HVAC Presentation
HVAC Presentation
INTRODUCTION
Air-conditioning
A process which cools (or heats), cleans, circulates, freshens air and
controls its moisture contents simultaneously.
• Raising the low pressure vapour (to raise Condensing Temperature above the
ambient) coming from Evaporator by the use of Compressor .
• Cooling of high pressure vapour in the Condenser so as to liquefy /condense.
Vapour
Compressor
Refrigeration Cycle
BRANCHES OF AIR-CONDITIONING SYSTEM
Air-conditioning
Vapor compression
units Vapor absorption units
Reciprocating; Air & Centrifugal; Screw type; Direct Fired Hot Water Steam Fired: 1
Water Cooled Air & Water Air & Water Fired & 2 Stage
Cooled Cooled
CENTRAL AC SYSTEM
For conditioned areas larger than 500 sqm, central air conditioning system
offer the advantage of utilizing load diversities, consolidated maintenance and
much lower operating costs.
For public areas like cinema halls, auditoriums, one or two storeyed libraries,
general offices and shopping centres etc. where no individual space control
are necessary, the central direct expansion (DX) systems are extensively
used.
Natural ventilation and natural light are desirable but often one
has to design only with mechanical ventilation and artificial
lighting, with emergency lights and fire-exit doors.
Each air handling unit can serve upto 500 sq.m. conditioned area
and requires a room size of 4.5m x 4.5m x 3m high. Services
required in AHU room are fresh air, condensate drain disposal
and power supply.
AHU rooms doors must open outward. Generally, two walls and
ceiling of AHU rooms are acoustically lined.
Conventionally these systems are designed for water-cooled
condensing, achieved by cooling towers mounted on roof top or
by spray ponds outside the building.
All larger buildings having conditioned areas of 3000 sqm. or more, hotels,
hospitals, multistoried buildings, large complexes and district cooling
systems are designed using central chilled water systems.
These systems are generally 10-15 percent more expensive than central DX
system, but offer total flexibility, individual room control, medical isolation,
unlimited coverage, modular expansion and almost instantaneous
environmental control.
Commercially available systems are 40, 80, 120, 200 and 600 TR nominal
capacity. Plant room is located in the lowest floor of the building, has
additional heat exchanger called chiller and chilled water circulation
pumps. Cooling is achieved across this chiller and transferred to terminal units
(air handling units / fan coil units) through insulated chilled water pipes,
designed for reverse return flow, to achieve naturally balanced system. In
climate like Delhi where winter temperatures are around 7-80C, winter heating
is achieved by reverse-cycles operation of the chilled water system.
Plant room can be sized by using the following thumbrules:
Air handling units are located to serve not more than one
floor, preferably one each for North, east, south, west and
interiors and for south and west zones. Other
considerations for AHU rooms and cooling towers are same
for central DX systems.
Conditioned air from package units and central systems
can be transported long distances (up to 50m or more)
through sheet metal ducts originating from package / air
handling unit and is brought back through annular ceiling
spaces around the supply air duct or through conditioned
areas directly to the terminal unit room. Temperature
control is achieved by electric snap-acting thermostats
mounted within terminal unit room or within conditioned
areas.
This system combines the worlds of discrete AC products (like the split ac
units) with the centralized cooling solution of Central AC plants.
In a VRF system, the central cooling plant is like the outdoor unit of split AC
unit operating as a condensing unit.
However, while in Split ac units, each indoor unit is driven by one compressor
and its associated refrigerant circuit, in a VRF system a single compressor
drives multiple indoor units.
The refrigerant flows through smart valves to different indoor units. The valves
are automatically controlled so as to allow only the necessary volume of
refrigerant to flow in through each indoor unit.
Rooms with less heat load at a point of time will need less refrigerant flow and
hence be a lesser load on the system. This controlled flow ensures that
optimum cooling is achieved and therefore makes for a highly energy-efficient
system.
VRF systems can be as much as 30% more
efficient than conventional central plant systems.
They are also more versatile since indoor units in
VRF system can be convenient mix of various
types – high –wall mounted, cassette, or any other
and capacities down to 1 TR in multiples – to suit
each room and application.
CHILLERS:
For General HVAC Application single stage Centrifugal pumps with a single or
double inlet impeller are used.
This pump design enables to remove the rotor assembly without disturbing
the pipe lines. These pumps are nowadays preferred more because less
width space requirement. The casings can be splitted vertically.
HORIZONTAL SPLIT CASING PUMP
Cooling towers are used to dissipate heat from water cooled refrigeration,
air conditioning, and industrial process.
The required height between the cooling tower sump bottom level & condenser
pump volute casing top to be maintained.
Cooling Tower Terminology:
AHU Classification
• Vertical type
• Ceiling Suspended Type
FANS
A fan is a gas flow producing machine with two or more blades or vanes attached to
a rotating shaft. Each of these devices, including the impellers, converts rotational
mechanical energy, applied to their shafts, to total pressure increase of the moving
gas. This conversion is accomplished by changing the momentum of the fluid.
3 main components in a fan:
The casing
• Centrifugal
• Axial
• Mixed flow
Centrifugal fan:
Backward inclined fans travel about twice the speed of the forward
curved fan. The magnitude of surge for a backward inclined fan is
greater than for an forward curved fan. Advantages of the backward
inclined fan are higher efficiency and non-overloading power curve.
