TELEX. lIUHIiJiD.

1
TELEX COMMUNICATIONS, INC.

INSTRUCTION ORDER NO. 473

Model CLR-2
MANUAL Base Station Antenna

The CLR-2 is an omnidirectional, vertically polarized, ground plane antenna. Taper-

swaged tubing reduces the wind load and increases its mechanical durability. Maximum
legal height provides the largest signal capture area. A top hat and a long radiating
element create a full %-wave radiator. This achieves the lowest possible angle of radiation
by aiming most of the rf energy along the horizon for greater range. The CLR-2 also
develops an omnidirectional gain of 4 dB that is 12.55 watts of "Talk Power" for the
maximum possible from a single %-wave system.

The etched copper p.c.b. base coil and the SO-239 connector are permanently
weatherproof in a moistureproof base housing. VSWR is less than 1.2:1. The top hat of the
antenna and the DC ground design greatly reduce atmospheric noise and minimize
lightning hazards.

No dissimilar metals are used. Taper-swaged, seamless tubing with full circumference
compression fittings decrease the wind load and give added strength to the antenna for no
element droop. Slotted tubing makes for easy assembly. The compression clamps insure
corrosion proof stability that defies electrical failure and noise caused by loose
connections.

The heavily ribbed, heavy gauge metal mast bracket secures the CLR-2 solidly to the
mast. A 12" bracket provides two-point support, insuring the CLR-2 will stand erect and
secure at all times.

Electrical
Gain 4 dB
Power multiplication factor 2.5
SWR (at resonance) less than 1.2:1
Input impedance 52 ohms
Direction of radiation omnidirectional

Mechanical
Overall height. ......•................................... 19'10" (approx.) (6.04 m)
Diameter of radiator " 11.4" to (3.17 cm to 1.11 cm)
7 /16"

Length of radials 8'6" (2.590 m)

Diameter of radials , %" to 7 /16" (1.58 cm to 1.11 cm)
Mast bracket accepts 1Y4"to 1%" (3.17 cm to 4.12 cm)
Net weight. 7.8 Ibs. (3.53 kg)
Wind survival 75 mph (120.69 kmph)

Figure 1 shows the electrical circuitry of the antenna. Note the radiator is maximum legal
height and that radials are full Y4-wavelength for largest possible signal capture aperture.
The radiator is more than twice as long as that used for a standard ground plane antenna.
The radiator is 2 ft. taller and radials twice as long as those used with most Y2-wavelength
end fed antennas.
 T
ELECTRICAL
5/8 WAVE LENGTH
RADIATOR

MAXIMUM FIELD STRENGTH

INTENSITY AT HORIZON~

I
I 1/4 wave lenllth
llround plane
I radials
I
I
I
I MIRRORED
~IMAGE
I
I
I
"-1- --
//

Lowers Angle Figure 2 shows how the 1f4 -wavelength ground plane radials act as a mirror to RF energy,
of Radiation for thus reflecting an image of the radiator. The radiator and its image work together in phase
Maximum Gain relationship to produce a colinear type action that lowers the angle of radiation to develop
4 dB gain in field strength intensity.

Unpack the CLR-2 and check the parts against the parts list. Refer to the drawings for help
in becoming familiar with the parts.

NOTE: When unpacking your antenna, check the inside of all tubing for smaller tubing,
etc. To conserve space, these smaller articles are sometimes put inside larger pieces.

M1 Section Select the M1 section, base assembly (item 1) and the two radial plates (item 11 ). Slip the
Assembly two radial plates over the top of the M1 tube section (item 3) and align the holes. Mount
them as shown in Figure 3. Use W' x 1" screws, nuts and lockwashers (item 27, 30, and
33).

NOTE: Insure that the plates set flush on top of the bracket. Also, note that the upper
insulator (item 2) should fit through the center hole of the upper bracket and both radial
plates. The WI x 1" screws should bolt the radial plates, the upper bracket, and the plastic
insulator securely together.

Select the 1 WI tubing clamp (item 14) and slip it over the top of the M1 section (item 3) as
shown in Figure 4.

NOTE: To save time, assemble the compression clamps and their respective hardware
prior to placing them on the elements. Refer to Figure 5 to identify the compression clamps
and their hardware.
 NOTE'
The extra hole in the
base assembly provides
proper water drainage

M2 Section Select the 1Va" x 47" M2 section (item 4) and slip the unswaged end into the top of the M 1
Assembly tube (item 3), approximately 2Yz" or just so the black mark is covered.

Tighten the 1\4" compression clamp (item 4) slightly, just enough to hold the M2 section in
place. Select the 1" compression clamp and slip it over M2 section.

M3 Section Select the "Va" X 47" M3 section (item 5) and slip the unswaged end into the top of the M2
Assembly tube (item 4) as shown in Figure 4, approximately 2%". Tighten the 1" compression clamp
(item 15) just enough to hold the M3 section in place. Select the 3,4" compression clamp
(item 16) and slip it over the top of the M3 section.

M4 Section Select the %" x 47" M4 section (item 6) and slip the unswaged end into the top of the M3
Assembly tube (item 5), approximately 2%".

Tighten the 3,4" compression clamp (item 16) slightly, just enough to hold the M4 section of
tubing.

Select a Yz"compression clamp (item 17) and slip it over the top of the M4 section (item
6).

M5 Section Select the 7/16" x 52" M5 section (item 7) and slip the open end into the top of the M4
Assembly section (item 6), approximately 21'2".

