QuickGuide Fan and Pump
QuickGuide Fan and Pump
And they are a lot more practical if the person using them is more familiar
with their fan laws.
Fan Law Abbreviations
4. SP = Static Pressure
NOTE:
PD = Pulley Diameter / Pitch Diameter
Pitch Diameter is where the belt rides. They can be used interchangeably,
but not on the same calculation.
2. ID = Impeller Diameter
Squared2 or Cubed3
Fan Law Two requires the ratio of CFM2 and CFM1 be squared (multiply a
number by itself). For example 42 equals 4 x 4 or 16.
Fan Law Three requires the CFM ratio to be cubed (multiply a number by
itself twice). For example 43 equals 4 x 4 x 4 or 64.
When calculating Fan / Pump Law Two and Three, there is one added step.
Just after dividing, square or cube the CFM ratio.
QUICK TIP – Fan Law / Pump Law 2
When training your staff and technicians, remember –
Static Pressure - SP 2
CFM 2
Differential Pressure – DP SP2 = SP1 ×
Delta P – P CFM 1
2
Static Pressure - SP CFM 2
Differential Pressure – DP SP2 = SP1 ×
Delta P – P
CFM 1
AMP2 = AMP1 ×
Break Horse Power - BHP CFM 1
Fan Law One calculates the change in pulley diameter needed in order for the
fan to deliver the required cfm. A version of it will also calculate the change in
the fan rpm.
Airflow changes at the same rate as fan rpm and pulley diameter change. If the
pulley diameter increases 10%, airflow and fan rpm also increase 10%.
CFM 2
PD2 = PD1 ×
CFM 1
Fan Law Two²
2
CFM 2
SP2 = SP1 ×
CFM 1
Fan Law Three³
3
CFM 2
AMP2 = AMP1 ×
CFM 1
Using Fan Law One
To recalculate the required pulley size for the fan or to calculate the fan rpm
needed to deliver the correct airflow, use Fan Law One.
Example:
We have a 5.5” adjustable motor pulley, the fan is currently delivering 5100
cfm, and the 15 ton system requires 6000 cfm
CFM 2
PD2 = PD1 ×
CFM 1
6,000 CFM
PD2 = 5.5" ×
5,100 CFM
6.49" = 5.5"×1.18
Adjust motor pulley to 6.49” (6.5”) to take airflow to 6000 cfm.
QUICK TIP – Fan Law 1
Please DO NOT tell the owner or contractor to purchase a 6.49” Motor Pulley! Or
worse yet, something like 6.4562” Pulley.
Select a model number from a catalog and state “or equivalent”. Provide the owner or
contractor with an option they can actually purchase.
Also be certain to get the bore side correct and double check your belt calculation.
Fan Law Two
Calculates changes in static pressure and is used to calculate new total external
static pressure after airflow is increased.
Example:
The 15 ton system total external static pressure is 1.22” with airflow at 5100 cfm
and fan rated at 2.0”. What will the new static pressure be when we adjust the
motor pulley to 6.5” and airflow increases to 6000 cfm?
2
CFM 2
SP2 = SP1 ×
CFM 1
2
6,000 CFM
SP2 = 1.22" × Or 6000 = 1.18
5,100 CFM 5100
SP2 = 1.22" × 1.182
1.70" = 1.22" × 1.39
Example
What will the amp draw on this motor be at 6000 cfm?
3
CFM 2
AMP2 = AMP1 ×
CFM 1
3
6,000CFM 6000
AMP2 = 12.6 AMP × Or
5100
= 1.18
5,100CFM
1" 3/4"
3.25
DIAMETER, IF ADJUSTABLE
FORMULAS
FAN LAW ONE - PULLEY SIZE FAN LAW TWO - STATIC PRESSURE
CFM 2
3
CFM 2
AMP2 = AMP1× RPM 2 = RPM 1×
CFM1 CFM 1
However before that point, the TAB Contractor has the responsibility
to tell the owner and design team what the most flow they can achieve
the motor they currently have.
Based on your calculations in the previous exercise, what is the most cfm we can obtain at
FLA? What are the static pressures, fan rpm and pulley size needed to achieve this?
11.4
5000 x 3
8.6
5610 CFM = 5000 x 1.10
2
5610 CFM 5610
SP2 = .1.08" × Or = 1.12
5000 CFM 5000
5610 CFM
RPM 2 = 855 ×
5000 CFM
958 RPM
11.4
3.25 x
3
8.6
The fan and pump laws can be applied to tell the control contractor
or facilities manager EXACTLY where to set the Static Pressure Set
Point or the Differential Pressures Set Point on the Building
Automation / Energy Management System.
Using Fan Laws to Establish Set Points on Variable Flow Systems
2
𝐺𝐺𝐺𝐺𝐺𝐺2
𝑇𝑇𝑇𝑇𝑇𝑇2 = 𝑇𝑇𝑇𝑇𝑇𝑇1 ×
𝐺𝐺𝐺𝐺𝐺𝐺1
Using Fan Laws to Establish Set Points on Variable Flow Systems
2
2.5
𝐷𝐷𝐷𝐷2 = 7.5 ×
1.9
Using Fan Laws to Establish Set Points on Variable Flow Systems
TDH 2
GPM 2 = GPM 1 ×
TDH 1
PD2
GPM 2 = GPM 1 ×
PD1
Pump Law Two Variation
This is the most practical expression of this formula
when deriving GPM from coil pressure drop.
∆PA
GPM A = GPM D ×
∆PD
Pump Law Two Variation
Where:
GPMA = Actual GPM
∆PA
GPM A = GPM D × GPMD = Design GPM
∆PD ΔPA = Actual Pressure Drop
ΔPD = Design Pressure Drop
QUICK TIP
When trying to remember which value to place on top and bottom, it’s as
simple as if the coil pressure drop is LESS THAN the design pressure drop,
The actual hydronic flow calculated MUST be less than the design hydronic
flow. If it’s not, the values are reversed.
Coil Flow “Cheat” With Fan Law Calculator
Coil Flow “Cheat” With Fan Law Calculator
Design Flow
Coil Flow “Cheat” With Fan Law Calculator
Actual Flow
Kitchen Hood / Fan Laws Lesson
When teaching fan laws, I promise the students that I’ll keep pointing
out other methods to apply fan laws. This is an example I use during
the Kitchen Hood Portion that was an actual tech support / admin
support call when I was still in Texas working for NCI.
Then they had off-brand high extraction grease filters from a company
that had gone out of business, so there was no useable data. So the
TAB professional came up with the best method to read the airflow,
remarked it and submitted the reports.
3 Identical Kitchen Hoods, ductwork & Exhaust Fans
Off-Brand Grease Baffle
• With no written manufacture’s guidelines, The certified TAB professional used a calibrated, rotating vane
anemometer and determined that since the instrument fit perfectly with the inlet of the grease baffle, he could
simply use the open area. His airflow readings were consistent with design, as were his amps, TESP & Fan
RPMs.
• The TAB professional then documented his method in the TAB report.
4” Opening
4” RVA
Off-Brand Grease Baffle
• With no written manufacture’s guidelines, The certified TAB professional used a calibrated, rotating vane
anemometer and determined that since the instrument fit perfectly with the inlet of the grease baffle, he could
simply use the open area. His airflow readings were consistent with design, as were his amps, TESP &
Fan RPMs.
• The TAB professional then documented his method in the TAB report.
4” Opening
4” RVA
4.1 Amps 4.3 Amps 3.7 Amps
1025 Fan RPM 1069 Fan RPM 1001 Fan RPM
1.28 TESP 1.35 TESP 1.23 TESP
“Manufacture’s” Readings
4.1 Amps 4.3Amps 3.7 Amps
TAB 1069 Fan RPM 1001 Fan RPM
1025 Fan RPM
DATA 1.28 TESP 1.35 TESP 1.23 TESP
TAB
DATA 3050 CFM 3125 CFM 2980 CFM
“Manufacture”
Data 3890 CFM 2450 CFM 3125 CFM
Combined Readings
What Do our Fan Laws Tell Us
About this situation?
4.1 Amps 4.3 Amps 3.7 Amps
NCI / NBC 1001 Fan RPM
1025 Fan RPM 1069 Fan RPM
DATA 1.35 TESP 1.22 TESP
1.28 TESP
TAB
DATA 3050 CFM 3125 CFM 2980 CFM
“Manufacture”
Data
3650 CFM 2750 CFM 3125 CFM
4.1 Amps 4.3 Amps 3.7 Amps
NCI / NBC 1001 Fan RPM
1025 Fan RPM 1069 Fan RPM
DATA 1.35 TESP 1.22 TESP
1.28 TESP
TAB
DATA 3050 CFM 3125 CFM 2980 CFM
“Manufacture”
Data
3650 CFM 2750 CFM 3125 CFM
Our FAN LAWS tell us that the airflow is the same. This is
fire-rated, 16 gauge duct that was already proven to have zero
leakage. Two different technicians produced almost
IDENTICLE amps, fan rpms and TESP. Even if the TAB
professional’s readings are INNCORRECT, the “Manufacture’s
Readings” are impossible, as our FAN LAWS dictate that the
air flow readings should be consistent. What do you think the
“Manufacture’s Rep” may have done wrong?
4.1 Amps 4.3 Amps 3.7 Amps
NCI / NBC 1001 Fan RPM
1025 Fan RPM 1069 Fan RPM
DATA 1.35 TESP 1.22 TESP
1.28 TESP
TAB
DATA 3050 CFM 3125 CFM 2980 CFM
“Manufacture”
Data
3650 CFM 2750 CFM 3125 CFM
What Else Our Fan Laws Tell Us About this Situation
The TAB Professional walked the engineer through what he did, how he did it, why he did it and produced the
following readings compared to his original report:
Engineer Meeting On Job Site To Confirm Data
We live and work in a +/- 10% world. You will NEVER obtain the exact same readings twice. We balance fluids. They shift and
move.
However, if we do things properly, we should ALWAYS be able to repeat our recorded values within +/- 5%, 10%. If it exceeds
that ratio, you or your technician didn’t do it correctly, or you are not maintaining your instruments.
The examples below are within 2% for very specific reasons: The EXACT same technician, used the EXACT same instrument, in
the exact same manner, 3 to 4 weeks after his initial readings. Had he sent a technician six months later, with the same model, but
different instrument, and that technician repeated the exact process, he should still be within +/- 5 to 10%.
Regardless, the Engineer was satisfied with the readings and methodology.
TAB DATA:
TAB Report 3050 CFM 3125 CFM 2980 CFM
TAB DATA:
Field Verified 2995 CFM 3088 CFM 3025 CFM
Variance
1.8% 2% 1.5%
Postscript:
Airflow: Amps,
Calibrated RPM &
RVA SP
Lessons Learned
Knowing
& Appling
Fan Laws
Airflow: Amps,
Calibrated RPM &
RVA SP
Lessons Learned
In that previous example, had the TAB Professional note known and
been able to apply the fan laws,
There’s a strong possibility those fans would have been readjusted and
all various problems and call backs would have ensued.
Fan and Pump Laws
In conclusion –
If you want to be among the best industry professionals in the world, you
need to know the fan and pump laws.
Even more so, you need to know when and where to apply them
The more you use and apply them, the more uses you’ll find.
Any Questions?
Appendix – Fan Laws And Variations
Thank You!
From National Comfort Institute
For additional information call: 800-633-7058
For the latest training schedule: NCILink.com/ClassSched
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