INSTALLATION, OPERATION &

MAINTENANCE MANUAL
LOW VOLTAGE PANEL

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 Installation, Operation & Maintenance manual

LOW VOLTAGE PANEL

- LV PANEL-

INSTALLATION, OPERATION
AND
MAINTENANCE MANUAL

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 Installation, Operation & Maintenance manual

1. SWITCHGEAR DESCRIPTION
2. PACKING
3. RECEIVING, HANDLING & STORAGE
Contents
3.1 Receiving
3.2 Handling
3.3 Storage
4. INSTALLATION
4.1 Installation
4.2 Foundation
4.3 Placement
4.4 Assembly
5. OPERATION
5.1 Commissioning
5.1.1 Preparatory work
5.1.2 Main Bus & Earth bus
5.1.3 Space heater & Lighting System
5.2 Operation(ACB)
5.2.1 Operation ACB
5.2.2 Interlock system
5.3 Operation (ATS)
5.4 Operation (MCCB)
5.5 Operation (Condensor)
6. TESTING AND INSPECTION
7. SAFETY CAUTIONS
7.1 Handling Electrical Machinery and Apparatus
7.2 Electric Shock Prevention
8. MAINTENANCE
8.1 General
8.2 Classification of Periodic Inspection
8.3 Maintenance and Repair of Equipment
8.4 Corrosion or Paintwork Damage
8.5 Table of Scheduled Maintenance
8.6 Preventive Maintenance Procedures of Various Equipment
9. TREATMENT
9.1 Treatment by Daily and Instant Checking
9.2 Treatment by Periodical Checking

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WARNINGS
Switchgear is safe and effective when proper precautions are taken. Hazardous voltand
energy levels exist and may cause death or injury if precautions are not followed.

1. Never work around live or energized bus. Do not remove bolted covers, bolted doors, or
bolted access plates when the equipment is energized. Live bus is enclosed behind metal
panel and these panels should not be removed unlessthe bus is de-energized.

2. Never use a circuit breaker rated at a differentvoltage from the equipment. Never use a
lower interrupting rating than the system is designed for.

3. Only qualified personnel should maintain or operate switchgear. Maintenance personnel

should be qualified to work around medium voltage equipment and familiar with
switchgear in general. Operators should be trained in the proper use of switchgear and
it’s components. Both should have electrical shock and burn medical training.

4. Do not lift shutters when switchgear is energized. Dangerous voltage exists behind
shutters. They are automatically close when breaker is removed to prevent accidental
contact.

5. Do not insert partially disassembled breakers, test breakers, ground and test devices or
other items into an energized cell. Tests using these devices must only be conducted when
main bus is de-energized.

6. Never manually close a circuit breaker into a live circuit. (with circuit breaker low
voltage).

7. Never disconnect or open the secondary of current transformers when they are on
energized circuits. High voltages will develop between contacts. Keep spare current
transformers shorted on their secondar.

8. When circuits are opened for maintenance, repairor inspection, lock circuit breakers or
disconnect switches in the open position and tag ormark to let others know that it is locked
open for safety purpose, In addition, bus should begrounded to prevent accidents due to
accidental closure or back feeding.

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1 SWITCHGEAR DESCRIPTION

1.1 System description

1.1.1 General description
This instruction manual describes general and basic matters required for
packing, storage, installation, operation, maintenance and inspection of the product to
secure safety of operator and optimal operation of the product.
The manual shall be known well in parallel with relevant drawings and documents
provided additionally.

1.1.2 List equipment of LV Switchboard

 Air Circuit Breaker ACB
 Automatic Transfer Switch ATS
 Bus and Cable
 Relay
 Control equipments
 Meter
 Capacitor
 Switches multifunctional

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【Single line diagram】

【Layout diagram】

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[ Outline diagram]

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1.2 Function description

1.2.1 Low voltage switchgear
LV switchgear is a form of protection for power distribution system.
Properly designed switchgear will limit the extent of outages, prevent serious fault
current damage, and protect lives and property all at a reasonably small cost.
The major elements in metal-clad switchgear are the circuit breakers, bus and cable,
relays, control equipments and the metal-clad structure itself.
All elements have different functions but their combined purpose is to deliver power
with minimum outages while at the same time reacting quickly to interrupt short circuit
currents before serious damage can occur to other devices.

1.2.1.1 Circuit Breaker

Circuit breakers are the actual circuit interruption devices. In a typical system each
feeder will have a separate circuit breaker while each incoming line will also have a
breaker.
These are designed to limit the fault current through them while at the same time allow
normal currents to flow.

1.2.1.2 ATS
ATS is a equipment has swiching function for LV system, from main power to reserve
power and opposite.

1.2.1.3 Bus and Cable

Bus and cable are the actual method of power distribution. Current flows through them
and they are insulated from ground and each other as appropriate for their voltage level.

1.2.1.4 Relay
Relays are the sensors of the system. They react tovoltage, current, frequency, or other
system conditions.
When those conditions match predetermined levels the relays will initiate tripping of
the appropriate breakers.

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1.2.1.5 Control equipments.

Control equipment is used to check or control system parameters. Lights indicate if
breakers are open or closed.
Control switches will open or close breakers, enable or disable relays or devices or
determine operational modes [i.e. remote or manual or automatic.].

1.2.1.6 Meter
Meters will show voltage, currents, frequencies, orother relevant parameters.

1.2.1.7 Capacitor/ Condensor

A Capacitor is a passive electrical component made by two conductive surfaces
separated by a dielectric. When a potential difference in the two surfaces, on the surface
appears the same electric intensity, but opposite.

1.2.1.8 The structure of switchgear services multiple functions

The structure of switchgear services multiple functions. It protects all the elements from
damage or environmental influences. It protects a person from voltages and energies
that is harmful. It isolates sections of the switchgear from each other.

Finally in supports the various devices and provides a mounting position for them.

The equipment is designed for exposure to dripping liquids but dripping liquids can
destroy the integrity of the insulation and must be avoid.

Rating of equipment (LV Switchgear)

 Rated voltage :Up to 400/230VAC
 Rated frequency : 50Hz
 Rated short time withstand current : 65kA / 1SEC.
 Control voltage : AC110V,220V; DC 110V, 220V
 Rated current : Up to 6300A

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2 PACKING

The water proof papers are placed on the bottom of care.

The silica gel bags are put in each unit and enclosure in order to keep in the dry air status.
e.g. approx. 2kq per on panel

Note: the warning and caution printed on the crate.Lifting angles are bolted on the top of
the Switchgear.

Use them to the lift and transfer the crate in accordance with lifting marks on the crate
before the unpacking

It is recommended that Switchgear is moved, without being unpacking, to the place where
it is installed.

To move the Switchgear after the unpacking, use rolls of small diameter if a crane is not
available.

During transportation, particular care should be taken not to let fall down the Switchgear
because of gravity is relatively high.

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3 RECEIVING, HANDLING & STORAGE

Switchgear is shipped as fully assembled as possible. Prior the shipment it is factory

assembled and then broken down into shipping sections.

Hardware, small parts, and brackets are boxed and shipped with the switchgear
assemblies. Breakers, batteries, and other major components are usually shipped in their
own cartons.

Cartons, crates, and boxes are tagged to ease in receiving and assembly..

3.1 Receiving
When the switchgear arrives inspect the equipment for damage. Should any shipping
damage be found a claim should be filed with the shipping company and a manufacturer
representative notified as soon as possible.

The switchgear should be compared to the packing list to assure all parts have arrived.
Note small items may be packed with larger ones.

This will be noted on the shipping documentation.

3.2 Transport
Before handling refer to the drawings for approximate weight of shipping sections.
Care should be taken to avoid damaging the switchgear during handling operations.
Use only equipment rated for lifting the weights involved, and crews skilled with heavy
lifting of large electrical equipment.

Rollers under crate skids would also be an acceptable method of moving switchgear
section.
After uncrating the switchgear shipping sections should be moved by cranes using chain

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and spreader bars. Breakers generally have their own lifting eyes.

Dragging or skidding switchgear along the ground may damage foundations, warp
enclosure and fling dirt or rocks into the switchgear.

Improper lifting or failure to use spreader bars may cause damage to the enclosure by
applying a compressive lateral force.

Improperly rated lifting equipment or untrained crews may drop or bend switchgear
causing breakage, warp-age and misalignment.

DÂY NÂNG
THANG CĂNG
THANH CĂNG

NỀN SÀN

H ìn h. 1 . P HƯ ƠNG P HÁP V ẬN C HU YỂ N T Ủ Đ IỆ N T R ON G NHÀ

ĐỂ DI CHUYỂN THEO CÁCH NÀY, CẦN DÙNG CON LĂN
(MỖI CON LĂN ĐƯỢC ĐĂT Ở TRƯỚC,SAU VÀ PHẦN GIỮA TỦ )

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3.3 Storage
If the equipment is to be stored for any length oftime excess of a few days in should be
prepared for storage and stored under the followingconditions.

