RJ51175 RJ51175

1104C-44TA 2008/07/21

The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should car-
ry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.

Always refer to your local Perkins outlet before purchasing any parts

Subject to any existing rights of third parties, the information given in this document is the property of Perkins En-
gines Limited and should not be copied, in whole or part, without the prior written consent of the Company.
Contents
1. Introduction Pg. 4

2. How To Use Your Parts Book Pg. 4

3. Engine Breakdown Pg. 5

4. Symbol Descriptions Pg. 9

5. Parts Lists & Illustrations Pg. 11

6. Parts Index Pg. 194

 Introduction

The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine

Always quote your build list and engine serial number when contacting your Perkins outlet.

How to use your Parts Book

This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.

Front Page
This lists your build list number and the date of publication of this book

Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.

Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.

Parts Lists & Illustrations

This section shows each major section of your engine broken down into individual part numbers
along with an associated illustration for identifying the parts you require.

The illustrations used in this parts book are representational only and should only be used for
identification purposes.

For fitting instructions please refer to your engine Service Manual.

Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.
 Engine Breakdown

Section Page Section Page

Short Engine 11 High Pressure Fuel Pipes 37

ACE40004 AFHR4300

Cylinder Block & Liners 13 Atomisers 39

ACHR0082 AFHR4300

Crankshaft, Main & Big End Bearings 15 Throttle & Stop Controls 41
ACHR0082 AFHR4300

Pistons & Rings 17 Pick-Up Sensor 43

ACHR0082 AFHR4300

Connecting Rods 19 Pick-Up Sensor 45

ACHR0082 AFHR4300

Rear End Oil Seal 21 Fuel Leak-Off Pipe 47

ACHR0082 AFHR4300

Cylinder Head Assembly 23 Pick-Up Sensor 49

ACHR0082 AFHR4300

Rocker Shaft Assembly 25 Fuel Injection Pump 51

ACHR0082 AFHR4495

Timing Gear & Camshaft 27 Fuel Injection Pump Breakdown 53

ACHR0082 AFHR4495

Fuel Injection Pump 29 High Pressure Fuel Pipes 55

AFHR4300 AFHR4495

Fuel Injection Pump 31 Atomisers 57

AFHR4300 AFHR4495

Control Unit 33 Throttle & Stop Controls 59

AFHR4300 AFHR4495

Control Unit 35 Control Unit 61

AFHR4300 AFHR4495

Page 5
 Engine Breakdown

Section Page Section Page

Pick-Up Sensor 63 Cylinder Head Cover 89

AFHR4495 HBHR2783

Pick-Up Sensor 65 Cylinder Head Cover 91

AFHR4495 HBHR2783

Boost Control Pipe 67 Breather 93

AFHR4495 HBHR2783

Fuel Leak-Off Pipe 69 Blanking Plates 95

AFHR4495 HBHR2783

Sensors 71 Oil Cooler 97

AFHR4495 JBHR2347

Flywheel Housing 73 Oil Filter 99

CDHR1042 JBHR2347

Flywheel & Starter Ring 75 Blanking Plates 101

DDHR2020 JBHR2347

Starter Motor 77 Oil Filter 103

EDHR0955 JDHR0023

Fan Drive 79 Front End Drive Input 105

FBHR0893 KBHR0519

Pulleys 81 Water Pump 107

FBHR0893 LBHR2253

Sump 83 Water Pump 109

GBHR2324 LBHR2253

Dipstick & Filler Tube 85 Pipes 111

GBHR2324 LBHR2253

Oil Strainer 87 Water Outlet Housing 113

GBHR2324 LDHR0702

Page 6
 Engine Breakdown

Section Page Section Page

Water Outlet Housing 115 Leak-Off Pipes 139

LDHR0702 SBHR1658

Fan 117 Pipework & Connections 141

MDHR1434 SBHR1658

Alternator 119 Exhaust Manifold 143

NDHR2711 SBHR1658

Alternator Bracket & Fixings 121 Air Filters 145

NDHR2711 SBHR1658

Pulleys 123 Air Filters 147

NDHR2711 SBHR1658

Timing Case 125 Air Charge Cooler 149

QCHR0022 TBHR0980

Timing Cover 127 Air Charge Cooler 151

QCHR0022 TBHR0980

Timing Cover 129 Air Charge Cooler 153

QCHR0022 TBHR0980

Blanking Plugs 131 Pipework & Connections 155

QDHR1368 TBHR0980

Lubricating Oil Pump & Delivery 133 Lift Pump 157

Housing VBHR2178
RBHR0031

Filter to Injection Pump Pipe 159

Turbocharger 135 VBHR2178
SBHR1658

Injection Pump to Filter Pipe 161

Feed Pipes 137 VBHR2178
SBHR1658

Heater Plugs 163

WDHR0345

Page 7
 Engine Breakdown

Section Page Section Page

Engine Lifting Eyes 165 Radiator Bracket & Fixings 179

XBHR0458 ZMHR0551

Engine Mounts 167 Radiator & Hoses 181

ZCHR1176 ZMHR0551

Lubricating Oil Pressure Switch/Gauge 169 Radiator & Hoses 183

ZJHR0547 ZMHR0551

Lubricating Oil Pressure Switch/Gauge 171 Radiator & Hoses 185

ZJHR0547 ZMHR0551

Temperature Gauge & Sender 173 Guards 187

ZLHR0363 ZMHR0551

Radiator & Cowling 175 Miscellaneous & Auxiliaries 189

ZMHR0551 ZZHR1012

Radiator & Cowling 177 Top Service Kit 191

ZMHR0551 SACR0354

Bottom Service Kit 193

SGBR0382

Page 8
Symbols and Notes

Symbol Description

A From Engine Number

B Upto Engine Number

C Repairs and Replaces

D See Appropriate Section - Reference Number

E Alternative

F Order

G Remanufactured Part

H New for Old Part

I Number of Teeth

J Thickness

K Bottom

L Top

M Left Hand

N Right Hand

O Reference for Detailed Breakdown

P Other Service Options Available

Q Cylinder Number

R See History Section

Page 9
 Short Engine Plate A

ACE40004

Page 10
 Short Engine Plate A

ACE40004

Item Part No. References Qty. Description Notes

1 RG40004 1 SHORT ENGINE

2 ZZ50311 1 CYLINDER BLOCK KIT
3 ZZ90222 H 1 CRANKSHAFT KIT
4 P 4 CONROD KIT
5 4115P015 P 4 PISTON AND RING KIT
6 2418F704 1 SEAL - REOS HOUSING
7 3211C002 10 METRIC BOLT
Service Options
3 ZZ90222P 1 CRANKSHAFT KIT - EXCHANGE
4 4115C311 4 CON ROD ASSEMBLY GRADE F
4 4115C312 4 CON ROD ASSEMBLY GRADE G
4 4115C313 4 CON ROD ASSEMBLY GRADE H
4 4115C314 4 CON ROD ASSEMBLY GRADE J
4 4115C315 4 CON ROD ASSEMBLY GRADE K
4 4115C316 4 CON ROD ASSEMBLY GRADE L
5 4115P016 J (+)0.50MM 4 PISTON AND RING KIT - O/S (A)
5 4115P017 J (+)1.00MM 4 PISTON AND RING KIT - O/S (A)

Footnotes

(A) USE IN ENGINE SETS ONLY.

