Field Service Ver.1.0 Nov. 2008 10.

SERVICE MODE

10.7.2 Load check

As a self-diagnostic function, this machine is provided with an output check function to check the load opera-
tion.

A. Procedure

"Service Mode screen"

Press [State Confirmation].
"State Confirmation screen"
Press [Load Check].
"State Confirmation screen"
Enter the check code and the multi code with the sheet number setting key.
Press Start key.
The load specified operates.
Press Stop key.
The operation of the load is completed.
When conducting the output check of other loads or signals, repeat Steps 3 to 5.
Press [OK].
State Confirmation screen appears.

B. List of loads

Name Remarks

0 0 L1 Exposure lamp
1 0 M13 Toner bottle motor "cont" is on even when the door is open.
However, no SC check is made.
2 0 HV Charging Do not conduct the confirmation in the
3 0 HV Transfer field.
4 0 HV Separation
5 0 TCSB DmaxLED
6 0 TCSB Gamma LED
7 0 TCSB JAM detection LED
8 0 HV Guide plate Do not conduct the confirmation in the
9 0 HV Bias field.
10 0 HV TGR
15 1 — CSRC, Data collection counter clear Effective when DipSW3-bit6 is turned on,
2 — Copy program clear and automatically set to OFF after execu-
98 — CSRC setting initialization tion.

20 0 SD100 LU pick-up solenoid

21 1 CL3 Paper feed clutch /1
2 CL5 Paper feed clutch /3
10. SERVICE MODE Field Service Ver.1.0 Nov. 2008

Name Remarks

21 3 CL7 Paper feed clutch /5

4 CL9 Paper feed clutch /7
5 CL101 LU feed clutch
6 CL11 Vertical conveyance clutch /1
7 CL12 Vertical conveyance clutch /2
8 CL15 Horizontal conveyance clutch /Lt
9 CL16 Horizontal conveyance clutch /Rt
22 1 CL4 Pre-registration clutch /1
2 CL6 Pre-registration clutch /2
3 CL8 Pre-registration clutch /3
4 CL10 Pre-registration clutch /4
5 CL102 LU Pre-registration clutch
6 CL21 Separation clutch /1
7 CL22 Separation clutch /2
8 CL17 Separation clutch /3
9 CL18 Separation clutch /4
23 1 M16 Paper lift motor /1
2 M17 Paper lift motor /2
3 M18 Paper lift motor /3
4 M19 Paper lift motor /4
5 M100 LU paper lift motor (Up)
6 M100 LU paper lift motor (Down)
7 M20 Bypass tray lift motor (Up)
8 M20 Bypass tray lift motor (Down)
25 0 CL1 Registration clutch
26 1 M6 Loop motor normal rotation H(LS470)
2 M6 Loop motor normal rotation L(LS357)
3 M6 Loop motor normal rotation L(LS300)
4 M6 Loop motor normal rotation L(LS178.5)
5 M6 Loop motor reverse rotation (LS402.9)
27 1 M7 Paper exit motor (LS378.4) bizhub 601 is LS318.
2 M7 Paper exit motor (LS300)
3 M7 Paper exit motor (LS178.5)
4 M7 Paper exit motor (LS666.7)
28 1 M1 Paper feed motor (LS470)
2 M101 LU conveyance motor (LS470)
29 0 SD1 Separation claw solenoid
30 0 PS66 Mis-centering sensor LED
31 0 M11 Scanner motor Home position searching and scanning.
1 M11 Scanner motor Move to DF scanning position.
Field Service Ver.1.0 Nov. 2008 10. SERVICE MODE

