) 3 x 106 cycles
(10) 5 x 106 cycles
(11) 10 x 106 cycles
(12) per channel at 1

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Fuses

Internal None
External 1 fast blow fuse of 3 A for each relay

CAUTION
LOSS OF OUTPUT FUNCTION
Install the correct rating and type of fuse.
Failure to follow these instructions can result in injury or equipment damage.

DANGER
HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH
Switch off the sensor and pre-actuator voltages before connecting or disconnecting the module.
Failure to follow these instructions will result in death or serious injury.

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Connecting the Module

At a Glance
The BMX DRA 0805 module is fitted with a removable 20-pin terminal block for the connection of
eight relay output channels.

Output Circuit Diagram

The following diagram shows the circuit of a relay output.

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Module Connection
The following diagram shows the connection of the module to the pre-actuators.

power supply: 24 VDC or 24...240 VAC

fuse: 1 fast blow fuse of 3 A for each relay
NC: not connected

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 Modicon M340 Using Unity Pro
BMX DRA 1605
35012474 04/2015

Chapter 18
BMX DRA 1605 Relay Output Modules

BMX DRA 1605 Relay Output Modules

Subject of this Section

This section presents the BMX DRA 1605 module, its characteristics, and explains how it is
connected to the pre-actuators.

What Is in This Chapter?

This chapter contains the following topics:
Topic Page
Introduction 164
Characteristics 165
Connecting the Module 167

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BMX DRA 1605

Introduction

Function
The BMX DRA 1605 module is a 24 VDC or 24...240 VAC discrete module connected via a 20-pin
terminal block. Its 16 non-isolated relay output channels operate either on alternating current or
direct current.

Illustration

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 BMX DRA 1605

Characteristics

General Characteristics
This table presents the general characteristics for the BMX DRA 1605 and BMX DRA 1605H
(see page 28) modules:

BMX DRA 1605 Module Relay outputs for alternating and direct current
Threshold service Direct 24 VDC / 2 A (resistive load)
voltage
Alternating 19 to 264 VAC / 2 A, Cos ϕ = 1
Minimum switching load 5 VDC / 1 mA.
Maximum switching load 264 VAC / 125 VDC
Mechanical service life Number of switching 20 million or more
Alternating current Voltage 24 VAC 48 VAC 100...120 VAC 200...240 VAC
load in resistive mode
Power 50 VA(2) 50 VA(1) 80 VA(1) 200 VA(1)
(AC12) 80 VA(2) 200 VA(2)
Alternating current Voltage 24 VAC 48 VAC 100...120 VAC 200...240 VAC
load in inductive mode
Power 36 VA(1) 36 VA(1) 36 VA(1) 36 VA(1) Cos ϕ = 0,35
(AC15)
72 VA(1) 72 VA(1) 72 VA(1) 72 VA(1) Cos ϕ = 0,7
120 120 120 VA(2) 120 VA(2) Cos ϕ = 0,35
VA(2) VA(2) 240 VA(2) Cos ϕ = 0,7
Direct current load in Voltage 24 VDC 48 VDC
resistive mode (DC12)
Power 24 W (2) 24 W(4)
Direct current load in Voltage 24 VDC 48 VDC
inductive mode (DC13)
Power (L/R = 7 ms) 3 W(1) 3 W(1)
10 W(2) 10 W(2)
Power (L/R = 20 ms) 24 W(3) 24 W(3)
Response time Activation < 8 ms
Deactivation < 10 ms
On-line module change Possible
Built-in protection Against alternating None. Fit an RC circuit or a ZNO type over voltage limiter in
current inductive over parallel on each output appropriate to the voltage in use.
voltage
Against direct current None. Fit a discharge diode on each output.
inductive over voltage
Against short-circuits and None. Fit a fast-blow fuse on each channel or channel group.
overloads
Maximum switching frequency 3 600 cycles per hour
Power dissipation 3 W max
Dielectric strength 2000 V actual, 50 / 60 Hz for 1 min.

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BMX DRA 1605

Resistance of insulation > 10 MΩ (below 500 VDC)

Noise immunity In noise simulation below 1500 V actual, noise width of 1s and
frequency of 25 to 60 Hz
Reliability MTBF for continuous 1 357 810
operation in hours at
ambient temperature
(30° C) (86° F)
Power supply 3.3 V Typical 79 mA
consumption
Maximum 111 mA
24 V relay (5) Typical 89 mA
Maximum 100 mA
Temperature derating None

(1) 3 x 105 cycles

(2) 1 x 105 cycles
(3) 7 x 103 cycles
(4) 5 x 104 cycles
(5) per channel at 1
NOTE: These characteristics are available also for the BMX DRA 1605H in the temperature range
-25...60° C (-13...140° F). At 70° C (158° F), the maximum power must not exceed 24 VA per
channel.

Fuses

Internal None
External 1 fast blow fuse of 12 A for each 8-channel group

CAUTION
LOSS OF OUTPUT FUNCTION
Install the correct rating and type of fuse.
Failure to follow these instructions can result in injury or equipment damage.

DANGER
HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH
Switch off the sensor and pre-actuator voltages before connecting or disconnecting the module.
Failure to follow these instructions will result in death or serious injury.

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 BMX DRA 1605

Connecting the Module

At a Glance
The BMX DRA 1605 module is fitted with a removable 20-pin terminal block for the connection of
sixteen non-isolated relay output channels.

Output Circuit Diagram

The following diagram shows the circuit of relay outputs.

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BMX DRA 1605

Module Connection
The following diagram shows the connection of the module to the pre-actuators.

power supply: 24 VDC or 24...240 VAC

fuse: 1 fast blow fuse of 12 A for each 8-channel group

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BMX DDO 3202 K
35012474 04/2015

Chapter 19
BMX DDO 3202 K Static Output Modules

BMX DDO 3202 K Static Output Modules

Subject of this Section

This section presents the BMX DDO 3202 K module, its characteristics, and explains how it is
connected to the pre-actuators.

What Is in This Chapter?

This chapter contains the following topics:
Topic Page
Introduction 170
Characteristics 171
Connecting the Module 173

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BMX DDO 3202 K

Introduction

Function
The BMX DDO 3202 K module is a 24 VDC discrete module connected via a 40-pin connector. It
is a positive logic (or source) module: its 32 output channels provide current to the pre-actuators.

Illustration

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 BMX DDO 3202 K

Characteristics

General Characteristics
This table presents the general characteristics for the BMX DDO 3202 K.

BMX DDO 3202 K Module 24 VDC positive logic static outputs

Nominal values Voltage 24 VDC
Current 0.1 A
Threshold values Voltage (including ripple) 19...30 V (34 V possible for 1 hour/day)
Current/channel 0.125 A
Current/module 3.2 A
Power of tungsten filament lamp Maximum 1.2 W
Leakage current At 0 100 μA for U = 30 V
Voltage drop At 1 < 1.5 V for I = 0.1 A
Load impedance Minimum 220 Ω
Response time (1) 1.2 ms
Max. overload time before internal damage 15 ms
Reliability MTBF for continuos 312 254
operation in hours at
ambient temperature
(30° C) (86° F)
Frequency of switching to inductive load 0.5 / LI2 Hz
Paralleling of outputs Yes (maximum of 3)
Compatibility with IEC 1131-2 DC direct inputs Yes (type 3 or not IEC)
Built-in protection Against overvoltage Yes, by Transil diode
Against inversions Yes, by inverted diode (2)
Against short-circuits and Yes, by current limiter and electric circuit-
overloads breaker 0.125 A < Id < 0.185 A
Pre-actuator voltage: OK > 18 V
monitoring threshold
Error < 14 V
Pre-actuator voltage: monitoring On appearance 1 ms < T < 3 ms
response time
On disappearance 8 ms < T < 30 ms
Power consumption 3.3 V Typical 125 mA
Maximum 166 mA

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BMX DDO 3202 K

24 V pre-actuator consumption Typical 46 mA

(excluding load current)
Maximum 64 mA
Power dissipation 3.6 W max.
Dielectric strength Output / ground or output / 1500 V actual, 50 / 60 Hz for 1 min
internal logic
Between channel groups 500 VDC
Resistance of insulation >10 MΩ (below 500 VDC)
Temperature derating (see Premium and Atrium using Unity Pro, None
Discrete I/O modules, User manual)

(1) All outputs are equipped with fast demagnetization circuits for electromagnet. Electromagnet
discharge time < L/R.
(2) Provide a fuse to the +24 V pre-actuator supply

Fuses

Internal None
External 1 fast blow fuse of 2 A for each 16-channel group

CAUTION
LOSS OF INPUT FUNCTION
Install the correct rating and type of fuse.
Failure to follow these instructions can result in injury or equipment damage.

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Connecting the Module

At a Glance
The BMX DDO 3202 K module is fitted with a 40-pin connector for the connection of thirty-two
output channels.

Output Circuit Diagram

The following diagram shows the circuit of a direct current output (positive logic).

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Module Connection
The diagram below shows the connection of the module to the pre-actuators.

power supply: 24 VDC

fuse: fast blow fuse of 2 A for each 16-channel group
pre-act: pre-actuator
PPS: pre-actuator power supply

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BMX DDO 6402 K
35012474 04/2015

Chapter 20
BMX DDO 6402 K Static Output Modules

BMX DDO 6402 K Static Output Modules

Subject of this Section

This section presents the BMX DDO 6402 K module, its characteristics, and explains how it is
connected to the pre-actuators.

What Is in This Chapter?

This chapter contains the following topics:
Topic Page
Introduction 176
Characteristics 177
Connecting the Module 179

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BMX DDO 6402 K

Introduction

Function
The BMX DDO 6402 K module is a 24 VDC discrete module connected via two 40-pin connectors.
It is a positive logic (or source) module: its 64 output channels provide current to the pre-actuators.

Illustration

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Characteristics

General Characteristics
This table presents the general characteristics for the BMX DDO 6402 K module.

BMX DDO 6402 K module. 24 VDC positive logic static outputs

Nominal values Voltage 24 VDC
Current 0.1 A
Threshold values Voltage (including ripple) 19..30 V (34 V possible for 1 hour/day)
Current/channel 0.125 A
Current/module 6.4 A
Power of tungsten filament lamp Maximum 1.2 W
Leakage current At 0 100 μA for U = 30 V
Voltage drop At 1 < 1.5 V for I = 0.1 A
Load impedance Minimum 220 Ω
Response time (1) 1.2 ms
Max. overload time before internal damage 15 ms
Reliability MTBF for continuos operation in 159 924
hours at ambient temperature (30° C)
(86° F)
Frequency of switching to inductive load 0.5 / LI2 Hz
Paralleling of outputs Yes (maximum of 3)
Compatibility with IEC 1131-2 DC direct inputs Yes (type 3 and not IEC)
Built-in protection Against overvoltage Yes, by Transil diode
Against inversions Yes, by inverted diode (2)
Against short-circuits and overloads Yes, by current limiter and electric circuit-
breaker 0.125 A < Id < 0.185 A
Pre-actuator voltage: OK > 18 V
monitoring threshold Error < 14 V
Pre-actuator voltage: On appearance 8 ms < T < 30 ms
monitoring response time
On disappearance 1 ms < T < 3 ms
Power consumption 3.3 V Typical 160 mA
Maximum 226 mA

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24 V pre-actuator consumption Typical 92 mA

(excluding load current)
Maximum 127 mA
Power dissipation 6.85 W max.
Dielectric strength Output / ground or output / 1500 V actual, 50 / 60 Hz for 1 min
internal logic
Between channel groups 500 VDC
Resistance of insulation >10 MΩ (below 500 VDC)
Temperature derating (see Premium and Atrium using Unity Pro, Discrete Apply the temperature derating curve
I/O modules, User manual) (see page 26)

(1) All outputs are equipped with fast demagnetization circuits for electromagnet. Electromagnet
discharge time < L/R.
(2) provide a 2 A fuse to the +24 V pre-actuator supply

Fuses

Internal None
External 1 fast blow fuse of 2 A for each 16-channel group

CAUTION
LOSS OF INPUT FUNCTION
Install the correct rating and type of fuse.
Failure to follow these instructions can result in injury or equipment damage.

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Connecting the Module

At a Glance
The BMX DDO 6402 K module is fitted with two 40-pin connectors for the connection of sixty-four
output channels.

Output Circuit Diagram

The following diagram shows the circuit of a direct current output (positive logic).

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Module Connection
The diagram below shows the connection of the module to the pre-actuators.

power supply: 24 VDC

fuse: fast blow fuse of 2 A for each 16-channel group
pre-act: pre-actuator
PPS: pre-actuator power supply

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BMX DAO 1605
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Chapter 21
BMX DAO 1605 Triac Output Modules

BMX DAO 1605 Triac Output Modules

Subject of this Section

This section presents the BMX DAO 1605 module, its characteristics, and explains how it is
connected to the pre-actuators.

What Is in This Chapter?

This chapter contains the following topics:
Topic Page
Introduction 182
Characteristics 183
Connecting the Module 185

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BMX DAO 1605

Introduction

Function
The BMX DAO 1605 module is a 100...240 VAC discrete module connected via a 20-pin terminal
block. Its 16 triac output channels operate on alternating current.

Illustration

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Characteristics

General Characteristics
This table presents the general characteristics for the BMX DAO 1605 and BMX DAO 1605H
(see page 28) modules:

BMX DAO 1605 Module 100...240 VAC triac outputs

Nominal values Voltage 100...240 VAC
Current 0.6 A / points
Threshold values Voltage 100 mA at 24 VAC
25 mA at 100...240 VAC
Current/channel 0.6 A
Current/module 2.4 A max/common (4.8 A max for all commons)
Maximum inrush current 20 A / cycle or less
Leakage current At state 0 ≤3 mA (for 240 VAC, 60 Hz)
≤1.5 mA (for 120 VAC, 60 Hz)
Residual voltage At state 1 ≤1.5 mA
Response time 1 ms + 1/(2xF)
Built-in protection Against inductive None. Fit an RC circuit or a ZNO type over voltage limiter in parallel on
over voltage in AC each output appropriate to the voltage in use
modes
Against inductive None. Fit a discharge diode on each output.
over voltage
against short-circuits None. Fit a fast-blow fuse on each channel or channel group.
and overloads
Command type Zero crossing
Output protection no protection
Dielectric maximum Voltage 2 830 VAC rms/3 cycles (Altitude: 2 000 m = 6 557.38 ft)
Insulation Resistance ≥ 10 MΩ (by insulation resistance meter)
Noise immunity By noise simulator of noise voltage, 1 μs noise width and 1 500 Vp-p
25...60 Hz noise frequency
Power Typical 79 mA
consumption 3.3 V
Maximum 111 mA
Temperature derating for BMX DAO 1605 Apply the temperature derating curve (see page 26)

NOTE: The characteristics in this table apply to the BMX DAO 1605H in the temperature range -
25...60° C (-13...140° F). At 70° C (158° F), the maximum threshold current must not exceed 0.24 A
per channel and the maximum module current must not exceed 1.9 A.

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Fuses

Internal None
External 1 fast blow fuse of 3 A for each 4-channel group

CAUTION
LOSS OF OUTPUT FUNCTION
Install the correct rating and type of fuse.
Failure to follow these instructions can result in injury or equipment damage.

DANGER
HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH
Switch off the sensor and pre-actuator voltage before connecting or disconnecting the module.
Failure to follow these instructions will result in death or serious injury.

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Connecting the Module

At a Glance
The BMX DAO 1605 module is fitted with a removable 20-pin terminal block for the connection of
sixteen triac output channels.

Output Circuit Diagram

The following diagram shows the circuit of a alternating current triac output.

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Module Connection
The following diagram shows the connection of the module to the pre-actuators.

power supply: 100...240 VAC

fuse: 1 fast blow fuse of 3 A for each 4-channel group

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 Modicon M340 Using Unity Pro
BMX DDM 16022
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Chapter 22
BMX DDM 16022 Mixed Static Input/Output Module

BMX DDM 16022 Mixed Static Input/Output Module

Subject of this Section

This section presents the BMX DDM 16022 module, its characteristics, and explains how it is
connected to the sensors and pre-actuators.