Page 11
 Cylinder Block & Liners Plate A

ACHR0082

12 16
13
11

17 2

15
10

14

18

19
22
20
21

23
7

3
8

Page 12
 Cylinder Block & Liners Plate A

ACHR0082

Item Part No. References Qty. Description Notes

1 ZZ50311 R a. 1 CYLINDER BLOCK ASSEMBLY

2 F ZZ50311 1 CYLINDER BLOCK
3 F ZZ50311 1 BEARING CAP
4 F ZZ50311 2 BEARING CAP
5 F ZZ50311 1 BEARING CAP
6 F ZZ50311 1 BEARING CAP
7 33142111 10 THIMBLE
8 32166329 10 SCREW
9 3112D071 1 CAMSHAFT BUSH
10 3241A012 1 PLUG
11 3241A011 2 PLUG
12 0650588 1 PLUG
13 0650710 1 PLUG
14 3212P008 1 PLUG
15 3244A009 2 DOWEL
16 32141316 2 PLUG
17 2485A108 1 PLUG
18 3212V006 1 PLUG
19 2113A003 R a. 4 PISTON COOLING JET
20 2314F001 4 SCREW
21 3623A009 1 BLANKING PLATE
22 3688A039 1 GASKET - OIL FILTER HEAD
23 2314H033 4 SCREW

History
a.
1 ZZ50311 1 CYLINDER BLOCK ASSEMBLY
19 2113A001 4 PISTON COOLING JET

Page 13
 Crankshaft, Main & Big End Bearings Plate A

C PPL028815 ACHR0082

4
5

Page 14
 Crankshaft, Main & Big End Bearings Plate A

C PPL028815 ACHR0082

Item Part No. References Qty. Description Notes

1 ZZ90222 H 1 CRANKSHAFT KIT

R a.
R b.
2 F ZZ90222 1 CRANKSHAFT
3 U5MB0018 P 1 MAIN BEARING KIT
R b.
4 U5ME0026 P 1 BIG END BEARING KIT
R a.
5 31137551 P 2 THRUST WASHER
6 31137561 P 2 THRUST WASHER
7 0500012 1 WOODRUFF KEY
8 3117C221 1 CRANKSHAFT GEAR
Service Options
1 ZZ90222P 1 CRANKSHAFT KIT - EXCHANGE
3 U5MB0018A J (+) 0.010" 1 MAIN BEARING KIT - U/S
3 U5MB0018B J (+)0.020" 1 MAIN BEARING KIT - U/S
3 U5MB0018C J (+) 0.030" 1 MAIN BEARING KIT - U/S
4 U5ME0026A J (+) 0.25MM 1 BIG END BRG KIT - U/S
4 U5ME0026B J (+) 0.50MM 1 BIG END BRG KIT - U/S
4 U5ME0026C J (+)0.75MM 1 BIG END BRG KIT - U/S
5 31137312 J (+)0.007" 2 THRUST WASHER
6 31137322 J (+)0.007" 2 THRUST WASHER

History
a.
1 ZZ90222 H 1 CRANKSHAFT KIT
4 U5ME0013 P 1 BIG END BEARING KIT
b.
1 ZZ90222 H 1 CRANKSHAFT KIT
3 U5MB0019 P 1 MAIN BEARING KIT

Page 15
 Pistons & Rings Plate A

ACHR0082

2
3

Page 16
 Pistons & Rings Plate A

ACHR0082

Item Part No. References Qty. Description Notes

1 4115P015 P 4 PISTON AND RING KIT

2 F 4115P015 1 PISTON
3 F 4115P015 1 GUDGEON PIN
4 2721332 2 CIRCLIP
5 UPRK0002 1 PISTON RING KIT
Service Options
1 4115P016 J (+)0.50MM 4 PISTON AND RING KIT - O/S (A)
1 4115P017 J (+)1.00MM 4 PISTON AND RING KIT - O/S (A)
5 UPRK0002D J (+)1.00MM 1 PISTON RING KIT - OVERSIZE (B)
5 UPRK0002B J (+)0.50MM 1 PISTON RING KIT - OVERSIZE (C)

Footnotes

(A) USE IN ENGINE SETS ONLY.

(B) USED ONLY WITH 4115P017 OR 4115P027
(C) USED ONLY WITH 4115P016 OR 4115P026

Page 17
 Connecting Rods Plate A

ACHR0082

Page 18
 Connecting Rods Plate A

ACHR0082

Item Part No. References Qty. Description Notes

1 P 4 CONROD KIT
2 F SERVICE OPTION 1 CON ROD
3 3112A005 1 SMALL END BUSH
4 3212V003 2 CON ROD BOLT
Service Options
1 4115C311 4 CON ROD ASSEMBLY GRADE F
1 4115C312 4 CON ROD ASSEMBLY GRADE G
1 4115C313 4 CON ROD ASSEMBLY GRADE H
1 4115C314 4 CON ROD ASSEMBLY GRADE J
1 4115C315 4 CON ROD ASSEMBLY GRADE K
1 4115C316 4 CON ROD ASSEMBLY GRADE L

Page 19
 Rear End Oil Seal Plate A

ACHR0082

Page 20
 Rear End Oil Seal Plate A

ACHR0082

Item Part No. References Qty. Description Notes

1 2418F704 1 SEAL - REOS HOUSING

2 3211C002 10 METRIC BOLT

Page 21
 Cylinder Head Assembly Plate A

ACHR0082

24
18
19
20 17
13

12 15
8
23
10 16

11
4

21

7 1
2

6
5

9
14

22

Page 22
 Cylinder Head Assembly Plate A

ACHR0082

Item Part No. References Qty. Description Notes

1 ZZ80268 R a. 1 CYLINDER HEAD KIT

2 F ZZ80268 1 CYLINDER HEAD
3 3313A012 4 VALVE GUIDE
4 3313A012 4 VALVE GUIDE
5 3314A241 4 VALVE SEAT INSERT
6 3314A231 4 VALVE SEAT INSERT
7 32416117 2 PLUG
8 0650588 4 PLUG
9 3142H071 4 INTAKE VALVE
10 2418M519 4 SEAL - VALVE STEM (A)
11 3174A016 4 VALVE SPRING
12 3342A011 4 CAP
13 3142W004 8 VALVE COLLET
14 3142A151 4 EXHAUST VALVE
15 2418M517 R a. 4 SEAL - VALVE STEM (B)
16 3174A016 4 VALVE SPRING
17 3342A011 4 CAP
18 3142W004 8 VALVE COLLET
19 3278A006 1 PLUG
20 2415H003 1 SEAL - SENSOR
21 2431154 1 PLUG
22 3681E046 1 GASKET - CYLINDER HEAD
23 3218A011 7 CYLINDER HEAD BOLT
24 3218A012 3 CYLINDER HEAD BOLT

History
a.
1 ZZ80268 1 CYLINDER HEAD KIT
15 2418M514 4 SEAL - VALVE STEM (B)

Footnotes

(A) GREEN
(B) BROWN

Page 23
 Rocker Shaft Assembly Plate A

ACHR0082

15

11

14
12

10 13
9

5
8
6

19

18

17
16
2

Page 24
 Rocker Shaft Assembly Plate A

ACHR0082

Item Part No. References Qty. Description Notes

1 4115R612 1 ROCKER SHAFT ASSEMBLY

2 4115R703 1 ROCKER SHAFT ASSY - MINOR
3 F 4115R703 1 ROCKER ARM SHAFT
4 2485A104 2 PLUG
5 4115R314 4 ROCKER ARM ASSEMBLY
6 F 4115R314 1 ROCKER ARM
7 F 4115R314 1 PAD
8 0576052 1 NUT
9 32114145 1 SCREW
10 3174A015 3 ROCKER SHAFT SPRING
11 4115R315 4 ROCKER ARM ASSEMBLY
12 F 4115R315 1 ROCKER ARM
13 F 4115R315 1 PAD
14 0576052 1 NUT
15 32114145 1 SCREW
16 2722A022 2 CIRCLIP
17 2134A502 2 WASHER
18 2316A901 1 SCREW
19 2316A902 3 SCREW

Page 25
 Timing Gear & Camshaft Plate A

ACHR0082

Page 26
 Timing Gear & Camshaft Plate A

ACHR0082

Item Part No. References Qty. Description Notes

1 3141D222 1 CAMSHAFT
2 3142U991 R a. 8 TAPPET
3 31434307 8 PUSHROD
4 0500012 1 WOODRUFF KEY

History
a.
2 3142U031 8 TAPPET

Page 27
 Fuel Injection Pump Plate A

B U281884N AFHR4300

6
5

Page 28
 Fuel Injection Pump Plate A

B U281884N AFHR4300

Item Part No. References Qty. Description Notes

1 2644H203 1 FUEL INJECTION PUMP

2 1 FUEL INJECTION PUMP
3 26420318 1 SEAL - O RING
4 26420469 1 SOLENOID (A)
5 2318A108 1 NUT
6 K134AF01 1 WASHER

Footnotes

(A) 12V SOLENOID

Page 29
 Fuel Injection Pump Plate B

B U281884N AFHR4300

3
2

Page 30
 Fuel Injection Pump Plate B

B U281884N AFHR4300

Item Part No. References Qty. Description Notes

1 3117L261 1 FUEL INJECTION PUMP GEAR

2 2411D008 3 WASHER
3 2314H004 3 SCREW
4 1 FUEL INJECTION PUMP

History
a. B U278527N
2314H003 1 SCREW
2318A603 1 NUT
2314J002 1 SCREW
3641A007 1 BRACKET

