Operator’s Manual Omni-Directional Technology

Changing the way vehicles move

SIDEWINDERTM
Omni-DirectionalTM Lift Truck

ATX-3000 Part No. 32025000

LIFT TRUCK MODEL___________________________ SERIAL NUMBER___________________________________

Explanation of Lift Truck Serial Number

Sample Serial Number: A303M04W000014

The first 4 digits (A303) are the model code, which tells the Service Department which bill of material (BOM) was used on
the lift truck build and identifies the proper replacement part for that particular lift truck.

The next 3 digits (M04) indicate the month and year of production. In this sample: Dec 2004

A = Jan, B = Feb, C = Mar, D = Apr, E = May, F = Jun, G = Jul, H = Aug, J = Sep, K = Oct, L = Nov, M = Dec

The next designator (W) is the production location: W = Warminster, B = Bridgeview, M = Mulheim, F = Flemington

The last 6 digits (000014) indicate the sequential number of the unit built. In this sample: 14th unit built

REGISTERED TRADEMARKS
AirtraxTM
Omni-DirectionalTM
SIDEWINDERTM
FOREWORD

TO OWNERS, USERS, AND OPERATORS: It is the responsibility of the employer to make sure that the
operator can see, hear, and has the physical and mental
The safe and efficient operation of a lift truck requires skill ability to operate the equipment safely.
and alertness on the part of the operator. To develop the
skill required, the operator must: Various laws and regulations require the employer to train
lift truck operators. These laws and regulations include:
• Receive training in the proper operation of this lift truck.
• Understand the capabilities and limitations of the lift • Occupational Safety and Health Act (USA)
truck. • Canada Material Handling Regulations
• Become familiar with the construction of the lift truck,
and see that it is maintained in good condition. NOTE: A comprehensive operator training program is
• Read and understand the warnings and operating pro- available from AirtraxTM. For further details, contact your
cedures in this manual. dealer for AirtraxTM lift trucks.

In addition, a qualified person, experienced in lift truck This OPERATING MANUAL contains information neces-
operation, must guide a new operator through several driv- sary for the operation and maintenance of a basic lift truck.
ing and load handling operations before the new operator Optional equipment is sometimes installed that can change
attempts to operate the lift truck alone. some operating characteristics described in this manual.
Make sure the necessary instructions are available and
understood before operating the lift truck.

i
FOREWORD

Some of the components and systems described in this • Guide for Users of Industrial Lift Trucks describes lift
Operator’s Manual will not be installed on your unit. truck safety, good maintenance practices, and training
programs. Available from your dealer for AirtraxTM lift
If you have a question about any item described, contact trucks.
your dealer for AirtraxTM lift trucks.
NOTE: AirtraxTM lift trucks are not intended for use on pub-
Additional information that describes the safe operation lic roads.
and use of lift trucks is available from the following sources:
NOTE: The following symbols and words indicate safety
• Employment safety and health standards or regulations information in this manual:
(Examples: Occupational Safety and Health Standards
(USA), Canada Material Handling Regulations
WARNING
• Safety codes and standards (Example: American
National Standards Institute, ANSI/ASME B56.1, Indicates a condition that can cause death or injury!
Safety Standard For Low-lift And High-lift Trucks)
• Publications from government safety agencies, govern- CAUTION
ment insurers, private insurers, and private organiza- Indicates a condition that can cause property damage!
tions (Example: Accident Prevention Manual For
Industrial Operations, from the National Safety Council)

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TABLE OF CONTENTS

TABLE OF CONTENTS
Foreword Switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
To Owners, Users, and Operators:. . . . . . . . . . . . . . i Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Auxiliary Lights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Model Description Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 General Information . . . . . . . . . . . . . . . . . . . . . . . 32
Omni-DirectionalTM Technology . . . . . . . . . . . . . . 1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Major Components (Left-Side) . . . . . . . . . . . . . . . 2 Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Major Components (Right-Side) . . . . . . . . . . . . . . 4 Weight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Operator Protection Equipment . . . . . . . . . . . . . . . . 6 Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Nameplate and Labels . . . . . . . . . . . . . . . . . . . . . 7 Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . 37
Warning and Safety Labels . . . . . . . . . . . . . . . . . . 8
Operating Procedures
Operator Labels . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Seat Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Instruments and Indicators . . . . . . . . . . . . . . . . . . . . 14 Know Your Lift Truck . . . . . . . . . . . . . . . . . . . . . . . . 40
Operator Precautions. . . . . . . . . . . . . . . . . . . . . . . . 43

iii
TABLE OF CONTENTS

Operating Procedures . . . . . . . . . . . . . . . . . . . . . . . 47 Hydraulic Oil Filter. . . . . . . . . . . . . . . . . . . . . . . . . 71

Load Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Approved Hydraulic Oils . . . . . . . . . . . . . . . . . . . . 72
Safe Operations . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Shutdown Procedures . . . . . . . . . . . . . . . . . . . . . . 57 Battery Maintenance . . . . . . . . . . . . . . . . . . . . . . . 77
Fork Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Changing the Battery . . . . . . . . . . . . . . . . . . . . . . 77
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . 58 Cleaning the Battery . . . . . . . . . . . . . . . . . . . . . . . 79
Before Operation Inspection . . . . . . . . . . . . . . . . . 58 Adding Approved or Distilled Water . . . . . . . . . . . 80
During Operation Inspection . . . . . . . . . . . . . . . . . 60 Charging the Battery . . . . . . . . . . . . . . . . . . . . . . . 80
After Operation Inspection. . . . . . . . . . . . . . . . . . . 60 Storing the Battery . . . . . . . . . . . . . . . . . . . . . . . . 82
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Dash Displays, Indicator Lights, and Horn . . . . . . . . 83
Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Covers/Floor Plates . . . . . . . . . . . . . . . . . . . . . . . . . 84
Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Maintenance Procedures Battery Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Left- and Right-Hand Side Covers . . . . . . . . . . . . 84
Safe Maintenance Procedures . . . . . . . . . . . . . . . 67 Front Bulkhead Cover . . . . . . . . . . . . . . . . . . . . . . 85
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Floor Plates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Storing the Lift Truck . . . . . . . . . . . . . . . . . . . . . . . . 86
Lift System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Short-Term Storage. . . . . . . . . . . . . . . . . . . . . . . . 86
Tilt System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Long-Term Storage . . . . . . . . . . . . . . . . . . . . . . . . 87
Auxiliary Functions . . . . . . . . . . . . . . . . . . . . . . . . 70 Moving a Disabled Lift Truck . . . . . . . . . . . . . . . . . . 88
Hydraulic Oil Tank . . . . . . . . . . . . . . . . . . . . . . . . . 70

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WARNING

A WARNING label with this information must be on the lift truck.

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This Page Intentionally Left Blank

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MODEL DESCRIPTION

GENERAL nology and a 4-wheel drive system. This unique combina-

tion provides the SIDEWINDERTM with superior traction
The SIDEWINDERTM ATX-3000 provides unprece- and braking. Each wheel consists of a high strength, steel
dented maneuverability in even the most limited spaces. hub with 12 specially designed polyurethane coated rollers.
New Omni-DirectionalTM Technology allows the The rollers rotate freely, providing Omni-DirectionalTM
SIDEWINDERTM ATX-3000 to travel in all directions Movement of the vehicle, based on the speed and direction
making it the ideal vehicle to work within tight spaces where of each wheel. Designed to overcome obstacles, the
turns are not possible and where exceptional inching capa- SIDEWINDERTM ATX-3000 can power through pot-
bility is required. The SIDEWINDERTM ATX-3000 fea- holes and climb over obstacles in its way that are up to 3-
tures a 48 volt AC power system control technology, inches high. Dual joystick controls provide the operator with
variable lift speed, variable travel speeds (up to 6.0 mph), command of all vehicle functions. The SIDEWINDERTM
excellent visibility, ergonomic joystick controls, and maxi- ATX-3000 can rotate 360° in its own footprint by the sim-
mized operator comfort. Increase storage density by plac- ple twist of the traction control joystick. This joystick con-
ing heavier loads higher in the rack, reducing aisle width, trols movement in all directions. A second joystick controls
and decreasing space between pallets. all of the hydraulic movements including: lift, lower, tilt, and
auxiliary functions. The driver never has to remove his
Omni-DirectionalTM Technology hands from the joysticks to perform any movements. The
two joysticks provide the operator with the ultimate in con-
The patented design of the four independently driven trol and mobility of the SIDEWINDERTM ATX-3000.
wheels enable the Omni-DirectionalTM Capabilities. The
SIDEWINDERTM features both Omni-DirectionalTM Tech-

1
MODEL DESCRIPTION

FIGURE 1: MAJOR COMPONENTS (LEFT-SIDE)

2
MODEL DESCRIPTION

1. Mast 6. Omni-DirectionalTM Wheel Assembly

2. Carriage 7. Left Side Cover

3. Forks 8. Rear Cover

4. Omni-DirectionalTM Wheel Assembly 9. Grab Handle

5. Step 10. Overhead Guard

3
MODEL DESCRIPTION

FIGURE 2: MAJOR COMPONENTS (RIGHT-SIDE)

4
MODEL DESCRIPTION

11. Battery Hoist Slot 15. Battery Cover

12. Arm Rests 16. Traction Control Joystick

13. Seats 17. Hydraulic Control Joystick

14. Right Side Cover

5
MODEL DESCRIPTION

OPERATOR PROTECTION EQUIPMENT The seat belt provides a restraint to help the operator keep
the head and torso substantially within the confines of the
The operator compartment is intended to offer reasonable lift truck frame and operator compartment if a tip-over
protection to the operator from falling objects, but cannot occurs. This restraint system is intended to reduce the risk
protect against every possible falling object. Therefore, it of the head and torso being trapped between the lift truck
must not be considered a substitute for good judgment and and the ground, but it cannot protect the operator against
care when handling loads. Do not remove the overhead all possible injuries in a tip-over. Always fasten the seat
guard. belt.