What Is in This Chapter?

This chapter contains the following topics:
Topic Page
Introduction 188
Characteristics 189
Connecting the Module 193

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BMX DDM 16022

Introduction

Function
The BMX DDM 16022 module is a 24 VDC discrete module connected via a 20-pin terminal block.
It is a positive logic module: its 8 input channels receive current from the sensors (sink) and its 8
output channels provide current to the pre-actuators (source).

Illustration

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Characteristics

General Input Characteristics

The following table shows the general characteristics of the BMX DDM 16022 and
BMX DDM 16022H (see page 28) module inputs:

BMX DDM 16022 Module 24 VDC positive logic inputs

Nominal input values Voltage 24 VDC
Current 3.5 mA
Threshold input values At 1 Voltage ≥ 11 V
Current > 3 mA for U ≥ 11 V
At 0 Voltage 5V
Current ≤1.5 mA
Sensor supply (including ripple) 19...30 V (possibly up to 34 V, limited to
1 hour/day)
Input impedance At nominal U 6.8 kΩ
Response time Typical 4ms
Maximum 7ms
IEC 1131-2 compliance Type 3
Reverse polarity Protected
2-wire / 3-wire proximity sensor compatibility (see Premium and Atrium IEC 947-5-2
using Unity Pro, Discrete I/O modules, User manual)
Reliability MTBF for continuos operation in 427 772
hours at ambient temperature
(30° C) (86° F)
Dielectric strength Primary/secondary 1500 V actual, 50 / 60 Hz for 1 min.
Between input/output groups 500 VCC
Resistance of insulation >10 MΩ (below 500 VDC)
Type of input Current sink
Paralleling of inputs No
Sensor voltage: monitoring threshold OK > 18 V
Error < 14 V

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BMX DDM 16022

Sensor voltage: monitoring response On appearance 8 ms < T < 30 ms

time at 24 V (-15% ... +20%)
On disappearance 1 ms < T < 3 ms
Power consumption 3.3 V Typical 79 mA
Maximum 111 mA
24 V pre-actuator consumption Typical 59 mA
(excluding load current) Maximum 67 mA
Power dissipation 3.7 W max.
Temperature derating (see Premium and Atrium using Unity Pro, Discrete None
I/O modules, User manual) for BMX DDM 16022

NOTE: These characteristics are available also for the BMX DDM 16022H in the temperature
range -25..60° C (-13...140° F). At +70° C (158° F), the maximum voltage value of input Sensor
supply must not exceed 26.4 V.

WARNING
LOSS OF INPUT FUNCTION
Do not operate the BMX DDM 16022H at 70° C (158° F) if the sensor power supply is greater than
29.0 V or less than 21.1 V. Overheating the module can cause the loss of the input function.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

Input Fuses

Internal None
External 1 fast blow fuse of 0.5 A for the input group

CAUTION
LOSS OF INPUT FUNCTION
Install the correct rating and type of fuse.
Failure to follow these instructions can result in injury or equipment damage.

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General Output Characteristics

The following table shows the general characteristics of the BMX DDM 16022 and
BMX DDM 16022H (see page 28) module outputs.

BMX DDM 16022 Module 24 VDC positive logic static outputs

Nominal values Voltage 24 VDC
Current 0.5 A
Threshold values Voltage (including 19...30 V (34 V possible for 1 hour/day)
ripple)
Current/channel 0.625 A
Current/module 5A
Power of tungsten filament lamp Maximum 6W
Leakage current At 0 < 0.5 mA
Voltage drop At 1 < 1.2 V
Load impedance Minimum 48 Ω
Response time (1) 1.2 ms
Max. overload time before internal damage 15 ms
Reliability MTBF for continuos 427 772
operation in hours at
ambient temperature
(30° C) (86° F)
Frequency of switching to inductive load 0.5 / LI2 Hz
Paralleling of outputs Yes (maximum of 2)
Compatibility with IEC 1131-2 DC direct inputs Yes (type 3 and not IEC)
Built-in protection Against over voltage Yes, by Transil diode
Against inversions Yes, by inverted diode (2)
Against short-circuits Yes, by current limiter and electric circuit-breaker
and overloads 1.5 In < Id < 2 In
Pre-actuator voltage: monitoring OK > 18 V
threshold Error < 14 V
Pre-actuator voltage: monitoring On appearance 8 ms < T < 30 ms
response time at 24 V (-15% ... +20%)
On disappearance 1 ms < T < 3 ms
Power consumption 3.3 V Typical 79 mA
Maximum 111 mA
24 V pre-actuator consumption Typical 59 mA
(excluding load current)
Maximum 67 mA
Power dissipation 3.7 W max.

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BMX DDM 16022

Dielectric strength Output / ground or 1500 V actual, 50 / 60 Hz for 1 min.

output / internal logic
Resistance of insulation >10 MΩ (below 500 VDC)
Temperature derating (see Premium and Atrium using Unity Pro, None
Discrete I/O modules, User manual) for BMX DDM 16022

(1) All outputs are equipped with fast demagnetization circuits for electromagnets. Electromagnet
discharge time < L/R.
(2) Provide a 2 A fuse to the +24 V pre-actuator supply
NOTE: The characteristics in this table also apply to the BMX DDM 16022H in the temperature
range -25...60° C (-13...140° F).
At 70° C (140° F):
z The maximum voltage of the pre-actuator power supply must not exceed 26.4 V.
z The maximum output current must not exceed 0.55 A.

WARNING
LOSS OF OUTPUT FUNCTION
Do not operate the BMX DDM 16022H at 70° C (158° F) if the pre-actuator power supply is
greater than 29.0 V or less than 21.1 V. Overheating the module can cause the loss of the
output function.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

Output Fuses

Internal None
External 1 fast blow fuse of 6.3 A for the output group

CAUTION
LOSS OF OUTPUT FUNCTION
Install the correct rating and type of fuse.
Failure to follow these instructions can result in injury or equipment damage.

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 BMX DDM 16022

Connecting the Module

At a Glance
The BMX DDM 16022 module is fitted with a removable 20-pin terminal block for the connection
of eight input channels and eight output channels.

Input Circuit Diagram

The following diagram shows the circuit of a direct current input (positive logic).

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BMX DDM 16022

Output Circuit Diagram

The following diagram shows the circuit of a direct current output (positive logic).

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 BMX DDM 16022

Module Connection
The following diagram shows the connection of the module to the sensors and pre-actuators.

power supply: 24 VDC

input fuse: fast blow fuse of 0.5 A
output fuse: fast blow fuse of 6.3 A
pre-act: pre-actuator

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BMX DDM 16022

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 Modicon M340 Using Unity Pro
BMX DDM 16025
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Chapter 23
BMX DDM 16025 Mixed Relay Input/Output module

BMX DDM 16025 Mixed Relay Input/Output module

Subject of this Section

This section presents the BMX DDM 16025 module, its characteristics, and explains how it is
connected to the sensors and pre-actuators.

What Is in This Chapter?

This chapter contains the following topics:
Topic Page
Introduction 198
Characteristics 199
Connecting the Module 203

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BMX DDM 16025

Introduction

Function
The BMX DDM 16025 module is a 24 VDC discrete module connected via a 20-pin terminal block.
It is a positive logic module: its 8 input channels receive current from the sensors (sink). The 8
isolated relay outputs operate either on direct current (24 VDC) or alternating current (24...240
VAC).

Illustration

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 BMX DDM 16025

Characteristics

General Input Characteristics

The following table shows the general characteristics of the BMX DDM 16025 and
BMX DDM 16025H (see page 28) module inputs:

BMX DDM 16025 Module Eight 24 VDC positive logic inputs

Nominal input values Voltage 24 VDC
Current 3.5 mA
Threshold input values At 1 Voltage ≥ 11 V
Current ≥ 2 mA for U ≥ 11 V
At 0 Voltage 5V
Current < 1.5 mA
Sensor supply (including ripple) 19...30 V (possibly up to 34 V, limited to
1 hour/day)
Input impedance At nominal U 6.8 kΩ
Response time Typical 4 ms
Maximum 7 ms
IEC 1131-2 compliance Type 3
Reverse polarity Protected
2-wire / 3-wire proximity sensor compatibility (see Premium and Atrium IEC 947-5-2
using Unity Pro, Discrete I/O modules, User manual)
Reliability MTBF for continuous operation 835 303
in hours at ambient temperature
(30° C) (86° F)
Dielectric strength Primary/secondary 1500 V actual, 50 / 60 Hz for 1 min.
Between input/output groups 500 VDC
Resistance of insulation >10 MΩ (below 500 VDC)
Type of input Current sink
Paralleling of inputs No
Sensor voltage: monitoring OK > 18 V
threshold Error < 14 V

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BMX DDM 16025

Sensor voltage: monitoring On appearance 8 ms < T < 30 ms

response time at 24V (-15% ... +20%)
On disappearance 1 ms < T < 3 ms
Power consumption 3.3 V Typical 35 mA
Maximum 50 mA
24 V pre-actuator consumption Typical 79 mA
(excluding load current) Maximum 111 mA
Power dissipation 3.1 W max.
Temperature derating (see Premium and Atrium using Unity Pro, Discrete None
I/O modules, User manual) for BMX DDM 16025

NOTE: For the BMX DDM 16025H, at 70° C (158° F) the maximum pre-actuator power supply must
not exceed 26.4 V.

WARNING
LOSS OF INPUT FUNCTION
Do not operate the BMX DDI 16025H at 70° C (158° F) if the sensor power supply is greater than
29.0 V or less than 21.1 V. Overheating the module can cause the loss of the input function.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

Input Fuses

Internal None
External 1 fast blow fuse of 0.5 A for the input group

CAUTION
LOSS OF INPUT FUNCTION
Install the correct rating and type of fuse.
Failure to follow these instructions can result in injury or equipment damage.

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 BMX DDM 16025

General Output Characteristics

The following table shows the general characteristics of the BMX DDM 16025 and
BMX DDM 16025H (see page 28) module outputs:

BMX DDM 16025 Module Eight 24 VDC/24-240 VAC relay outputs

Nominal values Switching direct voltage 24 VDC resistive load
Switching direct current 2 A resistive load
Switching alternating voltage 220 VAC, Cos Φ = 1
Switching alternating current 2 A, Cos Φ = 1
Minimum switching load Voltage / Current 5 VDC / 1 mA.
Maximum switching load Voltage 264 VAC / 125 VDC
On-line module change Possibility
Response time Activation ≤8 ms
Deactivation ≤10 ms
Mechanical service life Number of switching 20 million or more
Reliability MTBF for continuous operation in 835 303
hours at ambient temperature
(30° C) (86° F)
Max. switching Cycles per hour 3 600
frequency
Electrical service life Switching voltage / current
200 VAC / 1.5 A, 240 VAC / 1 A, Cos Φ = 0.7 (1)
200 VAC / 0.4 A, 240 VAC / 0.3 A, Cos Φ = 0.7 (2)
200 VAC / 1 A, 240 VAC / 0.5 A, Cos Φ = 0.35 (1)
200 VAC / 0.3 A, 240 VAC / 0.15 A, Cos Φ = 0.35 (2)
200 VAC / 1.5 A, 240 VAC / 1 A, Cos Φ = 0.7 (1)
200 VAC / 0.4 A, 240 VAC / 0.3 A, Cos Φ = 0.7 (2)
Noise immunity In noise simulation, 1500 V actual, width 1s and 25
to 60 Hz
Power consumption Typical 79 mA
3.3 V
Maximum 111 mA

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BMX DDM 16025

24 V pre-actuator Typical 36 mA
consumption
Maximum 58 mA
Power dissipation 3.1 W max.
Dielectric strength Max. voltage 2830 VAC rms / cycles
Resistance of insulation 10 MΩ
Temperature derating (see Premium and Atrium using Unity None
Pro, Discrete I/O modules, User manual) for BMX DDM 16025

(1) 1 x 105 cycles

(2) 3 x 105 cycles
NOTE: For the BMX DDM 16025H, at 70° C (158° F) the maximum pre-actuator power supply must
not exceed 24 VA.

WARNING
LOSS OF OUTPUT FUNCTION
Do not operate the BMX DDI 16025H at 70° C (158° F) if the pre-actuator power supply is greater
than 28.8 V or less than 19.2 V. Overheating the module can cause the loss of the input function.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

Output Fuses

Internal None
External 1 fast blow fuse of 12 A for the output group

CAUTION
LOSS OF INPUT FUNCTION
Install the correct rating and type of fuse.
Failure to follow these instructions can result in injury or equipment damage.

DANGER
HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH
Switch off the sensor and pre-actuator voltages before connecting or disconnecting the module.
Failure to follow these instructions will result in death or serious injury.

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 BMX DDM 16025

Connecting the Module

At a Glance
The BMX DDM 16025 module is fitted with a removable 20-pin terminal block for the connection
of eight input channels and eight isolated relay output channels.

Input Circuit Diagram

The following diagram shows the circuit of a direct current input (positive logic).

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BMX DDM 16025

Output Circuit Diagram

The following diagram shows the circuit of relay outputs.

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 BMX DDM 16025

Module Connection
The diagram below shows the connection of the module to the sensors and pre-actuators.

input power supply: 24 VDC

output power supply: 24 VDC or 24...240 VAC
input fuse: 1 fast blow fuse of 0.5 A
output fuse: 1 fast blow fuse of 12 A
pre-act: pre-actuator

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BMX DDM 16025

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 Modicon M340 Using Unity Pro
BMX DDM 3202 K
35012474 04/2015

Chapter 24
BMX DDM 3202 K Mixed Static Input/Output Module

BMX DDM 3202 K Mixed Static Input/Output Module

Subject of this Section

This section presents the BMX DDM 3202 K module, its characteristics, and explains how it is
connected to the sensors and pre-actuators.

What Is in This Chapter?

This chapter contains the following topics:
Topic Page
Introduction 208
Characteristics 209
Connecting the Module 213

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BMX DDM 3202 K

Introduction

Function
The BMX DDM 3202 K module is a 24 VDC discrete module connected via a 40-pin connector. It
is a positive logic module: its 16 input channels receive current from the sensors (sink) and its 16
output channels provide current to the pre-actuators (source).

Illustration

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 BMX DDM 3202 K

Characteristics

General Input Characteristics

The following table shows the general characteristics of the BMX DDM 3202 K module inputs:

BMX DDM 3202 K module. 24 VDC positive logic inputs

Nominal input values Voltage 24 VDC
Current 2.5 mA
Threshold input values At 1 Voltage ≥ 11 V
Current ≥ 2 mA for U ≥ 11 V
At 0 Voltage 5V
Current ≤1.5 mA
Sensor supply (including ripple) 19...30 V (possibly up to 34 V, limited to 1 hour/day)
Input impedance At nominal U 9.6 kΩ
Response time Typical 4ms
Maximum 7ms
IEC 1131-2 compliance Type 3
Reverse polarity Protected
2-wire / 3-wire proximity sensor compatibility (see Premium IEC 947-5-2
and Atrium using Unity Pro, Discrete I/O modules, User
manual)
Reliability MTBF for continuos operation in 650 614
hours at ambient temperature
(30° C) (86° F)
Dielectric strength Primary/secondary 1500 V actual, 50 / 60 Hz for 1 min.
Between input/output groups 500 VDC
Resistance of insulation >10 MΩ (below 500 VDC)
Type of input Current sink
Paralleling of inputs No
Sensor voltage: OK > 18 V
monitoring threshold
Error < 14 V

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BMX DDM 3202 K

Sensor voltage: On appearance 8 ms < T < 30 ms

monitoring response time
On disappearance 1 ms < T < 3 ms
at 24 V (-15% ... +20%)
Power consumption 3.3 V Typical 125 mA
Maximum 166 mA
24 V pre-actuator Typical 69 mA
consumption Maximum 104 mA
(excluding load current)
Power dissipation 4 W max.
Temperature darting for BMX DDM 3202 K (see Premium None
and Atrium using Unity Pro, Discrete I/O modules, User
manual)

Input Fuses

Internal None
External 1 fast blow fuse of 0.5 A for the input group

CAUTION
LOSS OF INPUT FUNCTION
Install the correct rating and type of fuse.
Failure to follow these instructions can result in injury or equipment damage.