Uncrate the switchgear but leave any protective plastic in place

Choose a clean dry location free from harmful vapors. Switchgear should be stored on a
flat floor to prevent warp-age.

Do not store directly on the dirt or mud. Some covering should be on the ground under
the switchgear.

Cover with heavy traps to keep dust or dirt from settling. Allow adequate ventilation to
remove condensation.

Cover with heavy traps to keep dust or dirt from settling. Allow adequate ventilation to
remove condensation.

Remove any plastic, paper, cardboard, or fabric from the vicinity of the heaters.

Never use heaters around flammable liquids or gasses.

If severe weather conditions are encountered [snow-heavy, rains, high winds], switchgear
should be stored inside a shelter of building.

Batteries and breakers should be stored under the requirements of their respective
instruction books.

In general those requirements are more stringent than switchgear requirements.

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! WARNING!!

Do not walk on the roof of the panels (rupture point in pressure relief devices)

NO. DESCRIPTION MARK POSITION

1 RIGHT WAY UP THIS SIDE UP DO SIDE

2 FRAGILE HANDLE -

3 WITH CARE -

4 KEEP DRY FRONT

5 USE NO HOOK -

6 DO NOT PUNCTURE -

7 SLING HERE -

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4 INSTALLATION

4.1 Installation

On commencement of installation on site, the switch-room must be completely finished,

provided with lighting and the electricity supply, lockable, dry and with facilities for
ventilation.

All the necessary preparations, such as well openings, ducts, etc., for laying the power
and control cables up to the switchgear must already be complete.

Where switchgear panels have top-mounted structures for earthing switches or

instrument transformers, it must be ensured that ceiling height is sufficient for the opening
travel of the pressure relief plates.

4.2 Foundations

Before placing the switchgear the foundation must be poured and settled. The mounting
area of the switchgear should be level to plus or minus 2mm.

This is true whether switchgear is mounted directly to the pad, is resting on imbedded
rails or any other type of mounting.

An area stretching 1.2m in front of the switchgear must be leveled to plus or minus 3mm
for indoor switchgear.

Unlevel foundation may cause improper operation of doors and potential transformer
cabinets. Weatherproof seals may not align correctly. Section alignment and bus
connections will be much more difficult.

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Unlevel arrears in front of indoor sections may interfere with doors, rolling in breakers
and potential transformer compartments.

For indoor switchgear it is recommended that there be no protuberances sticking above

the level of the concrete, although for those purposes holes are file.

This will prevent problems when the equipment is placed.Outdoor switchgear has to
insert close. [i.e. conduits, wiring, ground connectors]

All concrete preparation work should be done priorto placing any switchgear.

This would include leveling, drilling holes and finishing.

In addition to the physical problems of doing concrete work after placing the switchgear,
concrete work will generate dust that is harmful tothe switchgear. Notice use anchor bolt
type M12x160.

65

[ Fig 4.2: Anchor bolt use for Indoor switchgear ]- out of scope

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4.3 Placement
Prior to placing switchgear on the foundation, allpacking and crating material should be
removed.

In switchgear of more than 2 shipping section the center section should be placed first.
Switchgear sections should be placed before aisle section

Position and align the first section of switchgear. It is important that the first section be
aligned correctly, as the other sections will be matched to it.

Alternate placing sections on either side of the center section. Each section should be
aligned when placed.

[ Fig 4.3 Assembly panel aligment]

After the sections have been placed; check to see that they are level and plumb.

Should they be out of level or out of plumb, shims should be inserted at the point where
the switchgear will be fastened to the foundation. Shim the switchgear until it is both level
and plumb

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Remove all temporary bracing and shipping supports. These items have been painted a
different color to aid in identification

4.4 Assembly

4.4.1 Indoor Assembly

After the switchgear has been aligned and leveled, it must be bolted together. Loosely
attach each section to the others.
This will allow any last minute shimming to facilitate assembly. Tighten all bolts to
firmly secure sections together.
When assembly has been completed, anchor switchgearto foundation. Anchor locations
are shown on construction drawing.

4.4.2 Main Bus connection Between Sections.

Main bus connections are made between sections by bolting bus together.

[Fig 4.4.2.1 ] [Fig 4.4.2.2]

(Assembly busbar alignment)
Current
630A 1250A 2000A 2500A 3200A 4000A 5000A 6300A
(A)
Size
M10x35 M12x50 M12x65 M12x60 M12x85 M12x85 M12x105 M12x105
(Bolt)

[Table size of bolt for busbar]

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When this is not possible, links are provided for bus connections.

Clean contact surface with nonflammable, non-caution cleaning solution and wipe off
with nonabrasive cloth. Bolt bus sections together. Attach boot, if provided.

※ All bolted bus should be made up using the proper torque value as shown in table. A

[Fig 4.4.2.3: Method assembly busbar]

- TABLE A -
- Torque values for switchgear hardware -
(Copper or Aluminum)

BOLT SIZE TORQUE (kgf.cm)

M8 120
M10 240
M12 400
M16 850

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4.4.3 Current Transformers.

Current transformer is assembl in power cable compartment. The secondary of current

transformer must be closed circuit.

※ Note!
If spare current transformers are in the system with no loads, leave shorted to avoid
developing high voltage across secondary terminals. Never leave the secondary of
current transformers open.

[Fig 4.4.3.1 The current transformer frequently used]

[Fig 4.4.3.2 Connecting circuit of CT]

4.4.4 Fuse.
Power fuses used as isolation devices, potential transformer protection or high side
control power transformer protection.

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[Fig 4.5 Fuse frequently used]

4.4.5 Key interlock (If provided)

In some switchgear, key interlocks are use as a safety system. During assembly extra
keys may be available to facilitate installation.
It is the responsibility of the customer to controland distribute keys. After installation all
keys should be collected and only those required kept. Extra keys should be safety stored
or destroyed to prevent accidents.

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4.4.6 Primary Cables Connection

In case of connecting primary cables to terminal or bus, the followings should be observed:

 Before connecting the incoming cable, open the primary circuit breaker at first.
 Remove the cover plate for incoming cable and then pull the incoming cable up to
the terminal end of the circuit breaker sufficiently.
 Considering diameter and number of the incoming cable, perforate a penetration
hole for cable entrance. Especially, in case of using cable gland, perforate a
penetration hole based on outer diameter of the gland.
 Within the panel, the length of the incoming cable shall be adjusted in consideration
of the extent of wire bending radius. In case of bending the incoming cable almost
perpendicularly at lower part of panel, pay attention not to destroy insulation of the
cable.
 Penetrate the incoming cable through the perforatedcover plate and fix to it
 At the connection of the cable to the terminal, refer to the mounting bolt torque
standard in ‘Table 4’ for the extent of bolt fastening.
 When connecting the power cable, it is recommended to treat ending part with
termination kit.

A: Power Cable
B: Cable Clamp
C: ZCT (If required)

[Connecting cable]

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4.4.7 Pre-operational Testing And Inspections

During factory testing the switchgear underwent complete functional testing of the
control and metering circuits, megger and hipot testing on the main bus and an inspection
to assure it was correct and complete. When the equipment is assembled in the field it is
important to conduct tests to assure that the switchgear has been correctly reassembled.

4.4.8 Primary Circuit

It is recommended that the primary bus be meggered prior to energization. A minium is
50 megaohm phase to phase and phase to ground. It should be necessary to disconnect
potential transformer fuses to main bus while meggering, use meter 1000V megeohm.

High potential testing is not required but if desired it should be followed according to
IEC. standards. Potential and control power transformersmust be disconnected during
this test.
Circuit breakers should be meggered prior to energization. Phase to phase and phase
to ground insulation resistance must be at least 50 megohms.

4.4.9 Relay Settings

Each power distribution system has its own characteristics and relay settings should
correspond to those characteristics. Relay setting insulations are given in the instruction
book for particular types of relays. Setting should be coordinated within the switchgear,
and to devices upstream and downstream of the switchgear.

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5 OPERATION

※ Note on safety at work

The relative work and operating procedures must be carried out carefully by trained
specialists familiar with the installation, taking into account all the relative safety
regulations according to the IEC and other relevantprofessional bodies, as well as any
local and work regulations and instructions.

※ Warning

Do not walk on the top surface of switchgear panels when busbar system are
energizing.