6
MODEL DESCRIPTION

NAMEPLATE SAFETY LABELS

The rated capacity for the lift truck, as it is equipped, must
be shown on the nameplate. If the lift truck nameplate
already has a rating for special load handling equipment, it
will be shown. If the lift truck nameplate does not show the
rated capacity, or if the lift truck equipment does not match
that shown on the nameplate, the lift truck must not be
operated until the correct rated capacity is known.

FIGURE 3: NAMEPLATE AND LABELS

WARNING
DO NOT add to or modify the lift truck. Any change to Safety labels are installed on the lift truck to give informa-
the lift truck or its equipment can change the lifting tion about possible hazards. It is important that all safety
capacity. The lift truck must be rated as equipped and labels are installed on the lift truck and can be read.
the nameplate must show the correct capacity rating.

7
MODEL DESCRIPTION

FIGURE 4: WARNING AND SAFETY LABELS

8
MODEL DESCRIPTION

1. OPERATION WARNING LABEL 6. EMERGENCY STOP SWITCH

2. PINCH POINTS 7. TIP-OVER and BUCKLE-UP

3. VECHICLE MOVES IN ALL DIRECTIONS 8. GENERAL DRIVING

4. NO RIDERS 9. HYDRAULIC FILL LOCATION

5. NAMEPLATE 10. BATTERY MOVEMENT

SEE THE PARTS MANUAL FOR LABEL PART NUMBER AND LOCATION

9
MODEL DESCRIPTION

FIGURE 5: OPERATOR LABELS

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MODEL DESCRIPTION

1. HORN LABEL 3. HYDRAULIC JOYSTICK LABEL

2. TRACTION JOYSTICK LABEL 4. EMERGENCY CUT-OUT LABEL

SEE THE PARTS MANUAL FOR LABEL PART NUMBER AND LOCATION

11
MODEL DESCRIPTION

FIGURE 6: SEAT ASSEMBLY

12
MODEL DESCRIPTION

Table 1: SEAT ASSEMBLY

ITEM ITEM FUNCTION
NO.

1 Seat Assembly

2 Seat Back Tilt Lever Used to adjust seat for operator’s comfort.

3 Seat Belt Secures operator in seat.

4 Weight Adjustment Must be adjusted to operator’s weight to activate key switch.

5 Forward and Back Seat Adjust- Used to adjust seat for operator’s comfort.
ment

6 Seat Belt Secures operator in seat.

13
MODEL DESCRIPTION

FIGURE 7: INSTRUMENTS AND INDICATORS

14
MODEL DESCRIPTION

WARNING
If any of the instruments, joysticks, or switches do not operate as described in the following tables, report the
problem immediately. DO NOT operate the lift truck until the problem is corrected.

Table 2: INSTRUMENTS AND INDICATORS

ITEM ITEM FUNCTION

NO.

1 Shows battery charge, hours, and fault indication.

LCD Indicator

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MODEL DESCRIPTION

Table 2: INSTRUMENTS AND INDICATORS (Continued)

ITEM ITEM FUNCTION

NO.

2 After 10 seconds times out with key.

Red Seat Belt Icon

3 Buzzer brakes off, key off.

Red Brakes On Icon

16
MODEL DESCRIPTION

Table 2: INSTRUMENTS AND INDICATORS (Continued)

ITEM ITEM FUNCTION

NO.

4 Refer to maintenance.

Red Diagnostics Icon

5 20% battery charge at lift cut-out.

Red Battery Icon

17
MODEL DESCRIPTION

Table 2: INSTRUMENTS AND INDICATORS (Continued)

ITEM ITEM FUNCTION

NO.

6 For traction and hydraulic motors.

Red Hour Meter Icon

18
MODEL DESCRIPTION

Table 2: INSTRUMENTS AND INDICATORS (Continued)

ITEM ITEM FUNCTION

NO.

7 Warns when drive motor overheats.

Red Drive Motor Over-Tempera-

ture Icon

19
MODEL DESCRIPTION

Table 2: INSTRUMENTS AND INDICATORS (Continued)

ITEM ITEM FUNCTION

NO.

8 Warns when drive motor controller overheats.

Red Drive Motor Controller

Over-Temperature Icon

20
MODEL DESCRIPTION

Table 2: INSTRUMENTS AND INDICATORS (Continued)

ITEM ITEM FUNCTION

NO.

9 Warns when hydraulic pump motor overheats.

Red Hydraulic Pump Motor

Over-Temperature Icon

21
MODEL DESCRIPTION

Table 2: INSTRUMENTS AND INDICATORS (Continued)

ITEM ITEM FUNCTION

NO.

10 Warns when hydraulic pump motor controller overheats.

Red Hydraulic Pump Motor Con-

troller Over-Temperature Icon

11 Shows which way to toggle for going slower.

Slow Icon

22
MODEL DESCRIPTION

Table 2: INSTRUMENTS AND INDICATORS (Continued)

ITEM ITEM FUNCTION

NO.

12 Toggles speed slower.

Speed Toggle

13 Lights indicate performance modes: Creep, Slow, Normal, and Fast. Lift
truck defaults to Slow speed on start-up.

Performance Indicator

23
MODEL DESCRIPTION

Table 2: INSTRUMENTS AND INDICATORS (Continued)

ITEM ITEM FUNCTION

NO.

14 Toggles speed faster.

Speed Toggle

15 Shows which way to toggle for going faster.

Fast Icon

24
MODEL DESCRIPTION Airtrax, Inc.

This Page Intentionally Left Blank

25
MODEL DESCRIPTION

FIGURE 8: SWITCHES

26
MODEL DESCRIPTION

TABLE 3: SWITCHES

ITEM ITEM FUNCTION

NO.

1 Key Switch Used to turn SIDEWINDERTM ATX-3000 ON and OFF.

2 Strobe Light Switch Activates strobe light.

3 Work Lights Switch Activates work lights.

27
MODEL DESCRIPTION

FIGURE 9: CONTROLS

28
MODEL DESCRIPTION

Table 4: CONTROLS

ITEM ITEM FUNCTION

NO.

1 Left Armrest Assembly Holds operator’s hips secure in event of tip over.

2 Left Armrest Adjustment Knob Used to adjust armrest to preferred height.

3 Armrest Release Lever Used to raise armrest for entry to seat.

4 Auxiliary Function Switch Overrides lift and tilt functions to enable auxiliary functions.

5 Hydraulic Control Joystick Enables lift, tilt, and auxiliary functions of mast.

6 Horn Button Activates horn.

7 Emergency Stop Button Shuts down all systems.

8 Traction Control Joystick Enables Omni-DirectionalTM Movement of lift truck.

9 Right Armrest Adjustment Knob Used to adjust armrest to preferred height.

10 Right Armrest Assembly Holds operator’s hips secure in event of tip over.

29
MODEL DESCRIPTION

FIGURE 10: AUXILIARY LIGHTS

30
MODEL DESCRIPTION

Table 5: AUXILIARY LIGHTS

ITEM ITEM FUNCTION

NO.

1 Front Work Lights Activates lights in forward position.

2 Strobe Light Activates flashing strobe light.

3 Rear Work Light Activates lights in rear position.

4 Stop, Tail, and Back-up Lights Activates multi-functional rear lights.

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MODEL DESCRIPTION

Table 6: Technical Data

General Information

1 Manufacturer Airtrax

2 Model Manufacturer’s Designation ATX-3000

3 Load Capacity lbs (kg) 3000 (1361)

4 Load Center Fork Face Load CG - in (mm) 24 (610)

5 Power Electric 48 Volt

6 Operator Type Rider Counterbalanced

7 Tire Type Omni-Directional Cushion

8 Wheels (x=driven) Front/Rear 2x/2x

32
MODEL DESCRIPTION

Table 6: Technical Data (Continued)

Dimensions

9 Upright Maximum Fork Height, Full Capacity - in. (mm) 202 (5131)

10 Lift Height (Standard) - in. (mm) 127.5 (3238.5)

11 Free Lift (Standard) - in. (mm) 5 (127)

12 Fork Carriage Standard - in. (mm) 37 (940)

13 Forks Standard Fork Length/Width/Thickness - in. (mm) 42/4/1.6 (1067/102/41)

14 Tilt B/F deg. 5/5

15 Head Length Length to Face of Forks - in. (mm) 84 (2134)

16 Width Overall - in. (mm) 47 (1194)

17 Height Standard Mast - in. (mm) 83 (2108)

18 Overhead Guard - in. (mm) 79.2 (2012)

33
MODEL DESCRIPTION

Table 6: Technical Data (Continued)

Dimensions (Continued)