General Output Characteristics

The following table shows the general characteristics of the BMX DDM 3202 K module outputs.

BMX DDM 3202 K module. 24 VDC positive logic static outputs

Nominal values Voltage 24 VDC
Current 0.1 A
Threshold values Voltage 19..30 V (34 V possible for 1 hour/day)
(including ripple)
Current/channel 0.125 A
Current/module 3.2 A
Power of tungsten filament Maximum 1.2 W
lamp
Leakage current at 0 100 μA for U = 30 V
Voltage drop at 1 < 1.5 V for I = 0.1 A

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 BMX DDM 3202 K

Load impedance Minimum 220 Ω

Response time (1) 1.2 ms
Max. overload time before internal damage 15 ms
Reliability MTBF for continuos 650 614
operation in hours at
ambient temperature
(30° C) (86° F)
Frequency of switching to inductive load 0.5 / LI2 Hz
Paralleling of outputs Yes (maximum of 3)
Compatibility with IEC 1131-2 DC direct inputs Yes (type 3 and not IEC)
Built-in protection Against over voltage Yes, by Transil diode
Against inversions Yes, by inverted diode (2)
Against short-circuits Yes, by current limiter and electric circuit-breaker
and overloads 0.125 A < Id < 0.185 A
Pre-actuator voltage: OK > 18 V
monitoring threshold
Error < 14 V
Pre-actuator voltage: On appearance 8 ms < T < 30 ms
monitoring response time at On disappearance 1 ms < T < 3 ms
24 V (-15% ... +20%)
Power consumption 3.3 V Typical 125 mA
Maximum 166 mA
24 V pre-actuator Typical 69 mA
consumption
Maximum 104 mA
(excluding load current)
Power dissipation 4 W max.
Dielectric strength Output / ground or 1500 V actual, 50 / 60 Hz for 1 min.
output / internal logic
Resistance of insulation >10 MΩ (below 500 VDC)
Temperature derating (see Premium and Atrium using None
Unity Pro, Discrete I/O modules, User manual)

(1) All outputs are equipped with fast demagnetization circuits for electromagnet. Electromagnet
discharge time < L/R.
(2) Provide a 2 A fuse to the +24 V pre-actuator supply

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BMX DDM 3202 K

Output Fuses

Internal None
External 1 fast blow fuse of 2 A for the output group

CAUTION
LOSS OF INPUT FUNCTION
Install the correct rating and type of fuse.
Failure to follow these instructions can result in injury or equipment damage.

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 BMX DDM 3202 K

Connecting the Module

At a Glance
The BMX DDM 3202 K module is fitted with a 40-pin connector for the connection of sixteen input
channels and sixteen output channels.

Input Circuit Diagram

The following diagram shows the circuit of a direct current input (positive logic).

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BMX DDM 3202 K

Output Circuit Diagram

The following diagram shows the circuit of a direct current output (positive logic).

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 BMX DDM 3202 K

Module Connection
The following diagram shows the connection of the module to the sensors and pre-actuators.

power supply: 24 VDC

input fuse: fast blow fuse of 0.5 A
output fuse: fast blow fuse of 2 A
pre-act: pre-actuator
SPS: sensor power supply
PPS: pre-actuator power supply

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 Modicon M340 Using Unity Pro
TELEFAST 2 for Discrete I/Os
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Chapter 25
TELEFAST 2 Connection Interface Links for the Discrete I/O Modules

TELEFAST 2 Connection Interface Links for the Discrete

I/O Modules

Aim of this Chapter

This chapter describes the TELEFAST 2 interface links for the discrete input/output modules.

What Is in This Chapter?

This chapter contains the following sections:
Section Topic Page
25.1 Introduction to the TELEFAST 2 Connection Interfaces for Discrete I/O 218
25.2 Connection Principles for the TELEFAST 2 Interfaces for Discrete I/O 229
25.3 TELEFAST 2 ABE-7H08R10/08R11 and ABE-7H16R10/16R11 Connection 235
Bases
25.4 TELEFAST 2 ABE-7H12R10/12R11 Connection Bases 237
25.5 TELEFAST 2 ABE-7H08R21 and ABE-7H16R20/16R21/16R23 Connection 239
Bases
25.6 TELEFAST 2 ABE-7H12R20/12R21 Connection Bases 241
25.7 TELEFAST 2 ABE-7H08S21/16S21 Connection Bases 243
25.8 TELEFAST 2 ABE-7H12S21 Connection Base 245
25.9 TELEFAST 2 ABE-7H16R30/16R31 Connection Bases 247
25.10 TELEFAST 2 ABE-7H12R50 Connection Base 249
25.11 TELEFAST 2 ABE-7H16R50 Connection Base 251
25.12 TELEFAST 2 ABE-7H16F43 Connection Base 253
25.13 TELEFAST 2 ABE-7H16S43 Connection Base 254
25.14 TELEFAST 2 Connection Base Accessories 255

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Section 25.1
Introduction to the TELEFAST 2 Connection Interfaces for Discrete I/O

Introduction to the TELEFAST 2 Connection Interfaces for

Discrete I/O

Aim of this section

This section describes the range of TELEFAST 2 products which allow the discrete input and
output modules to be connected quickly to the operating pieces.

What Is in This Section?

This section contains the following topics:
Topic Page
General Overview of TELEFAST 2 Connection Interfaces for Discrete I/O Modules 219
TELEFAST 2 Connection Bases Catalog 220
Combination of Discrete I/O Modules and TELEFAST 2 Connection Bases 227

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General Overview of TELEFAST 2 Connection Interfaces for Discrete I/O Modules

At a Glance
The TELEFAST 2 system is a group of products which enableS discrete input and output modules
to be quickly connected to operational components. It replaces 20-pin terminal blocks, thus doing
away with single wire connections.
The TELEFAST 2 system, which consists of connection bases for interfaces and connection
cables, can only be connected to modules which are fitted with 40-pin connectors.
Several base types can be identified:
z connection interface bases for 8/12/16-channel discrete inputs/outputs
z bases for connection and adaptation interfaces for inputs with 16 isolated channels
z bases for connection and adaptation interfaces for static outputs with 8 and 16 channels
z bases for connection and adaptation interfaces relating to relay outputs with 8 and 16 channels
z bases for adapter splitting 16 channels into 2 x 8 channels
z bases for connection and adaptation interfaces relating to outputs, with or without removable
electromechanical or static relays, with 16 channels
z input bases for 12.5-mm wide static relays

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TELEFAST 2 Connection Bases Catalog

At a Glance
The catalog of TELEFAST 2 bases for discrete input/output modules is shown here.

Catalog
The table below shows the catalog of connection interface bases for 8/12/16-channel discrete I/Os.

Reference 08R10 08S21 12R50 12R10 16R10 12S21 16S43 (1)

ABE-7H•• 08R11 16R50 12R20 16R11 16S21 16F43 (2)
08R21 12R21 16R20
16R21
16R23
16R30
16R31
Base types Connection interface bases for 8/12/16-channel discrete I/Os.
Sub groups 8-channel bases Compact 12 and 16-channel bases
12 and 16
channel
bases
Illustration TELEFAST 2 base TELEFAST 2 base

Description - with 1 - - with 1 with 1 fuse + 1

isolator/channel isolator/channel isolator/channel

(1) for inputs

(2) for outputs

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Illustration
The principle for identifying the connection interface bases for 8/12/16-channel discrete I/Os is as
follows.

Description
The table below describes the different elements which make it possible to identify the connection
interface bases for 8/12/16-channel discrete I/Os.

Number Description
(1) 08 = 8-channel base
12 = 12-channel base
16 = 16-channel base
(2) Primary function:
z R = simple connection
z S = isolator/channel
z F = fuse/channel

(3) 1 = with 1 screw terminal per channel on 1 level

2 = with 2 screw terminals per channel on 2 levels
3 = with 3 screw terminals per channel on 3 levels
4 = with 2 screw terminals per channel on 1 level
5 = with 1 screw terminal per channel on 2 levels
(4) 0 or even number = without LED display per channel
odd number = with LED display per channel

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Catalog
The table below shows the catalog of bases for connection and adaptation interfaces for inputs with
16 isolated channels.

ABE-7S•• 16E2B1 16E2E1 16E2E0 16E2F0 16E2M0

reference
Base types Bases for connection and adaptation interfaces for inputs with 16 isolated channels.
Illustration TELEFAST 2 base

Description 16 x 24 VDC 16 x 48 VDC 16 x 48 VAC 16 x 110...120 VAC 16 x 220...240 VAC

inputs inputs inputs inputs inputs

The table below shows the catalog of bases for connection and adaptation interfaces for static
outputs with 8 and 16 channels.

ABE-7S•• 08S2B0 08S2B1 16S2B0 16S2B2

reference
Base types Bases for connection and adaptation interfaces for static outputs with 8 and 16 channels.
Sub groups 8-channel bases 16-channel bases
Illustration TELEFAST 2 base TELEFAST 2 base

Description 8 static 24 VDC / 0.5A outputs, 8 static 24 VDC / 2A 16 static 24 VDC / 16 static 24 VDC /
with error detection transfer to outputs, with error 0.5A outputs, with 0.5A outputs, without
PLC. detection transfer to error detection error detection
PLC. transfer to PLC. transfer to PLC.

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The table below shows the catalog of bases for connection and adaptation interfaces for relay
outputs with 8 and 16 channels.

ABE-7R•• 08S111 08S210 16S111 16S210 16S212

reference
Base types Bases for connection and adaptation interfaces for relay outputs with 8 and 16 channels.
Sub groups 8-channel bases 16-channel bases
Illustration TELEFAST 2 base TELEFAST 2 base TELEFAST 2 base

Description 8 relay outputs, 1 F 8 relay 16 relay 16 relay outputs, 1 F, 16 relay outputs, 1 F with
with + or alternating outputs, 1 F, outputs, 1 F, potential free distribution of the 2
polarity distribution. potential 2 x 8 shared contact. polarities by 8-channel
free contact. + or group.
alternating.

The table below displays the catalog entry showing the connection base for the adapter splitting
16 channels into 2 x 8 channels.

ABE-7A•• reference CC02

Base types Bases for adapter splitting 16 channels into 2 x 8 channels.
Illustration TELEFAST 2 base

Description Allows splitting of:

z 16 channels into two x 8 channels
z 12 channels into 8 channels + 4 channels

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The table below shows the catalog of output adaptation interface bases with or without removable
electromechanical or static relays with 16 channels.

ABE-7•• R16T210 P16T210 P16T214 R16T212 P16T212 P16T215 P16T318

reference
Base types Output adaptation interface bases with or without removable electromechanical or static relays
with 16 channels
Sub groups Output bases, 1 F, potential free Output bases, 1 F, distribution of the 2 Output base, 1 F,
contact. polarities by 8-channel group. distribution of
the 2 polarities
by 4-channel
group.
Illustration TELEFAST 2 base

Description with 10-mm 10-mm 10-mm wide with 10-mm 10-mm 10-mm wide 12.5-mm wide
wide electro- wide relay not wide wide relay not relay, not
mechanical relay not provided, 1 electro- relay not provided, 1 provided, 1 fuse +
relay provided fuse/channel mechanical provided fuse/channel 1 isolator/channel
relay

The table below shows the catalog of output adaptation interface bases with or without removable
electromechanical or static relays with 16 channels (continued).

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ABE-7•• R16T230 R16T330 P16T330 P16T334 R16T231 R16T332 P16T332 R16T370

reference
Base types Output adaptation interface bases with or without removable electromechanical or static relay
with 16 channels (continued).
Sub groups Output bases, 1 OF, potential free contact. Output Output bases, 1 OF, Output
bases, 1 distribution of the 2 bases, 2
OF, polarities by 8- OF,
shared by channel group. potential
8-channel free
group. contact.
Illustration TELEFAST 2 base

Description with 10-mm with 12.5-mm 12.5-mm 12.5-mm with 10-mm 12.5-mm 12.5-mm 12.5-mm
wide wide electro- wide wide wide wide wide wide
electro- mechanical relay, not relay, not electro- electro- relay, not electro-
mechanical relay provided provided, mechanical mechanical provided mechanical
relay 1 fuse/ relay relay relay
channel

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The table below shows the catalog of input bases for 12.5-mm wide static relays.

ABE-7P•• reference 16F310 16F312

Base types Input bases for 12.5-mm wide static relays
Illustration TELEFAST 2 base

Description potential free distribution of the 2 polarities by 8-channel

group

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Combination of Discrete I/O Modules and TELEFAST 2 Connection Bases

Compatibility Table
The following table summarizes compatibility between Discrete I/O modules and TELEFAST 2
connection bases.

BMX DDI 3202 K BMX DDI 6402 K BMX DDO 3202 K BMX DDO 6402 K
BMX DDM 3202 K BMX DDM 3202 K
1 connector 2 connectors 1 connector 2 connectors
Connection bases
8 channels
ABE-7H08R•• X (1) X (1) X (1) X (1)
ABE-7H08S21 X (1) X (1) X (1) X (1)
12 channels
ABE-7H12R•• - - - -
ABE-7H12S21 - - - -
16 channels
ABE-7H16R•• X X X X
ABE-7H16S21 X X X X
ABE-7H16R23 X X - -
ABE-7H16F43 - - X X
ABE-7H16S43 X X - -
Input adapter connection bases
16 channels
ABE-7S16E2•• X X - -
ABE-7P16F3•• X X - -
Output adapter connection bases
8 channels
ABE-7S08S2•• - - X (1) X (1)
ABE-7R08S••• - - X (1) X (1)

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BMX DDI 3202 K BMX DDI 6402 K BMX DDO 3202 K BMX DDO 6402 K
BMX DDM 3202 K BMX DDM 3202 K
1 connector 2 connectors 1 connector 2 connectors
16 channels
ABE-7R16S••• - - X X
ABE-7R16T••• - - X X
ABE-7P16T••• - - X X
(1) with 16 to 2 x 8 channel adapter ABE-7ACC02

X compatible
- non-compatible

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Section 25.2
Connection Principles for the TELEFAST 2 Interfaces for Discrete I/O

Connection Principles for the TELEFAST 2 Interfaces for

Discrete I/O

Aim of this section

This section describes the connection principles for the TELEFAST 2 products for discrete
input/output modules.

What Is in This Section?

This section contains the following topics:
Topic Page
Connecting a Discrete Input/Output Module to a TELEFAST 2 Base Interface 230
Dimensions and Mounting of the TELEFAST 2 Connection Bases 232

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Connecting a Discrete Input/Output Module to a TELEFAST 2 Base Interface

At a Glance
A discrete input/output module with a 40-pin connector can be connected to the TELEFAST 2
connection base with a connection cable (see Premium and Atrium using Unity Pro, Discrete I/O
modules, User manual).

Illustration
The following diagram shows the connection of a discrete input/output module with a 40-pin
connector to a TELEFAST 2 connection base.

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Illustration
The following diagram shows an example specific to the connection of 16 channels in 2 x 8-channel
groups via the ABE-7ACC02 adapter base.

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Dimensions and Mounting of the TELEFAST 2 Connection Bases

At a Glance
Here is an overview of the dimensions of different TELEFAST 2 connection products and their
mounting methods.

Illustration
The illustration below shows the dimensions (in mm) of the products: ABE-7H••R1•, ABE-7H••R5•,
ABE-7H••R2•, ABE-7H••S21, ABE-7H16R3•, ABE-7S08S2B0, ABE-7R••S1••, ABE-7R08S210.

(1) Dimension with additional shunt terminal block ABE-7BV20 or ABE-7BV10.