Name Remarks

31 3 M11 Scanner motor Move to DF scanning position and Expo-

sure lamp ON.
32 0 M15 Polygon motor(LS357)
1 M15 Polygon motor(LS300)
34 0 M11 Shading correction operation
37 0 — —
38 0 LDB LD alarm check
99 LDB LD alarm adjustment data clear
40 0 M4 Main motor(LS357)
1 M4 Main motor(LS300)
2 M4 Main motor(LS178.5)
41 0 M2/M3 Drum motor (LS357) and developing The Developing motor also turns on at
motor the same time
1 M2/M3 Drum motor (LS300) and developing The Developing motor also turns on at
motor the same time
2 M2/M3 Drum motor (LS178.5) and developing The Developing motor also turns on at
motor the same time
3 M2 Drum motor(LS357) Developing motor OFF
4 M2 Drum motor(LS300) Developing motor OFF
5 M2 Drum motor(LS178.5) Developing motor OFF
6 M3 Developing motor(2500rpm)
7 M3 Developing motor(1500rpm)
42 1 FM9 Scanner cooling fan
2 FM2 Write cooling fan H rotation
3 FM12 Bypass tray suction fan
4 FM3 Transfer/separation suction fan
5 FM4 Developing suction fan
6 FM1 Main fan H (turns off for 30 sec., and While in the fusing ON, turns ON and
after that, turns ON.) rotates at a high speed.
7 FM1 Main fan L (turns OFF for 30 sec., and While in the fusing on, turns ON and
after that, turns ON.) rotates at a low speed.
8 FM5 Cleaner cooling fan H (turns OFF for While in the fusing ON, turns ON and
30 sec., and after that, turns ON.) rotates at a high speed.
9 — —
10 FM6 Suction fan /Fr
11 — Power supply cooling fan
12 FM10 ADU cooling fan
13 FM19 Exhaust fan /Rr
14 FM2 Write section cooling fan L rotation (turns Turns ON at all times.
OFF for 30 sec., and after that, turns ON)
15 FM8 Paper exit fan
10. SERVICE MODE Field Service Ver.1.0 Nov. 2008

Name Remarks

42 16 FM16 Power source cooling fan //1 H

17 FM16 Power source cooling fan //1 L
18 FM15 Power source cooling fan //2 H
19 FM15 Power source cooling fan //2 L
20 FM17 IH cooling fan H Machines used in Japan only.
21 FM17 IH cooling fan L Machines used in Japan only.
22 FM18 IH ADU FAN Machines used in Japan only.
43 1 CNT1 Total counter
2 CNT2 Key counter
44 0 — —
45 1 L2 Fusing upper heater
2 L3 Fusing upper sub heater
3 L4 Fusing lower heater Machines used in oversea countries only.
4 SD2 Web solenoid
5 IHL IH_Temperature adjustment Machines used in Japan only.
While in the ON time, the IH cooling fan
rotates at a high speed and the fusing
cooling fan also rotates.
6 IHL IH_Center coil Machines used in Japan only.
While in the ON time, the IH cooling fan
rotates at a high speed and the fusing
cooling fan also rotates.
7 IHL IH_Edge coil Machines used in Japan only.
While in the ON time, the IH cooling fan
rotates at a high speed and the fusing
cooling fan also rotates.
46 0 M14 Charging cleaning motor back and
forth operation.
1 M14 Charging cleaning motor rear direction
(turns ON for 5 sec.)
2 M14 Charging cleaning motor front direc-
tion (turns ON for 5 sec.)
47 0 M10 Transfer/separation cleaning motor
back and forth operation.
1 M10 Transfer/separation cleaning motor
rear direction (turns ON for 5 sec.)
2 M10 Transfer/separation cleaning motor
front direction (turns ON for 5 sec.)
3 M10, Charging corona cleaning (charging +
M14 transfer/separation)
48 0 — Operation panel LED all on
49 0 — —
1 SP Speaker volume check
Field Service Ver.1.0 Nov. 2008 10. SERVICE MODE