5.1 Commissioning
5.1.1 Preparatory work
In preparation for commissioning, the following work must be carried out prior to
connection with the high voltage power supply:

 Check the general condition of the switchgear for any damage or defects.
 Visually inspect the switching devices, withdrawable parts, isolating contacts,
insulating parts, etc.
 Check connection of the main earthing bar to the installation earthing conductor
(following the appropriate safety regulations of each country).
 Check the paintwork for damage and, where necessary, touch up as necessary part
 Remove all residues of materials, foreign bodies and tools from the switchgear.
 Clean the switchgear, rubbing down insulating parts with a soft, dry,
clean, nonfraying cloth. Remove any greasy or sticky dirt.
 Correctly remount all covers etc. removed during assembly and testing procedures.
 Supply power in control circuit.

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 Carry out testing operations on switching devices manually or by electrical control,

and simultaneously observe the relative position indicators
 Set the protective devices in the switchgear to therequired values and check their
function with test equipment
 Check readiness for operation and switching status of electrical systems upstream and
downstream of the switchgear.

Depending on allocation of responsibilities, it mayalso be necessary to check the

following equipment in areas adjacent to the switchgear:
 Power cables
 Auxiliary cables
 Auxiliary power source
 Remote control system
 Switch room equipment
 Switch room conditions

Start-up:
 Comply with all relevant safety regulations.
 Ensure that the circuit-breakers in the system are in the OFF position.
 Remove any existing earthing and short circuiting connections in the critical
switching area.
 Energize the feeder cables.
 Connect the switchgear step by step, observing the signals and indicators.
 Check that relative conductors are in phase, where necessary, when there are several
incoming feeder cables and switchgear section.
 Carry out all measurements and check all functions which depend on high voltage
power supply being connected.
 Watch out for irregularities of any kind.

5.1.2 Space heater and Lighting system

5.1.2.1 Space heater

Space heaters help reduce condensation by elevating the switchgear slightly above

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ambient temperature. If space heaters that fail should be replaced as soon as possible.
Recommed that should be set thermos stat at 40C.

[Fig 5.1.2.1: Sensor and adjusted temperature]

5.1.2.2 Lamp lighting

Provied light for operator inspection when open the door. The lamp often install in the
front of switchgear panel or rear switchgear panel.

In front of At
Swichtger rear side

Fig 5.1.2.2: Lamp lighting]

5.2 Switching Operation (ACB)

5.2.1 Air Circuit Breaker (ACB)

ACB is equipment interrupt electric circuit. Breaker can interrupt any values of the
current in range off rated current
- Air Circuit Breaker ( ACB ) : be understood that circuit breaker has contact points put in
the air environment.

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630~6000AF

[Fig 5.2.1.1 Air circuit breaker ]

Warning : Check interlock system before oprate press “ON” of ACB

 Put circuit breaker from outside to “CONNTECTED” position (Applied for type
ACB Drawout)
Put ACB to Connected point from Test point or Disconnectd point the following:
 Connect plug the control wire.

[Fig 5.2.1.4 Plug the control wire ACB]

 Press and hold “OFF” and then put crank into operated hole in front of ACB, press
the button “RELEASE-LOCK” at “RELEASE” position as Fig 5.3
 Rotate crank follow clockwise until indicator reach “TEST ” position and this time
button “RELEASE-LOCK” is turned out, if you want take ACB to “TEST”
position must press pad lock button at “RELEASE” position and continues rotate
crank until indicator reaches “CONNECTED” position and button “RELEASE-
LOCK” is turned out to “RELEASE” again, circuit breaker is ready for operation.

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As Figure 5.3. (Please refer to the operating instructions of ACB

[Fig 5.2.1.7: Action operate circuit breaker]

 Observe the position of the indicator device.

 Disconnect crank out and put in the hole ACB

[Fig 5.2.1.6: Drawnout handle]

※ Note :
During rotate crank can not hold it between “CONNECTED” position
and “TEST” position or “DISCONNETD” position!

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 Put circuit breaker from “CONNTECTED” position to “DISCONTECTED”

position (Drawnout):
 Press and hold “OFF” and then put crank into operated hole in front of ACB, press
the button “RELEASE-LOCK” at “RELEASE” position as Fig 5.3
 Rotate crank follow counter-clockwise until indicator reach “TEST ” position and
this time button “RELEASE-LOCK” is turned out, if you want take off ACB
must press pad lock button at “RELEASE” position then continue rotate crank until
indicator reach “DISCONNECTED ” position and button “RELEASE-LOCK” is
turned out to “RELEASE” again, now can take off circuit breaker for maintenance.
As Fig 5.3. (Please refer to the operating instructions of ACB)

[Fig 5.2.1.8: Action operate circuit breaker]

 Make sure the pieces are sure to point them in the right position.

[Position not covered contacts] [Position covered contacts]

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※ Important Note:
Circuit breaker (and other non-fixed equipment) when inserted into or withdrawn
must be conducted in a gradual manner to avoid bumps or jerky can deform the
structure of mechanical interlock. If the device is being protected interlock, not
intention changes and recheck the operation order was correct. See more technical
documentation on mowers to know more about installation.

 ON / OFF circuit breaker by Manual.

- Spring charge by hand:
If not spring loaded "Discharger" (Fig 5.2.1.3.B), then use charge handle to operate the
spring loaded circuit breaker and pulling operations until the status display "Charger"
(Fig 5.2.1.3. A)

[Spring status of ACB]

- Operation ON: Spring loaded, press button “ON”, circuit breaker status indicator is
ON. Circuit breaker has closed. (Figure 5.2.1.2.B)

Press “ON”of ACB (CLOSE) ACB is ON (CLOSE)

[Indicator status of ACB]

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- Operation OFF: Press button “OFF”, Ấn nút cắt ‘’OFF’’, circuit breaker status
indicator is OFF. Circuit breaker has opened ( hình 5.2.1.2 .A )

Press “ON”of ACB (OPEN) ACB is ON (OPEN)

[Indicator status of ACB]

 ON / OFF circuit breaker by Auto.

 Operation ON:
- Check the circuit breakers are in the "CONNECTED", circuit breaker status
indicator is OFF (light is green), spring was ready for the process (check power
status indicator area springs as shown below).

(Fig B) Not yet charge (Fig A) Charged

(Fib 5.2.1.3): Indicator status of ACB spring

- Check the circuit breaker is ready to work (without any warning signal on the
control panel and ensure the conditions for activities related to the control circuit
breakers are satisfied).

- Pull and twist lock under the control clockwise at an angle of 30 °, circuit breaker
is ON, circuit breaker signals in the closed state (Fig 5.2.1.2.B).

 Operation OFF:
- Drag and reverse control lock screw clockwise an angle of 30 °, circuit breaker is
OFF, cutters status indicator is open.

5.2.2 Interlock system

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Case 1: Power supply is normally

 ACB-A and ACB-B is close (ON), meanwhile ACB-TIE breaker can not close
 Not operate close ACB by hand.

Case 2: ACB-A is open (OFF)

 ACB-B and ACB-TIE is close (ON), meanwhile ACB-TIE breaker can not close
 Not operate close ACB-A by hand.

Case 3: ACB-B is open (OFF)

 ACB-A and ACB-TIE is close (ON), meanwhile ACB-TIE breaker can not close
 Not operate close ACB-B by hand.

ACB Status
ACB - A ACB - B ACB – TIE
Mod Operation

Case 1 ON ON OFF

Case 2 OFF ON ON

Case 3 ON OFF ON

[Fig 5.2.2: Interlock principle diagram]

5.3 Operation ATS panel.

ATS panel is system automatically converts power, that changes the main power (grid) to
supply backup power to the load. When grid power is restored the system automatically
switches back to the main power.

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[Fig 5.3: Auto transfer switches]

5.3.1 Operation ATS

Operation ATS : ATS has 02 mode operate , is operate by manual (mechanic

operation) and by automatic (electric operation).
 Operation by manual:
Note: check interlock mechanical if provided
 Change to main power: ( EVN power ) : Push up operate handle, ATS will
change to mode A (EVN power)
 Change to grid power: Pull down operate handle, ATS will change to mode B

A : ON

B: ON

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 Installation, Operation & Maintenance manual

 Operation by Auto(by electric) :

 Mode “MANUAL”:
- Change switch (MANU/AUTO) to MANU
- Press button Normal on door, ATS change to mode A, use main power
supply to load.

[Fig 5.3: Mode ATS]

- Press button Emergency on door, ATS change to mode B, use grid power
supply to load.
 Mode “AUTO”:
- Change switch (MANU/AUTO) toAUTO
- When main power lost after a delay time (depen on design requirement) ,
ATS automatically switches to backup power. When main power supply
again, after a delay time (depen on design requirement), ATS chage to mode
A, use main power/

Case 1
Delay time

Lost main ATS change to use

power backup power

Case 2
Delay time
Main power ATS change to
supply again use main power

[Fig 5. Diagram operate of ATS]

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 Installation, Operation & Maintenance manual

5.4 Operation MCCB

Is distribution panel, supply low voltage power to loads .

[Fig 5.4.1. Front of DP panel MCCB]

Status of MCCB include: 3 status “ON”, “OFF”, “TRIP”.