The illustration below shows the dimensions (in mm) of the products: ABE-7H16S43, ABE-
7S16E2••, ABE-7S08S2B1, ABE-7S16S2B•, ABE-7H16F43•, ABE-7R16S21.

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The illustration below shows the dimensions (in mm) of the product ABE-7ACC02.

The illustration below shows the dimensions (in mm) of the products: ABE-7R16T2•• and ABE-
7P16T2••.

(1) Dimension with additional shunt terminal block ABE-7BV20 or ABE-7BV10.

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The illustration below shows the dimensions (in mm) of the products: ABE-7R16T3•• and ABE-
7P16T3••.

(1) Dimension with additional shunt terminal block ABE-7BV20 or ABE-7BV10.

Mounting
The TELEFAST 2 bases are mounted on 35-mm wide DIN mounting rails.

WARNING
UNEXPECTED EQUIPMENT OPERATION
Install the input adaptation bases ABE-7S16E2E1 and static output adaptation bases ABE-
7S••S2B• lengthways and horizontally to prevent the device from overheating and unexpected
operation.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

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Section 25.3
TELEFAST 2 ABE-7H08R10/08R11 and ABE-7H16R10/16R11 Connection Bases

TELEFAST 2 ABE-7H08R10/08R11 and ABE-

7H16R10/16R11 Connection Bases

Sensor and Pre-actuator Connections on the ABE-7H08R10/R11 and ABE-

7H16R10/R11 Bases

At a Glance
This is an overview of the sensor and pre-actuator connections on TELEFAST 2 bases.
NOTE: The bases are manufactured with a general-purpose, quick-blow fuse rated 6.3 A. To
guarantee optimum protection, this fuse should be rated according to the application (connection
to input or output functions) and the maximum current allowable in the base.
Type and rating of fuse to be fitted to the base:
z input functions: 0.5 A quick-blow
z output functions:
z 2 A quick-blow on the ABE-7H16R•• base
z 6.3 A quick-blow on the ABE-7H08R•• base

Illustration
Description of the connection terminal blocks.

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Illustration
Connections for input and output functions.

Connecting the common for sensors:

z onto terminals 1 or 2: sensors to the ‘+’ of the supply (positive logic inputs)
Connecting the common for pre-actuators:
z onto terminals 3 or 4: pre-actuators to the ‘-’ of the supply (positive logic outputs)

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Section 25.4
TELEFAST 2 ABE-7H12R10/12R11 Connection Bases

TELEFAST 2 ABE-7H12R10/12R11 Connection Bases

Sensor and Pre-actuator Connections on the ABE-7H12R10/R11 Bases

At a Glance
This is an overview of the sensor and pre-actuator connections on TELEFAST 2 bases.
NOTE: The bases are manufactured with a general-purpose, quick-blow fuse rated 6.3 A. To
guarantee optimum protection, this fuse should be rated according to the application (connection
to input or output functions) and the maximum current allowable in the base.
Type and rating of fuse to be fitted to the base:
z input functions: 0.5 A quick-blow
z output functions: 6.3 A quick-blow on the ABE-7H12R ••base

Illustration
Description of the connection terminal blocks.

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Illustration
Connections for input and output functions.

Connecting the common for sensors:

z onto terminals 1 or 2: sensors to the ‘+’ of the supply (positive logic inputs)
Connecting the common for pre-actuators:
z several terminals linked to the ‘-‘ polarity (3, 4, 200, 201, 202, and 203) allowing sharing in
groups of 4 or 2 channels (positive logic outputs)

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Section 25.5
TELEFAST 2 ABE-7H08R21 and ABE-7H16R20/16R21/16R23 Connection Bases

TELEFAST 2 ABE-7H08R21 and ABE-

7H16R20/16R21/16R23 Connection Bases

Sensor and Pre-actuator Connections on the ABE-7H08R21 and ABE-

7H16R20/R21/R23 Bases for Type 2 Inputs

At a Glance
This is an overview of the sensor and pre-actuator connections on TELEFAST 2 bases.
NOTE: The bases are manufactured with a general-purpose, quick-blow fuse rated 2 A. To
guarantee optimum protection, this fuse should be rated according to the application (connection
to input or output functions) and the maximum current allowable in the base.
Type and rating of fuse to be fitted to the base:
z input functions: 0.5 A quick-blow
z output functions:
z 2 A quick-blow on the ABE-7H16R•• base
z 6.3 A quick-blow on the ABE-7H08R•• base

Illustration
Description of the connection terminal blocks.

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Illustration
Connections for input and output functions.

Connecting the common for sensors:

z In order to create the shared sensor supply, position the jumper (1) on terminals 1 and 2:
terminals 200 to 215 will be on the ‘+’ of the supply (positive logic inputs).
Connecting the common for pre-actuators:
z In order to create the shared supply for the pre-actuators, position the jumper (2) on terminals
3 and 4: terminals 200 to 215 will be on the ‘-’ of the supply (positive logic outputs).

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Section 25.6
TELEFAST 2 ABE-7H12R20/12R21 Connection Bases

TELEFAST 2 ABE-7H12R20/12R21 Connection Bases

Sensor and Pre-actuator Connections on the ABE-7H12R20/12R21 Bases

At a Glance
This is an overview of the sensor and pre-actuator connections on TELEFAST 2 bases.
NOTE: The bases are manufactured with a general-purpose, quick-blow fuse rated 6.3 A. To
guarantee optimum protection, this fuse should be rated according to the application (connection
to input or output functions) and the maximum current allowable in the base.
Type and rating of fuse to be fitted to the base:
z input functions: 0.5 A quick-blow
z output functions: 6.3 A quick-blow on the ABE-7H12R•• base

Illustration
Description of the connection terminal blocks.

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Illustration
Connections for input and output functions.

Connecting the common for sensors:

z In order to create the shared sensor supply, position the jumper (1) on terminals 1 and 2:
terminals 200 to 215 will be on the ‘+’ of the supply (positive logic inputs).
Terminals 216, 217, 218 and 219 are linked to the ‘-‘ polarity.
Connecting the common for pre-actuators:
z In order to create the shared supply for the pre-actuators, position the jumper (2) on terminals
3 and 4: terminals 200 to 215 will be on the ‘-’ of the supply (positive logic outputs).
Terminals 216, 217, 218 and 219 are linked to the ‘-‘ polarity

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Section 25.7
TELEFAST 2 ABE-7H08S21/16S21 Connection Bases

TELEFAST 2 ABE-7H08S21/16S21 Connection Bases

Sensor and Pre-actuator Connections on ABE-7H08S21/16S21 Bases with One

Isolator per Channel

At a Glance
This is an overview of the sensor and pre-actuator connections on TELEFAST 2 bases.
NOTE: The bases are manufactured with a general-purpose, quick-blow fuse rated 2 A. To
guarantee optimum protection, this fuse should be rated according to the application (connection
to input or output functions) and the maximum current allowable in the base.
Type and rating of fuse to be fitted to the base:
z input functions: 0.5 A quick-blow
z output functions:
z 2 A quick-blow on the ABE-7H16S21 base
z 6.3 A quick blow on the ABE-7H08S21 base

Illustration
Description of the connection terminal blocks.

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Illustration
Connections for input and output functions.

Connecting the common for sensors:

z In order to create the shared sensor supply, position the jumper (1) on terminals 1 and 2:
terminals 200 to 215 will be on the ‘+’ of the supply (positive logic inputs).
Connecting the common for actuators:
z In order to create the shared supply for the actuators, position the jumper (2) on terminals 3 and
4: terminals 200 to 215 will be on the ‘-’ of the supply (positive logic outputs).

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Section 25.8
TELEFAST 2 ABE-7H12S21 Connection Base

TELEFAST 2 ABE-7H12S21 Connection Base

Sensor and Pre-actuator Connections on the ABE-7H12S21 Base with 1 Isolator

per Channel

At a Glance
This is an overview of the sensor and actuator connections on the TELEFAST 2 base.
NOTE: The base is manufactured with a general-purpose, quick-blow fuse rated 6.3 A. To
guarantee optimum protection, this fuse should be rated according to the application (connection
to input or output functions) and the maximum current allowable in the base.
Type and rating of fuse to be fitted to the base:
z input functions: 0.5 A quick-blow
z output functions: 6.3A quick-blow on the ABE-7H12S21 base

Illustration
Description of the connection terminal blocks.

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Illustration
Connections for input and output functions.

Connecting the common for sensors:

z In order to create the shared sensor supply, position the jumper (1) on terminals 1 and 2:
terminals 200 to 215 will be on the ‘+’ of the supply (positive logic inputs).
Terminals 216, 217, 218 and 219 are linked to the ‘-‘ polarity.
Connecting the common for pre-actuators:
z In order to create the shared supply for the pre-actuators, position the jumper (2) on terminals
3 and 4: terminals 200 to 215 will be on the ‘-’ of the supply (positive logic outputs).
Terminals 216, 217, 218 and 219 are linked to the ‘-‘ polarity.

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Section 25.9
TELEFAST 2 ABE-7H16R30/16R31 Connection Bases

TELEFAST 2 ABE-7H16R30/16R31 Connection Bases

Sensor and Pre-actuator Connections on the ABE-7H16R30/R31 Bases

At a Glance
This is an overview of the sensor connections on TELEFAST 2 bases.
NOTE: The bases are manufactured with a general-purpose, quick-blow fuse rated 2 A. To
guarantee optimum protection, this fuse should be rated according to the application and the
maximum current allowable in the base.
Type and rating of fuse to be fitted to the base:
z input functions: 0.5A quick-blow

Illustration
Description of the connection terminal blocks.

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Illustration
Input function connections.

Connecting the common for sensors:

z to create the shared sensor supply:
z position the jumper wire (1) on terminals 1 and 2: terminal blocks 200 to 215 will be at the "+"
of the supply
z link terminal 4 to one of the C terminals of the 3rd level (2): terminal blocks 300 to 315 will be
at the "-" of the supply
NOTE: The ABE-7H16R30/R31 base can also be used for connecting actuators.

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Section 25.10
TELEFAST 2 ABE-7H12R50 Connection Base

TELEFAST 2 ABE-7H12R50 Connection Base

Sensor and Pre-actuator Connections on the ABE-7H12R50 Bases

At a Glance
This is an overview of the sensor and pre-actuator connections on the TELEFAST 2 base.
NOTE: The base is manufactured with a general-purpose, quick-blow fuse rated 6.3 A. To
guarantee optimum protection, this fuse should be rated according to the application (connection
to input or output functions) and the maximum current allowable in the base.
Type and rating of fuse to be fitted to the base:
z input functions: 0.5 A quick-blow
z output functions: 6.3 A quick-blow on the ABE-7H12R50 base

Illustration
Description of the connection terminal blocks.

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Illustration
Connections for input and output functions.

Connecting the common for sensors:

z onto terminals 1 or 2: sensors to the ‘+’ of the supply (positive logic inputs).
Terminals 200, 201, 202 and 203 are linked to the ‘-‘ polarity
Connecting the common for pre-actuators:
z several terminals linked to the ‘-‘ polarity (3, 4, 200, 202, and 203) allow sharing in groups of 4
or 2 channels (positive logic outputs)

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Section 25.11
TELEFAST 2 ABE-7H16R50 Connection Base

TELEFAST 2 ABE-7H16R50 Connection Base

Sensor and Actuator Connections on the ABE-7H16R50 Base

At a Glance
This is an overview of the sensor and actuator connections on the TELEFAST 2 base.
NOTE: The base is manufactured with a general-purpose, fast-blow fuse rated 6.3 A. To guarantee
optimum protection, this fuse should be rated according to the application (connection to input or
output functions) and the maximum current allowable in the base.
Type and rating of fuse to be fitted to the base:
z input functions: 0.5A fast blow
z output functions: 2A fast blow on the ABE-7H16R50 base

Illustration
Description of the connection terminal blocks.

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Illustration
Connections for input and output functions.

Connecting the common for sensors:

z onto terminals 1 or 2: sensors to the ‘+’ of the supply (positive logic inputs)
Connecting the common for actuators:
z onto terminals 3 or 4: actuators to the ‘-’ of the supply (positive logic outputs)

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Section 25.12
TELEFAST 2 ABE-7H16F43 Connection Base

TELEFAST 2 ABE-7H16F43 Connection Base

Actuator Connections on ABE-7H16F43 Output Base with One Fuse and One
isolator per Channel

At a Glance
This is an overview of the actuator connections on TELEFAST 2 bases.

Illustration
Description of the connection terminal blocks.

Illustration
Output connection functions.

Functionality per channel:

z original fitted 0.125 A fuse
z isolator cuts the ‘-’ and the channel signal simultaneously
NOTE: Terminals 200..215 are connected to the ‘-’ polarity of the supply.

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Section 25.13
TELEFAST 2 ABE-7H16S43 Connection Base

TELEFAST 2 ABE-7H16S43 Connection Base

Sensor Connections on ABE-7H16S43 Output Base with One Fuse and One
Isolator per Channel

At a Glance
This is an overview of the sensor connections on TELEFAST 2 bases.

Illustration
Description of the connection terminal blocks.

Illustration
Input function connections.

Functionality per channel:

z 0.125 A fuse fitted during manufacture
z isolator cuts the ‘+’ and the channel signal simultaneously
NOTE: Terminals 200...215 are connected to the ‘+’ polarity of the supply.

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Section 25.14
TELEFAST 2 Connection Base Accessories

TELEFAST 2 Connection Base Accessories

Aim of this Section

This section introduces the TELEFAST 2 connection bases’ range of accessories.

What Is in This Section?

This section contains the following topics:
Topic Page
TELEFAST 2 Connection Base Accessories Catalog 256
Association Table for the Relays on ABE-7R16Txxx, ABE-7P16Txxx and ABE-7P16Fxxx 259
Bases
Characteristics of the Removable ABR-7xxx Electromechanical Output Relays 261
Characteristics of the Removable ABS-7Exx Static input Relays 262
Characteristics of the Removable ABS-7Sxx Static Output Relays 263

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TELEFAST 2 Connection Base Accessories Catalog

At a Glance
This is an overview of the TELEFAST 2 connection base accessories catalog for discrete I/O
modules.

Catalog
The table below shows the TELEFAST 2 connection base accessories catalog.

Product Illustration Description

reference
Additional shunt terminal block
ABE-7BV10 Terminal block fitted with 10 screw terminal blocks
ABE-7BV20 Terminal block fitted with 20 screw terminal blocks

Adapter base
ABE-7ACC02 Enables the connection of 16 channels in 2 x 8-channel groups
Mounting kit
ABE-7ACC01 Enables the bases to be mounted on monoblock mounting plates
Sealed cable lead-through
ABE-7ACC84 Allows transit through cabinets without cutting the cables
Transit through cabinet
ABE-7ACC83 40-pin connectors for 8/12 channels -> M23 cylindrical connector
ABE-7ACC82 40-pin connectors for 16 channels -> M23 cylindrical connector

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Product Illustration Description

reference
ABE-7ACC80 40-pin connectors for 32 channels -> HARTING type connector

ABE-7ACC81 Plug-in connector for ABE-7ACC80

Removable continuity module
ABE-7ACC20 Width 10 mm
ABE-7ACC21 Width 12.5 mm
Customer identification label marking software
ABE-7LOGV10 - -
5 x 20 quick-blow glass fuse
ABE-7FU012 0.125 A
ABE-7FU050 0.5 A
ABE-7FU100 1A
ABE-7FU200 2A
ABE-7FU630 6.3 A
Adhesive marker holder
AR1-SB3 For AB1-R. / AB1-G type markers

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TELEFAST 2 for Discrete I/Os

Product Illustration Description

reference
Relays for ABE-7R16T•••, ABE-7P16T••• and ABE-7P16F••• bases
ABR-7S••• (1) ABE-7S3•• and ABE-7S2•• Output electromechanical relay (4)
ABS-7S••• (2) Output static relay (4)

ABS-7E••• (3) Input static relay (4)

(1) For electrical characteristics, see Characteristics of the Removable ABR-7xxx Electrome-
chanical Output Relays, page 261.
(2) For electrical characteristics, see Characteristics of the Removable ABS-7Sxx Static Output
Relays, page 263.
(3) For electrical characteristics, see Characteristics of the Removable ABS-7Exx Static input
Relays, page 262.
(4) Contingency table of relays for bases, see Association Table for the Relays on ABE-7R16Txxx,
ABE-7P16Txxx and ABE-7P16Fxxx Bases, page 259.

