R32 Service Manual Blanc Compressed
R32 Service Manual Blanc Compressed
R32
Table of Contents Page
1. Safety Precautions......................................................................................... 1
1. Precautions
2. Information servicing
2. Specifications................................................................................................. 7
1. Model Reference
2. Electrical Wiring Diagrams
3. Product Features............................................................................................ 13
1. Operation Modes and Functions
5. Troubleshooting............................................................................................. 60
1. Safety Caution
2. General Troubleshooting
3. Error Diagnosis and Troubleshooting Without Error Code
4. Quick Maintenance by Error Code
5. Troubleshooting by Error Code
Appendix.............................................................................................................. 86
i) Temperature Sensor Resistance Value Table for T1,T2,T3 and T4 (°C – K)
ii) Temperature Sensor Resistance Value Table for TP (°C --K)
iii) Pressure On Service Port
Contents
1. Precautions..............................................................................................................2
2. Information servicing.............................................................................................3
1. Precautions CAUTION
To prevent personal injury, or property or unit damage, •• While unpacking be careful of sharp edges around
Precautions
adhere to all precautionary measures and instructions the unit as well as the edges of the fins on the con-
Safety
outlined in this manual. Before servicing a unit, refer to this denser and evaporator.
service manual and its relevant sections.
1.3 Operation and Maintenance
Failure to adhere to all precautionary measures listed in this
section may result in personal injury, damage to the unit or
WARNING
to property, or in extreme cases, death.
•• Do not use defective or under-rated circuit breakers.
WARNING indicates a potentially hazardous •• Ensure the unit is properly grounded and that a
situation which if not avoided could result in serious dedicated circuit and breaker are installed.
personal injury, or death. •• Do not modify or extend the power cable. Ensure
the power cable is secure and not damaged during
CAUTION indicates a potentially hazardous situation operation.
which if not avoided could result in minor or •• Do not unplug the power supply plug during
moderate personal injury, or unit damage. operation.
•• Do not store or use flammable materials near the
1.1 In case of Accidents or Emergency unit.
•• Do not open the inlet grill of the unit during
operation.
WARNING
•• Do not touch the electrostatic filter if the unit is
•• If a gas leak is suspected, immediately turn off the equipped with one.
gas and ventilate the area if a gas leak is suspected •• Do not block the inlet or outlet of air flow to the unit.
before turning the unit on. •• Do not use harsh detergents, solvents, or similar items
•• If strange sounds or smoke is detected from the unit, to clean the unit. Use a soft cloth for cleaning.
turn the breaker off and disconnect the power supply •• Do not touch the metal parts of the unit when
cable. removing the air filter as they are very sharp.
•• If the unit comes into contact with liquid, contact an •• Do not step on or place anything on the unit or
authorized service center. outdoor units.
•• If liquid from the batteries makes contact with skin or •• Do not drink water drained from the unit
clothing, immediately rinse or wash the area well with •• Avoid direct skin contact with water drained from the
clean water. unit.
•• Do not insert hands or other objects into the air inlet •• Use a firm stool or step ladder according to
or outlet while the unit is plugged in. manufacturer procedures when cleaning or
•• Do not operate the unit with wet hands. maintaining the unit.
•• Do not use a remote controller that has previously
been exposed to battery damage or battery leakage.
CAUTION
•• Do not install or operate the unit for an extended
CAUTION
period of time in areas of high humidity or in an
•• Clean and ventilate the unit at regular intervals when environment directly exposing it to sea wind or salt
operating it near a stove or near similar devices. spray.
•• Do not use the unit during severe weather conditions. •• Do not install the unit on a defective or damaged
If possible, remove the product from the window installation stand, or in an unsecure location.
before such occurrences. •• Ensure the unit is installed at a level position
•• Do not install the unit where noise or air discharge
1.2 Pre-Installation and Installation created by the outdoor unit will negatively impact the
environment or nearby residences.
•• Do not expose skin directly to the air discharged by
WARNING the unit for prolonged periods of time.
•• Use this unit only on a dedicated circuit. •• Ensure the unit operates in areas water or other
•• Damage to the installation area could cause the unit liquids.
to fall, potentially resulting in personal injury, prop- •• Ensure the drain hose is installed correctly to ensure
erty damage, or product failure. proper water drainage.
•• Only qualified personnel should disassemble, install, •• When lifting or transporting the unit, it is
remove, or repair the unit. recommended that two or more people are used for
•• Only a qualified electrician should perform electri- this task.
cal work. For more information, contact your dealer, •• When the unit is not to be used for an extended time,
seller, or an authorized Midea service center. disconnect the power supply or turn off the breaker.
Page 2
2. Information servicing hazards or ignition risks.
• NO SMOKING signs shall be displayed.
Precautions
2.1 Checks to the area
Safety
2.7 Ventilated area
• Prior to beginning work on systems containing flammable
refrigerants, safety checks are necessary to ensure that the • Ensure that the area is in the open or that it is adequately
risk of ignition is minimized. ventilated before breaking into the system or conducting any
hot work. A degree of ventilation shall continue during the
• For repair to the refrigerating system, the following
period that the work is carried out. The ventilation should
precautions shall be complied with prior to conducting work
safely disperse any released refrigerant and preferably expel
on the system.
it externally into the atmosphere.
• The area shall be checked with an appropriate refrigerant • If an indirect refrigerating circuit is being used, the
detector prior to and during work, to ensure the technician secondary circuit shall be checked for the presence
is aware of potentially flammable atmospheres. of refrigerant; marking to the equipment continues
• Ensure that the leak detection equipment being used is
to be visible and legible.
suitable for use with flammable refrigerants, i.e. no sparking, • Markings and signs that are illegible shall be
adequately sealed or intrinsically safe. corrected;
• Refrigeration pipe or components are installed in
2.5 Presence of fire extinguisher a position where they are unlikely to be exposed
to any substance which may corrode refrigerant
• If any hot work is to be conducted on the refrigeration
equipment or any associated parts, appropriate fire containing components, unless the components
extinguishing equipment shall be available to hand. are constructed of materials which are inherently
resistant to being corroded or are suitably protected
• Have a dry powder or CO2 fire extinguisher adjacent to the
against being so corroded.
charging area.
Page 3
a safe manner to avoid possibility of sparking; continual vibration from sources such as compressors
• that there no live electrical components and wiring or fans.
Precautions
the system;
• that there is continuity of earth bonding. • Under no circumstances shall potential sources of
ignition be used in the searching for or detection of
2.10 Repairs to sealed components refrigerant leaks. A halide torch (or any other detector
using a naked flame) shall not be used.
• During repairs to sealed components, all electrical
supplies shall be disconnected from the equipment
being worked upon prior to any removal of sealed
2.14 Leak detection methods
covers, etc. If it is absolutely necessary to have an • The following leak detection methods are deemed
electrical supply to equipment during servicing, then acceptable for systems containing flammable
a permanently operating form of leak detection shall refrigerants. Electronic leak detectors shall be used
be located at the most critical point to warn of a to detect flammable refrigerants, but the sensitivity
potentially hazardous situation. may not be adequate, or may need re-calibration.
