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Pre-Liminary WELDING PROCEDURE Specification (PWPS) : RDMP RU-V Balikpapan Project

This document provides a preliminary welding procedure specification for welding projects at the RDMP RU-V Balikpapan project. It specifies requirements for welding processes, base metals, filler metals, joint details, welding positions, preheat and interpass temperatures, and other parameters to be used when welding carbon steel plates between 5.0-33.32mm thick in butt, corner, and lap joint configurations according to ASME BPVC Section IX standards. Tables provide details on filler metals, electrical characteristics, and welding parameters for the root, fill, and cap passes.

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Bagandi Manurung
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305 views2 pages

Pre-Liminary WELDING PROCEDURE Specification (PWPS) : RDMP RU-V Balikpapan Project

This document provides a preliminary welding procedure specification for welding projects at the RDMP RU-V Balikpapan project. It specifies requirements for welding processes, base metals, filler metals, joint details, welding positions, preheat and interpass temperatures, and other parameters to be used when welding carbon steel plates between 5.0-33.32mm thick in butt, corner, and lap joint configurations according to ASME BPVC Section IX standards. Tables provide details on filler metals, electrical characteristics, and welding parameters for the root, fill, and cap passes.

Uploaded by

Bagandi Manurung
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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RDMP RU-V Balikpapan Project

Pre-liminary WELDING PROCEDURE


SPECIFICATION(pWPS)
WPS No. : JO-WPS-ASME-022 REV. 0 PQR No. : JO-PQR-ASME-022 REV. 0
Welding Process GTAW + SMAW Types Manual
Impact (Toughness) Requirement ■ NO □ YES (Automatic, Machine, Manual or Semi-Auto)
Applicable Code : ASME BPVC Sec. IX 2019 Ed Date : 8-Jul-2021

BASE METALS (QW-403) JOINTS (QW-402)


P-No. 45 G-No. 1 to P-No. 45 G-No. 1 Joint Design See the attached sheet Fig.1
Thickness Range : Backing ■ NO □ YES
Groove Weld 5.0mm ~ 33.32mm Backing Material or Type N/A
Fillet Weld Unlimited
Diameter Range Unlimited Joint Details
Maximum Pass Thickness > 13mm ■ NO □ YES

FILLER METALS (QW-404)


Process GTAW SMAW See attached sheet Fig. 1
F-No. 45 43
A-No. N/A N/A
Spec. No.(SFA) A 5.14 A 5.11
ERNiFeCr-1 ENiCrMo-3
AWS No.(Class)
or equivalent or equivalent
Size of Filler Metal See below table See below table
Deposit Thickness Qualified Max. 9mm Max. 24.32mm
Filler Metal Product Form Bare(Solid) N/A ELECTRICAL CHARACTERISTICS (QW-409)
Supplemental Filler Metal N/A N/A Current AC or DC See below table
Polarity, Amps & Volts (Range) See below table
POSITION (QW-405) Tungsten Electrode Size & Type Φ2.4, EWTh-2
Position All Transfer Mode N/A
Welding Progression Up-Hill
TECHNIQUE (QW-410)
PREHEAT & INTERPASS TEMP. (QW-406) String or Weave Bead Both
Preheat Temp. Min. 10 Cleaning Method Grinding and/or Brushing
Interpass Temp. Max. 150℃ Multi or Single Pass Multiple
Preheat Maintenance N/A Single or Multi Electrodes Single
Closed to Out Chamber N/A
POST WELD HEAT TREATMENT (QW-407) Use of Thermal Process N/A
Temperature Range N/A
Time Range N/A GAS (QW-408)
Heating Rate N/A Percent Composition Gas Mixture Flow Rate(l/min.)
Cooling Rate N/A Shielding Ar 99.9% 12 ~ 25
Others N/A Backing Ar 99.9% 6 ~ 25
Trailling N/A N/A N/A
ELECTRODE
Weld Welding Filler Metal Current Volt Travel Speed
Other
Layers Process Class Diameter(㎜) Type Polar. Amp Range (A) Range (V) Range (㎝/min)
Root / Hot GTAW ERNiFeCr-1(1) Φ2.4 DCEN 100 ~ 150 10 ~ 15 5 ~ 10
Fill SMAW ENiCrMo-3(1) Φ2.6~4.0 DCEP 100 ~ 200 10 ~ 20 5 ~ 10
Cap SMAW ENiCrMo-3(1) Φ2.6~4.0 DCEP 100 ~ 200 10 ~ 20 5 ~ 10

Note :
(1) The specified filler metal class in above table or equivalent

Prepared by : Reza Batu Bara

Reviewed by : Reza Batu Bara Verified by Third Party :

Approved by : Andry Arifin

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RDMP RU-V Balikpapan Project
Pre-liminary WELDING PROCEDURE
SPECIFICATION(pWPS)

WPS No. : JO-WPS-ASME-022 REV. 0 PQR No. : JO-PQR-ASME-022 REV. 0

FIG. 1 SHAPE OF EDGE


No. Type of Joint Shape of Edge Note

37.5˚±2.5˚

1 Butt Joint

2.4±0.8mm
1.5±0.8mm

45˚ Branch pipe

2 Corner Joint 2.4±0.8mm

1.5
2.4±0.8mm
Main run pipe

t
t = pressure design
Cx thickness

Cx Approximately 1/16 in.


3 Lap Joint
(2.0 mm) before welding

Cx(min) = 1-1/4t
but not less than 3
mm

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