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Association Table for the Relays on ABE-7R16Txxx, ABE-7P16Txxx and ABE-

7P16Fxxx Bases

At a Glance
The table for comparison between the TELEFAST 2 ABE-7R16T•••, ABE-7P16T••• and ABE-
7P16F••• link bases and the electromagnetic or static relays is described here.

Compatibility Table
The table below shows the association possibilities for the electromagnetic or static relays on the
TELEFAST 2 bases.

Bases ABE-7•• equipped with electromagnetic relays not equipped with relays
R16T21• R16T23• R16T33• R16T370 P16T21• P16T33• P16T318 P16F31•
Electromagnetic relays from ABR-7••• output
10 mm S21 1F X - - - X - - -
S23 1OF X (1) X - - - - - -
12.5 mm S33 1OF - - X - - X X -
S37 2OF - - - X - - - -
Static relays from ABS-S•• output
10 mm C2E X (1) - - - X - - -
A2M X (1) - - - X - - -
12.5 mm C3BA - - X (1) - - X (2) X -
C3E - - X (1) - - X X -
A3M - - X (1) - - X X -
Static relays from ABS-7E•• input
12.5 mm C3AL - - - - - - - X
C3B2 - - - - - - - X
C3E2 - - - - - - - X
A3E5 - - - - - - - X
A3F5 - - - - - - - X
A3F6 - - - - - - - X
A3M5 - - - - - - - X
A3M6 - - - - - - - X

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Bases ABE-7•• equipped with electromagnetic relays not equipped with relays
R16T21• R16T23• R16T33• R16T370 P16T21• P16T33• P16T318 P16F31•
ABE-7••• continuity block
10 mm ACC20 X - - - X - - -
12.5 mm ACC21 - - X - - X X -
(1) relays can be in line
(2) except on ABE-7P16T334

X compatible
- not compatible

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Characteristics of the Removable ABR-7xxx Electromechanical Output Relays

At a Glance
The general characteristics of the removable ABR-7••• electromechanical output relays for
TELEFAST 2 bases are described in this section.

General Characteristics
This table shows the general characteristics of the ABR-7••• relays.

ABR-7••• reference S21 S23 S33 S37

Relay width 10 mm 12.5 mm
Characteristics of the contacts
Composition of the contacts 1F 1 OF 2 OF
Max. operating voltage according to IEC 947-5-1 Alternating 250 V 264 V
Direct 125 V
Thermal current 4A 5A
Frequency of current used 50/60 Hz
Alternating current load Resistive, load AC12 Voltage 230 VAC
Current 1.5 A 1.2 A 3A 2.5 A
Inductive load AC15 Voltage 230 VAC
Current 0.9 A 0.7 A 1.7 A 1.3 A
Direct current load Resistive, load DC12 Voltage 24 VDC
Current 1.5 A 1.2 A 3A 2.5 A
Inductive load DC13, Voltage 24 VDC
L/R = 10 ms Current 0.6 A 0.45 A 1.4 A 1A
Minimum switching Current 10 mA 100 mA
Voltage 5V
Response time State 0 to 1 10 ms 13 ms 15 ms
State 1 to 0 5 ms 13 ms 20 ms
Maximum speed of function loading 0.5 Hz
Voltage assigned insulation Coil/contact 300 V
Voltage assigned shock resistance (1.2/50) Coil/contact 2.5 kV

(1) for 0.5 x 106 maneuvers

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Characteristics of the Removable ABS-7Exx Static input Relays

At a Glance
The general characteristics of the removable ABS-7E•• static input relays for TELEFAST 2 bases
are described in this section.

General Characteristics
This table shows the general characteristics of the ABS-7E•• relays.

ABS-7E•• reference C3AL C3B2 C3E2 A3E5 A3F5 A3M5

Relay width 12.5 mm
Command characteristics
Assigned operating Direct 5V 24 V 48 V -
voltage (Us) Alternating - 48 V 110..130 V 230..240 V
Max. operating voltage (including ripple) 6V 30 V 60 V 53 V 143 V 264 V
Max. current at Us 13.6 mA 15 mA 12 mA 8.3 mA 8 mA
State 1 guaranteed Voltage 3.75 V 11 V 30 V 32 V 79 V 164 V
Current 4.5 mA 6 mA 5 mA 4.5 mA
State 0 guaranteed Voltage 2V 5V 10 V 30 V 40 V
Current 0.09 mA 2 mA 1.5 mA 2 mA
Maximum switching frequency (cyclic 1000 Hz 25 Hz
report 50%)
Complies with IEC1131-2 - Type 2 Type 1
Response time State 0 to 1 0.05 ms 20 ms
State 1 to 0 0.4 ms 20 ms
Voltage assigned to Input/output 300 V
insulation
Voltage assigned to Input/output 2.5 kV
shock resistance (1.2/50)

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Characteristics of the Removable ABS-7Sxx Static Output Relays

At a Glance
The general characteristics of the removable ABS-7S•• static output relays for TELEFAST 2 bases
are described in this section.

General Characteristics
This table shows the general characteristics of the ABS-7S•• relays.

ABS-7S•• reference C2E A2M C3BA C3E A3M

Relay width 10 mm 12.5 mm
Output circuit characteristics
Voltage assigned to job Direct 5..48 V - 24 V 5..48 V -
Alternating - 24..240 V - 24..240 V
Max. voltage 57.6 VDC 264 VAC 30 VDC 60 VDC 264 VAC
Alternating Resistive, load Current - 0.5 A - 2A
current load AC12
Direct current Resistive, load Current 0.5 A - 2A 1.5 A -
load DC12
Inductive load Current - - 0.3 A -
DC13
Filament lamp load DC6 - 10 W -
Leakage current at state 0 <= 0.5 mA <= 2 mA <= 0.3 mA <= 2 mA
Breakdown voltage at state 1 <= 1 V <= 1.1 V <= 0.3 V <= 1.3 V
Minimum current through channel 1 mA 10 mA 1 mA 10 mA
Response time State 0 to 1 0.1 ms 10 ms 0.1 ms 10 ms
State 1 to 0 0.6 ms 10 ms 0.02 ms 0.6 ms 10 ms
Switching frequency on inductive load - < 0.5 LI2 -

Voltage assigned to Input/output 300 V

insulation
Voltage assigned to shock Input/output 2.5 kV
resistance (1.2/50)

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 Modicon M340 Using Unity Pro
Application Specific Discrete Modules
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Part II
Discrete Input/Output Modules Software Implementation

Discrete Input/Output Modules Software Implementation

Subject of this Part

This part describes the application-specific discrete functions for Modicon M340 PLCs and
describes their implementation with the Unity Pro software.

What Is in This Part?

This part contains the following chapters:
Chapter Chapter Name Page
26 General Introduction to the Application-Specific Discrete Function 267
27 Configuration 269
28 Application-Specific Discrete Module Language Objects 285
29 Debugging 305
30 Diagnostics of the Modules 313

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Application Specific Discrete Modules

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 Modicon M340 Using Unity Pro
General Introduction
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Chapter 26
General Introduction to the Application-Specific Discrete Function

General Introduction to the Application-Specific Discrete

Function

Overview

Introduction
The software installation of the application-specific modules is carried out from various Unity Pro
editors in both online and offline modes.
If you do not have a processor to connect to, Unity Pro allows you to carry out an initial test using
the simulator. In this case there are differences in the installation (see page 268).
The following order of installation phases is recommended but it is possible to change the order of
certain phases (for example, starting with the configuration phase).

Installation Phases with Processor

The following table shows the various phases of installation with the processor.

Phase Description Mode

Declaration of Declaration of IODDT-type variables for the application-specific modules Offline /
variables and variables of the project Online
Programming Project programming Offline /
Online
Configuration Declaration of modules Offline
Module channel configuration
Entry of configuration parameters
Association Association of IODDTs with the channels configured (variable editor) Offline /
Online
Generation Project generation (analysis and editing of links) Offline
Transfer Transfer project to PLC Online
Adjustment Project debugging from debug screens, animation tables Online
Debugging Modifying the program and adjustment parameters
Documentation Building documentation file and printing miscellaneous information relating Offline /
to the project Online
Operation/Diagnostic Displaying miscellaneous information necessary for supervisory control of Online
the project
Diagnostic of project and modules

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General Introduction

Implementation Phases with Simulator

The following table shows the various phases of installation with the simulator.

Phase Description Mode

Declaration of Declaration of IODDT-type variables for the application-specific modules Offline /
variables and variables of the project Online
Programming Project programming Offline /
Online
Configuration Declaration of modules Offline
Module channel configuration
Entry of configuration parameters
Association Association of IODDTs with the modules configured (variable editor) Offline /
Online
Generation Project generation (analysis and editing of links) Offline
Transfer Transfer project to simulator Online
Simulation Program simulation without inputs/outputs Online
Adjustment Project debugging from debug screens, animation tables Online
Debugging
Modifying the program and adjustment parameters

Note: The simulator is only used for the discrete or analog modules.

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 Modicon M340 Using Unity Pro
Configuration
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Chapter 27
Configuration

Configuration

Subject of this Section

This section describes the configuration of application-specific discrete modules for
implementation.

What Is in This Chapter?

This chapter contains the following sections:
Section Topic Page
27.1 Configuration of a Discrete Module: General Points 270
27.2 Discrete Input and Output Channel Parameters 276
27.3 Configuration of Discrete Module Parameters 280

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Configuration

Section 27.1
Configuration of a Discrete Module: General Points

Configuration of a Discrete Module: General Points

Subject of this Section

This section describes the basic operations required to configure a discrete module in a Modicon
M340 local rack and in X80 drop.

What Is in This Section?

This section contains the following topics:
Topic Page
Discrete Module Configuration Screen in Modicon M340 local rack 271
Discrete Module Configuration Screen in X80 Drop 274

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Discrete Module Configuration Screen in Modicon M340 local rack

At a Glance
The configuration screen is a graphic tool designed for configuring (see Unity Pro, Operating
Modes) a module selected in a rack. It displays the parameters defined for this module’s channels,
and enables their modification in offline mode and on-line mode (function available for Unity Pro
versions greater than 3.0).
It also provides access to the debug screen (in on-line mode only).
NOTE: It is not possible to configure a module by programming using direct language objects
%KW (see page 298); these words are accessible in read only format.
NOTE: With Unity Pro 6.1 or later and Modicon M340 firmware 2.4 or later, you can access the
modules either via topological or State RAM addresses.
Please refer to Memory Tab (see Unity Pro, Operating Modes) and Topological/State RAM
Addressing of Modicon M340 Discrete Modules (see page 319).

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Illustration
This screen enables the display and modification of parameters in offline mode, as well as debug
in online mode.

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Description
The next table shows the various elements of the configuration screen and their functions.

Address Element Function

1 Tabs The tab in the foreground indicates the mode in progress (Configuration in this
example). Every mode can be selected using the respective tab.
The Debug mode is only accessible in online mode.
2 Module area Specifies the abbreviated heading of the module.
In online mode, this area also includes the three LEDs: Run, Err and IO.
3 Channel area Allows you:
z by clicking on the reference number, to display the tabs:
z Description which gives the characteristics of the device
z I/O Objects, (see Unity Pro, Operating Modes) which is used to pre-symbolize the
input/output objects
z Fault which shows the device status (in on-line mode)

z to select a channel
z to display the Symbol, name of the channel defined by the user (using the variable
editor)
4 General Allows you to select the associated function and task in groups of 8 channels:
parameters z Function: defines the configuration/de-configuration of the channel group selected
area (other than groups 0 to 7)
z Task: defines the task (MAST, FAST) in which channel default exchange objects will
be exchanged
The check box Supply monitoring defines the active or inactive state of the external
power supply monitoring (available only on some discrete modules).
The Reset and Fallback mode drop-down menus enable you to configure the output
reset and output fallback mode (available only on some discrete modules).
5 Configuration Enables the configuration of parameters for the various channels. This field includes
zone various items, displayed according to the selected discrete module.
The Symbol column displays the symbol associated with the channel when it has been
defined by the user (using the variable editor).

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Discrete Module Configuration Screen in X80 Drop

At a Glance
The various available screens for the discrete modules are:
z Configuration screen
z Type

Illustration
This screen shows the configuration screen:

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Description
This table shows the various elements of the configuration screen and their functions.

Address Element Function

1 Tabs The tab in the foreground indicates the mode in progress (Configuration in this
example). Every mode can be selected using the respective tab:
z Overview
z Configuration
z Device DDT which gives the Device DDT (see page 300) name and typeof the device

2 Module area Specifies the abbreviated heading of the module.

3 Channel area Allows you:
z by clicking on the reference number, to display the tabs:
z Description which gives the characteristics of the device

z to select a channel
z to display the Symbol, name of the channel defined by the user (using the variable
editor)
NOTE: All channel are activated and a channel cannot be de-activated to None.
4 General Allows you to select the associated function and task in groups of 8 channels:
parameters z Function: defines the configuration/de-configuration of the channel group selected
area (other than groups 0 to 7)
z Task: defines the (MAST) task in which channel default exchange objects are
exchanged
The check box Supply monitoring defines the active or inactive state of the external
power supply monitoring for the 16-channel group selected (available only on 16, 32 and
64 channel discrete modules).
In a user application the WRITE_CMD(in a X80 drop) or the WRITE_CMD_QX(in an EIO
drop) can also defines the active or inactive state of the external power supply monitoring
and overrides the Supply monitoring setting.
WRITE_CMD_QXonly works over the first 8 channels (0...7, 16...23, 32...39 and 48...55) of
the 16 channel groups, but affects all 16 channels of the group.
WRITE_CMDworks over any of the 16 channels of a channel group and affects all 16
channels of the group. WRITE_CMDalso allows reactivation of tripped outputs.
The Reactivate and Fallback mode drop-down menus enable you to configure the
output reset and output fallback mode (available only on some discrete modules).
5 Configuration Enables the configuration of parameters for the various channels. This field includes
zone various items, displayed according to the selected discrete module.
The Symbol column displays the symbol associated with the channel when it has been
defined by the user (using the variable editor).

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Section 27.2
Discrete Input and Output Channel Parameters

Discrete Input and Output Channel Parameters

Subject of this Section

This section presents the various parameters of input and output channels for discrete modules.

What Is in This Section?

This section contains the following topics:
Topic Page
Discrete Input Parameters on the Rack 277
Discrete Output Parameters for 8-Channel Modules in Rack 278

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 Configuration

Discrete Input Parameters on the Rack

At a Glance
The discrete input module includes different parameters per channel. The channels are divided into
blocks of 8 or 16 consecutive channels.

Parameters
The following table displays the parameters available for each in-rack discrete input module.

Reference Module Number of inputs Associated task Function Supply monitoring

(8-channel group) (8-channel group) (16-channel group)
BMX DDI 1602 16 Mast / Fast Discrete inputs / Active / Inactive
None
BMX DDI 1604 16 Mast / Fast Discrete inputs / Active / Inactive
None
BMX DAI 0805 8 Mast / Fast Discrete inputs Active / Inactive
BMX DAI 0814 8 Mast / Fast Discrete inputs –
BMX DAI 1604 16 Mast / Fast Discrete inputs / Active / Inactive
None
BMX DDI 3202 K 32 Mast / Fast Discrete inputs / Active / Inactive
None
BMX DDI 6402 K 64 Mast / Fast Discrete inputs / Active / Inactive
None
BMX DDM 16022 8 (inputs) Mast / Fast Discrete inputs Active / Inactive
BMX DDM 16025 8 (inputs) Mast / Fast Discrete inputs Active / Inactive
BMX DDM 3202 K 16 (inputs) Mast / Fast Discrete inputs / Active / Inactive
None
BMX DDI 1603 16 Mast / Fast Discrete input / Active/ Inactive
None
BMX DAI 1602 16 Mast / Fast Discrete / None Active / Inactive
BMX DAI 1603 16 Mast / Fast Discrete / None Active / Inactive

NOTE: Parameters indicated in bold characters are part of the default configuration.
NOTE: The BMX DDM 16022 and BMX DDM 16025 discrete mixed input/output modules have 2
groups of 8 channels. The input group is represented by channels 0 to 7 and the output group is
represented by channels 16 to 23.

