Front Cover

Quality Parts

CSX10/20/30/40
Electric Counter Balanced Stacker Truck
Effective Serial Number 31136001 - UP

WARNING Read and observe all warnings on this unit

before operating it.
WARNING DO NOT operate this equipment unless all
factory installed guards and shields are
properly secured in place.

Part no: 304954-002 Date: January 15, 2002

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 Prime-Mover is a trademark of BT Prime-Mover Inc.,
© 2002 BT Prime-Mover Inc., Muscatine, Iowa.
All Rights Reserved.
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 Parts Ordering
PARTS ORDERING INSTRUCTIONS
HOW TO ORDER FIELD MODIFICATIONS

The regulations imposed by OSHA make it

When you order, supply the part number, mandatory that alteration of industrial trucks be
quantity, model and serial numbers of your done only as approved in advance and in
machine. Supplying this information will assure writing by the manufacturer. Their regulations
prompt, efficient handling of your order. The apply to counter-weighting, changes in masts
pictorial reference number is not needed and when such changes affect capacity and any
including it can only add confusion. other safety modifications. It is mandatory that
nameplate and instructions be changed
Since your dealer carries many parts in stock accordingly (1910.178 (a)(4)).
and maintains up-to-date prices on all parts, he
will be able to process your order immediately.
If, for some reason, the part is not in stock, he BT Prime-Mover® will review such changes
will order it from the factory. In either event, he requested as we can properly evaluate and
maintains a current file of service manuals, rerate as to capacity. A change will be
which give all available parts ordering or evaluated upon receipt of a written request
technical information. which includes truck and mast serial number
and a description of all proposed changes.
All prices are FOB factory in Muscatine, Iowa.
Shipping charges are added to the price of the If the change is approved, authorization will be
part shipping from the factory. sent, as will new nameplates or other labeling
where appropriate. The new nameplates
WHERE TO ORDER should be installed over the earlier nameplate.

Always order parts from the dealer who sold The modifier should send confirmation of the
you your BT Prime-Mover®. If it is necessary change to the factory along with pictures of the
for the dealer to order parts from the factory, revised truck.
he is able to get prompt service for you. Parts
are shipped in accordance with shipping
instructions given on the order.
EXPLANATION OF SERIAL NUMBER
INSTRUCTIONS FOR RETURNING PARTS

Under NO CIRCUMSTANCES will parts be CSX 30 3 1 265 001

accepted at the factory for credit without prior
approval. BT Prime-Mover® cannot accept Number of unit
responsibility for any parts returned without for that day
authorization.
Day of year (365)
If you have some parts which must be
returned, contact your dealer. If he believes Year (2001)
parts should be returned, he will arrange for Decade (2000)
authorization to return the parts.
Capacity (3000lb)

Model (CSX)

August 06, 2001 BT Prime-Mover, Inc. 3

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 General
GENERAL INFORMATION RIGHT-HAND AND LEFT-HAND SIDES

INDEX The terms right-hand and left-hand used in this

parts manual indicate the right and left side of
This parts manual is arranged for easy the machine as viewed from the operator's line
identification of parts. The index at the front of of sight for proper operation of machine or
the catalog gives location of major groups and attachment.
assemblies.
A. Right Side
ABBREVIATIONS AND TERMS B. Rear
C. Left Side
NA Not Available D. Forward
NSS Not Sold Separately
As Req'd Use as required
PART LIST
K Parts of a kit
* Not shown on drawing The ITEM #, describes the item on the figure
you are looking at. The PART # is a numerical
------------ See elsewhere for further break description of the item and the part ordering
down of parts. number. The NAME is a description of the part
CHANGES number in alphabetical form. The # FOR
ASSY. is the quantity used on the figure and
When changes are made to the machine, NOT the quantity used on the machine. The
revised pages for this manual will be issued. UNIT describes the type or style of the part
These pages must be inserted in your parts used on the figure.
manual as soon as they are received. Failure
to keep your parts manuals up to date will
result in confusion and may cause you to order
wrong parts.
EXAMPLE:

ITEM # FOR
# PART # NAME ASSY. UNITS

12 30354-32 Hose assembly, 89/180 1 89/180

12 30354-33 Hose assembly, 95/198 1 95/198
12 30354-34 Hose assembly, 108/226 1 108/226
12 30354-35 Hose assembly, 111/240 1 111/240
12 30354-36 Hose assembly, 119/258 1 119/258
13 15898-03 Fitting, bulkhead 1
14 40041-00 Tube assembly 1
15 40108-00 Fuse 1
16K NSS Ring 1
17 40005-00 Pin 1
18 11205-15 Bearing 1
19 11143-03 Screw, cap 1
20 ------------------ Cylinder, freelift 1
21 52-05069-00 Hose (3 feet) As Req'd
22 ------------------ Motor, pump 1
23 200037 Pump assembly, lift 1
24K NSS Pump, lift 1
25 NA Plug 1
K 200028 Kit, seal 1
(Contains Items Marked With “K”)
4 BT Prime-Mover, Inc. August 06, 2001
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 Art for index
Quality Parts

6120
0841 6160
5160
Breaking these rules may cause serious
or fatal injury to yourself or others

Read and understand all warnings and operating instructions

in the operator's manual before operating this truck.

Only authorized and trained operators are to operate

0641
this machine.

Keep feet clear of drive wheel and lowering frame.

Make a safty check before operating the truck and do not

operate if in need of repairs or maintenance.

Maintenance is to be performed by authorized personnel only.

This machine is designed of level floors and normal industrial

operations.

Additional operator's manuals can be obtained from your

dealer or BT Prime-Mover, Inc., Muscatine, IA 52761.

305955-000

5510 KEEP HANDS CLEAR

5330 9660

0850
Model Serial Number Cap. (Lbs.) A B C

Truck Wt. Less Battery (Lbs.) Battery Wt. Max. (Lbs.) Battery Wt. Min. (Lbs.)

0
Max. Rear Tilt
DC Voltage Type UL Class Battery Type Max. Amp. Hours(@8Hr.)

C
Mast Serial Number Attachment Load Wheel Tread Width, In.
B
A
Truck as rated at factory conforms to requirements of Part II of ASME B56.1-1993
305956-000

6170
BT Prime-Mover, Inc.

1750
Muscatine, IA 52761

6100
5190
6110

0640

0370 0370
4111

4110

4180

5181

0340 3540
0390
0300
3550

3300

3360
1760
2550
3560
3530

August 11, 1999 BT Prime-Mover, Inc. 5

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 Quality Parts

5310 6125 9370

6610

6620

5230
5290
0 1/2 1
7110
1
8

7170
5610 9390
6220
9500
5192

5460 7410
7210
7420

9100 5390
5430 10010

10020

6 BT Prime-Mover, Inc. August 11, 1999

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 Quality Parts
Index
0000
Chassis
0300-000 Frame / Chassis ............................................................................................................ 13
0340-001 Inspection covers (Shields & guards) ............................................................................ 15
0340-100 Inspection covers (“EE” electrical box) .......................................................................... 17
0370-000 Counter balance weight................................................................................................. 19
0390-000 Battery compartment parts (7 inch [178 mm] battery) ................................................... 21
0390-100 Battery compartment parts (9 inch [229 mm] battery) ................................................... 23
0390-200 Battery compartment parts (13.3 inch [338 mm] battery) .............................................. 25
0640-000 Drivers controls (One spool valve handle)..................................................................... 27
0640-100 Drivers controls (Two spool valve handle)..................................................................... 29
0641-000 Drivers controls (Speed and direction) .......................................................................... 31
0841-000 Driver protection (Reverser) .......................................................................................... 33
0850-001 Signs, warnings Serial Number 31136001 - UP ............................................................ 35

1000
Motors
1750-000 Pump motor ................................................................................................................... 39
1760-001 200 AMP system drive motor Serial Number 27108001 - UP ....................................... 41
1760-100 300 AMP system drive motor ........................................................................................ 43

2000
Transmission / Drive Gear
2550-000 Mechanical drive gear unit............................................................................................. 47

3000
Brake / Wheel System
3300-000 200 Amp system parking brake system......................................................................... 51
3300-100 300 Amp system parking brake system......................................................................... 53
3360-000 Brake drum/disc assembly ............................................................................................ 55
3530-000 Drive wheel .................................................................................................................... 57
3540-000 Support / swivel wheel ................................................................................................... 59
3550-000 Load wheels .................................................................................................................. 61
3560-000 Caster assembly ............................................................................................................ 63

4000
Steering System
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP ................................... 67
4111-000 Steering arm / wheel (Head).......................................................................................... 69
4180-000 Steering / radial bearing ................................................................................................ 71

July 25, 2001 BT Prime-Mover, Inc. 7

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 Quality Parts

5000
Electrical System
5161-000 Horn............................................................................................................................... 75
5181-000 Static strap..................................................................................................................... 77
5190-000 Battery connector .......................................................................................................... 79
5192-000 200 Amp system line contactor ..................................................................................... 81
5192-100 300 Amp system line contactor ..................................................................................... 83
5192-200 200/300 Amp system “EE” line contactor ...................................................................... 85
5230-000 Voltage / battery indicator.............................................................................................. 87
5290-000 Hourmeter / speedometer.............................................................................................. 89
5310-000 Start / stop switch .......................................................................................................... 91
5330-000 Speed controls............................................................................................................... 93
5390-001 Control cables / harnesses ............................................................................................ 95
5430-000 200 Amp system motor power cables ........................................................................... 97
5430-100 300 Amp system motor power cables ........................................................................... 99
5460-000 200 Amp system transistor panel ................................................................................ 101
5460-100 300 Amp system transistor panel ................................................................................ 103
5510-000 Micro switches ............................................................................................................. 105
5590-000 Control cables, harness ............................................................................................... 107
5610-000 Pump contactor ........................................................................................................... 109
5910-000 Control circuit breaker ................................................................................................. 111
5911-000 Power circuit breaker................................................................................................... 113

6000
Hydraulic System
6100-000 CSX10/20/30 Hydraulic pump (Model # DM-1005) ..................................................... 117
6100-001 CSX40 Hydraulic pump (Model # DM-1006) ............................................................... 119
6110-000 Hydraulic tank.............................................................................................................. 121
6120-000 One spool valve hydraulic lines ................................................................................... 123
6120-100 Two spool valve hydraulic lines ................................................................................... 125
6125-001 CSX10 Two stage mast lines Serial Number 28163001 - UP ..................................... 127
6125-101 Two stage mast lines Serial Number 28163001 - UP.................................................. 129
6125-201 Two stage mast lines Serial Number 28163001 - UP.................................................. 131
6125-300 Two stage mast lines ................................................................................................... 133
6125-400 Two stage full freelift lines ........................................................................................... 135
6125-500 Three stage mast lines ................................................................................................ 137
6160-002 Control valve (One spool control valve)....................................................................... 139
6160-101 Control valve (Two spool control valve)....................................................................... 141
6170-000 Pressure / flow control valve........................................................................................ 143
6220-001 Control valve (Manifold assembly) .............................................................................. 145
6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP ........................................ 147
6610-100 Two stage mast lift cylinder ......................................................................................... 149
6610-200 Two stage full freelift staging cylinder.......................................................................... 151
6610-300 Three stage mast staging cylinder............................................................................... 153
6620-200 Two stage full freelift, freelift cylinder .......................................................................... 155
6620-300 Three stage mast freelift cylinder ................................................................................ 157
6660-000 Tilt cylinder .................................................................................................................. 159

8 BT Prime-Mover, Inc. July 25, 2001

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 Quality Parts

7000
Operating Function - Lifting Device
7105-000 Mast pivot .................................................................................................................... 163
7110-001 Two stage mast Serial Number 28163001 - UP .......................................................... 165
7110-100 Two stage mast ........................................................................................................... 167
7110-200 Two stage full freelift mast ........................................................................................... 169
7110-300 Three stage mast......................................................................................................... 171
7170-000 Two stage mast lifting gear.......................................................................................... 173
7170-100 Two stage full freelift mast lifting gear ......................................................................... 175
7170-200 Two / three stage mast lifting gear .............................................................................. 177
7210-001 Sideshifter assembly Serial Number 28077002 - UP .................................................. 179
7410-001 Fork assembly ............................................................................................................. 181
7420-000 Two stage mast fork carriage unit ............................................................................... 183
7420-100 Two stage mast fork carriage unit ............................................................................... 185
7420-200 Two stage full freelift mast fork carriage unit ............................................................... 187
7420-300 Three stage mast fork carriage unit ............................................................................. 189

8000
Peripheral / Installation Equipment

9000
Options / Attachments
9100-002 Attachments (Supply line to mast) ............................................................................... 195
9100-100 Attachments (Two stage mast lines)............................................................................ 197
9100-300 Attachments (Three stage mast lines) ......................................................................... 199
9370-001 Warning lights / alarm .................................................................................................. 201
9390-000 Positioning equipment ................................................................................................. 203
9500-000 Load backrest .............................................................................................................. 205
9660-000 Electrical heater ........................................................................................................... 207

10000
Tools
10010-000 Electrical controllers (Handset).................................................................................. 211
10020-000 Special tools and lubrications .................................................................................... 213

11000
Alphabetical/Numerical Index
Alphabetical Index ....................................................................................................................... 217
Numerical Index ........................................................................................................................... 224

July 25, 2001 BT Prime-Mover, Inc. 9

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 Quality Parts

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BT Prime-Mover, Inc.
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 Quality Parts

0000
Chassis
0000 Chassis

BT Prime-Mover, Inc.
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 0300-000 Quality Parts

0300-000

3
4
5
1
2
13
6

12 11

10

9
8
7

12 BT Prime-Mover, Inc. July 24, 1998

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 Quality Parts 0300-000
0300-000 Frame / Chassis

ITEM # FOR
# PART # NAME ASSY. UNITS

1 301960-008 Nut 2
2 ----------------- Frame, carrier (State Model & Serial Number) 1
3 302153-000 Pocket 1
4 301922-025 Screw, flat socket head 2
5 ----------------- Frame, straddle (State Model & Serial Number) 1
6 305141-035 Screw, socket head (Torque 147 ft/lb [200 N•m]) 8
7 28336 Screw, cap 2
8 50000-17 Washer, flat 2
9 304659-000 Support 1
10 305633-000 Cushion 1
11 305632-000 Cushion 1
12 ----------------- Pump assembly (See Section 6110) 1
13 305009-000 Clamp 1

July 24, 1998 BT Prime-Mover, Inc. 13

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 0340-001 Quality Parts

0340-001

1 2

15
13
14
12
11

10
8
9
7 3

4
6

14 BT Prime-Mover, Inc. January 07, 2002

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 Quality Parts 0340-001
0340-001 Inspection covers (Shields & guards)

ITEM # FOR
# PART # NAME ASSY. UNITS

1 301844-000 Console 1
2 302069-000 Bumper, door 2
3 304574-000 Latch 1
4 301922-016 Screw, flat socket head 2
5 306858-000 Panel, kick 1
5 307915-000 Panel, CSX10 kick 1 CSX10
6 301955-016 Screw, socket 2
7 311928-000 Door 1
8 311889-000 Latch 1
9 301652-030 Screw, locking 1
10 302060-000 Plate, latch 2
11 301652-025 Screw, cap 2
12 301882-000 Plate 1
13 301827-020 Screw 2
14 301826-016 Screw 4
15 305268-000 Panel, tilt 1

January 07, 2002 BT Prime-Mover, Inc. 15

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 0340-100 Quality Parts

0340-100

2
6

5
4

300A FUSE

16 BT Prime-Mover, Inc. October 1996

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 Quality Parts 0340-100
0340-100 Inspection covers (“EE” electrical box)

ITEM # FOR
# PART # NAME ASSY. UNITS

1 305971-000 Box, “EE” 1 “EE”

2 305972-000 Lid, “EE” 1 “EE”
3 301825-010 Screw, cap “EE” 5 “EE”
4 301951-010 Screw, cap “EE” 1 “EE”
5 11813-15 Grommet “EE” 2 “EE”
6 11813-14 Grommet “EE” 1 “EE”
7 29410-00 Decal, 300 AMP “EE” 1 “EE”

October 1996 BT Prime-Mover, Inc. 17

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 0370-000 Quality Parts

0370-000

10
3

11 4
7

8 6
9

18 BT Prime-Mover, Inc. July 06, 2001

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 Quality Parts 0370-000
0370-000 Counter balance weight

ITEM # FOR
# PART # NAME ASSY. UNITS

1 303781-000 Counterweight, CSX20(441 lb.) [200 kg] 1 441 lb.

* 306596-000 Hook tool, counterweight CSX20 lifting 1
1 303782-000 Counterweight, CSX30 (1477 lb.) [670 kg] 1 1477 lb.
* 306597-000 Hook tool, counterweight CSX30 lifting 1
1 304553-000 Counterweight, CSX40 (1915 lb.) [869 kg] 1 1915 lb.
* 306598-000 Hook tool, counterweightCSX40 lifting 1
2 305065-110 Screw, cap 2
3 305141-035 Screw, socket head 2
4 305106-000 Counterweight, CSX20 (207 lb.) [94 kg] 1 207 lb.
4 305106-001 Counterweight, CSX30/40 (331 lb.) [150 kg] 1 331 lb.
5 304647-000 Counterweight (90 lb.) [41 kg] 1 90 lb.
6 301957-035 Screw, cap 2
7 50000-15 Washer, flat 2
8 50000-17 Washer, flat 2
9 301960-016 Nut 2
10 306350-001 Counterweight, CSX10 (80 lb.) [36 kg] 1 80 lb.
11 29971 Screw, cap 2

July 06, 2001 BT Prime-Mover, Inc. 19

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 0390-000 Quality Parts

0390-000

3
2

6
4

20 BT Prime-Mover, Inc. October 1996

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 Quality Parts 0390-000
0390-000 Battery compartment parts (7 inch [178 mm] battery)

ITEM # FOR
# PART # NAME ASSY. UNITS

1 304784-001 Door, battery 1

2 25204-10 Roller, battery 4
3 25189-02 Bearing 8
4 304784-000 Door, battery 1
5 305042-001 Frame, battery roller 1
6 25203-11 Shaft, roller 4

October 1996 BT Prime-Mover, Inc. 21

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 0390-100 Quality Parts

0390-100

3
2

4
1

22 BT Prime-Mover, Inc. October 1996

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 Quality Parts 0390-100
0390-100 Battery compartment parts (9 inch [229 mm] battery)

ITEM # FOR
# PART # NAME ASSY. UNITS

1 305042-002 Frame, battery roller 1

2 25204-13 Roller, battery 4
3 25189-02 Bearing 8
4 306595-000 Door, battery 2
5 25203-12 Shaft, roller 4

October 1996 BT Prime-Mover, Inc. 23

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 0390-200 Quality Parts

0390-200

4
1

24 BT Prime-Mover, Inc. October 1996

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 Quality Parts 0390-200
0390-200 Battery compartment parts (13.3 inch [338 mm] battery)

ITEM # FOR
# PART # NAME ASSY. UNITS

1 305042-000 Frame, battery roller 1

2 25204-09 Roller, battery 4
3 25189-02 Bearing 8
4 304783-000 Door, battery 2
5 25203-09 Shaft, roller 4

October 1996 BT Prime-Mover, Inc. 25

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 0640-000 Quality Parts

0640-000

2
3

1 2
16
18 19
6

15 9

17 10 7

14
11

13 12

26 BT Prime-Mover, Inc. July 17, 1998

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 Quality Parts 0640-000
0640-000 Drivers controls (One spool valve handle)

ITEM # FOR
# PART # NAME ASSY. UNITS

1 11073-24 Pin, roll 1

2 11695-06 Bushing, flanged 2
3 304650-000 Tube 1
4 305862-000 Boot 1
5 305858-000 Knob 1
6 304634-000 Bracket 1
7 304648-000 Shaft 1
8 305919-000 Plug, hole 1
9 301652-030 Screw, cap 1
10 301652-025 Screw, cap 1
11 ------------------- Bushing (See Fig.# 5161-000) 1
12 ------------------- Horn (See Fig.# 5161-000) 1
13 ------------------- Screw (See Fig.# 5161-000) 1
14 ------------------- Valve assembly, one spool (See Fig.# 6160-000) 1
15 20055 Screw, cap 2
16 14813-00 Link 1
17 304633-000 Bracket 1
18 301922-014 Screw, flat head 3
19 304654-000 Tube, lift/lower 1

July 17, 1998 BT Prime-Mover, Inc. 27

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 0640-100 Quality Parts

0640-100

8
4
9
2
3

1 19
18 20 21 2
6

11
12 4

13
14
17
15 7

16 10
1

11

28 BT Prime-Mover, Inc. July 06, 2001

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 Quality Parts 0640-100
0640-100 Drivers controls (Two spool valve handle)

ITEM # FOR
# PART # NAME ASSY. UNITS

1 11073-24 Pin, roll 2

2 11695-06 Bushing, flanged 2
3 304653-000 Tube 1
4 305862-000 Boot 2
5 305858-000 Knob, lift/lower 1
6 304634-000 Bracket 1
7 304648-000 Shaft 1
8 305858-001 Knob, auxiliary (Tilt) 1
8 306341-002 Knob, auxiliary (Tilt & Sideshifter) 1
8 306341-004 Knob, auxiliary (Tilt & 1 Aux. Function) 1
8 306342-004 Knob, auxiliary (Tilt & Sideshifter, Aux. Function) 1
9 305861-000 Switch As Req’d.
10 304655-000 Handle 1
11 301652-030 Screw, cap 2
12 301652-025 Screw, cap 1
13 ------------------- Bushing (See Fig.# 5161-000) 1
14 ------------------- Horn (See Fig.# 5161-000) 1
15 ------------------- Screw (See Fig.# 5161-000) 1
16 ------------------- Valve assembly, two spool (See Fig.# 6160-001) 1
17 20055 Screw, cap 2
18 14813-00 Link 2
19 304633-000 Bracket 1
20 301922-014 Screw, flat head 3
21 304654-000 Tube 1

July 06, 2001 BT Prime-Mover, Inc. 29

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 0641-000 Quality Parts

0641-000

5
7
1 6

30 BT Prime-Mover, Inc. August 11, 1997

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 Quality Parts 0641-000
0641-000 Drivers controls (Speed and direction)

ITEM # FOR
# PART # NAME ASSY. UNITS

1 301964-032 Pin, roll 3

2 109631 Cam 1
3 101216 Return 1
4 46490 Spring, return 1
5 307444-000 Bushing 2
6 301780-000 Shaft, cam 1
7 301718-000 Control, thumb 2
8 301779-000 Pin, threaded 2

August 11, 1997 BT Prime-Mover, Inc. 31

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 0841-000 Quality Parts

0841-000

32 BT Prime-Mover, Inc. September 22, 1999

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 Quality Parts 0841-000
0841-000 Driver protection (Reverser)

ITEM # FOR
# PART # NAME ASSY. UNITS

1 305990-000 Reverser assembly (3 Wire) 1

2 301825-010 Screw 2

September 22, 1999 BT Prime-Mover, Inc. 33

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 0850-001 Quality Parts

0850-001
Effective Serial Number
31136001 - UP

4
2
KEEP HANDS CLEAR

1
5

12

11

6
10 9
7

13

34 BT Prime-Mover, Inc. August 08, 2001

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 Quality Parts 0850-001
0850-001 Signs, warnings Serial Number 31136001 - UP

ITEM # FOR
# PART # NAME ASSY. UNITS

1 305955-000 Decal, WARNING 1

2 304597-000 Decal, NO RIDING 1
3 306418-000 Decal, Auxiliary 1
3 306418-001 Decal, Tilt 1
3 306419-002 Decal, Tilt/Sideshifter 1
3 306419-004 Decal, Tilt/Auxiliary 1
3 306420-004 Decal, Tilt/Sideshifter/Auxiliary 1
4 307500-000 Decal, WARNING 2
5 309733-000 Decal, WARNING 1
6 151847 Decal, Right BT LOGO 1 Right
7 151848 Decal, Left BT LOGO 1 Left
8 52-00279-00 Paint, BT RED As Req’d.
8 52-00257-00 Spray, BT RED As Req’d.
8 52-00220-00 Paint, BT BLACK As Req’d.
8 52-00224-00 Spray, BT BLACK As Req’d.
8 52-00237-00 Paint, SAFETY YELLOW As Req’d.
8 52-00260-00 Spray, SAFETY YELLOW As Req’d.
8 52-00247-00 Paint, SAFETY ORANGE As Req’d.
8 52-00276-00 Spray, SAFETY ORANGE As Req’d.
9 306418-000 Decal, Raise/Lower 1
10 305507-000 Decal, NO STEP 2
11 305024-000 Decal, CSX 1
12 NSS Plate, DATA 1
13 NSS Plate, UL 1
* 308531-000 Manual, CXS MASTER PARTS 1
* 304959-000 Manual, CSX/WSX/WRX SERVICE 1
* ------------------- Manual, Operator’s 1
* ------------------- Manual, Parts 1

August 08, 2001 BT Prime-Mover, Inc. 35

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BT Prime-Mover, Inc.
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 Quality Parts

1000
Motors
1000 Motors

BT Prime-Mover, Inc.
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 1750-000 Quality Parts

1750-000

4
2 3
1 9

7
6
5

11 10

13

14
12

38 BT Prime-Mover, Inc. October 1996

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 Quality Parts 1750-000
1750-000 Pump motor

ITEM # FOR
# PART # NAME ASSY. UNITS

* 306010-000 Pump Motor Assembly 1

1 200027 Band, cover 1

2 200200 Head, commutator end 1
3 200159 Thrust washer package 1
4 200310 Bearing, ball sealed 1
5 200189 Plate assembly, brush 1
6 200190 Spring set, brush 1
7 200188 Brush set 1
8 200150 Terminal stud package 1
9 306018-000 Coil, field package 1
10 306019-000 Head, drive end 1
11 200309 Bearing, ball sealed 1
12 306017-000 Armature & fan assembly 1
13 200307 Fan 1
14 305983-000 Band, “EE” cover 1 “EE”

October 1996 BT Prime-Mover, Inc. 39

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 1760-001 Quality Parts

1760-001

Effective Serial Number

27108001 - UP

2 1

4
5 3
6

8 7
12 11 10
13 9

40 BT Prime-Mover, Inc. July 25, 2001

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 Quality Parts 1760-001
1760-001 200 AMP system drive motor Serial Number 27108001 - UP

ITEM # FOR
# PART # NAME ASSY. UNITS

* 305879-000 Drive motor assembly 1

1 307628-000 Seal 1
2 307629-000 Endhead, drive 1
3 307630-000 Bearing 1
4 307631-000 Ring, retainer 1
5 307632-000 Armature 1
6 307633-000 Kit, field coil 1
7 307634-000 Brush assembly (2 brushes per assembly) 2
8 307635-000 Spring, brush 4
9 307636-000 Plate assembly, brush box 1
10 307637-000 Kit, lead assembly 1
11 307630-000 Bearing 1
12 307638-000 Washer, wave 1
13 307639-000 Endhead, commutator 1