Page 31
 Control Unit Plate A

B U281884N B 31/07/2004 AFHR4300

Page 32
 Control Unit Plate A

B U281884N B 31/07/2004 AFHR4300

Item Part No. References Qty. Description Notes

1 U5MK0650 1 ELECTRONIC GOVERNOR KIT

2 F U5MK0650 1 ELECTRIC GOVERNOR
3 2311E027 4 SCREW
4 2415H507 1 SEAL - O RING
5 2314C034 1 SCREW
6 2415D051 1 WASHER
7 1 FUEL INJECTION PUMP

Page 33
 Control Unit Plate B

B U281884N A 01/08/2004 AFHR4300

Page 34
 Control Unit Plate B

B U281884N A 01/08/2004 AFHR4300

Item Part No. References Qty. Description Notes

1 U5MK0669 1 ELECTRONIC GOVERNOR KIT

2 F U5MK0669 1 ELECTRIC GOVERNOR
3 2311E027 1 SCREW
4 2415H507 4 SEAL - O RING

Page 35
 High Pressure Fuel Pipes Plate A

B U281884N AFHR4300

6
5

Page 36
 High Pressure Fuel Pipes Plate A

B U281884N AFHR4300

Item Part No. References Qty. Description Notes

1 3525A101 1 PIPE - FUEL INJ NO 1 CYL

2 3525A102 1 PIPE - FUEL INJ NO 2 CYL
3 3525A103 1 PIPE - FUEL INJ NO 3 CYL
4 3525A104 1 PIPE - FUEL INJ NO 4 CYL
5 2481Y011 2 CLIP
6 2481Y012 1 CLIP
7 2646E019 1 CLIP

Page 37
 Atomisers Plate A

B U281884N AFHR4300

Page 38
 Atomisers Plate A

B U281884N AFHR4300

Item Part No. References Qty. Description Notes

1 2645K012 4 INJECTOR
2 F 2645K012 1 INJECTOR NOZZLE HOLDER
3 2645K612 1 INJECTOR NOZZLE
4 26460064 1 SEAL - INJECTOR
5 L311FF02 1 INJECTOR WASHER
6 3751A241 R a. 4 INJECTOR CLAMP
7 2314W009 4 SCREW

History
a.
6 3751A231 4 INJECTOR CLAMP

Page 39
 Throttle & Stop Controls Plate A

B U281884N AFHR4300

4 3

Page 40
 Throttle & Stop Controls Plate A

B U281884N AFHR4300

Item Part No. References Qty. Description Notes

1 3651A016 1 SUPPORT BRACKET

2 2314H002 1 SCREW
3 2481D556 1 CLIP
4 2817154 1 TIE

Page 41
 Pick-Up Sensor Plate A

B U281884N AFHR4300

Page 42
 Pick-Up Sensor Plate A

B U281884N AFHR4300

Item Part No. References Qty. Description Notes

1 0650586 1 PLUG
2 2431131 1 PLUG

Page 43
 Pick-Up Sensor Plate B

B U281884N AFHR4300

Page 44
 Pick-Up Sensor Plate B

B U281884N AFHR4300

Item Part No. References Qty. Description Notes

1 2485A109 1 PLUG

Page 45
 Fuel Leak-Off Pipe Plate A

B U281884N AFHR4300

Page 46
 Fuel Leak-Off Pipe Plate A

B U281884N AFHR4300

Item Part No. References Qty. Description Notes

1 2646F501 3 HOSE
2 2646E501 1 CAP

Page 47
 Pick-Up Sensor Plate C

B U281884N AFHR4300

Page 48
 Pick-Up Sensor Plate C

B U281884N AFHR4300

Item Part No. References Qty. Description Notes

1 2868A006 1 SPEED SENSOR

2 33534129 1 ADAPTOR

Page 49
 Fuel Injection Pump Plate A

A U281885N AFHR4495

3
2

Page 50
 Fuel Injection Pump Plate A

A U281885N AFHR4495

Item Part No. References Qty. Description Notes

1 3117L261 1 FUEL INJECTION PUMP GEAR

2 2314H004 3 SCREW
3 2411D008 3 WASHER

Page 51
 Fuel Injection Pump Breakdown Plate A

A U281885N AFHR4495

3
1

Page 52
 Fuel Injection Pump Breakdown Plate A

A U281885N AFHR4495

Item Part No. References Qty. Description Notes

1 2644H216 1 FUEL INJECTION PUMP

2 F 2644H216 1 FUEL INJECTION PUMP
3 26420472 1 SOLENOID (A)
4 26420318 1 SEAL - O RING

Footnotes

(A) 12V SOLENOID

Page 53
 High Pressure Fuel Pipes Plate A

A U281885N AFHR4495

6
5

Page 54
 High Pressure Fuel Pipes Plate A

A U281885N AFHR4495

Item Part No. References Qty. Description Notes

1 3525A101 1 PIPE - FUEL INJ NO 1 CYL

2 3525A102 1 PIPE - FUEL INJ NO 2 CYL
3 3525A103 1 PIPE - FUEL INJ NO 3 CYL
4 3525A104 1 PIPE - FUEL INJ NO 4 CYL
5 2481Y011 2 CLIP
6 2481Y012 1 CLIP
7 2646E019 1 CLIP

Page 55
 Atomisers Plate A

A U281885N AFHR4495

2
6

1
4

Page 56
 Atomisers Plate A

A U281885N AFHR4495

Item Part No. References Qty. Description Notes

1 2645K012 4 INJECTOR
2 F 2645K012 1 INJECTOR NOZZLE HOLDER
3 2645K612 1 INJECTOR NOZZLE
4 26460064 1 SEAL - INJECTOR
5 L311FF02 1 INJECTOR WASHER
6 3751A241 4 INJECTOR CLAMP
7 2314W009 4 SCREW

Page 57
 Throttle & Stop Controls Plate A

A U281885N AFHR4495

Page 58
 Throttle & Stop Controls Plate A

A U281885N AFHR4495

Item Part No. References Qty. Description Notes

1 3653A017 1 BRACKET
2 2314H002 1 SCREW

History
a.
2481D456 1 CLIP

Page 59
 Control Unit Plate A

A U281885N AFHR4495

Page 60
 Control Unit Plate A

A U281885N AFHR4495

Item Part No. References Qty. Description Notes

1 U5MK0669 1 ELECTRONIC GOVERNOR KIT

2 F U5MK0669 1 ELECTRIC GOVERNOR
3 2311E027 4 SCREW
4 2415H507 1 SEAL - O RING

Page 61
 Pick-Up Sensor Plate A

A U281885N AFHR4495

Page 62
 Pick-Up Sensor Plate A

A U281885N AFHR4495

Item Part No. References Qty. Description Notes

1 2868A006 1 SPEED SENSOR

2 33534129 1 ADAPTOR

Page 63
 Pick-Up Sensor Plate B

A U281885N AFHR4495

Page 64
 Pick-Up Sensor Plate B

A U281885N AFHR4495

Item Part No. References Qty. Description Notes

1 0650586 1 PLUG

Page 65
 Boost Control Pipe Plate A

A U281885N AFHR4495

Page 66
 Boost Control Pipe Plate A

A U281885N AFHR4495

Item Part No. References Qty. Description Notes

1 2431131 1 PLUG

Page 67
 Fuel Leak-Off Pipe Plate A

A U281885N AFHR4495

Page 68
 Fuel Leak-Off Pipe Plate A

A U281885N AFHR4495

Item Part No. References Qty. Description Notes

1 2646F501 3 HOSE
2 2646E501 1 CAP

Page 69
 Sensors Plate A

A U281885N AFHR4495

Page 70
 Sensors Plate A

A U281885N AFHR4495

Item Part No. References Qty. Description Notes

1 2485A109 1 PLUG

Page 71
 Flywheel Housing Plate A

CDHR1042

Page 72
 Flywheel Housing Plate A

CDHR1042

Item Part No. References Qty. Description Notes

1 3713M049 1 FLYWHEEL HOUSING

2 36212132 1 PLATE
3 2314H102 2 SCREW
4 2314J204 1 SCREW
5 2487A452 1 PLUG
6 3245A011 R a. 2 DOWEL
7 2314J603 2 SCREW
8 2487Y005 2 PLUG
9 2314J004 3 SCREW

History
a.
6 0350025 2 DOWEL

Page 73
 Flywheel & Starter Ring Plate A

DDHR2020

Page 74
 Flywheel & Starter Ring Plate A

DDHR2020

Item Part No. References Qty. Description Notes

1 4111D128 1 FLYWHEEL ASSEMBLY

2 F 4111D128 1 FLYWHEEL
3 31162121 1 STARTER RING GEAR
4 0096803 10 SCREW
5 33117127 10 WASHER

Page 75
 Starter Motor Plate A

C EDHR0847 EDHR0955

Page 76
 Starter Motor Plate A

C EDHR0847 EDHR0955

Item Part No. References Qty. Description Notes

1 2873K621 1 STARTER MOTOR

2 2313C078 3 STUD
3 2318A604 3 NUT

Page 77
 Fan Drive Plate A

FBHR0893

Page 78
 Fan Drive Plate A

FBHR0893

Item Part No. References Qty. Description Notes

1 4113K005 1 FAN DRIVE HOUSING

2 2314J005 4 SCREW

Page 79
 Pulleys Plate A

FBHR0893

Page 80
 Pulleys Plate A

FBHR0893

Item Part No. References Qty. Description Notes

1 3115C113 1 FAN DRIVE PULLEY

2 2614B653 1 BELT (A)

Footnotes

(A) SERVICED IN PAIRS

Page 81
 Sump Plate A

GBHR2324

3
4

11
1
10

15

8
7
14
12
13

Page 82
 Sump Plate A

GBHR2324

Item Part No. References Qty. Description Notes

1 3717E241 1 SUMP
2 3681K037 1 GASKET - SUMP
3 3627P041 1 BRIDGE PIECE
4 2311D039 2 SCREW
5 3211P013 2 STUD
6 2318A603 2 NUT
7 32186405 2 PLUG
8 2415715 2 SEAL - O RING
9 2431154 1 PLUG
10 2431154 1 PLUG
11 2431A016 1 PLUG
12 2314H023 2 SCREW
13 2314H759 4 SCREW
14 2314H015 4 SCREW
15 2314H003 8 SCREW

Page 83
 Dipstick & Filler Tube Plate A

GBHR2324

Page 84
 Dipstick & Filler Tube Plate A

GBHR2324

Item Part No. References Qty. Description Notes

1 3577A125 1 TUBE ASSEMBLY

2 F 3577A125 1 TUBE
3 3353D005 F 3577A125 1 NUT
4 3178C088 1 DIPSTICK
5 33812116 1 OLIVE

Page 85
 Oil Strainer Plate A

GBHR2324

Page 86
 Oil Strainer Plate A

GBHR2324

Item Part No. References Qty. Description Notes

1 3575A063 1 SUCTION PIPE

2 36832137 1 GASKET
3 2314H004 2 SCREW

Page 87
 Cylinder Head Cover Plate A

HBHR2783

10

9
12
8
11

13
7

Page 88
 Cylinder Head Cover Plate A

HBHR2783

Item Part No. References Qty. Description Notes

1 4142X324 R a. 1 CYL HEAD COVER ASSY

R b.
2 F 4142X324 1 CYLINDER HEAD COVER
3 3681A055 1 GASKET - CYL. HEAD COVER
4 F 4142X324 10 SCREW
5 3174A017 1 SPRING
6 3788A002 1 CAP
7 3789A001 1 DIAPHRAGM
8 3615A009 1 COVER PLATE
9 2151A001 4 SCREW
10 3788A003 1 CAP
11 4142X099 1 OIL FILLER CAP
12 F 4142X099 1 OIL FILLER CAP
13 2415A131 1 SEAL - O RING

History
a.
1 4142X313 1 CYL HEAD COVER ASSY
b.
1 4142X293 1 CYL HEAD COVER ASSY

Page 89
 Cylinder Head Cover Plate B

HBHR2783

Page 90
 Cylinder Head Cover Plate B

HBHR2783

Item Part No. References Qty. Description Notes

1 3788N003 R a. 1 COVER
2 2314F003 R a. 3 SCREW

History
a.
1 3788N005 1 COVER
2 2314F005 3 SCREW

Page 91
 Breather Plate A

HBHR2783

3 2

8
6

Page 92
 Breather Plate A

HBHR2783

Item Part No. References Qty. Description Notes

1 4134K022 R a. 1 PIPE - BREATHER

2 F 4134K022 1 BREATHER PIPE
3 2415A068 1 SEAL - O RING
4 2415H701 R a. 1 SEAL - O RING
5 2314F005 2 SCREW
6 33872632 1 HOSE
7 3175P003 1 SPRING
8 2481877 1 HOSE CLIP
9 36241123 1 SUPPORT BRACKET

History
a.
1 4134K015 1 PIPE - BREATHER
4 3688A038 1 GASKET - BREATHER
2161A011 2 SCREW

Page 93
 Blanking Plates Plate A

HBHR2783

Page 94
 Blanking Plates Plate A

HBHR2783

Item Part No. References Qty. Description Notes

1 2485A124 1 PLUG
2 2485A118 1 PLUG

Page 95
 Oil Cooler Plate A

C PPL025118 JBHR2347

5 4

3
7

8
6

Page 96
 Oil Cooler Plate A

C PPL025118 JBHR2347

Item Part No. References Qty. Description Notes

1 4134W021 1 OIL COOLER

2 2486A217 1 OIL COOLER
3 3685A025 2 GASKET - OIL COOLER
4 F 4134W021 1 HOUSING
5 3685A033 1 GASKET - OIL COOLER
6 2314K161 3 SCREW
7 2314H004 8 SCREW
8 2311D060 2 SCREW
9 2314H006 4 SCREW

Page 97
 Oil Filter Plate A

JBHR2347

Page 98
 Oil Filter Plate A

JBHR2347

Item Part No. References Qty. Description Notes

1 3773A061 R a. 1 OIL FILTER HEAD

2 3688A039 1 GASKET - OIL FILTER HEAD
3 2314H034 4 SCREW
4 3278A007 1 PLUG
5 2415H009 1 SEAL - O RING

History
a.
1 4134E058 1 OIL FILTER HEAD

Page 99
 Blanking Plates Plate A

JBHR2347

Page 100
 Blanking Plates Plate A

JBHR2347

Item Part No. References Qty. Description Notes

1 3623A009 1 BLANKING PLATE

2 3688A039 1 GASKET - OIL FILTER HEAD
3 2314H033 4 SCREW

Page 101
 Oil Filter Plate A

JDHR0023

Page 102
 Oil Filter Plate A

JDHR0023

Item Part No. References Qty. Description Notes

1 2654407 1 OIL FILTER

Page 103
 Front End Drive Input Plate A

KBHR0519

1
2

Page 104
 Front End Drive Input Plate A

KBHR0519

Item Part No. References Qty. Description Notes

1 3114V041 1 CRANKSHAFT PULLEY

2 3241N001 1 BLOCK
3 32186137 3 BOLT

Page 105
 Water Pump Plate A

LBHR2253

Page 106
 Water Pump Plate A

LBHR2253

Item Part No. References Qty. Description Notes

1 U5MW0194 1 WATER PUMP KIT

2 F U5MW0194 1 WATER PUMP
3 3682A011 1 GASKET - WATER PUMP (A)
4 2314K164 2 SCREW
5 2314H005 2 SCREW
6 2314H012 5 SCREW

Footnotes

(A) ALSO INCLUDED IN REPAIR KIT U7LW0172

Page 107
 Water Pump Plate B

LBHR2253

11

10

Page 108
 Water Pump Plate B

LBHR2253

Item Part No. References Qty. Description Notes

1 U7LW0172 1 REPAIR KIT - WATER PUMP

2 F U7LW0172 1 IMPELLER
3 F U7LW0172 1 ROLLER BEARING
4 F U7LW0172 1 BEARING
5 F U7LW0172 1 OIL SEAL
6 F U7LW0172 1 SEAL
7 F U7LW0172 1 CIRCLIP
8 F U7LW0172 1 CIRCLIP
9 24880234 1 GASKET - WATER PUMP
10 F U7LW0172 1 DRIVE SHAFT
11 3682A011 1 GASKET - WATER PUMP

Page 109
 Pipes Plate A

LBHR2253

Page 110
 Pipes Plate A

LBHR2253

Item Part No. References Qty. Description Notes

1 4133L048 1 CONNECTION
2 F 4133L048 1 CONNECTION
3 2418F002 1 SEAL - O RING
4 2418F001 1 SEAL - O RING
5 2314H003 2 SCREW

Page 111
 Water Outlet Housing Plate A

B 31/01/2004 LDHR0702

Page 112
 Water Outlet Housing Plate A

B 31/01/2004 LDHR0702

Item Part No. References Qty. Description Notes

1 4133L501 1 CONNECTION
2 F 4133L501 1 CONNECTION
3 2485C041 1 THERMOSTAT
4 2415H008 1 SEAL - WATER OUTLET
5 2314H004 2 SCREW

Page 113
 Water Outlet Housing Plate A

A 01/02/2004 LDHR0702

Page 114
 Water Outlet Housing Plate A

A 01/02/2004 LDHR0702

Item Part No. References Qty. Description Notes

1 4133L507 1 THERMOSTAT ASSEMBLY

2 F 4133L507 1 CONNECTION
3 F 4133L507 1 THERMOSTAT
4 2415H219 1 SEAL - THERMOSTAT HOUSING
5 2314H004 2 SCREW

Page 115
 Fan Plate A

MDHR1434

Page 116
 Fan Plate A

MDHR1434

Item Part No. References Qty. Description Notes

1 2485C520 1 FAN
2 3748W242 1 EXTENSION
3 2313H236 4 STUD
4 2318D208 4 NUT

Page 117
 Alternator Plate A

NDHR2711

Page 118
 Alternator Plate A

NDHR2711

Item Part No. References Qty. Description Notes

1 2871A301 1 ALTERNATOR (A)

Footnotes

(A) BREAKDOWN OF 2871A301 NOT AVAILABLE.