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Configuration

Discrete Output Parameters for 8-Channel Modules in Rack

At a Glance
The discrete output modules include several parameters per channel. The channels are divided
into blocks of 8 or 16 consecutive channels.

Parameters
The following table displays the parameters available for each of the discrete output module with
more than 8 channels in the rack.

8-channel group 16-channel Channel

group by
channel
Reference Module Number Reset Associated Fallback Function Supply Fallback
of task mode monitoring value
outputs
BMX DDO 1602 16 Programmed / Mast / Fast Fallback / Discrete Active / 0/1
Automatic Maintenance outputs / Inactive
None
BMX DDO 1612 16 Programmed/ Mast / Fast Fallback/ Discrete Active / 0/1
Automatic Maintenance output / Inactive
None
BMX DAO 1605 16 Programmed/ Mast / Fast Fallback/ Discrete Active / 0/1
Automatic Maintenance output / Inactive
None
BMX DDO 3202 K 32 Programmed / Mast / Fast Fallback / Discrete Active / 0/1
Automatic Maintenance outputs / Inactive
None
BMX DDO 6402 K 64 Programmed / Mast / Fast Fallback / Discrete Active / 0/1
Automatic Maintenance outputs / Inactive
None
BMX DRA 0804T 8 - Mast / Fast Fallback / Discrete - 0/1
Maintenance outputs
BMX DRA 0805 8 - Mast / Fast Fallback / Discrete - 0/1
Maintenance outputs
BMX DRA 1605 16 - Mast / Fast Fallback / Discrete - 0/1
Maintenance outputs /
None
BMX DDM 16022 8 Programmed / Mast / Fast Fallback / Discrete Active / 0/1
(outputs) Automatic Maintenance outputs / Inactive
None

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 Configuration

8-channel group 16-channel Channel

group by
channel
Reference Module Number Reset Associated Fallback Function Supply Fallback
of task mode monitoring value
outputs
BMX DDM 16025 8 - Mast / Fast Fallback / Discrete Active / 0/1
(outputs) Maintenance outputs / Inactive
None
BMX DDM 3202 K 16 Programmed / Mast / Fast Fallback / Discrete Active / 0/1
(outputs) Automatic Maintenance outputs / Inactive
None

NOTE: The parameters in bold correspond to the parameters configured by default.

NOTE: The BMX DDM 16022 and BMX DDM 16025 discrete mixed input/output modules have 2
groups of 8 channels. The input group is represented by channels 0 to 7 and the output group is
represented by channels 16 to 23.

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Configuration

Section 27.3
Configuration of Discrete Module Parameters

Configuration of Discrete Module Parameters

Subject of this Section

This section presents general rules for implementing various configuration parameters for discrete
input/output channels.

What Is in This Section?

This section contains the following topics:
Topic Page
How to Modify the Task Parameter 281
How to Modify the External Power Supply Error Monitoring Parameter 282
How to Modify the Fallback Mode Parameter 283
How to Modify the Output Reset Parameter 284

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 Configuration

How to Modify the Task Parameter

At a Glance
This parameter defines the processor task where input acquisitions and output updates are
performed.
The task is defined for 8 consecutive channels in the case of on-rack discrete modules.
The possible choices are as follows:
z MAST task
z FAST task
NOTE: Modifying the Task parameter is only possible in off-line mode.

Procedure
The following table shows how to define the type of task assigned to module channels.

Step Action
1 Open the desired module configuration screen.
2 Click on the Task button of the drop-down menu to assign a task to the group you wish.
Result: The following list appears.

3 Choose the desired task.

4 Confirm the modification with the Edit →Validate menu command.

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Configuration

How to Modify the External Power Supply Error Monitoring Parameter

At a Glance
This parameter defines the status (activation or deactivation) of external power supply error
monitoring.
It runs in groups of 16 consecutive channels.
Monitoring is active by default (box checked).

Procedure
The following table shows how to disable or enable the external power supply monitoring function.

Step Action
1 Open the desired module configuration screen.
2 Check the Supply monitor box in the General Parameters area.
Result : The I/O editor window appears. Click OK.
3 Validate the change by clicking Edit →Validate.

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 Configuration

How to Modify the Fallback Mode Parameter

At a Glance
This parameter defines the fallback mode adopted by outputs when the PLC switches to STOP due
to:
z a processor error
z a rack connection error
z an inter-rack cable connection error
The modes are as follows:

Mode Meaning
Fallback Channels are set to 0 or 1 according to the defined fallback value for the corresponding
8-channel group.
Maintenance The outputs remain in the status they were in before switching to Stop.

Procedure
The following table shows the procedure for defining the fallback mode to be assigned to a channel
group.

Step Action
1 Open the desired module configuration screen.
2 For the desired channel group, click on the arrow of the Fallback mode drop-down menu.
Result : The following list appears.

3 Select the desired fallback mode.

4 For Fallback mode, configure each channel of the selected group.
To do this, click on the drop-down menu arrow of the channel to be configured, located in the
Fall Back Value column.
5 Click on the desired value (0 or 1).
6 Confirm the modification with the Edit →Validate menu command.

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Configuration

How to Modify the Output Reset Parameter

At a Glance
This parameter defines the reactivation mode of disconnected outputs.
The modes are as follows.

Mode Meaning
Programmed Reactivation is executed with a command from the PLC application or through the
appropriate debug screen.
Remark: In order to avoid repeated reactivations, the module ensures an automatic 10s
delay between two resets.
Automatic The reactivation is executed automatically every 10s until the error disappears.

The reactivation mode is defined for 8-channel groups.

Procedure
The following table shows the procedure for defining the module output channel reset mode.

Step Action
1 Open the desired module configuration screen.
2 For the desired channel group, click on the arrow of the Reactivate drop-down menu.
Result : The following list appears.

3 Select the required reactivation mode.

4 Validate the modification by clicking Edit →Confirm.

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 Modicon M340 Using Unity Pro
Language Objects
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Chapter 28
Application-Specific Discrete Module Language Objects

Application-Specific Discrete Module Language Objects

Subject of this Section

This chapter describes the language objects associated with application-specific discrete modules
from various IODDT.

What Is in This Chapter?

This chapter contains the following sections:
Section Topic Page
28.1 Language Objects and IODDT 286
28.2 Discrete Module IODDTs and Device DDTs 287

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Language Objects

Section 28.1
Language Objects and IODDT

Language Objects and IODDT

Description of the Discrete Function Objects Languages

General Points
Discrete modules have different associated IODDTs.
The IODDTs are predefined by the manufacturer. They contain input/output languages objects
belonging to a channel of a specific application module.
There are 4 IODDT types for the discrete modules:
z T_DIS_IN_GEN
z T_DIS_IN_STD
z T_DIS_OUT_GEN
z T_DIS_OUT_STD
NOTE: IODDT variables may be created in two ways:
z using the I/O objects (see Unity Pro, Operating Modes) tab
z using the Data Editor

Language Object Types

Each IODDT contains a group of language objects which are used to control them and check their
operation.
There are two types of language objects:
z Implicit Exchange Objects, which are automatically exchanged at each cycle pass of the task
associated to the module
z Explicit Exchange Objects, which are exchanged upon demand from the application, while
using explicit exchange instructions
Implicit exchanges concern the module inputs/outputs: measurement, information, and operation
results.
Explicit exchanges enable module configuration and diagnosis.
NOTE: In order to avoid several simultaneous explicit exchanges for the same channel, it is
necessary to test the value of the word EXCH_STS of the IODDT associated to the channel before
to call EF using this channel.

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Section 28.2
Discrete Module IODDTs and Device DDTs

Discrete Module IODDTs and Device DDTs

Subject of this Section

This section presents the different IODDT languages usable in a Modicon M340 Local and objects
related to discrete input/output modules and the Device DDTs.

What Is in This Section?

This section contains the following topics:
Topic Page
IODDT Links 288
Details About T_DIS_IN_GEN Type IODDT Implicit Object Exchange 289
Details About T_DIS_IN_STD Type IODDT Implicit Object Exchange 290
Details About T_DIS_IN_STD Type IODDT Explicit Object Exchange 291
Details About T_DIS_OUT_GEN Type IODDT Implicit Object Exchange 293
Details About T_DIS_OUT_STD Type IODDT Implicit Object Exchange 294
Details About T_DIS_OUT_STD Type IODDT Explicit Object Exchange 295
Details of the Language Objects of the IODDT of Type T_GEN_MOD 297
Modicon 340 Discrete I/O Module Configuration Constants 298
Discrete Device DDT Names 300

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IODDT Links

IODDT Link Table

This table describes the IODDT linked to each discrete input/output module:

Module Reference IODDTs linked to discrete module

T_DIS_IN_GEN T_DIS_IN_STD T_DIS_OUT_GEN T_DIS_OUT_STD
BMX DDI 1602 x x - -
BMX DDI 1604T x x - -
BMX DDI 3202 K x x - -
BMX DDI 6402 K x x - -
BMX DDI 1603 x x - -
BMX DDI 1602 x x - -
BMX DDI 1603 x x - -
BMX DDO 1602 - - x x
BMX DDO 3202 K - - x x
BMX DDO 6402 K - - x x
BMX DRA 0804T - - x x
BMX DRA 0805 - - x x
BMX DRA 1605 - - x x
BMX DDM 16022 x x x x
BMX DDM 16025 x x x x
BMX DDM 3202 K x x x x
BMX DAO 1605 - - x x
BMX DDO 1612 - - x x
X: Linked
-: Not linked

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Details About T_DIS_IN_GEN Type IODDT Implicit Object Exchange

At a glance
This section describes T_DIS_IN_GEN type IODDT Implicit Object Exchange that applies to all
discrete input modules.

Input Flag
The following table presents the VALUE (%Ir.m.c) bit meaning.

Standard symbol Type Access Meaning Address

VALUE EBOOL R Indicates that the status of the sensor controlling %Ir.m.c
the input channel c.

Error Bit
The following table presents the CH_ERROR (%Ir.m.c.ERR) bit meaning.

Standard symbol Type Access Meaning Address

CH_ERROR BOOL R Indicates that c input channel is in error. %Ir.m.c.ERR

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Details About T_DIS_IN_STD Type IODDT Implicit Object Exchange

At a Glance
This section presents IODDT implicit exchange objects of the T_DIS_IN_STD-type applicable to
discrete input modules.

Input Flag
The following table shows the VALUE (%Ir.m.c) bit meaning.

Standard symbol Type Access Meaning Address

VALUE EBOOL R Indicates that the status of the sensor controlling %Ir.m.c
the input channel c.

Error Bit
The following table presents the CH_ERROR (%Ir.m.c.ERR) bit meaning.

Standard symbol Type Access Meaning Address

CH_ERROR BOOL R Indicates that c input channel is in error. %Ir.m.c.ERR

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Details About T_DIS_IN_STD Type IODDT Explicit Object Exchange

At a Glance
This section presents IODDT explicit exchange objects of the T_DIS_IN_STD type applicable to
discrete input modules. This section includes the word type objects whose bits have a specific
meaning. These objects are explained in detail below.
Example of a declaration of a variable:
IODDT_VAR1 of type T_DIS_INT_STD
NOTE: In general, the meaning of the bits is given for bit status 1. In specific cases an explanation
is given for each status of the bit.
NOTE: Not all bits are used.

Execution Indicators for an Explicit Exchange: EXCH_STS

The following table shows exchange control bit meanings for channel EXCH_STS (%MWr.m.c.0).

Standard symbol Type Access Meaning Address

STS_IN_PROGR BOOL R Read channel status words in progress %MWr.m.c.0.0
CMD_IN_PROGR BOOL R Command parameter exchange in progress %MWr.m.c.0.1

Explicit Exchange Report: EXCH_RPT

The table below presents the meaning of the EXCH_RPT exchange report bits (%MWr.m.c.1).

Standard symbol Type Access Meaning Address

STS_ERR BOOL R Error in reading status words of the channel %MWr.m.c.1.0
(1 = error)
CMD_ERR BOOL R Error during a command parameter exchange %MWr.m.c.1.1
(1 = error)

Standard Channel Status: CH_FLT

The table below shows the meaning of the bits of the status word CH_FLT (%MWr.m.c.2). Reading
is performed by a READ_STS (IODDT_VAR1).

Standard symbol Type Access Meaning Number

TRIP BOOL R External event: Tripped %MWr.m.c.2.0
FUSE BOOL R External event: Fuse %MWr.m.c.2.1
BLK BOOL R Terminal block incorrectly wired %MWr.m.c.2.2
EXT_PS_FLT BOOL R External supply event %MWr.m.c.2.3
INTERNAL_FLT BOOL R Internal event module inoperative %MWr.m.c.2.4
CONF_FLT BOOL R Hardware or software configuration error %MWr.m.c.2.5

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Standard symbol Type Access Meaning Number

COM_FLT BOOL R Communication interruption %MWr.m.c.2.6
SHORT_CIRCUIT BOOL R External event: Short-circuit on a channel %MWr.m.c.2.8
LINE_FLT BOOL R External event: Line open or short circuit %MWr.m.c.2.9

Status Word: CH_CMD

The table below shows the CH_CMD (%MWr.m.c.3) status word bit meanings. The command is
made by a WRITE_CMD (IODDT_VAR1).

Standard symbol Type Access Meaning Number

PS_CTRL_DIS BOOL R/W Disable control of the external supply. %MWr.m.c.3.1
PS_CTRL_EN BOOL R/W Enable control of the external supply. %MWr.m.c.3.2

NOTE: The control of the external power supply is managed to enable or disable a group of 16-
channels from the PLC application and through a WRITE_CMD instruction addressing the 1st
channel of 16-channel group (that is, channel 0, 16, 32, 46). However this command does not work
with the last eight channels of the 16-channel groups (that is, channels 8..15, 24..31, 40..47,
56..63).

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Details About T_DIS_OUT_GEN Type IODDT Implicit Object Exchange

At a Glance
This section presents T_DIS_OUT_GEN type IODDT Implicit Object Exchange that applies to
discrete output modules.

Output Flag
The following table presents the VALUE (%Qr.m.c) bit meaning.

Standard symbol Type Access Meaning Number

VALUE EBOOL R/W Indicates the status of the c output channel %Qr.m.c

Error Bit
The following table presents the CH_ERROR (%Ir.m.c.ERR) bit meaning.

Standard symbol Type Access Meaning Number

CH_ERROR BOOL R Indicates that c output channel is in error %Ir.m.c.ERR

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Details About T_DIS_OUT_STD Type IODDT Implicit Object Exchange

At a Glance
This section presents T_DIS_OUT_STD type IODDT Implicit Object Exchange that applies to
discrete output modules.

Output Flag
The following table presents the VALUE (%Qr.m.c) bit meanings.

Standard symbol Type Access Meaning Number

VALUE EBOOL R/W Indicates the status of the c output channel %Qr.m.c

Error Bit
The following table presents the CH_ERROR (%Ir.m.c.ERR) bit meaning.