19 Turning Radius Minimum Inside/Outside - in. (mm) 0/69 (0/1753)

20 Load Distance Center of Wheel to Fork Face - in. (mm) 19.5 (495)

21 Equal Aisle Width With 42 Wide x 48 Long Pallet - in. (mm) 79 (2007)

22 Right Angle Stacking With 42 Wide x 48 Long Pallet - in. (mm) 133 (3378)

Performance

23 Stability Comply with ANSI Yes

24 Speeds Travel - Empty/Loaded - mph (km/h) 6.2/6.0 (10.0/9.7)

25 Lift - Empty/Loaded - ft/min (m/s) 93/63 (.47/.32)

26 Lowering - Empty/Loaded - ft/min (m/s) 70/95 (.36/.48)

27 Tilt - Empty/Loaded - 10 Deg sec. 6

34
MODEL DESCRIPTION

Table 6: Technical Data (Continued)

Weight

28 Total Weight Standard Truck Weight w/out Battery - lb/kg 7031 (3189)

29 Axle Weight Static- Front/Rear w/Rated Load - lb/kg 10,820/1385 (4908/628)

Chassis

30 Wheelbase Distance Front Axle to Rear Axle - in. (mm) 52 (1321)

31 Track Width Center of Wheels - in. (mm) 34.5 (876)

32 Ground Clearance Lowest Point - in. (mm) 3 (76)

33 Empty at Center of Wheel Base - in. (mm) 4 (102)

34 Grade Clearance % 16

35 Brakes Service/Parking – Control Type Hand/Auto

36 Service/Parking – Operation 4-Wheel Electro - Mech.

35
MODEL DESCRIPTION

Table 6: Technical Data (Continued)

Chassis (Continued)

37 Battery Type Lead Acid

Battery

38 Battery 48 V Ampere Hours – Max. - amp/hr 660

39 Minimum Weight - lb/kg 2000 (907)

40 Battery Dimension Width - in. (mm) 38.1 – 38.7 (968 - 983)

41 Length - in. (mm) 21 (533)

42 Height - in. (mm) 22.6 – 25.6 (574 - 650)

43 Battery Compartment Width - in. (mm) 39 (991)

44 Length - in. (mm) 21.5 (546)

45 Height - in. (mm) 26.5 (673)

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MODEL DESCRIPTION

Table 6: Technical Data (Continued)

Control

46 Operator Control Joystick – Traction, Direction, Horn, Brakes Left Hand Standard

47 Electric Control Traction Motor Super Drives - vdc/vac Transistor

48 Operator Control Joystick – Hydraulic Functions Right Hand Standard

49 Electric Control Hydraulic Pump Motor Super Drive - vdc/vac Transistor

50 Motor Speed Infinitely Variable

51 Electric Motors Traction & Pump A/C Motors Cont. Rating - hp (kw) 5 (3.7)

Hydraulic System

52 Hydraulic System System Relief Pressure - psi (bar) 2800 (193)

53 Reservoir Capacity - gal (liters) 7 (26.5)

54 Hydraulic Control Type – (Lift and Tilt Std.) Proportional Electro -

Hyd.

37
MODEL DESCRIPTION Airtrax, Inc.

This Page Intentionally Left Blank

38
OPERATING PROCEDURES

GENERAL NOTE: Throughout this manual, the terms right, left, front
and rear are used. These terms relate to the viewpoint of
Prior to operating this lift truck, carefully read and under- the operator while seated in the lift truck.
stand these operating instructions.
• This lift truck meets all applicable mandatory require-
• You must be trained and qualified in the operation of ments and safety standards for powered industrial lift
this lift truck. Read the operator's manual provided with trucks at the time of manufacture.
this lift truck. If the manual is missing, another one • No additions, omissions, or modifications should be
should be ordered from your AirtraxTM dealer. Prior to made that will affect compliance to the previously
attempting to operate or doing service maintenance on stated requirements or in any way minimize the effec-
this lift truck, carefully read and understand these oper- tiveness of the safety devices.
ating procedures.

39
OPERATING PROCEDURES

KNOW YOUR LIFT TRUCK The Omni-DirectionalTM Wheels used on the SIDEWIND-
ERTM ATX-3000 lift truck replace the standard wheels
Make sure the lift truck is in proper operating condition. Be used on other lift trucks and allow for travel in any direction.
sure all safety devices, such as the overhead guard and
the load backrest are in place and properly secured. Visu- Operate the lift truck only in areas that have been approved
ally inspect the entire lift truck for any damage that may for lift truck operation. Only the designated type of
have occurred during shipment. approved lift trucks may be used in areas classified as haz-
ardous by the authority having jurisdiction. Areas classified
as hazardous must be identified by signs to show the type
WARNING
of approved lift truck required for operation in the area.
Keep clear of the vehicle. It moves in all directions. Modifications or poor maintenance can result in the lift truck
Failure to obey can result in serious injury or death. being unsuitable for operation in areas classified as haz-
ardous.

WARNING
In case of tip-over follow these instructions:
• Do not jump - Stay on lift truck.
• Hold firmly to arm rests - brace feet - lean away
from impact.

40
OPERATING PROCEDURES

The AirtraxTM lift truck has a lift mechanism and forks on the
front to engage the load. The lift mechanism lifts the load so
that it can be moved and stacked.

The operator must be aware that the lift truck can tip over.
There is a great risk that the operator or someone else can
be killed or injured if trapped or hit by the lift truck as it tips
over. The risk of injury can be reduced if the operator stays
on the lift truck. If the lift truck tips over do not jump off.

The SEAT BELT provides a means to Familiarize yourself with the information outlined on the
help the operator keep the head and nameplate. The nameplate is located on the left side of the
torso substantially within the confines dash. Information on this nameplate is as follows:
of the lift truck frame and overhead
guard if a tip-over occurs. This protection system is 1. Serial Number - This is an identification number
intended to reduce the risk of the head and torso being assigned to this particular lift truck and should be used
trapped between the lift truck and the ground, but it cannot when ordering service parts or when requesting information
protect the operator against all possible injury in a tip-over. from your AirtraxTM lift truck dealer. Refer to back of front
cover for details on the serial number.
41
OPERATING PROCEDURES

2. Model Code - The model code for this lift truck is 4. Capacity Rating - This rating shows the maximum
SIDEWINDERTM ATX-3000. load capacity of this lift truck with relation to load centers
and fork height (see diagram on nameplate). Personal
a. SIDEWINDERTM represents the brand name
injury and damage to the lift truck could occur if the capac-
b. ATX is the model designator ity rating is exceeded.
c. 3000 is the capacity rating.
Safety and informational labels are located in conspicuous
3. Truck Weights - This is the approximate weight of the locations on the lift truck and should be strictly followed.
lift truck without a load on the forks. This weight plus the Refer to the Parts Manual for part number and location for
weight of the load to be moved must be considered when all labels. The description of these labels is also shown in
operating on raised floors, elevators, etc. the Safety Labels section of this manual.

42
OPERATING PROCEDURES

OPERATOR PRECAUTIONS cedures for SIDEWINDERTM ATX-3000 lift truck

operation. It also means that a qualified person experi-
The following precautions have been prepared for your enced in SIDEWINDERTM ATX-3000 lift truck
safety and the safety of your fellow workers. Read and operation must guide the operator through several driv-
understand this information before operating the lift truck. ing and load handling operations before the operator
attempts to operate the SIDEWINDERTM ATX-
• Many people make the mistake of thinking that operat- 3000 lift truck alone. A basic education in proper driv-
ing a lift truck is the same as driving an automobile. ing and load handling techniques is absolutely neces-
This is not true. It is true that some lift truck operating sary to prepare the new operator for proper defensive
procedures are as simple and obvious as driving the driving and to expect the unexpected.
family automobile (e.g., Look where you are going, WARNING
start and stop smoothly, etc.). But a lift truck is a special
Report damage or faulty operation immediately. Do not
machine designed to do a much different job than an
operate a lift truck that needs repair. If repairs are
automobile. Because of the close areas in which a lift
required, install a tag in the operator’s area stating DO
truck operates and other operating characteristics,
NOT OPERATE and remove the key from the key
every operator must receive additional training, even if
switch.
they have a license to drive an automobile.
• AUTHORIZED AND TRAINED OPERATOR ONLY: 1. Observe and comply with instructions concerning floor
This means the operator must be trained to drive the loading. Know the weight of your truck and the load com-
SIDEWINDERTM ATX-3000 lift truck and it means bined. Lift truck weight information is located on the name-
that the operator must thoroughly understand the pro- plate.
43
OPERATING PROCEDURES

WARNING WARNING
Use special care and cau- NEVER put hands, arms, head, or legs through the
tion when traveling with- mast or near the carriage or lift chain.
out a load as THE RISK OF
3. This warning applies not only to
OVERTURNING IS
the operator but also a helper. A
GREATER when cornering
helper must not be near the load or
and at high speed.
lift mechanism while the operator is
2. A lift truck is less stable attempting to handle a load. The lift
when the forks are raised, mechanism has moving parts with
with or without a load. Most close clearances that can cause serious injury.
operators can understand
4. Never allow anyone to ride on your lift
the need to be careful when
truck and never allow anyone other than a
handling loads. Some oper-
qualified professional to operate your lift truck.
ators do not realize that a tip-over can occur with an empty
lift truck because similar dynamic forces are present. In 5. Do not remove the overhead guard or
fact, the lift truck will actually tip to the side easier when load backrest unless specifically authorized.
empty, than when loaded with the load lowered. Rearward
6. AirtraxTM lift trucks are not intended for use on public
tilt, off-center loads, and uneven ground will aggravate
roads.
these conditions.