ON OFF TRIP

A B C
[Fig 5.4.2. Status of MCCB]
When operate MCCB:
- Push up MCCB handle follow vertically to “ON” MCCB (Fig 5.4.2.A).
- Push down MCCB handle follow vertically to “OFF” MCCB (Fig 5.4.2.B).
- When MCCB is “TRIP” status to clearing error of MCCB must put the “OFF” MCCB
statuse then we can “ON” MCCB (Fig 5.4.2.C).

Warning Must be check and troubleshooting problem the load if MCCB is status
“TRIP” then can operate MCCB.

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 Installation, Operation & Maintenance manual

5.5 Operation Condenser Panel (Capacitor Bank)

Power Capacitor is used to compensate reactive power plants for electricity consumption
in order to improve the power factor cos, reduced power loss, providing efficiency for
manufacturers.

[Fig 5.5.1: Front and rear of Condenser panel]

 Method operate of Condenser panel:

The Condenser panel is used to power sources by a power factor capacitor. Note that,
in process activity MCCB always be in a state ON. The contactor (MC) will “ON” or
“OFF” allow capacitors operation in the respectively load. The MC is controlled by the
controller automatically compensates factor cos .

[Fig 5.5.2: Type APFR frequently used]

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 Installation, Operation & Maintenance manual

[Fig 5.5.3: Typical Application Diagram]

[Fig 5.5.4: Display button ]

a : 3-digit numeric display

b : “CAP” and “IND” indicator( CAP = Capacitive, IND = Inductive )
c : Step indicator
d : “Up” button
e : “ MODE/SCROLL “ button
f : “DOWN” button
g : “PROGRAM” button

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 Installation, Operation & Maintenance manual

h : “MANUAL” and “AUTO” indicators

g : Mode indicator

[Fig 5.5.5: Display structure]

Note: The capacitor controls only work in the AUTO mode when the load current reaches
≥15% compared with rated current.

The installation of capacitor bank controllers refer to "guide for Capacitor" with together

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 Installation, Operation & Maintenance manual

6 TESTING AND INSPECTON

After the equipment has been installed and all connections have been made, it should
be tested and inspected before putting it in service. The equipment and devices have
been made to ensure that the equipment has been properlyinstalled and that all
connections are correct.

Guidance of testing devices such as relays, instruments and meters are given in the
instruction attached with D & M manual.
The settings of the protective relay must be set according to relay’s setting table.

The operation of the breaker with its associated devices may be tested in the unit while
the equipment is energized by racking the breaker into the test position and engaging the
secondary coupler.

High potential tests to check the integrity of the insulation are not necessary if the
insulation instructions in this book are carefully followed.
If the purchaser desire to make high potential tests, the test voltage should not
exceed 75% of factory test voltage in accordance with IEC.

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 Installation, Operation & Maintenance manual

7 SAFETY PRECAUTIONS
Before operating or working on any electrical equipment, read this manual carefully to
understand the those function and how to handle it safely

In this manual, safety precautions are ranked into two types:

[DANGER] and [CAUTION] these two ranks are defined as follows:

A danger notice with this symbol indicates that neglecting the suggested
procedure or practice could be fatal or result in serious personal injury.

A caution notice with this symbol indicates that neglecting the suggested
procedure or practice could result in moderate or slight personal injury
and/or property damage..

Note that failing to observe caution notices could result in serious

injury /damage in some situations.
Because safety notices contain important safety information, be sure to read and
observe them.

7.1. Handling Electrical Machinery and Apparatus.

In order to prevent accidents, anyone handling electrical machinery and apparatus must
be thoroughly acquainted with the precautions noted below and with those
in section 2,
"Electric Shock Prevention".
Most accidents can be prevented by being careful. Always observe these precautions.

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 Installation, Operation & Maintenance manual

7.1.1 General Precautions.

Observe the following precautions when performing maintenance or inspection in order
to avoid electric shock or a short circuit? (Accidents can be caused by dropping
such objects as metal tools, flashlights, or other conductive materials).

Working Preparations
Treat electrical equipment as highly flammable material at all time.
 Do not smoke or use a flame in the vicinity of the equipment.
 Wear a helmet, safety shoes and work clothes when working on the equipment.
 Cut off the power supply
 Otherwise there is the danger of electric shock from live bus-bars and other current
carrying parts when the switchgear or other electrical panel is opened.
 Make sure there is no voltage in the circuit before any electrical work is done. And
make panel ground (Use a voltmeter/circuit tester or the like)
 Never work on live part.
 Before working, think carefully about the steps you will take, inspect the
surroundings for any possible dangers, and inform your associates of what you plan
to do. Then work quickly and efficiently.
 Provide sufficient lighting for the work area.
 Maintain an orderly work area. Do not scatter tools or other articles about.
 Learn the proper way to use a circuit tester and other necessary tools.
 Read and understand section 2. “Electric Shock Prevention”

Inspection and Maintenance

 Daily inspection
- Check appearance for any damage, Pay special attention for noise, bad odor
and discoloration

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 Installation, Operation & Maintenance manual

 Periodic Inspection.
- Check each bus bar fixing section, device mounting section and wiring
section for any looseness. If any looseness is found, fasten the fixed bolts again.
- Check appearance of each device (vacuum circuit breaker, vacuum contactor,
protective relay, current & potential transformer, fuse, module card, etc.)
for any missing or damage. If any failure or damage is found, replace
with the spare parts.
- Check each device (vacuum circuit breaker, vacuum contactor, protective relay,
current & potential transformer, fuse, module card, etc.) fornoise, bad odor of
discoloration. If any noise, bad odor or discoloration is found, replace with the
spare parts.
- Check the mechanical operating section of each device (vacuum
circuit breaker, vacuum contactor, protective relay, etc.) for any
mechanical malfunction in operation. If any malfunction is found, replace
with the spare parts..

7.1.2 Precautions for Hot-line Work

Never perform hot-line work unless it is unavoidable. If repair of live circuits or electrical
devices is unavoidable, gain a thorough under-standing of section 2.
“Electric Shock Prevention” and obey the precautions listed below.

A NGER
DA
Inspection and Maintenance
 In the presence and/or under the supervision of competent supervisor,
perform the work while observing the following preparatory steps:
- Provide sufficient lighting for the work area.
- Remove wristwatches, rings, and other metal articles from the body
- Wear long sleeve work clothes that fit close to thebody, and make sure
clothing and shoes are dry..

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 Installation, Operation & Maintenance manual

- Insulate yourself from the body, and place insulating material

over any devices or structural components which may be accidentally
touched.
- Cover tools with vinyl tape as wherever possible.
- When doing electrical work, cover live part with insulating material or safety
shutter to protect against dropped tools and scrap-wire, and inadvertent touch
of live part.
- Place insulation between the live section of the circuit and the section to be
worked on.
- Wear rubber gloves on both hands (and wear rubber boots)..
 Work with the right hand as much as possible, and take care not to lose your balance.
A loss of balance due to the movement of the ship can cause an accident
 Station someone who can cut the power off immediately in an emergency, and
establish a signal between yourself and that person

7.1.3 Guidelines for Fire Extinguishing

In the event of an electrical fire, quickly performthe following procedures:

 Cut off the power to the circuit or device from which the fire began.
 Cut off the power to other circuit or devices whichmay be damaged by the fire,
including those which could be damaged if the fire spreads.
 Do not cut off power to any devices which could cause a serious accident if deprived
of power.
 Inform your supervisor and anyone close to the areaof the fire.
 Use a fire extinguisher (powder or halide type) to fight the fire. In s small room or
section, there is the danger or asphyxiation from the fire extinguishing material, so be
careful to avoid this. In this case of electrical fires, always cut off the power supply
first.
 Take a good look around and think before working. Then work fasts to stop the
spreading of the fire
 Be careful when using water to extinguish an electrical fire. The person fighting the
fire could be electrocuted by current flow through the water.
 Think carefully when choosing between seawater and a fire extinguisher.

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 Installation, Operation & Maintenance manual

Once electrical devices have come in contact with seawater it is difficult to restore
them to their original condition.
In some cases, a fire extinguisher is the best choice even if it requires more time than
seawater to put out the file.

7.1.4 Maintenance and Inspection of Air Circuit Breakers and Vacuum

Contactor.

Maintenance of ACB’s & VC

See the operating instructions of the particular breaker for correct maintenance,
inspection, and replacement procedures.
For some types and mounting configurations, the entire switchgear must be source cut off
to perform the work for [Fixed type].
For others, only a restricted area of the switchgear must be cut off for [Draw-out type]

7.1.5 Precautions for Circuit Breaker Operation

Circuit Breaker Operation

 Before operating circuit breakers switches, confirm the following to
avoid putting others in danger.
- There will be no problems if any or all devices in the circuit receive power.
- There are no other workers working on the same circuit. If there are other
workers working on the same circuit, inform them of what breaker or switch
you will be operating and advise their caution.
- The protective devices (protective relay, fuses, etc.) of all circuit are in order.
 Operate breakers and switches in the following manner.
- Perform all operations with the right hand. Except for operations requiring both
hands, keep the left hand back and away from the breaker or switch.
- Operate knife switch and the like with one quick motion.

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7.1.6 Precautions for Protective relay

See the operating instructions of the particular relay for correct maintenance, inspection,
and replacement procedures.

Before emerging the equipment it must be earthed using the protective earth terminal.

7.1.7 Precautions for Current & Potential Transformer Operation

CT & PT Operation
Do not open the secondary side of a current transformer.

If the secondary side must be opened for repair work, do not leave it opened: high voltage
could be produced in the secondary side current flows through the primary side.
Periodically check the connections of the secondaryside for tightness.

7.1.8 Precautions for Changing Fuses

Changing Fuses
 Changing fuses:
- When removing a fuse, unscrew the fuse cap carefully.
- While inserting the fuse into the fuse clip, do notallow the conductive part of the
fuse to touch the between adjacent fuse clip and this fuse clip.
- Otherwise, a short-circuit accident could result!
- When changing a fuse, do not make contact with nearby charged devices or with
any other live part, (i.e. bus-line etc.).
- Otherwise, electric shock could result!
 Selecting the right spare
- Use a spare of the same type, rated current, and contact configuration as the
previously used relay.

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 Installation, Operation & Maintenance manual

7.1.9 Precautions for Changing Relays (auxiliary relays, time limit relays, etc.)

Changing Relays
 Changing the relay
- Remove the power supply miniature circuit breaker (MCB) or fuse for the circuit
containing the relay to cut off the voltage to the circuit.
- For a starter control circuit, set the MCCB for thestarter circuit power supply to
OFF.
- Change the relay.
 Selecting the right spare
- Use a spare of the same type, rated current, and contact configuration as the
previously used relay

7.1.10 Other Precautions

Other Precautions
 Keep front doors and back covers or doors closed except when it is necessary to open
them.
 Immobilize the moving parts by fastening or door stopper of front
doors or relay racks and rear cover or door of the switchgear while electrical
work is being done.
 Do not remove protective plates or protective covers except for absolutely necessary.
If they must be removed, be sure to return them to their proper positions.
 Do not leave any tools or work materials on or around the
switchboard or starter panel after work has been completed.
 Always discharge capacitors before working on capacitor circuits.

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 Installation, Operation & Maintenance manual

7.2. Electric Shock Prevention

7.2.1 General Information on Electric Shock

 The Danger of Electricity

- Receiving an electric shock is extremely dangerous.

Even a relatively small amount current can be fatalif it passes through the head,

lungs, or other vital organ

- 100V AC is more dangerous than is generally thought.

- At 100v AC, 60/50 Hz, even a 50milliamperes (mA) isdangerous and

50~100mA can cause a fatal electric shock.

 The Symptoms of an Electric Shock Victim.

The symptoms described below must be treated immediately with artificial respiration

or Cardiopulmonary Resuscitation (CPR) until the victim recovers. These are

symptoms of electric shock and should notbe confused with death. It is not unusual for

a person suffering from these symptoms to recover even after several hours of artificial

respiration or cardiopulmonary resuscitation (CPR)

The symptoms are listed in order from mild to most serious case

- Breathing stops.

- Normal breathing can usually be restored after continuing artificial respiration

for a short while.

- Breathing stops, face is pallid, and pulse is very weak or undetectable.

- Totally unconscious.

- In the worst of cases, the body of the victim may become rigid within two or

three minutes after the shock.

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7.2.2 Prevention of Electric Shock

Anyone who is operating or performs maintenance or repairs on electrical equipment,
or anyone who supervises people doing such work, and take the following measures to
prevent electric shock accidents.

Prevention of Electric Shock

 Never assume there is no voltage applied to the circuit until the
voltage has been confirmed (measured).
 Always cut off the power supply and confirm that there is no voltage applied to the
circuit before any electrical work is done. Most accidents occur because the power is
mistakenly assumed to be off.
 Always use rubber gloves, rubber boots, and an insulation mat when doing electrical
work.
 Tag the power supply switch when doing electrical work.
 (ex. "Do Not Turn on Power: Maintenance Work")
 If someone turns on the power while maintenance work is being done, and accident
could occur.
 Operate switches with the right hand while holding the left hand
back and always from the body.
 Station people in such strategic places as near the switchboard in order cut
off the power immediately if an accident occurs

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 Installation, Operation & Maintenance manual

8 MAINTENANCE

8.1 General

Maintenance serves to preserve trouble-free operation and achieve the longest possible
working life of the switchgear. It comprises the following closely related activities:

Inspection : Determination of the actual condition

Servicing : Measures to preserve the specified condition
Repair : Measures to restore the specified condition

Note:
When carrying out all maintenance work, the regulations in the country of installation
must be strictly complied with.

Maintenance work may only be performed in a careful manner by trained personnel

familiar with the characteristics of the individual switchgear, in accordance with all
relevant IEC safety regulations and those of other technical authorities, and with other
overriding instructions. It is recommended that LSIS service personnel be called into
perform the servicing and repair work detailed below.:

The inspection and servicing intervals for some of the equipment/components (e.g.
parts subjects to wear) are determined by fixed criteria,such as switching frequency, length
of service and number of short-circuit breaking operations. On the other hand, for other
parts the length of the intervals may depend, for example, on the different modes of
operation in individual cases, the degree of loading, and also environmental
influences (including pollution and aggressive air).

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8.2 Classification of Periodic Inspection

 Where necessary, the working area must be isolated and secured against reconnection
in accordance with the Safety Regulations specifiedby IEC and appropriate national
standards before inspection.
 Correct condition of the switchgear should be monitored by regular inspections.
 Under normal operating conditions, inspection should be carried out once every four
years by specially trained professional electricians.
 Under abnormal operating conditions (including adverse climatic conditions) and/or
special environmental stresses (heavy pollution and aggressive
atmosphere, among others), inspection may be necessary at shorter intervals.
 Inspection is primarily to carry out a visual checkfor grime, corrosion and moisture.
- Effects of high temperature on the main circuits,
- Traces of partial discharge on the insulating material parts,
- Traces of leakage current on the insulating material parts,
- Surfaces of the contact systems.
 However, inspection must also to include correct mechanical/electrical operation of
the following parts: switching devices, actuating, interlocking, protection and
signalling devices.

Caution!
Instrument transformer circuit
• With regard to the switching devices, their separate Instruction manual should be
followed.
• Check all switchgear accessories and auxiliary devices (e.g. storage batteries).
• No partial discharge must occur on the surfaces of equipment at operating voltage.
This can, for example, be detected by characteristic noises, a clearly perceptible
smell of ozone, or visible glowing in the dark.
• Visually checking the contact system. We recommend to turn the contact system
alternately in order to clean the inner contact points of the contact system.
The contact points should be cleaned if signs of overheating (discoloured surface)
are visible.
• If any irregular conditions are detected, then relative repair measures must be
taken.

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 Installation, Operation & Maintenance manual

- TABLE B -
For inspection, restricted condition is necessary as follows .
Restricted Opening Uninte- Interrup-
Circuit
condition and Separation rruption tion Inspection
Power
Classification closing of cover of of main bus period (1)
failure
of inspection of door power power

Once
Visual inspection 0 -- 0 -- --
/month
0 Once
Monthly inspection -- 0 --
(2) /month

0
Annual inspection 0 -- 0 0 one/year
(3)

Temporary inspection 0 0 -- 0 0

Note:
 Choose the inspection period after consideration of above inspection periods and
the subject equipment. Because the inspection period is influenced by the
environment, operating conditions, importance of equipment, and the time
elapsed..
 Under the uninterruption of power, it is possible to check the switchgear door
opened and it is recommended to check with door opened once a month.
 Interruption of power is unusual, but inspection with interruption of power is
recommended every two years

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8.2.1 Visual inspection

To ascertain that, under normal operating conditions, SWGR appears working correctly.
To check that metering instruments and indicating lamps are functioning, it is
recommended that this inspection should be undertaken as an intergral part to
regular routine operational checks that are to be conductedat the SWGR..

8.2.2 Planned inspections

These inspections are considered as planned examinations that are required to
confirm that system components are functioning as required. The nspections are
scheduled, taking into account operating requirement, environmental conditions etc,
at regular intervals with precise work instructions and systematic checks to be
undertaken

8.2.3 Planned inspection routine

This consists of periodical inspections on a monthly and annual basis.

8.2.4 Monthly inspections

These involve visual inspections which require the opening of doors
which are admissible without interrupting the supply, and where necessary.
- Indicator lamp replacement
- Illumination lamp replacement
- Correct any observed abnormality in the normal

8.2.5 Annual inspections

These require a full operational test to be performed ensuring all equipment is fully and
efficiently operable without any abnormalities.

All equipment and components should be inspected according to manufacturers data.

Where equipment is required to maintain its supply,caution should be exercised when
inspecting.

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 Installation, Operation & Maintenance manual

If a full inspection is not possible as energization needs to be maintained then a visual

inspection should be performed, and a full operational inspection must be rescheduled for
more convenient time in the near future.

8.3 Maintenance and Repair of Equipment

Restrictions imposed by the equipment should be highlight where applicable

8.3.1 General safety procedure

If must be appreciated that complete safety of men and equipment cannot be ensured
without the cooperation of all people involved. It is therefore expected that persons
working in the plant area. i.e. representatives of the owner, consultant and contractor will
follow the safety regulations outlined in this procedure..
Before commencing any testing, commissioning or operation activities the
following general conditions shall apply:
It is necessary for the operator to understand the construction of equipment and
operation methods for safety
 The working area shall be clear and free from debris and left over materials.
 Access to all working areas and equipment shall be clear.
 Ventilation system shall be satisfactory.
 Danger/warning signs as applicable shall be posted.
 Entry to the working/operation area shall be restricted to authorized persons only.
 Fire fighting facilities shall be available where applicable.
 Check strict and accurate communication with relative quarters.
 Ensure equipment is de-energized (electrically isolated). The circuit diagram should be
checked in the case of power supplies, bus alive oncircuit breaker primary, etc.
Deenergization should be confirmed with test meters. Before conducting any tests on
equipment, that equipment shall be properly grounded. To ensure maximum security
all energized zones shall be kept locked, where practicable, and wherever possible all
locked, where practicable, and wherever possible all equipment shall also be locked.
Key will be under the control of the responsible person as designated in this document..

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8.3.2 Isolating procedure of the main bus bar for SWGR

 Open the main circuit breaker bus de-energized .
 Check the no-voltage of bus and earth to necessary spot andcheck the de-energization
by voltage test meter.
 Discharge the remaining current from the capacitor to earthafter a 2 min period has
elapsed after isolation if necessary.
 Prevention of mis-operation should be ensured by locking of thecircuit breaker of
disconnect in the "OFF" position and positingof warning signs "MEN AT WORK".

Without power interrupting from distribution transformer

Caution
secondary side, do not remove a insulation cover surrounded
main incoming bus bar
.
8.3.3 Process of maintenance and repair ACB.
The purpose of inspection is ACB to prevent accident and operates by maintaining timely
replacement of damaged components during operation. Make sure to follow the
instructions of the test methods and maintenance cycle before using the equipment.

Maintenance cycle upon using condition

Replace
Using Inspection
Environment Specific examples ment
condition cycle
cycle
Electrical rooms
Location with
with dust proof
clean & dry air
& air-conditioner
General Within
Indoor location Once every
environment Distribution panel or approx.
with little dust 2 years
for a use individual electrical 10 years
room without dust proof
Location without
& air conditioner
corrosive gases
Location with Geothermal power
salinity, high plants, waste water
Within
temperature gases treatment plants, Once every
approx.
such as sulphur steel mills, paper 1 year
7 years
Special dioxide and hydrogen factories, pulp
environmen sulphide factories, etc.
for a use Locations with
harmful or corrosive Chemical factories, Within
Once every
gases where humans quarries, mining approx.
half a yea
cannot stay for a areas, etc. 5 years
long time

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 Installation, Operation & Maintenance manual

Defects and Troubleshooting guideline

Types of defect Causes Countermeasure

1. Voltage does not exist or UVT is 1. Check voltage. Replace damage U
The breaker is operate but
damage VT
fault Trip Reset button
2. Problems voltage when connected
does not comeout. 2. Check voltage supply part
to a breaker
The breaker is operated ci 1. Remove the cause; Check the
mulinously with the 1. On short circuit incidents status of your machine before
closing operation and the closing
Fault Trip Reset button co
2. Over-current when operating close 2. Adjust the relay settings
me out
OPEN manipulation is do 1. Power supply of equipment TRIP 1. Check the power supply (0,7 – 1,
ne by hand instead of usi too low. V = 0.7 Vn 1 Vn)
ng the remote control 2. UVT circuit fault 2. Replace UVT
OPEN by hand is 1. Mechanical failure 1. Contact to AS team
not done 2. Error positions 2. Contact to AS team
1. Remove the cause; Check the stat
1. Operate the in short circuit
us of the machine
2. Button removes the problem is
2. Press clearing incidents
not eliminated
3. Status drawn / taken into 3. Check the status put into / withdr
unstable product awn of the product
4. Anti-soaked power 4. peration after power-off roll play
5. Check the power of the engine
load. Check whether the charge can
Can not close circuit 5. Breaker closing springs are not lo
proceed manually. Contact Center re
breaker by hand or remote aded
placement engine AS or charge, if
control
necessary
6. They are removed from closed co
il. Then power back after check wh
6. Have problems with power supply
ether the machine can not play. Co
of closed coil
ntact Center AS if not recharged m
anually
7. Have problems with electricity su 7. Remove the coil from the breaker
pply in coil breaks sources

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 Installation, Operation & Maintenance manual

Types of defect Causes Countermeasure

8. Power supply (V = 0.85 Pk) for a
8. Not enough power for any UVT
dditional switch and try to manipula
or errors
te closed by closed coil
9. Circuit breaker in locked conditio 9. Check the state closed or not ope
n when open rating normally
10. In the case of interlock circuit b
10. Remove interlock
reaker
1. Check the supply voltage of the coil
Close by hand but not 1. Coil inconsistent power
(0.85 to 1.1 Vn)
closed by remote control
2. Error open circuit of coil 2. Replace coil
1. Check the power supply
2. Check the motor load circuit
Power supply Improper for motor
No load power 3. Try reinstalling and if there are any
load of the spring
errors or problems occur, contact the
Center for AS and replace engine load
1. Do not put your hands on while 1. Insert hand while manipulate the
manipulating the Open button Open button
Can not put your hands on
2. Being locked or interlocked with 2. Remove the Padlock lock or
the maintenance operation
Padlock interlock
on / off circuit breakers.
3. Not yet push circuit breaker at safe 3. Push circuit breaker at the safety
location on the frame position of the frame
1. Handle of circuit breaker was put
1. Remove handle
into
2. Circuit breaker not in a position to 2. Drawout circuit breaker completely
Can not operate the mower
disconnect disconnect positions
drawout
3. Being locked or interlocked with 3. . Remove the Padlock lock or
Padlock interlock
1. Frame navigation and main frame 1. Check whether Cradle is suitable
breakers do not match for circuit breakers
Circuit breaker can not go
2. The position of the cluster
totally (not in the position 2. Jump clusters right position
inappropriate
to connect)
3. Safety gate is interlocked mode
3. Remove the interlock

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8.3.4 Maintenance procedures and repairs ATS.

Installation must be done by qualified persons.
Before beginning any installation, open the upstream circuit breaker to isolate all sources
of power / voltage. Otherwise, electric shock could occur.
Tighten the screw terminals safely prescribed torque. If not, well fire could occur.
ATS screw fixed. If not, ATS can fall.
Do not insert the hole put ATS on the arc.
Do not put ATS in areas such as high temperature, high humidity, dusty air, corrosive gas,
strong vibration and shock or other unsual conditions
Installed in this area could result in a fire or malfunction.
Be careful to prevent the outer materials of debris, concrete powder, iron powder, etc. and
rainwater infiltration into ATS.
The ATS material inside can cause fire or malfunction.
4 pole ATS, the neutral wire connected 3-phase, 4-wire cable N-stage
(on the right).

8.4 Repair of Surface Damage

Repair of surface damage;
 Carry out repair work immediately after a defect has been discovered.
 Completely remove all rust from damaged paintwork areas on steel sheet and other
steel parts by mechanical means, e.g. with a wire brush.
 Lightly grind the surrounding paint coat and carefully degrease the entire area.
Then immediately apply an anti-rust primer and, after an appropriate hardening
time, apply the top coat. Only use suitable and compatible paint products.
 Apply the top coat in standard 5Y7/1 color, or the relevant special color.

