2020 Edition

An Affiliate Of:
 Edition 09.2018
About ESC
ESC Group has been in operation for over 30 years. ESC Group
diversified its business over the last 10 years to fabricating
and supplying steel structures for various industries. ESC is
committed to delivering timely fabrication of steel structures
and components to client specifications, standards and
delivery requirements.

ESC’s services to complement it’s steel structure fabrication

capability includes:
 Detailing Design Drafting Services—shop drawing,
connection detailing, installation drawings
 Structural Calculations & Finite Element Analysis
 Raw Material Procurement
 Inspection & Testing (3rd Party Independent or ESC)
 Logistics
 Full Quality Documentation and MDR with full
traceability
 Project Management/Coordination with client and
other contractors

The ESC companies have up-to-date ISO 9001, ISO 14001

& OHSAS 18001 quality, environment, health and safety
management system certification.

This helps us at ESC to provide support and protection to

QHSE Policy our staff, colleagues and the environment.

Quality, Health & Safety and the environment are paramount ESC Steel Structures liaises with external consultants to

to ESC Steel Structure’s daily operations. We are fully provide a complete Health and Safety Management

committed to providing a safe working environment for our System, which is outlined in our Health & Safety Policy

people and others. We have a dedicated QHSE Manager on- and highlights our commitment to Health & Safety for

site, who oversees policy development, implementation and staff and others.

assessment whilst ensuring compliance with current Safety is one of our core values. We care about our staff
legislation. and our colleagues, as well as the environment they work

Our QHSE System is approved to in. We have a Training & Development Programme in place
for all staff, which includes QHSE training to ensure all of
ISO 14001:2015 & OHSAS 18001:2007 our QHSE policies and procedures are adhered to at all
times

Global Locations

ESC serves the global market from a range of

strategic locations. ESC Group operates with
over 15 agent and ESC offices around the
world. Highlighted on the left are the
representative offices for the steel structures
division.
ESC Offices
Registered Agents/Partners

ESC Steel
Structures
 ENGINEERING & CERTIFICATIONS
INTRODUCTION

Design & Value Engineering

ESC's project engineers are from a wide range of
backgrounds, including aerospace, mechanical,
civil, offshore oil & gas, nuclear, renewables and more. ESC
offers clients a dedicated project engineer for every order,
who is the focal point for communication and technical
queries. This makes project management more seamless
and hassle-free to the client. We understand the need to
interact closely with contractors, design consultants, owners
and other project stakeholders.

ESC's engineering support capabilities include:

 Budgetary pricing estimates

 Engineering calculations in compliance with

standards

 2D and 3D CAD Draughting for layout, shop, welding

and other drawings

 Finite Element Analysis

 3D visualisation and animation services

Company Certifications
ESC and its prequalified factories offer a diversified set of
international certifications enabling it to undertake complex
projects around the world in adherence to country and/or
region specific standards. The certifications cover special
fabrication, welding, testing, quality management systems
and corrosion protection systems.

ESC Personnel Certifications

ESC's highly skilled and multi-disciplinary personnel are

adept to handling projects of various scopes, complexities
and requirements. ESC's continual investment in company
and personnel certification translates to high quality
products that meet the most rigorous international
standards.

ESC Steel
Structures
3
 INDUSTRIES & CUSTOMERS
INTRODUCTION

Our Industries

Bridge Structures Rail & Energy Industry

ESC is experienced in delivering ESC is adept to fabricating components
steel girders, arches and such as platforms, decks, poles, masts,
miscellaneous items for bridge frames and other overhead structures
construction

Pre-Engineered Buildings Mining Industry

ESC is an expert in supplying ESC is able to supply components such
prefabricated or pre-engineered as rail cars, excavator buckets, offroad
building sets truck bins, drag lines and
conveyors

Oil & Gas Industry Materials Handling Structures

Structural Steel such as subsea ESC has delivered materials handling
modules, platforms, risers & structures to one of the top specialist
jackets heavylift contractors in the world