Page 119
 Alternator Bracket & Fixings Plate A

NDHR2711

1
4

10
9
5

Page 120
 Alternator Bracket & Fixings Plate A

NDHR2711

Item Part No. References Qty. Description Notes

1 3824A071 1 ALTERNATOR BRACKET

2 2314J007 2 SCREW
3 2314H052 1 SCREW
4 2318D208 1 NUT
5 36155429 1 LEVER
6 2314H004 R b. 1 SCREW
7 2314J012 1 SCREW
8 0920497 1 WASHER
9 0920465 1 SPACER
10 2318A604 1 NUT

History
a.
2131A008 1 WASHER
b.
6 2314H103 1 SCREW

Page 121
 Pulleys Plate A

NDHR2711

Page 122
 Pulleys Plate A

NDHR2711

Item Part No. References Qty. Description Notes

1 3115H003 1 ALTERNATOR PULLEY

Page 123
 Timing Case Plate A

QCHR0022

Page 124
 Timing Case Plate A

QCHR0022

Item Part No. References Qty. Description Notes

1 3716C561 R a. 1 TIMING CASE

2 2418F437 R c. 1 SEAL - FRONT END OIL
R d.
3 2314H003 8 SCREW
4 2314H034 4 SCREW
5 3681P053 R b. 1 GASKET - TIMING CASE
R b.

History
a.
1 3716C461 1 TIMING GEAR CASE
b.
5 3617V015 1 GASKET - TIMING CASE
5 3617V016 1 GASKET - TIMING CASE
c.
2 2418F436 1 SEAL - FRONT END OIL
d.
2 2418F553 1 FRONT OIL SEAL

Page 125
 Timing Cover Plate A

QCHR0022

10
9
8
7

11
12

5 3 1

Page 126
 Timing Cover Plate A

QCHR0022

Item Part No. References Qty. Description Notes

1 4111A034 R e. 1 IDLER GEAR

2 F 4111A034 1 IDLER GEAR
3 F 4111A034 1 BUSH
4 3311A054 R a. 1 HUB
R c.
R f.
5 3241A025 R b. 1 PLATE
R d.
6 2314J011 R d. 3 SCREW
7 3117N001 1 CAMSHAFT GEAR
8 0500012 1 WOODRUFF KEY
9 3112X011 1 THRUST WASHER
10 2116053 1 DOWEL
11 3321A003 1 WASHER
12 2314J606 1 SCREW

History
a.
4 3272A041 1 HUB
b.
5 3241A021 1 PLATE
c.
4 3272A026 1 HUB
d.
5 3241H009 1 PLATE
6 2314J010 3 SCREW
e.
1 3117N042 1 IDLER GEAR
f.
4 33426161 1 HUB

Page 127
 Timing Cover Plate B

QCHR0022

Page 128
 Timing Cover Plate B

QCHR0022

Item Part No. References Qty. Description Notes

1 4142A503 R a. 1 FRONT COVER KIT

2 F 4142A503 1 TIMINGGEAR COVER
3 3681P046 1 GASKET - TIMING CASE COVER
4 2314H002 10 SCREW
5 2314H012 5 SCREW

History
a.
1 4142A501 1 FRONT COVER KIT

Page 129
 Blanking Plugs Plate A

QDHR1368

2
1

Page 130
 Blanking Plugs Plate A

QDHR1368

Item Part No. References Qty. Description Notes

1 2314C049 R a. 1 SCREW
2 2415D053 1 WASHER

History
a.
1 3212V005 1 PLUG

Page 131
 Lubricating Oil Pump & Delivery Housing Plate A

RBHR0031

Page 132
 Lubricating Oil Pump & Delivery Housing Plate A

RBHR0031

Item Part No. References Qty. Description Notes

1 4132F071 1 OIL PUMP

2 2314J008 5 SCREW

Page 133
 Turbocharger Plate A

SBHR1658

1
4

Page 134
 Turbocharger Plate A

SBHR1658

Item Part No. References Qty. Description Notes

1 2674A404 G 1 TURBOCHARGER
2 3688A029 1 GASKET - TURBOCHARGER
3 2313M377 4 STUD
4 2318A634 4 NUT
Service Options
1 2674A404P H 1 TURBOCHARGER

Page 135
 Feed Pipes Plate A

SBHR1658

4
2

Page 136
 Feed Pipes Plate A

SBHR1658

Item Part No. References Qty. Description Notes

1 4128A027 1 PIPE - TURBO OIL FEED

2 F 4128A027 1 PIPE - TURBO OIL FEED
3 3218R036 1 BANJO BOLT
4 2131A506 1 WASHER
5 2131A506 1 WASHER
6 3218R036 1 BANJO BOLT
7 2131A506 1 WASHER
8 2131A506 1 WASHER

Page 137
 Leak-Off Pipes Plate A

SBHR1658

Page 138
 Leak-Off Pipes Plate A

SBHR1658

Item Part No. References Qty. Description Notes

1 3584A001 1 PIPE - TURBO OIL DRAIN

2 3688A035 1 GASKET
3 3688A036 1 GASKET
4 2314F004 2 SCREW
5 2314H003 2 SCREW

Page 139
 Pipework & Connections Plate A

SBHR1658

11

3
9
6

7
10

Page 140
 Pipework & Connections Plate A

SBHR1658

Item Part No. References Qty. Description Notes

1 3766A131 1 EXHAUST ELBOW

2 3824A261 R a. 1 BRACKET
3 3347A091 R b. 1 ADAPTOR
4 2314J003 3 SCREW
5 2314J004 2 SCREW
6 2313M377 2 STUD
7 2318A634 3 NUT
8 3623E006 1 FLANGE
9 3688C018 1 GASKET - EXHAUST OUTLET
10 2313C077 3 STUD
11 2318A634 3 NUT

History
a.
2 3823A051 1 BRACKET
b.
3 3347A041 1 ADAPTOR

Page 141
 Exhaust Manifold Plate A

SBHR1658

Page 142
 Exhaust Manifold Plate A

SBHR1658

Item Part No. References Qty. Description Notes

1 3778E203 1 EXHAUST MANIFOLD

2 3681V512 1 GASKET - EXHAUST MANIFOLD
3 3218J013 8 SCREW

Page 143
 Air Filters Plate A

SBHR1658

Page 144
 Air Filters Plate A

SBHR1658

Item Part No. References Qty. Description Notes

1 3653A051 1 BRACKET
2 2481D088 1 HOSE CLIP
3 3783R007 1 HOSE
4 2481D075 1 HOSE CLIP
5 2314H005 2 SCREW
6 2318A603 2 NUT
7 2314J002 2 SCREW

Page 145
 Air Filters Plate B

SBHR1658

8
9
2
1

4
3

Page 146
 Air Filters Plate B

SBHR1658

Item Part No. References Qty. Description Notes

1 2652C202 1 AIR FILTER ASSEMBLY

2 F 2652C202 1 AIR FILTER BODY
3 F 2652C202 1 COVER
4 26510380 1 MAIN AIR FILTER
5 26510386 1 VALVE
6 26510382 1 MOUNTING BRACKET
7 26510407 1 RUBBER STRAP
8 26510385 1 INDICATOR
9 26510411 1 CAP