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 Installation, Operation & Maintenance manual

8.5 Table of Scheduled Maintenance

Check contents & interval ( 1 time)

Check item Operating Measuring
Visual Replace Remarks
(Adjusting) (Megger)

Switch board 2 months

According to its
Vacuum Circuit Breaker 2 months 1 year 2 years
instruction manual

Depend on megger
Potential Transformer 2 months 2 years
value

Depend on megger
Current Transformer 2 months 2 years
value

Meter 2 months 1 year

Control-Switch
2 months 1 year 250,000times
(Change Over Switch)

Push Button Switch 2 months 1 year 250,000times

Replace 1 time / 1~2 years

Signal Lamp 2 months 8,000times
for normal lighting lamp

According to its
Protection Relay 2 months 1 year
instruction manual

Replace in case of contact

Magnetic Contactor 2 months 1 year 1,000,000 times
damaged

Fuses 2 months

Molded Case Circuit

2 months 1 year 1,000 ~ 6,000 times
Breaker

Auxiliary relay 2 months 1 year 500,000 times

100,000 ~ 500,000
Time Relay 2 months 1 year
times

Fluorescent Lamp 2 months 1 year

Instrumentation parts 2 months 1 year

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 Installation, Operation & Maintenance manual

8.6 Preventive Maintenance Procedures of The Various Equipment

8.6.1 Switchboard

Interval
No. Items Inspection Method Remarks
(1 time)

1) Any rust, damage to metal 1) Clean the parts with damage

part? paint and repair. Repair when

metal parts are damaged

2) Any rust, damage to metal 2) Clean the rust from hinges,

fixtures? handle, etc.because this is the
cause of malfunctions
1 Rust, damage 2 months

3) Any damage to peep hold, 3) Clean the inside and outside of

waterproof rubber, etc. the peep hole.

Any fault in door, handle, latch,

2 Imperfect function Do. Repair the damaged parts.
hinge, etc.

Any missing lamps, display or

3 Display Do.
unclear?

Check the function of the locking

Any abnormality in lock
4 Lock device Do. device, etc. and confirm the key
device?
storage.

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8.6.2 Circuit breaker

Note:
See Manufacturer’s Operation & Maintenance Manual for Detail Checking.

Interval
No. Items Inspection Method Remarks
(1 time)
Operate the switch several times
and check the following points.
1) Any fault with on and off time. 1) Listen to the sound as it goes on
Any variation? and off. If there is any abnormality
perform a precise inspection.

2) Any abnormal noise? 2) Perform a precise inspection for

any faults except the characteristics
noise and vibration of the breaker.

3) Any abnormal vibration? 3) Pay attention to spark noise due

1 Switch operating 1 year to loose terminals, vibration due to
poor fixing of the breaker, etc.

4) Normal ON control voltage and 4) Measure the control voltage and

pressure for power operation adjust the voltage of the power
supply (battery, etc.) if it is not
about ± 5% of the rated value.

5) Is trip circuit normal? 5) Perform an automatic trip test

with the protection relay contact
circuit. It's OK if it trips.

Does circuit breaker display lamp Clean between the contacts of the
match main circuit operation? auxiliary switch because they easily
become dirty. If it is not normal
even after cleaning the display lamp.
2 Display unit check 2 months Display and auxiliary switch, check
the circuit contacts, etc.

1) Any loose terminals in main

circuit?
2) Any looseness in auxiliary 2) 3) Retighten all parts to be
switch, control circuit terminals, tightened.
control circuit parts and their
fittings?
3 Loose parts Do.

3) Any looseness, bend, etc. in

circuit breaker bolts, nuts etc.?

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 Installation, Operation & Maintenance manual

Interval
No. Items Inspection Method Remarks
(1 time)

Any deformation of bus high and main Check deformation of the inside when
circuit conductor by electromagnetic short circuiting.
force when there is large current cut-
off? Replace parts and at the same time
perform a precise examination depending
Deformation 2 months on the degree of deformation.
4
The circuit breaker may have to be
replaced.

1) Dose wear of main contactor. 1) The limit of main contactor wear and
pitting of housing exceed limits? housing wear various with the cut-off
current and cut-off circuit.

Refer to the manufacturer's instruction

manual and repair or replace them and
perform a precise examination.

Damage
5 Do

2) Any damage or deformation to 2) If there is damage or deformation to

contactor spring? the contacts or strong, replace and
perform a precise examination.

With insulation resistance meter Use the fallowing as a guide for

(meger). insulation resistance.

Between main circuit and ground.

* High voltage circuit : 1000V or more
* Low voltage circuit : 500V Between contacts of same phase main
circuit 20M ohm.
Do after cleaning the insulator and
Insulation resistance insulation material with a dry cloth. Between main circuits of different phase
6 2 years.
Between control unit conductor and
ground 5M ohm

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 Installation, Operation & Maintenance manual

8.6.3 Potential Transformer (PT) & Current Transformer (CT)

Interval
No. Items Inspection Method Remarks
(1 time)
1) Any internal abnormality or 1) Do not reuse equipment deformed
swelling or cracks in rubber, on the outside whether the cause was
compound, resin, etc. due to an external shock or inside of
excessive heat of primary malfunction.
terminals? After replacing, remove the cause of
the trouble such as load, wiring, etc.
before operating.

1 External deformation 2 months

2) Any traces of electric discharge 2) Replace deformed equipment
after a long time due to dirt showing traces of electric discharge.
moisture, salt, gas, etc. Carefully check the surrounding
conditions, etc, to see that it doesn't
happen again.

1) Any dirt, damage, etc.? 1) Clean because dirt may become the
cause of discharge.
Check for cracks while cleaning
and replace anything damaged.
2) Is fuse OK? 2) Be careful with poor fuse contact
2 Dirty, damage Do.
in a high voltage circuit because it
3) Anything sticking to conductors, may be the cause of different phase
core fittings, bolts, nuts, etc., any flashover accompanies by electric
damage to them, any of them discharge.
missing, any cracks, etc.?
Any discoloration of conductors Perform a precise examination when
3 Heat discoloration Do. due to excessive heat? there is heat discoloration on the
conductor.
Any rust on conductors? Clean when there is rust on the
4 Rust Do. conductors, core, and structure and
repair the painted parts.
1) Any looseness of primary Be careful because looseness of the
and secondary terminal fittings? primary and secondary terminals may
5 Looseness Do. 2) And looseness in mounting bolts? cause accidents.
3) Any looseness in fuse
mountings? Tighten the mounting bolts, etc.
With an insulation resistance Use the following ac a guide for
meter (megger) exceeding insulation resistance.
1000V.
Between primary line and secondary
6 Insulation resistance 2 years Do after cleaning the insulation line 30 Megger ohm
material with a dry cloth.
Between secondary line and outside
box 2 Megger ohm

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 Installation, Operation & Maintenance manual

8.6.4 Protection Relay

Interval
No. Items Inspection Method Remarks
(1 time)
1) Any terminal bolts, nuts, loose? 1) Be careful because poor terminal
contact adversely affects the
performance of the protection relay.

1 Looseness 2 months
2) Are relay cover or adjusting 2) Pay attention to the looseness of the
parts loose? cover because dust and rust inside the
relay is the cause of inferior functioning.

1) Any dirt or damage to glass? 1) Clean because the glass easily get
dirty from gas, dust, etc.
2 Damage Do.
2) Check display device. 2) Check damage to the return device.

1) Check setting tap. Check the operation according to the

manufacturer's operation manual.
3 Operation 1 year

8.6.5 Meter

Interval
No. Items Inspection Method Remarks
(1 time)

1) Any looseness in meter, meter Do not ignore meter inspection because

cover? meters show the operating conditions of

the facility

2) Any loose wiring terminals? It must be done especially from the rear
1 Looseness 2 months of the power panel under the no-voltage

condition.

Clean and inspection when-ever there is

any opportunity.

1) Zero check 1) Adjust with the adjusting screws.

2 Adjustment 1 year

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 Installation, Operation & Maintenance manual

8.6.6 Change over switches, operation switches, display lamp, terminals and wiring

Interval
No. Items Inspection Method Remarks
(1 time)

CHANGE-OVER SWITCH

Any terminal bolts, nuts, etc. loose? Tighten firmly because with some types
the looseness of the terminal bolts and
nuts is connected with the looseness of
the inside mechanism.
1 Looseness 2 months
Use this opportunity to clean the
terminals.

Operate several times and check the

following

1) Any looseness in the mechanism 1) Operate the change-over switch. f

in response to operation? response is sure, the mechanism is all
2 Mechanism 1 year right

2) Any contact wear, nuts loose? 2) Carefully check the contacts in

particular of those switches that carry
current

OPERATION SWITCH

Any terminal bolts, nuts loose? Tighten firmly because with some
types the looseness of the terminal bolts
and nuts is connected with the looseness
of the inside mechanism.
3 Looseness 2 months Use this opportunity to clean the
terminals.

Operate several times and check the 1) Operate the change-over switch.
following
If response is sure, the mechanism is all
right.

Carefully inspect all elements, in

operation switches with lock
4 Mechanism 1 year mechanism.

2) Any contact wear, dirt inside? 2) Inspection the inside of switches

used under harsh conditions.