* 305981-000 Kit, “EE” cover band 1 “EE”

July 25, 2001 BT Prime-Mover, Inc. 41

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 1760-100 Quality Parts

1760-100

3 4
5
7 8 9
10

2 6

15
16
14
13

12

11

42 BT Prime-Mover, Inc. July 25, 2001

Return
 Quality Parts 1760-100
1760-100 300 AMP system drive motor

ITEM # FOR
# PART # NAME ASSY. UNITS

1 305880-000 Motor assembly, drive 1

2 306643-000 Kit, field coil 1
3 302363-000 Kit, lead assembly 1
4 306644-000 Brush 4
5 300418-000 Spring 4
6 301280-005 Plate, brush 1
7 300420-000 Bearing 1
8 300421-000 Washer, wave 1
9 306645-000 Endhead, commutator 1
10 300435-000 Band, head 1
11 306642-000 Armature 1
12 301280-001 Fan 1
13 300427-000 Ring, retainer 1
14 300420-000 Bearing 1
15 306641-000 Endhead, drive 1
16 306640-000 Seal 1

K 305982-000 Kit, “EE” cover band 1 “EE”

July 25, 2001 BT Prime-Mover, Inc. 43

Return
 Quality Parts

This page intentionally left blank

BT Prime-Mover, Inc.
Return
 Quality Parts

2000
Transmission / Drive Gear
2000 Transmission / Drive
Gear

BT Prime-Mover, Inc.
Return
 2550-000 Quality Parts

2550-000

Torque nut to
250 ft/lb [338.9 N•m] while
turning wheel. 1
2
15

14 3 6
13 4
5

10
7

12 10 8
11
NOTE! Replace axle nut with new
nut whenever drive wheel is
removed. Failure to replace
with new nut could result in
damage to drive wheel and/
or transmission. 12 9
16 6

46 BT Prime-Mover, Inc. July 25, 2001

Return
 Quality Parts 2550-000
2550-000 Mechanical drive gear unit

ITEM # FOR
# PART # NAME ASSY. UNITS

* 301633-007 Transmission assembly 1

1 301580-001 Case, gear 1

2 11890-09 Pin, dowel 2
3 11844-02 Key 1
4 23006-00 Gear, pinion 1
5 301654-012 Nut, flanged (Torque 35 ft/lb [47.4 N•m]) 1
6 303009-025 Screw, socket head (Torque 14 ft/lb [18 N•m]) 9
7 301581-000 Cover, gear case 1
8 301653-020 Plug, drain/fill pipe 2
9 11897-05 Washer, sealing 1
10 11030-21 Bearing, ball 2
11 301665-000 Gear, idler 1
12 11205-27 Bearing 2
13 23007-00 Ring 1
14 11039-31 Seal 1
15 164046 Nut, flanged (Torque 250 ft/lb [338.9 N•m]) 1
16 301627-000 Gear, drive 1

July 25, 2001 BT Prime-Mover, Inc. 47

Return
 Quality Parts

This page intentionally left blank

BT Prime-Mover, Inc.
Return
 Quality Parts

3000
Brake / Wheel System
3000 Brake / Wheel System

BT Prime-Mover, Inc.
Return
 3300-000 Quality Parts

3300-000

5
6
7
8
18
9 4
9 3 10
11
15

14
20
1 16 17
13

12
19

50 BT Prime-Mover, Inc. July 25, 2001

Return
 Quality Parts 3300-000
3300-000 200 Amp system parking brake system

ITEM # FOR
# PART # NAME ASSY. UNITS

1 11844-02 Key 1
2 23019-00 Drum, brake 1
3 301960-006 Nut 1
4 301944-000 Yoke assembly 1
5 301954-060 Screw, socket head 1
6 301860-000 Anchor, spring 1
7 301951-016 Screw, cap 1
8 301949-000 Bearing, handle 1
9 11695-05 Bushing 2
10 303009-000 Screw, socket head (Torque 14 ft/lb [18 N•m]) 4
11 ----------------- Transmission assembly (See Fig.# 2550-000) 1
12 ----------------- Drive motor (See Section 1760-001) 1
13 ----------------- Brake assembly (See Fig.# 3360-000) 1
14 301945-006 Retainer 1
15 301754-000 Linkage, brake 1
16 305985-000 Rod, push 1
17 301954-025 Screw, socket head (Torque 14 ft/lb [18 N•m]) 2
18 301920-000 Spring 1
19 301654-012 Nut, flanged (Torque 35 ft/lb [47.4 N•m]) 1
20 20375 Washer 1

July 25, 2001 BT Prime-Mover, Inc. 51

Return
 3300-100 Quality Parts

3300-100

5
1 6
2
4
3
9
7 10
19 8 11
9
17
14
18
16
13
15
12

52 BT Prime-Mover, Inc. July 25, 2001

Return
 Quality Parts 3300-100
3300-100 300 Amp system parking brake system

ITEM # FOR
# PART # NAME ASSY. UNITS

1 11844-02 Key 1
2 23019-00 Drum, brake 1
3 301960-006 Nut 1
4 301944-000 Yoke assembly 1
5 301954-060 Screw, socket head 1
6 301860-000 Anchor, spring 1
7 301951-016 Screw, cap 1
8 301949-000 Bearing, handle 1
9 11695-05 Bushing 2
10 303009-000 Screw, socket head (Torque 14 ft/lb [18 N•m]) 4
11 ----------------- Transmission assembly (See Fig.# 2550-000) 1
12 ----------------- Drive motor assembly (See Fig.# 1760-100) 1
13 ----------------- Brake assembly (See Fig.# 3360-000) 1
14 301945-006 Retainer 1
15 301754-000 Linkage, brake 1
16 301798-000 Rod, push 1
17 301954-025 Screw, socket head (Torque 14 ft/lb [18 N•m]) 2
18 301920-000 Spring 1
19 301654-012 Nut, flanged (Torque 35 ft/lb [47.4 N•m]) 1

July 25, 2001 BT Prime-Mover, Inc. 53

Return
 3360-000 Quality Parts

3360-000

2
4
3

7 6

54 BT Prime-Mover, Inc. August 30, 2001

Return
 Quality Parts 3360-000
3360-000 Brake drum/disc assembly

ITEM # FOR
# PART # NAME ASSY. UNITS

1 23008-00 Brake assembly 1

2 300199-000 Cam 1
3 300200-000 Plate 1
4 300201-000 Lever 1
5 300202-000 Clip 1
6 300204-000 Spring 2
7 300203-000 Shoe 2

August 30, 2001 BT Prime-Mover, Inc. 55

Return
 3530-000 Quality Parts

3530-000

2
1

56 BT Prime-Mover, Inc. August 12, 1998

Return
 Quality Parts 3530-000
3530-000 Drive wheel

ITEM # FOR
# PART # NAME ASSY. UNITS

1 302258-000 Wheel, Rubber drive 1 Rubber

1 302258-002 Wheel, Non-marking XLC drive 1 Non-marking
1 302258-003 Wheel, Traction-lug drive 1 Traction-lug
1 302258-004 Wheel, Grip Rubber Shell drive 1 Grip Rubber
1 302258-006 Wheel, Crowned Urethane (CSX10 only) 1 Crowned Poly
2 20071-01 Tire, Rubber 1 Rubber
2 20071-03 Tire, Non-marking XLC drive 1 Non-marking
2 20071-04 Tire, Traction-lug drive 1 Traction-lug
2 20071-05 Tire, Grip Rubber Shell drive 1 Grip Rubber
2 303624-000 Tire, Crowned Urethane (CSX10 only) 1 Crowned Poly
3 302247-000 Wheel, drive 1

August 12, 1998 BT Prime-Mover, Inc. 57

Return
 3540-000 Quality Parts

3540-000

14

13
12
8

11
2
4 6 10

3
9

8
4

6
7
5

58 BT Prime-Mover, Inc. July 25, 2001

Return
 Quality Parts 3540-000
3540-000 Support / swivel wheel

ITEM # FOR
# PART # NAME ASSY. UNITS

1 ------------------- Frame, carrier (State Model & Serial Number) 1

2 301652-025 Screw, cap 2
3 ------------------- Compensator cylinder assy (See Fig.# 6120-100) 1
4 301748-000 Pivot 2
5 20616 Screw, cap 2
6 11020-41 Bushing 4
7 ------------------- Caster assembly (See Fig.# 3560-000) 2
8 301955-030 Screw, Cap 11
9 304315-001 Bar, torsion 1
10 305786-000 Spring 1
11 301788-000 Retainer, spring 1
12 304316-001 Base, spring 1
13 301960-020 Nut 1
14 301958-110 Screw, cap 1

July 25, 2001 BT Prime-Mover, Inc. 59

Return
 3550-000 Quality Parts

3550-000

1
2

60 BT Prime-Mover, Inc. October 1996

Return
 Quality Parts 3550-000
3550-000 Load wheels

ITEM # FOR
# PART # NAME ASSY. UNITS

1 49910-04 Bearing 2
2 305149-000 Wheel assembly, load 1
3 304748-000 Wheel, load 1
4 304747-000 Hub 1
5 304749-000 Retainer 1
6 301954-025 Screw, socket lock 3

October 1996 BT Prime-Mover, Inc. 61

Return
 3560-000 Quality Parts

3560-000

16

4
15

6
5
14

6
7 8

9
11
10
12

13

12

11

62 BT Prime-Mover, Inc. July 17, 1998

Return
 Quality Parts 3560-000
3560-000 Caster assembly

ITEM # FOR
# PART # NAME ASSY. UNITS

* 304583-000 Caster assembly 1

1 27796-02 Base, plate 1

2 304349-000 Bearing, thrust 1
3 27810-00 Seal, felt 1
4 302058-000 Yoke, caster 1
5 301297-000 Axle, caster 1
6 11160-11 Fitting, grease 2
7 11936-17 Washer 1
8 304348-000 Nut, slotted 1
9 11073-34 Pin, roll 1
10 27809-00 Cap, hub 1
11 301298-000 Washer, spacer 2
12 49910-01 Bearing, ball 2
13 27808-00 Wheel 1
14 11205-29 Bearing, roller 1
15 14935-01 Washer, spacer 2
16 11017-04 Screw, cap 1

July 17, 1998 BT Prime-Mover, Inc. 63

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 Quality Parts

This page intentionally left blank

BT Prime-Mover, Inc.
Return
 Quality Parts

4000
Steering System
4000 Steering System

BT Prime-Mover, Inc.
Return
 4110-001 Quality Parts

4110-001
Effective Serial Number
27324000 - UP

21 4

22 23
24 5
6
20
25
26 7

10
19 17
18 16 9
12 11 8
15 13
14

66 BT Prime-Mover, Inc. August 03, 2001

Return
 Quality Parts 4110-001
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP

ITEM # FOR
# PART # NAME ASSY. UNITS

1 ------------------- Head assembly (See Fig.# 4111-000) 1

2 302290-000 Bumper 1
3 301764-000 Baffle 1
4 301954-025 Screw, socket head 6
5 13281-02 E clip 1
6 301762-000 Pin 1
7K NSS Cap 1
8K 301922-025 Screw, flat head socket 1
9K 302096-008 Washer 1
10 302572-000 Pin, groove 1
11 301652-016 Screw, socket head 1
12 301753-000 Pivet, handle 1
13 301740-001 Screw, set 1
14 11695-12 Bushing, flanged 1
15 301922-020 Screw 1
16 14851-04 Nut, clip 1
17 15677-10 Clamp 1
18 304855-000 Spacer 1
19 301765-000 Spring 1
20 11695-12 Bearing, flanged 1
21 301766-000 Stem, handle 1
22K 301922-025 Screw, flat head socket 1
23K 302096-008 Washer 1
24K NSS Pin, handle pivot 1
25 11160-11 Fitting, grease (Cold storage) 1 (Cold storage)
26 301885-000 Pin, brake pivot 1
26 305564-000 Pin, brake pivot (Cold storage) 1 (Cold storage)
K 308439-000 Kit, pin (Contains Items Marked With “K”) 1

August 03, 2001 BT Prime-Mover, Inc. 67

Return
 4111-000 Quality Parts

4111-000

18
17
16

1
2
5
15 3 4
14 10
13
12
11

1
9

8
7 6

68 BT Prime-Mover, Inc. April 01, 2001

Return
 Quality Parts 4111-000
4111-000 Steering arm / wheel (Head)

ITEM # FOR
# PART # NAME ASSY. UNITS

1 301921-012 Screw, flat head 9

2 301724-000 Bracket, switch 1
3 301960-004 Nut 1
4 302080-000 Clamp, cable 1
5 301723-000 Cover 1
6 301965-026 Pin, roll 1
7 301961-010 Screw, shoulder 1
8 301721-000 Guard 1
9 301922-020 Screw, flat head locking 2 Twist
10 301781-000 Block 2 Twist
11 301954-035 Screw, socket 2
12 301777-000 Bushing 2 Twist
13 301719-000 Grip, twist 2 Twist
14 301778-000 Pin 2 Twist
15 301717-000 Housing, switch 1
16 301922-100 Screw, flat head 2 Thumb
17 301776-000 Washer 2 Thumb
18 301720-000 Grip, fixed 2 Thumb

April 01, 2001 BT Prime-Mover, Inc. 69

Return
 4180-000 Quality Parts

4180-000

13
2

12

11
3

10
4

5
9

6
7

70 BT Prime-Mover, Inc. July 25, 2001

Return
 Quality Parts 4180-000
4180-000 Steering / radial bearing

ITEM # FOR
# PART # NAME ASSY. UNITS

1 ------------------ Pivot, handle (See Section 4110-001) 1

2 ------------------ Frame, carrier (State Model & Serial Number) 1
3 11160-14 Fitting, 90° grease 1
4 301652-016 Screw, socket head 1
5 49709-10 Clamp 1
6 302061-000 Bracket, harness 1
7 301955-016 Screw, socket head 1
8 301960-008 Nut 1
9 ------------------ Transmission assembly (See Fig.# 2550-000) 1
10 11205-26 Bearing 1
11 301946-000 Seal, large felt 1
12 11205-30 Bearing 1
13 301946-001 Seal, small felt 1

July 25, 2001 BT Prime-Mover, Inc. 71

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 Quality Parts

This page intentionally left blank

BT Prime-Mover, Inc.
Return
 Quality Parts

5000
Electrical System
5000 Electrical System

BT Prime-Mover, Inc.
Return
 5161-000 Quality Parts

5161-000

4 5

74 BT Prime-Mover, Inc. July 24, 1998

Return
 Quality Parts 5161-000
5161-000 Horn

ITEM # FOR
# PART # NAME ASSY. UNITS

1 302129-000 Switch, horn 1

2 301917-000 Spring, return 2
3 27205 Screw, socket head 1
4 23309-01 Horn 1
5 11020-46 Bushing 1

July 24, 1998 BT Prime-Mover, Inc. 75

Return
 5181-000 Quality Parts

5181-000

2 4

2
1

76 BT Prime-Mover, Inc. July 17, 1998

Return
 Quality Parts 5181-000
5181-000 Static strap

ITEM # FOR
# PART # NAME ASSY. UNITS

1 50005-07 Screw, cap 1

2 50000-17 Washer, flat 2
3 306241-000 Strap, static 1
4 301654-012 Nut 1

July 17, 1998 BT Prime-Mover, Inc. 77

Return
 5190-000 Quality Parts

5190-000

78 BT Prime-Mover, Inc. September 01, 1999

Return
 Quality Parts 5190-000
5190-000 Battery connector

ITEM # FOR
# PART # NAME ASSY. UNITS

1 49854-01 Connector, SB-175 GRAY housing 1 GRAY

1 49854-03 Connector, SB-175 YELLOW housing 1 YELLOW
1 49854-04 Connector, SB-175 RED housing 1 RED
1 49854-08 Connector, SB-175 BLUE housing 1 BLUE
2 301952-040 Screw, cap 2
3 305976-001 Cable, NEGATIVE 1
4 305976-000 Cable, POSITIVE 1
5 301960-006 Nut 2

September 01, 1999 BT Prime-Mover, Inc. 79

Return
 5192-000 Quality Parts

5192-000

80 BT Prime-Mover, Inc. July 17, 1998

Return
 Quality Parts 5192-000
5192-000 200 Amp system line contactor

ITEM # FOR
# PART # NAME ASSY. UNITS

1 23452-01 Contactor, line 1

* 301951-010 Screw, cap 2

July 17, 1998 BT Prime-Mover, Inc. 81

Return
 5192-100 Quality Parts

5192-100

82 BT Prime-Mover, Inc. July 06, 2001

Return
 Quality Parts 5192-100
5192-100 300 Amp system line contactor

ITEM # FOR
# PART # NAME ASSY. UNITS

1 304297-000 Contactor, 300 Amp line “E” 1 “E”

* 301951-010 Screw, cap 2

July 06, 2001 BT Prime-Mover, Inc. 83

Return
 5192-200 Quality Parts

5192-200

84 BT Prime-Mover, Inc. July 06, 2001

Return
 Quality Parts 5192-200
5192-200 200/300 Amp system “EE” line contactor

ITEM # FOR
# PART # NAME ASSY. UNITS

1 304297-001 Contactor, line “EE” 2 “EE”

* 301951-010 Screw, cap 1

July 06, 2001 BT Prime-Mover, Inc. 85

Return
 5230-000 Quality Parts

5230-000

0 1/2 1

1 1
8 5

24 28
20 32

VOLTS
2

DATCON

3 4

86 BT Prime-Mover, Inc. July 28, 1997

Return
 Quality Parts 5230-000
5230-000 Voltage / battery indicator

ITEM # FOR
# PART # NAME ASSY. UNITS

1 301445-001 Battery discharge indicator/hourmeter 1

2 305282-001 Battery discharge indicator, BDI 1
3 306051-001 Display, BDI/Hourmeter lift interrupt 1
4 306052-000 Harness, wire 1
5 14915-01 Plug, hole 1

July 28, 1997 BT Prime-Mover, Inc. 87

Return
 5290-000 Quality Parts

5290-000

1 QUARTZ

HOURS

1
10

88 BT Prime-Mover, Inc. October 1996

Return
 Quality Parts 5290-000
5290-000 Hourmeter / speedometer

ITEM # FOR
# PART # NAME ASSY. UNITS

1 302201-000 Hourmeter 1

October 1996 BT Prime-Mover, Inc. 89

Return
 5310-000 Quality Parts

5310-000

90 BT Prime-Mover, Inc. July 06, 2001

Return
 Quality Parts 5310-000
5310-000 Start / stop switch

ITEM # FOR
# PART # NAME ASSY. UNITS

1 302016-000 Switch, key 1

* 302092-000 Keys, set of 2 1
1 304267-000 Switch, toggle 1
2 11880-09 Screw, round 2
3 20208-00 Switch, brake interlock 1
3 20323-00 Switch, brake interlock (Sealed) 1 Sealed
* 49771-02 Fitting, male tab wire 2
4 14986-03 Nut, twin 1
5 305493-000 Switch, disconnect 1

July 06, 2001 BT Prime-Mover, Inc. 91

Return
 5330-000 Quality Parts

5330-000

1
2

92 BT Prime-Mover, Inc. December 03, 1997

Return
 Quality Parts 5330-000
5330-000 Speed controls

ITEM # FOR
# PART # NAME ASSY. UNITS

1 307644-000 Potentiometer bracket assembly 1

2 119697 Gear 1
3 301825-010 Screw 2

December 03, 1997 BT Prime-Mover, Inc. 93

Return
 5390-001 Quality Parts

5390-001

9 8

12 8
7

3 2
11 4
10
5
6

94 BT Prime-Mover, Inc. August 08, 1997

Return
 Quality Parts 5390-001
5390-001 Control cables / harnesses

ITEM # FOR
# PART # NAME ASSY. UNITS

1 302023-000 Harness, head 1

2 14851-04 Nut, clip 1
3 15677-10 Clamp 1
4 301922-020 Screw, flat head 1
5 307193-000 Harness, handle stem 1
6 307566-000 Harness (supplied with item number 5) 1
7 307589-000 Harness, main 1
8 49607-00 Diode 6
9 20163-102 Jumper 2
10 306215-001 Connector, plug 1
11 306216-001 Receptacle, socket 5
12 52-07933-00 Wire, 4 in. [101 mm] As Req’d.

August 08, 1997 BT Prime-Mover, Inc. 95

Return
 5430-000 Quality Parts

5430-000

1
2
3

7 9

6
4
11 Route all motor cables through sleeve.
5
With motor terminals approximately 12 in.
8 [305 mm] from sleeve use plastic cable
tie to hold sleeve in place.

14
F2 A1

12
13

16

17 A2
F2

15

96 BT Prime-Mover, Inc. July 06, 2001

Return
 Quality Parts 5430-000
5430-000 200 Amp system motor power cables

ITEM # FOR
# PART # NAME ASSY. UNITS

1 305976-001 Cable 1
2 305976-000 Cable 1
3 305975-000 Cable 1
4 25094-04 Fuse, 300 AMP 1 300 AMP
5 ------------------- Breaker, 105 Amp (See Fig.# 5911-000) 1 105 AMP
5 301951-016 Screw, cap 2
6 ------------------- Breaker, control (See Fig.# 5910-000) 1 12 Amp
6 301951-010 Screw, cap 1
7 301951-010 Screw, cap 1
7 301960-006 Nut 1
7 302792-000 Washer, brass flat 1
8 305967-000 Bar, bus 1 “EE”
8 305974-004 Cable “EE” 1
9 305968-000 Bar, bus 1 “EE”
9 305969-000 Bar, bus “EE” 1
10 305966-000 Bar, bus 1
11 305975-001 Cable 1
12 52-05103-00 Sleeve, 12 in. [305 mm] As Req’d.
13 305974-003 Cable 1
14 305974-000 Cable 1
15 305974-002 Cable 1
16 305974-001 Cable 1
17 25332-01 Tie, wire 2

July 06, 2001 BT Prime-Mover, Inc. 97

Return
 5430-100 Quality Parts

5430-100

1
2
3

7 9

6
4
11 Route all motor cables through sleeve.
5
With motor terminals approximately 12 in.
8 [305 mm] from sleeve use plastic cable
tie to hold sleeve in place.

14
F2 A1

12
13

16

17 A2
F2

15

98 BT Prime-Mover, Inc. August 11, 1999

Return
 Quality Parts 5430-100
5430-100 300 Amp system motor power cables

ITEM # FOR
# PART # NAME ASSY. UNITS

1 305976-001 Cable 1
2 305976-000 Cable 1
3 305975-000 Cable 1
4 25094-04 Fuse, 300 AMP 1
5 ------------------- Breaker, 150 Amp (See Fig.# 5911-000) 1 150 AMP
5 301951-016 Screw, cap 2
6 ------------------- Breaker, control (See Fig.# 5910-000) 1 12 Amp
6 301951-010 Screw, cap 1
7 301951-010 Screw, cap 1
7 301960-006 Nut 1
7 302792-000 Washer, brass flat 1
8 305970-000 Bar, bus 1
8 305974-004 Cable “EE” 1 “EE”
9 305969-000 Bar, bus 1
10 306504-000 Bar, bus 1
11 305975-001 Cable 1
12 52-05103-00 Sleeve, 12 in. [305 mm] As Req’d.
13 305974-003 Cable 1
14 305974-000 Cable 1
15 305974-002 Cable 1
16 305974-001 Cable 1
17 25332-01 Tie, wire 2

August 11, 1999 BT Prime-Mover, Inc. 99

Return
 5460-000 Quality Parts

5460-000

V.

A.
VOLTAGE

CURRENT
MODEL

SERIAL
3

100 BT Prime-Mover, Inc. October 1996

Return
 Quality Parts 5460-000
5460-000 200 Amp system transistor panel

ITEM # FOR
# PART # NAME ASSY. UNITS

1 305878-000 Controller, 200 AMP system 1 200 AMP

2 301951-010 Screw, cap 2
3 306345-000 Panel 1

October 1996 BT Prime-Mover, Inc. 101

Return
 5460-100 Quality Parts

5460-100

V.

A.
VOLTAGE

CURRENT
MODEL

SERIAL
3

102 BT Prime-Mover, Inc. October 1996

Return
 Quality Parts 5460-100
5460-100 300 Amp system transistor panel

ITEM # FOR
# PART # NAME ASSY. UNITS

1 305878-001 Controller, 300 AMP system 1 300 AMP

2 301951-010 Screw, cap 2
3 306345-000 Panel 1

October 1996 BT Prime-Mover, Inc. 103

Return
 5510-000 Quality Parts

5510-000

1
2

5
7 6
8
4 11 10
9
12

13
17 18
14

15

16

104 BT Prime-Mover, Inc. July 20, 1998

Return
 Quality Parts 5510-000
5510-000 Micro switches

ITEM # FOR
# PART # NAME ASSY. UNITS

1 301917-000 Spring, return 4

2 302130-000 Switch, lift 1
3 302130-001 Switch, lower 1
4 308518-000 Kit, forward and rearward switch 1
5 NSS Screw, machine 2
6 NSS Switch, rearward 1
7 NSS Spacer 1
8 NSS Switch, forward 1
9 NSS Bracket, forward and rearward 1
10 NSS Lockwasher 2
11 NSS Nut 2
12 301825-010 Screw 2
13 306064-000 Bracket, switch As Req’d.
14 306097-000 Switch As Req’d.
15 301950-016 Screw As Req’d.
16 11885-03 Screw As Req’d.
17 11072-14 Lockwasher As Req’d.
18 11261-11 Nut As Req’d.

July 20, 1998 BT Prime-Mover, Inc. 105

Return
 5590-000 Quality Parts

5590-000

Sideshifter Coil
Tilt Coil

To Main Wiring Harness

106 BT Prime-Mover, Inc. July 24, 2001

Return
 Quality Parts 5590-000
5590-000 Control cables, harness

ITEM # FOR
# PART # NAME ASSY. UNITS

1 306192-001 Harness, Tilt & Sideshifter (1 Auxiliary Function) 1

2 ------------------- Manifold assembly (See Fig.# 6220-001) 1
3 306191-010 Harness assembly 1

July 24, 2001 BT Prime-Mover, Inc. 107

Return
 5610-000 Quality Parts

5610-000

V.

