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Automatic Sanitizer Dispenser Using Scotch Yoke Mechanism

This document describes the design of an automatic sanitizer dispenser using a scotch yoke mechanism. It identifies the problem of virus spreading through contact with shared sanitizer bottles. The objectives are to create a fully automatic and contactless dispenser. It then details the methodology, individual parts, assembly, and design calculations for components like the disc and pin. The results show that the scotch yoke mechanism allows for automatic dispensing without touching to prevent virus spreading. In conclusion, the low-cost device promotes hand hygiene and reduces virus transmission.

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Kumaran R
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33 views16 pages

Automatic Sanitizer Dispenser Using Scotch Yoke Mechanism

This document describes the design of an automatic sanitizer dispenser using a scotch yoke mechanism. It identifies the problem of virus spreading through contact with shared sanitizer bottles. The objectives are to create a fully automatic and contactless dispenser. It then details the methodology, individual parts, assembly, and design calculations for components like the disc and pin. The results show that the scotch yoke mechanism allows for automatic dispensing without touching to prevent virus spreading. In conclusion, the low-cost device promotes hand hygiene and reduces virus transmission.

Uploaded by

Kumaran R
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 16

AUTOMATIC SANITIZER DISPENSER USING SCOTCH

YOKE MECHANISM

KUMARAN. R -16BME133
SAINARRENDHIRAN.G - 16BME217
KALEESWARAN.R - 16BME240

Dr.P.SATHYABALAN
Professor
Department of Mechanical Engineering
Kumaraguru College of Technology
Coimbatore – 641049

Department of Mechanical Engineering


INTRODUCTION

• Contactless technology is the need in this COVID-19 pandemic.


• Corona virus spreads when an infected person comes in contact with other people and this chain
continues.
• Although sanitizers help by preventing the spread of this virus, there is always a risk when the same
bottle is touched by an infected person as well as other people.
• So in this case any mechanism that may help to avoid hand contact with the sanitizer bottle and at the
same time is cheap and durable would be helpful.
• The machine is totally hands free, hence preventing the spreading of germs, viruses through touch.
• This invention thus prevents spreading of the virus due to its complete hand free operation.

9/1/2020 KCT | MED 1


PROBLEM IDENTIFICATION, DEFINITION AND
OBJECTIVES
Problems identification:
• Spreading of Corona virus through hand sanitizer when many people uses hand to operate the same
dispenser.

Problem definition and objective:

• Fully automatic and contactless.


• Many people can be used simultaneously without touching.
• Easy to setup at any places with less cost.

9/1/2020 KCT | MED 2


METHODOLOGY

• The design of the project consists of a Disc which is connected with a yoke provided with a slot at the
center, with the help of a pin.
• The alternative mechanisms which results in the same purpose and then as the advantages of Scotch
Yoke mechanism out-weighed all the other mechanisms, Scotch Yoke mechanism is selected.
• The general layout of the configuration is prepared and the methods of joining the individual
components are selected.
• The detailed drawing is generated and is assembled properly.

9/1/2020 KCT | MED 3


PARTS

Frame Yoke Disc Pillar Piston

9/1/2020 KCT | MED 4


FINAL ASSEMBLY

9/1/2020 KCT | MED 5


DESIGN
• Design of disc
• Diameter of the outer hollow shaft, Dₒ = 250mm
• Radius, Rₒ = 125mm
• Diameter of the inner hollow shaft, Dᵢ = 50 mm
• Radius, Rᵢ = 25 mm
• Power, P = 16 W
• Speed, N = 45 rpm
• Radius to stress element r =28 mm
• Poisson ratio (v) = 0.3
• Density = 7.85 g/cm or 0.291
= 7.85 x 10ˉ⁶ kg/mm³

9/1/2020 KCT | MED 6


• Young Modulus E = 2.1 x 10⁵ N/mm²
• Torque, P = 2πNT/60
Tₚₑ = 60 P/ 2πN
= 60 x 16/2π x 45
Tₚₑ = 3395 N mm
Tₚₐₓ = 1.5 Tₚₑ
Tₚₐₓ = 5093 N mm
• Force F = Tₚₐₓ/R = 5093/125
F = 41 N
• Radial stress:
σ r = 3+v.P.W²/8 x (Rₒ²+Rᵢ² - Rₒ² Rᵢ²/r² - r² )
σ r = 19.7362 N/mm²
• Tagential Stress:
σ t = P.W²/8 x [(3+v).( Rₒ²+Rᵢ²+ Rₒ² Rᵢ²/r²)]
σ t = 185.272 N/mm² ˂ 400 N/mm²
σ rₚₐₓ= 3+v/8.P.W² x (Rₒ²-Rᵢ²)
9/1/2020 = 66.572 N/mm² KCT | MED 7
σ tₚₐₓ = P.W/4[(3+v). Rₒ²+(1+v) Rᵢ²]
= 206.651 N/mm² ˂ 400 N/mm²
• Dimensional Change in the outer radius ∆ Rₒ
∆ Rₒ = P.W² Rₒ/4.E x [(1+v) Rₒ² +(3+v) Rᵢ²]
= 0.031 mm
∆ Rᵢ = P.W² Rᵢ/4.E x [(3+v) Rₒ² +(1+v) Rᵢ²]
= 0.025 mm
• Tagential Stress from Data book
σ τ = 400 N/mm²
• Permissible shear stress σ τ = σ T/2 = 200 N/mm²
• Factor of safety FOS = 2
• FOS = Yield strength / Working stress