Marine & Offshore Industry Process Equipment

Over the past 3 decades, ESC ESC has worked on select
has provided steel solutions for projects for process modules and
the construction of marine and equipment
offshore facilities

Our Customers

ESC Steel
Structures
 MANUFACTURING CAPABILITY
INTRODUCTION

Key Statistics
300,000 mT Annual fabrication capacity in total more AUTOMATED DIGITAL CUTTING FACILITIES DIRECT MARINE FRONTAGE

than 15 factories

500,000 m2 covered fabrication working shop areas

100,000 m2 covered blasting and painting working shop

2,000,000 m2 open yard area in total more than 15

factories

800T gantry crane OUTSIDE FABRICATION & STORAGE AMPLE RAW MATERIAL STORAGE CAPACITY

2500 mT lifting capacity of floating crane

1800 mT per work piece can be handled and load vessel

directly

>100m long work piece can be handled and load vessel

directly

8000m waterfront shoreline with more than 20 berths ROBOTIC WELDING CNC LATHE

for international vessels and barges

Logistical Advantage
Facilities with vast capacity and capability for
fabrication, corrosion protections, storage, lifting and
handling, trial assembly, completely assembly, barge STEEL FORMING MULTI AXIS BORING AND DRILLING
loading and even international vessel loading directly
from the factory. Stowage plan reviews, confirmation,
loading survey and lashing inspections are frequently
carried out.

Steel Materials
ESC uses steel raw materials for its fabrications from a HEAT INDUCTION BENDING BLASTING AND COATING

select number of high quality steel mills in a wide range

of steel specifications and grades.

Conformance to International
Standards
HEAVY LIFTING AND HANDLING SKILLED WELDING

ESC has successfully completed projects worldwide in

compliance with international and project specific
standards.

ESC Steel
Structures
5
 BRIDGE STRUCTURE
FABRICATION CAPABILITIES KUMUSI BRIDGE, PAPUA NEW GUINEA

ESC has a growing track record of providing high quality

bridge structure fabrications in conformance to various
international and project standards. Due to a wide client
reach, ESC is able to offer a wide range of steel grades
3D CAD SOFTWARE FOR CLIENT MODELS PACKING & PROTECTION
for example ASTM A709-50W Weathering Steel and
also conform to regional legal requirements such as CE
marking. Other important components can be provided
such as formwork, elastomeric bearing sets, bolting,
hand rails and scuppers. A full suite of CAD tools, state
of the art machinery, skilled operators and welders,
certified quality team, knowledgeable logistics
personnel, project management staff and calibrated TRIAL ASSEMBLY CERTIFIED INSPECTOR

dimensional measurement equipment all ensure good

end product quality delivered on time and on budget.

Bridge Structure Capabilities

 Heavy truss structures

LOADING SUPERVISION HOT DIP GALVANIZATION &
 Multiple plate girders
PROTECTIVE PACKING
 Trapezoidal box girders

 Movable Bridges - eg Bascule, Swing

 Box or Pipe Arch

 Temporary or Modular bridges

 Special Bridges

FABRICATED COMPONENTS

STEEL ARCH & COLUMNS GIRDERS FORMWORKS, HANDRAILS, STAIRS

BRIDGE BEARING GANTRY MAST AIRCRAFT HANGAR

ESC Steel
Structures
 RECENT PROJECTS

Ambogo & Eroro River Bridge, PNG

Contractor: CASA Engineering

Project Location: Papua New Guinea

Delivery Date: Oct 2015

Total Tonnage: 750 mT

Al Ittihad Footbridge Arch, UAE

Contact: Waagner Biro Gulf

Project Location: Sharjah, United Arab Emirates

Delivery Date: Oct 2016

Total Tonnage: 215 mT

Girua and Kumusi River Bridge, PNG

Contractor: CASA Engineering

Project Location: Papua New Guinea

Delivery Date: Aug 2015

Total Tonnage: 650 mT

New Britain Bridge Project, PNG

Contractor: CASA Engineering

Project Location: Papua New Guinea

Delivery Date: January 2016

Total Tonnage: 645mT

ESC was awarded the job to supply painted steel structure for
12 bridges for New Britain Bridge project manufactured in
accordance with Australia standards