A.
VOLTAGE

CURRENT
MODEL

SERIAL

108 BT Prime-Mover, Inc. November 13, 1997

Return
 Quality Parts 5610-000
5610-000 Pump contactor

ITEM # FOR
# PART # NAME ASSY. UNITS

1 22226-01 Solenoid, pump 1

2 301951-010 Screw, cap 2

November 13, 1997 BT Prime-Mover, Inc. 109

Return
 5910-000 Quality Parts

5910-000

110 BT Prime-Mover, Inc. May 20, 1998

Return
 Quality Parts 5910-000
5910-000 Control circuit breaker

ITEM # FOR
# PART # NAME ASSY. UNITS

1 301889-000 Breaker, 12 AMP 1 12 AMP

May 20, 1998 BT Prime-Mover, Inc. 111

Return
 5911-000 Quality Parts

5911-000

Old New

112 BT Prime-Mover, Inc. August 13, 1998

Return
 Quality Parts 5911-000
5911-000 Power circuit breaker

ITEM # FOR
# PART # NAME ASSY. UNITS

1 307601-001 Breaker, 105 AMP 1 105 AMP

1 307601-000 Breaker, 150 AMP 1 150 AMP

August 13, 1998 BT Prime-Mover, Inc. 113

Return
 Quality Parts

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BT Prime-Mover, Inc.
Return
 Quality Parts

6000
Hydraulic System
6000 Hydraulic System

BT Prime-Mover, Inc.
Return
 6100-000 Quality Parts

6100-000

28
1

27

26
2 3
25

23 24
22
21 4
20

5
19

18

17

6
7

16
14
7
13
15 8

12

11

10

116 BT Prime-Mover, Inc. July 25, 2001

Return
 Quality Parts 6100-000
6100-000 CSX10/20/30 Hydraulic pump (Model # DM-1005)

ITEM # FOR
# PART # NAME ASSY. UNITS

* 305008-000 Pump and Motor Assembly 1

1 --------------- Pump motor assembly (See Fig.# 1750-000) 1

2 202324 Coupler 1
3 305999-000 Screw, flat head 2
4 306000-000 Mounting 1
5 201450 Pin 2
6 306001-000 Cover 1
7 300947-009 Lockwasher 3
8 300947-007 Screw, cap 1
9 306002-000 Tube, 14 in. [356 mm] long 1
10 306060-000 Filter 1
11 306062-000 Clamp 1
12 306059-000 Hose 1
13 306012-000 Clamp 1
14 306061-000 Adapter 1
15 300947-012 Screw, cap 2
16 306003-000 Bolt 2
17 306004-000 Pump assembly (6 GPM [22.7 LPM]) 1
18 202393 Seal, oil 1
19 202315 O Ring 1
20 201489 Cap, relief 1
21 NSS O Ring 1
22 201512 Screw, relief adjuster 1
23 306005-000 Spring 1
24 300947-008 Ball 1
25 306009-000 Endhead 1
26 306007-000 Pin, dowel 2
27 300647-061 Lockwasher 4
28 306006-000 Screw, socket head 4

July 25, 2001 BT Prime-Mover, Inc. 117

Return
 6100-001 Quality Parts

6100-001

28
1

27

26
2 3
25

23 24
22
21 4
20

5
19

18

17

6
7

16
14
7
13
15 8

12

11

10

118 BT Prime-Mover, Inc. July 25, 2001

Return
 Quality Parts 6100-001
6100-001 CSX40 Hydraulic pump (Model # DM-1006)

ITEM # FOR
# PART # NAME ASSY. UNITS

* 305008-001 Pump and Motor Assembly 1

1 --------------- Pump motor assembly (See Fig.# 1750-000) 1

2 202324 Coupler 1
3 305999-000 Screw, flat head 2
4 306000-000 Mounting 1
5 201450 Pin 2
6 306001-000 Cover 1
7 300947-009 Lockwasher 3
8 300947-007 Screw, cap 1
9 306002-000 Tube, 14 in. [356 mm] long 1
10 306060-000 Filter 1
11 306062-000 Clamp 1
12 306059-000 Hose 1
13 306012-000 Clamp 1
14 306061-000 Adapter 1
15 300947-012 Screw, cap 2
16 306670-000 Bolt 2
17 306671-000 Pump assembly (5 GPM [18.9 LPM]) 1
18 202393 Seal, oil 1
19 202315 O Ring 1
20 201489 Cap, relief 1
21 NSS O Ring 1
22 201512 Screw, relief adjuster 1
23 306005-000 Spring 1
24 300947-008 Ball 1
25 306009-000 Endhead 1
26 306007-000 Pin, dowel 2
27 300647-061 Lockwasher 4
28 306006-000 Screw, socket head 4

July 25, 2001 BT Prime-Mover, Inc. 119

Return
 6110-000 Quality Parts

6110-000

9
6 3

7 4

120 BT Prime-Mover, Inc. July 24, 1998

Return
 Quality Parts 6110-000
6110-000 Hydraulic tank

ITEM # FOR
# PART # NAME ASSY. UNITS

1 ----------------- Pump & motor assembly (See Section 6100) 1

2 ----------------- Solenoid valve assembly (See Fig.# 6170-000) 1
3 301652-090 Screw, cap 2
4 305009-000 Clamp 1
5 303872-000 Reservoir 1
6 305010-000 Breather kit 1
7 13928-00 Magnet 1
8 305716-000 Handle 1
9 49587-01 Fitting, diagnostic 1

July 24, 1998 BT Prime-Mover, Inc. 121

Return
 6120-000 Quality Parts

6120-000

1 4

5
2

8
10

6
9

11

To Mast

122 BT Prime-Mover, Inc. September 06, 2001

Return
 Quality Parts 6120-000
6120-000 One spool valve hydraulic lines

ITEM # FOR
# PART # NAME ASSY. UNITS

1 ----------------- Pump & tank assembly (See Fig.# 6110-000) 1

2 49656-01 Fitting, adapter 2
3 49517-18 Hose, spool valve to tank 1
4 49517-18 Hose, mast raise/lower 1
5 ----------------- One spool valve assembly (See Fig.# 6160-000) 1
6 49655-01 Fitting, adapter 1
7 49653-01 Fitting, 90° 1
8 49653-01 Fitting, 90° 1
9 49616-01 Fitting, tee 1
10 49517-17 Hose assembly 1
11 49653-01 Fitting, 90° 1

September 06, 2001 BT Prime-Mover, Inc. 123

Return
 6120-100 Quality Parts

6120-100

4
1

3
5
12
2

7
8 18

6
9
11 10
16

15 14
13

20

To Mast
21
17
22
25 23
24
From Mast to
Compensator

19

124 BT Prime-Mover, Inc. September 06, 2001

Return
 Quality Parts 6120-100
6120-100 Two spool valve hydraulic lines

ITEM # FOR
# PART # NAME ASSY. UNITS

1 ------------------- Pump & tank assembly (See Fig.# 6110-000) 1

2 49656-01 Fitting, adapter 2
3 49517-18 Hose assembly 1
4 49517-18 Hose assembly 1
5 ------------------- Two spool valve assembly (See Fig.# 6160-100) 1
6 49655-01 Fitting, adapter 2
7 49653-01 Fitting, 90° 2
8 49653-01 Fitting, 90° 1
9 49616-01 Fitting, tee 1
10 49517-17 Hose assembly 1
11 49653-01 Fitting, 90° 1
12 49656-08 Adapter, straight 2
13 306672-002 Hose (CSX20) 2 CSX20
13 306672-003 Hose (CSX30) 2 CSX30
13 306672-001 Hose (CSX40) 2 CSX40
14 49653-08 Fitting, 90° 2
15 25969-04 Orifice, 0.052 in. [1.31 mm] 1
16 25969-02 Orifice, 0.046 in. [1.17 mm] 1
17 49654-01 Elbow, 45° 1
18 ------------------- Tilt cylinder assembly (See Fig.# 6660-000) 1
19 305755-000 Compensator cylinder assembly 1
20 NA Rod 1
21K NSS Ring, wiper 1
22K NSS Ring, backup 1
23K NSS O Ring 1
24 NA Cylinder 1
25K NSS Ring, retainer 1
K 305755-010 Kit, compensator seal 1
(Contains items marked with “K”)

September 06, 2001 BT Prime-Mover, Inc. 125

Return
 6125-001 Quality Parts

6125-001

Effective Serial Number

28163001 - UP

2
3
7 4
6

9 8
10 8

5
To Control Valve

126 BT Prime-Mover, Inc. July 24, 1998

Return
 Quality Parts 6125-001
6125-001 CSX10 Two stage mast lines Serial Number 28163001 - UP

ITEM # FOR
# PART # NAME ASSY. UNITS

1 ----------------- Cylinder assembly (See Fig.# 6610-001) 1

2 307050-000 Valve, flow limiting 1
3 306374-001 Orifice 1
4 49517-25 Hose 1
5 301960-008 Nut 2
6 15677-11 Clamp 2
7 301652-016 Screw, cap 2
8 49656-12 Fitting, adapter 2
9 21037-05 Regulator, flow 1
10 49517-21 Hose 1

July 24, 1998 BT Prime-Mover, Inc. 127

Return
 6125-101 Quality Parts

6125-101

Effective Serial Number

28163001 - UP

1
2
3
4

To Control Valve

128 BT Prime-Mover, Inc. July 24, 1998

Return
 Quality Parts 6125-101
6125-101 Two stage mast lines Serial Number 28163001 - UP

ITEM # FOR
# PART # NAME ASSY. UNITS

1 304638-003 Fitting, adapter 1

2 21037-03 Valve, flow limiting 1
3 49656-11 Fitting, adapter 1
4 49517-19 Hose assembly 1
5 ------------------- Cylinder assembly (See Fig.# 6610-001) 1

July 24, 1998 BT Prime-Mover, Inc. 129

Return
 6125-201 Quality Parts

6125-201

Effective Serial Number

28163001 - UP

4
2
3
To Compensator
From Mast
8
7

10 9
9
11
6

5
To Control Valve

130 BT Prime-Mover, Inc. July 24, 1998

Return
 Quality Parts 6125-201
6125-201 Two stage mast lines Serial Number 28163001 - UP

ITEM # FOR
# PART # NAME ASSY. UNITS

1 ----------------- Cylinder assembly (See Fig.# 6610-001) 1

2 307050-000 Valve, flow limiting 1
3 49517-25 Hose 1
4 49517-32 Hose CSX20/30 1
4 49517-19 Hose CSX40 1
5 301960-008 Nut 2
6 49616-01 Tee 1
7 15677-11 Clamp 2
8 301652-016 Screw, cap 2
9 49656-12 Fitting, adapter 2
10 21037-05 Regulator, flow 1
11 49517-21 Hose 1

July 24, 1998 BT Prime-Mover, Inc. 131

Return
 6125-300 Quality Parts

6125-300

3
8

4
To Compensator
From Mast 5

To Control Valve

132 BT Prime-Mover, Inc. July 24, 1998

Return
 Quality Parts 6125-300
6125-300 Two stage mast lines

ITEM # FOR
# PART # NAME ASSY. UNITS

1 ------------------- Cylinder assembly (See Fig.# 6610-100) 1

2 26907-01 Valve, flow limiting 1
3 49517-31 Hose 1
4 49616-01 Fitting, Tee 1
5 49656-12 Fitting, adapter 2
6 21037-05 Regulator, flow 1
7 49517-30 Hose 1
8 49517-32 Hose CSX20/30 1
8 49517-19 Hose CSX40 1

July 24, 1998 BT Prime-Mover, Inc. 133

Return
 6125-400 Quality Parts

6125-400

1
4

1 5

1 7

10
8 12
11
9

13
14
To Compensator 18
from mast
20
19
20
21 16
17 9

To Control Valve 15 8

134 BT Prime-Mover, Inc. July 25, 2001

Return
 Quality Parts 6125-400
6125-400 Two stage full freelift lines

ITEM # FOR
# PART # NAME ASSY. UNITS

1 14859-06 Clamp 4
2 ----------------- Staging cylinder assembly (See Fig.# 6610-200) 2
3 49825-01 Channel 1
4 30354-09 Hose, 71/104 inch [1803/2641 mm] 1
4 30354-10 Hose, 83/128 inch [2108/3251 mm] 1
4 30354-11 Hose, 95/152 inch [2413/3860 mm] 1
5 306837-000 Tube 1
6 ----------------- Freelift cylinder assembly (See Fig.# 6620-200) 1
7 306513-002 Valve, flow limiting (6 GPM [22.7 LPM]) 1
8 306513-001 Valve, flow limiting (4 GPM [15.1 LPM]) 2
9 49615-02 Tee 2
10 49649-02 Fitting, reducer 1
11 49516-46 Hose 1
12 49516-34 Hose 1
13 49517-32 Hose CSX20/30 1
13 49517-19 Hose CSX40 1
14 49649-02 Fitting, reducer 1
15 301960-008 Nut 2
16 49616-02 Tee 1
17 15677-11 Clamp 2
18 301652-016 Screw, cap 2
19 21037-06 Regulator, flow 1
20 49656-12 Fitting, adapter 2
21 49517-21 Hose 1

July 25, 2001 BT Prime-Mover, Inc. 135

Return
 6125-500 Quality Parts

6125-500

10

3
4

5 7

To Compensator
From Mast
13 12

14 11
18
17
19
20
21
15

9
To Control Valve 16

136 BT Prime-Mover, Inc. July 25, 2001

Return
 Quality Parts 6125-500
6125-500 Three stage mast lines

ITEM # FOR
# PART # NAME ASSY. UNITS

1 26907-01 Valve, flow limit (10 GPM [37.8 LPM]) 2

2 49641-54 Hose assembly, 71/150 inch [1803/3849 mm] 1
2 49641-55 Hose assembly, 83/180 inch [2108/4572 mm] 1
2 49641-56 Hose assembly, 87/189 inch [2209/4800 mm] 1
3 49634-02 Fitting, 90° bulkhead 1
4 49516-49 Hose assembly 1
5 26907-00 Valve, flow limit (16 GPM [60.5 LPM]) 1
6 ------------------- Freelift cylinder assembly (See Fig.# 6620-300) 1
7 ------------------- Staging cylinder assembly (See Fig.# 6610-300) 1 1 Port
8 49624-02 Nut 1
9 26907-02 Valve, flow limit (7.5 GPM [28.3 LPM]) 1
10 ----------------- Staging cylinder assembly (See Fig.# 6610-300) 1 2 Ports
11 49517-27 Hose 1
12 49517-28 Hose 1
13 49517-32 Hose CSX20/30 1
13 49517-19 Hose CSX40 1
14 49616-01 Tee 1
15 49652-01 Tee 1
16 301690-008 Nut 2
17 15677-15 Clamp 2
18 301652-016 Screw, cap 2
19 21037-04 Regulator, flow 1
20 49656-01 Fitting, adapter 1
21 49517-21 Hose 1

July 25, 2001 BT Prime-Mover, Inc. 137

Return
 6160-002 Quality Parts

6160-002

22 2
21 4
3 5
20 7
8
3 9
19 12 11
16 17 18
15

10 6

2 13

14

138 BT Prime-Mover, Inc. December 17, 2001

Return
 Quality Parts 6160-002
6160-002 Control valve (One spool control valve)

ITEM # FOR
# PART # NAME ASSY. UNITS

1 305937-000 Control Valve Assembly, One Spool 1

2 306133-000 Plug assembly 4
3 306123-000 O Ring 4
4 306137-000 Spool, “T” 1
5 306140-000 Cap, relief 1
6 306127-000 Gasket 2
7 306139-000 Nut, jam 1
8 306126-000 Screw, adjustment 1
9 306129-000 Spring 1
10 306128-000 Retainer, ball 1
11 306120-000 Ball 1
12 306125-000 Seat, valve 1
13 306141-000 Plug 1
14 306142-000 Lockwasher and screw 2
15 306135-000 Cap, end 1
16 306143-000 Detent, spool 1
17 306131-000 Spacer 1
18 306132-000 Spring 1
19 306136-000 Washer 2
20 NSS Body 1
21 306134-000 Poppet 1
22 306130-000 Spring, load check 1

December 17, 2001 BT Prime-Mover, Inc. 139

Return
 6160-101 Quality Parts

6160-101

23
22 2 4
5
19 3 21 3 7
8
20 17 18 9
10
19
6
11
18 3 12
15 17 13
14 15 16
14 2

140 BT Prime-Mover, Inc. December 17, 2001

Return
 Quality Parts 6160-101
6160-101 Control valve (Two spool control valve)

ITEM # FOR
# PART # NAME ASSY. UNITS

1 305938-000 Control Valve Assembly, Two Spool 1

2 306133-000 Plug assembly 4
3 306123-000 O Ring 4
4 306137-000 Spool, “T” 2
5 306140-000 Cap, relief 1
6 306127-000 Gasket 2
7 306139-000 Nut, jam 1
8 306126-000 Screw, adjustment 1
9 306129-000 Spring 1
10 306128-000 Retainer, ball 1
11 306120-000 Ball 1
12 306125-000 Seat, valve 1
13 306141-000 Plug 1
14 306142-000 Lockwasher and screw 4
15 306135-000 Cap, end 2
16 306143-000 Detent, spool 1
17 306131-000 Spacer 2
18 306132-000 Spring 2
19 306136-000 Washer 4
20 306467-000 Detent, spool 1
21 NSS Body 1
22 306134-000 Poppet 2
23 306130-000 Spring, load check 2

December 17, 2001 BT Prime-Mover, Inc. 141

Return
 6170-000 Quality Parts

6170-000

2
12
11
10

7
9
8
3

1
6

142 BT Prime-Mover, Inc. August 30, 2001

Return
 Quality Parts 6170-000
6170-000 Pressure / flow control valve

ITEM # FOR
# PART # NAME ASSY. UNITS

* 305021-000 Solenoid Control Valve Assembly 1

1 305117-000 Valve, check 2

2 305128-000 Plug, large 6
3 305118-000 Valve, N.C. 1
* 305119-000 Kit, Seal (for item number 3) 1
4 305122-000 Coil 2
5 305127-000 Plug, small 3
6 305120-000 Valve, 3 way 2 position 1
* 305121-000 Kit, seal (for item number 6) 1
7 305123-000 Filter assembly 1
8 311795-000 O Ring 1
9 305124-000 Filter 1
10 305125-000 O Ring 1
11 305126-000 O Ring 1
12 NA Body 1

August 30, 2001 BT Prime-Mover, Inc. 143

Return
 6220-001 Quality Parts

6220-001

5
3
4

144 BT Prime-Mover, Inc. July 05, 2001

Return
 Quality Parts 6220-001
6220-001 Control valve (Manifold assembly)

ITEM # FOR
# PART # NAME ASSY. UNITS

* 308217-000 Manifold assembly (Tilt and Sideshifter) 1

* 308217-001 Manifold assembly (Tilt Only) 1

1 304797-000 Coil 3
2 304795-000 Valve, BI-Directional 3
3 NA Body 1
4 308328-000 Valve, 4 way spool (Use with Tilt and Sideshifter) 1
5 304794-000 Coil (Use with Tilt and Sideshifter) 1

July 05, 2001 BT Prime-Mover, Inc. 145

Return
 6610-001 Quality Parts

6610-001

Effective Serial Number

28163001 - UP 3

2 5
1

7
K
8

13

10

11

12

146 BT Prime-Mover, Inc. July 25, 2001

Return
 Quality Parts 6610-001
6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP

ITEM # FOR
# PART # NAME ASSY. UNITS

* 308014-000 Cylinder assembly, 71/104 inch [1803/2641 mm] 1

* 308014-001 Cylinder assembly, 83/128 inch [2108/3251 mm] 1
* 308014-002 Cylinder assembly, 95/152 inch [2413/3860 mm] 1

1K NSS Screw 1
2K NSS Washer, seal 1
3K NSS Wiper 1
4K NSS Seal 1
5K NSS Ring, wear 1
6 304853-000 Bearing 1
7K NSS Ring, back-up 1
8K NSS O Ring 1
9 305413-000 Rod cylinder, 71/104 inch [1803/2641 mm] 1
9 305413-001 Rod cylinder, 83/128 inch [2108/3251 mm] 1
9 305413-002 Rod cylinder, 95/152 inch [2413/3860 mm] 1
10 23075-02 Ring, stop 1
11 22206-00 Guide, piston rod 1
12 11826-18 Ring, retainer 1
13 308015-000 Tube cylinder, 71/104 inch [1803/2641 mm] 1
13 308015-001 Tube cylinder, 83/128 inch [2108/3251 mm] 1
13 308015-002 Tube cylinder, 95/152 inch [2413/3860 mm] 1
K 311419-000 Kit, seal 1
(Contains Items Marked With “K”)

July 25, 2001 BT Prime-Mover, Inc. 147

Return
 6610-100 Quality Parts

6610-100

1 2

10

16

9
15

14

13 7
8

6
12
5
11
4

148 BT Prime-Mover, Inc. July 25, 2001

Return
 Quality Parts 6610-100
6610-100 Two stage mast lift cylinder

ITEM # FOR
# PART # NAME ASSY. UNITS

* 305088-000 Cylinder assembly, 71/100 inch [1803/2540 mm] 1

* 305088-001 Cylinder assembly, 83/124 inch [2108/3149 mm] 1
* 305088-002 Cylinder assembly, 95/150 inch [2413/3810 mm] 1

1 11897-03 Washer, seal 1

2 49548-00 Screw 1
3 305089-000 Tube cylinder, 71/100 inch [1803/2540 mm] 1
3 305089-001 Tube cylinder, 83/124 inch [2108/3149 mm] 1
3 305089-002 Tube cylinder, 95/150 inch [2413/3810 mm] 1
4 11827-20 Ring, retainer 1
5 304106-000 Plunger assembly 1
6 29635-00 Spring 1
7K NSS Ring, guide 1
8 304112-000 Piston 2
9 23075-02 Ring, retainer 1
10 305090-000 Rod, cylinder, 71/100 inch [1803/2540 mm] 1
10 305090-001 Rod, cylinder, 83/124 inch [2108/3149 mm] 1
10 305090-002 Rod, cylinder, 95/150 inch [2413/3810 mm] 1
11K NSS O Ring 1
12K NSS Ring, backup 1
13 305093-000 Bearing 1
14K NSS Ring, guide 1
15K NSS Seal 1
16K NSS Wiper 1
K 311418-000 Kit, seal 1
(Contains Items Marked With “K”)

July 25, 2001 BT Prime-Mover, Inc. 149

Return
 6610-200 Quality Parts

6610-200

6 9
7
8

4 5
3
2
1

10
11

13 12
14
15
16

150 BT Prime-Mover, Inc. July 25, 2001

Return
 Quality Parts 6610-200
6610-200 Two stage full freelift staging cylinder

ITEM # FOR
# PART # NAME ASSY. UNITS

* 305441-000 Staging Cylinder assy, 71/104 inch [1803/2641 mm] 1

* 305441-001 Staging Cylinder assy, 83/128 inch [2108/3251 mm] 1
* 305441-002 Staging Cylinder assy, 95/152 inch [2413/3860 mm] 1

1 14890-14 Ring, wear 1

2 304920-000 Piston 1
3 304921-000 Spring 1
4 11936-07 Washer 1
5 11025-02 Retainer 1
6K NSS Retainer 1
7 49548-00 Screw 1
8 11897-03 Washer, seal 1
9 305442-000 Tube cylinder, 71/104 inch [1803/2641 mm] 1
9 305442-001 Tube cylinder, 83/128 inch [2108/3251 mm] 1
9 305442-002 Tube cylinder, 95/152 inch [2413/3860 mm] 1
10 305444-000 Rod cylinder, 71/104 inch [1803/2641 mm] 1
10 305444-001 Rod cylinder, 83/128 inch [2108/3251 mm] 1
10 305444-002 Rod cylinder, 95/152 inch [2413/3860 mm] 1
11 23075-03 Ring, retainer 1
12K NSS O Ring 1
13K NSS Ring, backup 1
14 304860-000 Bearing 1
15K NSS Seal, U cup 1
16K NSS Wiper, rod 1
K 24536-00 Kit, seal 1
(Contains Items Marked With “K”)

July 25, 2001 BT Prime-Mover, Inc. 151

Return
 6610-300 Quality Parts

6610-300

7
3
8
1 6
2 5
4

9
10
11

12

13
14
9
16 15

152 BT Prime-Mover, Inc. July 25, 2001

Return
 Quality Parts 6610-300
6610-300 Three stage mast staging cylinder

ITEM # FOR
# PART # NAME ASSY. UNITS

* ------------------- Cylinder assembly, 1 port 1 1 port

** ------------------- Cylinder assembly, 2 ports 1 2 ports

1 49548-00 Screw 1
2 11897-03 Washer, seal 1
3 ------------------- Tube cylinder, 1 port 1 1 port
4 ------------------- Tube cylinder, 2 ports 1 2 ports
5 29830-00 Plunger assembly 1
6 29635-00 Spring 1
7 49274-10 Plug 2
8 12391-10 O Ring 2
9K NSS Ring, wear 1
10 29634-00 Piston 1
11 27892-00 Ring, retainer 1
12 ------------------- Rod, cylinder 1
13 11015-39 O Ring 1
14 29630-00 Bearing 1
15K NSS Seal, rod 1
16K NSS Wiper 1
K 311416-000 Kit, seal 1
(Contains Items Marked With “K”)

Three Stage Mast Staging cylinder

Cylinder assy. Tube assy. Cylinder assy. Tube assy. Rod
1 Port 1 Port 2 Ports 2 Ports cylinder

Mast height Item # * Item # 3 Item # ** Item # 4 Item # 12

71/150
[1803/3810 mm]
304100-015 304263-015 304100-014 304263-014 304101-007

83/180
[2108/4572 mm]
304100-017 304263-001 304100-016 304263-000 304101-008

87/189
[2209/4800 mm]
304100-019 304263-003 304100-018 304263-002 304101-009

July 25, 2001 BT Prime-Mover, Inc. 153

Return
 6620-200 Quality Parts

6620-200

6
5
4
2 3
1

8
9

10

11
15 14 13 12
16

154 BT Prime-Mover, Inc. July 25, 2001

Return
 Quality Parts 6620-200
6620-200 Two stage full freelift, freelift cylinder

ITEM # FOR
# PART # NAME ASSY. UNITS

* 305437-000 Freelift cylinder assy, 71/104 inch [1803/2641 mm] 1

* 305437-001 Freelift Cylinder assy, 83/128 inch [2108/3251 mm] 1
* 305437-002 Freelift Cylinder assy, 95/152 inch [2413/3860 mm] 1

1K NSS Wiper 1
2K NSS Seal, rod 1
3K NSS Ring, wear 1
4 28142-00 Bearing 1
5K NSS Ring, backup 1
6K NSS O Ring 1
7 22434-14 Rod cylinder, 71/104 inch [1803/2641 mm] 1
7 22434-15 Rod cylinder, 83/128 inch [2108/3251 mm] 1
7 22434-16 Rod cylinder, 95/152 inch [2413/3860 mm] 1
8 305438-000 Tube cylinder, 71/104 inch [1803/2641 mm] 1
8 305438-001 Tube cylinder, 83/128 inch [2108/3251 mm] 1
8 305438-002 Tube cylinder, 95/152 inch [2413/3860 mm] 1
9 49548-00 Screw 1
10 11897-03 Washer, seal 1
11 30555-00 Retainer 1
12 30556-00 Pin 1
13 30612-01 Spring 1
14 13857-01 Ball 1
15 28137-00 Piston 1
16K NSS Ring, wear 1
K 311418-000 Kit, seal 1
(Contains Items Marked With “K”)