• Particular attention shall be paid to the following to (Detection equipment shall be calibrated in a
ensure that by working on electrical components, the refrigerant-free area.) Ensure that the detector is not
casing is not altered in such a way that the level of a potential source of ignition and is suitable for the
protection is affected. This shall include damage to refrigerant used. Leak detection equipment shall be
cables, excessive number of connections, terminals set at a percentage of the LFL of the refrigerant and
not made to original specification, damage to seals, shall be calibrated to the refrigerant employed and
incorrect fitting of glands, etc. the appropriate percentage of gas (25 % maximum)
• Ensure that apparatus is mounted securely. is confirmed. Leak detection fluids are suitable for
use with most refrigerants but the use of detergents
• Ensure that seals or sealing materials have not containing chlorine shall be avoided as the chlorine
degraded such that they no longer serve the may react with the refrigerant and corrode the copper
purpose of preventing the ingress of flammable pipe-work.
atmospheres. Replacement parts shall be in
accordance with the manufacturer’s specifications. • If a leak is suspected, all naked flames shall be
removed or extinguished.
NOTE: The use of silicon sealant may inhibit the
effectiveness of some types of leak detection equipment. • If a leakage of refrigerant is found which requires
Intrinsically safe components do not have to be isolated brazing, all of the refrigerant shall be recovered
prior to working on them. from the system, or isolated (by means of shut off
valves) in a part of the systemremote from the leak.
Oxygen free nitrogen (OFN) shall then be purged
2.11 Repair to intrinsically safe components through the system both before and during the
brazing process.
• Do not apply any permanent inductive or capacitance
loads to the circuit without ensuring that this will not
exceed the permissible voltage and current permitted 2.15 Removal and evacuation
for the equipment in use. Intrinsically safe components • When breaking into the refrigerant circuit to make
are the only types that can be worked on while live repairs or for any other purpose, conventional
in the presence of a flammable atmosphere. The test procedures shall be used. However, it is important
apparatus shall be at the correct rating. that best practice is followed since flammability is a
• Replace components only with parts specified by the consideration.
manufacturer. Other parts may result in the ignition of • The following procedure shall be adhered to:
refrigerant in the atmosphere from a leak.
• remove refrigerant;
2.12 Cabling • purge the circuit with inert gas;
• evacuate;
• Check that cabling will not be subject to wear,
corrosion, excessive pressure, vibration, sharp edges • purge again with inert gas;
or any other adverse environmental effects. The check • open the circuit by cutting or brazing.
shall also take into account the effects of aging or • The refrigerant charge shall be recovered into the
Page 4
correct recovery cylinders. The system shall be flushed • mechanical handling equipment is available, if
with OFN to render the unit safe. This process may required, for handling refrigerant cylinders;
need to be repeated several times. Compressed air or
Precautions
• all personal protective equipment is available and
oxygen shall not be used for this task. Flushing shall
Safety
being used correctly;
be achieved by breaking the vacuum in the system
with OFN and continuing to fill until the working • the recovery process is supervised at all times by a
pressure is achieved, then venting to atmosphere, and competent person;
finally pulling down to a vacuum. This process shall • recovery equipment and cylinders conform to the
be repeated until no refrigerant is within the system. appropriate standards.
When the final OFN charge is used, the system shall • Pump down refrigerant system, if possible.
be vented down to atmospheric pressure to enable
work to take place. This operation is absolutely vital if • If a vacuum is not possible, make a manifold so that
brazing operations on the pipe-work are to take place. refrigerant can be removed from various parts of the
system.
• Ensure that the outlet for the vacuum pump is not
close to any ignition sources and there is ventilation • Make sure that cylinder is situated on the scales before
available. recovery takes place.
• Start the recovery machine and operate in accordance
2.16 Charging procedures with manufacturer’s instructions.
• Do not overfill cylinders. (No more than 80 % volume
• In addition to conventional charging procedures, the liquid charge).
following requirements shall be followed:
• Do not exceed the maximum working pressure of the
• Ensure that contamination of different refrigerants cylinder, even temporarily.
does not occur when using charging equipment.
Hoses or lines shall be as short as possible to • When the cylinders have been filled correctly and the
minimize the amount of refrigerant contained in process completed, make sure that the cylinders and
them. the equipment are removed from site promptly and all
isolation valves on the equipment are closed off.
• Cylinders shall be kept upright.
• Recovered refrigerant shall not be charged into
• Ensure that the refrigeration system is earthed prior another refrigeration system unless it has been cleaned
to charging the system with refrigerant. and checked.
• Label the system when charging is complete (if not
already). 2.18 Labelling
• Extreme care shall be taken not to overfill the
refrigeration system. • Equipment shall be labelled stating that it has been
de-commissioned and emptied of refrigerant. The label
• Prior to recharging the system it shall be pressure shall be dated and signed. Ensure that there are labels
tested with OFN. The system shall be leak tested on on the equipment stating the equipment contains
completion of charging but prior to commissioning. flammable refrigerant.
A follow up leak test shall be carried out prior to
leaving the site.
2.19 Recovery
2.17 Decommissioning • When removing refrigerant from a system, either for
servicing or decommissioning, it is recommended good
Before carrying out this procedure, it is essential that the practice that all refrigerants are removed safely.
technician is completely familiar with the equipment and
all its detail. It is recommended good practice that all • When transferring refrigerant into cylinders, ensure
refrigerants are recovered safely. Prior to the task being that only appropriate refrigerant recovery cylinders
carried out, an oil and refrigerant sample shall be taken. are employed. Ensure that the correct numbers of
cylinders for holding the total system charge are
In case analysis is required prior to re-use of reclaimed available. All cylinders to be used are designated
refrigerant. It is essential that electrical power is available for the recovered refrigerant and labelled for that
before the task is commenced. refrigerant (i.e. special cylinders for the recovery of
refrigerant). Cylinders shall be complete with pressure
• Become familiar with the equipment and its operation.
relief valve and associated shut-off valves in good
• Isolate system electrically. working order.
• Before attempting the procedure ensure that: • Empty recovery cylinders are evacuated and, if
Page 5
possible, cooled before recovery occurs. • The recovered refrigerant shall be returned to the
• The recovery equipment shall be in good working refrigerant supplier in the correct recovery cylinder,
and the relevant Waste Transfer Note arranged. Do not
Precautions
Page 6
Specifications
Contents
1. Model Reference.....................................................................................................8
Indoor Unit Model Outdoor Unit Model Capacity (Btu/h) Power Supply
MSMABU-09HRDN8-QRD0GW MOAB30-09HFN8-QRD0GW 9k
Page 8
2. Electrical Wiring Diagrams
Abbreviation Paraphrase
Specifications
CAP Capacitor
L LIVE
N NEUTRAL
3
5(3or2)
HEATER
P1 2
P2
SWITCH BOARD
2
CN701
S 4
OPTIONAL
3
X Y E 12V/5V HA HB
Page 9
1.1 Outdoor Unit
Abbreviation Paraphrase
COMP Compressor
Page 10
MOAB30-09HFN8-QRD0GW, MOAB30-12HFN8-QRD0GW ,MOB32-18HFN8-QRD0GW,
BLUE OR BLACK
W 1(L) 2(N) S L N
Y/G
Y/G
Specifications
I NDOOR UNI T
4-WAY
CRANKCASE
HEATER
PAN
HEATER
CAPACITOR
BLUE
AC-FAN
RED
Y/G
BLACK
CN 7
U V W
AMBIENT TEMP. SENSOR
Y/G
OPTIONAL:
DC-FAN
Y/G
MOCA32-24HFN8-QRD0GW
16022000019069 Applicable to
the units adopting
Applicable to
the units adopting
DC motor only AC motor only
3
OPTIONAL
HEATER 2
CN4
HEATER 1
OPTIONAL:
BROWN
BLUE CN3 CN30
(YELLOW)
BLACK(BLUE)
OPTIONAL
OPTIONAL
Y/G
TO I NDOOR UNI T POWER SUPPLY
Page 11
PCB board of MOAB30-09HFN8-QRD0GW, MOAB30-12HFN8-QRD0GW ,MOB32-18HFN8-QRD0GW,
Specifications
CN3
R141 CN6-1
C5
BR1 C2 PTC1 L1
R154 C6 DSA1
-
ZR2
CN7
N-IN
AC
R155 R153
65T 250V30A
AC
terminal
R150 R11
S
R142
4-WAY
CN12 ZR3 RC3
C82 C4
REACTOR 7805
R152
CN25
Ripm
Rdi Low-Fre
Rdi
E409 IC404
Have NO
DR
CN60
No YES
CN21 + RC1
D13
C404
E402
+ RY5
R403
1 low speed
+ C405
AC FAN motor
K
CN5
C401
T401
P
RC2
R18 ZR4 E405
DZ6
1 10 CN38
2 high speed
+
R18A C147
D403
D8
R34
+ IC14 1
R89
C12 R39
C11 R35
HEAT
+
R137
IC12
D20
IC4
N
IC11
3 R166
CN16
R36 C403 C7
R24
D12 R37 C38 R107A 4 7
R163
C54
E305
C89
C10 R23
D15 D1
R165
E28
R107
D10 C402
R414
R20
R47 R67
C84
R135
R408
C110
R19 R88
R412
R162
R167
R413
IC32
D404 R415
C44
R57
PMV
E301 C87
R316A
J1
LED1
J3
J2
R405 22
R16
Connect to PC communication
C14
R52
R136
R104
C31 R2
CN18
J5
J4
C307
C306
R109
C408
C310
C308
E401
R59
R61
IPM1
C58 11
C311
R60
R160 C8
C309
R58
C34
+ + R40
+
R110
Q8
R108
R97 IC10
IC101
R404
R406
R407
R91
IC403
IC406 E410
C153
+
C23
NW R321 Q2 R322 1
+ PC851
D14
R169
VNC
C26
C83
NV
+12VDC
C85
R21 34
44
FO NU +
test port
C74
R53 D7 E1
C75
R72
R170
R315
R159
C312
R28
R9
Q1
C24
C86
C19 E17 R6 C9
C42
E3
R320
C78
R4
C77
W- R76
R157
C18 E406
C301
R32
W
R5
C514 R30
C43
TestPort
R74
R120
C28
R50 R26
+ 17V 15V R87
U-
7815
E11
+12VDC
D11
5
C516
R419
C507
+
R510
C511
R33
R512
C512
R509
R511
C509
C510
R513
C508
R75
R84
R522
R505
R504
R502
R501
R503
R506
V
C76
VP1
DZ501 R8
R80 C20
+
C517
R523
BLACK reserve
W+ R521 R12 C409 E408 R515 R515A
+
IC34 LED3 +
C79 R83
+ R101 +
C96 R123
W
V+
R100
C15
C501
U C25 R71
311 TEST
U+ +
R518 R516
4
C513
C314
17
CN30
R508
CN20
C98 C506 E407
+ Suction
+
C93
R507
P
DC-FAN
VVB
DZ503
E303 PC817
C503
C61
C49
+
C99
DZ303
E503 +
U
R126 R117 IC5
C316
IC9
VRED
VUB + R73 C36
R25
C97
C33
R70
R15
connect to DC motor
R86
49
C318
R10
C52
C62
U
+
R17
2
C32
R41
C37
DZ2 E504
R42
+ R27
0V AC standby
+ R134 R178 R177 E27
+
C35
C22
PC817
R93
R62
DZ504
BLUE
PC817
W
R66
IC3
C65
IC31 C90
+ + R31
IPM2
C502
R56
D4
C21
R64
R55
R68
R54
NTC4
1
CN27
+
R121
DZ502
Exhaust CN414
+ CN1
CN9 1
R176
R49
24LC08
C67
IC7 24LC512
C505
CN10
R63
R65
R95
IC8 IC21 R96 E502
PC817
17122200000309 CN19KFR-72W/BP2-(311+0515+6061HD+PSS30S92F6-AG+6822+HEAT).D.13.WP2.1 TP T4
IPM for DC FAN
C73
R106 T3
CN17
+5V DC
+5V DC
RT
RT
RT
Page 12
Product Features
Contents
1. Operation Modes and Functions.........................................................................15
1.1 Abbreviation.................................................................................................15
1.7 Auto-mode...................................................................................................17
1.17 Silence(Optional)........................................................................................19
Contents
1.19 Electrical energy consumption control function.............................................19
Product Features
1.2 Safety Features Temperature Set temperature value
Compressor three-minute delay at restart Temperature
(fan and Drying Room temperature
Compressor functions are delayed for up to 10s upon the mode)
first startup of the unit, and are delayed for up to three
Activation of Timer
minutes upon subsequent unit restarts.
ON, Fresh, Swing,
(3s)
Automatic shutoff based on discharge temperature Turbo, or Silent
If the compressor discharge temperature exceeds 108°C Cancellation of
for nine seconds, the compressor ceases operation. Timer OFF, Fresh,
Swing, Turbo, or (3s)
Automatic shutoff based on fan speed Silent
If the indoor fan speed registers below 200RPM or over Defrost
2100RPM for an extended period of time, the unit ceases
operation and the corresponding error code is displayed on Warming in heating
the indoor unit. mode
Inverter module protection Self-clean (available
on select units only)
The inverter module has an automatic shutoff mechanism
based on the unit’s current, voltage, and temperature. Heating in room
If automatic shutoff is initiated, the corresponding error temperature
code is displayed on the indoor unit and the unit ceases under 8°C
operation. WiFi control
(available on select
Indoor fan delayed operation
units only)
• When the unit starts, the louver is automatically ECO function set temperature
activated and the indoor fan will operate after a period (available on select gradually illuminates to in
of setting time or the louver is in place. units only) one second interval
• If the unit is in heating mode, the indoor fan is
regulated by the anti-cold wind function.
1.4 Fan Mode
Compressor preheating
When fan mode is activated:
Preheating is automatically activated when T4 sensor is
lower than setting temperature. • The outdoor fan and compressor are stopped.
Sensor redundancy and automatic shutoff • Temperature control is disabled and no temperature
setting is displayed.
• The indoor fan speed can be set to 1%~100%, or
Page 15
auto. 1.5.2 Indoor Fan Control
• The louver operations are identical to those in cooling 1) In cooling mode, the indoor fan operates continuously.
mode. The fan speed can be set to 1%-100%, or auto.
• Auto fan: In fan-only mode, AC operates the same as 2) Auto fan
auto fan in cooling mode with the temperature set at
24°C. • Descent curve
• When T1-Tsc is lower than or equal to 3.5°C, fan
1.5 Cooling Mode speed reduces to 80%;
• -When T1-Tsc is lower than or equal to 1°C, fan
Cooling temperature compensation (∆t5) is a well-setting speed reduces to 60%;
parameter of EEPROM. It's value ranges from -2°C to 2°C.
• -When T1-Tsc is lower than or equal to 0.5°C, fan
1.5.1 Compressor Control speed reduces to 40%;
Reach the configured temperature: • -When T1-Tsc is lower than or equal to 0°C, fan
speed reduces to 20%;
1) When the compressor runs continuously for less than
120 minutes. • -When T1-Tsc is lower than or equal to -0.5°C, fan
speed reduces to 1%.
Product Features
Page 16
compressor ceases operation. • For different outdoor units, the fan speeds are
• While calculated frequency(fb) is less than different.
minimum limit frequency(FminC). 1.6.4 Defrosting mode
• When protective time is more than or equal to ten • The unit enters defrosting mode according to changes
minutes. in the temperature value of T3, T4 as well as the
• When T1 is higher than or equal to Tsc+ compressor running time.
HDIFTEMP2. • In defrosting mode, the compressor continues to run,
Note: HDIFTEMP2 is EEPROM setting parameter. It is 2°C the indoor and outdoor motor will cease operation,
usually. the defrost light of the indoor unit will turn on, and
Product Features
• Unit runs for 15 minutes consecutively in defrosting
• Change setting temperature. mode.
• Turbo or sleep function on/off. 1.6.5 Evaporator Temperature Protection
2) When the current is higher than the predefined safe When the evaporator temperature exceeds a preset
value, surge protection is activated, causing the protection value, the compressor ceases operations.
compressor to cease operations.
Page 17
minutes, the AC will switch to auto mode with a preset at low speed.
temperature of 24°C. • When heating, the temperature decreases 1°C(to
• Forced auto mode: not lower than 16°C) every hour. After 2 hours, the
temperature stops decreasing and the indoor fan is
Forced auto mode operates the same as normal auto mode fixed at low speed. Anti-cold wind function takes
with a preset temperature of 24°C. priority.
• The unit exits forced operation when it receives the • The operating time for sleep mode is 8 hours, after
following signals: which, the unit exits this mode and does not switches
• Switch on off.
• Switch off • The timer setting is available in this mode.
• Timer on
1.12 Auto-Restart function
• Timer off
• Changes in: • The indoor unit has an auto-restart module that
allows the unit to restart automatically. The module
• mode
automatically stores the current settings and, in the
• fan speed case of a sudden power failure, will restore those
Product Features
Page 18
• Indoor fan will run at auto fan when enter into the Turn off the unit or activate ECO, sleep, Super cool, Silence
ECO mode .The setting temp. and setting fan speed or self clean function will quit this function.
can be changed through remote controller signal.
1.20 Information Inquiry
1.15 Self clean(Optional)
To enter information inquiry status, complete the following
• The indoor unit will run at low fan for 16 minutes, procedure within ten seconds:
then turn off, if you press “Self Clean” when the unit
is in cooling or drying mode. • Press LED 3 times.
• Self Clean keeps the indoor unit dry and prevents • Press SWING 3 times.
mold growth. • If you are successful, you will hear beeps for two
seconds.
1.16 Follow me(Optional) • Use the LED and SWING buttons to cycle through
information displayed.
• If you press “Follow Me” on the remote, the indoor
unit will beep. This indicates the follow me function is • Pressing LED will display the next code in the
active. sequence. Pressing SWING will show the previous.
• Once active, the remote control will send a signal The table shows information codes. The screen will display
Product Features
every 3 minutes, with no beeps. The unit automatically this code for two seconds, then the information for 25
sets the temperature according to the measurements seconds.
from the remote control.
• The unit will only change modes if the information
from the remote control makes it necessary, not from
the unit’s temperature setting.
• If the unit does not receive a signal for 7 minutes or
you press “Follow Me,” the function turns off. The
unit regulates temperature based on its own sensor
and settings.
Page 19
Displayed code Explanation Additional Notes
T1 T1 T1 temperature
T2 T2 T2 temperature
T3 T3 T3 temperature
T4 T4 T4 temperature
TP TP TP temperature
Targeted frequency FT Targeted Frequency
Actual frequency Tr Actual Frequency
Compressor current dL N/A
Outdoor AC voltage Uo N/A
Indoor capacity test Sn N/A
Reserve -- Running mode
Product Features
Page 20
Maintenance and Disassembly
Contents
1. Maintenance.........................................................................................................22
2. Disassembly..........................................................................................................29
:]U]G_\GR\K
)RUYK
Maintenance and
-GYYOJK
Disassembly
3GTOLURJ\GR\K :NXKK]G_\GR\K
)USVU[TJSKZKX 6XKYY[XK
)RUYK
MG[MK
36G
2U .O
.GTJRK2U .GTJRK.O
)NGXMKNUYK )NGXMKNUYK
<GI[[S
V[SV
<GI[[S
V[SV
Page 22
Procedure:
1. Tighten the flare nuts of the indoor and outdoor (14.5 Psi) after 50 minutes, check for leakage.
units, and confirm that both the 2- and 3-way valves • If the pressure successfully reaches -0.1 MPa
are closed. (14.5 Psi), fully close the Handle Lo valve, then
2. Connect the charge hose with the push pin of Handle cease vacuum pump operations.
Lo to the gas service port of the 3-way valve. b. Wait for 5 minutes then check whether the gauge
3. Connect another charge hose to the vacuum pump. needle moves after turning off the vacuum pump.
If the gauge needle moves backward, check
4. Fully open the Handle Lo manifold valve.
wether there is gas leakage.
5. Using the vacuum pump, evacuate the system for
6. Loosen the flare nut of the 3-way valve for 6 or
30 minutes.
7 seconds and then tighten the flare nut again.
a. Check whether the compound meter indicates
a. Confirm the pressure display in the pressure
-0.1 MPa (14.5 Psi).
indicator is slightly higher than the atmospheric
• If the meter does not indicate -0.1 MPa pressure.
(14.5 Psi) after 30 minutes, continue b. Remove the charge hose from the 3-way valve.
evacuating for an additional 20 minutes.
7. Fully open the 2- and 3-way valves and tighten the
• If the pressure does not achieve -0.1 MPa cap of the 2- and 3-way valves.
Maintenance and
Disassembly
Page 23
1.2 Refrigerant Recharge
:]U]G_\GR\K
)RUYK
-GYYOJK
:NXKK]G_\GR\K
)RUYK
)NGXMOTM
I_ROTJKX
2U .O
56+4 )259+
Prior to recharging the refrigerant, confirm the additional amount of refrigerant required using the following table:
Maintenance and
Disassembly
Procedure:
1. Close both 2- and 3-way valves. 3-way valves.
2. Slightly connect the Handle Lo charge hose to the 8. Operate the air conditioner in cooling mode to charge
3-way service port. the system with liquid refrigerant.
3. Connect the charge hose to the valve at the bottom 9. When the electronic scale displays the correct weight
of the cylinder. (refer to the gauge and the pressure of the low
4. If the refrigerant is R410A, invert the cylinder to side to confirm), turn off the air conditioner, then
ensure a complete liquid charge. disconnect the charge hose from the 3-way service
port immediately..
5. Open the valve at the bottom of the cylinder for 5
seconds to purge the air in the charge hose, then fully 10. Mount the caps of service port and 2- and 3-way
tighten the charge hose with push pin Handle Lo to valves.
the service port of 3-way valve.. 11. Use a torque wrench to tighten the caps to a torque
6. Place the charging cylinder onto an electronic scale of 18 N.m.
and record the starting weight. 12. Check for gas leakage.
7. Fully open the Handle Lo manifold valve, 2- and
Page 24
1.3 Re-Installation
1.3.1 Indoor Unit
Collecting the refrigerant into the outdoor unit
:]U]G_\GR\K
)RUYK
-GYYOJK
:NXKK]G_\GR\K
5VKT
)RUYK
2U .O
)RUYK
Maintenance and
Disassembly
Procedure:
1. Confirm that the 2- and 3-way valves are opened. 6. Close the 3-way valve so that the gauge rests
2. Connect the charge hose with the push pin of Handle between 0.3 MPa (43.5 Psi) and 0.5 MPa (72.5 Psi).
Lo to the 3-way valve’s gas service port. 7. Disconnect the charge set and mount the caps of
3. Open the Handle Lo manifold valve to purge air service port and 2- and 3-way valves.
from the charge hose for 5 seconds and then close it 8. Use a torque wrench to tighten the caps to a torque
quickly. of 18 N.m.
4. Close the 2-way valve. 9. Check for gas leakage.
5. Operate the air conditioner in cooling mode. Cease
operations when the gauge reaches 0.1 MPa
(14.5 Psi).
Page 25
Air purging with vacuum pump
:]U]G_\GR\K
)RUYK
-GYYOJK
3GTOLURJ\GR\K :NXKK]G_\GR\K
)USVU[TJSKZKX 6XKYY[XK
)RUYK
MG[MK
36G
2U .O
.GTJRK2U .GTJRK.O
)NGXMKNUYK )NGXMKNUYK
<GI[[S
V[SV
Maintenance and
Disassembly
<GI[[S
V[SV
Procedure:
1. Tighten the flare nuts of the indoor and outdoor Psi) after 50 minutes, check for leakage.
units, and confirm that both the 2- and 3-way valves • If the pressure successfully reaches -0.1 MPa
are closed. (14.5 Psi), fully close the Handle Lo valve, then
2. Connect the charge hose with the push pin of Handle cease vacuum pump operations.
Lo to the gas service port of the 3-way valve. b. Wait for 5 minutes then check whether the gauge
3. Connect another charge hose to the vacuum pump. needle moves after turning off the vacuum pump.
If the gauge needle moves backward, check
4. Fully open the Handle Lo manifold valve.
wether there is gas leakage.
5. Using the vacuum pump, evacuate the system for 30
6. Loosen the flare nut of the 3-way valve for 6 or 7
minutes.
seconds and then tighten the flare nut again.
a. Check whether the compound meter indicates
a. Confirm the pressure display in the pressure
-0.1 MPa (14.5 Psi).
indicator is slightly higher than the atmospheric
• If the meter does not indicate -0.1 MPa (14.5 pressure.
Psi) after 30 minutes, continue evacuating for b. Remove the charge hose from the 3-way valve.
an additional 20 minutes.
7. Fully open the 2- and 3-way valves and tighten the
• If the pressure does not achieve -0.1 MPa (14.5 cap of the 2- and 3-way valves.
Page 26
1.3.2 Outdoor Unit
Evacuation for the whole system
:]U]G_\GR\K
5VKT
-GYYOJK
:NXKK]G_\GR\K
5VKT
56+4
2U .O
<GI[[SV[SV
)259+
Maintenance and
Disassembly
Procedure:
1. Confirm that the 2- and 3-way valves are opened. needle moves after turning off the vacuum pump. If
2. Connect the vacuum pump to the 3-way valve’s the gauge needle moves backward, check whether
service port. there is gas leakage.
3. Evacuate the system for approximately one hour. 6. Disconnect the charge hose from the vacuum pump.
Confirm that the compound meter indicates 7. Mount the caps of service port and 2- and 3-way
-0.1 MPa (14.5Psi). valves.
4. Close the valve (Low side) on the charge set and turn 8. Use a torque wrench to tighten the caps to a torque
off the vacuum pump. of 18 N.m.
5. Wait for 5 minutes then check whether the gauge
Page 27
Refrigerant charging
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)RUYK
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:NXKK]G_\GR\K
)RUYK
)NGXMOTM
I_ROTJKX
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56+4 )259+
Procedure:
Maintenance and
2. Slightly connect the Handle Lo charge hose to the 8. Operate the air conditioner in cooling mode to charge
3-way service port. the system with liquid refrigerant.
3. Connect the charge hose to the valve at the bottom 9. When the electronic scale displays the correct weight
of the cylinder. (refer to the gauge and the pressure of the low
4. If the refrigerant is R410A, invert the cylinder to side to confirm), turn off the air conditioner, then
ensure a complete liquid charge. disconnect the charge hose from the 3-way service
port immediately..
5. Open the valve at the bottom of the cylinder for 5
seconds to purge the air in the charge hose, then fully 10. Mount the caps of service port and 2- and 3-way
tighten the charge hose with push pin Handle Lo to valves.
the service port of 3-way valve.. 11. Use a torque wrench to tighten the caps to a torque
6. Place the charging cylinder onto an electronic scale of 18 N.m.
and record the starting weight. 12. Check for gas leakage.
7. Fully open the Handle Lo manifold valve, 2- and
Note: 1. Mechanical connectors used indoors shall comply with local regulations.
2. When mechanical connectors are reused indoors, sealing parts shall be renewed. When flared joints
are reused indoors, the flare part shall be re-fabricated.
Page 28
2. Disassembly
Procedure Illustration
3) Hold the front panel by the tabs on Front Panel
the both sides and lift it (see CJ_MA_
INV_001).
Tab
CJ_MA_INV_001
Maintenance and
Disassembly
4) Push up the bottom of an air filter,
and then pull it out downwards (see
CJ_MA_INV_002).
Filter
CJ_MA_INV_002
Note: This section is for reference only. Actual unit appearance may vary.
Page 29
Procedure Illustration
Horizontal Louver
Hook
CJ_MA_INV_003
Maintenance and
Disassembly
Hook
CJ_MA_INV_004
Note: This section is for reference only. Actual unit appearance may vary.
Page 30
Procedure Illustration
CJ_MA_INV_005
Maintenance and
Disassembly
8) Disconnect the connector for display
board(see CJ_MA_INV_006) .
9) Remove 1 screw and overturn the
display panel to remove the display
board.(see CJ_MA_INV_006).
CJ_MA_INV_006
Note: This section is for reference only. Actual unit appearance may vary.
Page 31
Procedure Illustration
CJ_MA_INV_007
Maintenance and
Disassembly
CJ_MA_INV_008
Note: This section is for reference only. Actual unit appearance may vary.
Page 32
Procedure Illustration
Hooks
CJ_MA_INV_009
Maintenance and
pushing the hook through a clearance
Disassembly
between the panel frame and the heat
exchanger (see CJ_MA_INV_010).
Panel Frame
CJ_MA_INV_010
Note: This section is for reference only. Actual unit appearance may vary.
Page 33
2. Electrical parts
Note: Remove the front panel (refer to 1. Front panel) before disassembling electrical parts.
Procedure Illustration
CJ_MA_INV_011
CJ_MA_INV_012
Note: This section is for reference only. Actual unit appearance may vary.
Page 34
Procedure Illustration
Fixing Screw
CJ_MA_INV_013-1
Electronic Box
Maintenance and
Disassembly
CJ_MA_INV_013-2
Swing Motor
Applicable to AC Motor Only
CJ_MA_INV_014
Display Board
Pipe Temperature Sensor
Room Temperature Sensor
Note: This section is for reference only. Actual unit appearance may vary.
Page 35
Procedure Illustration
CJ_MA_INV_015
Disassembly
Note: This section is for reference only. Actual unit appearance may vary.
Page 36
3. Evaporator
Note: Remove the front panel and electrical parts (refer to 1. Front panel and 2. Electrical parts) before
disassembling evaporator.
Procedure Illustration
1) Disassemble the pipe holder located at the
rear of the unit (see CJ_MA_INV_016).
Pipe Holder
CJ_MA_INV_016
2) Remove the screws on the evaporator
located at the fixed plate (see CJ_MA_
INV_017).
Maintenance and
Disassembly
Screws
CJ_MA_INV_017
Screws
CJ_MA_INV_018
Note: This section is for reference only. Actual unit appearance may vary.
Page 37
Procedure Illustration
CJ_MA_INV_019
Maintenance and
Disassembly
Note: This section is for reference only. Actual unit appearance may vary.
Page 38
4. Fan motor and fan
Note: Remove the front panel, electrical parts and evaporator (refer to 1. Front panel, 2. Electrical parts, and
3. Evaporator). before disassembling fan motor and fan.
Procedure Illustration
1) Remove the two screws and remove the
fixing board of the fan motor (see CJ_MA_
INV_020).