ESC Steel
Structures
7
 PORT & OFFSHORE STRUCTURES
FABRICATION CAPABILITIES MARE HARBOR DOLPHIN PILES, FALKLAND ISLANDS

ESC can provide full fabricated sets and assemblies

FABRICATION DRAWINGS FABRICATION
for the construction and upgrade of port facilities
alongside its extensive piling product range. ESC has
worked with reputable clients around the world on
prestigious and challenging projects.

Capabilities
 Pipe piling with fabricated components— CLIENT INTERACTION COATING
shear rings, grouting pipes, lifting eyes, flange
mounting, stiffeners

 Fender & Bollard Mounting Brackets &

Structures

 Spreader Beams and handling equipment

 Cast components— bollards, anodes

DIMENSIONAL INSPECTION PROTECTIVE PACKING &
 Walkways—gangway, catwalks complete with LOADING SUPERVISION
stairs, grating, hand rails

 Mechanical structures

 Reefer Racks

 Miscellaneous components— access ladders,

signage, edge protectors, chains

FABRICATED COMPONENTS

STEEL PONTOONS FABRICATED PIPE PILING GANGWAYS AND PLATFORMS

FENDER SYSTEM MOORING BOLLARDS STEEL PILING

ESC Steel
Structures
 RECENT PROJECTS

Greensport Terminal, United States

ESC delivered the combined wall system for the port

expansion in Texas, United States. This consisted of Tubular
Piles with Cold Formed Connectors and Steel Z Sheet piles.
ESC also supplied the tie rod system, anchor wall system and
mooring bollards. A corrosion protection coating was applied
to the steel piling system and the tie rods were hot dip
galvanized.

Mare Harbour Dolphin Piles, Falkland Islands

ESC's scope of work was to form and fabricate a series of

steel pipe piles, some of which were acting as dolphins and
some to support the berthing island decking. The pipe
diameters ranged from 914mm and 1778mm all at 25mm
thickness. Lengths also varied between 4.0m up to 19.398m.
Steel grades utilised included S355J2+N (including Z35
through thickness), S420M and S460M.

Hinkley Point C Jetty Piles, United Kingdom

ESC's scope of work was to form and fabricate a series of

steel pipe piles, some of which were acting as dolphins and
some to support the berthing island decking. The pipe
diameters ranged from 914mm and 1778mm all at 25mm
thickness. Lengths also varied between 4.0m up to 19.398m.
Steel grades utilised included S355J2+N (including Z35
through thickness), S420M and S460M.

BHP Tug Harbour Pontoon, Australia

ESC Steel Structures scope of work was for the fabrication of

4 large pontoons and 4 gangways. The size of each pontoon
was between 33 and 52 metres in length and it was fabricated
in 2 halves initially inside. Only at the last stage were the 2
halves joined. ESC also fabricated and/or fitted other
components such as: removable handrails, cathodic
protection anodes, fender flange connections and bollards.

ESC Steel
Structures
9
 PREFABRICATED STEEL BUILDING
FABRICATION CAPABILITIES SP BREWERY UPGRADES, PAPUA NEW GUINEA

Prefabricated steel buildings offer numerous advantages to

both conventional building materials and on-site
construction. Building erection can take a fraction of the
FABRICATION
time—as low as one third. ESC offers a reliable solution to 3D CAD MODEL

such prefabricated structures.

Capabilities
 Commercial and Industrial buildings—factories,
processing plants, offices, warehouses

 Agricultural buildings—barns, dairies, equipment storage CLIENT INTERACTION HOT DIP GALVANIZING

sheds, offices and more

 Aircraft Hangers for planes, jets and helicopters

 Automotive, boat and other vehicle dealerships

The building systems can provide numerous practical

advantages like column free design for maximum work space,
great structural integrity against natural force such as wind CONTAINER LOADING COATING

and snow.