Page 147
 Air Charge Cooler Plate A

TBHR0980

Page 148
 Air Charge Cooler Plate A

TBHR0980

Item Part No. References Qty. Description Notes

1 3611M006 1 PLATE
2 3684N503 1 GASKET
3 2314H033 4 SCREW

Page 149
 Air Charge Cooler Plate B

TBHR0980

Page 150
 Air Charge Cooler Plate B

TBHR0980

Item Part No. References Qty. Description Notes

1 3611M006 1 PLATE
2 3684N503 1 GASKET
3 2314H033 4 SCREW

Page 151
 Air Charge Cooler Plate C

TBHR0980

Page 152
 Air Charge Cooler Plate C

TBHR0980

Item Part No. References Qty. Description Notes

1 3611M006 1 PLATE
2 3684N503 1 GASKET
3 2314H033 4 SCREW

Page 153
 Pipework & Connections Plate A

TBHR0980

Page 154
 Pipework & Connections Plate A

TBHR0980

Item Part No. References Qty. Description Notes

1 4148K007 1 CONNECTION
2 F 4148K007 1 CONNECTION
3 3682A013 1 GASKET - IND MANIFOLD
4 2314H034 4 SCREW

Page 155
 Lift Pump Plate C

C PPL023952 VBHR2178

1
8 13

11

12
2
9

10

Page 156
 Lift Pump Plate C

C PPL023952 VBHR2178

Item Part No. References Qty. Description Notes

1 4132A018 R a. 1 LIFT PUMP

2 F 4132A018 1 LIFT PUMP
3 26560201 1 FUEL FILTER
4 F 26560201 1 FUEL FILTER ELEMENT
5 F 26560201 1 O RING
6 2656F837 1 BOWL
7 2656F836 1 DRAIN PLUG
8 U5MK0696 R b. 1 MOUNTING KIT
9 F U5MK0696 6 MOUNTING
10 F U5MK0696 3 SPACER
11 2314F009 R b. 3 SCREW
12 2131A507 3 WASHER
13 3763A046 1 CONNECTION

History
a.
1 4132A014 1 LIFT PUMP
b.
8 U5MK0696 1 MOUNTING KIT
11 2314F909 3 SCREW

Page 157
 Filter to Injection Pump Pipe Plate A

VBHR2178

Page 158
 Filter to Injection Pump Pipe Plate A

VBHR2178

Item Part No. References Qty. Description Notes

1 2646F001 1 PIPE - FILTER TO INJ PUMP

Page 159
 Injection Pump to Filter Pipe Plate B

C PPL030522 VBHR2178

1
6
5
2

Page 160
 Injection Pump to Filter Pipe Plate B

C PPL030522 VBHR2178

Item Part No. References Qty. Description Notes

1 2646F009 1 PIPE - INJ PUMP TO FILTER

2 3763A045 1 CONNECTION
3 2481D406 R a. 1 PIPE CLIP
4 2481D456 1 CLIP
5 3733A011 1 BRACKET
6 2481D559 R b. 1 PIPE CLIP

History
a.
3 K138AF02 1 CLIP
b.
6 2481D558 2 PIPE CLIP

Page 161
 Heater Plugs Plate A

WDHR0345

Page 162
 Heater Plugs Plate A

WDHR0345

Item Part No. References Qty. Description Notes

1 2666A016 4 GLOWPLUG
2 3161C019 R a. 1 BAR
3 2481D456 1 CLIP

History
a.
2 3161C015 1 BAR

Page 163
 Engine Lifting Eyes Plate A

XBHR0458

1
2

4
3

Page 164
 Engine Lifting Eyes Plate A

XBHR0458

Item Part No. References Qty. Description Notes

1 3617A015 1 LIFTING BRACKET

2 2314J002 2 SCREW
3 3624A016 R a. 1 LIFTING BRACKET
4 2314J002 2 SCREW

History
a.
3 3615A008 1 LIFTING BRACKET

Page 165
 Engine Mounts Plate A

ZCHR1176

Page 166
 Engine Mounts Plate A

ZCHR1176

Item Part No. References Qty. Description Notes

1 3212V004 4 PLUG
2 2487207 R a. 10 PLUG

History
a.
2 2487208 10 PLUG

Page 167
 Lubricating Oil Pressure Switch/Gauge Plate A

ZJHR0547

Page 168
 Lubricating Oil Pressure Switch/Gauge Plate A

ZJHR0547

Item Part No. References Qty. Description Notes

1 3278A004 1 PLUG
2 2415H002 1 SEAL - O RING

Page 169
 Lubricating Oil Pressure Switch/Gauge Plate B

ZJHR0547

Page 170
 Lubricating Oil Pressure Switch/Gauge Plate B

ZJHR0547

Item Part No. References Qty. Description Notes

1 2848062 1 OIL PRESSURE SWITCH (A)

Footnotes

(A) OIL PRESSURE SWITCH

Page 171
 Temperature Gauge & Sender Plate A

ZLHR0363

Page 172
 Temperature Gauge & Sender Plate A

ZLHR0363

Item Part No. References Qty. Description Notes

1 2848A126 1 WATER TEMPERATURE SWITCH

2 2415H003 1 SEAL - SENSOR

Page 173
 Radiator & Cowling Plate A

ZMHR0551

Page 174
 Radiator & Cowling Plate A

ZMHR0551

Item Part No. References Qty. Description Notes

1 2486F103 1 RADIATOR
2 F 2486F103 1 RADIATOR
3 24850075 1 COWL
4 24850076 1 MOUNTING BRACKET
5 24850073 1 RADIATOR CAP
6 24850077 1 DRAIN PLUG
7 2314H102 6 SCREW
8 2314H102 6 SCREW

Page 175
 Radiator & Cowling Plate B

ZMHR0551

Page 176
 Radiator & Cowling Plate B

ZMHR0551

Item Part No. References Qty. Description Notes

1 33546 2 RUBBER
2 2314J008 2 SCREW
3 0920471 2 WASHER
4 33115117 2 SPACER
5 2311F055 4 SCREW

Page 177
 Radiator Bracket & Fixings Plate A

ZMHR0551

9 6

10 3

Page 178
 Radiator Bracket & Fixings Plate A

ZMHR0551

Item Part No. References Qty. Description Notes

1 3827A019 R b. 1 BRACKET
2 2314J634 8 SCREW
3 3651A048 R a. 1 BRACKET
4 3651A049 R a. 1 BRACKET
5 2634A115 1 MOUNTING
6 2318A604 2 NUT
7 2318A604 1 NUT
8 2314J002 2 SCREW
9 2314H004 1 SCREW
10 2318A603 1 NUT

History
a.
3 3644A018 1 BRACKET
4 3651A018 1 BRACKET
b.
1 3827A017 1 BRACKET
c.
2134A010 1 WASHER
2134A010 1 WASHER

Page 179
 Radiator & Hoses Plate A

ZMHR0551

3
1 2

7
5
6
4

Page 180
 Radiator & Hoses Plate A

ZMHR0551

Item Part No. References Qty. Description Notes

1 3427A013 1 PIPE
2 3783N001 1 HOSE
3 2481D076 1 HOSE CLIP
4 2481D076 1 HOSE CLIP
5 3383A034 1 HOSE
6 2481D075 1 HOSE CLIP
7 2481D075 1 HOSE CLIP

Page 181
 Radiator & Hoses Plate B

ZMHR0551

1
7
5
6

Page 182
 Radiator & Hoses Plate B

ZMHR0551

Item Part No. References Qty. Description Notes

1 3477A002 1 PIPE
2 3383A032 1 HOSE
3 2481D074 1 HOSE CLIP
4 2481D074 1 HOSE CLIP
5 3383A034 1 HOSE
6 2481D075 1 HOSE CLIP
7 2481D075 1 HOSE CLIP

Page 183
 Radiator & Hoses Plate C

ZMHR0551

2
3

Page 184
 Radiator & Hoses Plate C

ZMHR0551

Item Part No. References Qty. Description Notes

1 3383A029 1 HOSE
2 21825199 R b. 1 CLIP
R c.
3 21825199 R b. 1 CLIP
R c.
4 3383A031 1 HOSE - COOLANT
5 21825199 R b. 1 CLIP
R c.
6 2481D074 R a. 1 HOSE CLIP
R b.
R c.