July 25, 2001 BT Prime-Mover, Inc. 155

Return
 6620-300 Quality Parts

6620-300

K
2
1

15

14 8

13
7
12
6
11
5

10
4

156 BT Prime-Mover, Inc. July 25, 2001

Return
 Quality Parts 6620-300
6620-300 Three stage mast freelift cylinder

ITEM # FOR
# PART # NAME ASSY. UNITS

* 304105-000 Cylinder assembly, 71/150 inch [1803/3810 mm] 1

* 304105-001 Cylinder assembly, 83/180 inch [2108/4572 mm] 1
* 304105-002 Cylinder assembly, 87/189 inch [2209/4800 mm] 1

1 11897-03 Washer, seal 1

2 49548-00 Screw 1
3 304108-000 Tube cylinder, 71/150 inch [1803/3810 mm] 1
3 304108-001 Tube cylinder, 83/180 inch [2108/4572 mm] 1
3 304108-002 Tube cylinder, 87/189 inch [2209/4800 mm] 1
4 11827-20 Ring, retainer 1
5 304106-000 Plunger assembly 1
6 29635-00 Spring 1
7K NSS Ring, guide 1
8 304112-000 Piston 2
9 304111-000 Rod cylinder, 71/150 inch [1803/3810 mm] 1
9 304111-001 Rod cylinder, 83/180 inch [2108/4572 mm] 1
9 304111-002 Rod cylinder, 87/189 inch [2209/4800 mm] 1
10K NSS O Ring 1
11K NSS Ring, backup 1
12 28142-00 Bearing 1
13K NSS Ring, guide 1
14K NSS Seal 1
15K NSS Wiper 1
K 311418-000 Kit, seal 1
(Contains Items Marked With “K”)

July 25, 2001 BT Prime-Mover, Inc. 157

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 6660-000 Quality Parts

6660-000

11 12
10
9
8
7
6

14
15 13
16
17
18
K
19
21 20

1
2 3

158 BT Prime-Mover, Inc. August 08, 2001

Return
 Quality Parts 6660-000
6660-000 Tilt cylinder

ITEM # FOR
# PART # NAME ASSY. UNITS

1 11898-09 Ring, retainer 1

2 304707-000 Pin, base 1
3 304726-000 Tilt Cylinder Assembly 1
4 11073-44 Pin, roll 1
5 304788-000 Pin, rod end 1
6 304730-000 Tube 1
7 14908-29 Nut, lock (Torque to 425/475 ft/lb [576/644 N•m) 1
8K NSS Ring, wear 1
9 304736-000 Piston 1
10K NSS O Ring 1
11K NSS Ring, backup 1
12K NSS O Ring 1
13 11020-15 Bushing 1
14 304727-000 Eye, rod 1
15 304731-022 Nut, jam 1
16 304737-000 Rod, cylinder 1
17K NSS Wiper 1
18K NSS Seal, rod 1
19 304735-000 Bearing 1
20K NSS O Ring 1
21K NSS Ring, wear 1
K 304726-010 Kit, seal 1
(Contains Items Marked With “K”)

August 08, 2001 BT Prime-Mover, Inc. 159

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 Quality Parts

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BT Prime-Mover, Inc.
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 Quality Parts

7000
Operating Function - Lifting
Device
7000 Operating Function -
Lifting Device

BT Prime-Mover, Inc.
Return
 7105-000 Quality Parts

7105-000

2
4

3
6

1
5

162 BT Prime-Mover, Inc. October 1996

Return
 Quality Parts 7105-000
7105-000 Mast pivot

ITEM # FOR
# PART # NAME ASSY. UNITS

1 11898-06 Ring, retainer 1

2 304712-000 Pivot 1
3 11020-47 Bushing 1
4 11073-24 Pin, roll 1
5 305141-050 Screw, socket lock 2
6 11073-15 Pin, roll 1

October 1996 BT Prime-Mover, Inc. 163

Return
 7110-001 Quality Parts

7110-001

Effective Serial Number

28163001 - UP

2 10 11 12 13
3 8

7
6
5
4
15

1 14

9
16

17

23

19 18

20
21
2
21
22
3

164 BT Prime-Mover, Inc. July 24, 2001

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 Quality Parts 7110-001
7110-001 Two stage mast Serial Number 28163001 - UP

ITEM # FOR
# PART # NAME ASSY. UNITS

1 305396-000 Column, Outer 71/104 inch [1803/2641 mm] 1

1 305396-001 Column, Outer 83/128 inch [2108/3251 mm] 1
1 305396-002 Column, Outer 95/152 inch [2413/3860 mm] 1
2 11857-03 Washer 4
3 21089-01 Bearing 4
4 11852-17 Screw, socket head 4
5 21112-00 Clamp 1
6 21111-02 Spacer 2
7 21111-01 Spacer 2
8 11854-04 Screw, cap 4
9 305401-000 Column, Inner 71/104 inch [1803/2641 mm] 1
9 305401-001 Column, Inner 83/128 inch [2108/3251 mm] 1
9 305401-002 Column, Inner 95/152 inch [2413/3860 mm] 1
10 11009-05 Lockwasher 4
11 11016-02 Washer, flat 4
12 21110-00 Bar, sheave head 1
13 21112-01 Bar, clamp 1
14 ----------------- Cylinder assembly (See Fig.# 7170-000) 1
15 ----------------- Lift frame assembly (See Fig.# 7420-000) 1
16 300758-002 Pin 2
17 11133-05 Pin, cotter 2
18 49267-00 Pin with cotter pins 2
19 301957-030 Screw, locking 2
20 301958-060 Screw, cap 2
21 50000-19 Washer, flat 8
22 301960-020 Nut 2
23 308018-000 Bracket, mounting 1

July 24, 2001 BT Prime-Mover, Inc. 165

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 7110-100 Quality Parts

7110-100

4
5 9
1
2
7
3
8
10

19
17

16

12
15

13
14 7
5

11 1

14
18

166 BT Prime-Mover, Inc. July 24, 2001

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 Quality Parts 7110-100
7110-100 Two stage mast

ITEM # FOR
# PART # NAME ASSY. UNITS

1 11857-05 Shim, 0.05 inch (1.27 mm) As Req’d.

1 11857-09 Shim, 0.08 inch (2.03 mm) As Req’d.
2 21089-02 Bearing 4
3 304359-000 Anchor, chain 2
4 14835-38 Chain, lift 71/100 inch [1803/2540 mm] 2
4 14835-11 Chain, lift 83/124 inch [2108/3149 mm] 2
4 14835-28 Chain, lift 95/150 inch [2413/3810 mm] 2
5 11157-03 Pin, cotter 8
6 305473-000 Column, Inner 71/100 inch [1803/2540 mm] 1
6 305473-001 Column, Inner 83/124 inch [2108/3149 mm] 1
6 305473-002 Column, Inner 95/150 inch [2413/3810 mm] 1
7 30554-00 Pin, chain 4
8 ----------------- Lift frame assembly (See Fig.# 7420-100) 1
9 305946-000 Bar, down stop 1
10 301957-030 Screw, cap 2
11 11133-05 Pin, cotter 2
12 300758-001 Pin, cylinder anchor 2
13 301958-060 Screw, cap 6
14 50000-19 Washer, flat 8
15 ----------------- Cylinder assembly (See Fig.# 7170-200) 1
16 303716-020 Nut, jam 2
17 304358-020 Nut 2
18 301960-020 Nut 2
19 305469-000 Column, Outer 71/100 inch [1803/2540 mm] 1
19 305469-001 Column, Outer 83/124 inch [2108/3149 mm] 1
19 305469-002 Column, Outer 95/150 inch [2413/3810 mm] 1

July 24, 2001 BT Prime-Mover, Inc. 167

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 7110-200 Quality Parts

7110-200

1
2
12

3
6

7
11

10

2
8

168 BT Prime-Mover, Inc. July 24, 2001

Return
 Quality Parts 7110-200
7110-200 Two stage full freelift mast

ITEM # FOR
# PART # NAME ASSY. UNITS

1 11857-03 Shim, 0.05 in. [1.27mm] As Req’d.

2 21089-01 Bearing 4
3 ----------------- Cylinder assembly (See Fig.# 7170-100) 2
4 11073-23 Pin, roll 2
5 305430-000 Column, Inner 71/104 inch [1803/2641 mm] 1
5 305430-001 Column, Inner 83/128 inch [2108/3251 mm] 1
5 305430-002 Column, Inner 95/152 inch [2413/3860 mm] 1
6 24519-01 Channel 1
7 11139-05 Screw, cap 2
8 11139-04 Screw, cap 1
9 ----------------- Cylinder assembly (See Fig.# 6610-200) 1
10 49818-00 Pin, chain 2
11 305423-000 Column, Outer 71/104 inch [1803/2641 mm] 1
11 305423-001 Column, Outer 83/128 inch [2108/3251 mm] 1
11 305423-002 Column, Outer 95/152 inch [2413/3860 mm] 1
12 ----------------- Lift frame assembly (See Fig.# 7420-200) 1

July 24, 2001 BT Prime-Mover, Inc. 169

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 7110-300 Quality Parts

7110-300 21
22
23 24 25

21 26
28
27 5
2
8 6
4
3
1 5 9 10
6
3
17 1
12

7 4
15 11

13
4
16 3
15
20
16 14

3
5 4
19 18
6
5
30 29 6
29
31

Three Stage Mast

Staging Lift Column Free Lift Column Column
Chain inner Chain Intermediate outer

Mast height Item # 2 Item # 9 Item # 10 Item # 17 Item # 20

71/150 inch
14835-08 305301-000 14835-83 305297-000 305211-000
[1803/3810 mm]

83/180 inch
[2108/4572 mm]
14835-10 305301-001 14835-84 305297-001 305211-001

87/189 inch
[2209/4800 mm]
14835-70 305301-002 14835-85 305297-002 305211-002

170 BT Prime-Mover, Inc. July 24, 2001

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 Quality Parts 7110-300
7110-300 Three stage mast

ITEM # FOR
# PART # NAME ASSY. UNITS

1 304359-000 Anchor, chain 4

2 See Chart Chain, Staging lift 2
3 11157-03 Pin, cotter 16
4 30554-00 Pin, chain 8
5 11857-05 Shim, 0.05 inch [1.27 mm] As Req’d.
5 11857-09 Shim, 0.08 inch [2.03 mm] As Req’d.
6 21089-02 Bearing 8
7 ----------------- Cylinder assembly, Staging (See Fig.# 6610-300) 2
8 302772-040 Screw, button head 2
9 See Chart Column, inner 1
10 See Chart Chain, Free lift 2
11 ----------------- Cylinder assembly, Freelift (See Fig.# 7170-200) 1
12 ----------------- Lift frame assembly (See Fig.# 7420-300) 1
13 300758-000 Pin, anchor 2
14 11133-05 Pin, cotter 2
15 304358-020 Nut 4
16 303716-020 Nut, jam 4
17 See Chart Column, Intermediate 1
18 305522-000 Bracket 1
19 301652-016 Screw, cap 2
20 See Chart Column, outer 1
21 29609-00 Washer, shim 4
22 29624-00 Sheave, chain 2
23 49994-03 Bearing, roller 2
24 49993-07 Race, inner 2
25 50001-11 Lockwasher 2
26 50003-01 Screw, cap 2
27 11160-11 Fitting, grease 2
28 29637-00 Shaft 2
29 29917-03 Spacer 2
30 301837-000 Sheave, hose 1
31 301957-060 Screw, cap 1

July 24, 2001 BT Prime-Mover, Inc. 171

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 7170-000 Quality Parts

7170-000

10
2

11
3

9
8 5

172 BT Prime-Mover, Inc. July 24, 2001

Return
 Quality Parts 7170-000
7170-000 Two stage mast lifting gear

ITEM # FOR
# PART # NAME ASSY. UNITS

1 11047-09 Screw, socket flat head 1

2 21057-00 Shaft 2
3 11160-09 Fitting, grease 2
4 11523-04 Bearing 2
5 21056-00 Sheave 2
6 304549-000 Head, sheave 1
7 11261-12 Nut 4
8 21055-00 Anchor, chain 2
9 49267-00 Pin with cotter pins 2
10 11073-21 Pin, roll 2
11 52-07962-00 Chain, lift As Req’d.
71/104 inch [1803/2641 mm] 10.5 feet [3200.4 mm]
83/128 inch [2108/3251 mm] 12.6 feet [3840.5 mm]
95/152 inch [2413/3860 mm] 14.5 feet [4419.6 mm]

July 24, 2001 BT Prime-Mover, Inc. 173

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 7170-100 Quality Parts

7170-100

4
2
3
1

7
8

10

11

12

174 BT Prime-Mover, Inc. July 24, 2001

Return
 Quality Parts 7170-100
7170-100 Two stage full freelift mast lifting gear

ITEM # FOR
# PART # NAME ASSY. UNITS

1 24514-00 Head, sheave 1

2 11898-02 Ring, retainer 1
3 11160-09 Fitting, grease 2
4 24497-00 Shaft, sheave 2
5 22211-00 Sheave, chain 2
6 11523-10 Bearing 2
7 11143-03 Screw, cap 2
8 49818-00 Pin, chain 2
9 14835-50 Chain, lift 71/104 inch [1803/2641 mm] 2
9 14835-51 Chain, lift 83/128 inch [2108/3251 mm] 2
9 14835-52 Chain, lift 95/152 inch [2413/3860 mm] 2
10 22257-00 Anchor, chain 2
11 11261-12 Nut 4
12 ----------------- Cylinder assembly (See Fig.# 6620-200) 1

July 24, 2001 BT Prime-Mover, Inc. 175

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 7170-200 Quality Parts

7170-200

1
2
3
4
5
6
3
7

6
5

3
2
1

176 BT Prime-Mover, Inc. October 1996

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 Quality Parts 7170-200
7170-200 Two / three stage mast lifting gear

ITEM # FOR
# PART # NAME ASSY. UNITS

1 11160-11 Fitting, grease 2

2 304983-000 Ring, retainer 2
3 304357-000 Shim 4
4 49993-07 Race 2
5 49994-03 Bearing, roller 2
6 29624-00 Sheave, chain 2
7 304118-000 Head, sheave 1
8 304117-000 Shaft 1
9 301740-001 Screw, set 2

October 1996 BT Prime-Mover, Inc. 177

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 7210-001 Quality Parts

7210-001

Effective Serial Number

28077002 - UP
1
2

25
24 21
23
22 20
19 16 26
18 17 15
14

4 5
29

9 7

28

8 6
10

27
13
12 11

178 BT Prime-Mover, Inc. July 06, 2001

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 Quality Parts 7210-001
7210-001 Sideshifter assembly Serial Number 28077002 - UP

ITEM # FOR
# PART # NAME ASSY. UNITS

* 307969-000 Sideshifter Assembly, 4 in. [101.6 mm] Stroke 1 4 in. Stroke

* 307969-001 Sideshifter Assembly, 6 in. [152.4 mm] Stroke 1 6 in. Stroke

1 308275-000 Screw 4
2 308276-000 Bracket 2
3 308277-000 Support 1
4 308278-000 Pad, upper 4
5 NA Frame, sideshifter 1
6 308279-000 Bolt, lower hook 4
7 308280-000 Bolt, stop 1
8 308281-000 Screw, lower hook set 2
9 308282-000 Washer, stop bolt 1
10 308283-000 Washer, lower hook 4
11 308284-000 Hook, lower 2
12 308285-000 Pad, lower 2
13 308286-000 Plate, lower hook 4
14 308287-000 Cap, right 1
15 308288-000 Body, cylinder 1
16K NSS Seal 1
17 308289-000 Piston, 4 in. [101.6 mm] Center Stroke 1 4 in. Stroke
17 308289-001 Piston, 6 in. [152.4 mm] Center Stroke 1 6 in. Stroke
18K NSS O Ring 2
19K NSS Ring 2
20 308290-000 Bushing 2
21 308291-000 Ring, cylinder cap 2
22 308292-000 Cap, left cylinder 1
23K NSS Seal 2
24K NSS Seal 2
25 308293-000 Rod, 4 in. [101.6 mm] Center Stroke 2 4 in. Stroke
25 308293-001 Rod, 6 in. [152.4 mm] Center Stroke 2 6 in. Stroke
26 308294-000 Cylinder, 4 in. [101.6 mm] Center Stroke 1 4 in. Stroke
26 308294-001 Cylinder, 6 in. [152.4 mm] Center Stroke 1 6 in. Stroke
27 308295-000 Washer 2
28 308296-000 Screw 2
29 308297-000 Restrictor, flow 2
K 308298-000 Kit, seal 1
(Contains items marked with “K”)

July 06, 2001 BT Prime-Mover, Inc. 179

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 7410-001 Quality Parts

7410-001

180 BT Prime-Mover, Inc. July 24, 2001

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 Quality Parts 7410-001
7410-001 Fork assembly

ITEM # FOR
# PART # NAME ASSY. UNITS

3000 Lb [1360 kg]

This fork assembly is 1.50 in. [38.1 mm] thick
* 21372-00 Fork assembly, 30 inch [762 mm] 2
* 21372-01 Fork assembly, 36 inch [914 mm] 2
* 21372-02 Fork assembly, 42 inch [1066 mm] 2
* 21372-03 Fork assembly, 48 inch [1219 mm] 2

4000 Lb [1814 kg]

This fork assembly is 1.75 in. [44.45 mm] thick
* 25008-01 Fork assembly, 30 inch [762 mm] 2
* 25008-02 Fork assembly, 36 inch [914 mm] 2
* 25008-03 Fork assembly, 42 inch [1066 mm] 2
* 25008-04 Fork assembly, 48 inch [1219 mm] 2

1K NSS Knob 1
2K NSS Wedge 1
3K NSS Washer 1
4K NSS Spring 1
5K NSS Pin 1
6 NA Fork 1
K 311115-000 Kit, knob 1
(Contains Items Marked with “K”)

July 24, 2001 BT Prime-Mover, Inc. 181

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 7420-000 Quality Parts

7420-000

182 BT Prime-Mover, Inc. July 24, 2001

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 Quality Parts 7420-000
7420-000 Two stage mast fork carriage unit

ITEM # FOR
# PART # NAME ASSY. UNITS

1 21089-01 Bearing 4
2 11857-03 Shim, 0.05 inch [1.27 mm] As Req’d.
3 305415-000 Frame, lift 1

July 24, 2001 BT Prime-Mover, Inc. 183

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 7420-100 Quality Parts

7420-100

6 2

184 BT Prime-Mover, Inc. July 24, 2001

Return
 Quality Parts 7420-100
7420-100 Two stage mast fork carriage unit

ITEM # FOR
# PART # NAME ASSY. UNITS

1 11857-05 Shim, 0.05 inch [1.27 mm] As Req’d.

1 11857-09 Shim, 0.08 inch [2.03 mm] As Req’d.
2 305477-000 Frame, lift 1
3 11133-04 Pin, cotter 4
4 305693-000 Pin 2
5 305136-000 Anchor, chain 2
6 21089-02 Bearing 4

July 24, 2001 BT Prime-Mover, Inc. 185

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 7420-200 Quality Parts

7420-200

186 BT Prime-Mover, Inc. July 24, 2001

Return
 Quality Parts 7420-200
7420-200 Two stage full freelift mast fork carriage unit

ITEM # FOR
# PART # NAME ASSY. UNITS

1 21089-01 Bearing 4
2 11857-03 Shim, 0.05 inch [1.27 mm] As Req’d.
3 305445-000 Frame, lift 1

July 24, 2001 BT Prime-Mover, Inc. 187

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 7420-300 Quality Parts

7420-300

188 BT Prime-Mover, Inc. July 24, 2001

Return
 Quality Parts 7420-300
7420-300 Three stage mast fork carriage unit

ITEM # FOR
# PART # NAME ASSY. UNITS

1 11857-05 Shim, 0.05 inch [1.27 mm] As Req’d.

1 11857-09 Shim, 0.08 inch [2.03 mm] As Req’d.
2 304448-000 Frame, lift 1
3 21089-02 Bearing 4

July 24, 2001 BT Prime-Mover, Inc. 189

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 Quality Parts

This page intentionally left blank

BT Prime-Mover, Inc.
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 Quality Parts

8000
Peripheral / Installation
Equipment
8000 Peripheral /
Installation Equipment

BT Prime-Mover, Inc.
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 Quality Parts

This page intentionally left blank

BT Prime-Mover, Inc.
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 Quality Parts

9000
Options / Attachments
9000 Options / Attachments

BT Prime-Mover, Inc.
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 9100-002 Quality Parts

9100-002

3
2
1 5 To Mast

4 4
4
4
6

11
To Control Valve

7
8
10 9

194 BT Prime-Mover, Inc. August 08, 2001

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 Quality Parts 9100-002
9100-002 Attachments (Supply line to mast)

ITEM # FOR
# PART # NAME ASSY. UNITS

1 22144 Screw, cap 2

2 ------------------- Manifold assembly (See Fig.# 6220-001) 1
3 310959-008 Nut 2
4 49656-08 Adapter 6
5 311381-032 Hose 1
6 311381-000 Hose 1
7 ------------------- Tilt cylinder assembly (See Fig.# 6660-000) 1
8 25969-02 Orifice, 0.046 inch [1.17 mm] 1
9 49653-08 Elbow, 90° 2
10 25969-04 Orifice, 0.052 inch [1.31 mm] 1
11 311381-022 Hose 2

August 08, 2001 BT Prime-Mover, Inc. 195

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 9100-100 Quality Parts

9100-100

8 7
3 11
5
4

4 11

12
10
6 13

To Manifold
Valve

196 BT Prime-Mover, Inc. July 24, 2001

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 Quality Parts 9100-100
9100-100 Attachments (Two stage mast lines)

ITEM # FOR
# PART # NAME ASSY. UNITS

1 307107-015 Hose, 71/100 inch [1803/2540 mm] 1

1 307107-016 Hose, 83/124 inch [2108/3149 mm] 1
1 307107-017 Hose, 95/150 inch [2413/3810 mm] 1
2 305148-000 Sheave 1
3 49632-00 Fitting, bulkhead 2
4 49624-00 Nut 6
5 301652-025 Screw 2
6 49634-00 Fitting, 90º bulkhead 2
7 311381-034 Hose 1
8 306259-000 Bracket 1
9 15677-02 Clamp 2
10 49623-00 Elbow, 90º 2
11 49656-08 Adapter 2
12 311381-033 Hose 1
13 49635-00 Cap, fitting 2

July 24, 2001 BT Prime-Mover, Inc. 197

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 9100-300 Quality Parts

9100-300

16

1
2 15 17
18
3 19
26
6 4
5
12 25
20
22 21
7 8
24
10 23
14

9 13
11

To Manifold
Valve

198 BT Prime-Mover, Inc. July 24, 2001

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 Quality Parts 9100-300
9100-300 Attachments (Three stage mast lines)

ITEM # FOR
# PART # NAME ASSY. UNITS

1 305535-000 Sheave 1
2 50000-11 Lockwasher 2
3 50003-01 Screw, cap 2
4 49632-00 Fitting, bulkhead 2
5 49624-00 Nut 2
6 306898-000 Anchor, hose 1
7 301652-025 Screw, cap 2
8 305148-000 Sheave 1
9 304610-000 Shaft 1
10 14935-01 Washer 1
11 301652-016 Screw, cap 1
12 301652-016 Screw, cap 2
13 307107-012 Hose, 71/150 inch [1803/3849 mm] 1
13 307107-013 Hose, 83/180 inch [2108/4572 mm] 1
13 307107-014 Hose, 87/189 inch [2209/4800 mm] 1
14 305568-000 Line, hydraulic 1
15 305148-000 Sheave 1
16 307107-009 Hose, 71/150 inch [1803/3849 mm] 1
16 307107-010 Hose, 83/180 inch [2108/4572 mm] 1
16 307107-011 Hose, 87/189 inch [2209/4800 mm] 1
17 15677-02 Clamp 2
18 306259-000 Bracket 1
19 311381-034 Hose 1
20 49656-08 Adaptor 2
21 49623-00 Elbow, 90º 2
22 311381-033 Hose 1
23 49635-00 Cap, fitting 2
24 49634-00 Elbow, 90º bulkhead 2
25 49624-00 Nut 4

July 24, 2001 BT Prime-Mover, Inc. 199

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 9370-001 Quality Parts

9370-001

10 11

4
8
1

1
2 3

9
4

5
7
5
6 6
7 Two Stage Mast
Two Stage Mast

11
10

1
14 13
4
12
9

5
7
6
Three Stage Mast

200 BT Prime-Mover, Inc. May 02, 2000

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 Quality Parts 9370-001
9370-001 Warning lights / alarm

ITEM # FOR
# PART # NAME ASSY. UNITS

1 49771-00 Fitting, female receptacle wire 2

2 15677-07 Clamp 2
3 11176-11 Screw, slotted 2
4 52-07907-00 Cable, 14 feet [4267 mm] As Req’d.
5 305979-000 Light, Amber flashing 1 Amber
5 306366-000 Lens, Amber 1 Amber
5 305979-001 Light, Red flashing 1 Red
5 306368-000 Lens, Red 1 Red
5 305979-002 Light, Amber strobe 1 Amber
5 306366-000 Lens, Amber 1 Amber
5 305979-003 Light, Red strobe 1 Red
5 306368-000 Lens, Red 1 Red
5 305979-004 Light, Blue flashing 1 Blue
5 306367-000 Lens, Blue 1 Blue
* 306369-000 Flashing, bulb 1 Bulb
* 303305-000 Tube, flash (strobe light) 1 Tube
6 11176-11 Screw, slotted 2
7 306186-000 Fitting, Socket wire 2
8 307069-000 Bracket 1
9 301952-016 Screw, flat head 2
10 15677-07 Clamp 1
11 11176-11 Screw, slotted 1
12 307151-000 Bracket 1
13 301951-010 Screw 2
14 49283-00 Alarm, travel 1
* 49771-02 Fitting, 90° wire 2
* 49607-00 Plug, diode 1

May 02, 2000 BT Prime-Mover, Inc. 201

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 9390-000 Quality Parts

9390-000

202 BT Prime-Mover, Inc. October 1996

Return
 Quality Parts 9390-000
9390-000 Positioning equipment

ITEM # FOR
# PART # NAME ASSY. UNITS

1 301957-035 Screw, cap 3

2 306396-000 Device, pallet centering 1

October 1996 BT Prime-Mover, Inc. 203

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 9500-000 Quality Parts

9500-000

204 BT Prime-Mover, Inc. July 24, 2001

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 Quality Parts 9500-000
9500-000 Load backrest

ITEM # FOR
# PART # NAME ASSY. UNITS

1 305138-000 Backrest, 44 inch [1118 mm] load 1

1 305138-001 Backrest, 36 inch [915 mm] load 1
1 305138-002 Backrest, 48 inch [1219 mm] load 1
2 301957-030 Screw, cap 4
3 50000-15 Washer, flat 4

July 24, 2001 BT Prime-Mover, Inc. 205

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 9660-000 Quality Parts

9660-000

Control Handle
Side View-Section Control Handle
Top View
2

Position heater on 4
inside of bracket.
4 3

Position heaters on inside

of cover as shown. 5
Crimp 1/4” insulated male tabs
onto heater leads and connect
leads to harness.