ESC completes trial assemblies of components as standard

practice to minimize any assembly problems on site. Hot Dip
Galvanization & various coating system options are available
to the client. Specially fabricated storage frames enable easy
handling and adequate protection during transportation.

FABRICATED STRUCTURES

LARGE SPAN WAREHOUSES AIRCRAFT HANGARS BUILDINGS

FACTORY AGRICULTURAL STRUCTURES TOWER & MAST STRUCTURES

ESC Steel
Structures
 RECENT PROJECTS

ADF Air Traffic Control Tower, Australia

Client: Australian Government Department of Defense

Main Contractor: Lend Lease Engineering Pty Ltd

Contractor: CASA Engineering

Project Location: Queensland, Australia

Delivery Date: Aug 2017

Tonnage: 95mT

SP Brewery, Papua New Guinea

Client: CRCG (PNG) Ltd

Project Location: Port Moresbay, PNG

Delivery Date: Jan 2014

Tonnage: 208 mT

East Sale Aircraft Hangar, Australia

Client: Aecom Australia Pty Ltd

Contractor: CASA Engineering

Project Location: Sale Victoria, Australia

Delivery Date: May 2017

Tonnage: 415mT

Caulfield to Dandenong Level Crossing Removal

Railway Masts, Australia

Client: Public Transport Victoria

Contractor: CASA Engineering

Project Location: Victoria, Australia

Delivery Date: Nov 2017

Tonnage: 585mT

ESC Steel
Structures
11
 HEAVY STRUCTURES
FABRICATION CAPABILITIES SP BREWERY UPGRADES, PAPUA NEW GUINEA

ESC is adept for supplying large, heavy and difficult to Structural Steel within ESC’s capabilities include:
transport steel structures for a range of industries.
 Crane and Material Handling Structures  Towers & Jackets Structures
Having delivered to customers around the world, ESC is
 Caissons, Roro Ramps  Pressure Vessel Structures
experienced in complying to international and project
specific standards.

HEAVY STRUCTURES

RECENT PROJECTS
Modular Transport Beam System, United Kingdom

ESC Steel Structures in the Malaysia facility was awarded

the fabrication scope by globally respected heavy lifting
and transport contractor ALE Heavylift BV based in the
Netherlands in 2013 to produce 10 heavy transport
beams, for a total of over 200 tons. These beams were to
be utilised in a reusable platform for skidding large and
heavy items for example, an oil platform on and off the
sea.

There are 6 central beams with lugs on both ends and 4

end beams with lugs on one end only - to form a two
sided 55 metre length platform that can be rolled along
the ground.

The project was successfully delivered in the United

Kingdom in July 2013 and since been reused for
numerous heavy lifts.

ESC Steel
Structures
 RECENT PROJECTS (continued)

Rondout Bypass Tunnel, United States

ESC was awarded a scope of work from the New York City
Environmental Protection Agency to fabricate multiple
large steel components for the access shaft for the
Rondout Bypass Tunnel in New York City. The bypass
tunnel is 4,000m long and runs in parallel to the
problematic area that is leaking more than 20% of the
freshwater supply from the aqueduct to the New York City
water grid.

OTHER PROJECTS

South 32 Gas Risers, Australia

ESC was awarded a scope of work to produce over 2
kilometres of onshore methane gas risers. Each riser
section had precision machined grooves to Victaulic AGS
Roll Groove Specifications. The pipes were galvanised
with an average thickness of more than 85 microns. The
pipes were manufactured in accordance with API 5L PSL1
in Grade X42. The ends were welded with spiders to
prevent any deformation during handling and stacking.

ESC Steel
Structures
13
Installation & Erection
ESC offers a network of pre-approved installers in
various countries around the world as well as its strong
installation arm in the United Arab Emirates catering to
the Gulf Region. This allows ESC to provide a full end-to-
end solution to structural steel projects.

Contact ESC for more information.