44
OPERATING PROCEDURES

10. Watch that

WARNING
your load does
Verify the nameplate is correct if any attachment has not exceed the
been installed. capacity rating of
7. When attachments are used, the lift truck. The
extra care should be taken in secur- lift truck capacity
ing, positioning, and transporting is posted on the
the load. Operate lift trucks nameplate that is
equipped with attachments as par- attached to the lift
tially loaded lift trucks, and verify truck at the fac-
that the operating instructions are tory.
available and understood before
operating the attachment.
WARNING
8. Elevate (load or lifting mechanism) only to pick up or
Do not handle a load if any loose part of it is above the
stack a load. Watch out for obstructions, especially over-
load backrest or any part of the load is likely to fall.
head. Check your clearances.
9. Verify the pins that keep the forks in position are
engaged so that the forks cannot move.

45
OPERATING PROCEDURES

11. Do not handle unsta- 13. Do not use a lift truck to lift
ble or loosely stacked people unless no other practi-
loads. Loads, such as cal option (scaffolds, elevated
bundles of lumber or work platforms, aerial baskets,
empty containers can fall etc.) to perform the needed
backwards onto the lift work is determined.
truck if they extend past
a. If a lift truck is used to ele-
the top of the carriage
vate a worker, a safety platform
and mast.
must be attached to the forks
12. Do not start or oper- and carriage. It must have a
ate this lift truck or any of solid floor with a surface to pre-
its functions or attach- vent the feet of the worker from slipping, hand rail, toe
ments if you are not in board, and a screen or shield at least 2 meters high
the operator's seat. This is the designated operator's posi- between the people on the platform and the lift mechanism.
tion for this AirtraxTM lift truck.
b. Before anyone is allowed in the platform, lift and
lower the mast slowly with the platform in place to verify the
WARNING
mast functions properly. Apply the parking brake. Do not
This lift truck is designed and intended for handling- travel with people in the platform. The operator must
materials. A lift truck is not designed to lift people. remain at the controls. Watch for overhead obstructions.

46
OPERATING PROCEDURES

14. Position OPERATING PROCEDURES

each fork the
same distance WARNING
from the center Extreme care should be taken
of the carriage. when accessing the battery as
This action will the cover has several pinch
help center the points. Failure to comply may
load on the car- result in injury to personnel.
riage. Set the
forks as far WARNING
apart as possi- Be careful not to short out battery termi-
ble for maximum nal. Do not smoke or use open flame
support of the near batteries. Batteries may explode
load. Center the from spark. Remove all jewelry and
weight of the exercise care with tools. If jewelry or
load between the forks. tools contact battery terminals or a posi-
15. If the weight of the load is not centered between the tive electrical circuit, a direct short may result in
forks, the load can fall off the forks when you turn a corner instant heating of tools, damage to equipment, and
or hit a bump. An off-center load will increase the possibility injury or death to personnel.
of the lift truck tipping over to the side.

47
OPERATING PROCEDURES

1. Apply power to the lift truck by connecting the battery 4. Adjust the seat assembly as needed. See Seat
plug to the lift truck receptacle. Be sure the plug is fully Assembly section in this manual for detailed instructions
inserted and locked into place so that there is enough pres- on seat controls.
sure at the contact mating surfaces. Close and latch battery
cover assembly. NOTE: The left arm rest assembly must be in the locked
down position to operate this lift truck.
2. Walk to the entry side of the lift truck. If the left arm rest
assembly is in the lowered position, then raise the left arm
5. Move the left arm rest to the locked position by pulling
rest assembly by pushing the release lever to the right and
the release lever to the right with the left hand, lower the
lifting the arm rest assembly to a locked 90° position.
arm rest assembly, press firmly on arm rest, and push the
3. Mount the lift truck using the side step and grab handle. lever to the left. Confirm the left arm rest is locked by apply-
ing upward pressure to the release lever.
WARNING
6. Adjust both arm rests as needed.
Seat belt must be fastened before
operating this lift truck. Failure to 7. Make sure the traction control joystick and hydraulic
comply may result is injury or control joystick are in the neutral position before operating
death. the lift truck.
8. Turn the key switch to the ON position and observe the
NOTE: A pressure switch is located in the seat cushion and LCD dash display and LED indicator lights for proper oper-
the operator must sit on the seat to energize the electrical ation. Wait on the battery level indicator to appear before
circuit.
48
OPERATING PROCEDURES

moving the joysticks. If the joysticks are moved before the 13. The operator can change the direction of travel while
battery level indicator appears, then a fault code will occur. the lift truck is moving by moving the traction control joy-
If a fault code is present then cycle the key switch to the stick in the desired direction of travel.
OFF position and back to the ON position.
14. When leaving the lift truck unattended, lower the lifting
9. Raise the forks slightly off the floor. Travel with the lift- mechanism, ensure the parking brakes icon is on to con-
ing mechanism low and where possible, tilted back. Do not firm that the brakes are applied, turn the key switch to the
elevate any load except during stacking. OFF position, and remove the key. Chock the wheels if the
lift truck is parked on a slope.
10. Frequent reading of the LCD dash display and LED
indicator lights should be a habit. Load Handling
11. Adjust lift truck to the desired speed. There are four
speed settings located on the instrument panel and identi- WARNING
fied by turtle and rabbit symbols. For further description of Allow no one under or near load or lifting mechanism.
the speed settings, refer to Instruments and Indicators Failure to comply may result in injury or death.
section of this manual.
NOTE: These load handling instructions are intended as
12. Move the traction control joystick in the direction that guidelines and are in no way supposed to replace training.
you want to travel. You must be trained and qualified in the operation of this lift
truck.

49
OPERATING PROCEDURES

1. Approach the load carefully. Verify that the truck is per- load onto the surface, and inch forward to engage the load
pendicular to the load. Raise the forks to the proper height against the carriage. Tilt the mast backward just far enough
for engaging the load. to lift the load from the surface.
2. Move for- 3. When a load is put on the floor, tilt the mast forward to
ward slowly a vertical position and lower the load. Tilt the mast forward
until the forks to permit smooth removal of the forks. Carefully move the
are in position lift truck backward to remove the forks from under the load.
under the load.
The forks must
support at least
two-thirds (2/3)
of the length of
the load. Verify
that the forks do not extend past the load so that loads or
equipment behind the load being lifted are not damaged.
Lift the load a small distance from the floor to verify the lift
truck has the capacity to lift the load. If the forks are longer 4. If the load is being removed from a stack, slowly move
than the load, move the forks under the load so that the tips the lift truck away from the stack. When the load is clear of
of the forks do not extend beyond the load. Lift the load the stack, lower the load for traveling. Always travel with
from the surface. Back out a few inches, then lower the the load as low as conditions allow and tilted back.

50
OPERATING PROCEDURES

5. Lowering speed Do not raise the load

is controlled by the to a point below
position of the where the load is to
hydraulic control joy- be placed and jog the
stick. Lower slowly load up into position.
and smoothly. Slowly This operation uses
return the control added energy. Be
lever to the neutral careful not to damage
position so that the or move adjacent
load is not dropped loads.
or that the lift truck is
not tipped over due
to the rapid stop of
the load.
WARNING
6. To put the load on a stack, align the lift truck with the Move carefully and smoothly when the load is raised
stack. Raise the load higher than the point where it will be over a stack. When the load is raised, the center of
placed. gravity of the lift truck and the load is much higher. The
lift truck can tip over when the load is raised.

51
OPERATING PROCEDURES

7. Move forward 8.When lifting

slowly. When the round objects,
load is in position, use a block
lower the load onto behind the
the stack. Lower the object. Tilt the
forks just enough to mast forward so
remove them from that the forks can
under the load. Do slide along the
not lower the forks floor under the object to be lifted. Tilt the mast fully back-
so that they will drag ward to help keep the load on the forks.
on the surface under
the load. Carefully NOTE: Not
move the lift truck backward to remove the forks from under every load can
the load. Lower the forks when traveling. be lifted using
only the forks of
a lift truck. Some
loads will require
a special attach-
ment.

52
OPERATING PROCEDURES

9. When travelling with the load lowered, keep the load

WARNING
against the carriage and the mast tilted fully backward. This
will help keep the load on the forks and give good forward It can be necessary to travel (for short distances or
and side stability. when maneuvering) with the container raised for
improved visibility. Do not raise the container higher
10. Travel with the lift than necessary to see under it. Special care must be
mechanism raised exercised during these operations. Particular attention
only enough to clear is required for wind and uneven travel surfaces that
the ground or obsta- can reduce the stability of the lift truck while the con-
cles. tainer is raised.