1
6

Thermostat Location

206 BT Prime-Mover, Inc. October 1996

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 Quality Parts 9660-000
9660-000 Electrical heater

ITEM # FOR
# PART # NAME ASSY. UNITS

1 49831-00 Thermostat 1
2 302224-000 Bracket, heater 1
3 49771-09 Fitting, male tab wire 4
4 49506-03 Heater 2
5 302231-000 Harness, heater 2
6 301825-010 Screw 2

October 1996 BT Prime-Mover, Inc. 207

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 Quality Parts

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BT Prime-Mover, Inc.
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 Quality Parts

10000
Tools
10000 Tools

BT Prime-Mover, Inc.
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 10010-000 Quality Parts

10010-000

210 BT Prime-Mover, Inc. January 21, 1998

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 Quality Parts 10010-000
10010-000 Electrical controllers (Handset)

ITEM # FOR
# PART # NAME ASSY. UNITS

1 306415-000 Kit, handset 1

2 306416-000 Cable, handset 1

January 21, 1998 BT Prime-Mover, Inc. 211

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 10020-000 Quality Parts

10020-000

212 BT Prime-Mover, Inc. January 21, 1998

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 Quality Parts 10020-000
10020-000 Special tools and lubrications

ITEM # FOR
# PART # NAME ASSY. UNITS

1 202154 Adapter, flush and hard to reach 1

2 300128-000 Lifter, battery pack 1
3 300129-000 Tool, bearing installing 1
4 300161-000 Socket, Relief Valve 1
5 49670-00 Lubricant, lift truck 1
6 200025 Lubricant, 2 oz. Molykote 1
* 301582-000 Loctite tube, #RC680 1
* 301583-000 Loctite spray can, N primer (for #RC680) 1
* 301584-000 Loctite, 50 ML tube #515 gasket eliminator 1

January 21, 1998 BT Prime-Mover, Inc. 213

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BT Prime-Mover, Inc.
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 Quality Parts

11000
Alphabetical/Numerical
Index
11000 Alphabetical/
Numerical Index

BT Prime-Mover, Inc.
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 BT Prime-Mover, Inc.
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 Alpha-
CSX ELECTRIC TRUCK

Alphabetical Index

This Alphabetical Index gives part numbers and figure numbers on which they are listed. Item
numbers have also been listed for easier location of part numbers.

Description Part# FIG.# Item# Description Part# FIG.# Item#

Adapter 202154 10020-000 1 Bearing 49910-04 3550-000 1
Adapter 306061-000 6100-000 14 Bearing, ball 11030-21 2550-000 10
Adapter 306061-000 6100-001 14 Bearing, ball 49910-01 3560-000 12
Adapter 49656-08 6120-100 12 Bearing, ball sealed 200309 1750-000 11
Adapter 49656-08 9100-002 4 Bearing, ball sealed 200310 1750-000 4
Adapter 49656-08 9100-100 11 Bearing, flanged 11695-12 4110-001 20
Adapter 49656-08 9100-300 20 Bearing, handle 301949-000 3300-000 8
Alarm, travel 49283-00 9370-001 14 Bearing, handle 301949-000 3300-100 8
Anchor, chain 21055-00 7170-000 8 Bearing, roller 11205-29 3560-000 14
Anchor, chain 22257-00 7170-100 10 Bearing, roller 49994-03 7110-300 23
Anchor, chain 304359-000 7110-100 3 Bearing, roller 49994-03 7170-200 5
Anchor, chain 304359-000 7110-300 1 Bearing, thrust 304349-000 3560-000 2
Anchor, chain 305136-000 7420-100 5 Block 301781-000 4111-000 10
Anchor, hose 306898-000 9100-300 6 Body, cylinder 308288-000 7210-001 15
Anchor, spring 301860-000 3300-000 6 Bolt 306003-000 6100-000 16
Anchor, spring 301860-000 3300-100 6 Bolt 306670-000 6100-001 16
Armature 306642-000 1760-100 11 Bolt, lower hook 308279-000 7210-001 6
Armature 307632-000 1760-001 5 Bolt, stop 308280-000 7210-001 7
Armature & fan assembly 306017-000 1750-000 12 Boot 305862-000 0640-000 4
Axle, caster 301297-000 3560-000 5 Boot 305862-000 0640-100 4
Backrest 305138-000 9500-000 1 Box, “EE” 305971-000 0340-100 1
Backrest 305138-001 9500-000 1 Bracket 304633-000 0640-000 17
Backrest 305138-002 9500-000 1 Bracket 304633-000 0640-100 19
Baffle 301764-000 4110-001 3 Bracket 304634-000 0640-000 6
Ball 13857-01 6620-200 14 Bracket 304634-000 0640-100 6
Ball 300947-008 6100-000 24 Bracket 305522-000 7110-300 18
Ball 300947-008 6100-001 24 Bracket 306259-000 9100-100 8
Ball 306120-000 6160-002 11 Bracket 306259-000 9100-300 18
Ball 306120-000 6160-101 11 Bracket 307069-000 9370-001 8
Band, “EE” cover 305983-000 1750-000 14 Bracket 307151-000 9370-001 12
Band, cover 200027 1750-000 1 Bracket 308276-000 7210-001 2
Band, head 300435-000 1760-100 10 Bracket, harness 302061-000 4180-000 6
Bar, bus 305966-000 5430-000 10 Bracket, heater 302224-000 9660-000 2
Bar, bus 305967-000 5430-000 8 Bracket, mounting 308018-000 7110-001 23
Bar, bus 305968-000 5430-000 9 Bracket, switch 301724-000 4111-000 2
Bar, bus 305969-000 5430-000 9 Bracket, switch 306064-000 5510-000 13
Bar, bus 305969-000 5430-100 9 Brake assembly 23008-00 3360-000 1
Bar, bus 305970-000 5430-100 8 Breaker, 105 AMP 307601-001 5911-000 1
Bar, bus 306504-000 5430-100 10 Breaker, 12 AMP 301889-000 5910-000 1
Bar, clamp 21112-01 7110-001 13 Breaker, 150 AMP 307601-000 5911-000 1
Bar, down stop 305946-000 7110-100 9 Breather kit 305010-000 6110-000 6
Bar, sheave head 21110-00 7110-001 12 Brush 306644-000 1760-100 4
Bar, torsion 304315-001 3540-000 9 Brush assembly 307634-000 1760-001 7
Base, plate 27796-02 3560-000 1 Brush set 200188 1750-000 7
Base, spring 304316-001 3540-000 12 Bumper 302290-000 4110-001 2
Battery discharge indicator, BDI 305282-001 5230-000 2 Bumper, door 302069-000 0340-001 2
Battery discharge indicator/hourmeter 301445-001 5230-000 1 Bushing 11020-15 6660-000 13
Bearing 11205-26 4180-000 10 Bushing 11020-41 3540-000 6
Bearing 11205-27 2550-000 12 Bushing 11020-46 5161-000 5
Bearing 11205-30 4180-000 12 Bushing 11020-47 7105-000 3
Bearing 11523-04 7170-000 4 Bushing 11695-05 3300-000 9
Bearing 11523-10 7170-100 6 Bushing 11695-05 3300-100 9
Bearing 21089-01 7110-001 3 Bushing 301777-000 4111-000 12
Bearing 21089-01 7110-200 2 Bushing 307444-000 0641-000 5
Bearing 21089-01 7420-000 1 Bushing 308290-000 7210-001 20
Bearing 21089-01 7420-200 1 Bushing, flanged 11695-06 0640-000 2
Bearing 21089-02 7110-100 2 Bushing, flanged 11695-06 0640-100 2
Bearing 21089-02 7110-300 6 Bushing, flanged 11695-12 4110-001 14
Bearing 21089-02 7420-100 6 Cable 305974-000 5430-000 14
Bearing 21089-02 7420-300 3 Cable 305974-000 5430-100 14
Bearing 25189-02 0390-000 3 Cable 305974-001 5430-000 16
Bearing 25189-02 0390-100 3 Cable 305974-001 5430-100 16
Bearing 25189-02 0390-200 3 Cable 305974-002 5430-000 15
Bearing 28142-00 6620-200 4 Cable 305974-002 5430-100 15
Bearing 28142-00 6620-300 12 Cable 305974-003 5430-000 13
Bearing 29630-00 6610-300 14 Cable 305974-003 5430-100 13
Bearing 300420-000 1760-100 7 Cable 305975-000 5430-000 3
Bearing 300420-000 1760-100 14 Cable 305975-000 5430-100 3
Bearing 304735-000 6660-000 19 Cable 305975-001 5430-000 11
Bearing 304853-000 6610-001 6 Cable 305975-001 5430-100 11
Bearing 304860-000 6610-200 14 Cable 305976-000 5190-000 4
Bearing 305093-000 6610-100 13 Cable 305976-000 5430-000 2
Bearing 307630-000 1760-001 3 Cable 305976-000 5430-100 2
Bearing 307630-000 1760-001 11 Cable 305976-001 5190-000 3

January 21, 2002 BT Prime-Mover, Inc. 217

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 CSX ELECTRIC TRUCK

Alphabetical Index

Description Part# FIG.# Item# Description Part# FIG.# Item#

Cable 305976-001 5430-000 1 Column, outer 305396-001 7110-001 1
Cable 305976-001 5430-100 1 Column, outer 305396-002 7110-001 1
Cable 52-07907-00 9370-001 4 Column, outer 305423-000 7110-200 11
Cable “EE” 305974-004 5430-000 8 Column, outer 305423-001 7110-200 11
Cable “EE” 305974-004 5430-100 8 Column, outer 305423-002 7110-200 11
Cable, handset 306416-000 10010-000 2 Column, outer 305469-000 7110-100 19
Cam 109631 0641-000 2 Column, outer 305469-001 7110-100 19
Cam 300199-000 3360-000 2 Column, outer 305469-002 7110-100 19
Cap, end 306135-000 6160-002 15 Compensator cylinder assembly 305755-000 6120-100 19
Cap, end 306135-000 6160-101 15 Connector, plug 306215-001 5390-001 10
Cap, fitting 49635-00 9100-100 13 Connector, SB-175 BLUE housing 49854-08 5190-000 1
Cap, fitting 49635-00 9100-300 23 Connector, SB-175 GRAY housing 49854-01 5190-000 1
Cap, hub 27809-00 3560-000 10 Connector, SB-175 RED housing 49854-04 5190-000 1
Cap, left cylinder 308292-000 7210-001 22 Connector, SB-175 YELLOW housing 49854-03 5190-000 1
Cap, relief 201489 6100-000 20 Console 301844-000 0340-001 1
Cap, relief 201489 6100-001 20 Contactor, 300 Amp line “E” 304297-000 5192-100 1
Cap, relief 306140-000 6160-002 5 Contactor, line 23452-01 5192-000 1
Cap, relief 306140-000 6160-101 5 Contactor, line “EE” 304297-001 5192-200 1
Cap, right 308287-000 7210-001 14 Control Valve Assembly, One Spool 305937-000 6160-002 1
Case, gear 301580-001 2550-000 1 Control Valve Assembly, Two Spool 305938-000 6160-101 1
Caster assembly 304583-000 3560-000 * Control, thumb 301718-000 0641-000 7
Chain, Free lift 14835-83 7110-300 10 Controller, 200 AMP system 305878-000 5460-000 1
Chain, Free lift 14835-84 7110-300 10 Controller, 300 AMP system 305878-001 5460-100 1
Chain, Free lift 14835-85 7110-300 10 Counterweight 303781-000 0370-000 1
Chain, lift 14835-11 7110-100 4 Counterweight 303782-000 0370-000 1
Chain, lift 14835-28 7110-100 4 Counterweight 304553-000 0370-000 1
Chain, lift 14835-38 7110-100 4 Counterweight 304647-000 0370-000 5
Chain, lift 14835-50 7170-100 9 Counterweight 305106-000 0370-000 4
Chain, lift 14835-51 7170-100 9 Counterweight 305106-001 0370-000 4
Chain, lift 14835-52 7170-100 9 Counterweight 306350-001 0370-000 10
Chain, lift 52-07962-00 7170-000 11 Coupler 202324 6100-000 2
Chain, Staging lift 14835-08 7110-300 2 Coupler 202324 6100-001 2
Chain, Staging lift 14835-10 7110-300 2 Cover 301723-000 4111-000 5
Chain, Staging lift 14835-70 7110-300 2 Cover 306001-000 6100-000 6
Channel 24519-01 7110-200 6 Cover 306001-000 6100-001 6
Channel 49825-01 6125-400 3 Cover, gear case 301581-000 2550-000 7
Clamp 14859-06 6125-400 1 Cushion 305632-000 0300-000 11
Clamp 15677-02 9100-100 9 Cushion 305633-000 0300-000 10
Clamp 15677-02 9100-300 17 Cylinder 308294-000 7210-001 26
Clamp 15677-07 9370-001 2 Cylinder 308294-001 7210-001 26
Clamp 15677-07 9370-001 10 Cylinder assembly 304105-000 6620-300 *
Clamp 15677-10 4110-001 17 Cylinder assembly 304105-001 6620-300 *
Clamp 15677-10 5390-001 3 Cylinder assembly 304105-002 6620-300 *
Clamp 15677-11 6125-001 6 Cylinder assembly 305088-000 6610-100 *
Clamp 15677-11 6125-201 7 Cylinder assembly 305088-001 6610-100 *
Clamp 15677-11 6125-400 17 Cylinder assembly 305088-002 6610-100 *
Clamp 15677-15 6125-500 17 Cylinder assembly 308014-000 6610-001 *
Clamp 21112-00 7110-001 5 Cylinder assembly 308014-001 6610-001 *
Clamp 305009-000 0300-000 13 Cylinder assembly 308014-002 6610-001 *
Clamp 305009-000 6110-000 4 Cylinder assembly, 1 port 304100-015 6610-300 *
Clamp 306012-000 6100-000 13 Cylinder assembly, 1 port 304100-017 6610-300 *
Clamp 306012-000 6100-001 13 Cylinder assembly, 1 port 304100-019 6610-300 *
Clamp 306062-000 6100-000 11 Cylinder assembly, 2 ports 304100-014 6610-300 **
Clamp 306062-000 6100-001 11 Cylinder assembly, 2 ports 304100-016 6610-300 **
Clamp 49709-10 4180-000 5 Cylinder assembly, 2 ports 304100-018 6610-300 **
Clamp, cable 302080-000 4111-000 4 Decal, 300 AMP “EE” 29410-00 0340-100 7
Clip 300202-000 3360-000 5 Decal, Auxiliary 306418-000 0850-001 3
Coil 304797-000 6220-001 1 Decal, CSX 305024-000 0850-001 11
Coil 305122-000 6170-000 4 Decal, Left BT LOGO 151848 0850-001 7
Coil 304794-000 6220-001 5 Decal, NO RIDING 304597-000 0850-001 2
Coil, field package 306018-000 1750-000 9 Decal, NO STEP 305507-000 0850-001 10
Column, inner 305301-000 7110-300 9 Decal, Raise/Lower 306418-000 0850-001 9
Column, inner 305301-001 7110-300 9 Decal, Right BT LOGO 151847 0850-001 6
Column, inner 305301-002 7110-300 9 Decal, Tilt 306418-001 0850-001 3
Column, inner 305401-000 7110-001 9 Decal, Tilt/Auxiliary 306419-004 0850-001 3
Column, inner 305401-001 7110-001 9 Decal, Tilt/Sideshifter 306419-002 0850-001 3
Column, inner 305401-002 7110-001 9 Decal, Tilt/Sideshifter/Auxiliary 306420-004 0850-001 3
Column, inner 305430-000 7110-200 5 Decal, WARNING 305955-000 0850-001 1
Column, inner 305430-001 7110-200 5 Decal, WARNING 307500-000 0850-001 4
Column, inner 305430-002 7110-200 5 Decal, WARNING 309733-000 0850-001 5
Column, inner 305473-000 7110-100 6 Detent, spool 306143-000 6160-002 16
Column, inner 305473-001 7110-100 6 Detent, spool 306143-000 6160-101 16
Column, inner 305473-002 7110-100 6 Detent, spool 306467-000 6160-101 20
Column, intermediate 305297-000 7110-300 17 Device, pallet centering 306396-000 9390-000 2
Column, intermediate 305297-001 7110-300 17 Display, BDI/Hourmeter lift interrupt 306051-001 5230-000 3
Column, intermediate 305297-002 7110-300 17 Door 311928-000 0340-001 7
Column, outer 305211-000 7110-300 20 Door, battery 304783-000 0390-200 4
Column, outer 305211-001 7110-300 20 Door, battery 304784-000 0390-000 4
Column, outer 305211-002 7110-300 20 Door, battery 304784-001 0390-000 1
Column, outer 305396-000 7110-001 1 Door, battery 306595-000 0390-100 4

218 BT Prime-Mover, Inc. January 21, 2002

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 CSX ELECTRIC TRUCK

Alphabetical Index

Description Part# FIG.# Item# Description Part# FIG.# Item#

Drive motor assembly 305879-000 1760-001 * Frame, lift 305477-000 7420-100 2
Drum, brake 23019-00 3300-000 2 Freelift cylinder assy 305437-000 6620-200 *
Drum, brake 23019-00 3300-100 2 Freelift cylinder assy 305437-001 6620-200 *
E clip 13281-02 4110-001 5 Freelift cylinder assy 305437-002 6620-200 *
Elbow, 45° 49654-01 6120-100 17 Fuse, 300 AMP 25094-04 5430-000 4
Elbow, 90° 49653-08 6120-100 14 Fuse, 300 AMP 25094-04 5430-100 4
Elbow, 90° 49653-08 9100-002 9 Gasket 306127-000 6160-002 6
Elbow, 90º 49623-00 9100-100 10 Gasket 306127-000 6160-101 6
Elbow, 90º 49623-00 9100-300 21 Gear 119697 5330-000 2
Elbow, 90º bulkhead 49634-00 9100-100 6 Gear, drive 301627-000 2550-000 16
Elbow, 90º bulkhead 49634-00 9100-300 24 Gear, idler 301665-000 2550-000 11
Endhead 306009-000 6100-000 25 Gear, pinion 23006-00 2550-000 4
Endhead 306009-000 6100-001 25 Grip, fixed 301720-000 4111-000 18
Endhead, commutator 306645-000 1760-100 9 Grip, twist 301719-000 4111-000 13
Endhead, commutator 307639-000 1760-001 13 Grommet “EE” 11813-14 0340-100 6
Endhead, drive 306641-000 1760-100 15 Grommet “EE” 11813-15 0340-100 5
Endhead, drive 307629-000 1760-001 2 Guard 301721-000 4111-000 8
Eye, rod 304727-000 6660-000 14 Guide, piston rod 22206-00 6610-001 11
Fan 200307 1750-000 13 Handle 304655-000 0640-100 10
Fan 301280-001 1760-100 12 Handle 305716-000 6110-000 8
Filter 305124-000 6170-000 9 Harness 307566-000 5390-001 6
Filter 306060-000 6100-000 10 Harness assembly 306191-010 5590-000 3
Filter 306060-000 6100-001 10 Harness, handle stem 307193-000 5390-001 5
Filter assembly 305123-000 6170-000 7 Harness, head 302023-000 5390-001 1
Fitting, 90° 49653-01 6120-000 7 Harness, heater 302231-000 9660-000 5
Fitting, 90° 49653-01 6120-000 8 Harness, main 307589-000 5390-001 7
Fitting, 90° 49653-01 6120-000 11 Harness, Tilt & Sideshifter 306192-001 5590-000 1
Fitting, 90° 49653-01 6120-100 7 Harness, wire 306052-000 5230-000 4
Fitting, 90° 49653-01 6120-100 8 Head, commutator end 200200 1750-000 2
Fitting, 90° 49653-01 6120-100 11 Head, drive end 306019-000 1750-000 10
Fitting, 90° bulkhead 49634-02 6125-500 3 Head, sheave 24514-00 7170-100 1
Fitting, 90° grease 11160-14 4180-000 3 Head, sheave 304118-000 7170-200 7
Fitting, 90° wire 49771-02 5310-000 * Head, sheave 304549-000 7170-000 6
Fitting, 90° wire 49771-02 9370-001 * Heater 49506-03 9660-000 4
Fitting, 90° wire 49771-09 9660-000 3 Hook tool 306596-000 0370-000 *
Fitting, adapter 304638-003 6125-101 1 Hook tool 306597-000 0370-000 *
Fitting, adapter 49655-01 6120-000 6 Hook tool 306598-000 0370-000 *
Fitting, adapter 49655-01 6120-100 6 Hook, lower 308284-000 7210-001 11
Fitting, adapter 49656-01 6120-000 2 Horn 23309-01 5161-000 4
Fitting, adapter 49656-01 6120-100 2 Hose 30354-09 6125-400 4
Fitting, adapter 49656-01 6125-500 20 Hose 30354-10 6125-400 4
Fitting, adapter 49656-11 6125-101 3 Hose 30354-11 6125-400 4
Fitting, adapter 49656-12 6125-001 8 Hose 306059-000 6100-000 12
Fitting, adapter 49656-12 6125-201 9 Hose 306059-000 6100-001 12
Fitting, adapter 49656-12 6125-300 5 Hose 306672-001 6120-100 13
Fitting, adapter 49656-12 6125-400 20 Hose 306672-002 6120-100 13
Fitting, bulkhead 49632-00 9100-100 3 Hose 306672-003 6120-100 13
Fitting, bulkhead 49632-00 9100-300 4 Hose 307107-009 9100-300 16
Fitting, diagnostic 49587-01 6110-000 9 Hose 307107-010 9100-300 16
Fitting, female receptacle wire 49771-00 9370-001 1 Hose 307107-011 9100-300 16
Fitting, grease 11160-09 7170-000 3 Hose 307107-012 9100-300 13
Fitting, grease 11160-09 7170-100 3 Hose 307107-013 9100-300 13
Fitting, grease 11160-11 3560-000 6 Hose 307107-014 9100-300 13
Fitting, grease 11160-11 7110-300 27 Hose 307107-015 9100-100 1
Fitting, grease 11160-11 7170-200 1 Hose 307107-016 9100-100 1
Fitting, grease 11160-11 4110-001 25 Hose 307107-017 9100-100 1
Fitting, reducer 49649-02 6125-400 10 Hose 311381-000 9100-002 6
Fitting, reducer 49649-02 6125-400 14 Hose 311381-022 9100-002 11
Fitting, socket wire 306186-000 9370-001 7 Hose 311381-032 9100-002 5
Fitting, tee 49616-01 6120-000 9 Hose 311381-033 9100-100 12
Fitting, tee 49616-01 6120-100 9 Hose 311381-033 9100-300 22
Fitting, tee 49616-01 6125-201 6 Hose 311381-034 9100-100 7
Fitting, tee 49616-01 6125-300 4 Hose 311381-034 9100-300 19
Fitting, tee 49616-01 6125-500 14 Hose 49516-34 6125-400 12
Fitting, tee 49616-02 6125-400 16 Hose 49516-46 6125-400 11
Flashing, bulb 306369-000 9370-001 * Hose 49517-19 6125-101 4
Fork assembly 21372-00 7410-001 * Hose 49517-19 6125-201 4
Fork assembly 21372-01 7410-001 * Hose 49517-19 6125-300 8
Fork assembly 21372-02 7410-001 * Hose 49517-19 6125-400 13
Fork assembly 21372-03 7410-001 * Hose 49517-19 6125-500 13
Fork assembly 25008-01 7410-001 * Hose 49517-21 6125-001 10
Fork assembly 25008-02 7410-001 * Hose 49517-21 6125-201 11
Fork assembly 25008-03 7410-001 * Hose 49517-21 6125-400 21
Fork assembly 25008-04 7410-001 * Hose 49517-21 6125-500 21
Frame, battery roller 305042-000 0390-200 1 Hose 49517-25 6125-001 4
Frame, battery roller 305042-001 0390-000 5 Hose 49517-25 6125-201 3
Frame, battery roller 305042-002 0390-100 1 Hose 49517-27 6125-500 11
Frame, lift 304448-000 7420-300 2 Hose 49517-28 6125-500 12
Frame, lift 305415-000 7420-000 3 Hose 49517-30 6125-300 7
Frame, lift 305445-000 7420-200 3 Hose 49517-31 6125-300 3

January 21, 2002 BT Prime-Mover, Inc. 219

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 CSX ELECTRIC TRUCK

Alphabetical Index

Description Part# FIG.# Item# Description Part# FIG.# Item#

Hose 49517-32 6125-201 4 Loctite tube, #RC680 301582-000 10020-000 *
Hose 49517-32 6125-300 8 Loctite, 50 ML tube #515 gasket eliminator 301584-000 10020-000 *
Hose 49517-32 6125-400 13 Lubricant, 2 oz. Molykote 200025 10020-000 6
Hose 49517-32 6125-500 13 Lubricant, lift truck 49670-00 10020-000 5
Hose assembly 49516-49 6125-500 4 Magnet 13928-00 6110-000 7
Hose assembly 49517-17 6120-000 10 Manifold assembly 308217-000 6220-001 *
Hose assembly 49517-17 6120-100 10 Manifold assembly 308217-001 6220-001 *
Hose assembly 49517-18 6120-000 4 Manual, CSX/WSX/WRX SERVICE 304959-000 0850-001 *
Hose assembly 49517-18 6120-000 3 Manual, CXS MASTER PARTS 308531-000 0850-001 *
Hose assembly 49517-18 6120-100 3 Motor assembly, drive 305880-000 1760-100 1
Hose assembly 49517-18 6120-100 4 Mounting 306000-000 6100-000 4
Hose assembly 49641-54 6125-500 2 Mounting 306000-000 6100-001 4
Hose assembly 49641-55 6125-500 2 Nut 11261-11 5510-000 18
Hose assembly 49641-56 6125-500 2 Nut 11261-12 7170-000 7
Hourmeter 302201-000 5290-000 1 Nut 11261-12 7170-100 11
Housing, switch 301717-000 4111-000 15 Nut 301690-008 6125-500 16
Hub 304747-000 3550-000 4 Nut 301960-004 4111-000 3
Jumper 20163-102 5390-001 9 Nut 301960-006 3300-000 3
Key 11844-02 2550-000 3 Nut 301960-006 3300-100 3
Key 11844-02 3300-000 1 Nut 301960-006 5190-000 5
Key 11844-02 3300-100 1 Nut 301960-006 5430-000 7
Keys, set of 2 302092-000 5310-000 * Nut 301960-006 5430-100 7
Kit, “EE” cover band 305981-000 1760-001 * Nut 301960-008 0300-000 1
Kit, “EE” cover band 305982-000 1760-100 K Nut 301960-008 4180-000 8
Kit, compensator seal 305755-010 6120-100 K Nut 301960-008 6125-001 5
Kit, field coil 306643-000 1760-100 2 Nut 301960-008 6125-201 5
Kit, field coil 307633-000 1760-001 6 Nut 301960-008 6125-400 15
Kit, forward and rearward switch 308518-000 5510-000 4 Nut 301960-016 0370-000 9
Kit, handset 306415-000 10010-000 1 Nut 301960-020 3540-000 13
Kit, knob 311115-000 7410-001 K Nut 301960-020 7110-001 22
Kit, lead assembly 302363-000 1760-100 3 Nut 301960-020 7110-100 18
Kit, lead assembly 307637-000 1760-001 10 Nut 304358-020 7110-100 17
Kit, pin 308439-000 4110-001 K Nut 304358-020 7110-300 15
Kit, seal 24536-00 6610-200 K Nut 310959-008 9100-002 3
Kit, seal 304726-010 6660-000 K Nut 49624-00 9100-100 4
Kit, seal 305119-000 6170-000 * Nut 49624-00 9100-300 5
Kit, seal 305121-000 6170-000 * Nut 49624-00 9100-300 25
Kit, seal 308298-000 7210-001 K Nut 49624-02 6125-500 8
Kit, seal 311416-000 6610-300 K Nut, clip 14851-04 4110-001 16
Kit, seal 311418-000 6610-100 K Nut, clip 14851-04 5390-001 2
Kit, seal 311418-000 6620-200 K Nut, flanged 164046 2550-000 15
Kit, seal 311418-000 6620-300 K Nut, flanged 301654-012 2550-000 5
Kit, seal 311419-000 6610-001 K Nut, flanged 301654-012 3300-000 19
Knob 305858-000 0640-000 5 Nut, flanged 301654-012 3300-100 19
Knob, auxiliary 305858-001 0640-100 8 Nut, flanged 301654-012 5181-000 4
Knob, auxiliary 306341-002 0640-100 8 Nut, jam 303716-020 7110-100 16
Knob, auxiliary 306341-004 0640-100 8 Nut, jam 303716-020 7110-300 16
Knob, auxiliary 306342-004 0640-100 8 Nut, jam 304731-022 6660-000 15
Knob, lift/lower 305858-000 0640-100 5 Nut, jam 306139-000 6160-002 7
Latch 304574-000 0340-001 3 Nut, jam 306139-000 6160-101 7
Latch 311889-000 0340-001 8 Nut, lock 14908-29 6660-000 7
Lens, Amber 306366-000 9370-001 5 Nut, slotted 304348-000 3560-000 8
Lens, Amber 306366-000 9370-001 5 Nut, twin 14986-03 5310-000 4
Lens, Blue 306367-000 9370-001 5 O Ring 202315 6100-000 19
Lens, Red 306368-000 9370-001 5 O Ring 202315 6100-001 19
Lens, Red 306368-000 9370-001 5 O Ring 11015-39 6610-300 13
Lever 300201-000 3360-000 4 O Ring 12391-10 6610-300 8
Lid, “EE” 305972-000 0340-100 2 O Ring 305125-000 6170-000 10
Lifter, battery pack 300128-000 10020-000 2 O Ring 305126-000 6170-000 11
Light, Amber flashing 305979-000 9370-001 5 O Ring 306123-000 6160-002 3
Light, Amber strobe 305979-002 9370-001 5 O Ring 306123-000 6160-101 3
Light, Blue flashing 305979-004 9370-001 5 O Ring 311795-000 6170-000 8
Light, Red flashing 305979-001 9370-001 5 Orifice 25969-02 6120-100 16
Light, Red strobe 305979-003 9370-001 5 Orifice 25969-02 9100-002 8
Line, hydraulic 305568-000 9100-300 14 Orifice 25969-04 6120-100 15
Link 14813-00 0640-000 16 Orifice 25969-04 9100-002 10
Link 14813-00 0640-100 18 Orifice 306374-001 6125-001 3
Linkage, brake 301754-000 3300-000 15 Pad, lower 308285-000 7210-001 12
Linkage, brake 301754-000 3300-100 15 Pad, upper 308278-000 7210-001 4
Lockwasher 11009-05 7110-001 10 Paint, BT BLACK 52-00220-00 0850-001 8
Lockwasher 11072-14 5510-000 17 Paint, BT RED 52-00279-00 0850-001 8
Lockwasher 300647-061 6100-000 27 Paint, SAFETY ORANGE 52-00247-00 0850-001 8
Lockwasher 300647-061 6100-001 27 Paint, SAFETY YELLOW 52-00237-00 0850-001 8
Lockwasher 300947-009 6100-000 7 Panel 306345-000 5460-000 3
Lockwasher 300947-009 6100-001 7 Panel 306345-000 5460-100 3
Lockwasher 50000-11 9100-300 2 Panel, CSX10 kick 307915-000 0340-001 5
Lockwasher 50001-11 7110-300 25 Panel, kick 306858-000 0340-001 5
Lockwasher and screw 306142-000 6160-002 14 Panel, tilt 305268-000 0340-001 15
Lockwasher and screw 306142-000 6160-101 14 Pin 201450 6100-000 5
Loctite spray can, N primer (for #RC680) 301583-000 10020-000 * Pin 201450 6100-001 5

220 BT Prime-Mover, Inc. January 21, 2002

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 CSX ELECTRIC TRUCK

Alphabetical Index

Description Part# FIG.# Item# Description Part# FIG.# Item#

Pin 300758-002 7110-001 16 Race, inner 49993-07 7110-300 24
Pin 301762-000 4110-001 6 Race, inner 49993-07 7170-200 4
Pin 301778-000 4111-000 14 Receptacle, socket 306216-001 5390-001 11
Pin 30556-00 6620-200 12 Regulator, flow 21037-04 6125-500 19
Pin 305693-000 7420-100 4 Regulator, flow 21037-05 6125-001 9
Pin with cotter pins 49267-00 7110-001 18 Regulator, flow 21037-05 6125-201 10
Pin with cotter pins 49267-00 7170-000 9 Regulator, flow 21037-05 6125-300 6
Pin, anchor 300758-000 7110-300 13 Regulator, flow 21037-06 6125-400 19
Pin, base 304707-000 6660-000 2 Reservoir 303872-000 6110-000 5
Pin, brake pivot 301885-000 4110-001 26 Restrictor, flow 308297-000 7210-001 29
Pin, brake pivot (Cold storage) 305564-000 4110-001 26 Retainer 11025-02 6610-200 5
Pin, chain 30554-00 7110-100 7 Retainer 301945-006 3300-000 14
Pin, chain 30554-00 7110-300 4 Retainer 301945-006 3300-100 14
Pin, chain 49818-00 7110-200 10 Retainer 304749-000 3550-000 5
Pin, chain 49818-00 7170-100 8 Retainer 30555-00 6620-200 11
Pin, cotter 11133-04 7420-100 3 Retainer, ball 306128-000 6160-002 10
Pin, cotter 11133-05 7110-001 17 Retainer, ball 306128-000 6160-101 10
Pin, cotter 11133-05 7110-100 11 Retainer, spring 301788-000 3540-000 11
Pin, cotter 11133-05 7110-300 14 Return 101216 0641-000 3
Pin, cotter 11157-03 7110-100 5 Reverser assembly (3 Wire) 305990-000 0841-000 1
Pin, cotter 11157-03 7110-300 3 Ring 23007-00 2550-000 13
Pin, cylinder anchor 300758-001 7110-100 12 Ring, cylinder cap 308291-000 7210-001 21
Pin, dowel 11890-09 2550-000 2 Ring, retainer 11826-18 6610-001 12
Pin, dowel 306007-000 6100-000 26 Ring, retainer 11827-20 6610-100 4
Pin, dowel 306007-000 6100-001 26 Ring, retainer 11827-20 6620-300 4
Pin, groove 302572-000 4110-001 10 Ring, retainer 11898-02 7170-100 2
Pin, rod end 304788-000 6660-000 5 Ring, retainer 11898-06 7105-000 1
Pin, roll 11073-15 7105-000 6 Ring, retainer 11898-09 6660-000 1
Pin, roll 11073-21 7170-000 10 Ring, retainer 23075-02 6610-100 9
Pin, roll 11073-23 7110-200 4 Ring, retainer 23075-03 6610-200 11
Pin, roll 11073-24 0640-000 1 Ring, retainer 27892-00 6610-300 11
Pin, roll 11073-24 0640-100 1 Ring, retainer 300427-000 1760-100 13
Pin, roll 11073-24 7105-000 4 Ring, retainer 304983-000 7170-200 2
Pin, roll 11073-34 3560-000 9 Ring, retainer 307631-000 1760-001 4
Pin, roll 11073-44 6660-000 4 Ring, stop 23075-02 6610-001 10
Pin, roll 301964-032 0641-000 1 Ring, wear 14890-14 6610-200 1
Pin, roll 301965-026 4111-000 6 Rod 308293-000 7210-001 25
Pin, threaded 301779-000 0641-000 8 Rod 308293-001 7210-001 25
Piston 28137-00 6620-200 15 Rod, cylinder 22434-14 6620-200 7
Piston 29634-00 6610-300 10 Rod, cylinder 22434-15 6620-200 7
Piston 304112-000 6610-100 8 Rod, cylinder 22434-16 6620-200 7
Piston 304112-000 6620-300 8 Rod, cylinder 304101-007 6610-300 12
Piston 304736-000 6660-000 9 Rod, cylinder 304101-008 6610-300 12
Piston 304920-000 6610-200 2 Rod, cylinder 304101-009 6610-300 12
Piston 308289-000 7210-001 17 Rod, cylinder 304111-000 6620-300 9
Piston 308289-001 7210-001 17 Rod, cylinder 304111-001 6620-300 9
Pivot 301748-000 3540-000 4 Rod, cylinder 304111-002 6620-300 9
Pivot 304712-000 7105-000 2 Rod, cylinder 304737-000 6660-000 16
Pivot, handle 301753-000 4110-001 12 Rod, cylinder 305090-000 6610-100 10
Plate 300200-000 3360-000 3 Rod, cylinder 305090-001 6610-100 10
Plate 301882-000 0340-001 12 Rod, cylinder 305090-002 6610-100 10
Plate assembly, brush 200189 1750-000 5 Rod, cylinder 305413-000 6610-001 9
Plate assembly, brush box 307636-000 1760-001 9 Rod, cylinder 305413-001 6610-001 9
Plate, brush 301280-005 1760-100 6 Rod, cylinder 305413-002 6610-001 9
Plate, latch 302060-000 0340-001 10 Rod, cylinder 305444-000 6610-200 10
Plate, lower hook 308286-000 7210-001 13 Rod, cylinder 305444-001 6610-200 10
Plug 306141-000 6160-002 13 Rod, cylinder 305444-002 6610-200 10
Plug 306141-000 6160-101 13 Rod, push 301798-000 3300-100 16
Plug 49274-10 6610-300 7 Rod, push 305985-000 3300-000 16
Plug assembly 306133-000 6160-002 2 Roller, battery 25204-09 0390-200 2
Plug assembly 306133-000 6160-101 2 Roller, battery 25204-10 0390-000 2
Plug, diode 49607-00 5390-001 8 Roller, battery 25204-13 0390-100 2
Plug, diode 49607-00 9370-001 * Screw 11885-03 5510-000 16
Plug, drain/fill pipe 301653-020 2550-000 8 Screw 301652-016 4110-001 11
Plug, hole 14915-01 5230-000 5 Screw 301652-016 4180-000 4
Plug, hole 305919-000 0640-000 8 Screw 301652-016 6125-001 7
Plug, large 305128-000 6170-000 2 Screw 301652-016 6125-201 8
Plug, small 305127-000 6170-000 5 Screw 301652-016 6125-400 18
Plunger assembly 29830-00 6610-300 5 Screw 301652-016 6125-500 18
Plunger assembly 304106-000 6610-100 5 Screw 301652-016 7110-300 19
Plunger assembly 304106-000 6620-300 5 Screw 301652-016 9100-300 11
Pocket 302153-000 0300-000 3 Screw 301652-016 9100-300 12
Poppet 306134-000 6160-002 21 Screw 301652-025 0340-001 11
Poppet 306134-000 6160-101 22 Screw 301652-025 0640-000 10
Potentiometer bracket assembly 307644-000 5330-000 1 Screw 301652-025 0640-100 12
Pump and Motor Assembly 305008-000 6100-000 * Screw 301652-025 3540-000 2
Pump and Motor Assembly 305008-001 6100-001 * Screw 301652-025 9100-100 5
Pump assembly 306004-000 6100-000 17 Screw 301652-025 9100-300 7
Pump assembly 306671-000 6100-001 17 Screw 301652-030 0340-001 9
Pump Motor Assembly 306010-000 1750-000 * Screw 301652-030 0640-000 9

January 21, 2002 BT Prime-Mover, Inc. 221

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 CSX ELECTRIC TRUCK

Alphabetical Index

Description Part# FIG.# Item# Description Part# FIG.# Item#

Screw 301652-030 0640-100 11 Screw, flat socket head 305141-035 0300-000 5
Screw 301652-090 6110-000 3 Screw, flat socket head 305141-035 0370-000 3
Screw 301825-010 0340-100 3 Screw, lower hook set 308281-000 7210-001 8
Screw 301825-010 0841-000 2 Screw, relief adjuster 201512 6100-000 22
Screw 301825-010 5330-000 3 Screw, relief adjuster 201512 6100-001 22
Screw 301825-010 5510-000 12 Screw, round 11880-09 5310-000 2
Screw 301825-010 9660-000 6 Screw, set 301740-001 4110-001 13
Screw 301826-016 0340-001 14 Screw, set 301740-001 7170-200 9
Screw 301827-020 0340-001 13 Screw, shoulder 301961-010 4111-000 7
Screw 301922-020 4110-001 15 Screw, slotted 11176-11 9370-001 3
Screw 301922-020 4111-000 9 Screw, slotted 11176-11 9370-001 6
Screw 301922-020 5390-001 4 Screw, slotted 11176-11 9370-001 11
Screw 301922-025 0300-000 4 Screw, socket 301954-035 4111-000 11
Screw 301922-025 4110-001 8K Screw, socket 301955-016 0340-001 6
Screw 301922-025 4110-001 22K Screw, socket 301955-016 4180-000 7
Screw 301950-016 5510-000 15 Screw, socket flat head 11047-09 7170-000 1
Screw 301951-010 0340-100 4 Screw, socket head 27205 5161-000 3
Screw 301951-010 5192-000 * Screw, socket head 11852-17 7110-001 4
Screw 301951-010 5192-100 * Screw, socket head 301954-025 3300-000 17
Screw 301951-010 5192-200 * Screw, socket head 301954-025 3300-100 17
Screw 301951-010 5430-000 6 Screw, socket head 301954-025 3550-000 6
Screw 301951-010 5430-000 7 Screw, socket head 301954-025 4110-001 4
Screw 301951-010 5430-100 6 Screw, socket head 301954-060 3300-000 5
Screw 301951-010 5430-100 7 Screw, socket head 301954-060 3300-100 5
Screw 301951-010 5460-000 2 Screw, socket head 303009-000 3300-000 10
Screw 301951-010 5460-100 2 Screw, socket head 303009-000 3300-100 10
Screw 301951-010 5610-000 2 Screw, socket head 303009-025 2550-000 6
Screw 301951-010 9370-001 13 Screw, socket head 306006-000 6100-000 28
Screw 308275-000 7210-001 1 Screw, socket head 306006-000 6100-001 28
Screw 308296-000 7210-001 28 Screw, socket lock 305141-050 7105-000 5
Screw 49548-00 6610-100 2 Seal 11039-31 2550-000 14
Screw 49548-00 6610-200 7 Seal 306640-000 1760-100 16
Screw 49548-00 6610-300 1 Seal 307628-000 1760-001 1
Screw 49548-00 6620-200 9 Seal, felt 27810-00 3560-000 3
Screw 49548-00 6620-300 2 Seal, large felt 301946-000 4180-000 11
Screw, adjustment 306126-000 6160-002 8 Seal, oil 202393 6100-000 18
Screw, adjustment 306126-000 6160-101 8 Seal, oil 202393 6100-001 18
Screw, button head 302772-040 7110-300 8 Seal, small felt 301946-001 4180-000 13
Screw, cap 20055 0640-000 15 Seat, valve 306125-000 6160-002 12
Screw, cap 20055 0640-100 17 Seat, valve 306125-000 6160-101 12
Screw, cap 20616 3540-000 5 Shaft 21057-00 7170-000 2
Screw, cap 22144 9100-002 1 Shaft 29637-00 7110-300 28
Screw, cap 28336 0300-000 7 Shaft 304117-000 7170-200 8
Screw, cap 29971 0370-000 11 Shaft 304610-000 9100-300 9
Screw, cap 11017-04 3560-000 16 Shaft 304648-000 0640-000 7
Screw, cap 11139-04 7110-200 8 Shaft 304648-000 0640-100 7
Screw, cap 11139-05 7110-200 7 Shaft, cam 301780-000 0641-000 6
Screw, cap 11143-03 7170-100 7 Shaft, roller 25203-09 0390-200 5
Screw, cap 11854-04 7110-001 8 Shaft, roller 25203-11 0390-000 6
Screw, cap 300947-007 6100-000 8 Shaft, roller 25203-12 0390-100 5
Screw, cap 300947-007 6100-001 8 Shaft, sheave 24497-00 7170-100 4
Screw, cap 300947-012 6100-000 15 Sheave 21056-00 7170-000 5
Screw, cap 300947-012 6100-001 15 Sheave 305148-000 9100-100 2
Screw, cap 301951-016 3300-000 7 Sheave 305148-000 9100-300 8
Screw, cap 301951-016 3300-100 7 Sheave 305148-000 9100-300 15
Screw, cap 301951-016 5430-000 5 Sheave 305535-000 9100-300 1
Screw, cap 301951-016 5430-100 5 Sheave, chain 22211-00 7170-100 5
Screw, cap 301952-016 9370-001 9 Sheave, chain 29624-00 7110-300 22
Screw, cap 301952-040 5190-000 2 Sheave, chain 29624-00 7170-200 6
Screw, cap 301955-030 3540-000 8 Sheave, hose 301837-000 7110-300 30
Screw, cap 301957-030 7110-001 19 Shim 11857-03 7110-001 2
Screw, cap 301957-030 7110-100 10 Shim 11857-03 7110-200 1
Screw, cap 301957-030 9500-000 2 Shim 11857-03 7420-000 2
Screw, cap 301957-035 0370-000 6 Shim 11857-03 7420-200 2
Screw, cap 301957-035 9390-000 1 Shim 11857-05 7110-100 1
Screw, cap 301957-060 7110-300 31 Shim 11857-05 7110-300 5
Screw, cap 301958-060 7110-001 20 Shim 11857-05 7420-100 1
Screw, cap 301958-060 7110-100 13 Shim 11857-05 7420-300 1
Screw, cap 301958-110 3540-000 14 Shim 11857-09 7110-100 1
Screw, cap 305065-110 0370-000 2 Shim 11857-09 7110-300 5
Screw, cap 50003-01 7110-300 26 Shim 11857-09 7420-100 1
Screw, cap 50003-01 9100-300 3 Shim 11857-09 7420-300 1
Screw, cap 50005-07 5181-000 1 Shim 304357-000 7170-200 3
Screw, flat head 301921-012 4111-000 1 Shoe 300203-000 3360-000 7
Screw, flat head 301922-014 0640-000 18 Sideshifter Assembly 307969-000 7210-001 *
Screw, flat head 301922-014 0640-100 20 Sideshifter Assembly 307969-001 7210-001 *
Screw, flat head 301922-100 4111-000 16 Sleeve 52-05103-00 5430-000 12
Screw, flat head 305999-000 6100-000 3 Sleeve 52-05103-00 5430-100 12
Screw, flat head 305999-000 6100-001 3 Socket, Relief Valve 300161-000 10020-000 4
Screw, flat socket head 301922-016 0340-001 4 Solenoid Control Valve Assembly 305021-000 6170-000 *

222 BT Prime-Mover, Inc. January 21, 2002

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 CSX ELECTRIC TRUCK

Alphabetical Index

Description Part# FIG.# Item# Description Part# FIG.# Item#

Solenoid, pump 22226-01 5610-000 1 Tube cylinder 305089-001 6610-100 3
Spacer 21111-01 7110-001 7 Tube cylinder 305089-002 6610-100 3
Spacer 21111-02 7110-001 6 Tube cylinder 305438-000 6620-200 8
Spacer 29917-03 7110-300 29 Tube cylinder 305438-001 6620-200 8
Spacer 304855-000 4110-001 18 Tube cylinder 305438-002 6620-200 8
Spacer 306131-000 6160-002 17 Tube cylinder 305442-000 6610-200 9
Spacer 306131-000 6160-101 17 Tube cylinder 305442-001 6610-200 9
Spool, “T” 306137-000 6160-002 4 Tube cylinder 305442-002 6610-200 9
Spool, “T” 306137-000 6160-101 4 Tube cylinder 308015-000 6610-001 13
Spray, BT BLACK 52-00224-00 0850-001 8 Tube cylinder 308015-001 6610-001 13
Spray, BT RED 52-00257-00 0850-001 8 Tube cylinder 308015-002 6610-001 13
Spray, SAFETY ORANGE 52-00276-00 0850-001 8 Tube cylinder, 1 port 304263-001 6610-300 3
Spray, SAFETY YELLOW 52-00260-00 0850-001 8 Tube cylinder, 1 port 304263-003 6610-300 3
Spring 29635-00 6610-100 6 Tube cylinder, 1 port 304263-015 6610-300 3
Spring 29635-00 6610-300 6 Tube cylinder, 2 ports 304263-000 6610-300 4
Spring 29635-00 6620-300 6 Tube cylinder, 2 ports 304263-002 6610-300 4
Spring 300204-000 3360-000 6 Tube cylinder, 2 ports 304263-014 6610-300 4
Spring 300418-000 1760-100 5 Tube, flash (strobe light) 303305-000 9370-001 *
Spring 301765-000 4110-001 19 Tube, lift/lower 304654-000 0640-000 19
Spring 301920-000 3300-000 18 Valve, 3 way 2 position 305120-000 6170-000 6
Spring 301920-000 3300-100 18 Valve, 4 way spool 308328-000 6220-001 4
Spring 304921-000 6610-200 3 Valve, BI-Directional 304795-000 6220-001 2
Spring 305786-000 3540-000 10 Valve, check 305117-000 6170-000 1
Spring 306005-000 6100-000 23 Valve, flow limit 26907-00 6125-500 5
Spring 306005-000 6100-001 23 Valve, flow limit 26907-01 6125-300 2
Spring 30612-01 6620-200 13 Valve, flow limit 26907-01 6125-500 1
Spring 306129-000 6160-002 9 Valve, flow limit 26907-02 6125-500 9
Spring 306129-000 6160-101 9 Valve, flow limiting 21037-03 6125-101 2
Spring 306132-000 6160-002 18 Valve, flow limiting 306513-001 6125-400 8
Spring 306132-000 6160-101 18 Valve, flow limiting 306513-002 6125-400 7
Spring set, brush 200190 1750-000 6 Valve, flow limiting 307050-000 6125-001 2
Spring, brush 307635-000 1760-001 8 Valve, flow limiting 307050-000 6125-201 2
Spring, load check 306130-000 6160-002 22 Valve, N.C. 305118-000 6170-000 3
Spring, load check 306130-000 6160-101 23 Washer 20375 3300-000 20
Spring, return 46490 0641-000 4 Washer 11936-07 6610-200 4
Spring, return 301917-000 5161-000 2 Washer 11936-17 3560-000 7
Spring, return 301917-000 5510-000 1 Washer 14935-01 9100-300 10
Staging Cylinder assy 305441-000 6610-200 * Washer 301776-000 4111-000 17
Staging Cylinder assy 305441-001 6610-200 * Washer 302096-008 4110-001 9K
Staging Cylinder assy 305441-002 6610-200 * Washer 302096-008 4110-001 23K
Stem, handle 301766-000 4110-001 21 Washer 306136-000 6160-002 19
Strap, static 306241-000 5181-000 3 Washer 306136-000 6160-101 19
Support 304659-000 0300-000 9 Washer 308295-000 7210-001 27
Support 308277-000 7210-001 3 Washer, brass flat 302792-000 5430-000 7
Switch 305861-000 0640-100 9 Washer, brass flat 302792-000 5430-100 7
Switch 306097-000 5510-000 14 Washer, flat 11016-02 7110-001 11
Switch, brake interlock 20208-00 5310-000 3 Washer, flat 50000-15 0370-000 7
Switch, brake interlock (Sealed) 20323-00 5310-000 3 Washer, flat 50000-15 9500-000 3
Switch, disconnect 305493-000 5310-000 5 Washer, flat 50000-17 0300-000 8
Switch, horn 302129-000 5161-000 1 Washer, flat 50000-17 0370-000 8
Switch, key 302016-000 5310-000 1 Washer, flat 50000-17 5181-000 2
Switch, lift 302130-000 5510-000 2 Washer, flat 50000-19 7110-001 21
Switch, lower 302130-001 5510-000 3 Washer, flat 50000-19 7110-100 14
Switch, toggle 304267-000 5310-000 1 Washer, lower hook 308283-000 7210-001 10
Tee 49615-02 6125-400 9 Washer, seal 11897-03 6610-100 1
Tee 49652-01 6125-500 15 Washer, seal 11897-03 6610-200 8
Terminal stud package 200150 1750-000 8 Washer, seal 11897-03 6610-300 2
Thermostat 49831-00 9660-000 1 Washer, seal 11897-03 6620-200 10
Thrust washer package 200159 1750-000 3 Washer, seal 11897-03 6620-300 1
Tie, wire 25332-01 5430-000 17 Washer, sealing 11897-05 2550-000 9
Tie, wire 25332-01 5430-100 17 Washer, shim 29609-00 7110-300 21
Tilt Cylinder Assembly 304726-000 6660-000 3 Washer, spacer 14935-01 3560-000 15
Tire, Crowned Urethane 303624-000 3530-000 2 Washer, spacer 301298-000 3560-000 11
Tire, Grip Rubber Shell drive 20071-05 3530-000 2 Washer, stop bolt 308282-000 7210-001 9
Tire, Non-marking XLC drive 20071-03 3530-000 2 Washer, wave 300421-000 1760-100 8
Tire, Rubber 20071-01 3530-000 2 Washer, wave 307638-000 1760-001 12
Tire, Traction-lug drive 20071-04 3530-000 2 Wheel 27808-00 3560-000 13
Tool, bearing installing 300129-000 10020-000 3 Wheel assembly, load 305149-000 3550-000 2
Transmission assembly 301633-007 2550-000 * Wheel, Crowned Urethane 302258-006 3530-000 1
Tube 304650-000 0640-000 3 Wheel, drive 302247-000 3530-000 3
Tube 304653-000 0640-100 3 Wheel, Grip Rubber Shell drive 302258-004 3530-000 1
Tube 304654-000 0640-100 21 Wheel, load 304748-000 3550-000 3
Tube 304730-000 6660-000 6 Wheel, Non-marking XLC drive 302258-002 3530-000 1
Tube 306002-000 6100-000 9 Wheel, Rubber drive 302258-000 3530-000 1
Tube 306002-000 6100-001 9 Wheel, Traction-lug drive 302258-003 3530-000 1
Tube 306837-000 6125-400 5 Wire 52-07933-00 5390-001 12
Tube cylinder 304108-000 6620-300 3 Yoke assembly 301944-000 3300-000 4
Tube cylinder 304108-001 6620-300 3 Yoke assembly 301944-000 3300-100 4
Tube cylinder 304108-002 6620-300 3 Yoke, caster 302058-000 3560-000 4
Tube cylinder 305089-000 6610-100 3

January 21, 2002 BT Prime-Mover, Inc. 223

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 Numerical Index
ELECTRIC TRUCK

Numerical Index

This Numerical Index gives part numbers and figure numbers on which they are listed. Item
numbers have also been listed for easier location of part numbers.