Screws
CJ_MA_INV_020
Maintenance and
Disassembly
CJ_MA_INV_021
Fixing Screw
CJ_MA_INV_022
Note: This section is for reference only. Actual unit appearance may vary.
Page 39
5. Step motor
Note: Remove the front panel and electrical parts (refer to 1. Front panel, 2. Electrical parts) before
disassembling step motor.
Procedure Illustration
1) Remove the two screws, then remove the
stepping motor (see CJ_MA_INV_023).
Stepping Motor
CJ_MA_INV_023
Maintenance and
Disassembly
Note: This section is for reference only. Actual unit appearance may vary.
Page 40
2.2 Outdoor unit
1. Panel Plate
MOAB30-09HFN8-QRD0GW, MOAB30-12HFN8-QRD0GW :
Procedure Illustration
Maintenance and
Disassembly
CJ_AA01_001
Top Cover
CJ_AA01_002
Note: This section is for reference only. Actual unit appearance may vary.
Page 41
Procedure Illustration
Front Panel
CJ_AA01_003
Maintenance and
Disassembly
CJ_AA01_004
Note: This section is for reference only. Actual unit appearance may vary.
Page 42
Procedure Illustration
Maintenance and
Disassembly
Note: This section is for reference only. Actual unit appearance may vary.
Page 43
MOB32-18HFN8-QRD0GW:
Procedure Illustration
CJ_B01_INV_001
CJ_B01_INV_002
Note: This section is for reference only. Actual unit appearance may vary.
Page 44
Procedure Illustration
CJ_B01_INV_003
Front Panel
Maintenance and
Disassembly
Front Panel
CJ_B01_INV_004
Note: This section is for reference only. Actual unit appearance may vary.
Page 45
Procedure Illustration
Note: This section is for reference only. Actual unit appearance may vary.
Page 46
MOCA32-24HFN8-QRD0GW:
Procedure Illustration
Maintenance and
Disassembly
CJ_CA01_INV_001
Top Cover
CJ_CA01_INV_002
Note: This section is for reference only. Actual unit appearance may vary.
Page 47
Procedure Illustration
Front Panel
CJ_CA01_INV_003
Maintenance and
Disassembly
CJ_CA01_INV_004
Note: This section is for reference only. Actual unit appearance may vary.
Page 48
Procedure Illustration
Maintenance and
Disassembly
Note: This section is for reference only. Actual unit appearance may vary.
Page 49
2. Fan disassembly
Note: Remove the panel plate and (refer to 1. Panel plate) before disassembling fan.
MOAB30-09HFN8-QRD0GW,MOAB30-12HFN8-QRD0GW ,MOB32-18HFN8-QRD0GW:
Procedure Illustration
CJ_ODU_INV_001
D-cut
Maintenance and
CJ_ODU_INV_002
Hook
CJ_ODU_INV_003
Note: This section is for reference only. Actual unit appearance may vary.
Page 50
Procedure Illustration
CJ_ODU_INV_004
Maintenance and
Disassembly
Fan Motor
CJ_ODU_INV_005
Note: This section is for reference only. Actual unit appearance may vary.
Page 51
MOCA32-24HFN8-QRD0GW
Procedure Illustration
CJ_ODU_INV_006
Maintenance and
Disassembly
CJ_ODU_INV_007
Note: This section is for reference only. Actual unit appearance may vary.
Page 52
Procedure Illustration
CJ_ODU_INV_008
Maintenance and
3) Remove the fan motor.
Disassembly
CJ_ODU_INV_009
Note: This section is for reference only. Actual unit appearance may vary.
Page 53
3. Electrical parts
Note: Remove the panel plate and fan assembly (refer to 1. Panel plate and 2. Fan assembly) before
disassembling electrical parts.
MOAB30-09HFN8-QRD0GW,MOAB30-12HFN8-QRD0GW ,MOB32-18HFN8-QRD0GW,
Procedure Illustration
CJ_ODU_INV_010
Page 54
MOCA32-24HFN8-QRD0GW
Procedure Illustration
Maintenance and
Disassembly
CJ_ODU_INV_011
Note: This section is for reference only. Actual unit appearance may vary.
Page 55
4. Sound blanket
WARNING: Recover refrigerant from the refrigerant circuit before remove the compressor.
Note: Remove the panel plate, electrical parts, and fan assembly (refer to 1. Panel plate, 2. Electrical parts,
and 3. Fan assembly) before disassembling sound blanket.
Procedure Illustration
Sound Blanket(top)
Sound Blanket(side)
CJ_ODU_INV_012
Maintenance and
Disassembly
Note: This section is for reference only. Actual unit appearance may vary.
Page 56
5. Four-way valve (for heat pump models)
WARNING: Recover refrigerant from the refrigerant circuit before remove the four-way valve.
Note: Remove the panel plate, electrical parts, and fan assembly (refer to 1. Panel plate, 2. Electrical parts,
and 3. Fan assembly) before disassembling four-way valve.
Procedure Illustration
Maintenance and
Disassembly
CJ_ODU_INV_013
Note: This section is for reference only. Actual unit appearance may vary.
Page 57
6. Compressor
WARNING: Recover refrigerant from the refrigerant circuit before remove the compressor.
Note: Remove the panel plate, electrical parts, and fan assembly (refer to 1. Panel plate, 2. Electrical parts,
and 3. Fan assembly) before disassembling compressor.
Procedure Illustration
Terminal Cover
Maintenance and
Disassembly
CJ_ODU_INV_013
CJ_ODU_INV_014
Note: This section is for reference only. Actual unit appearance may vary.
Page 58
Procedure Illustration
CJ_ODU_INV_015
Maintenance and
Disassembly
Suction Pipe
CJ_ODU_INV_016
Note: This section is for reference only. Actual unit appearance may vary.
Page 59
Troubleshooting
Contents
1. Safety Caution......................................................................................................62
2. General Troubleshooting.....................................................................................63
5.5 E3/F5 (Fan speed has been out of control diagnosis and solution).................77
and solution)................................................................................................79
5.7 Eb(Communication error between the indoor PCB and display board)...........80
5.10 P1(Over voltage or too low voltage protection diagnosis and solution)..........83
Contents
5.11 P2(High temperature protection of IPM module or compressor top diagnosis
and solution)................................................................................................84
Electrolytic Capacitors
For other models, connect discharge resistance (approx.100Ω 40W) or a soldering iron plug between the positive and
negative terminals of the electrolytic capacitor. The terminals are located on the bottom surface of the outdoor PCB.
Troubleshooting
Note: This picture is for reference only. Actual appearances may vary.
Page 62
2. General Troubleshooting
Troubleshooting
p1 Over voltage or over low voltage protection Page 83
p2 High temperature protection of IPM module Page 84
p4 Inverter compressor drive error Page 85
Page 63
3. Error Diagnosis and Troubleshooting Without Error Code
WARNING
Be sure to turn off unit before any maintenance to prevent damage or injury.