When the mast, car- 11. For better visibility

riage, or load is in a with large loads, travel
raised position, the stability of the lift truck is reduced. This in reverse, sideways, or
is also critical when the lift truck is not carrying a load. The at an angle with the load
ability of the lift truck to resist side tipping can be less on a trailing, but always keep
lift truck without a load than it is on a lift truck with a load in a proper look-out in the
the lowered (travel) position. Therefore, a lift truck without a direction of travel. Nor-
load is more likely to tip sideways, especially in a turn, than mally, direction of travel
a lift truck with a load carried in the lowered position. is determined by the best visibility available to the operator.
If the lift truck must travel in a direction where visibility is
obstructed, a look-out helper can be required.
53
OPERATING PROCEDURES

12. Operate an
WARNING
unloaded lift truck on
all grades with the lift- Maintain a safe distance from
ing mechanism facing the edge of docks, ramps, plat-
downhill. forms, and other similar work-
ing surfaces.
WARNING 14. Extra care should be given
Never drive side- while working on docks, plat-
ways or at an angle forms, and ramps as the Omni-
on a slope, incline, or hill. Do not turn on a slope and DirectionalTM Technology of the lift
always operate the lift truck with the load uphill. truck allows turning and moving
in all directions. Maintain a safe
13. On sloping sur-
distance from the edge of docks,
faces, higher than 5
ramps, or platforms.
percent (a 5 foot rise
or drop in 100 feet of
Do not push freight cars while on
travel), always operate
a raised dock or platform. Do not use the lift truck for open-
the lift truck with the
ing or closing freight doors.
load facing uphill.

54
OPERATING PROCEDURES

15. Before entering trucks or trailers, be certain the brakes 18. Operate the lift truck under all conditions at a speed
on the truck or trailer are applied and wheel chocks are in that will permit it to be brought to a stop in a safe manner.
place. If trailers are not coupled to a tractor, supports may
be needed to prevent upending or corner dipping. Check Safe Operations
the flooring of trucks, trailers, and railroad cars for breaks 1. Observe all traffic regulations, including authorized
and weakness before driving onto them. plant speed limits. Under normal traffic conditions, keep to
16. Before driving over a dock board or bridge plate, be the right. Maintain a safe distance from the lift truck ahead
certain that it is properly secured. Drive carefully and slowly (approximately three lift truck lengths), and keep the lift
across the dock board or bridge plate and never exceed its truck under control at all times.
rated capacity. 2. The operator is responsible to
17. Start, stop, travel, make pedestrians aware that the lift
steer, and brake truck travels in all directions. Watch
smoothly. Slow down out for pedestrians at all times. Use
for turns and on extra care at cross-aisles, doorways,
uneven or slippery and other locations where pedestri-
surfaces. Sudden ans can step into the path of travel of
movements can the lift truck.
cause the lift truck to 3. Slow down when approaching blind intersections or
loose its load or tip turns and sound the horn. This is done to warn pedestrians
over.

55
OPERATING PROCEDURES

that there is a vehicle in the area and to be alert for possi- affected. Always make sure you pick the smoothest route
ble danger. for your lift truck.
4. On sloping surfaces, higher than 5 percent (a 5 foot 8. Look in the direction of travel and keep a clear view of
rise or drop in 100 feet of travel), operate a loaded lift truck the path of travel.
with the load facing uphill. Do not turn on a slope. For sta-
9. Watch for obstruction, especially overhead. Check
bility reasons, a lift truck must not be driven across a slope.
clearances.
5. Under all travel conditions, operate the lift truck at a
10. Anytime the lift truck is
speed that will permit it to be brought to a stop in a safe
moving, keep hands, feet,
manner.
and other parts of your body
6. Avoid fast starts. Sudden movement can cause the lift inside the operator's com-
truck to tip. People can be hurt or killed and material can be partment. Parts of your body
damaged. outside the lift truck can be
injured when passing
7. Avoid bumps, holes,
obstructions.
slick spots, and loose mate-
rials that can cause the lift 11. Do not push or pull any
truck to swerve or tip. If load with the lift truck.
unavoidable, slow down as
the lift truck stability and
steering may be adversely

56
OPERATING PROCEDURES

12. Do not attempt to Fork Adjustment

lift anything that could 1. Adjust the forks on the fork carriage. Forks should be
fall on the operator or spaced as far apart as the load being moved will allow.
a bystander. Both forks should always be the same distance from the
13. The AirtraxTM lift center of the fork carriage.
truck is equipped with 2. Check for the presence and condition of the studs at
an overhead guard each end of the carriage upper fork clip slide. If the studs
that will stop most are damaged or missing, they should be repaired or
items. However, the replaced before the forks are adjusted.
overhead guard will
not provide protection 3. To adjust the forks, raise them a few inches off the
to the operator from all floor. Lift up on the keeper pin and slide the forks along the
falling objects. carriage by pushing them away from you. Do not pull the
forks toward you. When the forks are set to the desired
Shutdown Procedures position, make sure the keeper pin is down in a slot on the
top of the fork carriage plate.
When leaving the lift truck unattended, the lifting mecha-
nism must be fully lowered, controls neutralized, power
shutoff, and the key removed. Chock the wheels if the lift
truck is parked on an incline.

57
OPERATING PROCEDURES

MAINTENANCE SCHEDULE Before Operation Inspection

1. Make sure the overhead guard, load backrest, seat
Follow this recommended maintenance schedule to main- belts, and all other safety devices are installed.
tain your lift truck for dependable and economical opera-
tion. 2. Make certain all capacity, safety, and informational
plates or decals are attached. This lift truck is not consid-
Before each shift or every 8 hours, it is the responsibility of ered safe to use without a legible, properly filled out capac-
the operator to carry out the following checks and inspec- ity nameplate. Contact AirtraxTM or your local AirtraxTM
tions before beginning lift truck operation. Do not operate dealer if the nameplate is missing or not legible. Refer to
the lift truck if it is in need of repair. If the lift truck is in an the Parts Manual for part number and location for all labels.
unsafe condition, remove the key and report the condition The description of these labels is also shown in the Safety
to the proper authority. If the lift truck becomes unsafe in Labels section of this manual.
any way while you are operating the lift truck, STOP operat- 3. Inspect the lift truck for any damage that may have
ing the lift truck, remove the key, and report the condition to occurred during the previous shift.
the proper authority immediately.
4. Inspect the lift truck for any signs of external leaking of
the battery or hydraulic system.

58
OPERATING PROCEDURES

6. Check battery water level and add approved or distilled

WARNING
water as needed.
Be careful not to short out battery ter-
minals. Do not smoke or use open 7. Check the charge in the battery.
flame near batteries. Batteries may 8. Check the hydraulic hoses for chaffing, cuts, or rein-
explode from spark. Remove all jewelry forcement showing through the outside of the hose.
and exercise care with tools. If jewelry
or tools contact battery terminals or a 9. Check for excess slack or mis-tracking on the sheaves.
positive electrical circuit, a direct short 10. Make sure the chains are not damaged or kinked.
may result in instant heating of tools, damage to equip-
ment, and injury or death to personnel. 11. Make sure the stops and finger guards are in place.
12. Check to make sure the cover latches are adjusted (if
WARNING
necessary) and properly fastened.
Extreme care should be taken
when accessing the battery as 13. Inspect the condition of all four Omni-DirectionalTM
the cover has several pinch Wheel assemblies. Check for damaged or worn rollers.
points. Failure to comply may 14. Inspect the forks. Make sure they are properly attached
result in injury to personnel. and the locking clips are locked in their proper position.
5. Be sure the battery fits in its compartment, and check
the connectors to make sure they are free of damage and
connected properly.
59
OPERATING PROCEDURES

15. Operate the hydraulic control joystick through the hoist, 2. Periodically observe ground/floor that the lift truck has
tilt, and auxiliary (if equipped) function. Make certain the just passed over for signs of possible leaks.
mast operates properly and no unusual noises are heard.
3. While operating, monitor the lift truck for any unusual
16. Operate the traction control joystick through all move- noise or conditions in the performance of the lift truck.
ments to confirm proper steering. Return the traction con- Report any defects immediately to the proper authority.
trol joystick to the neutral position to check brake operation.
4. Periodically turn the lift truck in both directions and
17. Test the horn, lights (if equipped), and all other acces- observe condition of the ride. If any problems are noted,
sories. Make sure they are properly mounted and in good stop the lift truck and inspect all four Omni-DirectionalTM
working order. Wheel assemblies for defects. Report any defects immedi-
ately to the proper authority.
18. Operate the lift truck and make certain the LCD dash
display and all LED indicator lights are functioning properly. After Operation Inspection
19. Make sure that any unusual noises are investigated 1. Inspect the lift truck for any damage that may have
immediately. occurred during your shift. Report any damage to the
proper authority immediately.
During Operation Inspection
2. Inspect the lift truck for any signs of external leaking of
1. Observe the LCD dash display and LED indicator lights
the battery or hydraulic system.
frequently with special regard to the condition of the battery
charge.

60
OPERATING PROCEDURES

WARNING WARNING
Be careful not to short out battery ter- Extreme care should be taken
minals. Do not smoke or use open when accessing the battery as
flame near batteries. Batteries may the cover has several pinch
explode from spark. Remove all jewelry points. Failure to comply may
and exercise care with tools. If jewelry result in injury to personnel.
or tools contact battery terminals or a
3. Check the charge in the battery. If battery charging is
positive electrical circuit, a direct short
needed, refer to Charging the Battery section of this man-
may result in instant heating of tools, damage to equip-
ual.
ment, and injury or death to personnel.
NOTE: When leaving the lift truck unattended, the lifting
mechanism must be fully lowered, controls neutralized,
power shutoff, and the key removed. Chock the wheels if
the lift truck is parked on an incline.

61
OPERATING PROCEDURES

DIAGNOSTICS low DC buss fault code appears, it could be a low or bad

battery. Stop the lift truck and charge or change the battery
The AirtraxTM lift truck is equipped with diagnostic capabili- as needed.
ties to monitor and self-diagnose the systems of the lift
truck. NOTE: If any other fault codes appear, record the fault
code and report to the maintenance authority.
NOTE: If an over-temperature error is observed, shut down
the lift truck immediately and allow the lift truck to cool. If a

TABLE 1: FAULT CODES

Value Fault/Problem Location Action

00 No Error N/A N/A

01 Drive Maximum Heatsink Temp Reached (Shut-down) AC Super Drive Error

02 Drive DC Buss Too High (Shut-down) AC Super Drive Error

03 Drive DC Buss Too Low (Shut-down) AC Super Drive Error

04 Drive Power-Up Charge Circuit Error AC Super Drive Error

62
OPERATING PROCEDURES

TABLE 1: FAULT CODES

Value Fault/Problem Location Action

05 Drive Too Many Communication Errors AC Super Drive Error

06 Motor Maximum Temperature Reached (Shut-down) Motor Error

07 Motor Feedback Sensor Error Motor Error

08 Drive AC Super Drive

09 Motor Motor

10 Drive Over Current or Short Circuit on Power Stage AC Super Drive Error

11 Drive Commands from CANION are Contradictory AC Super Drive Error

12 N/A N/A N/A

13 N/A N/A N/A

14 N/A N/A N/A

63
OPERATING PROCEDURES

TABLE 1: FAULT CODES

Value Fault/Problem Location Action

15 Drive Maximum Current Limited Due to Over Temperature AC Super Drive Warning

16 Motor Maximum Current Limited Due to Over Temperature Motor Warning

17 Drive Heatsink Temperature Sensor Open AC Super Drive Warning

18 Drive Heatsink Temperature Sensor Short Circuit AC Super Drive Warning

19 Motor Temperature Sensor Open Motor Warning

20 Motor Temperature Sensor Short Circuit Motor Warning

21 Drive Parameter Checksum Error AC Super Drive Warning

22 Drive Speed Command out of Range AC Super Drive Warning

23 Drive Output Offset Calibration Error (Initialization Check) AC Super Drive Warning

24 Drive Temperature < -20 degree C AC Super Drive Warning

64
OPERATING PROCEDURES

TABLE 1: FAULT CODES

Value Fault/Problem Location Action

25 N/A N/A N/A

26 N/A N/A N/A

27 N/A N/A N/A

28 N/A N/A N/A

29 N/A N/A N/A

30 CANOpen PDO Watchdog Timeout ACSD / VMC20 Error

31 Right Joystick Values out of Range ---- Error

32 Left Joystick Values out of Range ---- Error

33 N/A N/A N/A

34 N/A N/A N/A

65
OPERATING PROCEDURES

TABLE 1: FAULT CODES

Value Fault/Problem Location Action

35 Parameter Checksum Error ---- ----

36 CANOpen Cyclic Over Run ---- ----

37 Low DC Buss Voltage ---- ----

38 General Warning ACSD / VMC20 Warning

39 General Error ACSD / VMC20 Error

40 CANOpen SDO Watchdog Timeout ACSD / VMC20 Warning

41 CANOpen Communication Initialization Failed ACSD / VMC20 Error

42 CANOpen No Initial SDO Response VMC20 Error

43 CANOpen Emergency Exception Message VMC20 Error

44 N/A N/A N/A

66
MAINTENANCE

GENERAL to repair the lift truck. When in doubt of any maintenance

procedure, contact your local AirtraxTM lift truck dealer.
Safe Maintenance Procedures
Safety and informational decals are located in conspicuous
This lift truck meets all applicable mandatory requirements locations on this lift truck and should be strictly followed.
for powered lift trucks at the time of manufacture. This lift When operating various models of lift trucks, it is wise to
truck is also equipped with certain safety devices as stan- check the capacity plate of each lift truck before operation.
dard equipment. For example, all high lift trucks are fur-
nished with a load backrest and high lift rider trucks with an The following instructions have been prepared for your
operator's overhead guard. safety and the safety of your fellow workers during mainte-
nance operations and should be strictly adhered to. Care-
No additions, omissions, or modifications should be made fully read and understand each one. Read the maintenance
that will affect compliance to the previously stated require- procedures before attempting to repair your lift truck. When
ments or in any way minimize the effectiveness of the in doubt of any maintenance procedure, contact your local
safety devices. AirtraxTM dealer.

The following instructions have been prepared for your • Powered lift trucks may become hazardous if adequate
safety and the safety of your fellow workers during mainte- maintenance is neglected. Therefore, adequate main-
nance operations and should be strictly followed. Read and tenance facilities, personnel, and procedures should be
understand the maintenance procedures before attempting provided.

67
MAINTENANCE

• Only qualified and authorized personnel should be per- • Brakes, steering mechanisms, control mechanisms,
mitted to maintain, repair, adjust, and inspect the lift warning devices, lights, guards, and safety devices
truck. should be inspected regularly and maintained in a
• The work area should be properly ventilated. Keep the proper operating condition.
shop clean and the floor dry. • All parts of the lifting mechanisms should be regularly
• Avoid fire hazards and have fire protection equipment inspected and maintained in a correct operating condi-
present. Do not use an open flame to check level or for tion.
leakage of electrolyte. Do not use open pans of fuel or • All hydraulic systems should be regularly inspected
flammable cleaning fluids for cleaning parts. and maintained. Lift cylinders, valves, and other similar
• Raise the lift truck only if it is on a solid level floor. Use parts should be checked to assure that “drift” has not
solid one-piece blocks or other positive lift truck posi- developed to the extent that it would create a hazard.
tioning devices to support the lift truck. Chock the • Special lift trucks or devices designed and approved for
wheels to prevent movement of the lift truck. hazardous area operation should receive special atten-
• Disconnect the battery. Attach a DO NOT OPERATE tion to ensure that maintenance preserves the original,
tag to the traction control handle. approved safe operating features.
• Before removing any component from the lift truck, • The customer or user should not perform any modifica-
make certain that the lifting mechanism (hoist) and tions and/or additions that affect capacity and safe lift
slings are of the proper capacity and in good condition. truck operation without the manufacturer's prior written
• When working on the hydraulic system, make sure the approval. Capacity, operation, and maintenance
power is turned off and the hydraulic pressure is instruction plates, tags, or decals must be changed
relieved in the hoses and tubes. accordingly.

68
MAINTENANCE

• Capacity, operation, and maintenance instruction HYDRAULIC SYSTEM

plates, tags and decals should be maintained in legible
condition. General
• The lift truck should be kept in a clean condition to min-
imize fire hazards and facilitate detection of loose or The hydraulic system of the lift truck provides independent
defective parts. control circuits of the lift, tilt, and auxiliary functions.
• Checking the performance of the lift truck or attach-
ments should be conducted in an authorized, safe Lift System
area.
• Always use recommended AirtraxTM replacement parts The hydraulic lift system provides the lifting and lowering
function for the mast. The system consists of an electric
to be certain that they are interchangeable with the
motor, hydraulic pump, a hydraulic control joystick control
original parts and are of a quality equal to that provided
handle, and the mast assembly.
in the original equipment.
Tilt System

The hydraulic tilt system provides the tilting function of the

mast. The system is supplied with hydraulic oil from the lift
pump and is controlled by the hydraulic control joystick
control handle. Two paired, double acting hydraulic cylin-
ders, secured between the truck frame and the mast
assembly, provide the tilt action of the mast.
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MAINTENANCE

The forward and backward tilt angle of the mast assembly Hydraulic Oil Tank
depends on the type of mast assembly fitted to the lift truck,
and is factory set to comply with safety regulations. The hydraulic oil tank is located in a compartment adjacent
to the operator on the left-hand frame of the lift truck. The
The tilt cylinders furnished with the lift truck must not be tank supplies hydraulic oil for the lift pump, which directs
changed in any way to alter the tilt angles and, if replaced, the hydraulic oil to the mast assembly and the other com-
must maintain the correct tilt as applicable to the mast ponents of the lift truck.
assembly furnished with the lift truck.
The hydraulic oil to the lift pump passes through a suction
Auxiliary Functions strainer located below the hydraulic pump and motor. The
hydraulic oil supplied by the hydraulic control joystick
These lift trucks can also be furnished with a third and/or returns to the hydraulic oil tank through a hydraulic filter.
fourth auxiliary function. These auxiliary functions are also The filter is a 10-micron screw-on type oil filter.
controlled using the hydraulic control joystick control han-
dle. The third function is used for extend and retract opera- NOTE: With lift truck hydraulic oil at room temperature,
tions and requires the use of an additional hydraulic check level and top off if necessary.
cylinder to perform this function. The fourth function is used
for side-shift, swing, or rotating, as required by the end The hydraulic oil level is checked using a bayonet type dip-
user. stick gauge fitted to the breather cap. Wipe the dipstick
clean using a lint free cloth. Replace and remove the dip-

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MAINTENANCE

stick to check the hydraulic oil level. BE SURE the load Hydraulic Oil Filter
forks are fully lowered before checking the hydraulic level.
The hydraulic oil filter should be changed every 2400 hours
The hydraulic oil tank has a capacity of 6 gallons. The under normal operating conditions. To service the hydraulic
hydraulic oil level should be maintained at the full mark on oil filter, release the battery cover latch, lift battery cover to
dipstick. Use the recommended hydraulic oil as listed in the 90° position, and remove the left-hand side cover. The
Approved Hydraulic Oils table. hydraulic oil filter is a spin-on filter with a 10-micron rating.
When replacing the hydraulic oil filter, tighten the filter hand
ALWAYS use the specified hydraulic oil when replacing or tight. Replace the side cover, lower the battery cover, and
adding oil to the tank. make sure latch is secure.

ALWAYS observe absolute cleanliness when filling the

hydraulic oil tank or working on the hydraulic system.

NEVER add hydraulic oil directly from the manufacturer’s

container. Always filter the hydraulic oil through a 10-
micron filtration system prior to adding to the hydraulic oil
tank.

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MAINTENANCE

APPROVED HYDRAULIC OILS

Part Number
Bulk Hydraulic Oil 32020301 32020302 32020303

Application Normal Ambient Cold Storage Ambient Arctic Ambient

Air Operation Air Operation Air Operation

Ambient Air Operation 32° F to 110° F -25° F to 32° F 60° F to 0° F

Temperature Range (0° C to 43° C) (-32° C to 0° C) (16° C to -18° C)

Hydraulic Oil Operation 18° F to 148° F -12° F to 113° F -55° F to 65° F

Temperature Range (-8°C to 64° C) (-24° C to 45° C) (-48° C to 18° C)

Viscosity SSU Operating 5000 @ 18° F (-8° C) 5000 @ -12° F (-24° C) 5000 @ -55° F (-48° C)
Minimum Temperature

Viscosity SSU Operating 80 @ 148° F (64° C) 75 @ 113° F (45° C) 115 @ 65° F (18° C)
Maximum Temperature

Viscosity Range SSU @ 193 - 235 97 - 115 72 - 83

100° F (38° C)

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MAINTENANCE

APPROVED HYDRAULIC OILS

ASTM Viscosity Grade No. S - 215 S - 105 S - 75

Viscosity Index (REF) 92 Minimum 110 Minimum 200 Minimum

ISO Viscosity Grade 46 22

Pour Temperature -20° F (-29° C) -50° F (-46° C) -75° F (-59° C)

Flash Temperature 395° F (202° C) 295° F (146° C)

API Gravity 30 31 33

ASTM D943 Must Pass

ASTM D665 Rust Test Must Pass 3

Demulsibility D1401 0 Minutes

Anti-wear Additive Yes Yes Yes

Mil-Spec. Mil-H-5606 Yes

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MAINTENANCE

APPROVED HYDRAULIC OILS

APPROVED SOURCES PRODUCT NAME PRODUCT NAME PRODUCT NAME

Exxon (Preferred) Nuto H 46 UNIVIS J 43

Mobil DTE 25 DTE 15 AERO-HFA

Shell TELLUS 46 AEROSHELL Fluid 4

Valvoline (Ashland) Anti-Wear # 20 Anti-Wear # 10

Pennzoil Pennzoil AW 46 Pennzoil AW 22

Phillips Petroleum Magnus A-215

Gulf Harmony 48 AW

Chevron Oil Company Chevron AW 46 Chevron AW MV Aviation Fluid A

ARCO DURO AW 46

AMOCO AMOVIS AW 21 RYKON # 11

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MAINTENANCE

BATTERY WARNING
WARNING Be sure water is readily available in case electrolyte
accidentally splashes on your skin or clothing.
Always disconnect the battery from the
Extreme care should be taken in flushing electrolyte
truck when doing any maintenance or
from the eyes. Use plain water only and obtain medical
repair work on the truck.
attention immediately.
WARNING
WARNING
Wear rubber apron, gloves, boots, and
Apply a strong neutralizer, such as baking soda when
gloves, when handling, checking, filling, charging, or
acid is spilled on the floor and clean up promptly.
replacing batteries.

WARNING WARNING
Keep open flames away from batteries. Do not check Always lift the batteries with mechanical equipment,
electrolyte level with a cigarette lighter or a match. USE such as a hoist, crane, or lift truck. Move batteries hor-
A FLASHLIGHT OR A PERMANENT LIGHT. Do not izontally with power tracks, conveyors, or rollers. Make
smoke or create sparks. sure that hoist hooks, spreader bars, and other tools
are of ample strength and properly installed. Cover the
top of the battery with a rubber mat or other insulating
material to prevent external short circuits from chains
or cables falling on top of the batteries.

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MAINTENANCE

WARNING WARNING
Make sure that charging plugs and receptacle are prop- When batteries are disposed of as scrap at the end of
erly locked and all other connections tight, secure, and useful life, they should be sent to an authorized recy-
free from friction. cling center or salvage dealer.

WARNING WARNING
Allow only authorized personnel (qualified by training Familiarize yourself as completely as possible with
and experience) in the battery room. batteries and the proper rules for their charging, han-
dling, and maintenance.
WARNING
Never lay any metal tools, such as wrenches or other CAUTION
material on top of an open battery. Keep vent plugs in the cells at all times, except when
taking hydrometer readings, adjusting specific gravity
WARNING and electrolyte levels.
Check batteries for cracks or leaks. If leaks are found,
notify maintenance. NOTE: Your company, industry, and government safety
regulations should be reviewed to help reduce accidents
and damage to equipment.

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MAINTENANCE

Battery Maintenance 6. Keep batteries from freezing.

7. Keep batteries in a charged status.
Battery maintenance must include a good battery charger,
a clean battery, keeping the electrolyte at the correct level, 8. Do not charge a battery with a charger that has an
and keeping a record of the battery. ampere/hour rating higher than that of the battery. This will
give too high a charging current and cause excessive heat-
1. Keep batteries clean and free of acid spills. ing. Charging with a lower ampere/hour charger will cause
no harm, but may require longer than eight hours to fully
2. Do not over-discharge. Excessive discharge shortens
charge.
battery life.
3. Do not overcharge. Overcharging produces corrosion Changing the Battery
of positive grids and excessive gassing, which loosens the
active material of the plates. WARNING
Be careful not to short out battery termi-
4. Charge the batteries in a well ventilated area to remove nals. Do not smoke or use open flame
the explosive gasses and acid fumes. near batteries. Batteries may explode
5. Maintain electrolyte at the proper level. If low, add from spark. Remove all jewelry and
approved or distilled water. Before changing, make sure exercise care with tools. If jewelry or
the tops of the plates are covered. After charge, fill to the tools contact battery terminals or a posi-
recommended level. Do not add acid. tive electrical circuit, a direct short may result in

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MAINTENANCE

instant heating of tools, damage to equipment, and

CAUTION
injury or death to personnel.
Make sure the lifting device is correctly positioned on
CAUTION the battery and has clearance in the battery lift slot
located in the overhead guard.
Always use a spreader bar and slings that lift vertically
on the lifting eyes of the battery. DO NOT use a chain 4. Apply the lifting device to battery.
or sling without a spreader bar or you will damage the
5. Carefully lift the battery from the lift truck and place in
battery.
designated cleaning or charging area.
1. Position the lift truck so that an approved lifting device
6. Make sure that the battery compartment is clean and
can be used to remove battery.
dry.
2. Unlatch and lift the battery cover assembly. Make sure
7. Apply the lifting device to replacement battery.
the battery cover is secured in the upright position.
3. Remove lift truck battery cables from the battery and CAUTION
position them out of the way so the battery can be Make sure the lifting device is correctly positioned on
removed. the battery and has clearance in the battery lift slot
located in the overhead guard.

NOTE: Use the correct blocks or spacers to hold the bat-

tery in position in the lift truck.

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MAINTENANCE

8. Carefully lift and position the replacement battery in the 13. Confirm that the LCD dash display is working and bat-
battery compartment. tery charge is sufficient. For proper operating steps, refer to
Operating Procedures.
9. Lower the replacement battery into the battery com-
partment, making sure all framework and cables are clear Cleaning the Battery
of the battery while being lowered.
10. Remove the lifting device and move the lifting device CAUTION
clear of the lift truck. Do not clean the battery with steam or hot water. Do
not use a high-pressure hose. Remove any electrolyte
11. Install lift truck battery cable to the replacement battery. from the battery compartment to prevent corrosion. If
Be sure the plug is fully inserted and locked into place. there is electrolyte on top of the battery, apply a solu-
tion of bicarbonate of soda. Mix a solution containing
WARNING 0. 5kg (1.1 Ib.) of soda for every four liters (0.88 gal.) of
Extreme care should be taken water. Apply the solution, and then flush the solution
when accessing the battery as from the battery using clean water. Wash the battery
the cover has several pinch and the battery compartment as needed.
points. Failure to comply may
result in injury to personnel. Keep the battery compartment clean and dry. Use a clean
12. Carefully lower the battery cover assembly and secure cloth to wash the battery with water. Dry with compressed
the latch. air.