Standard symbol Type Access Meaning Number

CH_ERROR BOOL R Indicates that c input channel is in error %Ir.m.c.ERR

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Details About T_DIS_OUT_STD Type IODDT Explicit Object Exchange

At a Glance
This section presents T_DIS_OUT_STD type IODDT Explicit Object Exchange that applies to
discrete output modules. It includes the word type objects whose bits have a specific meaning.
These objects are explained in detail below.
Example of a declaration of a variable:
IODDT_VAR1 of the T_DIS_OUT_STD type
NOTE: In general, the meaning of the bits is given for bit status 1. In specific cases an explanation
is given for each status of the bit.
NOTE: Not all bits are used.

Execution Indicators for an Explicit Exchange: EXCH_STS

The table below shows the meanings of channel exchange control bits from channel EXCH_STS
(%MWr.m.c.0).

Standard symbol Type Access Meaning Address

STS_IN_PROGR BOOL R Read channel status words in progress %MWr.m.c.0.0
CMD_IN_PROGR BOOL R Command parameter exchange in progress %MWr.m.c.0.1

Explicit Exchange Report: EXCH_RPT

The table below presents the meaning of the EXCH_RPT exchange report bits (%MWr.m.c.1).

Standard Type Access Meaning Address

symbol
STS_ERR BOOL R Error in reading status words of the channel (1 = error) %MWr.m.c.1.0
CMD_ERR BOOL R Error during a command parameter exchange (1 = error) %MWr.m.c.1.1

Standard Channel Status: CH_FLT

The table below shows the meaning of the bits of the status word CH_FLT (%MWr.m.c.2). Reading
is performed by a READ_STS (IODDT_VAR1).

Standard symbol Type Access Meaning Number

TRIP BOOL R External event: Tripped %MWr.m.c.2.0
FUSE BOOL R External event: Fuse %MWr.m.c.2.1
BLK BOOL R Terminal block incorrectly wired %MWr.m.c.2.2
EXT_PS_FLT BOOL R External supply event %MWr.m.c.2.3
INTERNAL_FLT BOOL R Internal event module inoperative %MWr.m.c.2.4
CONF_FLT BOOL R Hardware or software configuration error %MWr.m.c.2.5

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Standard symbol Type Access Meaning Number

COM_FLT BOOL R Communication interruption %MWr.m.c.2.6
SHORT_CIRCUIT BOOL R External event: Short-circuit on a channel %MWr.m.c.2.8
LINE_FLT BOOL R External event: Line open or short circuit %MWr.m.c.2.9

Status word: CH_CMD

The table below shows the CH_CMD (%MWr.m.c.3) status word bit meanings. The command is
made by a WRITE_CMD (IODDT_VAR1).

Standard symbol Type Access Meaning Address

REAC_OUT BOOL R/W Reactivation of tripped outputs (protected outputs) %MWr.m.c.3.0
PS_CTRL_DIS BOOL R/W Inhibit control of external supply %MWr.m.c.3.1
PS_CTRL_EN BOOL R/W Validation of the external supply control %MWr.m.c.3.2

NOTE: This object is specific to output modules with reactivation.

NOTE: The control of the external power supply is managed to enable or disable a group of 16-
channels from the PLC application and through a WRITE_CMD instruction addressing the 1st
channel of 16-channel group (i.e. channel 0, 16, 32, 46). However this command does not work
with the last eight channels of the 16-channel groups (i.e. channels 8..15, 24..31, 40..47, 56..63).

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Details of the Language Objects of the IODDT of Type T_GEN_MOD

Introduction
The modules of Modicon M340 and X80 PLCs have an associated IODDT of type T_GEN_MOD.

Observations
In general, the meaning of the bits is given for bit status 1. In specific cases an explanation is given
for each status of the bit.
Some bits are not used.

List of Objects
The table below presents the objects of the IODDT.

Standard Symbol Type Access Meaning Address

MOD_ERROR BOOL R Module detected error bit %Ir.m.MOD.ERR
EXCH_STS INT R Module exchange control word %MWr.m.MOD.0
STS_IN_PROGR BOOL R Reading of status words of the module in %MWr.m.MOD.0.0
progress
EXCH_RPT INT R Exchange report word %MWr.m.MOD.1
STS_ERR BOOL R Event when reading module status words %MWr.m.MOD.1.0
MOD_FLT INT R Internal detected errors word of the module %MWr.m.MOD.2
MOD_FAIL BOOL R module inoperable %MWr.m.MOD.2.0
CH_FLT BOOL R Inoperative channel(s) %MWr.m.MOD.2.1
BLK BOOL R Terminal block incorrectly wired %MWr.m.MOD.2.2
CONF_FLT BOOL R Hardware or software configuration anomaly %MWr.m.MOD.2.5
NO_MOD BOOL R Module missing or inoperative %MWr.m.MOD.2.6
EXT_MOD_FLT BOOL R Internal detected errors word of the module (Fipio %MWr.m.MOD.2.7
extension only)
MOD_FAIL_EXT BOOL R Internal detected error, module unserviceable %MWr.m.MOD.2.8
(Fipio extension only)
CH_FLT_EXT BOOL R Inoperative channel(s) (Fipio extension only) %MWr.m.MOD.2.9
BLK_EXT BOOL R Terminal block incorrectly wired (Fipio extension %MWr.m.MOD.2.10
only)
CONF_FLT_EXT BOOL R Hardware or software configuration anomaly %MWr.m.MOD.2.13
(Fipio extension only)
NO_MOD_EXT BOOL R Module missing or inoperative (Fipio extension %MWr.m.MOD.2.14
only)

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Modicon 340 Discrete I/O Module Configuration Constants

Module level constants

The table following presents the %KW common for each channel group of the module:

Object Type Detail Channel group

%KWr.m.c.0 INT For each channel group 0-7 8-15 16-23 24-31 32-39 40-47 48-55 56-63
with c = 0, 8, bit 0: Validation input function = 1 1 st 2 nd 3 rd 4 th 5 th 6 th 7 th 8 th
16, 24, 32, bit 1: Validation output function = 1 grp grp grp grp grp grp grp grp
40, 48, 56. bit 2: Strategy of fallback: 1 = get
value, 0 = stay at current value
bit 3: Input filtering (1 = fast, 0 =
normal), fixed at 0
bit 4: Ouput protection (1 = yes, 0 =
no)
bit 5: Rearm outputs: 1 = automatic,
0 = by command
bit 6: Not used
bit 7: Power supply control inhibition
(1 = yes, 0 = 0)
Fallback value (ouputs) or sensor type (inputs) for
channel:
bit 8 0 8 16 24 32 40 48 56
bit 9 1 9 17 25 33 41 49 57
bit 10 2 10 18 26 34 42 50 58
bit 11 3 11 19 27 35 43 51 59
bit 12 4 12 20 28 36 44 52 60
bit 13 5 13 21 29 37 45 53 61
bit 14 6 14 22 30 38 46 54 62
bit 15 7 15 23 31 39 47 55 63
%KWr.m.c.1 INT
byte 0 byte Validation of Input/output open line control for channel:
bit 0 0 8 16 24 32 40 48 56
bit 1 1 9 17 25 33 41 49 57
bit 2 2 10 18 26 34 42 50 58
bit 3 3 11 19 27 35 43 51 59
bit 4 4 12 20 28 36 44 52 60
bit 5 5 13 21 29 37 45 53 61
bit 6 6 14 22 30 38 46 54 62
bit 7 7 15 23 31 39 31 55 63

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Object Type Detail Channel group

byte 1 byte Validation of value memorization for channel:
bit 8 0 8 16 24 32 40 48 56
bit 9 1 9 17 25 33 41 49 57
bit 10 2 10 18 26 34 42 50 58
bit 11 3 11 19 27 35 43 51 59
bit 12 4 12 20 28 36 44 52 60
bit 13 5 13 21 29 37 45 53 61
bit 14 6 14 22 30 38 46 54 62
bit 15 7 15 23 31 39 47 55 63
%KWr.m.c.2 INT
byte 0 byte not used
byte 1 byte not used

There are one %KWr.m.c.0, one %KWr.m.c.1 and one %KWr.m.c.2 common for all channels for a
group in this FB_type
NOTE: It is not possible to configure a module by programming using direct language objects
%KW; these words are accessible in read only format.

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Discrete Device DDT Names

Introduction
This topic describes the Unity Pro Discrete Device DDT.
The default device DDT name contains the following information:
z module input and/or output (X symbol)
z module insertion number (# symbol)

For example: MOD_DIS_X_#

The default device DDT type contains the following information:
z platform with:
z M for Modicon M340
z U for unified structure between M340 and Quantum

z device type (DIS for discrete)

z function (STD for standard)
z direction:
z IN
z OUT

z max channel (1, 2, 4 …64)

Example
For a Modicon M340 device with 16 standard inputs/outputs: T_U_DIS_STD_IN_16_OUT_16

List of Implicit Device DDT

The following table shows the list of Modicon M340 devices and their corresponding device DDT
name and type:

Device DDT Name Device DDT Type Modicon M340 Devices

MOD_DIS_8_# T_U_DIS_STD_IN_8 BMX DAI 0805
BMX DAI 0814
MOD_DIS_16_# T_U_DIS_STD_IN_16 BMX DAI 1602
BMX DAI 1603
BMX DDI 1602
BMX DDI 1603
BMX DDI 1604
BMX DAI 1604
MOD_DIS_32_# T_U_DIS_STD_IN_32 BMX DDI 3202K
MOD_DIS_64_# T_U_DIS_STD_IN_64 BMX DDI 6404K
MOD_DIS_8_# T_U_DIS_STD_OUT_8 BMX DRA 0805
BMX DRA 0804

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Device DDT Name Device DDT Type Modicon M340 Devices

MOD_DIS_16_# T_U_DIS_STD_OUT_16 BMX DDO 1612
BMX DDO 1602
BMX DAO 1605
BMX DRA 1605
MOD_DIS_32_# T_U_DIS_STD_OUT_32 BMX DDO 3202K
MOD_DIS_64_# T_U_DIS_STD_OUT_64 BMX DDO 6404K
MOD_DIS_16_# T_U_DIS_STD_IN_8_OUT_8 BMX DDM 16022
BMX DDM 16025
MOD_DIS_32_# T_U_DIS_STD_IN_16_OUT_16 BMX DDM 3202K

Implicit Device DDT instances Description

The following table shows the T_U_DIS_STD_IN_x and the T_U_DIS_STD_OUT_y status word
bits:

Standard Symbol Type Meaning Access

MOD_HEALTH BOOL 0 = the module has a detected read
error
1 = the module is operating
correctly

MOD_FLT1 BYTE internal detected errors byte of read

the module
DIS_CH_IN ARRAY [0...x-1]of T_U_DIS_STD_CH_IN array of structure
DIS_CH_OUT ARRAY [0...y-1] of T_U_DIS_STD_CH_OUT array of structure
1 Module Status is implicitly exchanged through the MOD_FLT field

The following table shows the T_U_DIS_STD_IN_x_OUT_y status word bits:

Standard Symbol Type Meaning Access

MOD_HEALTH BOOL 0 = the module has a detected read
error
1 = the module is operating
correctly

MOD_FLT1 BYTE internal detected errors byte of read

the module
DIS_CH_IN ARRAY [0...x-1] of T_U_DIS_STD_CH_IN array of structure
DIS_CH_OUT ARRAY [x...(x+y-1)] of array of structure
T_U_DIS_STD_CH_OUT
1 Module Status is implicitly exchanged through the MOD_FLT field

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The following table shows the T_U_DIS_STD_CH_IN[0...x-1] and the

T_U_DIS_STD_CH_OUT[x...(x+y-1)] structure meaning:

Standard Symbol Type Meaning Access

CH_HEALTH BOOL 0 = the channel has a detected error read
1 = the channel is operating correctly
VALUE EBOOL indicates the status of the sensor controlling the input channel c read1
1
VALUE of the T_U_DIS_STD_CH_OUT structure can be accessed in read / write

Explicit DDT Instances Description

Explicit exchanges (Read Status or Write Command) - only applicable to Modicon M340 I/O
channels - are managed with READ_STS_QX or WRITE_CMD_QX EFB instances.
z Targeted channel address (ADDR) can be managed with ADDMX (see Unity Pro,
Communication, Block Library) EF (connect ADDMX OUT to ADDR)
z READ_STS_QX (see Unity Pro, I/O Management, Block Library) output parameter (STS) can
be connected to a "T_M_xxx_yyy_CH_STS" DDT instance (variable to be created manually),
where:
z xxx represents the device type
z yyy represents the function

Example: T_M_DIS_STD_CH_STS
z WRITE_CMD_QX (see Unity Pro, I/O Management, Block Library) input parameter (CMD) can
be connected to a ""T_M_DIS_STD_xxx_yyy_CMD" DDT instance
where:
z xxx represents the device type
z yyy represents the direction

Example: T_M_DIS_STD_CH_IN_CMD
The following table shows the T_M_DIS_CH_STS, T_M_DIS_STD_CH_IN_CMD,
T_M_DIS_STD_CH_OUT_CMD status word bits:

Type Type Access

STRUCT T_M_DIS_STD_CH_STS
STRUCT T_M_DIS_STD_CH_IN_CMD
STRUCT T_M_DIS_STD_CH_OUT_CMD

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The following table shows the T_M_DIS_STD_CH_STS structure status word bits:

Standard Symbol Type Bit Meaning Access

CH_FLT TRIP BOOL 0 external detected error tripped read
FUSE BOOL 1 external detected error: fuse read
BLK BOOL 2 terminal block detected error read
EXT_PS_FLT BOOL 3 internal detected error: module out of read
order
INTERNAL_FLT BOOL 4 external supply detected fault read
CONF_FLT BOOL 5 configuration detected fault: different read
hardware and software configurations
COM_FLT BOOL 6 problem communicating with the PLC read
-- BOOL 7 reserved read
SHORT_CIRCUIT BOOL 8 external detected error: short-circuit on a read
channel
LINE_FLT BOOL 9 external detected error: line fault read

The following table presents the T_M_DIS_STD_CH_IN_CMD structure status word bits:

Standard Symbol Type Bit Meaning Access

CH_CMD [INT] PS_CTRL_DIS BOOL 1 disable control of the external supply read / write
PS_CTRL_EN BOOL 2 enable control of the external supply read / write

The following table presents the T_M_DIS_STD_CH_OUT_CMD structure status word bits:

Standard Symbol Type Bit Meaning Access

CH_CMD [INT] REAC_OUT BOOL 0 reactivation of tripped outputs (protected read / write
outputs)
PS_CTRL_DIS BOOL 1 disable control of the external supply read / write
PS_CTRL_EN BOOL 2 enable control of the external supply read / write

NOTE: In a user application the WRITE_CMD_QX (in an EIO drop) can also define the active or
inactive state of the external power supply monitoring and overrides the Supply monitoring
setting.
WRITE_CMD_QX only works over the first 8 channels (0...7, 16...23, 32...39 and 48...55) of the 16
channel groups, but affects all 16 channels of the group.

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Debugging
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Chapter 29
Debugging

Debugging

Subject of this Section

This section describes the debugging aspect of the application-specific discrete module for
implementation.

What Is in This Chapter?

This chapter contains the following topics:
Topic Page
Introduction to the Debugging Function of a Discrete Module 306
Debugging Screen 307
How to Access the Forcing/Unforcing Function 309
How to Access the SET and RESET Commands 310
How to Access the Reactivation of Outputs Command 311
Applied Outputs of a Discrete Module 312

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Introduction to the Debugging Function of a Discrete Module

Introduction
For each discrete input/output module, the Debug function enables:
z display of the parameters of each of its channels (channel state, filtering value, etc.)
z access to the diagnostics and adjustment functions for the selected channel (channel forcing,
channel masking, etc.)
The function also gives access to module diagnostics in the event of a detected error.
NOTE: This function is only available in on-line mode.

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Debugging Screen

At a Glance
The debugging screen (see Unity Pro, Operating Modes) shows, in real time, the value and state
of each channel of the selected module. It also allows access to the channel commands (forcing
of the input or output value, reactivation of outputs, etc.).

Illustration
The figure below shows a sample debugging screen.

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Description
The following table shows the various parts of the debugging screen and their functions.