Name Remarks

50 0 M3 Developing motor The drum motor also turns ON at the

same time.
51 0 EL Erase lamp
52 0 TSL Transfer exposure lamp
54 0 CL14 Toner recycle clutch
56 0 M12 Toner supply motor
57 1 — —
2 — —
3 — —
58 — — —
59 — — —
60 1 M1 Original feed motor normal rotation
2 M1 Original feed motor reverse rotation
3 M2 Original conveyance motor normal
rotation
4 M2 Original conveyance motor reverse
rotation
5 — —
6 SD3 Pressure roller release solenoid
7 SD1 Reverse gate solenoid
8 SD2 Original exit gate solenoid
9 FM1 Cooling fan
10 M3 Original separation motor normal rotation
11 M3 Original separation motor reverse rotation
12 M4 Conveyance roller pressure/release
motor
13 SD4 Stamp solenoid
75 1 M1 FNS conveyance motor
2 M2 Shift roller motor HP search
3 M2 Roller shift motor shift position move-
ment (The HP movement and the rota-
tional direction are in the same
direction.)
4 M2 Roller shift motor 1 rotation
5 M3 Main tray up/down motor HP search
6 M3 Main tray up/down motor lower limit
movement
7 M3 Small number of sheets up/down
operation in the main tray up/down
motor staple mode
8 M5 Alignment motor HP search
10. SERVICE MODE Field Service Ver.1.0 Nov. 2008

Name Remarks

75 9 M7 Paper exit roller motor staple mode =

HP search
10 M7 Paper exit roller motor reverse rotation
11 M8 Paper exit opening motor HP search
(closed angle)
12 M8 Paper exit opening motor opening
movement (open angle)
13 — —
14 M9 Stapler motor /Rr stapling operation
15 —
16 M14 Stapler motor /Fr stapling operation
17 M11 Stapler movement motor HP search =
2-stapling position
18 M11 Stapler movement motor movement
by sizes (A4, 1-stapling position)
19 M13 Stacker entrance motor Start-up speed can be controlled.
20 M201 Saddle stitching stopper motor (HP FS-610 only
search)
21 M16 Alignment motor /Lw (HP search) FS-610 only
22 — —
23 M19 Folding knife motor HP search
24 M20 Folding transfer motor conveyance
start
25 M303 Registration shutter HP search
26 M303 Registration shutter registration posi-
tion
27 — —
28 — —
29 — —
30 SD7, Flat stapling release solenoid
SD8
31 SD4 Paper exit opening solenoid
32 SD5 Bypass gate solenoid
33 M5 Alignment motor /Up Open (A4 position) (Available only from the HP
position)
34 M5 Alignment motor /Up Close (A4 position) (Available only from the HP
position)
35 M5 Alignment motor /Up swing (Available only from the open position)
36 M16 Alignment motor /Lw open (A4 position) (Available only from the HP
position) FS-610 only
37 M16 Alignment motor /Lw close (A4 position) (Available only from the HP
position) FS-610 only
Field Service Ver.1.0 Nov. 2008 10. SERVICE MODE

Name Remarks

75 38 M16 Alignment motor /Lw swing (Available only from the open position)
FS-610 only
39 M20 Saddle stitching stopper motor (A4S FS-610 only
position)
41 — —
45 SD51 Paper assist solenoid
46 M51 Paper assist motor normal rotation
47 M51 Paper assist motor reverse rotation
50 CL203 Registration clutch (PI)
53 M301 Punch 2/3 or 2/4 switching motor 2 holes position movement
54 M301 Punch 2/3 or 2/4 switching motor 3 (4) holes position movement
55 — —
56 — —
57 — —
58 — —
59 — —
60 — —
61 — —
62 — —
63 — —
64 CL202 Conveyance clutch /Lw paper feed
start (PI)
65 M202 Tray lift motor /Lw lower limit move-
ment (HP search) (PI)
66 M202 Tray lift motor /Lw upper limit movement (PI)
67 SD202 Pick-up solenoid /Lw (PI)
68 — —
69 — —
70 — —
71 — —
72 M1, Registration motor, conveyance motor
M6 (ZU)
73 M2 1st stopper motor HP search (ZU)
74 M3 2nd stopper motor HP search (ZU)
75 SD1 Gate solenoid /Lw (ZU)
76 SD2 Gate solenoid /Up (ZU)
77 CL1 Punch clutch (ZU)
78 M801 Punch motor (PK)
79 M802 Punch shift motor (PK)
10. SERVICE MODE Field Service Ver.1.0 Nov. 2008

Name Remarks

75 80 —
81 M7 Punch scraps conveyance motor (ZU)
82 M10 Conveyance motor cooling fan (ZU)
83 CL201 Conveyance clutch /Up (PI)
84 M201 Tray lift motor /Up lower limit move-
ment (HP search) (PI)
85 M201 Tray lift motor /Up upper limit movement
86 SD201 Pick-up solenoid /Up (PI)
87 M203 Conveyance motor (PI)
88 M12 Gate motor
89 M12 Gate motor stacker direction switching
90 M12 Gate motor straight direction switching
91 M21 Sub tray paper exit motor
92 M4 Clincher rotation motor HP search
93 M4 Clincher rotation motor skew shift
94 M6 Stapler rotation motor HP search
95 M6 Stapler rotation motor skew shift
96 SD6 Tri-folding gate solenoid FS-610 only
97 M4 Punch motor (ZU)
98 M5 Punch shift motor HP search (ZU)
99 FS Running mode
80 1 SD7 Reverse gate solenoid
2 SD9 ADU lock solenoid
81 0 CL13 ADU conveyance clutch
82 0 CL2 ADU deceleration clutch
83 1 M5 Registration motor (LS357)
2 M5 Registration motor (LS300)
3 M5 Registration motor (LS178.5)
84 1 M9 ADU reverse motor normal rotation
(LS357)
2 M9 ADU reverse motor normal rotation
(LS300)
3 M9 ADU reverse motor normal rotation
(LS178.5)
4 M9 ADU reverse motor normal rotation
(LS601)
5 M9 ADU reverse motor normal rotation
(LS702)
6 M9 ADU reverse motor reverse rotation
(LS666.7)
Field Service Ver.1.0 Nov. 2008 10. SERVICE MODE

Name Remarks

84 7 M9 ADU reverse motor reverse rotation bizhub 601 is LS525.

(LS862)
8 M9 ADU reverse motor reverse rotation bizhub 601 is LS525.
(LS724)
9 M9 ADU reverse motor reverse rotation bizhub 601 is LS312.
(LS431)
86 1 M8 normal rotation (LS300)normal rotation bizhub 601 is LS300.
(LS357)
2 M8 normal rotation (LS300)normal rotation
(LS300)
3 M8 normal rotation (LS300)normal rotation
(LS178.5)
4 M8 normal rotation (LS300)normal rotation
(LS601)
5 M8 normal rotation (LS300)normal rotation
(LS702)
6 M8 normal rotation (LS300)reverse rota-
tion (LS666.7)
90 1 NRB/CF Adjustment data CF storage /1
2 NRB/CF Adjustment data CF storage /2
3 NRB/CF Adjustment data CF storage /3
91 1 NRB/CF Adjustment data recall /1
2 NRB/CF Adjustment data recall /2
3 NRB/CF Adjustment data recall /3
92 0 NRB NVRAM board data reset Does not work in the field.
93 0 NRB Initial set in the field*
94 0 NRB Display of adjustment data
95 0 — —
1 — —
96 0 NRB Adjustment data NRB storage Does not work in the field.
(factory default)
97 0 Image memory (DRAM) capacity check
98 0 Image memory (DRAM) check
99 1 HD-510 Total HDD capacity
2 HD-510 HDD remaining capacity
3 HD-510 CheckDisk

* Executing "93" allows you to bring the data of the adjusted value back to the data set at the time of ship-
ment from the factory.