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MAINTENANCE

Six months between cleaning is the maximum recom- gravity with a hydrometer. Do not add approved or distilled
mended interval. water to a cell during the charging cycle. The electrolyte
can flow out of the cell through the fill hole. Refer to the
NOTE: If the top of the battery is wet from electrolyte, instructions from the manufacturer of your battery for the
check to see if the electrolyte level is too high or the battery proper operating level of the electrolyte.
charger is not operating correctly.
Charging the Battery
Adding Approved or Distilled Water
WARNING
Some water is lost from the electrolyte of each cell during Always connect the positive cable to the positive ter-
the charge and discharge cycle when the battery is in ser- minal and connect the negative cable to the negative
vice. Check the electrolyte level daily. Some service per- terminal. Any other connection will cause injury and
sons check some of the cells daily so that all of the cells are damage.
checked each week. If the level of the electrolyte goes
below the level of the top of the separators for the plates, WARNING
the cell can be damaged. Always charge the battery at the end of the work period
(shift). Never let the specific gravity reach a level less
NOTE: Keeping the electrolyte level within the correct limits than the limits shown in the manual.
is the most important item of battery maintenance. Always
use approved or distilled water. If you add approved or dis-
tilled water, wait five minutes before measuring the specific

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MAINTENANCE

NOTE: Many customers have battery chargers that can fol-

WARNING
low a program to automatically charge the battery accord-
Always de-energize the charger before you connect or ing to the recommendations of the battery manufacturer.
disconnect the charger from the battery. Use the recommendations of the battery manufacturer for
charging the battery. Use only battery chargers approved
WARNING
by the battery manufacturer or dealer.
Batteries produce explosive hydrogen gas when
charging Always open the battery cover or hood and 1. During charging, the voltage increases slowly. When
provide good ventilation when charging. the battery is fully charged, the voltage level is constant.

CAUTION 2. Remove the vent cap and look in the opening. If you
A battery should always be recharged immediately fol- see bubbles in the electrolyte, the battery is either fully
lowing a complete discharge. Never allow it to remain charged or in the final stage of charging.
in a discharged condition, since permanent damage 3. The specific gravity reading is constant and within the
may result. limits of a charged battery. If the temperature increases
after the battery is charged, the specific gravity will
NOTE: All of the vent caps must be in position when the decrease a small amount.
battery is in service. If the vent caps are not installed, the
electrolyte will leak, causing corrosion of the battery case 4. Constant meter indications on the charger will indicate
and in the battery compartment. the end of the charging cycle.

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MAINTENANCE

5. When you are sure the charger is off, disconnect the

CAUTION
battery from the charger. Before connecting the battery
lead to the lift truck receptacle, make sure the lift truck con- Keep vent plugs in the cells at all times, except when
trols are in neutral and that the connector is firmly in place. taking hydrometer readings, adjusting specific gravity
and electrolyte levels, troubleshooting, or reassem-
Storing the Battery bling a repaired cell.
1. Give an equalizing charge prior to placing new batter-
CAUTION
ies in storage. Used batteries are to be fully charged and
Batteries should be placed on a wooden pallet and allowed to balance for approximately three more hours.
stored in a dry, moderately cool area. Lead acid batter-
ies will slowly “self-discharge” over a period of time 2. Neutralize and clean the battery using a solution of 16
due to their chemical make-up. This “self-discharge” is ounces of baking soda to one (1) gallon of water.
due to a chemical reaction. That chemical reaction can 3. Store the battery in a cool, dry location.
be accelerated by heat resulting in a more rapid “self-
discharge”. 4. Check each cell in the battery at least once every 30
days and boost charge when the specific gravity falls below
The following steps should be followed when placing a bat- 1.240.
tery in storage or when not in operation for more than 30 5. Protect the battery from ambient contamination.
days.

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MAINTENANCE

6. If a greasy film forms on the top of a battery, it is acid DASH DISPLAYS, INDICATOR LIGHTS, AND
and must be neutralized using the solution described HORN
above.
7. Battery chargers should be disconnected from the AC Check all dash displays, indicator lights, and horn for cor-
power source when not in use. rect operation. Frequent reading of the dash display and
indicator lights should be a habit.

If any dash display, indicator light, or horn is found to be

inoperative, report to maintenance.

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MAINTENANCE

COVERS/FLOOR PLATES NOTE: Lift the battery cover from the right-hand side of the
lift truck. Use the right-hand armrest assembly to lift the
Rear Cover battery cover. Do not use the plastic cover to lift the assem-
bly.
The rear cover is secured to the rear frame using four cap-
tive screws and washers. To remove the rear cover, loosen To raise the battery cover, actuate the latch with the left
the four captive screws and remove the rear cover from the hand and use the right hand to lift the cover. When the bat-
four cover brackets on the rear frame. tery cover is open, it is held in the raised position with two
gas springs.
To install the rear cover, align the rear cover and captive
screws with the clip-on receptacles of the rear cover brack- Left- and Right-Hand Side Covers
ets and tighten the captive screws.
To remove the left- and right-hand side covers, raise the
Battery Cover battery cover to the 90° upright and locked position.
Remove the four captive screws. The side covers can then
The battery cover is an assembly that contains the cover, be removed from the retaining brackets on the frame.
seat assembly, traction control joystick, and hydraulic con-
trol stick. The cover is held in the closed position using a To install the side covers, align them with the retaining
latch assembly. Opening the latch assembly will allow the brackets on the frame and then install the front bulkhead
battery cover to be raised to service the battery. cover and four captive screws. Lower and secure the bat-
tery cover.

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MAINTENANCE

Front Bulkhead Cover To replace the latch assembly, open the latch assembly
and raise the battery cover. Remove the two hex nuts and
Remove the left- and right-hand side covers. lockwashers retaining the latch assembly to the battery
cover frame weldment. Install a new latch assembly using
Remove the front bulkhead cover by loosening the four the lockwashers and hex nuts.
captive screws retaining the cover to the lift truck.
Floor Plates
To install the front bulkhead cover, align the cover with the
left- and right-hand side covers and install the four captive The floor plate is in two sections. To remove the floor plate
screws. sections, remove the four capscrews retaining the front
cover to the frame and the cowl. Tip the front of the front
Install the left- and right-hand side covers. floor plate section toward the rear of the lift truck and
remove it from the lift truck.
CAUTION
Remove the rear floor plate section by sliding it forward
Make certain to secure the cover before removing from under the bulkhead cover.
either of the gas springs.
The floor plates can be installed by reversing the remove
To replace the gas springs, use a screwdriver and a pair of procedure.
pliers to remove the rings retaining the gas spring at either
end of the spring.

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MAINTENANCE

STORING THE LIFT TRUCK 1. Check hydraulic oil levels. Fill the hydraulic oil tank to
the proper level.
The following storage procedures are for conditions and 2. Fully lower the forks or carriage. Tilt the mast forward
temperatures above 0° C (32° F). Adjust these procedures until the tips of the forks touch the ground. Coat any
for local conditions and any changes in conditions during exposed portion of all cylinder rods with fresh high grade
storage. The preparations necessary for storage are also SAE 30 or SAE 40 weight engine oil.
determined from the following conditions:
3. Check that all switches and accessories are in the OFF
• Short-term storage is from 1 to 6 months. Long-term position.
storage is over 6 months. 4. If the lift truck must be left on an incline, put chocks on
• Storage Location. A lift truck stored indoors will not the down hill side of the wheels so that the lift truck cannot
require as much external protection as a lift truck move.
stored outdoors.
• Remove the battery for both short-term and long-term 5. Clean the lift truck and drive train compartments to pre-
storage. Refer to Storing the Battery. vent corrosion.
6. If the lift truck is not stored in a shelter, put a cover over
Short-Term Storage
the lift truck to prevent damage from the weather. In wet
conditions, a cover will not prevent corrosion to a lift truck
Do the following steps to prepare the lift truck for storage
that is in storage outside of a dry storage area.
from 1 to 6 months:

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MAINTENANCE

Long-Term Storage 4. Prior to operating the lift truck, make a visual inspection
for leaks or signs of deterioration. Check the fluid level in
Do the following steps to prepare the lift truck for storage the hydraulic tank. Take corrective action if necessary.
for 6 months or longer:
5. Electric drive motors must be exercised to keep them
free of rust and contamination caused by condensation
1. Complete all short-term storage procedures.
built up over periods of inactivity. Connect the lift truck to an
2. For safety and increased usable floor area, remove the external battery source and operate the lift truck once a
forks and tag them with the lift truck serial number. month for at least five minutes. This exercise will also per-
mit other components to expel any accumulated moisture.
3. Complications can arise as a result of improper han-
dling of the lift trucks during periods of storage. The main 6. All hydraulic cylinders should be cycled once a month
areas of concern are electric motors, hydraulic components to keep the seals active and to coat the interior walls with
and electric truck batteries. Electric lift trucks should be hydraulic oil. Connect the lift truck to an external battery
stored without batteries. source and actuate each cylinder in both directions until it
reaches the stops. With the power on, actuate the hydraulic
control joystick to relieve hydraulic pressure.

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MAINTENANCE

MOVING A DISABLED LIFT TRUCK

WARNING
The SIDEWINDERTM ATX-3000 parking brakes will
be set and steering will be disabled in the event of an
electrical system failure. In order to move the disabled
lift truck, another lift truck with sufficient load capabil-
ity must be used to lift and move the disabled lift truck
to an area where electrical troubleshooting and repair
can be performed.

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MAINTENANCE Airtrax, Inc.
MAINTENANCE Airtrax, Inc.