Part# Description FIG.# Item# Part# Description FIG.# Item#

200025 Lubricant, 2 oz. Molykote 10020-000 6 11160-11 Fitting, grease 7110-300 27

20055 Screw, cap 0640-000 15 11160-11 Fitting, grease 7170-200 1
20055 Screw, cap 0640-100 17 11160-11 Fitting, grease 4110-001 25
20375 Washer 3300-000 20 11160-14 Fitting, 90° grease 4180-000 3
20616 Screw, cap 3540-000 5 11176-11 Screw, slotted 9370-001 3
22144 Screw, cap 9100-002 1 11176-11 Screw, slotted 9370-001 6
27205 Screw, socket head 5161-000 3 11176-11 Screw, slotted 9370-001 11
28336 Screw, cap 0300-000 7 11205-26 Bearing 4180-000 10
29971 Screw, cap 0370-000 11 11205-27 Bearing 2550-000 12
46490 Spring, return 0641-000 4 11205-29 Bearing, roller 3560-000 14
101216 Return 0641-000 3 11205-30 Bearing 4180-000 12
109631 Cam 0641-000 2 11261-11 Nut 5510-000 18
119697 Gear 5330-000 2 11261-12 Nut 7170-000 7
151847 Decal, Right BT LOGO 0850-001 6 11261-12 Nut 7170-100 11
151848 Decal, Left BT LOGO 0850-001 7 11523-04 Bearing 7170-000 4
164046 Nut, flanged 2550-000 15 11523-10 Bearing 7170-100 6
200025 Lubricant, 2 oz. Molykote 10020-000 6 11695-05 Bushing 3300-000 9
200027 Band, cover 1750-000 1 11695-05 Bushing 3300-100 9
200150 Terminal stud package 1750-000 8 11695-06 Bushing, flanged 0640-000 2
200159 Thrust washer package 1750-000 3 11695-06 Bushing, flanged 0640-100 2
200188 Brush set 1750-000 7 11695-12 Bearing, flanged 4110-001 20
200189 Plate assembly, brush 1750-000 5 11695-12 Bushing, flanged 4110-001 14
200190 Spring set, brush 1750-000 6 11813-14 Grommet “EE” 0340-100 6
200200 Head, commutator end 1750-000 2 11813-15 Grommet “EE” 0340-100 5
200307 Fan 1750-000 13 11826-18 Ring, retainer 6610-001 12
200309 Bearing, ball sealed 1750-000 11 11827-20 Ring, retainer 6610-100 4
200310 Bearing, ball sealed 1750-000 4 11827-20 Ring, retainer 6620-300 4
201450 Pin 6100-000 5 11844-02 Key 2550-000 3
201450 Pin 6100-001 5 11844-02 Key 3300-000 1
201489 Cap, relief 6100-000 20 11844-02 Key 3300-100 1
201489 Cap, relief 6100-001 20 11852-17 Screw, socket head 7110-001 4
201512 Screw, relief adjuster 6100-000 22 11854-04 Screw, cap 7110-001 8
201512 Screw, relief adjuster 6100-001 22 11857-03 Shim 7110-200 1
202154 Adapter 10020-000 1 11857-03 Shim 7420-000 2
202315 O Ring 6100-000 19 11857-03 Shim 7420-200 2
202315 O Ring 6100-001 19 11857-03 Shim 7110-001 2
202324 Coupler 6100-000 2 11857-05 Shim 7110-100 1
202324 Coupler 6100-001 2 11857-05 Shim 7110-300 5
202393 Seal, oil 6100-000 18 11857-05 Shim 7420-100 1
202393 Seal, oil 6100-001 18 11857-05 Shim 7420-300 1
11009-05 Lockwasher 7110-001 10 11857-09 Shim 7110-100 1
11015-39 O Ring 6610-300 13 11857-09 Shim 7110-300 5
11016-02 Washer, flat 7110-001 11 11857-09 Shim 7420-100 1
11017-04 Screw, cap 3560-000 16 11857-09 Shim 7420-300 1
11020-15 Bushing 6660-000 13 11880-09 Screw, round 5310-000 2
11020-41 Bushing 3540-000 6 11885-03 Screw 5510-000 16
11020-46 Bushing 5161-000 5 11890-09 Pin, dowel 2550-000 2
11020-47 Bushing 7105-000 3 11897-03 Washer, seal 6610-100 1
11025-02 Retainer 6610-200 5 11897-03 Washer, seal 6610-200 8
11030-21 Bearing, ball 2550-000 10 11897-03 Washer, seal 6610-300 2
11039-31 Seal 2550-000 14 11897-03 Washer, seal 6620-200 10
11047-09 Screw, socket flat head 7170-000 1 11897-03 Washer, seal 6620-300 1
11072-14 Lockwasher 5510-000 17 11897-05 Washer, sealing 2550-000 9
11073-15 Pin, roll 7105-000 6 11898-02 Ring, retainer 7170-100 2
11073-21 Pin, roll 7170-000 10 11898-06 Ring, retainer 7105-000 1
11073-23 Pin, roll 7110-200 4 11898-09 Ring, retainer 6660-000 1
11073-24 Pin, roll 0640-000 1 11936-07 Washer 6610-200 4
11073-24 Pin, roll 0640-100 1 11936-17 Washer 3560-000 7
11073-24 Pin, roll 7105-000 4 12391-10 O Ring 6610-300 8
11073-34 Pin, roll 3560-000 9 13281-02 E clip 4110-001 5
11073-44 Pin, roll 6660-000 4 13857-01 Ball 6620-200 14
11133-04 Pin, cotter 7420-100 3 13928-00 Magnet 6110-000 7
11133-05 Pin, cotter 7110-001 17 14813-00 Link 0640-000 16
11133-05 Pin, cotter 7110-100 11 14813-00 Link 0640-100 18
11133-05 Pin, cotter 7110-300 14 14835-08 Chain, Staging lift 7110-300 2
11139-04 Screw, cap 7110-200 8 14835-10 Chain, Staging lift 7110-300 2
11139-05 Screw, cap 7110-200 7 14835-11 Chain, lift 7110-100 4
11143-03 Screw, cap 7170-100 7 14835-28 Chain, lift 7110-100 4
11157-03 Pin, cotter 7110-100 5 14835-38 Chain, lift 7110-100 4
11157-03 Pin, cotter 7110-300 3 14835-50 Chain, lift 7170-100 9
11160-09 Fitting, grease 7170-000 3 14835-51 Chain, lift 7170-100 9
11160-09 Fitting, grease 7170-100 3 14835-52 Chain, lift 7170-100 9
11160-11 Fitting, grease 3560-000 6 14835-70 Chain, Staging lift 7110-300 2

January 21, 2002 BT Prime-Mover, Inc. 224

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 ELECTRIC TRUCK

NUMERICAL INDEX

Part# Description FIG.# Item# Part# Description FIG.# Item#

14835-83 Chain, Free lift 7110-300 10 25094-04 Fuse, 300 AMP 5430-000 4
14835-84 Chain, Free lift 7110-300 10 25094-04 Fuse, 300 AMP 5430-100 4
14835-85 Chain, Free lift 7110-300 10 25189-02 Bearing 0390-000 3
14851-04 Nut, clip 4110-001 16 25189-02 Bearing 0390-100 3
14851-04 Nut, clip 5390-001 2 25189-02 Bearing 0390-200 3
14859-06 Clamp 6125-400 1 25203-09 Shaft, roller 0390-200 5
14890-14 Ring, wear 6610-200 1 25203-11 Shaft, roller 0390-000 6
14908-29 Nut, lock 6660-000 7 25203-12 Shaft, roller 0390-100 5
14915-01 Plug, hole 5230-000 5 25204-09 Roller, battery 0390-200 2
14935-01 Washer 9100-300 10 25204-10 Roller, battery 0390-000 2
14935-01 Washer, spacer 3560-000 15 25204-13 Roller, battery 0390-100 2
14986-03 Nut, twin 5310-000 4 25332-01 Tie, wire 5430-000 17
15677-02 Clamp 9100-100 9 25332-01 Tie, wire 5430-100 17
15677-02 Clamp 9100-300 17 25969-02 Orifice 6120-100 16
15677-07 Clamp 9370-001 2 25969-02 Orifice 9100-002 8
15677-07 Clamp 9370-001 10 25969-04 Orifice 6120-100 15
15677-10 Clamp 4110-001 17 25969-04 Orifice 9100-002 10
15677-10 Clamp 5390-001 3 26907-00 Valve, flow limit 6125-500 5
15677-11 Clamp 6125-001 6 26907-01 Valve, flow limit 6125-500 1
15677-11 Clamp 6125-201 7 26907-01 Valve, flow limit 6125-300 2
15677-11 Clamp 6125-400 17 26907-02 Valve, flow limit 6125-500 9
15677-15 Clamp 6125-500 17 27796-02 Base, plate 3560-000 1
20071-01 Tire, Rubber 3530-000 2 27808-00 Wheel 3560-000 13
20071-03 Tire, Non-marking XLC drive 3530-000 2 27809-00 Cap, hub 3560-000 10
20071-04 Tire, Traction-lug drive 3530-000 2 27810-00 Seal, felt 3560-000 3
20071-05 Tire, Grip Rubber Shell drive 3530-000 2 27892-00 Ring, retainer 6610-300 11
20163-102 Jumper 5390-001 9 28137-00 Piston 6620-200 15
20208-00 Switch, brake interlock 5310-000 3 28142-00 Bearing 6620-200 4
20323-00 Switch, brake interlock (Sealed) 5310-000 3 28142-00 Bearing 6620-300 12
21037-03 Valve, flow limiting 6125-101 2 29410-00 Decal, 300 AMP “EE” 0340-100 7
21037-04 Regulator, flow 6125-500 19 29609-00 Washer, shim 7110-300 21
21037-05 Regulator, flow 6125-001 9 29624-00 Sheave, chain 7110-300 22
21037-05 Regulator, flow 6125-201 10 29624-00 Sheave, chain 7170-200 6
21037-05 Regulator, flow 6125-300 6 29630-00 Bearing 6610-300 14
21037-06 Regulator, flow 6125-400 19 29634-00 Piston 6610-300 10
21055-00 Anchor, chain 7170-000 8 29635-00 Spring 6610-100 6
21056-00 Sheave 7170-000 5 29635-00 Spring 6610-300 6
21057-00 Shaft 7170-000 2 29635-00 Spring 6620-300 6
21089-01 Bearing 7110-001 3 29637-00 Shaft 7110-300 28
21089-01 Bearing 7110-200 2 29830-00 Plunger assembly 6610-300 5
21089-01 Bearing 7420-000 1 29917-03 Spacer 7110-300 29
21089-01 Bearing 7420-200 1 300128-000 Lifter, battery pack 10020-000 2
21089-02 Bearing 7110-100 2 300129-000 Tool, bearing installing 10020-000 3
21089-02 Bearing 7110-300 6 300161-000 Socket, Relief Valve 10020-000 4
21089-02 Bearing 7420-100 6 300199-000 Cam 3360-000 2
21089-02 Bearing 7420-300 3 300200-000 Plate 3360-000 3
21110-00 Bar, sheave head 7110-001 12 300201-000 Lever 3360-000 4
21111-01 Spacer 7110-001 7 300202-000 Clip 3360-000 5
21111-02 Spacer 7110-001 6 300203-000 Shoe 3360-000 7
21112-00 Clamp 7110-001 5 300204-000 Spring 3360-000 6
21112-01 Bar, clamp 7110-001 13 300418-000 Spring 1760-100 5
21372-00 Fork assembly 7410-001 * 300420-000 Bearing 1760-100 7
21372-01 Fork assembly 7410-001 * 300420-000 Bearing 1760-100 14
21372-02 Fork assembly 7410-001 * 300421-000 Washer, wave 1760-100 8
21372-03 Fork assembly 7410-001 * 300427-000 Ring, retainer 1760-100 13
22206-00 Guide, piston rod 6610-001 11 300435-000 Band, head 1760-100 10
22211-00 Sheave, chain 7170-100 5 300647-061 Lockwasher 6100-000 27
22226-01 Solenoid, pump 5610-000 1 300647-061 Lockwasher 6100-001 27
22257-00 Anchor, chain 7170-100 10 300758-000 Pin, anchor 7110-300 13
22434-14 Rod, cylinder 6620-200 7 300758-001 Pin, cylinder anchor 7110-100 12
22434-15 Rod, cylinder 6620-200 7 300758-002 Pin 7110-001 16
22434-16 Rod, cylinder 6620-200 7 300947-007 Screw, cap 6100-000 8
23006-00 Gear, pinion 2550-000 4 300947-007 Screw, cap 6100-001 8
23007-00 Ring 2550-000 13 300947-008 Ball 6100-000 24
23008-00 Brake assembly 3360-000 1 300947-008 Ball 6100-001 24
23019-00 Drum, brake 3300-000 2 300947-009 Lockwasher 6100-000 7
23019-00 Drum, brake 3300-100 2 300947-009 Lockwasher 6100-001 7
23075-02 Ring, retainer 6610-100 9 300947-012 Screw, cap 6100-000 15
23075-02 Ring, stop 6610-001 10 300947-012 Screw, cap 6100-001 15
23075-03 Ring, retainer 6610-200 11 301280-001 Fan 1760-100 12
23309-01 Horn 5161-000 4 301280-005 Plate, brush 1760-100 6
23452-01 Contactor, line 5192-000 1 301297-000 Axle, caster 3560-000 5
24497-00 Shaft, sheave 7170-100 4 301298-000 Washer, spacer 3560-000 11
24514-00 Head, sheave 7170-100 1 301445-001 Battery discharge indicator/hourmeter 5230-000 1
24519-01 Channel 7110-200 6 301580-001 Case, gear 2550-000 1
24536-00 Kit, seal 6610-200 K 301581-000 Cover, gear case 2550-000 7
25008-01 Fork assembly 7410-001 * 301582-000 Loctite tube, #RC680 10020-000 *
25008-02 Fork assembly 7410-001 * 301583-000 Loctite spray can, N primer (for #RC680) 10020-000 *
25008-03 Fork assembly 7410-001 * 301584-000 Loctite, 50 ML tube #515 gasket eliminator10020-000 *
25008-04 Fork assembly 7410-001 * 301627-000 Gear, drive 2550-000 16

January 21, 2002 BT Prime-Mover, Inc. 225

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 ELECTRIC TRUCK

NUMERICAL INDEX

Part# Description FIG.# Item# Part# Description FIG.# Item#

301633-007 Transmission assembly 2550-000 * 301922-100 Screw, flat head 4111-000 16
301652-016 Screw 6125-001 7 301944-000 Yoke assembly 3300-000 4
301652-016 Screw 6125-201 8 301944-000 Yoke assembly 3300-100 4
301652-016 Screw 6125-400 18 301945-006 Retainer 3300-000 14
301652-016 Screw 6125-500 18 301945-006 Retainer 3300-100 14
301652-016 Screw 7110-300 19 301946-000 Seal, large felt 4180-000 11
301652-016 Screw 9100-300 11 301946-001 Seal, small felt 4180-000 13
301652-016 Screw 9100-300 12 301949-000 Bearing, handle 3300-000 8
301652-016 Screw 4110-001 11 301949-000 Bearing, handle 3300-100 8
301652-016 Screw 4180-000 4 301950-016 Screw 5510-000 15
301652-025 Screw 9100-100 5 301951-010 Screw 9370-001 13
301652-025 Screw 0340-001 11 301951-010 Screw 5192-000 *
301652-025 Screw 0640-000 10 301951-010 Screw 5192-100 *
301652-025 Screw 0640-100 12 301951-010 Screw 5192-200 *
301652-025 Screw 3540-000 2 301951-010 Screw 5430-000 6
301652-025 Screw 9100-300 7 301951-010 Screw 5430-000 7
301652-030 Screw 0640-000 9 301951-010 Screw 5430-100 6
301652-030 Screw 0640-100 11 301951-010 Screw 5430-100 7
301652-030 Screw 0340-001 9 301951-010 Screw 5460-000 2
301652-090 Screw 6110-000 3 301951-010 Screw 5460-100 2
301653-020 Plug, drain/fill pipe 2550-000 8 301951-010 Screw 5610-000 2
301654-012 Nut, flanged 5181-000 4 301951-010 Screw 0340-100 4
301654-012 Nut, flanged 2550-000 5 301951-016 Screw, cap 3300-000 7
301654-012 Nut, flanged 3300-000 19 301951-016 Screw, cap 3300-100 7
301654-012 Nut, flanged 3300-100 19 301951-016 Screw, cap 5430-000 5
301665-000 Gear, idler 2550-000 11 301951-016 Screw, cap 5430-100 5
301690-008 Nut 6125-500 16 301952-016 Screw, cap 9370-001 9
301717-000 Housing, switch 4111-000 15 301952-040 Screw, cap 5190-000 2
301718-000 Control, thumb 0641-000 7 301954-025 Screw, socket head 3300-000 17
301719-000 Grip, twist 4111-000 13 301954-025 Screw, socket head 3300-100 17
301720-000 Grip, fixed 4111-000 18 301954-025 Screw, socket head 4110-001 4
301721-000 Guard 4111-000 8 301954-025 Screw, socket head 3550-000 6
301723-000 Cover 4111-000 5 301954-035 Screw, socket 4111-000 11
301724-000 Bracket, switch 4111-000 2 301954-060 Screw, socket head 3300-000 5
301740-001 Screw, set 4110-001 13 301954-060 Screw, socket head 3300-100 5
301740-001 Screw, set 7170-200 9 301955-016 Screw, socket 0340-001 6
301748-000 Pivot 3540-000 4 301955-016 Screw, socket 4180-000 7
301753-000 Pivot, handle 4110-001 12 301955-030 Screw, cap 3540-000 8
301754-000 Linkage, brake 3300-000 15 301957-030 Screw, cap 7110-100 10
301754-000 Linkage, brake 3300-100 15 301957-030 Screw, cap 9500-000 2
301762-000 Pin 4110-001 6 301957-030 Screw, cap 7110-001 19
301764-000 Baffle 4110-001 3 301957-035 Screw, cap 0370-000 6
301765-000 Spring 4110-001 19 301957-035 Screw, cap 9390-000 1
301766-000 Stem, handle 4110-001 21 301957-060 Screw, cap 7110-300 31
301776-000 Washer 4111-000 17 301958-060 Screw, cap 7110-001 20
301777-000 Bushing 4111-000 12 301958-060 Screw, cap 7110-100 13
301778-000 Pin 4111-000 14 301958-110 Screw, cap 3540-000 14
301779-000 Pin, threaded 0641-000 8 301960-004 Nut 4111-000 3
301780-000 Shaft, cam 0641-000 6 301960-006 Nut 3300-000 3
301781-000 Block 4111-000 10 301960-006 Nut 3300-100 3
301788-000 Retainer, spring 3540-000 11 301960-006 Nut 5190-000 5
301798-000 Rod, push 3300-100 16 301960-006 Nut 5430-000 7
301825-010 Screw 0841-000 2 301960-006 Nut 5430-100 7
301825-010 Screw 5330-000 3 301960-008 Nut 0300-000 1
301825-010 Screw 5510-000 12 301960-008 Nut 4180-000 8
301825-010 Screw 9660-000 6 301960-008 Nut 6125-001 5
301825-010 Screw 0340-100 3 301960-008 Nut 6125-201 5
301826-016 Screw 0340-001 14 301960-008 Nut 6125-400 15
301827-020 Screw 0340-001 13 301960-016 Nut 0370-000 9
301837-000 Sheave, hose 7110-300 30 301960-020 Nut 3540-000 13
301844-000 Console 0340-001 1 301960-020 Nut 7110-001 22
301860-000 Anchor, spring 3300-000 6 301960-020 Nut 7110-100 18
301860-000 Anchor, spring 3300-100 6 301961-010 Screw, shoulder 4111-000 7
301882-000 Plate 0340-001 12 301964-032 Pin, roll 0641-000 1
301885-000 Pin, brake pivot 4110-001 26 301965-026 Pin, roll 4111-000 6
301889-000 Breaker, 12 AMP 5910-000 1 302016-000 Switch, key 5310-000 1
301917-000 Spring, return 5161-000 2 302023-000 Harness, head 5390-001 1
301917-000 Spring, return 5510-000 1 302058-000 Yoke, caster 3560-000 4
301920-000 Spring 3300-000 18 302060-000 Plate, latch 0340-001 10
301920-000 Spring 3300-100 18 302061-000 Bracket, harness 4180-000 6
301921-012 Screw, flat head 4111-000 1 302069-000 Bumper, door 0340-001 2
301922-014 Screw, flat head 0640-000 18 302080-000 Clamp, cable 4111-000 4
301922-014 Screw, flat head 0640-100 20 302092-000 Keys, set of 2 5310-000 *
301922-016 Screw, flat socket head 0340-001 4 302096-008 Washer 4110-001 9K
301922-020 Screw 4110-001 15 302096-008 Washer 4110-001 23K
301922-020 Screw 5390-001 4 302129-000 Switch, horn 5161-000 1
301922-020 Screw 4111-000 9 302130-000 Switch, lift 5510-000 2
301922-025 Screw 4110-001 8K 302130-001 Switch, lower 5510-000 3
301922-025 Screw 4110-001 22K 302153-000 Pocket 0300-000 3
301922-025 Screw 0300-000 4 302201-000 Hourmeter 5290-000 1

226 BT Prime-Mover, Inc. January 21, 2002

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 ELECTRIC TRUCK

NUMERICAL INDEX

Part# Description FIG.# Item# Part# Description FIG.# Item#

302224-000 Bracket, heater 9660-000 2 304638-003 Fitting, adapter 6125-101 1
302231-000 Harness, heater 9660-000 5 304647-000 Counterweight 0370-000 5
302247-000 Wheel, drive 3530-000 3 304648-000 Shaft 0640-000 7
302258-000 Wheel, Rubber drive 3530-000 1 304648-000 Shaft 0640-100 7
302258-002 Wheel, Non-marking XLC drive 3530-000 1 304650-000 Tube 0640-000 3
302258-003 Wheel, Traction-lug drive 3530-000 1 304653-000 Tube 0640-100 3
302258-004 Wheel, Grip Rubber Shell drive 3530-000 1 304654-000 Tube 0640-100 21
302258-006 Wheel, Crowned Urethane 3530-000 1 304654-000 Tube, lift/lower 0640-000 19
302290-000 Bumper 4110-001 2 304655-000 Handle 0640-100 10
302363-000 Kit, lead assembly 1760-100 3 304659-000 Support 0300-000 9
302572-000 Pin, groove 4110-001 10 304707-000 Pin, base 6660-000 2
302772-040 Screw, button head 7110-300 8 304712-000 Pivot 7105-000 2
302792-000 Washer, brass flat 5430-000 7 304726-000 Tilt Cylinder Assembly 6660-000 3
302792-000 Washer, brass flat 5430-100 7 304726-010 Kit, seal 6660-000 K
303009-000 Screw, socket head 3300-000 10 304727-000 Eye, rod 6660-000 14
303009-000 Screw, socket head 3300-100 10 304730-000 Tube 6660-000 6
303009-025 Screw, socket head 2550-000 6 304731-022 Nut, jam 6660-000 15
303305-000 Tube, flash (strobe light) 9370-001 * 304735-000 Bearing 6660-000 19
30354-09 Hose 6125-400 4 304736-000 Piston 6660-000 9
30354-10 Hose 6125-400 4 304737-000 Rod, cylinder 6660-000 16
30354-11 Hose 6125-400 4 304747-000 Hub 3550-000 4
303624-000 Tire, Crowned Urethane 3530-000 2 304748-000 Wheel, load 3550-000 3
303716-020 Nut, jam 7110-100 16 304749-000 Retainer 3550-000 5
303716-020 Nut, jam 7110-300 16 304783-000 Door, battery 0390-200 4
303781-000 Counterweight 0370-000 1 304784-000 Door, battery 0390-000 4
303782-000 Counterweight 0370-000 1 304784-001 Door, battery 0390-000 1
303872-000 Reservoir 6110-000 5 304788-000 Pin, rod end 6660-000 5
304100-014 Cylinder assembly, 2 ports 6610-300 ** 304794-000 Coil 6220-001 5
304100-015 Cylinder assembly, 1 port 6610-300 * 304795-000 Valve, BI-Directional 6220-001 2
304100-016 Cylinder assembly, 2 ports 6610-300 ** 304797-000 Coil 6220-001 1
304100-017 Cylinder assembly, 1 port 6610-300 * 304853-000 Bearing 6610-001 6
304100-018 Cylinder assembly, 2 ports 6610-300 ** 304855-000 Spacer 4110-001 18
304100-019 Cylinder assembly, 1 port 6610-300 * 304860-000 Bearing 6610-200 14
304101-007 Rod, cylinder 6610-300 12 304920-000 Piston 6610-200 2
304101-008 Rod, cylinder 6610-300 12 304921-000 Spring 6610-200 3
304101-009 Rod, cylinder 6610-300 12 304959-000 Manual, CSX/WSX/WRX SERVICE 0850-001 *
304105-000 Cylinder assembly 6620-300 * 304983-000 Ring, retainer 7170-200 2
304105-001 Cylinder assembly 6620-300 * 305008-000 Pump and Motor Assembly 6100-000 *
304105-002 Cylinder assembly 6620-300 * 305008-001 Pump and Motor Assembly 6100-001 *
304106-000 Plunger assembly 6610-100 5 305009-000 Clamp 0300-000 13
304106-000 Plunger assembly 6620-300 5 305009-000 Clamp 6110-000 4
304108-000 Tube cylinder 6620-300 3 305010-000 Breather kit 6110-000 6
304108-001 Tube cylinder 6620-300 3 305021-000 Solenoid Control Valve Assembly 6170-000 *
304108-002 Tube cylinder 6620-300 3 305024-000 Decal, CSX 0850-001 11
304111-000 Rod, cylinder 6620-300 9 305042-000 Frame, battery roller 0390-200 1
304111-001 Rod, cylinder 6620-300 9 305042-001 Frame, battery roller 0390-000 5
304111-002 Rod, cylinder 6620-300 9 305042-002 Frame, battery roller 0390-100 1
304112-000 Piston 6610-100 8 305065-110 Screw, cap 0370-000 2
304112-000 Piston 6620-300 8 305088-000 Cylinder assembly 6610-100 *
304117-000 Shaft 7170-200 8 305088-001 Cylinder assembly 6610-100 *
304118-000 Head, sheave 7170-200 7 305088-002 Cylinder assembly 6610-100 *
304263-000 Tube cylinder, 2 ports 6610-300 4 305089-000 Tube cylinder 6610-100 3
304263-001 Tube cylinder, 1 port 6610-300 3 305089-001 Tube cylinder 6610-100 3
304263-002 Tube cylinder, 2 ports 6610-300 4 305089-002 Tube cylinder 6610-100 3
304263-003 Tube cylinder, 1 port 6610-300 3 305090-000 Rod, cylinder 6610-100 10
304263-014 Tube cylinder, 2 ports 6610-300 4 305090-001 Rod, cylinder 6610-100 10
304263-015 Tube cylinder, 1 port 6610-300 3 305090-002 Rod, cylinder 6610-100 10
304267-000 Switch, toggle 5310-000 1 305093-000 Bearing 6610-100 13
304297-000 Contactor, 300 Amp line “E” 5192-100 1 305106-000 Counterweight 0370-000 4
304297-001 Contactor, line “EE” 5192-200 1 305106-001 Counterweight 0370-000 4
304315-001 Bar, torsion 3540-000 9 305117-000 Valve, check 6170-000 1
304316-001 Base, spring 3540-000 12 305118-000 Valve, N.C. 6170-000 3
304348-000 Nut, slotted 3560-000 8 305119-000 Kit, seal 6170-000 *
304349-000 Bearing, thrust 3560-000 2 305120-000 Valve, 3 way 2 position 6170-000 6
304357-000 Shim 7170-200 3 305121-000 Kit, seal 6170-000 *
304358-020 Nut 7110-100 17 305122-000 Coil 6170-000 4
304358-020 Nut 7110-300 15 305123-000 Filter assembly 6170-000 7
304359-000 Anchor, chain 7110-100 3 305124-000 Filter 6170-000 9
304359-000 Anchor, chain 7110-300 1 305125-000 O Ring 6170-000 10
304448-000 Frame, lift 7420-300 2 305126-000 O Ring 6170-000 11
304549-000 Head, sheave 7170-000 6 305127-000 Plug, small 6170-000 5
304553-000 Counterweight 0370-000 1 305128-000 Plug, large 6170-000 2
304574-000 Latch 0340-001 3 305136-000 Anchor, chain 7420-100 5
304583-000 Caster assembly 3560-000 * 305138-000 Backrest 9500-000 1
304597-000 Decal, NO RIDING 0850-001 2 305138-001 Backrest 9500-000 1
304610-000 Shaft 9100-300 9 305138-002 Backrest 9500-000 1
304633-000 Bracket 0640-000 17 305141-035 Screw, flat socket head 0300-000 5
304633-000 Bracket 0640-100 19 305141-035 Screw, flat socket head 0370-000 3
304634-000 Bracket 0640-000 6 305141-050 Screw, socket lock 7105-000 5
304634-000 Bracket 0640-100 6 305148-000 Sheave 9100-100 2