Number Element Function

1 Tabs The tab in the foreground indicates the mode in progress (Debug in this example). Every
mode can be selected using the respective tab.
z Debug which can be accessed only in online mode
z Configuration

2 Module area Contains the abbreviated title of the module.

In the same area there are 3 LEDs which indicate the module’s operating mode:
z RUN indicates the operating status of the module
z ERR indicates an internal event in the module
z I/O indicates an event from outside the module or an application issue

3 Channel area Allows you:

z by clicking on the reference number, to display the tabs:
z Description which gives the characteristics of the device
z I/O Objects, (see Unity Pro, Operating Modes) which is used to pre-symbolize the
input/output objects
z Fault which shows the device status (in on-line mode)

z to select a channel
z to display the Symbol, name of the channel defined by the user (using the variable
editor)
4 General Specifies the parameters of the channel:
parameters z Function: specifies the function configured. This heading is frozen. The Global
area unforcing button provides direct access to the global unforcing of channels function.
z Task: specifies the MAST or FAST task configured. This heading is frozen.

5 Parameters This field displays the state of inputs and outputs and the various current parameters.
in progress For each channel, four items of information are available:
field z Symbol displays the symbol associated with the channel when it has been defined by
the user (using the variable editor)
z Value displays the state of each channel of the module
z Error provides direct access to channel by channel diagnostics when these are
inoperable (indicated by the LED built into the diagnostics access, which turns red)

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How to Access the Forcing/Unforcing Function

At a Glance
This function allows you to modify the state of all or part of the channels of a module.
NOTE: The state of a forced output is frozen and can only be modified by the application after
unforcing. However, in the event of a detected error leading to output fallback, the state of these
outputs -assumes the value defined when configuring the Fallback mode (see Premium and
Atrium using Unity Pro, Discrete I/O modules, User manual) parameter.
The various commands available are:
z for one or more channels:
z force to 1
z force to 0
z unforcing (when the channel or channels selected are forced)

z for all the channels on the module (when at least one channel is forced):
z global unforcing of channels

Procedure
The following table shows the procedure for forcing or unforcing all or part of the channels of a
module.

Step Action for one channel Action for all channels

1 Access the module’s debugging screen.
2 In the Value column, right-click the cell of the required Click on the Global unforcing
channel. button found in the general
parameters field.
3 Select the required function:
z forcing to 0
z forcing to 1

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How to Access the SET and RESET Commands

At a Glance
These commands are used to change the state of a module’s outputs to 0 (RESET) or 1 (SET).
NOTE: The state of the output affected by one of these commands is temporary and can be
modified at any time by the application when the PLC is in RUN.

Procedure
The table below shows the procedure for assigning the value 0 or 1 to all or part of the channels
of a module.

Step Action for one channel

1 Access the module’s debugging screen.
2 In the Value column, right-click the cell of the required channel.
3 Select the desired function.
z Set
z Reset

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How to Access the Reactivation of Outputs Command

At a Glance
When an event has caused a tripped output, this command is used to reactivate the output if no
error remains at its terminals.
Reset is defined by a group of 8 channels. It has no effect on an inactive channel or channel without
a detected error.

Procedure
The following table shows the procedure for reactivating tripped outputs.

Step Action
1 Access the module’s debugging screen.
2 For the chosen group of channels, click on the Reset button situated in the General parameters
field.

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Applied Outputs of a Discrete Module

At a Glance
This check (red Stop LED lit) informs the user that a given group of output channels is not correctly
applied by the PLC (fallback status).
The possible causes are:
z processor error
z rack connection error
z inter-rack link connection error

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Diagnostics
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Chapter 30
Diagnostics of the Modules

Diagnostics of the Modules

Subject of this Section

This section describes the diagnostic aspect in the implementation of the application-specific
discrete modules.

What Is in This Chapter?

This chapter contains the following topics:
Topic Page
How to Access the Diagnostics Function 314
How to Access the Channel Diagnostics Function of a Discrete Module 316

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How to Access the Diagnostics Function

At a Glance
The Module diagnostics function displays current errors and where they exist. Errors are
classified according to their category.
z Internal events:
z module inoperable
z self-tests running

z External events
z Other events:
z configuration error
z module missing or off
z inoperative channel(s) (see Premium and Atrium using Unity Pro, Discrete I/O modules, User
manual)
A module status is indicated when certain LED’s change to red, such as:
z in the configuration editor at rack level:
z the LED of the rack number

z the LED of the slot number of the module on the rack

z in the configuration editor at module level:
z the I/O LED according to the type of event
z the Channel LED in the Channel field
z the Fault tab

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 Diagnostics

Procedure
The following table shows the procedure for accessing the Module status screen.

Step Action
1 Access the module’s debugging screen.
2 Click on the module reference in the channel zone and select the Fault command.
Result: The list of module errors appears.

Remark: It is not possible to access the module diagnostics screen if a configuration error,
major breakdown error, or module missing error occurs. The following message then appears
on the screen: The module is not present or is different from the one
configured in this position.

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How to Access the Channel Diagnostics Function of a Discrete Module

At a Glance
The Channel diagnostics function displays current errors and where they exist. Errors are
classified according to their category:
z Internal events:
z inoperative channel

z External events:
z link or sensor supply fault

z Other events:
z terminal block incorrectly wired
z configuration error
z communication interruption

A channel error appears in the Debug tab when the LED, located in the Error column,
turns red.

Procedure
The following table shows the procedure for accessing the Channel error screen.

Step Action
1 Access the module’s debugging screen.
2
Click on the button situated in the Error column of the inoperative channel.
Result: The list of channel errors appears.

Note: Channel diagnostics information can also be accessed by program using the READ_STS
instruction.

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Appendices

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Topological/State RAM Addressing
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Appendix A
Topological/State RAM Addressing of the Modules

Topological/State RAM Addressing of the Modules

Topological/State RAM Addressing of Modicon M340 Discrete Modules

Discrete Modules
With Unity Pro 6.1 or later and Modicon M340 firmware 2.4 or later, you can access the modules
either via topological or State RAM addresses. Please also refer to Memory Tab (see Unity Pro,
Operating Modes).
The following table shows the Modicon M340 discrete module objects that can be mapped to
topological or State RAM addresses.

Module reference Topological address State RAM address

BMX DAI 0805 %I rack.slot.channel, channel [0,7] -%IStart address ... %IStart address + 7, one
BMX DAI 0814 channel per %I
or
-%IWStart address, one channel per bit of %IW
BMX DAI 1602 %I rack.slot.channel, channel [0,15] - %IStart address ... %IStart address + 15, one
channel per %I
or
- %IWStart address, one channel per bit of %IW
BMX DAI 1603 %I rack.slot.channel, channel [0,15] - %IStart address ... %IStart address + 15, one
channel per %I
or
- %IWStart address, one channel per bit of %IW
BMX DAI 1604 %I rack.slot.channel, channel [0,15] - %IStart address ... %IStart address + 15, one
channel per %I
or
- %IWStart address, one channel per bit of %IW
BMX DAI 0804 %I rack.slot.channel, channel [0,7] - %IStart address ... %IStart address + 7, one
(BMX DAI 1604 channel per %I
module with reduced or
number of I/Os) - %IWStart address, one channel per bit of %IW
(see LL984 Editor,
Reference Manual,
LL984 Specifics)
BMX DAO 1605 %Q rack.slot.channel, channel [0,15] - %MStart address ... %MStart address + 15, one
channel per %M
or
- %MWStart address, one channel per bit of %MW

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Topological/State RAM Addressing

Module reference Topological address State RAM address

BMX DAO 0805 %Q rack.slot.channel, channel [0,7] - %MStart address ... %MStart address + 7, one
(BMX DAO 1605 channel per %M
module with reduced or
number of I/Os) - %MWStart address, one channel per bit of %MW
(see LL984 Editor,
Reference Manual,
LL984 Specifics)
BMX DDI 1602 %I rack.slot.channel, channel [0,15] - %IStart address ... %IStart address + 15, one
channel per %I
or
- %IWStart address, one channel per bit of %IW
BMX DDI 1603 %I rack.slot.channel, channel [0,15] - %IStart address ... %IStart address + 15, one
channel per %I
or
- %IWStart address, one channel per bit of %IW
BMX DDI 1604 %I rack.slot.channel, channel [0,15] - %IStart address ... %IStart address + 15, one
channel per %I
or
- %IWStart address, one channel per bit of %IW
BMX DDI 0804 %I rack.slot.channel, channel [0,7] - %IStart address ... %IStart address + 7, one
(BMX DDI 1604 channel per %I
module with reduced or
number of I/Os) - %IWStart address, one channel per bit of %IW
(see LL984 Editor,
Reference Manual,
LL984 Specifics)
BMX DDI 3202K %I rack.slot.channel, channel [0,31] - %IStart address ... %IStart address + 31, one
channel per %I
or
- %IWStart address ... %IWStart address + 1, one
channel per bit of %IW
BMX DDI 6402K %I rack.slot.channel, channel [0,63] - %IStart address ... %IStart address + 63, one
channel per %I
or
- %IWStart address ... %IWStart address + 3, one
channel per bit of %IW
BMX DDM 16022 %I rack.slot.channel, channel [0,7] - %IStart address ... %IStart address + 7, one
%Q rack.slot.channel, channel [16,23] channel per %I
and
- %M Start address ... %MStart address + 7, one
channel per %M
or
- %IWStart address, one channel per bit of %IW
and
%MWStart address, one channel per bit of %MW

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Module reference Topological address State RAM address

BMX DDM 16025 %I rack.slot.channel, channel [0,7] - %IStart address ... %IStart address + 7, one
%Q rack.slot.channel, channel [16,23] channel per %I
and
- %M Start address ... %MStart address + 7, one
channel per %M
or
- %IWStart address one channel per bit of %IW
and
- %MWStart address, one channel per bit of %MW
BMX DDM 3202K %I rack.slot.channel, channel [0,15] - %IStart address ... %IStart address + 15, one
%Q rack.slot.channel, channel [16,31] channel per %I
and
- %M Start address ... %MStart address + 15, one
channel per %M
or
- %IWStart address, one channel per bit of %IW and
- %MWStart address, one channel per bit of %MW
BMX DDO 1602 %Q rack.slot.channel, channel [0,15] - %MStart address ... %MStart address + 15, one
channel per %M
or
- %MWStart address, one channel per bit of %MW
BMX DDO 1612 %Q rack.slot.channel, channel [0,15] - %MStart address ... %MStart address + 15, one
channel per %M
or
- %MWStart address, one channel per bit of %MW
BMX DDO 3202K %Q rack.slot.channel, channel [0,31] - %MStart address ... %MStart address + 31, one
channel per %M
or
- %MWStart address ... %MWStart address + 1, one
channel per bit of %MW
BMX DDO 6402K %Q rack.slot.channel, channel [0,63] - %MStart address ... %MStart address + 63, one
channel per %M
or
- %MWStart address ... %MWStart address + 3, one
channel per bit of %MW
BMX DRA 0804 %Q rack.slot.channel, channel [0,7] - %MStart address ... %MStart address + 7, one
channel per %M
or
- %MWStart address, one channel per bit of %MW

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Module reference Topological address State RAM address

BMX DRA 0805 %Q rack.slot.channel, channel [0,7] - %MStart address ... %MStart address + 7, one
channel per %M
or
- %MWStart address, one channel per bit of %MW
BMX DRA 1605 %Q rack.slot.channel, channel [0,15] - %MStart address ... %MStart address + 15, one
channel per %M
or
- %MWStart address, one channel per bit of %MW

For additional information please refer to Special Conversion for Compact I/O Modules (see LL984
Editor, Reference Manual, LL984 Specifics).

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Glossary
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Glossary

C
Channel group
Channels of the same type with common parameters. This notion concerns certain application-
specific modules such as discrete modules.
CPU
Central Processing Unit: generic name used for Schneider Electric processors.

D
Discrete Module
Discrete inputs/outputs

I
IODDT
Type of data derived from inputs/outputs (Input/Output Derived Data Type).
IP20
This index is present on all device labels. It specifies the device’s level of protection:
z against an intrusion of solids and dust, against contact with parts that are powered up (in our
case, IP2•: protection against solids larger than 12 mm);
z against permeation of liquids (in our case, IP•0: Negligeable presence of water).

P
PLC
Type of computer dedicated to controlling industrial processes (Programmable Logic Controller).

T
TELEFAST 2
A group of products which enable discrete input and output modules to be quickly connected to
operational components. This system, which consists of connection bases for interfaces and
linking cables, can only be connected to modules which are fitted with 40-pin connectors.

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Glossary

U
Unity Pro
Schneider Electric PLC programming software.

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Index
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Index

A BMXDDM16025, 198
BMXDDM3202K, 208
ABE-7H08R10, 235
BMXDDO1602, 138
ABE-7H08R11, 235
BMXDDO1612, 144
ABE-7H08R21, 239
BMXDDO3202K, 170
ABE-7H08S21, 243
BMXDDO6402K, 176
ABE-7H12R10, 237
BMXDRA0804T, 150
ABE-7H12R11, 237
BMXDRA0805, 156
ABE-7H12R20, 241
BMXDRA1605, 164
ABE-7H12R21, 241
BMXFTB2000, 43
ABE-7H12R50, 249
BMXFTB2010, 43
ABE-7H12S21, 245
BMXFTB2020, 43
ABE-7H16F43, 253
ABE-7H16R10, 235
ABE-7H16R11, 235 C
ABE-7H16R20, 239
channel data structure for all modules
ABE-7H16R21, 239
T_DIS_IN_GEN, 289
ABE-7H16R23, 239
T_DIS_IN_STD, 290, 291
ABE-7H16R30, 247
T_DIS_OUT_GEN, 293
ABE-7H16R31, 247
T_DIS_OUT_STD, 294, 295
ABE-7H16R50, 251
T_GEN_MOD, 297
ABE-7H16S21, 243
connection bases, 217
ABE-7H16S43, 254
connection cables
ABR-7xxx relays, 261
BMXFCCxxx, 52
ABS-7Exx relays, 262
BMXFCWxxx, 47
applied outputs, 312

B D
debugging, 305
BMX FTW ••1 connection cables , 46
diagnostics, 313, 316
BMXDAI0805, 114
BMXDAI0814, 120
BMXDAI1602, 94
BMXDAI1603, 102
F
BMXDAI1604, 108 fallback mode, 283
BMXDAO1605, 182 forcing, 309
BMXDDI1602, 72
BMXDDI1603, 78
BMXDDI1604T, 86
I
BMXDDI3202K, 126 input parameters, 277
BMXDDI6402K, 132
BMXDDM16022, 188

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Index

M task parameter, 281

TELEFAST 2, 217
M340
temperature derating, 26
hardened, 28
terminal blocks
ruggedized, 28
BMXFTB2000, 43
BMXFTB2010, 43
O BMXFTB2020, 43
installing, 29, 30, 43, 47, 52
output parameters, 278 topological/state RAM addressing of M340
output reset, 284 discrete modules, 319

P W
parameter settings, 285, 286 wiring precautions, 39

R
reactivation of outputs, 311
relays, 255, 263
RESET, 310

S
SET, 310
simulator, 267
state RAM/topological addressing of M340
discrete modules, 319

T
T_DIS_IN_GEN, 289
T_DIS_IN_STD, 290, 291
T_DIS_OUT_GEN, 293
T_DIS_OUT_STD, 294, 295
T_GEN_MOD, 297
T_U_DIS_STD_IN_16, 300
T_U_DIS_STD_IN_16_OUT_16, 300
T_U_DIS_STD_IN_32, 300
T_U_DIS_STD_IN_64, 300
T_U_DIS_STD_IN_8, 300
T_U_DIS_STD_IN_8_OUT_8, 300
T_U_DIS_STD_OUT_16, 300
T_U_DIS_STD_OUT_32, 300
T_U_DIS_STD_OUT_64, 300
T_U_DIS_STD_OUT_8, 300

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