Problem Solution
2 The power switch is on but fans will not start Page 66-67
Page 64
3.2 Field maintenance
Problem Solution
3 Compressor and condenser (outdoor) fan will not start Page 68-69
Troubleshooting
15 Horizontal louver can not revolve Page 68-69
Page 65
Troubleshooting
Unit is noisy
Page 66
Unit will not start
☆
☆
☆ ☆ ☆
☆ ☆
☆
Tighten bolts or screws Loosen hold down bolts and / or screws
Close all the windows and doors Bad airproof
☆ ☆
☆
Remove the obstacles The air inlet or outlet of either unit is blocked
Others
Reconnect the power or press ON/OFF Interference from cell phone towers and remote
☆
button on remote control to restart boosters
☆
Remove them Shipping plates remain attached
Page 67
Troubleshooting
Troubleshooting
Too cool
Unit will not start
Page 68
Compressor is noisy
Low suction pressure
High suction pressure
Low discharge pressure
High discharge pressure
Unit runs, but shortly stops
☆ ☆
☆
☆
☆
☆
Test circuits with tester Shorted or broken wires
☆ ☆ ☆ ☆ ☆
☆
☆
☆
☆
Test continuity of thermostat / sensor & wiring Faulty thermostat / room temperature sensor
Place the temperature sensor at the central of
☆
Wrong setting place of temperature sensor
the air inlet grille
☆
Test continuity of coil & contacts Faulty magnetic contactor for compressor
Electrical Circuit
☆
☆
Test continuity of coil & contacts Faulty magnetic contactor for fan
☆
☆
☆
Replace the stepping motor Faulty stepping motor
☆
☆
☆
Leak test Shortage of refrigerant
☆ ☆
Replace restricted part Restricted liquid line
Clean or replace Dirty air filter
Clean coil Dirty evaporator coil
☆ ☆ ☆ ☆ ☆
☆ ☆ ☆ ☆ ☆
Check fan Insufficient air through evaporator coil
☆
☆
Change charged refrigerant volume Overcharge of refrigerant
☆ ☆
☆ ☆
Clean condenser or remove obstacle Dirty or partially blocked condenser
Purge, evacuate and recharge Air or incompressible gas in refrigerant cycle
☆ ☆ ☆
Remove obstruction to air flow Short cycling of condensing air
Remove obstruction in air or water flow High temperature condensing medium
☆ ☆ ☆ ☆ ☆ ☆
Remove obstruction in air or water flow Insufficient condensing medium
Refrigerant Circuit
☆
Replace compressor Broken compressor internal parts
☆
☆
☆
Test compressor efficiency Inefficient compressor
Replace valve Expansion valve obstructed
Replace valve Expansion valve or capillary tube closed completely
☆ ☆ ☆
☆ ☆
Replace valve Leaking power element on expansion valve
Fix feeler bulb Poor installation of feeler bulb
☆
☆ ☆
Check heat load Heavy load condition
Tighten bolts or screws Loosen hold down bolts and / or screws
☆ ☆
Remove them Shipping plates remain attached
Choose AC of lager capacity or add the number
☆
Poor choices of capacity
Others
of AC
Rectify piping so as not to contact each other or
☆
Contact of piping with other piping or external plate
with external plate
Page 69
Troubleshooting
4. Quick Maintenance by Error Code
If you do not have the time to test whether specific parts are faulty, you can directly change the required parts according
the error code.
You can find the parts to replace by error code in the following table.
Error Code
Part requiring
replacement
E0 EA E1 E3 E4 E5 eb F0 F1
Indoor PCB x x
Outdoor PCB x x x x x x
Reactor x x x x x x x x
Indoor fan motor x x x x x x x x
Outdoor fan motor x x x X x x x x x
Temperature sensor x x x x x x
Compressor x x x x x x x x
IPM board x x x x x x x x x
Display Board x x x x x x x x
Outdoor unit x x x x x x x x
Error Code
Part requiring
replacement
F2 F3 F4 F5 P0 P1 P2 P4
Indoor PCB x x x x x x x x
Outdoor PCB
Troubleshooting
Reactor x x x x x x x
Indoor fan motor x x x x x x x x
Outdoor fan motor x x x x x x x
Temperature sensor x x x X x x
Compressor x x x x x x
IPM board x x x x x
Outdoor unit x x x x x x x x
Page 70
5. Troubleshooting by Error Code
Resistance Value
Position
KSK89D53UEZ KSM135D23UFZ KTF235D22UMT
Blue - Red
Blue - Black 2.35Ω(20°C/68°F) 1.28Ω(20°C/68°F) 0.75Ω(20°C/68°F)
Troubleshooting
Red - Blue
Page 71
5.1.3 IPM Continuity Check
Turn off the power, let the large capacity electrolytic capacitors discharge completely, and dismount the IPM. Use a digital
tester to measure the resistance between P and UVWN; UVW and N.
Page 72
5.2 E0/F4/EA (EEPROM parameter error)
Description: Indoor or outdoor PCB main chip does not receive feedback from EEPROM chip.
Recommended parts to prepare:
• Faulty indoor PCB
• Faulty outdoor PCB
Troubleshooting and repair:
YES
Remarks:
Troubleshooting
The location of the EEPROM chip on the indoor and outdoor PCB is shown in the following two images:
Page 73
5.3 E1 (Indoor and outdoor unit communication error)
Description: The indoor unit has not received feedback from the outdoor unit for 110 seconds, four consecutive times.
Recommended parts to prepare:
• Faulty indoor PCB
• Faulty outdoor PCB
• Faulty reactor
Troubleshooting and repair:
YES
NO
Check the indoor wiring
connections
The voltage moves alternately with
positive value.
Is it normal?
Check the outdoor wiring connection.
YES
Troubleshooting
Replace the
NO Is it normal? NO
reactor
Is the error
resolved?
NO
Replace the indoor PCB.
Page 74
Remarks:
• Use a multimeter to test the DC voltage between 2 port and 3 port of outdoor unit. The red pin of multimeter
connects with 2 port while the black pin is for 3 port.
• When AC is normal running, the voltage will move alternately between -25V to 25V.
• If the outdoor unit has malfunction, the voltage will move alternately with positive value.
• While if the indoor unit has malfunction, the voltage will be a certain value.
• Use a multimeter to test the resistance of the reactor which does not connect with capacitor.
• The normal value should be around zero ohm. Otherwise, the reactor must have malfunction and need to be
replaced.
Troubleshooting
Page 75
5.4 E2 (Zero crossing detection error diagnosis and solution)
Description: When PCB does not receive zero crossing signal feedback for 4 minutes or the zero crossing signal time
interval is abnormal.
Recommended parts to prepare:
• Connection mistake
• PCB faulty
Troubleshooting and repair:
YES
Page 76
5.5 E3/F5(Fan speed has been out of control diagnosis and solution)
Description: When the indoor fan speed registers below 200RPM or over 2100RPM for an extended period of time,
the unit will stop and the LED will display the failure(E3). When the outdoor fan speed registers below 200RPM or over
1500RPM for an extended period of time, the unit will stop and the LED will display the failure(F5).
Recommended parts to prepare:
• Wiring mistake
• Faulty fan assembly
• Faulty fan motor
• Faulty PCB
Troubleshooting and repair:
YES
Does it turn easily? NO Find the cause of the problem and resolve it
YES
Troubleshooting
Is it improperly wired? Ensure proper connections
YES
YES
Page 77
Index:
1. Indoor or Outdoor DC Fan Motor(control chip is in fan motor)
Power on and when the unit is in standby, measure the voltage of pin1-pin3, pin4-pin3 in fan motor connector. If the
value of the voltage is not in the range showing in below table, the PCB must has problems and need to be replaced.
• DC motor voltage input and output (voltage: 220-240V~):
Page 78
5.6 E4/E5/F1/F2/F3 (Open circuit or short circuit of temperature sensor diagnosis and
solution)
Description: If the sampling voltage is lower than 0.06V or higher than 4.94V, the LED will display the failure.
Recommended parts to prepare:
• Wiring mistake
• Faulty sensor
• Faulty PCB
Troubleshooting and repair:
YES
Measure the resistance value
of the sensor.
Is it within acceptable
NO Replace the Sensor.
parameters?