History
a.
6 21825199 1 CLIP
b.
2 21825194 1 CLIP
3 21825194 1 CLIP
5 21825194 1 CLIP
6 21825194 1 CLIP
c.
2 2481D074 1 HOSE CLIP
3 2481D074 1 HOSE CLIP
5 2481D074 1 HOSE CLIP
6 2481D074 1 HOSE CLIP

Page 185
 Guards Plate A

ZMHR0551

2 4

5
3

Page 186
 Guards Plate A

ZMHR0551

Item Part No. References Qty. Description Notes

1 3756V085 1 RADIATOR GUARD

2 3756V138 R a. 1 RADIATOR GUARD
R b.
3 2314H001 2 SCREW
4 3756V079 1 RADIATOR GUARD
5 2314H001 2 SCREW

History
a.
2 3756V132 1 RADIATOR GUARD
b.
2 3756V084 1 RADIATOR GUARD

Page 187
 Miscellaneous & Auxiliaries Plate A

ZZHR1012

Page 188
 Miscellaneous & Auxiliaries Plate A

ZZHR1012

Item Part No. References Qty. Description Notes

1 2431154 1 PLUG
2 2431154 1 PLUG
3 2431154 1 PLUG

Page 189
 Top Service Kit Plate A

C SACR0001 C SACR0350 SACR0354

Top Service Kit

Kit d'Entretien Haut du Moteur

Wartungssatz für Motoroberteil

Kit per la manutenzione della parte superiore del motore

Juego de Servicio Superior

Page 190
 Top Service Kit Plate A

C SACR0001 C SACR0350 SACR0354

Item Part No. References Qty. Description Notes

1 U5LT0354 R a. 1 GASKET KIT - TOP

R b.
2 3681E046 R b. 1 GASKET - CYLINDER HEAD
3 3681A055 1 GASKET - CYL. HEAD COVER
4 2415H219 R a. 1 SEAL - THERMOSTAT HOUSING
5 3681V512 1 GASKET - EXHAUST MANIFOLD
6 3684N503 1 GASKET
7 3688A035 1 GASKET
8 3688A029 1 GASKET - TURBOCHARGER
9 L311FF02 4 INJECTOR WASHER
10 3688A036 1 GASKET
11 U5MK1027 1 SEAL KIT
12 2418M517 4 SEAL - VALVE STEM (A)
13 2418M519 4 SEAL - VALVE STEM (B)

History
a.
1 U5LT0354 1 GASKET KIT - TOP
4 2415H008 1 SEAL - WATER OUTLET
b.
1 U5LT0354 1 GASKET KIT - TOP
2 3681E051 1 GASKET - CYLINDER HEAD

Footnotes

(A) BROWN
(B) GREEN

Page 191
 Bottom Service Kit Plate A

SGBR0382

Bottom Joints & Gasket Kit

Kit d'Entretien Bas du Moteur

Wartungssatz für Motorunterteil

Kit per la manutenzione della parte inferiore del motore

Juego de Servicio de la Parte Inferior

Page 192
 Bottom Service Kit Plate A

SGBR0382

Item Part No. References Qty. Description Notes

1 U5LB0382 R a. 1 GASKET KIT - BOTTOM

R b.
2 3681K037 1 GASKET - SUMP
3 2415715 1 SEAL - O RING
4 36832137 1 GASKET
5 3681P046 1 GASKET - TIMING CASE COVER
6 26420318 1 SEAL - O RING
7 3688A041 1 GASKET - OIL FILTER HEAD
8 3688A039 1 GASKET - OIL FILTER HEAD
9 3682A011 1 GASKET - WATER PUMP
10 3688A035 1 GASKET
11 3685A033 1 GASKET - OIL COOLER
12 3685A025 R b. 2 GASKET - OIL COOLER
13 2415H548 R a. 1 SEAL - O RING
14 3681P053 1 GASKET - TIMING CASE

History
a.
1 U5LB0382 1 GASKET KIT - BOTTOM
13 2415787 1 SEAL - O RING
b.
1 U5LB0382 1 GASKET KIT - BOTTOM
12 3685A025 1 GASKET - OIL COOLER

Page 193
 Parts Index

Page 194
 Parts Index

Description Part No. Page Description Part No. Page

ADAPTOR 3347A041 141 3653A017 59

3347A091 141 3653A051 145

33534129 49, 63 3733A011 161

AIR FILTER 2652C202 147 3823A051 141

ASSEMBLY
3824A261 141
ALTERNATOR 2871A301 119
3827A017 179
ALTERNATOR 3824A071 121
BRACKET 3827A019 179

ALTERNATOR 3115H003 123 BRIDGE PIECE 3627P041 83

PULLEY
CAMSHAFT 3141D222 27
BANJO BOLT 3218R036 137, 137
CAMSHAFT BUSH 3112D071 13
BAR 3161C015 163
CAMSHAFT GEAR 3117N001 127
3161C019 163
CAP 2646E501 47, 69
BELT 2614B653 81
26510411 147
BIG END BEARING U5ME0013 15
3342A011 23, 23
KIT
3788A002 89
U5ME0026 15
3788A003 89
BIG END BRG KIT - U5ME0026A 15
U/S CIRCLIP 2721332 17
U5ME0026B 15 2722A022 25
U5ME0026C 15 CLIP 21825194 185, 185,
185, 185
BLANKING PLATE 3623A009 13, 101
21825199 185, 185,
BLOCK 3241N001 105
185, 185
BOLT 32186137 105
2481D456 59, 161,
BOWL 2656F837 157 163

BRACKET 3641A007 31 2481D556 41

3644A018 179 2481Y011 37, 55

3651A018 179 2481Y012 37, 55

3651A048 179 2646E019 37, 55

3651A049 179 K138AF02 161

Page 195
 Parts Index

Description Part No. Page Description Part No. Page

CON ROD 4115C311 11, 19 CYLINDER HEAD 3218A011 23

ASSEMBLY BOLT

4115C312 11, 19 3218A012 23

4115C313 11, 19 CYLINDER HEAD ZZ80268 23, 23

KIT
4115C314 11, 19
DIAPHRAGM 3789A001 89
4115C315 11, 19
DIPSTICK 3178C088 85
4115C316 11, 19
DOWEL 0350025 73
CON ROD BOLT 3212V003 19
2116053 127
CONNECTION 3763A045 161
3244A009 13
3763A046 157
3245A011 73
4133L048 111
DRAIN PLUG 24850077 175
4133L501 113
2656F836 157
4148K007 155
ELECTRONIC U5MK0650 33
COVER 3788N003 91 GOVERNOR KIT
3788N005 91 U5MK0669 35, 61
COVER PLATE 3615A009 89 EXHAUST ELBOW 3766A131 141
COWL 24850075 175 EXHAUST 3778E203 143
MANIFOLD
CRANKSHAFT 3117C221 15
GEAR EXHAUST VALVE 3142A151 23
CRANKSHAFT KIT ZZ90222 11, 15, EXTENSION 3748W242 117
15, 15
FAN 2485C520 117
CRANKSHAFT KIT - ZZ90222P 11, 15
EXCHANGE FAN DRIVE 4113K005 79
HOUSING
CRANKSHAFT 3114V041 105
PULLEY FAN DRIVE 3115C113 81
PULLEY
CYL HEAD COVER 4142X293 89
ASSY FLANGE 3623E006 141

4142X313 89 FLYWHEEL 4111D128 75

ASSEMBLY
4142X324 89
FLYWHEEL 3713M049 73
CYLINDER BLOCK ZZ50311 13, 13 HOUSING
ASSEMBLY

Page 196
 Parts Index

Description Part No. Page Description Part No. Page

FRONT COVER KIT 4142A501 129 GASKET - OIL 3688A039 13, 99,
FILTER HEAD 101, 193
4142A503 129
3688A041 193
FRONT OIL SEAL 2418F553 125
GASKET - SUMP 3681K037 83, 193
FUEL FILTER 26560201 157
GASKET - TIMING 3617V015 125
FUEL INJECTION 2644H203 29 CASE
PUMP
3617V016 125
2644H216 53
3681P053 125, 193
FUEL INJECTION 3117L261 31, 51
PUMP GEAR GASKET - TIMING 3681P046 129, 193
CASE COVER
GASKET 36832137 87, 193
GASKET - 3688A029 135, 191
3684N503 149, 151, TURBOCHARGER
153, 191
GASKET - WATER 24880234 109
3688A035 139, 191, PUMP
193
3682A011 107, 109,
3688A036 139, 191 193
GASKET - 3688A038 93 GASKET KIT - U5LB0382 193, 193,
BREATHER BOTTOM 193
GASKET - CYL. 3681A055 89, 191 GASKET KIT - TOP U5LT0354 191, 191,
HEAD COVER 191
GASKET - 3681E046 23, 191 GLOWPLUG 2666A016 163
CYLINDER HEAD
HOSE 2646F501 47, 69
3681E051 191
3383A029 185
GASKET - 3681V512 143, 191
EXHAUST 3383A032 183
MANIFOLD
3383A034 181, 183
GASKET - 3688C018 141
EXHAUST OUTLET 33872632 93