Measure from the top of the M1 section (item 1) to the top of the M5 section as shown in
Figure 4. If this dimension is not correct, adjust the M5 section until it is correct, then
tighten all compression clamps securely.
 ---D- ----0-

---0
J J
I ----{]

l #10-1 I'{ HH BOLT #10-1"HH BOLT

#10 SQUARE NUT # 10 SQUARE NUT

SLOT IN PIPE ALIGNED

WITH --

CENTER OF CLAMP
OPENING

NOTE: Place the compression clamp on the edge of the tubing With the bolt even with the
slot as shown in Figure 5.
 Select the top hat radials (item 10) the 10-24 x 1" round head screw (item 25) and four #10
lockwashers (item 31 ). Place the following items on the #10 screw in the following order-
lockwasher, a radial, lockwasher, radial, lockwasher, radial, lockwasher-and install into
the top of the M5 section as shown in Figure 6. Tighten slightly.

Arrange the top hat radials so they are 120 degrees apart as shown in the figure, then
tighten screw securely.

Assembly of Select the R1 and R2 sections (items 8 and 9) and the three remaining %" compression
Radials clamps (item 17). Slip a compression clamp on the swaged end of the R1 radials (item 8).
Slip on the end of the R2 tube (item 9) and measure each radial to see that you have 1031;4"
as shown in Figure 7. Tighten the %" compression clamp. Install a 7/16" caplug (item 24) on
the end of the R2 sections.

NOTE: The sequence of the assembly from this point will be determined by how much
manpower there is available and the mounting height of the antenna.

If there is only one person available to mount the antenna, do not install the three radials
into the radial brackets at this time.

Mount to the mast using the 5/16" U-bolts in the pairs of holes near each end of the bracket
The middle pair of holes will not be used. Refer to Figure 7.

Bring the three radials to the top of the mast and attach them to the radial brackets. Align
the holes and secure using the 1;4"x 11;4"bolts, nuts and lockwashers (items 26, 33 and 30).
 NOTE: THE EXTRA HOLE
IN THE BASE ASSEMBLY
PROVIDES PROPER WATER
DRAINAGE

If there are'two men to aid with the erection, you can go ahead and assemble the three
radials on the radial brackets (item 11) and fasten securely with 1,4"-20x 11,4"screw(item
26), 1,4"-20nut (item 33), and 1,4"lockwasher (item 30). Then tighten securely.

While one man is climbing the ladder, tower, etc., the other man can hold the antenna so
that none of the elements become bent or the top hat is damaged. This may happen if the
radials are assembled and there is only one man to do the mounting. The antenna is too
large for one man to mount when it is completely assembled before it is raised to the top of
your mast.

NOTE: Be sure that your antenna mast is properly grounded using an 8 ft. ground rod at
the base of your mast.

If your mast is not properly grounded, you render the static arrestor useless making the
antenna system susceptible to static build-up causing noise in your receiver.

When attaching the ground wire to the antenna, it is recommended that the wire be
attached to one of the U-bolts on the base mount. Use #8 or larger copper or aluminum
wire.

Attach the coaxial feedline to the 80-239 connector and weatherproof the connection
using Pli-O-Bond, neoprene or some similar substance. Make certain all dirt and debris
are cleaned from the 80-239 connector.
 NOTE: If the input terminals of the 80-239 connector are checked with an ohmmeter,
they will show a direct short. This is normal! The matching inductor places the entire
antenna at DC ground while offering 52 ohms impedance rf energy giving a perfect match
to RG-8/U coaxial cable.

To prolong the life of this product. in or around coastal areas, it is recommended that all
hardware be encapsulated with a silicone rubber compound such as DOW-CORNING
silastic rubber or G.E. silicone seal to prevent atmospheric deterioration.

Item Part No. Description Qty Item Part No. Description Qty
1 878803 M1, base assembly 1 16 380285 'A" compression clamp 1
2 463056 Insulator, upper* 1 17 380284 Y2' compression clamp 4
3 190920 Tube, 1'/." x 47"* 1 18 506445 Screw, #10 x 1Y2' round head ...........•. 2
4 170297 M2, tube, 1 Ya" x 47" marked 1 19 506450 Screw, #10 x 1'/.", round head 1
5 170296 M3, tube, %" x 47" marked 1 20 not applicable
6 170295 M4, tube, %" x 47" marked 1 21 not applicable
7 875810 M5, tube, 7116" x 52" w/insert. . '" 1 22 555362 nut, 10-24, square 7
8 173788 R1, tube, %" x 53'/." 3 23 455624 caplug, YB" .•.•.••.•••••••••.••••••••••••• 3
9 175165 R2, tube, 7/16" x 52" marked 3 24 455644 caplug, 7116" .•.•.•••.•••.••.••.•..••••••• 3
10 173499 top hat radial 3 25 506455 screw, 10-24 x 1", round head 5
1'1 160008 radial plate ..........•................... 2 26 503451 screw, '/."-20 x 1 v.", hex head 3
12 879238 Parts Pack, 473 1 27 506389 screw, '/."-20 x 1", hex head 3
13 543792 U-bolts 2 28 567075 lockwasher, 5116", internal 5
14 380287 1 '/." compression clamp 1 29 not applicable
15 380286 380286 30 567110 lockwasher, v.", internal .......•.......... 10
15 380286 1" compression clamp 1 31 567125 lockwasher, #10, internal 7
32 556945 nut, 5/16", hex 4
*Part numbers 463056 and 190920 are part of 878803 M1 base 33 556960 nut, V."-20, hex 6
assembly and can be purchased separately.

Use this scale to identify lengths of bolts, diameters of tubes, etc. The English (/I) and foot
(') can be converted to centimeters in this way.

1 inch (1/1) = 2.54 cm

1 foot (1') = 30.48 cm

Example:
42/1 x 2.54 = 106.7 cm

PRINTED IN U.SA
Copyright©1980 by Hy-Gain
TELEX COMMUNICATIONS. INC.
All rights reserved.
2-800110AO