YES
Replace indoor or outdoor PCB
Troubleshooting
Page 79
5.7 Eb(Communication error between the indoor PCB and display board)
Description: Indoor PCB does not receive feedback from Display board.
Recommended parts to prepare:
• Wiring mistake
• Faulty indoor PCB
• Display board malfunction
Troubleshooting and repair:
Does a problem
remain?
YES
YES
Is the error
Troubleshooting
resoved?
NO
Page 80
5.8 F0(Overload current protection diagnosis and solution)
Description: An abnormal current rise is detected by checking the specified current detection circuit.
Recommended parts to prepare:
• Power supply problems.
• System blockage
• Faulty outdoor PCB
• Wiring mistake
• Compressor malfunction
YES
YES
Troubleshooting
YES
YES
YES
Page 81
5.9 P0(IPM malfunction or IGBT over-strong current protection diagnosis and solution)
Description: When the voltage signal the IPM sends to the compressor drive chip is abnormal, the display LED shows
“P0” and the AC turn off.
Recommended parts to prepare:
• Wiring mistake
• IPM malfunction
• Faulty outdoor fan assembly
• Compressor malfunction
• Faulty outdoor PCB
Troubleshooting and repair:
NO
YES
YES
YES
Page 82
5.10 P1(Over voltage or too low voltage protection diagnosis and solution)
Description: Abnormal increases or decreases in voltage are detected by checking the specified voltage detection circuit.
Recommended parts to prepare:
• Power supply issues
• System leakage or blockage
• Faulty outdoor PCB
Troubleshooting and repair:
YES
YES
Troubleshooting
While the unit is in standby,
is the voltage between P and N is around
NO Replace the IPM board.
DC 310V, 340V or 380V? When start up
the unit, is it in 220V~400V?
YES
YES
Page 83
5.11 P2(High temperature protection of IPM module or compressor top diagnosis and
solution)
Description: If the sampling voltage is not at 5V, the LED displays this failure code.
Recommended parts to prepare:
• Power supply issues
• System leakage or blockages
• Faulty outdoor PCB
• Connection problems
Troubleshooting and repair:
NO
Page 84
5.12 P4(Inverter compressor drive error diagnosis and solution)
Description: An abnormal inverter compressor drive is detected by a special detection circuit, including communication
signal detection, voltage detection, compressor rotation speed signal detection and so on.
Recommended parts to prepare:
• Wiring mistake
• IPM malfunction
• Faulty outdoor fan assembly
• Compressor malfunction
• Faulty outdoor PCB
NO
YES
Troubleshooting
NO
properly? Speed Malfunction”
YES
YES
Page 85
Contents
i) Temperature Sensor Resistance Value Table for T1, T2, T3, and T4 (°C – K).....87
Page 87
ii) Temperature Sensor Resistance Value Table for TP (°C --K)
°C °F K Ohm °C °F K Ohm °C °F K Ohm °C °F K Ohm
°C °F K Ohm °C °F K Ohm °C °F K Ohm °C °F K Ohm
-20 -4 542.7 20 68 68.66 60 140 13.59 100 212 3.702
-19 -2 511.9 21 70 65.62 61 142 13.11 101 214 3.595
-18 0 483 22 72 62.73 62 144 12.65 102 216 3.492
-17 1 455.9 23 73 59.98 63 145 12.21 103 217 3.392
-16 3 430.5 24 75 57.37 64 147 11.79 104 219 3.296
-15 5 406.7 25 77 54.89 65 149 11.38 105 221 3.203
-14 7 384.3 26 79 52.53 66 151 10.99 106 223 3.113
-13 9 363.3 27 81 50.28 67 153 10.61 107 225 3.025
-12 10 343.6 28 82 48.14 68 154 10.25 108 226 2.941
-11 12 325.1 29 84 46.11 69 156 9.902 109 228 2.86
-10 14 307.7 30 86 44.17 70 158 9.569 110 230 2.781
-9 16 291.3 31 88 42.33 71 160 9.248 111 232 2.704
-8 18 275.9 32 90 40.57 72 162 8.94 112 234 2.63
-7 19 261.4 33 91 38.89 73 163 8.643 113 235 2.559
-6 21 247.8 34 93 37.3 74 165 8.358 114 237 2.489
-5 23 234.9 35 95 35.78 75 167 8.084 115 239 2.422
-4 25 222.8 36 97 34.32 76 169 7.82 116 241 2.357
-3 27 211.4 37 99 32.94 77 171 7.566 117 243 2.294
-2 28 200.7 38 100 31.62 78 172 7.321 118 244 2.233
-1 30 190.5 39 102 30.36 79 174 7.086 119 246 2.174
0 32 180.9 40 104 29.15 80 176 6.859 120 248 2.117
1 34 171.9 41 106 28 81 178 6.641 121 250 2.061
2 36 163.3 42 108 26.9 82 180 6.43 122 252 2.007
3 37 155.2 43 109 25.86 83 181 6.228 123 253 1.955
4 39 147.6 44 111 24.85 84 183 6.033 124 255 1.905
5 41 140.4 45 113 23.89 85 185 5.844 125 257 1.856
6 43 133.5 46 115 22.89 86 187 5.663 126 259 1.808
7 45 127.1 47 117 22.1 87 189 5.488 127 261 1.762
8 46 121 48 118 21.26 88 190 5.32 128 262 1.717
9 48 115.2 49 120 20.46 89 192 5.157 129 264 1.674
10 50 109.8 50 122 19.69 90 194 5 130 266 1.632
11 52 104.6 51 124 18.96 91 196 4.849
12 54 99.69 52 126 18.26 92 198 4.703
Appendix
Page 88
iii) Pressure On Service Port(R32)
Cooling chart:
ODT 15 45 75 85 105 115 120
°F(°C) 0(-17) 5(-15) 95 (35)
IDT (9.44) (7.22) (23.89) (29.44) (40.56) (46.11) (48.89)
BAR 70/59 6.5 6.6 7.4 8.2 8.4 8.0 8.3 8.8 10.3 10.8
BAR 75/63 6.8 6.9 8.1 8.8 8.8 8.5 8.9 9.3 10.9 11.4
BAR 80/67 7.2 7.3 8.7 9.7 9.5 9.1 9.3 9.8 11.4 12.1
BAR 90/73 7.9 8.0 9.8 10.7 10.5 9.7 10.2 10.8 12.6 13.3
PSI 70/59 95 96 108 118 121 115 119 128 150 157
PSI 75/63 99 101 117 128 126 122 129 135 158 165
PSI 80/67 105 106 125 141 138 132 135 143 165 176
PSI 90/73 114 115 142 155 152 141 148 157 184 193
MPA 70/59 0.65 0.66 0.74 0.82 0.84 0.80 0.83 0.88 1.03 1.08
MPA 75/63 0.68 0.69 0.81 0.88 0.88 0.85 0.89 0.93 1.09 1.14
MPA 80/67 0.72 0.73 0.87 0.97 0.95 0.91 0.93 0.98 1.14 1.21
MPA 90/73 0.79 0.80 0.98 1.07 1.05 0.97 1.02 1.08 1.26 1.33
1.4
1.2
0.8
70/59
0.6 75/63
80/67
0.4
Appendix
90/73
0.2
Page 89
Heating chart:
ODT 57/53 47/43 37/33 27/23 17/13 (-8.33/- 0/-2 -17/-18
°F(°C)
IDT (13.89/11.67) (8.33/6.11) (2.78/0.56) (-2.78/-5) 10.56) (-17/-19) (-27/-28)
4
3.5
3
2.5
2
1.5 55
1 65
0.5 75
0
Appendix
Page 90