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 Installation, Operation & Maintenance manual

Interval
No. Items Inspection Method Remarks
(1 time)

DISPLAY LAMP/DISPASY

There are various terminal contact

methods depending on the type of
5 Looseness 2 months Any terminal bolts, nuts, etc. loose? display lamp, so be careful with the
contacts so there is no mistake due to a
display lamp or lighting, etc.

1) Be careful because displays that don't

1) Any burnt out bulbs? become the cause of mistakes in the
condition of equipment.

2) Any damage to lens? 2) Note the display color.

3) Also pay attention to causes other

3) Any fault in contacts,
than burnt out bulbs for the display no
6 Mechanism Do. connections?
lighting.

4) There are various configurations

depending on the type of displays and
4) Is display operation OK? display devices.
Replace with the same type when one
does not operate properly

OPERATION SWITCH

Do when inspecting because correct

7 Looseness 2 months Any terminal bolts, nuts loose? terminal wiring and proper application
are needed for operation of the facility

1) There are a few chances to do work

1) Check terminal covers, terminal
on the terminal so to do it when there is
codes.
no voltage.

8 Damage / fault 2 months 2) Any damage in insulation 2) Repair any damage to terminal
material? insulation material and accessories.

3) Any faulty wiring? 3) Take care of any faulty wiring.

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 Installation, Operation & Maintenance manual

8.6.7 Switch, Contactor

Interval
No. Items Inspection Method Remarks
(1 time)

Check the condition of the contactors

Switch operation Any abnormality when operating
1 1 year and mechanism in response to manual
check several times?
operation

Any discoloration in contacts parts Replace if there is discoloration in the

2 Heat discoloration 2 months
loose? switch and contacts.

When there is abnormal smell, check the

Any rust on conductors, metal
3 Abnormal smell Do. built-in coil bush, insulation material
fittings, mounting fixtures?
and other hidden parts.

Aluminum, copper, etc., are easily rusted

Any rust on conductors, metal
4 Rust Do. and corroded by moisture and gas.
fittings, mounting fixtures?
Clean when inspecting.

1) With a self contacting type, lightly tap

the conductor part to check if there is
1) Any fault in contact pressure due
any fault in the elasticity comparing that
to spring fatigue, copper plating, etc.
sound with the metallic sound of a good
contact.
5 Contact Do.

2) Any abnormality due to wear in

2) Replace any with worn contacts.
contact points, contact deformation.

Any loose bolts, nuts in moving parts,

6 Looseness Do. Securely tighten any that are loose.
conductor connections, etc.

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 Installation, Operation & Maintenance manual

8.6.8 Molded Case Current Breaker (MCCB)

Interval
No. Items Inspection Method Remarks
(1 time)

It is often difficult to check the inside

because wiring breakers are all molded.
Check those, you cannot check inside
with an absolute resistance or contact
resistance test. Replace malfunctioning
parts

1) Open/close several times. 1) If handle operation is very heavy or

Any fault in switching noise. switch operation is impossible, replace
Any fault in outside appearance. with a short circuit breaker because there
is a possibility the inside mechanical
contact points, etc. are damaged by short
circuiting.

Switch operation
1 1 year
check 2) Any foreign matter in arc outlet. 2) If the outlet is plugged, the large
Any discoloration near it. current breaker may not operate.
Also if the neighboring area is
discolored, this indicated that the large
current breaker has functioned. Check
the inside or replace.

3) Any abnormal buzzing. 3) If there is abnormal buzzing, switch

the breaker several times.
If the buzzing continues, check the
inside or replace.
If there is a large current flow near the
overload cut-off, there may be a noise

1) Any terminal discoloration or 1) Firmly tighten the terminals replaced

overheating of mold. parts

2) Any abnormal smell. 2) If foreign objects get inside or it

Temperature/ overheats, abnormal smell may be
2 2 months generated.
Abnormal smell
If the abnormal smell continues operate
the switch and replace if you are not
sure.

Securely tighten loose terminals because

3 Looseness 2 months. Any loose terminals or fittings. they are the cause of overheating,
discoloration and faulty operation.

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 Installation, Operation & Maintenance manual

8.6.9 Busbar

Interval
No. Items Inspection Method Remarks
(1 time)

If there is discoloration in the bus bar,

Any discoloration in auxiliary bus check whether or not the load current is
1 Heat discoloration 2 months
bar, insulated bus bar? too large for the current capacity of the

bus bar

There are few opportunities for taking

Any dust or foreign matter in care of dir and foreign matter, etc. on the
2 Dirty / foreign matter Do. outdoor bus bar. Indoor bus bar and bus bar so be sure to clean whenever

bus bar inside equipment? there is a opportunity with a no-voltage

condition.

Loose bus bar contacts are the cause of

accidents such as fusing due to bus bar

Any looseness in contacts of
3 Contact looseness Do. current.
clamps, mounting bolts etc.
Be sure to check when there is a chance

with a no-voltage condition.

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 Installation, Operation & Maintenance manual

9 TREATMENT

9.1 Treatment by Daily on Instant Checking.

Daily an instant checking

Check safely - Check

Strange YES - If possible, theaccident
sound
open the door with function
& smell
and cover deterioration

NO
If necessary

- Checking finished - Continuous supervisory

- Record on Operation

checking sheet - Record on check sheet

- Plan to repair

Test by
periodical

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 Installation, Operation & Maintenance manual

9.2 Treatment by Periodical Checking

NO TREATMENT CONTENTS AND ATTENTATION

1 Cleaning 1) It is recommended to use attraction method in case of Using the air. In

case of using ejecting method.
Attention to the humidity and pressure of air.
2) Before opening the door and cover, clean the dust and other dirt.
3) Clean the insulation material in cross direction between the live parts.
4) It is recommended to use neutral cleaning material.

2 Bolt joint A. JOINT OF BUS BAR CONNECTION

(bus bar) 1) Method
a) Joint as adequate torque with proper torque wrench.
b) Joint to turn the nut, not bolt.
c) In case of more double joint point, joint to balancing
Balancing against another.

Bolt size Torque (Kg/cm)

M6 50

M8 120

M10 240

M12 400
M16 850

B. CHECKING OF BOLT JOINTING

It is necessary to check whether the bolt is joint with
Defined torque or not.
Because in complete jointing of bolt may cause the heavy
Accident. Therefore after the joint works mark the check mark in bolt and
nut with red color.
3 Bolt joint Same as item 2
(construction) But in this case joint as follow table.

Bolt size Torque (Kg/cm)

M5 15

M6 25

M8 50

M10 80

M12 120

M16 230

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 Installation, Operation & Maintenance manual

4 Repair of insulation 1) In case the porcelain insulator is polluted by dust clean as item no.1
Material
2) The loose of worn-out resin or wooden insulator requires Replacement of
the complete assembly.

3) Damage, crack and variation of insulation material require replacement

too.

4) The dropping of insulation resistance requires checking the cause.

Then compare and check with previous data, and treat
Adequately.

5) The value of insulation resistance would be influenced by temperature,

humidity and surface condition.
Therefore it is difficult to decide the quality, but refer to the follow values.

a) Panel
Condition : 20℃ 65% RH
High-voltage circuit : More 5M 0hm

- Low voltage circuit :

Insulation
Voltage class
Resistance value
Voltage to earth
Below 300V 0.1 M ohm
below 150V
Others 0.2 M ohm
330V ~ 600V 0.4 M ohm

b) Main circuit breaker and isolator

Insulation Resistance
Tester
value

Main circuit More 500M 0hm 1000V

Control circuit More 2M 0hm 500V

c)Measuring instrument
Base temp. 20℃ 30℃ 40℃

- Enclosure
- Between primary
500M ohm 250M ohm 130M ohm
and secondary
winding

Between enclosure
and secondary 2M ohm
winding

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 Installation, Operation & Maintenance manual

NO TREATMENT CONTENTS AND ATTENTATION

5 - Mold Type -

Base temp. 20℃ 30℃ 40℃

- Enclosure

- Between primary & 200M 0hm 100M 0hm 50M 0hm

secondary windings

Between enclosure and

secondary 2M ohm
2M 0hm windings

6 Replacement of
Parts 1) Check the type and function.

2) During works attention to miss connection and jointing of bolt.

2) If the adjustment is necessary, set the value exactly After replacement.

5) Incase of soldering work: Be worked by a skilled worker.

9.4 Contact Emergency

Name / Position E-mail Address Contact No.

Haivd@lsisvina.biz 0912631361
Vu Duy Hai / AS manager

Phuongmh@lsisvina.biz 0909291535
Mai Huynh Phuong/AS
Engineer Phuongmhls@gmail.com

Sonnx@lsisvina.biz 0909525480
Nguyen Xuan Son/AS
Engineer

Hungnv@lsisvina.biz 01223883340
Nguyen Viet Hung/ Assistant
Manager

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