January 21, 2002 BT Prime-Mover, Inc. 227

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 ELECTRIC TRUCK

NUMERICAL INDEX

Part# Description FIG.# Item# Part# Description FIG.# Item#

305148-000 Sheave 9100-300 8 305919-000 Plug, hole 0640-000 8
305148-000 Sheave 9100-300 15 305937-000 Control Valve Assembly, One Spool 6160-002 1
305149-000 Wheel assembly, load 3550-000 2 305938-000 Control Valve Assembly, Two Spool 6160-101 1
305211-000 Column, outer 7110-300 20 305946-000 Bar, down stop 7110-100 9
305211-001 Column, outer 7110-300 20 305955-000 Decal, WARNING 0850-001 1
305211-002 Column, outer 7110-300 20 305966-000 Bar, bus 5430-000 10
305268-000 Panel, tilt 0340-001 15 305967-000 Bar, bus 5430-000 8
305282-001 Battery discharge indicator, BDI 5230-000 2 305968-000 Bar, bus 5430-000 9
305297-000 Column, intermediate 7110-300 17 305969-000 Bar, bus 5430-100 9
305297-001 Column, intermediate 7110-300 17 305969-000 Bar, bus 5430-000 9
305297-002 Column, intermediate 7110-300 17 305970-000 Bar, bus 5430-100 8
305301-000 Column, inner 7110-300 9 305971-000 Box, “EE” 0340-100 1
305301-001 Column, inner 7110-300 9 305972-000 Lid, “EE” 0340-100 2
305301-002 Column, inner 7110-300 9 305974-000 Cable 5430-000 14
305396-000 Column, outer 7110-001 1 305974-000 Cable 5430-100 14
305396-001 Column, outer 7110-001 1 305974-001 Cable 5430-000 16
305396-002 Column, outer 7110-001 1 305974-001 Cable 5430-100 16
305401-000 Column, inner 7110-001 9 305974-002 Cable 5430-000 15
305401-001 Column, inner 7110-001 9 305974-002 Cable 5430-100 15
305401-002 Column, inner 7110-001 9 305974-003 Cable 5430-000 13
305413-000 Rod, cylinder 6610-001 9 305974-003 Cable 5430-100 13
305413-001 Rod, cylinder 6610-001 9 305974-004 Cable “EE” 5430-000 8
305413-002 Rod, cylinder 6610-001 9 305974-004 Cable “EE” 5430-100 8
305415-000 Frame, lift 7420-000 3 305975-000 Cable 5430-000 3
305423-000 Column, outer 7110-200 11 305975-000 Cable 5430-100 3
305423-001 Column, outer 7110-200 11 305975-001 Cable 5430-000 11
305423-002 Column, outer 7110-200 11 305975-001 Cable 5430-100 11
305430-000 Column, inner 7110-200 5 305976-000 Cable 5430-000 2
305430-001 Column, inner 7110-200 5 305976-000 Cable 5430-100 2
305430-002 Column, inner 7110-200 5 305976-000 Cable 5190-000 4
305437-000 Freelift cylinder assy 6620-200 * 305976-001 Cable 5430-000 1
305437-001 Freelift cylinder assy 6620-200 * 305976-001 Cable 5430-100 1
305437-002 Freelift cylinder assy 6620-200 * 305976-001 Cable 5190-000 3
305438-000 Tube cylinder 6620-200 8 305979-000 Light, Amber flashing 9370-001 5
305438-001 Tube cylinder 6620-200 8 305979-001 Light, Red flashing 9370-001 5
305438-002 Tube cylinder 6620-200 8 305979-002 Light, Amber strobe 9370-001 5
305441-000 Staging Cylinder assy 6610-200 * 305979-003 Light, Red strobe 9370-001 5
305441-001 Staging Cylinder assy 6610-200 * 305979-004 Light, Blue flashing 9370-001 5
305441-002 Staging Cylinder assy 6610-200 * 305981-000 Kit, “EE” cover band 1760-001 *
305442-000 Tube cylinder 6610-200 9 305982-000 Kit, “EE” cover band 1760-100 K
305442-001 Tube cylinder 6610-200 9 305983-000 Band, “EE” cover 1750-000 14
305442-002 Tube cylinder 6610-200 9 305985-000 Rod, push 3300-000 16
305444-000 Rod, cylinder 6610-200 10 305990-000 Reverser assembly (3 Wire) 0841-000 1
305444-001 Rod, cylinder 6610-200 10 305999-000 Screw, flat head 6100-000 3
305444-002 Rod, cylinder 6610-200 10 305999-000 Screw, flat head 6100-001 3
305445-000 Frame, lift 7420-200 3 306000-000 Mounting 6100-000 4
305469-000 Column, outer 7110-100 19 306000-000 Mounting 6100-001 4
305469-001 Column, outer 7110-100 19 306001-000 Cover 6100-000 6
305469-002 Column, outer 7110-100 19 306001-000 Cover 6100-001 6
305473-000 Column, inner 7110-100 6 306002-000 Tube 6100-000 9
305473-001 Column, inner 7110-100 6 306002-000 Tube 6100-001 9
305473-002 Column, inner 7110-100 6 306003-000 Bolt 6100-000 16
305477-000 Frame, lift 7420-100 2 306004-000 Pump assembly 6100-000 17
305493-000 Switch, disconnect 5310-000 5 306005-000 Spring 6100-000 23
305507-000 Decal, NO STEP 0850-001 10 306005-000 Spring 6100-001 23
305522-000 Bracket 7110-300 18 306006-000 Screw, socket head 6100-000 28
305535-000 Sheave 9100-300 1 306006-000 Screw, socket head 6100-001 28
30554-00 Pin, chain 7110-100 7 306007-000 Pin, dowel 6100-000 26
30554-00 Pin, chain 7110-300 4 306007-000 Pin, dowel 6100-001 26
30555-00 Retainer 6620-200 11 306009-000 Endhead 6100-000 25
30556-00 Pin 6620-200 12 306009-000 Endhead 6100-001 25
305564-000 Pin, brake pivot (Cold storage) 4110-001 26 306010-000 Pump Motor Assembly 1750-000 *
305568-000 Line, hydraulic 9100-300 14 306012-000 Clamp 6100-000 13
305632-000 Cushion 0300-000 11 306012-000 Clamp 6100-001 13
305633-000 Cushion 0300-000 10 306017-000 Armature & fan assembly 1750-000 12
305693-000 Pin 7420-100 4 306018-000 Coil, field package 1750-000 9
305716-000 Handle 6110-000 8 306019-000 Head, drive end 1750-000 10
305755-000 Compensator cylinder assembly 6120-100 19 306051-001 Display, BDI/Hourmeter lift interrupt 5230-000 3
305755-010 Kit, compensator seal 6120-100 K 306052-000 Harness, wire 5230-000 4
305786-000 Spring 3540-000 10 306059-000 Hose 6100-000 12
305858-000 Knob 0640-000 5 306059-000 Hose 6100-001 12
305858-000 Knob 0640-100 5 306060-000 Filter 6100-000 10
305858-001 Knob, auxiliary 0640-100 8 306060-000 Filter 6100-001 10
305861-000 Switch 0640-100 9 306061-000 Adapter 6100-000 14
305862-000 Boot 0640-000 4 306061-000 Adapter 6100-001 14
305862-000 Boot 0640-100 4 306062-000 Clamp 6100-000 11
305878-000 Controller, 200 AMP system 5460-000 1 306062-000 Clamp 6100-001 11
305878-001 Controller, 300 AMP system 5460-100 1 306064-000 Bracket, switch 5510-000 13
305879-000 Drive motor assembly 1760-001 * 306097-000 Switch 5510-000 14
305880-000 Motor assembly, drive 1760-100 1 306120-000 Ball 6160-002 11

228 BT Prime-Mover, Inc. January 21, 2002

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 ELECTRIC TRUCK

NUMERICAL INDEX

Part# Description FIG.# Item# Part# Description FIG.# Item#

306120-000 Ball 6160-101 11 306642-000 Armature 1760-100 11
30612-01 Spring 6620-200 13 306643-000 Kit, field coil 1760-100 2
306123-000 O Ring 6160-002 3 306644-000 Brush 1760-100 4
306123-000 O Ring 6160-101 3 306645-000 Endhead, commutator 1760-100 9
306125-000 Seat, valve 6160-002 12 306670-000 Bolt 6100-001 16
306125-000 Seat, valve 6160-101 12 306671-000 Pump assembly 6100-001 17
306126-000 Screw, adjustment 6160-002 8 306672-001 Hose 6120-100 13
306126-000 Screw, adjustment 6160-101 8 306672-002 Hose 6120-100 13
306127-000 Gasket 6160-002 6 306672-003 Hose 6120-100 13
306127-000 Gasket 6160-101 6 306837-000 Tube 6125-400 5
306128-000 Retainer, ball 6160-002 10 306858-000 Panel, kick 0340-001 5
306128-000 Retainer, ball 6160-101 10 306898-000 Anchor, hose 9100-300 6
306129-000 Spring 6160-002 9 307050-000 Valve, flow limiting 6125-001 2
306129-000 Spring 6160-101 9 307050-000 Valve, flow limiting 6125-201 2
306130-000 Spring, load check 6160-002 22 307069-000 Bracket 9370-001 8
306130-000 Spring, load check 6160-101 23 307107-009 Hose 9100-300 16
306131-000 Spacer 6160-002 17 307107-010 Hose 9100-300 16
306131-000 Spacer 6160-101 17 307107-011 Hose 9100-300 16
306132-000 Spring 6160-002 18 307107-012 Hose 9100-300 13
306132-000 Spring 6160-101 18 307107-013 Hose 9100-300 13
306133-000 Plug assembly 6160-002 2 307107-014 Hose 9100-300 13
306133-000 Plug assembly 6160-101 2 307107-015 Hose 9100-100 1
306134-000 Poppet 6160-002 21 307107-016 Hose 9100-100 1
306134-000 Poppet 6160-101 22 307107-017 Hose 9100-100 1
306135-000 Cap, end 6160-002 15 307151-000 Bracket 9370-001 12
306135-000 Cap, end 6160-101 15 307193-000 Harness, handle stem 5390-001 5
306136-000 Washer 6160-002 19 307444-000 Bushing 0641-000 5
306136-000 Washer 6160-101 19 307500-000 Decal, WARNING 0850-001 4
306137-000 Spool, “T” 6160-002 4 307566-000 Harness 5390-001 6
306137-000 Spool, “T” 6160-101 4 307589-000 Harness, main 5390-001 7
306139-000 Nut, jam 6160-002 7 307601-000 Breaker, 150 AMP 5911-000 1
306139-000 Nut, jam 6160-101 7 307601-001 Breaker, 105 AMP 5911-000 1
306140-000 Cap, relief 6160-002 5 307628-000 Seal 1760-001 1
306140-000 Cap, relief 6160-101 5 307629-000 Endhead, drive 1760-001 2
306141-000 Plug 6160-002 13 307630-000 Bearing 1760-001 3
306141-000 Plug 6160-101 13 307630-000 Bearing 1760-001 11
306142-000 Lockwasher and screw 6160-002 14 307631-000 Ring, retainer 1760-001 4
306142-000 Lockwasher and screw 6160-101 14 307632-000 Armature 1760-001 5
306143-000 Detent, spool 6160-002 16 307633-000 Kit, field coil 1760-001 6
306143-000 Detent, spool 6160-101 16 307634-000 Brush assembly 1760-001 7
306186-000 Fitting, socket wire 9370-001 7 307635-000 Spring, brush 1760-001 8
306191-010 Harness assembly 5590-000 3 307636-000 Plate assembly, brush box 1760-001 9
306192-001 Harness, Tilt & Sideshifter 5590-000 1 307637-000 Kit, lead assembly 1760-001 10
306215-001 Connector, plug 5390-001 10 307638-000 Washer, wave 1760-001 12
306216-001 Receptacle, socket 5390-001 11 307639-000 Endhead, commutator 1760-001 13
306241-000 Strap, static 5181-000 3 307644-000 Potentiometer bracket assembly 5330-000 1
306259-000 Bracket 9100-100 8 307915-000 Panel, CSX10 kick 0340-001 5
306259-000 Bracket 9100-300 18 307969-000 Sideshifter Assembly 7210-001 *
306341-002 Knob, auxiliary 0640-100 8 307969-001 Sideshifter Assembly 7210-001 *
306341-004 Knob, auxiliary 0640-100 8 308014-000 Cylinder assembly 6610-001 *
306342-004 Knob, auxiliary 0640-100 8 308014-001 Cylinder assembly 6610-001 *
306345-000 Panel 5460-000 3 308014-002 Cylinder assembly 6610-001 *
306345-000 Panel 5460-100 3 308015-000 Tube cylinder 6610-001 13
306350-001 Counterweight 0370-000 10 308015-001 Tube cylinder 6610-001 13
306366-000 Lens, Amber 9370-001 5 308015-002 Tube cylinder 6610-001 13
306366-000 Lens, Amber 9370-001 5 308018-000 Bracket, mounting 7110-001 23
306367-000 Lens, Blue 9370-001 5 308217-000 Manifold assembly 6220-001 *
306368-000 Lens, Red 9370-001 5 308217-001 Manifold assembly 6220-001 *
306368-000 Lens, Red 9370-001 5 308275-000 Screw 7210-001 1
306369-000 Flashing, bulb 9370-001 * 308276-000 Bracket 7210-001 2
306374-001 Orifice 6125-001 3 308277-000 Support 7210-001 3
306396-000 Device, pallet centering 9390-000 2 308278-000 Pad, upper 7210-001 4
306415-000 Kit, handset 10010-000 1 308279-000 Bolt, lower hook 7210-001 6
306416-000 Cable, handset 10010-000 2 308280-000 Bolt, stop 7210-001 7
306418-000 Decal, Auxiliary 0850-001 3 308281-000 Screw, lower hook set 7210-001 8
306418-000 Decal, Raise/Lower 0850-001 9 308282-000 Washer, stop bolt 7210-001 9
306418-001 Decal, Tilt 0850-001 3 308283-000 Washer, lower hook 7210-001 10
306419-002 Decal, Tilt/Sideshifter 0850-001 3 308284-000 Hook, lower 7210-001 11
306419-004 Decal, Tilt/Auxiliary 0850-001 3 308285-000 Pad, lower 7210-001 12
306420-004 Decal, Tilt/Sideshifter/Auxiliary 0850-001 3 308286-000 Plate, lower hook 7210-001 13
306467-000 Detent, spool 6160-101 20 308287-000 Cap, right 7210-001 14
306504-000 Bar, bus 5430-100 10 308288-000 Body, cylinder 7210-001 15
306513-001 Valve, flow limiting 6125-400 8 308289-000 Piston 7210-001 17
306513-002 Valve, flow limiting 6125-400 7 308289-001 Piston 7210-001 17
306595-000 Door, battery 0390-100 4 308290-000 Bushing 7210-001 20
306596-000 Hook tool 0370-000 * 308291-000 Ring, cylinder cap 7210-001 21
306597-000 Hook tool 0370-000 * 308292-000 Cap, left cylinder 7210-001 22
306598-000 Hook tool 0370-000 * 308293-000 Rod 7210-001 25
306640-000 Seal 1760-100 16 308293-001 Rod 7210-001 25
306641-000 Endhead, drive 1760-100 15 308294-000 Cylinder 7210-001 26

January 21, 2002 BT Prime-Mover, Inc. 229

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 ELECTRIC TRUCK

NUMERICAL INDEX

Part# Description FIG.# Item# Part# Description FIG.# Item#

308294-001 Cylinder 7210-001 26 49624-02 Nut 6125-500 8
308295-000 Washer 7210-001 27 49632-00 Fitting, bulkhead 9100-100 3
308296-000 Screw 7210-001 28 49632-00 Fitting, bulkhead 9100-300 4
308297-000 Restrictor, flow 7210-001 29 49634-00 Elbow, 90º bulkhead 9100-300 24
308298-000 Kit, seal 7210-001 K 49634-00 Elbow, 90º bulkhead 9100-100 6
308328-000 Valve, 4 way spool 6220-001 4 49634-02 Fitting, 90° bulkhead 6125-500 3
308439-000 Kit, pin 4110-001 K 49635-00 Cap, fitting 9100-100 13
308518-000 Kit, forward and rearward switch 5510-000 4 49635-00 Cap, fitting 9100-300 23
308531-000 Manual, CXS MASTER PARTS 0850-001 * 49641-54 Hose assembly 6125-500 2
309733-000 Decal, WARNING 0850-001 5 49641-55 Hose assembly 6125-500 2
310959-008 Nut 9100-002 3 49641-56 Hose assembly 6125-500 2
311115-000 Kit, knob 7410-001 K 49649-02 Fitting, reducer 6125-400 10
311381-000 Hose 9100-002 6 49649-02 Fitting, reducer 6125-400 14
311381-022 Hose 9100-002 11 49652-01 Tee 6125-500 15
311381-032 Hose 9100-002 5 49653-01 Fitting, 90° 6120-000 7
311381-033 Hose 9100-100 12 49653-01 Fitting, 90° 6120-000 8
311381-033 Hose 9100-300 22 49653-01 Fitting, 90° 6120-000 11
311381-034 Hose 9100-100 7 49653-01 Fitting, 90° 6120-100 7
311381-034 Hose 9100-300 19 49653-01 Fitting, 90° 6120-100 8
311416-000 Kit, seal 6610-300 K 49653-01 Fitting, 90° 6120-100 11
311418-000 Kit, seal 6610-100 K 49653-08 Elbow, 90° 9100-002 9
311418-000 Kit, seal 6620-200 K 49653-08 Elbow, 90° 6120-100 14
311418-000 Kit, seal 6620-300 K 49654-01 Elbow, 45° 6120-100 17
311419-000 Kit, seal 6610-001 K 49655-01 Fitting, adapter 6120-000 6
311795-000 O Ring 6170-000 8 49655-01 Fitting, adapter 6120-100 6
311889-000 Latch 0340-001 8 49656-01 Fitting, adapter 6120-000 2
311928-000 Door 0340-001 7 49656-01 Fitting, adapter 6120-100 2
49267-00 Pin with cotter pins 7110-001 18 49656-01 Fitting, adapter 6125-500 20
49267-00 Pin with cotter pins 7170-000 9 49656-08 Adapter 9100-002 4
49274-10 Plug 6610-300 7 49656-08 Adapter 9100-100 11
49283-00 Alarm, travel 9370-001 14 49656-08 Adapter 6120-100 12
49506-03 Heater 9660-000 4 49656-08 Adapter 9100-300 20
49516-34 Hose 6125-400 12 49656-11 Fitting, adapter 6125-101 3
49516-46 Hose 6125-400 11 49656-12 Fitting, adapter 6125-001 8
49516-49 Hose assembly 6125-500 4 49656-12 Fitting, adapter 6125-201 9
49517-17 Hose assembly 6120-000 10 49656-12 Fitting, adapter 6125-300 5
49517-17 Hose assembly 6120-100 10 49656-12 Fitting, adapter 6125-400 20
49517-18 Hose assembly 6120-100 3 49670-00 Lubricant, lift truck 10020-000 5
49517-18 Hose assembly 6120-100 4 49709-10 Clamp 4180-000 5
49517-18 Hose assembly 6120-000 4 49771-00 Fitting, female receptacle wire 9370-001 1
49517-18 Hose assembly 6120-000 3 49771-02 Fitting, 90° wire 9370-001 *
49517-19 Hose 6125-201 4 49771-02 Fitting, 90° wire 5310-000 *
49517-19 Hose 6125-300 8 49771-09 Fitting, 90° wire 9660-000 3
49517-19 Hose 6125-400 13 49818-00 Pin, chain 7110-200 10
49517-19 Hose 6125-500 13 49818-00 Pin, chain 7170-100 8
49517-19 Hose 6125-101 4 49825-01 Channel 6125-400 3
49517-21 Hose 6125-001 10 49831-00 Thermostat 9660-000 1
49517-21 Hose 6125-201 11 49854-01 Connector, SB-175 GRAY housing 5190-000 1
49517-21 Hose 6125-400 21 49854-03 Connector, SB-175 YELLOW housing 5190-000 1
49517-21 Hose 6125-500 21 49854-04 Connector, SB-175 RED housing 5190-000 1
49517-25 Hose 6125-001 4 49854-08 Connector, SB-175 BLUE housing 5190-000 1
49517-25 Hose 6125-201 3 49910-01 Bearing, ball 3560-000 12
49517-27 Hose 6125-500 11 49910-04 Bearing 3550-000 1
49517-28 Hose 6125-500 12 49993-07 Race, inner 7170-200 4
49517-30 Hose 6125-300 7 49993-07 Race, inner 7110-300 24
49517-31 Hose 6125-300 3 49994-03 Bearing, roller 7110-300 23
49517-32 Hose 6125-201 4 49994-03 Bearing, roller 7170-200 5
49517-32 Hose 6125-300 8 50000-11 Lockwasher 9100-300 2
49517-32 Hose 6125-400 13 50000-15 Washer, flat 0370-000 7
49517-32 Hose 6125-500 13 50000-15 Washer, flat 9500-000 3
49548-00 Screw 6610-100 2 50000-17 Washer, flat 0300-000 8
49548-00 Screw 6610-200 7 50000-17 Washer, flat 0370-000 8
49548-00 Screw 6610-300 1 50000-17 Washer, flat 5181-000 2
49548-00 Screw 6620-200 9 50000-19 Washer, flat 7110-001 21
49548-00 Screw 6620-300 2 50000-19 Washer, flat 7110-100 14
49587-01 Fitting, diagnostic 6110-000 9 50001-11 Lockwasher 7110-300 25
49607-00 Plug, diode 5390-001 8 50003-01 Screw, cap 7110-300 26
49607-00 Plug, diode 9370-001 * 50003-01 Screw, cap 9100-300 3
49615-02 Tee 6125-400 9 50005-07 Screw, cap 5181-000 1
49616-01 Fitting, tee 6120-000 9 52-00220-00 Paint, BT BLACK 0850-001 8
49616-01 Fitting, tee 6120-100 9 52-00224-00 Spray, BT BLACK 0850-001 8
49616-01 Fitting, tee 6125-300 4 52-00237-00 Paint, SAFETY YELLOW 0850-001 8
49616-01 Fitting, tee 6125-201 6 52-00247-00 Paint, SAFETY ORANGE 0850-001 8
49616-01 Fitting, tee 6125-500 14 52-00257-00 Spray, BT RED 0850-001 8
49616-02 Fitting, tee 6125-400 16 52-00260-00 Spray, SAFETY YELLOW 0850-001 8
49623-00 Elbow, 90º 9100-100 10 52-00276-00 Spray, SAFETY ORANGE 0850-001 8
49623-00 Elbow, 90º 9100-300 21 52-00279-00 Paint, BT RED 0850-001 8
49624-00 Nut 9100-100 4 52-05103-00 Sleeve 5430-000 12
49624-00 Nut 9100-300 5 52-05103-00 Sleeve 5430-100 12
49624-00 Nut 9100-300 25 52-07907-00 Cable 9370-001 4

230 BT Prime-Mover, Inc. January 21, 2002

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 ELECTRIC TRUCK

NUMERICAL INDEX

Part# Description FIG.# Item# Part# Description FIG.# Item#

52-07933-00 Wire 5390-001 12
52-07962-00 Chain, lift 7170-000 11

January 21, 2002 BT Prime-Mover, Inc. 231

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 Back Cover

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A.

Tel (563) 262-7700 • Fax (563) 262-7600

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