Packing & Protection

ESC is dedicated to ensuring that its products arrive to the

customer with minimal or zero damage. ESC frequently
provides protective frames and packing to ensure that its
products arrive to your site in pristine condition. All
components are also properly labelled to enable efficient
site assembly.

ESC has experienced in proper packing, securing and

loading/unloading sequences for all sizes and types of
cargoes in both containerised and bulk vessel shipping.

ESC Steel
Structures
CONTACT LIST
Asia, Europe & Oceania Philippines
ESC Asia Limited ESC Steel Philippines, Inc.
A 12/F Unit 19, Shatin Galleria, A 6/F, Cyber One Building,
18-24 Shan Mei Street, 11 Eastwood Avenue, Eastwood City Cyberpark,
Fo Tan, Sha Tin, NT, Hong Kong Bagumbayan, Quezon City, Philippines
E info@escsteelstructures.com E philippines@escsteelstructures.com
T +852 3956 1868 T +632 8526 8839

North America
China ESC Steel LLC
ESC Trading (Shanghai) Co., Ltd. A Market Street 9595 Six Pines Dr. Suite 8210,
A Rm 02, 5/F, No. 16, Gopher Qibao T2 Building, The Woodlands, Texas 77380 USA
Lane 399, Xinlong Rd., Minhang District, E john@escsteel.com
Shanghai, China T (Houston) +1(281) 205 7261
E china@escsteelstructures.com T (North Carolina) +1 (704) 654 0321
T +86 21 3126 3501 T (Canada) +1(604) 235 1996
Central & South America
Middle East & Africa Acerlum-ESC SAPI de CV
ESC Al Sharafi Steel LLC A Loma de la Cañada No. 4, Loma, Querétaro,
A Shurooq Gulf Steel, Industrial City of Abu Dhabi México CP76060
PO Box 131355, Mussafah, Abu Dhabi, UAE E americas@escsteelstructures.com
E (Middle East) middleeast@escsteelstructures.com T +52 442 4711 500
E (Africa) africa@escsteelstructures.com T (Brazil) +55-11-3170-8598
T +971 2550 6188
Australia, New Zealand, Papua New Guinea & South Pacific
ESC Asia Limited
Malaysia, South Asia & South East Asia A 12/F Unit 19, Shatin Galleria, 18-24 Shan Mei Street,
ESC Steel Engineering Sdn Bhd Fo Tan, Sha Tin, NT, Hong Kong
A F-1-2 Second Floor, Block F (Suite 5) E info@escsteelstructures.com
Setia Walk, Persiaran Wawasan, T +852 3956 1868
Pusat Bandar Puchong,
47160 Puchong Selangor, Malaysia India
E sea@escsteelstructures.com ESC Group (India)
T (Malaysia) +6012 428 5759 A E/42, Rajdeep CHS, Gokhale Road,
T (Indonesia) +62 811 980 376 Naupada, Thane (W) : 400602, India
E kiranpujari@escpile.com
United Kingdom & Ireland
T +91 9920 160 019
ESC Steel LLC
A 18805 W Catawba Ave, Suite #207, Cornelius, Argentina, Paraguay & Uruguay
North Carolina 28031, USA Cimtronic Design & Engineering
E bruce@escsteel.com A Vedia 144, 5th Floor, Office 2
T +1 (704) 654 0321 T +1 (980) 689 4388 (C1429EIB) Nuñez CABA, Argentina
E informes@cimtronic.com.ar/fgallo@cimtronic.com.ar
T +(5411) 4704 6981

ESC Steel
Structures
15
 An Affiliate Of:

ESC Global Headquarters

/escsteelstructures
A 12/F Unit 19, Shatin Galleria,
18-24 Shan Mei Street, @escstructures
Fo Tan, Sha Tin,
New Territories, Hong Kong
/company/esc-steel-structures
E info@escsteelstructures.com
T +852 3956 1868
F +852 3706 5744 ESC Group

www.escsteelstructures.com

DOWNLOAD THE APP ESC GROUP

AVAILABLE FOR
ALL SMARTPHONES