GASKET - IND 3682A013 155 3783N001 181

MANIFOLD
3783R007 145
GASKET - OIL 3685A025 97, 193,
HOSE - COOLANT 3383A031 185
COOLER 193
HOSE CLIP 2481877 93
3685A033 97, 193

Page 197
 Parts Index

Description Part No. Page Description Part No. Page

2481D074 183, 183, MAIN BEARING KIT U5MB0018 15

185, 185,
185, 185, U5MB0019 15
185
MAIN BEARING KIT U5MB0018A 15
2481D075 145, 181, - U/S
181, 183,
U5MB0018B 15
183
U5MB0018C 15
2481D076 181, 181
METRIC BOLT 3211C002 11, 21
2481D088 145
MOUNTING 2634A115 179
HUB 3272A026 127
MOUNTING 24850076 175
3272A041 127
BRACKET
3311A054 127
26510382 147
33426161 127
MOUNTING KIT U5MK0696 157, 157
IDLER GEAR 3117N042 127
NUT 0576052 25, 25
4111A034 127
2318A108 29
INDICATOR 26510385 147
2318A603 31, 83,
INJECTOR 2645K012 39, 57 145, 179

INJECTOR CLAMP 3751A231 39 2318A604 77, 121,

179, 179
3751A241 39, 57
2318A634 135, 141,
INJECTOR NOZZLE 2645K612 39, 57 141

INJECTOR WASHER L311FF02 39, 57, 2318D208 117, 121

191
3353D005 85
INTAKE VALVE 3142H071 23
OIL COOLER 2486A217 97
LEVER 36155429 121
4134W021 97
LIFT PUMP 4132A014 157
OIL FILLER CAP 4142X099 89
4132A018 157
OIL FILTER 2654407 103
LIFTING BRACKET 3615A008 165
OIL FILTER HEAD 3773A061 99
3617A015 165
4134E058 99
3624A016 165
OIL PRESSURE 2848062 171
MAIN AIR FILTER 26510380 147 SWITCH

Page 198
 Parts Index

Description Part No. Page Description Part No. Page

OIL PUMP 4132F071 133 2113A003 13

OLIVE 33812116 85 PISTON RING KIT UPRK0002 17

PIPE 3427A013 181 PISTON RING KIT - UPRK0002B 17

OVERSIZE
3477A002 183
UPRK0002D 17
PIPE - BREATHER 4134K015 93
PLATE 3241A021 127
4134K022 93
3241A025 127
PIPE - FILTER TO 2646F001 159
INJ PUMP 3241H009 127

PIPE - FUEL INJ NO 3525A101 37, 55 3611M006 149, 151,

1 CYL 153

PIPE - FUEL INJ NO 3525A102 37, 55 36212132 73

2 CYL
PLUG 0650586 43, 65
PIPE - FUEL INJ NO 3525A103 37, 55
3 CYL 0650588 13, 23

PIPE - FUEL INJ NO 3525A104 37, 55 0650710 13

4 CYL
2431131 43, 67
PIPE - INJ PUMP TO 2646F009 161
2431154 23, 83,
FILTER
83, 189,
PIPE - TURBO OIL 3584A001 139 189, 189
DRAIN
2431A016 83
PIPE - TURBO OIL 4128A027 137
2485A104 25
FEED
2485A108 13
PIPE CLIP 2481D406 161
2485A109 45, 71
2481D558 161
2485A118 95
2481D559 161
2485A124 95
PISTON AND RING 4115P015 11, 17
KIT 2487207 167
PISTON AND RING 4115P016 11, 17 2487208 167
KIT - O/S
2487A452 73
4115P017 11, 17
2487Y005 73
PISTON COOLING 2113A001 13
JET 3212P008 13

Page 199
 Parts Index

Description Part No. Page Description Part No. Page

3212V004 167 RUBBER 33546 177

3212V005 131 RUBBER STRAP 26510407 147

3212V006 13 SCREW 0096803 75

32141316 13 2151A001 89

32186405 83 2161A011 93

32416117 23 2311D039 83

3241A011 13 2311D060 97

3241A012 13 2311E027 33, 35, 61

3278A004 169 2311F055 177

3278A006 23 2314C034 33

3278A007 99 2314C049 131

PUSHROD 31434307 27 2314F001 13

RADIATOR 2486F103 175 2314F003 91

RADIATOR CAP 24850073 175 2314F004 139

RADIATOR GUARD 3756V079 187 2314F005 91, 93

3756V084 187 2314F009 157

3756V085 187 2314F909 157

3756V132 187 2314H001 187, 187

3756V138 187 2314H002 41, 59,

129
REPAIR KIT - U7LW0172 109
WATER PUMP 2314H003 31, 83,
111, 125,
ROCKER ARM 4115R314 25 139
ASSEMBLY
2314H004 31, 51,
4115R315 25 87, 97,
113, 115,
ROCKER SHAFT 4115R612 25
121, 179
ASSEMBLY
2314H005 107, 145
ROCKER SHAFT 4115R703 25
ASSY - MINOR 2314H006 97
ROCKER SHAFT 3174A015 25 2314H012 107, 129
SPRING

Page 200
 Parts Index

Description Part No. Page Description Part No. Page

2314H015 83 2316A901 25

2314H023 83 2316A902 25

2314H033 13, 101, 32114145 25, 25

149, 151,
153 32166329 13

2314H034 99, 125, 3218J013 143

155
SEAL - FRONT END 2418F436 125
2314H052 121 OIL

2314H102 73, 175, 2418F437 125

175
SEAL - INJECTOR 26460064 39, 57
2314H103 121
SEAL - O RING 2415715 83, 193
2314H759 83
2415787 193
2314J002 31, 145,
2415A068 93
165, 165,
179 2415A131 89
2314J003 141 2415H002 169
2314J004 73, 141 2415H009 99
2314J005 79 2415H507 33, 35, 61
2314J007 121 2415H548 193
2314J008 133, 177 2415H701 93
2314J010 127 2418F001 111
2314J011 127 2418F002 111
2314J012 121 26420318 29, 53,
193
2314J204 73
SEAL - REOS 2418F704 11, 21
2314J603 73
HOUSING
2314J606 127
SEAL - SENSOR 2415H003 23, 173
2314J634 179
SEAL - 2415H219 115, 191
2314K161 97 THERMOSTAT
HOUSING
2314K164 107
SEAL - VALVE 2418M514 23
2314W009 39, 57 STEM

Page 201
 Parts Index

Description Part No. Page Description Part No. Page

2418M517 23, 191 THERMOSTAT 2485C041 113

2418M519 23, 191 THERMOSTAT 4133L507 115

ASSEMBLY
SEAL - WATER 2415H008 113, 191
OUTLET THIMBLE 33142111 13

SEAL KIT U5MK1027 191 THRUST WASHER 3112X011 127

SHORT ENGINE RG40004 11 31137312 15

SMALL END BUSH 3112A005 19 31137322 15

SOLENOID 26420469 29 31137551 15

26420472 53 31137561 15

SPACER 0920465 121 TIE 2817154 41

33115117 177 TIMING CASE 3716C561 125

SPEED SENSOR 2868A006 49, 63 TIMING GEAR 3716C461 125

CASE
SPRING 3174A017 89
TUBE ASSEMBLY 3577A125 85
3175P003 93
TURBOCHARGER 2674A404 135
STARTER MOTOR 2873K621 77
2674A404P 135
STARTER RING 31162121 75
GEAR VALVE 26510386 147

STUD 2313C077 141 VALVE COLLET 3142W004 23, 23

2313C078 77 VALVE GUIDE 3313A012 23, 23

2313H236 117 VALVE SEAT 3314A231 23

INSERT
2313M377 135, 141
3314A241 23
3211P013 83
VALVE SPRING 3174A016 23, 23
SUCTION PIPE 3575A063 87
WASHER 0920471 177
SUMP 3717E241 83
0920497 121
SUPPORT BRACKET 36241123 93
2131A008 121
3651A016 41
2131A506 137, 137,
TAPPET 3142U031 27 137, 137
3142U991 27 2131A507 157

Page 202
 Parts Index

Description Part No. Page

2134A010 179, 179

2134A502 25

2411D008 31, 51

2415D051 33

2415D053 131

33117127 75

3321A003 127

K134AF01 29

WATER PUMP KIT U5MW0194 107

WATER 2848A126 173

TEMPERATURE
SWITCH

WOODRUFF KEY 0500012 15, 27,

127

Page 203