• Working stress = Yield strength / FOS


= 370/2 = 175 N/mm² ˂ 200 N/mm²
The design of disc is safe.
9/1/2020 KCT | MED 8
DESIGN OF PIN:
• dₚ = 30 mm
• Lₚ = 45 mm
• Area (A) = π/4 dₚ² = 706.85 mm²
• Stress failure in Pin
• Shear stress , σ τ = P/A = 58 x 10ˉ ³ N/mm²
σ τ = σ τ x FOS
= 58 x 10ˉ ³ x 2 = 116 x 10ˉ ³ N/mm² ˂ 200 N/mm²
Design is safe.
• Crushing stress
σ c = P/ L x d
= 30 x 10ˉ ³ N/mm² ˂ 200 N/mm² Design of pin is safe.
AREA OF WELD:
• r = 15 mm , t = 5 mm, L = 2πr
• Aw = 2 πrt
9/1/2020 KCT | MED 9
Shear stress failure checking
σ τ = P/Aw
= 0.087 N/mm² = 0.174 N/mm² ˂ 200 N/mm².
To Design the slot and bar:
l = 250 mm, b = 45 mm, h = 40 mm, t = 5 mm, A= 2ht = 400 mm²
Shear stress
σ τ = 3F/2A
σ τ = 0.1537 N/mm²
σ τ = 0.1537 x 2 = 0.3074 N/mm² Design is safe.
Crushing stress
σ c = 3F/2A , A = 2bt = 450 mm²
= 0.1367 N/mm².

Design of slot and bar is safe.

9/1/2020 KCT | MED 10


BILL OF MATERIALS

S.No. Component Material No. of quantity used

1. Piston Aluminium 1

2. Cylinder Mild Steel 1

3. Scotch Yoke Mild Steel 1

4. Stand Mild Steel 1

9/1/2020 KCT | MED 11


RESULTS AND DISCUSSIONS

• We have focused on scotch yoke mechanism to operate Sanitizer Dispenser.


• Through this experiment we made hands-free Sanitizer Dispenser which can be operated automatically
and it is cost effective, portable and can be placed in a cramped up places.
• Finally as a result we obtained automatic dispensing machine which operates mechanically and made
user friendly. And though we can reduce the spreading of virus.

9/1/2020 KCT | MED 12


CONCLUSION

• Due to the low manufacturing and production cost of this product, It is easily affordable by owners of
huge industries as well as by small shopkeepers.
• Many manufacturing factories will start producing these machines as they can be completely from
other industrial wastes, benefitting the factories.
• These dispensers increase the awareness about hand hygiene among people and also contribute in
creating a healthy environment for all.
• The use of these automatic sanitizer dispensers will surely help in reducing the number of positive
cases.

9/1/2020 KCT | MED 13


REFERENCES
1] Wenjun Xei, Jing Ding, Xiaolan Wei, Weilong Wang, Gaofei Xia, Juntong Xing: Corrosion -
Resistance of stainless steel and pure metal in ternary molten nitrate for thermal energy storage [J]
Energia Procedia 2019;158:4897-4902
2] John Ensdorf - An optimal design for a foot activated lever mechanism - A thesis in Industrial
engineering May 1964
3] Darren M. Jahnke, Wesley M. Nelson, Joshua J. Lanz, Warren D. Pannkuk; Ecolab Inc., assignee, Foot
activated dispenser. United States Patents US7299951B2 2005-03-08
4] Christoph Bördlein - Promoting Hand Sanitizer Use in a University Cafeteria [J] Behavior and Social
Issues 2020
5] Simon D. Eiref, I. Michael Leitman and William Riley -Hand Sanitizer Dispensers and Associated
Hospital-Acquired Infections: Friend or Fomite? [J] Surgical Infections 2012; 13(3): 137-140
6] Jane Lee Jia Jing, Thong Pei Yi, Rajendran J. C. Bose, McCarthy, Nagendran Tharmalingamand
Thiagarajan Madheswaran - Hand Sanitizers: A Review on Formulation Aspects, Adverse Effects, and
Regulations [J] International Journal of Environmental Research and Public Health 2020, 17, 3326

9/1/2020 KCT | MED 14


THANK YOU

9/1/2020 KCT | MED 16

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