The power curve generally reaches a maximum in the middle of the
normal operating range, thus overloading is normally not a problem.
Inherently stronger design makes it suitable for higher static pressure
operation. The disadvantages of backward inclined fan include the
higher speed which requires larger shaft and bearing sizes and
places more importance on proper balance, and unstable operation
occurs as block-tight static pressure is approached. This fan is also
unsuitable for material handling. A refinement of the flat-blade,
backward inclined fan makes use of airfoil shaped blades. This
improves the static efficiency and reduces noise level slightly. The
magnitude of surge also increases with the airfoil blades.
Radial Blade Fans:
Axial fans
• Propeller
• Tube axial
• Vane axial
NON CENTRAL AC SYSTEM
Starting in 1984, split air conditioning units of 1 TR and 1.5 TR capacity are
commercially available. These consists of a DX (direct expansion) fan coil unit
installed within conditioned space and an air-cooled condensing unit mounted out-
doors within 10m of the fan coil unit, interconnection is through insulated refrigerant
pipes (2 Nos.) about 10 cm diameter including insulation. Split units are well suited
for apartments, shops, low-rise office buildings and meeting rooms.
PUMPING SYSTEMS FOR CHILLED WATER
There are three types of pumping systems for a Chilled water circuit namely:
Single pumping using one set of pumps to circulate the water through all the
components of piping. The system has an advantage of lower cost and simplicity of
design but has disadvantage of maximum power consumption due to constant water
flow rate at all load conditions (full load and part load)
Primary and Secondary pumping using one set of pumps (Primary pumps) for circulating
the water through the chiller and / or for circulating the brine through the chiller and the
thermal storage tanks (when provided) and another set of pumps (Secondary pumps) to
circulate the chilled water through Air handling units, Fan coil units, etc. by drawing the
water from primary circuit and returning back to the Primary pumps after circulation
through the load (AHUs and FCUs). The Primary pumps are fixed speed pumps
whereas the secondary pumps are provided with variable frequency drive to vary the
speed of the pump motor as per the load. This arrangement helps in savings in power
consumption since at reduced speed the power consumption also gets reduced. The
other advantage of the Primary secondary pumping is that the flow of chilled water is
restricted to the operating loads only.
Primary, secondary and tertiary pumping is identical to the
Primary and secondary pumping with the only exception that
there are tertiary pump sets to cater to the load (AHUs and
FCUs) and the secondary pumps are used to circulate water
between primary circuit and the tertiary circuit (secondary
pumps act as a link between primary and tertiary circuits). This
system is used when several separate buildings are to be air-
conditioned from the Central AC Plant.
This system is used for high rise buildings in which Primary and
secondary pumps are provided inside the AC plant room and
the tertiary pumps are provided at different levels catering to a
number of floors.
The pressure drop through the Chiller, AHU and Fan coil
unit shall be confirmed from the manufacturer as per the
indicated equipment parameters.
Pump Discharge 8 – 12
Main header 4 – 15
Pipe riser 3 – 10
Gate Valve
Gate valves are used for isolation of equipment and start / stop
of water flow. These are used for smaller pipe sizes (for pipe dia
32mm and less than 32mm). Now-a-days Gate valves are
replaced by Ball valves.
Globe Valve
Globe valves are used for adjusting the water flow rate through
pipe line. These are used for smaller pipe sizes (for pipe dia
32mm and less than 32mm) and for the applications flow rates
are not required to be measured.
Butterfly Valve:
Butterfly valves for pipe dia of 200mm and above shall be gear
operated. Butterfly valves provided at inlet and outlet of Chiller
and condenser having a pipe dia of 200 mm and above shall be
motorized gear driven and shall be interlocked with the
operation of chilling unit.
Non-return Valve (Check valve):
Ball Valve:
Ball valves are generally used for isolation and start / stop of
water flow for Fan coil units. These are used for smaller pipe
sizes (for pipe dia 32mm and less than 32mm). The Ball valve
provided at inlet side of the Fan coil unit has a built-in strainer.
Balancing valve (Manual):
These valves are used where the flow adjustments are required to be
carried out once only. After the adjustment has been carried out the
valve handle (wheel) is normally removed from the valve spindle and
kept at a safe place to avoid accidental change of valve setting and
jeopardizing the flow rate.
Balancing Valve (Automatic)
These valves are also provided with port connections (one each on
upstream and downstream side of water flow) for water flow measurement
through manometer or a Computerized balancing instrument (CBI). When
Pressure independent valves are used in secondary chilled water circuit (at
the inlet of AHUs), we can forego the reverse return piping system i.e. in
that case, it could be direct return piping.
Cock Valve:
It is a 6mm dia valve having a ball connected with the valve spindle used to
allow / shut water flow to / from Pressure gauge for operation / repair and
replacement of pressure gauge. Now-a-days it is being replaced by globe
valve due to its malfunction and inherent water leakage (dripping).
SELECTION OF HVAC SYSTEM for 1000 TR AC Load Office
Building AT NOIDA
The duct able split units and window air-conditioners are ideal
candidate for use in small shopping areas and residential facility
respectively. However, this project has a total peak A/C
requirement of approx. 1000 TR and use of above system is not
feasible due to following reasons: