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BA MicroboxPC427B Enu en-US

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0% found this document useful (0 votes)
74 views182 pages

BA MicroboxPC427B Enu en-US

Uploaded by

Phil
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 182

1

______________
Introduction

Safety
2
SIMATIC Industrial PC SIMATIC Microbox PC 427B

______________
information/instructions

3
SIMATIC ______________
Description

4
Industrial PC
______________
Application planning

5
SIMATIC Microbox PC 427B ______________
Mounting

6
______________
Connecting
Operating Instructions
7
______________
Commissioning

Integration into an
8
______________
Automation System

9
______________
Functions

Expansions and
10
______________
configurations

11
______________
Maintenance and service

Alarm, error, and system


12
______________
messages

13
______________
Troubleshooting

14
______________
Technical specifications

15
______________
Dimension drawings

16
______________
Detailed descriptions

A
______________
Appendix

B
07/2008
A5E00913638-02
______________
ESD directives

List of
C
______________
abbreviations/acronyms
Safety Guidelines
Safety Guidelines
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.

DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.

CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.

NOTICE
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.

Qualified Personnel
The device/system may only be set up and used in conjunction with this documentation. Commissioning and
operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes
in this documentation qualified persons are defined as persons who are authorized to commission, ground and
label devices, systems and circuits in accordance with established safety practices and standards.

Prescribed Usage
Note the following:

WARNING
This device may only be used for the applications described in the catalog or the technical description and only
in connection with devices or components from other manufacturers which have been approved or
recommended by Siemens. Correct, reliable operation of the product requires proper transport, storage,
positioning and assembly as well as careful operation and maintenance.

Trademarks
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of the
owner.

Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

Siemens AG A5E00913638-02 Copyright © Siemens AG 2007, 2008.


Industry Sector Ⓟ 06/2008 Technical data subject to change
Postfach 48 48
90327 NÜRNBERG
GERMANY
Table of contents
1 Introduction................................................................................................................................................ 7
1.1 Guideline to the Operating Instructions .........................................................................................8
2 Safety information/instructions................................................................................................................... 9
2.1 General safety instructions ............................................................................................................9
3 Description............................................................................................................................................... 11
3.1 Overview ......................................................................................................................................11
3.2 Applications..................................................................................................................................12
3.3 Features .......................................................................................................................................13
3.4 Windows XP Embedded ..............................................................................................................15
3.5 Design ..........................................................................................................................................17
3.5.1 External Design............................................................................................................................17
3.5.2 Connection components ..............................................................................................................18
3.5.3 Status displays .............................................................................................................................19
4 Application planning................................................................................................................................. 21
4.1 Transport......................................................................................................................................21
4.2 Unpacking and checking the delivery unit ...................................................................................22
4.3 Ambient and Environmental Conditions.......................................................................................24
5 Mounting.................................................................................................................................................. 25
5.1 Permitted mounting positions.......................................................................................................25
5.2 Mounting information ...................................................................................................................26
5.3 Mounting the device.....................................................................................................................26
5.4 Mounting on DIN rails ..................................................................................................................27
5.5 Mounting with mounting brackets ................................................................................................28
5.6 Upright mounting..........................................................................................................................30
6 Connecting .............................................................................................................................................. 33
6.1 Connecting peripheral equipment................................................................................................33
6.2 Connecting the 24 V DC power supply........................................................................................34
6.3 Protective ground connection ......................................................................................................35
6.4 USB strain-relief ...........................................................................................................................36
6.5 Connecting PROFINET strain relief.............................................................................................37

SIMATIC Microbox PC 427B


Operating Instructions, 07/2008, A5E00913638-02 3
Table of contents

7 Commissioning ........................................................................................................................................ 39
7.1 Note before commissioning......................................................................................................... 39
7.2 Commissioning - Windows XP Embedded ................................................................................. 40
7.2.1 Basic commissioning - initial startup ........................................................................................... 40
7.3 Startup - Windows XP Professional / Vista Ultimate................................................................... 41
7.3.1 Basic commissioning - initial startup ........................................................................................... 41
7.3.2 Setting up the language selection for Windows XP Professional / XP Embedded..................... 42
7.4 Commissioning - other operating systems.................................................................................. 43
7.4.1 Commissioning - guide................................................................................................................ 43
8 Integration into an Automation System .................................................................................................... 45
8.1 PROFINET .................................................................................................................................. 47
9 Functions ................................................................................................................................................. 49
9.1 Monitoring functions .................................................................................................................... 49
9.1.1 Overview ..................................................................................................................................... 49
9.1.2 Temperature monitoring/display ................................................................................................. 49
9.1.3 Watchdog (WD)........................................................................................................................... 50
9.1.4 Safecard on Motherboard (SOM)................................................................................................ 51
9.2 Enhanced Write Filter (EWF) ...................................................................................................... 52
9.3 SRAM buffer memory.................................................................................................................. 54
9.4 Battery monitoring ....................................................................................................................... 54
9.5 Operation without monitor and keyboard .................................................................................... 54
10 Expansions and configurations ................................................................................................................ 55
10.1 Open the device (front panel) ..................................................................................................... 55
10.2 Memory expansion...................................................................................................................... 57
10.2.1 Installing the memory module ..................................................................................................... 57
10.3 Mounting PCI-104 / PC/104 Plus modules ................................................................................. 59
10.3.1 Notes on the modules ................................................................................................................. 59
10.3.2 Mounting PCI-104 or PC/104 Plus modules ............................................................................... 59
10.4 Installing/removing Compact Flash cards ................................................................................... 62
10.4.1 Installation options for Compact Flash cards .............................................................................. 62
10.4.2 Installing/removing an accessible Compact Flash card.............................................................. 63
10.4.3 Installing/removing a built-in Compact Flash card ...................................................................... 66
11 Maintenance and service ......................................................................................................................... 67
11.1 Removing and installing hardware components ......................................................................... 67
11.1.1 Repairs ........................................................................................................................................ 67
11.1.2 Preventive maintenance.............................................................................................................. 68
11.1.3 Replacing a hard disk.................................................................................................................. 69
11.1.4 Replace the backup battery ........................................................................................................ 71
11.2 Reinstalling the operating system ............................................................................................... 73
11.2.1 Windows XP Embedded ............................................................................................................. 73
11.2.1.1 General installation procedure .................................................................................................... 73
11.2.1.2 Restoring the software to factory state using the Restore DVD ................................................. 73
11.2.2 Windows XP Professional ........................................................................................................... 75
11.2.2.1 General installation procedure .................................................................................................... 75
11.2.2.2 Restoring the Software to Factory State Using the Restore DVD .............................................. 75

SIMATIC Microbox PC 427B


4 Operating Instructions, 07/2008, A5E00913638-02
Table of contents

11.2.2.3 Setting up the operating system via the Recovery CD/DVD .......................................................77
11.2.3 Recovery of Windows Vista .........................................................................................................80
11.3 Partitioning data media ................................................................................................................83
11.3.1 Setting up the partitions under Windows XP Embedded.............................................................83
11.3.2 Setting up the partitions under Windows XP Professional / Vista Ultimate .................................84
11.4 Install drivers and software ..........................................................................................................85
11.4.1 Driver installation under Windows XP Embedded .......................................................................85
11.4.2 Installing drivers and software .....................................................................................................85
11.5 Installing updates .........................................................................................................................86
11.5.1 Updating the operating system ....................................................................................................86
11.5.2 Installing or updating application programs and drivers ..............................................................86
11.6 Data backup .................................................................................................................................87
11.6.1 Creating an image........................................................................................................................87
11.7 CP 1616 onboard.........................................................................................................................88
12 Alarm, error, and system messages ........................................................................................................ 89
12.1 Boot error messages....................................................................................................................89
13 Troubleshooting ....................................................................................................................................... 91
13.1 General problems ........................................................................................................................91
13.2 Problems when using modules of third-party manufacturers ......................................................92
14 Technical specifications........................................................................................................................... 93
14.1 General specifications..................................................................................................................93
14.2 Power requirements of the components ......................................................................................97
14.3 Integrated DC power supply ........................................................................................................98
15 Dimension drawings ................................................................................................................................ 99
15.1 Overview of the dimensional drawings ........................................................................................99
15.2 Dimension drawings of the device .............................................................................................100
15.3 Dimension drawings of the device with mounting brackets .......................................................101
15.4 Dimensional drawings of the device with vertical mounting angles...........................................102
15.5 Dimensional drawings of the device with expansion frames .....................................................103
15.6 Dimension drawing of the blanking plate ...................................................................................104
16 Detailed descriptions ............................................................................................................................. 105
16.1 Internal components ..................................................................................................................105
16.1.1 Overview of internal components...............................................................................................105
16.1.2 Technical features of the motherboard ......................................................................................106
16.1.3 External ports .............................................................................................................................107
16.1.3.1 COM1.........................................................................................................................................107
16.1.3.2 DVI-I ...........................................................................................................................................108
16.1.3.3 Ethernet......................................................................................................................................109
16.1.3.4 USB............................................................................................................................................109
16.1.3.5 PROFIBUS.................................................................................................................................110
16.1.3.6 PROFINET .................................................................................................................................110
16.1.3.7 CAN bus.....................................................................................................................................111
16.1.4 Internal interfaces ......................................................................................................................112

SIMATIC Microbox PC 427B


Operating Instructions, 07/2008, A5E00913638-02 5
Table of contents

16.1.4.1 Compact Flash card interface ................................................................................................... 112


16.1.4.2 PCI-104 or PC/104-Plus interface (PCI part) ............................................................................ 113
16.2 BIOS Setup ............................................................................................................................... 114
16.2.1 Overview ................................................................................................................................... 114
16.2.2 Starting BIOS Setup.................................................................................................................. 115
16.2.3 BIOS Setup menus ................................................................................................................... 116
16.2.4 Main menu................................................................................................................................. 118
16.2.5 Advanced Menu ........................................................................................................................ 128
16.2.6 Security menu ........................................................................................................................... 134
16.2.7 Boot menu ................................................................................................................................. 135
16.2.8 Version menu ............................................................................................................................ 136
16.2.9 Exit Menu .................................................................................................................................. 137
16.2.10 Default BIOS Setup entries ....................................................................................................... 138
16.3 System resources ..................................................................................................................... 141
16.3.1 Currently allocated system resources....................................................................................... 141
16.3.2 System resources used by the BIOS/DOS ............................................................................... 142
16.3.2.1 PCI Interrupt Lines .................................................................................................................... 142
16.4 I/O address areas...................................................................................................................... 145
16.4.1 Overview of the internal module registers................................................................................. 145
16.4.2 Watchdog enable register / 066h select register (read/write, address 062h) ........................... 146
16.4.3 Watchdog trigger register (read only, address 066h) ............................................................... 147
16.4.4 CAN base address register (write only, address 066h) ............................................................ 147
16.4.5 Output register LED 1 / 2 (read/write, address 404Eh)............................................................. 148
16.4.6 Battery status register (read-only, address 118Fh) .................................................................. 148
16.4.7 SRAM address register ............................................................................................................. 149
16.5 CP 1616 onboard communications processor .......................................................................... 150
16.5.1 Introduction ............................................................................................................................... 150
16.5.1.1 Network connections................................................................................................................. 150
16.5.1.2 Typical Communication Partners .............................................................................................. 151
16.5.2 Firmware loader ........................................................................................................................ 153
16.5.2.1 Loading firmware....................................................................................................................... 154
16.5.3 Further actions in STEP 7/NCM PC.......................................................................................... 156
A Appendix................................................................................................................................................ 157
A.1 Guidelines and declarations...................................................................................................... 157
A.2 Certificates and approvals......................................................................................................... 158
A.3 Service and support .................................................................................................................. 160
B ESD directives ....................................................................................................................................... 161
B.1 ESD directives........................................................................................................................... 161
C List of abbreviations/acronyms .............................................................................................................. 163
C.1 Abbreviations ............................................................................................................................ 163
Glossary ................................................................................................................................................ 169
Index...................................................................................................................................................... 179

SIMATIC Microbox PC 427B


6 Operating Instructions, 07/2008, A5E00913638-02
Introduction 1
Objective of this documentation
These operating instructions contain all the information you need to commission and use the
SIMATIC Microbox PC 427B.
It is intended both for programming and testing/debugging personnel who commission the
device itself and connect it with other units (automation systems, further programming
devices), as well as for service and maintenance personnel who install expansions or carry
out fault/error analyses.

Scope of validity of this document


These operating instructions are valid for all delivery variants of the
SIMATIC Microbox PC 427B and describe the delivery status as of July 2008.

Position in the information landscape


These operating instructions are available on the "Documentation and Drivers" DVD included
with your product.
For further instructions on how to handle the software, please refer to the corresponding
documentation.

Conventions
The abbreviations "Microbox PC" and "device" are also used within this manual for the
product name, SIMATIC Microbox PC 427B. The abbreviations CP will be used for
CP 1616 onboard and Vista for Windows Vista Ultimate.

History
Currently released versions of this operating manual:

Edition Comment
04/2007 First edition
07/2008 • Remedy
• New operating system: Windows Vista Ultimate
• Functionality: additionally CP 1616 onboard

SIMATIC Microbox PC 427B


Operating Instructions, 07/2008, A5E00913638-02 7
Introduction
1.1 Guideline to the Operating Instructions

1.1 Guideline to the Operating Instructions

Contents format Table of Contents


Contents Organization of the documentation, including the index of pages and chapters
Introduction Purpose, layout and description of the important topics.
Safety instructions Refers to all the valid technical safety aspects which have to be adhered to while installing,
commissioning and operating the product/systemin and in reference to statutory
regulations.
Description Fields of application, the features and the structure of the product/system
Application planning Aspects of storage, transport, environmental and EMC conditions to be considered in the
preparatory stage
Mounting Product installation options and installation instructions
Connecting Options of connecting the product and connection instructions
Commissioning Commissioning the product/system.
Integration Options of integrating the product into existing or planned system environments/networks
Functions Monitoring and display functions
Expansions / configurations Procedure for installing expansion devices (memory, modules).
Maintenance and service Replacement of hardware components, restoring and setup of the operating system,
installation of drivers and software
Alarm, error and system Error messages from booting
messages
Troubleshooting Problems, cause, remedy
Technical specifications General specifications in compliance with relevant standards and current/voltage values
Dimension drawings Dimensions of the device and of modules
Detailed descriptions Structure, function and features of vital components, distribution of system resources and
use of the BIOS Setup routine
Appendix Guidelines and certifications, service and support, notes on retrofitting.
ESD guidelines General ESD guidelines.

SIMATIC Microbox PC 427B


8 Operating Instructions, 07/2008, A5E00913638-02
Safety information/instructions 2
2.1 General safety instructions

CAUTION
Please observe the safety instructions on the back of the cover sheet of this
documentation. You should not expand your device unless you have read the relevant
safety instructions.

This device is compliant with the relevant safety measures to IEC, EN, VDE, UL, and CSA. If
you have questions about the validity of the installation in the planned environment, please
contact your service representative.

Repairs
Only authorized personnel are permitted to repair the device.

WARNING
Unauthorized opening of and improper repairs to the device may result in substantial
damage to equipment or endanger the user.

System expansions
Only install system expansion devices designed for this device. The installation of other
expansions can damage the system and violate the radio-interference suppression
regulations. Contact your technical support team or where you purchased your PC to find out
which system expansion devices may safely be installed.

CAUTION
If you install or exchange system expansions and damage your device, the warranty
becomes void.

SIMATIC Microbox PC 427B


Operating Instructions, 07/2008, A5E00913638-02 9
Safety information/instructions
2.1 General safety instructions

Battery
This device is equipped with a Lithium battery. Batteries may only be replaced by qualified
personnel.

CAUTION
There is the risk of an explosion if the battery is not replaced as directed. Replace the
battery only with the same type or with an equivalent type recommended by the
manufacturer. Dispose of used batteries in accordance with local regulations.

WARNING
Risk of explosion and release of harmful substances!
For this reason, do not burn lithium batteries, do not solder on the cell body, do not open,
do not short circuit, do not reverse polarity, do not heat above 100°C, dispose of correctly,
and protect against direct sunlight, dampness and dew.

ESD directives
Modules containing electrostatic sensitive devices (ESDs) can be identified by the following
label:

Strictly follow the guidelines mentioned below when handling modules which are sensitive to
ESD:
● Always discharge your body´s static electricity before handling modules that are sensitive
to ESD (for example, by touching a grounded object).
● All devices and tools must be free of static charge.
● Always pull the mains connector and disconnect the battery before installing or removing
modules which are sensitive to ESD.
● Handle modules fitted with ESDs only by their edges.
● Do not touch any connector pins or conductors on modules containing ESDs.

SIMATIC Microbox PC 427B


10 Operating Instructions, 07/2008, A5E00913638-02
Description 3
3.1 Overview

The SIMATIC Microbox PC provides high-level industrial performance.


● Compact design
● Maintenance-free operation
● High degree of ruggedness

Figure 3-1 SIMATIC Microbox PC 427B

SIMATIC Microbox PC 427B


Operating Instructions, 07/2008, A5E00913638-02 11
Description
3.2 Applications

Figure 3-2 SIMATIC Microbox PC 427B (PROFINET version)

3.2 Applications

The device provides industrial PC systems for high-performance and space-saving


applications in particular in the field of machine, systems and switchgear cabinet
engineering:
● Measuring and controlling of process and machine data (for example, automated washing
systems, assembling machines, packaging machines)
● Operating and visualization tasks with separate display / monitor solutions (information
terminals, large-scale displays in automotive production)
● Data logging and processing (for example, system data logging, distributed process
control)

SIMATIC Microbox PC 427B


12 Operating Instructions, 07/2008, A5E00913638-02
Description
3.3 Features

3.3 Features

Basic data
Installation / mounting • Installation on a DIN rail
• Wall mounting
• Hanging assembly
• Upright mounting
Processor • Intel Celeron M 900 MHz, 400 MHz FSB or
• Intel Celeron M 1GHz, 400 MHz FSB, SLC 512 KB or
• Intel Pentium M 1.4 GHz, 400 MHz FSB, SLC 2 MB
Main memory • 256 MB DDR2 SDRAM SODIMM
• 512 MB DDR2 SDRAM SODIMM
• 1 GB DDR2 SDRAM SODIMM
• 2 GB DDR2 SDRAM SODIMM
Free slots for expansion Up to 3 x PCI/104 modules or 3x PC/104-Plus module
(PCI bus only); installed with expansion frame
Graphic controller • Integrated Intel GMA900 graphics
• CRT resolution of 640x480 pixels up to 1600x1200 pixels
• DVI resolution of 640x480 pixels up to 1600x1200 pixels
• 8-128 MB graphics memory taken from RAM (dynamic
UMA)
Power supply 24 V DC (20.4 – 28.8 V) max. 4 A
Conditions of use • Operation without fan
Drives and storage media
Compact Flash card • 256 MByte optional or
• 512 MByte optional or
• 1 GB optional or
• 2 GB optional or
• 4 GB optional
Hard disk ≥ 80 GB SATA hard disk
Floppy/CDROM drive Connected via external USB port
USB stick Connected via external USB port
Ports
Serial COM1 (RS232)
Graphics DVI-I: combined DVI and VGA
USB 4 x USB 2.0 high current
Ethernet 2 x RJ 45 (10/100/1000 Mbit/s) or
1x RJ 45 for PROFINET versions
PROFIBUS DP 12 Mbps (isolated potential,
compatible to CP 5611), optional
PROFINET 10/100 Mbps (CP 1616 onboard), three RJ45s; optional
CAN interface on request
Keyboard, mouse Connected via external USB port

SIMATIC Microbox PC 427B


Operating Instructions, 07/2008, A5E00913638-02 13
Description
3.3 Features

Monitoring and safety functions


Temperature • When permitted temperature range is exceeded
• Warnings can be analyzed by application program (local,
via LAN)
Watchdog • Monitoring function for program execution
• Restart can be parameterized in the event of a fault
• Warnings can be analyzed by application program (local,
via LAN)
LED display 4 LEDs (or 5 for PROFINET versions) for displaying system
status
2 of these can be programmed by the user1
Transient voltage interruption Up to 15 ms buffer time at full load
Buffer memory 2 MB battery-buffered SRAM1

Software
Operating systems
Available • Without
• Windows XP Embedded status UPR1 (Update Rollup 1)
including SP 2 with Feature Pack 2007 pre-installed
• Windows XP Professional MUI SP2 pre-installed 2
• Windows Vista Ultimate MUI 2
Project-specific • LINUX
• QNX
• VxWorks
• Others on request
• RMOS3 V3.40 (ordered separately)
1You can find additional information about addressing the LEDs or the SRAM under a
Windows operating system in the section "Output register LED L1/L2". You can find example
programs for addressing the LEDs under Windows XP and under RMOS3 under the FAQ at
the Customer Support site of the Microbox.
2 MUI: Multi Language User Interface; 5 languages (English, German, French, Spanish,
Italian)

SIMATIC Microbox PC 427B


14 Operating Instructions, 07/2008, A5E00913638-02
Description
3.4 Windows XP Embedded

3.4 Windows XP Embedded


The Windows XP Embedded package is on Update Rollup 1 status (UPR 1), based on
Service Pack 2 (SP 2) and Feature Pack 2007. The overview shows the most important
device functions under Windows XP Embedded:

Function Hard disk version Compact Flash card version


Enhanced Write Filter (EWF) In RAM RAM(REG) In RAM RAM(REG)
Safecard on Motherboard (SOM) Available V 3.02 Available V 3.02
Pagefile Deactivated in favor of the Deactivated in favor of the EWF
EWF
System Restore Core Available Available
File based Writefilter (FBWF) Available Available
Registryfilter Available Available
Device Update Agent (DUA) Available Available
HORM Available Available
Telnet Server Available Available
Windows Backup Available Available
User Mode Driver Framework Available Available
(UMDF)
MUI GER/FRA/ITA/SPA GER
Default language: English default language: English
Administrator Account Available Available
User Account Available Available
Explorer Shell Available Available
Internet Explorer (IE) Available, IE7 Available, IE7
Internet Information Server (IIS) Available V 5.1 Available V 5.1
Terminal Services Available Available
Bluetooth Available Available
Wireless Network Support Available Available
Windows Firewall Available Available
Windows Security Center Available Available
MSN Explorer Available Not available
Outlook Express Available Available
Administrative Tools Available Available
SMS Advanced Client Available Not available
Remote Desktop Available Available
Remote Assistance Available Available
.NET Framework Available, V3.0 Not available
ASP.NET Available, V3.0 Not available
Windows .NET Messenger Available Not available
Code pages/User Available Selection available
Location/Keyboard
Disk Management Services Available Available
Windows Installer Service Available Available

SIMATIC Microbox PC 427B


Operating Instructions, 07/2008, A5E00913638-02 15
Description
3.4 Windows XP Embedded

Function Hard disk version Compact Flash card version


Class Installer Available Available
CoDevice Installer Available Available
Windows Movie Maker Available Not available
Media Player Available, V11.0 Available, V11.0
Windows Media Player Tour Available Not available
DirectX V9.0c V9.0c
Accessories Available Available
Help files for all components Available Not available
Games Available Not available
Fonts 310 116
Windows XP Tour Available Not available

SIMATIC Microbox PC 427B


16 Operating Instructions, 07/2008, A5E00913638-02
Description
3.5 Design

3.5 Design

3.5.1 External Design

Device components Pos Description


(1) Cover plate for Compact Flash module

(2) Connection elements
(3) Status displays




SIMATIC Microbox PC 427B


Operating Instructions, 07/2008, A5E00913638-02 17
Description
3.5 Design

3.5.2 Connection components

Ports and power supply

Location of connection elements (version with PROFIBUS or CAN)

      

  

Location of connection elements (version with PROFINET)

Pos Name Description


(1) 24 VDC Connection for a 24 V DC power supply
(2) DVI/VGA DVI/VGA connection for CRT or LCD monitor with DVI interface
(3) Reset button Use a pointed, insulated object to operate the reset button. The button signal triggers a
hardware reset. The PC performs a restart (cold start).
(4) USB 4 USB 2.0 connections, high-speed / low current
(5) ETHERNET RJ45 Ethernet connection 1 (exclusive PCI interrupt) for 10/100/1000 Mbps
(6) ETHERNET RJ45 Ethernet connection 2 (shared PCI interrupt) for 10/100/1000 Mbps
(not for PROFINET versions)
(7) PROFIBUS DP/MPI PROFIBUS DP/MPI interface (RS 485 isolated), 9-pin Cannon socket or CAN fieldbus
CAN fieldbus (on request)
PROFINET CP 1616 onboard interface, three RJ45 sockets (optional product version)
(8) COM Serial port (RS232) 9-pin Cannon connector
(9) USB strain-relief The USB strain relief must be fastened to the device enclosure with an oval-head screw
fastener (M4 thread). The USB cables can be fastened to the strain-relief assembly with a cable
tie.
(10) Protective earth The PE terminal (M4 thread) must be connected to the protective ground conductor of the
terminal plant, in which the device is to be installed. The minimum conductor cross-section may not
be less than 2,5 mm2.

SIMATIC Microbox PC 427B


18 Operating Instructions, 07/2008, A5E00913638-02
Description
3.5 Design

CAUTION
Data may be lost when the PC performs a hardware reset.

3.5.3 Status displays

Status displays LED Meaning LED Description


PWR Power supply OFF Isolated from supply voltage
GREE Supply voltage available
N
WD Watchdog status display OFF Watchdog disabled Watchdog
GREE enabled, monitoring time not
N expired
Watchdog enabled, monitoring
time expired
RED
L1 User LED L1 YELLO Can be controlled by user
W programs1
SF Group errors RED Can be controlled by controller
program (e.g. WinAC)1
L2 User LED L2 YELLO Can be controlled by user
W programs1
RUN/STOP RUN GREE Can be controlled by controller
STOP N program (e.g. WinAC)1
YELLO
W
1You can find additional information about addressing the LEDs or the SRAM under a
Windows operating system in the section "Output register LED L1/L2". You can find example
programs for addressing the LEDs under Windows XP and under RMOS under the FAQ at
the Customer Support site of the Microbox.

See also
Output register LED 1 / 2 (read/write, address 404Eh) (Page 148)

SIMATIC Microbox PC 427B


Operating Instructions, 07/2008, A5E00913638-02 19
Description
3.5 Design

PROFINET status display

PROFINET status display

LED Meaning LED Description


SF PROFINET Status display for CP OFF • CP not available
(optional) 1616 onboard • CP disabled
• No error, communication
established
• Charging in progress
Flashes slowly • Link status error
• IO controller: IO device cannot
be addressed
• IO controller: Duplicate IP
address
Flashes rapidly Exception error: diagnostics via
web or SNMP is no longer
possible
AN • Diagnostics information
available
• No communication
established.

Virtual status displays


The two "virtual" CP 1616 LEDs are only visible in the SIMATIC software and can be read via SNMP.
PROFINET Virtual LEDs RUN CP is active
STOP CP is in the stop state
Flashes The states "flashes slowly" or
"flashes rapidly" do not exist.

SIMATIC Microbox PC 427B


20 Operating Instructions, 07/2008, A5E00913638-02
Application planning 4
4.1 Transport

Despite the device's rugged design, its internal components are sensitive to severe
vibrations or shock. You must therefore protect the device from severe mechanical stress
when transporting it.
You should always use the original packaging for shipping and transporting the device.

CAUTION
Risk of damage to the device!
If you are transporting the device in extreme weather conditions with large fluctuations in
temperature, care must be take to ensure that no moisture forms on or in the device
(condensation).
If condensation has developed on the device, wait at least 12 hours before you switch it on.

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Operating Instructions, 07/2008, A5E00913638-02 21
Application planning
4.2 Unpacking and checking the delivery unit

4.2 Unpacking and checking the delivery unit

Unpacking the device


Note the following when unpacking the unit:
● It is advisable not to dispose of the original packing material. Keep it in case you have to
transport the unit again.
● Please keep the documentation in a safe place. It is required for initial commissioning and
is part of the device.
● Check the delivery unit for any visible transport damage.
● Verify that the shipment contains the complete unit and your separately ordered
accessories. Please inform your local dealer of any disagreements or transport damages.

Noting the device identification data


The device can be identified uniquely with the help of these numbers in case of repairs or
theft.
Enter the data in the following table:

Serial number S VP ...


Order Number of the device 6ES 7647-7A ...
Microsoft Windows Product Key
Ethernet address 1
Ethernet address 2 (not for PROFINET versions)
CP 1616 onboard MAC address layer 2
CP 1616 onboard MAC address PROFINET
You can find the corresponding data here:
● Serial number: You can find the serial number on the rating plate on the back of the
device.

Figure 4-1 Rating plate

● Order number of the device


● Ethernet address: You can find the Ethernet address of the device in your BIOS Setup
(F2 function key) under Hardware Options > ETH 1 Address or ETH 2 Address (not for
PROFINET versions).

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22 Operating Instructions, 07/2008, A5E00913638-02
Application planning
4.2 Unpacking and checking the delivery unit

● Microsoft Windows "Product Key" from the "Certificate of Authenticity" (COA): The COA
label is only present in pre-installed Windows XP Embedded or XP Professional and is
affixed to the back of the device.

Figure 4-2 COA Label XP Embedded

Figure 4-3 COA Label XP Professional

SIMATIC Microbox PC 427B


Operating Instructions, 07/2008, A5E00913638-02 23
Application planning
4.3 Ambient and Environmental Conditions

4.3 Ambient and Environmental Conditions

When you plan your project, you should make allowances for:
● The climatic and mechanical environmental conditions specified in the specifications
given in your operating instructions.
● The device is approved for operation in closed rooms only.
● Avoid extreme ambient conditions. Protect the device against dust, moisture and heat.
● Do not place the device in direct sunlight.
● Ensure at least 100 mm of space above and below the device and between other
components or the sides of cabinets.
● Do not cover the ventilation slots of the device.
● Always observe the mounting positions permitted for this device.
● The connected or built-in peripherals should not introduce a counter emf in excess of
0.5 V into the device.

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24 Operating Instructions, 07/2008, A5E00913638-02
Mounting 5
5.1 Permitted mounting positions

NOTICE
The device is approved for operation in closed rooms only.
Ensure at least 100 mm of space above and below the device and between other
components or the sides of an enclosure.

Horizontal (preferred position) Permitted temperatures


Operation with hard disk: +5 to +40°C
Used with CompactFlash card:
• without expansion modules: 0 to +50°C
• without expansion modules in RAL: 0 to +55°C
• with up to 3 expansion modules
(max. load 9 W): 0 to +45°C
• with up to 3 expansion modules
(max. load 9 W) in RAL: 0 to +50°C
Vertical / portrait installation (power
supply on top)
Operation with hard disk: +5 to +40°C
Used with CompactFlash card:
• without or with up to 3 expansion modules (max. load 9
W): 0 to +40°C
• without or with up to 3 expansion modules (max. load 9
W) in RAL: 0 to +45°C
Notes:
• When mounted on a DIN rail, the device should be
secured to prevent shifting (e.g. with a DIN rail ground
terminal).
• Portrait installation permitted in control cabinet only.

SIMATIC Microbox PC 427B


Operating Instructions, 07/2008, A5E00913638-02 25
Mounting
5.2 Mounting information

Suspended
Used with CompactFlash card and without expansion
modules:
0 to +40°C
Note:
Mounting brackets are required if the device is suspended.
RAL = Restricted Access Location
(e.g. installation of the unit in a lockable cabinet)

NOTICE
The safety and installation instructions for the expansion modules should be followed if the
device is expanded with PCI-104 / PC/104-plus modules.
If necessary, the device should be installed in an enclosure that meets the requirements of
paragraphs 4.6 and 4.7.3 of IEC/UL/EN/DINEN60950-1.

5.2 Mounting information

Before you install the device, read the following mounting instructions.

NOTICE
Adhere to the SIMATIC assembly guidelines and the relevant DIN/VDE requirements or the
country-specific regulations when mounting in switching cabinets.

NOTICE
Ensure that the device is classified as "Open Type" when using the device in the area of
Industrial Control Equipment (UL508). A UL508 conform enclosure is therefore a
mandatory requirement for approval or operation according to UL508.

5.3 Mounting the device

Mounting methods
SIMATIC Microbox PC can be mounted on DIN rails, with mounting brackets and in an
upright position.

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26 Operating Instructions, 07/2008, A5E00913638-02
Mounting
5.4 Mounting on DIN rails

5.4 Mounting on DIN rails

Mounting the device on DIN rails

Note
Use of Siemens 35 mm standard mounting rail is recommended.

Steps for mounting on DIN rails


1. Set the device inclined on the
upper DIN rail.

2. Swing the device fully onto the rails


until both clamps completely latch.

Note
To ensure secure mounting on vertical mounting rails, a DIN rail ground terminal should be
mounted beneath the device.

NOTICE
The rails are secured to a wall or cabinet similar to mounting with mounting brackets.
Ensure that the wall or ceiling can hold four times the total weight of the device (including
the rails and additional expansion modules). See also section Mounting with Mounting
Brackets.

Removing the device from the DIN rail


● Push down the device until the clamps release it.
● Swing the device out of the rails.

SIMATIC Microbox PC 427B


Operating Instructions, 07/2008, A5E00913638-02 27
Mounting
5.5 Mounting with mounting brackets

5.5 Mounting with mounting brackets

Removing mounting clamps from the device


Two mounting clamps are factory installed on the device for DIN rail mounting. These need
to be removed before mounting the mounting brackets.

Steps for removing the mounting clamps


Remove the four screws (2) and
the two mounting clamps (1) from  
the back of the device.

 

Installing brackets on the device


Two mounting brackets are included in the device package. They can be installed on the
device with four screws supplied.

Steps for installing the mounting brackets


Install the mounting brackets on the 
device.

Note
Required tools
You need a TORX T15 screwdriver to remove the mounting clamps and mount the mounting
brackets.

SIMATIC Microbox PC 427B


28 Operating Instructions, 07/2008, A5E00913638-02
Mounting
5.5 Mounting with mounting brackets

Mounting/demounting the device


The dimensions of the device with mounting brackets are available in the dimensional
drawings.

Mounting examples
Material Bore diameter Mounting
Concrete 8 mm diameter Dowel: 8 mm diameter
60 mm depth 50 mm length
Screws: 4 mm diameter
50 mm length
Plasterboard 14 mm diameter Gravity toggle: 4 mm diameter
(min. 13 mm thick) 50 mm length
Metal 5 mm diameter Metal screws M 4: 4 mm diameter
(min. 2 mm thick) 15 mm length

WARNING
Ensure that the wall or ceiling can hold four times the total weight of the device (including
the cabinet brackets and additional expansion modules).

SIMATIC Microbox PC 427B


Operating Instructions, 07/2008, A5E00913638-02 29
Mounting
5.6 Upright mounting

5.6 Upright mounting


With the available optional vertical mounting kit you have the possibility to implement a place
saving installation.

Mounting the vertical mounting angle onto the device




(1) Device (2) Screws (3) Vertical mounting angle

SIMATIC Microbox PC 427B


30 Operating Instructions, 07/2008, A5E00913638-02
Mounting
5.6 Upright mounting

Note
• Information on installation and operation is available in the supplement of the
accessories.
• Portait installation in control cabinet only with maximum ambient temperatures with a
distance of 100 m lateral and top/bottom to next component:
– for versions with CompactFlash: 45°C
– for versions with hard disk: 40°C

SIMATIC Microbox PC 427B


Operating Instructions, 07/2008, A5E00913638-02 31
Mounting
5.6 Upright mounting

SIMATIC Microbox PC 427B


32 Operating Instructions, 07/2008, A5E00913638-02
Connecting 6
6.1 Connecting peripheral equipment

NOTICE
Connect only I/O modules approved for industrial applications according to EN 61000-6-2.

Note
Hot-plug I/O modules (USB) may be connected while the PC is in operation.

CAUTION
Peripheral devices that are incapable of hot-plugging may only be connected after the
device has been disconnected from the power supply.

CAUTION
Strictly adhere to the specifications for peripheral equipment.

Note
A DVI or CRT monitor should be connected and switched on when the device boots in order
for it to be correctly detected by the BIOS and the operating system. The screen may
otherwise remain dark.

NOTICE
The connected or built-in peripherals, such as USB drives, should not introduce a counter
emf into the device.
A counter emf greater than 0.5 V to ground on the + 3.3 VDC / + 5 VDC / + 12 VDC power
rail due to a connected or integrated component can prevent normal operation or even
destroy components of the device.

SIMATIC Microbox PC 427B


Operating Instructions, 07/2008, A5E00913638-02 33
Connecting
6.2 Connecting the 24 V DC power supply

6.2 Connecting the 24 V DC power supply

To be noted before you connect the device


Note the following in order to operate the device safely and according to regulation:

WARNING
The device should only be connected to a 24V DC power supply which satisfies the
requirements of safe extra low voltage (SELV).
If the device is used on a wall, in an open rack or other similar locations, an NEC Class 2
current source is required in order to meet the UL requirements (UL 60950-1). In all other
cases (IEC / EN / DIN EN 609501) either a current source of limited output (LPS = Low
Power Source), or a line-side fuse or a line-side circuit breaker is necessary. The power
needs to be limited to a value below 4.16 A. The fuse value required: Max. 4 A.
If the device is used in fire-proof enclosures to IEC/UL/EN/DIN/EN 60950-1, there are no
requirements to limit the current of the supply voltage.
Use the special plug supplied to connect the supply voltage. Connect the PE conductors as
described in the next section.

NOTICE
The permitted cable cross-section for the 24 VDC connection is 0.75 mm2 to 2.5 mm2.

NOTICE
If a CompactFlash card is used in the device, make sure that the card is seated correctly
before you connect it.

Connecting

Steps for connecting the device to the 24 V DC power supply


1. Switch off the 24 V DC power source.
2. Connect the power supply using the plug
(included in the package).
3. Connect the PE conductor.

3LQ 0LQ

See also
Protective ground connection (Page 35)

SIMATIC Microbox PC 427B


34 Operating Instructions, 07/2008, A5E00913638-02
Connecting
6.3 Protective ground connection

6.3 Protective ground connection

The PE terminal (M4 thread) on the device (large surface, large-area contact) must be
connected to the PE conductor on the cabinet or system in which the PC is to be installed.
The conductor cross-section must not be less than 2.5 mm2.
The PE terminal is needed to protect the device and ensures that interference signals
generated by external power cables, signal cables or cables to the I/O modules are safely
discharged to earth.
Required tool for protective earth terminal: TORX T20 screwdriver

Protective earth terminal


Connect the PE terminal (M4 thread)
(1) on the device to the PE conductor
on the cabinet or system in which the
PC is to be installed. The minimum
conductor cross-section may not be
less than 2,5 mm2.

SIMATIC Microbox PC 427B


Operating Instructions, 07/2008, A5E00913638-02 35
Connecting
6.4 USB strain-relief

6.4 USB strain-relief


The USB strain-relief provided as an accessory is used to prevent accidental loosening of
the USB cable from the device. A cable binder (not included in the package) is needed to
use this accessory.
To fix the USB strain relief, you will need a TORX T20 screwdriver.

Steps for connecting the USB strain-relief


1. Fasten the USB strain-relief (1) to the
device enclosure with a oval-head
screw (M4 thread).
2. Thread the cable binder (2) through
the comb of the USB strain-relief to
clamp the USB cable.

 

SIMATIC Microbox PC 427B


36 Operating Instructions, 07/2008, A5E00913638-02
Connecting
6.5 Connecting PROFINET strain relief

6.5 Connecting PROFINET strain relief

The PROFINET strain relief provided in the package is used to prevent accidental loosening
of the cable from the device. A cable tie (not included in the package) is needed for each
interface.
To fix the PROFINET strain relief, you will need a TORX T10 screwdriver.

Steps for connecting the PROFINET strain relief


1 Remove the PROFINET interface plate.

2 Attach the PROFINET strain relief.


3 Attach the cable using the cable tie.

SIMATIC Microbox PC 427B


Operating Instructions, 07/2008, A5E00913638-02 37
Connecting
6.5 Connecting PROFINET strain relief

SIMATIC Microbox PC 427B


38 Operating Instructions, 07/2008, A5E00913638-02
Commissioning 7
7.1 Note before commissioning

Factory state
The SIMATIC Microbox PC s available in the following versions:
● With the Windows XP Embedded operating system (pre-installed on Compact Flash card
or the hard disk)
● With the Windows XP Professional operating system (pre-installed on the hard disk)
● Without operating system

Connections before commissioning


Before connecting the device to the power supply, a DVI or CRT monitor should be
connected in order for it to be correctly detected by the BIOS and the operating system
during startup.

CAUTION
Risk of damage to the device
If condensation has developed, wait at least 12 hours before commissioning the device.

NOTICE
Windows XP Embedded: Read the EWF information
A configurable write filter is available (Enhanced Write Filter) with Windows XP Embedded.
Please be aware of this when activating and using the EWF information, otherwise you may
experience data loss.

SIMATIC Microbox PC 427B


Operating Instructions, 07/2008, A5E00913638-02 39
Commissioning
7.2 Commissioning - Windows XP Embedded

7.2 Commissioning - Windows XP Embedded

7.2.1 Basic commissioning - initial startup

Configuring the operating system


When the computer starts up for the first time, the Windows XP operating system on the
Compact Flash card or hard disk is configured automatically. Proceed as follows:
1. Connect the device to the 24 V DC power supply. The PC performs a self-test (POST).
During the self-test, this message appears:
Press <F2> to enter SETUP or <ESC> to show the Boot menu
2. Wait until this message is cleared, then follow the instructions on the screen.

NOTICE
The device may not be switched off at any time during the installation process.
Do not change the default BIOS settings, otherwise the operating system setup may
become corrupted.

3. Restart
After you have entered all the necessary information and the operating system is
configured,
you are prompted to restart the system. Respond to this prompt with Yes.

Note
System startup can take considerably longer than usual for the initial commissioning.
Only a blue screen is displayed for several minutes.

When you switch on the PC now, the logon window or the user interface of the Windows XP
Embedded operating system is automatically opened when the startup routine is completed.

Note
To prevent data loss, it is advisable to create an image of your system partition after initial
commissioning.

Switch off the device


When you work with Windows XP Embedded, always shut down the PC with the command
Start > Shut Down.

Note
The Enhanced Write Filter should be enabled following the installation of Windows XP
Embedded on a CompactFlash card. When this is enabled, the device can be switched off
by disconnecting the power supply.

SIMATIC Microbox PC 427B


40 Operating Instructions, 07/2008, A5E00913638-02
Commissioning
7.3 Startup - Windows XP Professional / Vista Ultimate

7.3 Startup - Windows XP Professional / Vista Ultimate

7.3.1 Basic commissioning - initial startup

Configuring the operating system


When the computer starts up for the first time, the Windows XP Professional / Vista Ultimate
operating system on the hard disk is configured automatically. Proceed as follows:
1. Connect the device to the 24 V DC power supply. The PC performs a self-test (POST).
During the self-test, this message appears:
Press <F2> to enter SETUP or <ESC> to show the Boot menu
2. Wait until this message is cleared, then follow the instructions on the screen.

NOTICE
The device may not be switched off at any time during the installation process.
Do not change the default BIOS settings, otherwise the operating system setup may
become corrupted.

3. Automatic restart
After you have entered all necessary information and the operating system is configured,
the PC is automatically restarted and displays the user interface of the operating system.

Note
System startup can take considerably longer than usual for the initial commissioning.

When you switch on the PC now, the user interface of the Windows XP Professional / Vista
Ultimate operating system is automatically opened when the startup routine is completed.

Note
To prevent data loss, it is advisable to create an image of your system partition after initial
commissioning.

Switch off the device


When you work with Windows XP Professional, always shut down the PC with the command
Start > Shut Down.

SIMATIC Microbox PC 427B


Operating Instructions, 07/2008, A5E00913638-02 41
Commissioning
7.3 Startup - Windows XP Professional / Vista Ultimate

7.3.2 Setting up the language selection for Windows XP Professional / XP Embedded

The Multilanguage User Interface (MUI) allows you to set up the Windows XP Professional /
XP Embedded menus and dialogs for additional languages.
Default language of your Windows XP MUI installation is English and a US keyboard layout.
You can change the language in the Control Panel. Select:

Start > Control Panel > Regional and Language Options


Languages, tab Language used in menus and dialogs
field.
For the Regional and Language Options set the default as non-Unicode programs under Advanced in
addition to the language for menus and dialogs.

SIMATIC Microbox PC 427B


42 Operating Instructions, 07/2008, A5E00913638-02
Commissioning
7.4 Commissioning - other operating systems

7.4 Commissioning - other operating systems

7.4.1 Commissioning - guide

The desired operating system can be installed on the hard disk or a Compact Flash card. A
variety of USB devices (hard disk, external floppy or CD-ROM drive, USB stick) or Compact
Flash cards can be used as boot media.

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The following provides an overview of the steps involved in commissioning:

Steps Description
1 Select and create a boot Select a suitable boot medium for the operating system to be
medium for installation. used in the BIOS Setup (CD-ROM drive, Compact Flash card,
hard disk or USB device). See section Boot Menu in the Detailed
Descriptions chapter.
If no boot medium is available, one must be created based on
the instructions provided by the respective operating system
documentation.
For example, you can use the SIMATIC PC/PG Image Creator
tool to make a USB stick a bootable medium.
2 Install the operating system Install the operating system based on the instructions provided
on the boot medium. by the respective documentation.
3 Select final boot medium In the BIOS Setup, select the medium on which the operating
system has been installed.

Additional information
Further information about installation and commissioning is available in the documentation of
the respective operating system.

SIMATIC Microbox PC 427B


Operating Instructions, 07/2008, A5E00913638-02 43
Commissioning
7.4 Commissioning - other operating systems

SIMATIC Microbox PC 427B


44 Operating Instructions, 07/2008, A5E00913638-02
Integration into an Automation System 8
Options of integration in existing or planned system environments/networks:

Ethernet
The integrated Ethernet port (10/100/1000 Mbps) can also be used for communication and
for data exchange with automation devices such as SIMATIC S7.
For this purpose you require the "SIMATIC NET" software package.

PROFIBUS/MPI
The optional electrically isolated PROFIBUS interface (12 Mbps) can be used to interconnect
distributed field devices or for coupling to SIMATIC S7.
The "SOFTNET for PROFIBUS" software package is required for coupling to S7 automation
systems.

PROFINET
The CP 1616 onboard enables industrial PCs to be connected to Industrial Ethernet. Only
one CP 1616 can be installed in a PG/PC. Detailed information can be found in the next
section or in the chapter "Detailed descriptions > CP 1616 onboard.

Device driver CP 16xx.sys


The device driver enables the Windows network protocols to be connected to the Ethernet
PROFINET controller "CP 1616 onboard" which is optional on the SIMATIC PCs. The
PROFINET interface will act like a 100 Mbit Ethernet interface with a MAC address when
you use this driver. The three RJ45 sockets are connected with each other via a switch.
The driver and the documentation can be found in the supplied Documentation and Drivers
CD.

PROFINET IO application
You can create, run or configure PROFINET IO applications with the "Development Kit DK-
16xx PN IO". It must be installed in addition to the device driver CP 16xx.sys. This kit and the
documentation is available free of charge at the following Internet address:
http://www.automation.siemens.com/net/html_00/produkte/040_cp_1616_devlopkit.htm

SIMATIC Microbox PC 427B


Operating Instructions, 07/2008, A5E00913638-02 45
Integration into an Automation System
7.4 Commissioning - other operating systems

SIMATIC NET PC software


You can create, run and configure the SIMATIC installation with this software package.
Information on this can be found on the SIMATIC NET Manual Collection CD. The software
package and the documentation are not included in the package.

CAN
CAN interface for connection to CAN field systems (on request).

RS232
The serial port can be used for data communication (via terminal applications, for example).

Additional information
For additional information, refer to the catalog and to the online ordering system of Siemens
A&D.
http://mall.ad.siemens.com

SIMATIC Microbox PC 427B


46 Operating Instructions, 07/2008, A5E00913638-02
Integration into an Automation System
8.1 PROFINET

8.1 PROFINET

CP 1616 onboard
The basic characteristics of the PCS 1616 onboard are:
● Optimized for PROFINET IO
● With Ethernet realtime ASIC ERTEC 400
● Three RJ45 sockets for connecting terminal devices or addition network components
● Integrated 3-port real-time switch
● Automatic hardware detection

CAUTION
A maximum of one CP 1616/1604 module can be installed in one PG/PC. If you want to
use an additional CP 1616/1604 module, the CP 1616 onboard option must be disabled
via the entry "Onboard Profinet" in the BIOS Setup under Main > Hardware Options.

Additional documentation on PROFINET


Get an overview of the information available on the topic of PROFINET.

Document name What is contained in this document?


This documentation is not included in the product package:
Getting Started The documents use concrete examples to provide
PROFINET IO Getting Started: Manual step-by-step instructions on how to commission a fully
Collection functional application.
Manual This gives you the basic knowledge about the
PROFINET System Description PROFINET IO topics:
Network components, data exchange and
communication, PROFINET IO, component-based
automation, application example of PROFINET IO and
component-based automation.
Manual Read this document if you want to convert an installed
From PROFIBUS DP to PROFINET IO PROFIBUS system to a PROFINET system.
Readme file for CP 1616/CP 1604 and DK- This provides the latest information about the
16xx PN IO SIMATIC NET products CP 1616/CP 1604, CP 1616
onboard, the developer kit.
Configuration Manual This provides you will all the information necessary for
Commissioning PC Stations commissioning and configuring a PC as a PROFINET
IO controller or IO device.
Manual This manual introduces you to industrial
SIMATIC NET Industrial Communication communication and explains the available
with PG/PC: Volume 1 - Basics communication protocols. It also describes the OPC
SIMATIC NET Industrial Communication interface as an alternative to the IO-based user
with PG/PC: Volume 2 - Interfaces programming interface.

SIMATIC Microbox PC 427B


Operating Instructions, 07/2008, A5E00913638-02 47
Integration into an Automation System
8.1 PROFINET

Document name What is contained in this document?


S7 CPs for Industrial Ethernet This provides the following support:
Configuring and Commissioning - For commissioning S7 stations
- For establishing effective communication
Manual Configure and build your Industrial Ethernet networks
SIMATIC NET - Twisted Pair and Fiber- based on this document.
Optic Networks
This documentation is part of the supplied Documentation and Drivers CD:
Operating instructions This provides you with all information required for
CP 1616/CP 1604/CP 1616 onboard operation.
Installation guide Read this guide if you want to install the NDIS device
Device Driver CP16xx.sys driver, CP16xx.sys.

Further information
You can find the information on specific products in the Internet at the address:
http://www.siemens.de/simatic-net

SIMATIC Microbox PC 427B


48 Operating Instructions, 07/2008, A5E00913638-02
Functions 9
9.1 Monitoring functions

9.1.1 Overview

The following individual functions are implemented:


● Temperature monitoring
● Watchdog
Messages can be output from the monitoring modules to the applications.
The SOM software (Safecard On Motherboard) and DiagMonitor software on CD (optional)
are available for Windows XP Embedded, Windows XP Professional and Windows Vista
Ultimate.
The DiagMonitor software contains the monitoring software, the software for the stations to
be monitored and a library for creating user-specific applications with Windows XP or XP
Embedded.

9.1.2 Temperature monitoring/display

Temperature monitoring
The temperature is recorded by two temperature sensors. One sensor monitors the
processor temperature and the other monitors the temperature near the RAM module.
If one of the two temperature values exceeds the configure temperature threshold (CPU:
100°C, Motherboard: 95°C), the following fault reactions are triggered:

Reaction Option
The SOM or DiagMonitor software is enabled None
The temperature error is retained in memory until temperatures have fallen below the
thresholds and it is reset by one of the following measures:
● Acknowledgement of the error message by the SOM program
● Restart of the device

SIMATIC Microbox PC 427B


Operating Instructions, 07/2008, A5E00913638-02 49
Functions
9.1 Monitoring functions

9.1.3 Watchdog (WD)

Function
If the user program does not respond to the watchdog within the predetermined monitoring
time, the watchdog monitors the program process and informs the user about various
reactions.
After POWER ON of the device or after a HW RESET (cold restart), the watchdog is in idle
state, i.e. a reaction of the WD will not be triggered and the Watchdog LED is switched off.

Watchdog reactions
If the WD is not triggered again within the set time (by application with the help of the SOM
drive), the following reactions are triggered:

Reaction Option
Switch watchdog LED to red None
Trigger a PC reset Configurable
Enable the SOM or DiagMonitor software None

Note
If the desired device reset is not performed, go the Advanced menu of the BIOS Setup and
set the SafeCard functions to Enabled. Contact Customer Support for a detailed description
of the Watchdog functions.

WD monitoring times
The monitoring times are defined as follows:
Normal mode: 94 ms, 210 ms, 340 ms, 460 ms, 590 ms, 710 ms, 840 ms and 960 ms.
Macro mode: 2s, 4s, 6s, 8s, 16s, 32s, 48s and 64s.

Note
Default mode
The macro mode is selected as the default during SOM operation.

Note
The watchdog is retriggered if the monitoring time is changed at the active watchdog (that is
while the watchdog is running)!

See also
Watchdog enable register / 066h select register (read/write, address 062h) (Page 146)

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50 Operating Instructions, 07/2008, A5E00913638-02
Functions
9.1 Monitoring functions

9.1.4 Safecard on Motherboard (SOM)

This application is used to monitor PC hardware (temperature and watchdog) and to display
the current measured values. A GUI is used to configure the application and also to activate
the temperature monitoring and watchdog function.
Your device is equipped with three temperature sensors which are automatically detected by
the application.

  

Figure 9-1 Safecard On Motherboard

1 Temperature range: Here the current temperature and limit values are shown. You can toggle
the temperature display mode to indicate either the current temperature,
or the min./max. values measured since the start of the application.
2 Watchdog area: Here, you can configure the watchdog function in your monitoring
application. You can specify the watchdog time, activate a PC reset and
activate / deactivate the watchdog.
3 Fan area: This option is not enabled because the device does not have a fan.

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Operating Instructions, 07/2008, A5E00913638-02 51
Functions
9.2 Enhanced Write Filter (EWF)

9.2 Enhanced Write Filter (EWF)

Purpose and function


The EWF (Enhanced Write Filter) is a function that is only available with Windows XP
Embedded operating systems. It provides write protection that can be configured by the
user.
The Enhanced Write Filter allows you to boot Windows XP Embedded from write-protected
media (such as CD-ROM), to write protect individual partitions and adapt the performance of
the file system to your needs (when using Compact Flash cards, for example).
EWF can be used to minimize write access to Compact Flash cards. This is important
because the write cycles on Compact Flash cards are limited due to technical reasons. We
therefore recommend using EWF if you work with Compact Flash cards.

Note
The Enhanced Write Filter is disabled by default for Windows XP embedded with SP2. After
the operating system has been set up, you should back up your date and then enable the
EWF.

Set EWF
The EWFMGR.EXE program can be used to install, enable or disable the EWF. Use the
command prompt to call up the program. The following functions are available:

Function Command
Write-protect drive C: Switching on ewfmgr c: -enable
Write-protect drive C: disable ewfmgr c: -commitanddisable
(modified files are accepted)
Modified files on drive C: Accept ewfmgr c: -commit
Display information about the EWF drive ewfmgr c:
Display help ewfmgr c: /h

Note
The EWF commands affecting the write protection do not become active until after the next
booting process.

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52 Operating Instructions, 07/2008, A5E00913638-02
Functions
9.2 Enhanced Write Filter (EWF)

Special features for the use of Enhanced Write Filters (EWF)


● In the event of a power failure, if the EWF is enabled changes made after the boot
sequence on drive C: are lost.
To prevent data loss in the event of a power failure, the use of a USV is recommended.
● You can save the files in the EWF RAM overlay to the Compact Flash card or the hard
disk before you shut down the device. To do so, enter the following command in the
command prompt:

ewfmgr c: -commitanddisable
Then restart the system.
ewfmgr c: -enable
Then restart the system.

Note
When the system is set to automatically adjust the clock for daylight saving time adjustment,
systems without central time management and with activated EWF set the clock forward or
backward by one hour in the daylight saving time or standard time period each time the
system boots.
The reason for this reaction is that Windows XPe has a registry entry that detects if the clock
has been adjusted for daylight saving time. Since this file is also protected against
modification by the EWF, the marker is lost during the boot sequence and the adjustment is
made again.
We therefore recommend that you deactivate the automatic adjustment and change the
clock manually.
Procedure:
1. Switch off the EWF filter (ewfmgr c: -commitanddisable) and reboot the system.
2. Deactivate automatic adjustment in the Control Panel. In the Time Zone tab opened with
the menu command Start > Control Panel > Date and Time, remove the check mark from
the "Automatically adjust clock for daylight saving changes" check box.
3. Enable EWF again (ewfmgr c: -enable) and reboot the system.

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Operating Instructions, 07/2008, A5E00913638-02 53
Functions
9.3 SRAM buffer memory

9.3 SRAM buffer memory

For applications to be able to store data following a power failure, the motherboard features
a battery-buffered CMOS-RAM. If the supply voltage fails longer than 5 ms, this is indicated
by the DC FAIL signal.
At least 10 ms are available for copying the data to the buffered RAM. During this time, 128
Kb can be saved with a full load and even more with a smaller configuration, in other words,
a lesser load.
A maximum 2048 Kb memory window is displayed via a PCI address register. The base
address is initialized by the BIOS.
A corresponding function is implemented there for using the CMOS-RAM under WinAC RTX.

NOTICE
If replacement of the battery takes longer than 30 seconds, the data saved in the CMOS
RAM and in the buffered SRAM is lost.

9.4 Battery monitoring

The installed buffer battery has a service life of at least 5 years. The status can be checked
with two-tier battery monitoring. The information can be read from an I/O register and
evaluated.
When the first warning level is reached, the remaining service life of the battery for buffering
CMOS data and buffered SRAM is at least 1 month.

9.5 Operation without monitor and keyboard

The device can be operated without a monitor and keyboard. The device startup is
guaranteed without these peripherals. A USB keyboard and mouse and an analog CRT
monitor can be later connected for diagnostics.
A digital DVI monitor can only be subsequently activated when the Windows XP embedded
or Windows XP Professional operating system has fully booted.

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54 Operating Instructions, 07/2008, A5E00913638-02
Expansions and configurations 10
10.1 Open the device (front panel)

CAUTION
Work on the open device may only be carried out by authorized and qualified personnel.
Within the warranty time, you are only allowed to install expansions for memory and
expansion card modules.

CAUTION
The device contains electronic components which may be destroyed by electrostatic
charge.
You therefore need to take precautionary measures before you open the device. Refer to
the ESD directives on handling components which are sensitive to electrostatic charge.

Tools
● Cover and top cover plate: Torx T8
● Hard disk mounting: Torx T10
● Protective earth terminal: Torx T20
● Spacing bolts PC/104: Hexagon head 5mm

Preparation
Isolate the device from power supply.

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Operating Instructions, 07/2008, A5E00913638-02 55
Expansions and configurations
10.1 Open the device (front panel)

Open the device

Steps in opening the device (front panel)


1 Remove the six screws.

2 Remove the front panel.

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56 Operating Instructions, 07/2008, A5E00913638-02
Expansions and configurations
10.2 Memory expansion

10.2 Memory expansion

10.2.1 Installing the memory module

Memory expansion options


The motherboard is equipped with one slot for a memory module. An SO-DIMM DDR2
memory module can be used. This allows you to expand the memory capacity of your device
to a maximum of 2 GB.

Note
We recommend using the original spare parts for memory configuration.

Preparation
Disconnect the device from the power supply.

CAUTION
The electronic components on the PCBs are highly sensitive to electrostatic discharge.
Always take appropriate precautionary measures when handling these components. Refer
to the ESD directives on handling electrostatic sensitive components.

Removing a memory module

How to remove a memory module


1 Open the device.
2 Open the clamps (1). Tilt the memory 

module forward.

3 Carefully remove the memory module.

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Operating Instructions, 07/2008, A5E00913638-02 57
Expansions and configurations
10.2 Memory expansion

Installing a memory module

How to install a memory module


1 Set the memory module in the mount
tilting forward.

2 Push the memory module back until it locks into place.


3 Close the device.

Display of the current memory configuration


The new memory configuration is detected automatically. System RAM, Extended RAM and
Cache SRAM are displayed during device startup.

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58 Operating Instructions, 07/2008, A5E00913638-02
Expansions and configurations
10.3 Mounting PCI-104 / PC/104 Plus modules

10.3 Mounting PCI-104 / PC/104 Plus modules

10.3.1 Notes on the modules

Notes on module specifications


The device is designed for use with modules conforming to specifications of the PC/104
Consortium.
● PCI-104 modules: PCI compatible (120-pin plug)
● PC/104 Plus modules that use only the 120-pin plug (PCI bus)

Note
The necessary expansion frames for mounting these modules can be ordered as a 6-
pack with the order number 6AG4070-0BA00-0XA0 via the A&D online ordering system.

NOTICE
When expanding the device with PCI-104 / PC/104 Plus modules, adhere to the safety
and mounting regulations for the expansion modules.
The device may be mounted in an enclosure that meets the requirements of Sections
4.6 and 4.7.3 of IEC/UL/EN/DINEN60950-1.

10.3.2 Mounting PCI-104 or PC/104 Plus modules

Tools
Use hexagon head screws (5 mm) to mount the spacing bolts of the PCI-104- or PC/104-
Plus module. If this is the only PCI-104 or PC/104-Plus module you wish to mount, you can
also use screws (M3) instead of the spacing bolts.

Preparation
● Isolate the device from power supply.
● Two blanking plates are mounted on the expansion frame. If the PCI-104 or PC/104-Plus
module features external ports, you can use these blinding plates to mount the
connectors. You can also use a slot plate with existing connector perforations. The
dimensional drawings provide the required measurements.

CAUTION
The electronic components on the PCBs are highly sensitive to electrostatic discharge.
Always take appropriate precautionary measures when handling these components.
Refer to the ESD directives on handling electrostatic sensitive components.

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Operating Instructions, 07/2008, A5E00913638-02 59
Expansions and configurations
10.3 Mounting PCI-104 / PC/104 Plus modules

Mounting PCI-104 or PC/104-Plus modules

Steps for mounting an expansion module


1 Open the device (remove front panel).
2 Insert module in slot (1)

3 Secure the module with four


screws or spacing bolts.

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60 Operating Instructions, 07/2008, A5E00913638-02
Expansions and configurations
10.3 Mounting PCI-104 / PC/104 Plus modules

Steps for mounting an expansion module


4 Mount the expansion frame (2) and
secure it with six spacing bolts.
Mount the slot plate (3) if there any
external connectors.


5 Mount the front panel on the expansion frame.

Mounting additional PCI-104 or PC/104-Plus modules


The device can be equipped with a maximum of PCI-104 or PC/104-Plus modules. An
additional expansion frame is required for each module.
Follow the mounting procedure described in the previous section (steps 2 to 4).

Configuring/installing a PCI-104 or PC/104-Plus module


You may need to make settings in the BIOS Setup. For detailed information about
installation, refer to the manufacturer documentation for the respective module.

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Expansions and configurations
10.4 Installing/removing Compact Flash cards

10.4 Installing/removing Compact Flash cards

10.4.1 Installation options for Compact Flash cards

Memory expansion options


The device features an accessible slot for Compact Flash cards (types I / II). As an
alternative to a hard disk, you can optionally order a fixed-mounted, inaccessible Compact
Flash card drive.
Only use SIMATIC PC Compact Flash cards for industrial application.

Figure 10-1 SIMATIC PC Compact Flash

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62 Operating Instructions, 07/2008, A5E00913638-02
Expansions and configurations
10.4 Installing/removing Compact Flash cards

10.4.2 Installing/removing an accessible Compact Flash card

Preparation
Disconnect the device from the power supply.

CAUTION
The electronic components on the PCBs are highly sensitive to electrostatic discharge.
Always take appropriate precautionary measures when handling these components. Refer
to the ESD directives on handling electrostatic sensitive components.

Opening the module receptacle

Steps for opening the module receptacle


Turn the cover plate (1) of the module
receptacle 180 degrees counter-
clockwise.

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Expansions and configurations
10.4 Installing/removing Compact Flash cards

Installing the Compact Flash card

Steps for installing a Compact Flash card


1 Open the module receptacle.
2 Insert the Compact Flash card in the
slot (2) with the connector facing in 
until it locks into place.

3 Close the module receptacle again.

Note
The Compact Flash slot is coded against reversed insertion. Insert it so that its upper side
(label side) is facing the front panel of the Microbox PC.

CAUTION
If the Compact Flash card meets resistance, flip it over. Never insert the Compact Flash
card with force.

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64 Operating Instructions, 07/2008, A5E00913638-02
Expansions and configurations
10.4 Installing/removing Compact Flash cards

Removing the Compact Flash card

Steps for removing a Compact Flash card


1 Open the module receptacle.
2 Press the eject button (2) and pull out

the Compact Flash card.

3 Close the module receptacle again.

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Operating Instructions, 07/2008, A5E00913638-02 65
Expansions and configurations
10.4 Installing/removing Compact Flash cards

10.4.3 Installing/removing a built-in Compact Flash card

Removing/installing a built-in Compact Flash card

Steps for removing a built-in Compact Flash card


1 Remove the four screws of the
cover plate and remove it

2 Carefully remove the Compact


Flash card from the mount.

3 Fasten the cover plate again.


To install, carry out the above steps in reverse order.

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66 Operating Instructions, 07/2008, A5E00913638-02
Maintenance and service 11
11.1 Removing and installing hardware components

11.1.1 Repairs

Carrying out repairs


Only authorized personnel are permitted to repair the device.

WARNING
Unauthorized opening and improper repairs on the device may result in substantial damage
to equipment or endanger the user.

● Always separate the device from the mains before opening it.
● Only install system expansion devices designed for this device. If you install other
expansion devices, you may damage the device or violate the safety requirements and
regulations on RF suppression. Contact your technical support team or where you
purchased your PC to find out which system expansion devices may safely be installed.
If you install or exchange system expansions and damage your device, the warranty
becomes void.

NOTICE
Note the ESB instructions.

Limitation of Liability
All specifications and approvals are only valid when the expansion component feature the
CE symbol. Observe the installation instructions for the expansion components.
UL approval of the device only applies when the UL-approved components their "Conditions
of Acceptability" have been followed.
No liability can be accepted for impairment of functions caused by the use of third-party
devices or components.

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Operating Instructions, 07/2008, A5E00913638-02 67
Maintenance and service
11.1 Removing and installing hardware components

Tools
● Torx T8 (cover and upper sheet metal cover)
● Torx T10 (hard disk mounting)
● Torx T20 (Protective earth terminal)
● Hexagon head 5mm (spacing bolts PC/104)

11.1.2 Preventive maintenance

To maintain high system availability, we recommend the preventative exchange of those PC


components that are subject to wear. The table below indicates the intervals for this
exchange.

Component Exchange interval:


Hard disk 3 years
CMOS backup battery 5 years

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68 Operating Instructions, 07/2008, A5E00913638-02
Maintenance and service
11.1 Removing and installing hardware components

11.1.3 Replacing a hard disk

CAUTION
Replacement of the hard disk may only be carried out by authorized qualified personnel.

Tools
You will need size TORX T8 and T10 screwdrivers to mount the hard disk and a 5mm Allen
wrench for installing/removing PC/104 modules.
You will need a TORX T20 screwdriver to loosen the protective earth terminal.

Preparation
1. Disconnect the device from the power supply.
2. Unplug all peripherals (mouse, keyboard, monitor, for example) from the device.

Removing the hard disk

NOTICE
Note the ESD instructions.

Steps for removing the hard disk


1 Remove the four screws of the
cover plate and remove it

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Maintenance and service
11.1 Removing and installing hardware components

Steps for removing the hard disk


2 Remove the 4 screws holding the
hard disk to the back of the
enclosure.

3 Carefully pull out the hard disk


from the enclosure.

4 Take the hard disk from the mount

Installing hard disk


Carry out the described tasks in the reverse order.

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Maintenance and service
11.1 Removing and installing hardware components

11.1.4 Replace the backup battery

To be noted before you replace the battery

Note
The service life of a backup battery is approximately 5 - 8 years, depending on the operating
conditions.

CAUTION
Risk of damage!
The lithium battery may only be replaced with an identical battery or with a type
recommended by the manufacturer (Order No.: A5E00331143).

Disposal

CAUTION
Depleted batteries must be disposed of in accordance with local regulations.

Preparation

Note
The configuration data and contents of the SRAM in the device are buffered for at least 30
seconds.

1. Note down the current settings of the BIOS setup or save the settings as a user profile in
the Exit menu of the BIOS setup.
A list in which you can note this information is available in the BIOS description.
2. Disconnect the device from the power supply.

Tool
You will need a TORX T8 screwdriver to open the battery compartment.

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Maintenance and service
11.1 Removing and installing hardware components

Replacing the battery


Proceed as follows:

Steps for replacing the battery


1 Open the battery compartment.

2 Remove the battery holder.


3 Pull out the battery plug (1).

4 Take the old battery out of the holder.


5 Place a new battery in the holder and reconnect the battery plug.
6 Close the battery compartment.

Reconfiguring the BIOS Setup


If the battery replacement takes longer than 30 seconds, the configuration data of the device
will be lost. You will have to reconfigure the BIOS setup in this case.

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Maintenance and service
11.2 Reinstalling the operating system

11.2 Reinstalling the operating system

11.2.1 Windows XP Embedded

11.2.1.1 General installation procedure

If your software becomes corrupt for any reason, you can reinstall it from the Restore CD.
The Restore CD contains an image file for the hard disk or CF card with the original software
(operating system with installed hardware drivers).

Note
You require a USB keyboard and a USB CD-ROM drive to reinstall the operating system.

11.2.1.2 Restoring the software to factory state using the Restore DVD

You can restore the original factory software using the Restore CD/DVD. The CD/DVD
contains the necessary images and tools for transferring the factory software to the hard disk
or CF card of your PC. The following options are available for restoring software:
● You can restore the entire hard disk with drive C: (system) and drive D:
● You can restore drive C: only. This allows you to retain any user data on drive D.
● Restoring the entire CF card.

CAUTION
If "Restore system partition only" is set all data on drive C: (system) will be deleted. All
data, user settings and all authorizations or license keys on drive C: will be lost in the
process! All data on drive C: of your hard disk drive will be deleted. Setup formats the
hard disk partition and reinstalls the original factory software.
When you select the "Restore entire hard disk" option, ALL the data, user settings and
authorizations or license keys will be lost on the hard disk.

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Maintenance and service
11.2 Reinstalling the operating system

Restoring the factory state


To restore the factory state, proceed as follows:
1. Connect a USB CD-ROM drive to the device.
2. Insert the Restore CD/DVD in the drive and reboot the device. When the BIOS message
appears, press
Press <F2> to enter Setup or <ESC> to show the Boot menu
the F2 key.
3. Select the Boot menu and move the entry "CD-ROM Drive" to the first position.
4. Close the BIOS setup with the "Exit Saving Changes" entry.
5. Follow the on-screen instructions.

CAUTION
All existing data, programs, user settings and authorizations or license keys will be
deleted from the hard disk and are therefore lost.

For information on the functions, refer to the README.TXT file on the Restore CD/DVD.

Note
The "Legacy USB Support" option has to be set to "Enabled" in the Advanced menu of the
BIOS so that the device can address a USB CD-ROM drive.

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Maintenance and service
11.2 Reinstalling the operating system

11.2.2 Windows XP Professional

11.2.2.1 General installation procedure


If your software becomes corrupt for any reason, you have two possibilities:
● Restoring the factory state of the software by means of the Restore DVD
The Restore DVD contains an image of the original supplied software (operating system
with installed drivers) and is included in the Windows XP Professional variant.
● Setting up the operating system with the Recovery CD
The recovery CD contains the tools required to set up the hard drive as well as the
Windows XP Professional operating system. After the required data have been copied to
the hard disk, you can run Windows XP professional Setup to install the operating
system.
The Recovery CD can be obtained from the Customer Support.

Note
You will need a USB keyboard in order to reinstall the operating system.

11.2.2.2 Restoring the Software to Factory State Using the Restore DVD
You can reinstall the original factory software (included in the Windows XP Professional
supply variant) using the Restore DVD. The DVD contains the necessary images and tools
for transferring the factory software to the hard disk of your PC. The following options are
available for restoring software:
● You can restore the entire hard disk with drive C: (system) and drive D:
● You can restore drive C: only. This allows you to retain any user data on drive D.

CAUTION
With the option "Restore system partition only", all data on drive C: (system) will be
deleted. All data, user settings and all authorizations or license keys on drive C: will be
lost in the process! All data on drive C: of your hard disk drive will be deleted. Setup
formats the hard disk partition and reinstalls the original factory software.
When you select the "Restore entire hard disk" option, ALL the data, user settings and
authorizations or license keys will be lost on the hard disk.

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Maintenance and service
11.2 Reinstalling the operating system

Restoring the delivery state


To restore the factory state, proceed as follows:
1. Connect a USB DVD-ROM drive to the device.
2. Insert the Restore DVD in the drive and reboot the device. When the BIOS message
Press <F2> to enter Setup or <ESC> to show the Boot menu
appears, press the F2 key.
3. Select the Boot menu and move the entry "CD-ROM Drive" to the first position.
4. Close the BIOS setup with the "Exit Saving Changes" entry.
5. Follow the on-screen instructions.

CAUTION
All existing data, programs, user settings and authorizations or license keys will be
deleted from the hard disk and are therefore lost.

For information on the functions, refer to the README.TXT file on the Restore DVD.

Note
The "Legacy USB Support" option has to be set to "Enabled" in the Advanced menu of the
BIOS so that the device can address a USB DVD-ROM drive.

Setting up the language selection for Windows XP Professional / XP Embedded


The Multilanguage User Interface (MUI) allows you to set up the Windows XP Professional /
XP Embedded menus and dialogs for additional languages.
Default language of your Windows XP Professional / XP Embedded MUI installation is
English and a US keyboard layout. You can change the language in the Control Panel.
Select:

Start > Control Panel > Regional and Language Options Languages,
tab Language used in menus and dialogs field.
For the Regional and Language Options set the default as non-Unicode programs under Advanced in
addition to the language for menus and dialogs.

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Maintenance and service
11.2 Reinstalling the operating system

11.2.2.3 Setting up the operating system via the Recovery CD/DVD


Use the supplied Recovery CD/DVD to install Windows to suit your particular requirements.
The operating system used is Windows Preinstall Environment (WinPE). You also need the
included Documentation and Drivers CD.

Note
Prerequisite is that you connect a USB CD-ROM drive to the device and have set the
"Legacy USB Support" option to "Enabled" in the BIOS setup.

Booting with the Recovery CD/DVD


1. Insert the Restore CD/DVD in your drive and reboot the device. When the BIOS message
Press <F2> to enter Setup or <ESC> to show Bootmenu
appears, press the ESC key. The "Boot Menu" is displayed when initialization is
completed.
2. Follow the on-screen instructions until the "Siemens SIMATIC Recovery" window opens.

Partition setup
After you have installed a new hard disk, or if partitions are faulty, or when you wish to
change the partitioning on your hard disk, you need to create or reconfigure partitions on the
hard disk.

CAUTION
When you delete or create partitions or logical DOS partitions, you lose all data on the hard
disk. All partitions on the hard disk will be deleted.

With Windows XP operating systems, the factory state features two partitions with an NTFS
file system on the hard disk. To restore the partitions to factory state, proceed as follows:
1. Boot from the Recovery CD/DVD and then follow the on-screen instructions until the
Recovery functions window is displayed.
2. Start the DiskPart tool in the "Siemens SIMATIC Recovery“ window. Enter the following
commands in the displayed command interface:

list disk Displays all available hard disks.


select disk 0 Selects the disk where you wish to change the configuration. 0
selects the first hard disk.
list partition Displays all partitions on the selected hard disk.
clean Completely wipes the selected hard disk. All information stored there
is lost.
create partition primary size=n Creates a primary partition with the n MB on the selected hard disk.
Factory state values:
n = 10000 for Windows 2000 or XP
select partition 1 Select the primary partition
active Activates the selected partition
exit Closes DiskPart.

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Maintenance and service
11.2 Reinstalling the operating system

Additional DiskPart functions:

Help Shows all available DiskPart commands. When a command is


supplemented with other parameters, the command is described
with additional information.
Example: create partition help

Note
Once you have change the configuration of your hard disk with DiskPart, you will need to
reboot the PC for the changes to go into effect.
Boot again from the Recovery CD/DVD to format the partitions.

Format primary partition


1. Boot from the Recovery CD/DVD to format the partitions. Follow the screen instructions
until the Recovery functions window is displayed.
2. Select "Start command prompt" in the Recovery functions window. In the command
interface that opens, enter the following command:
format DL:/FS:File System
DL = Drive letter of the partition to be formatted. Valid values: C, D, E, F etc.
File system = Specifies the type of file system. Valid values: FAT, FAT32, NTFS.
NTFS is the factory setting for all Windows operating systems.
Example for a master hard disk on the IDE bus
format C:/FS:NTFS
format /? Shows all parameters of the command.

Installation of the operating system.


The recovery CD/DVD contains encrypted data that can only be transferred to this system.
1. Boot from the Recovery CD/DVD and then follow the on-screen instructions until the
Recovery functions window is displayed.
2. Select "Recovery Windows ..." in the "Siemens SIMATIC Recovery" window.
3. Follow the instructions on the screen.

Note
Note that there must still be free space on the drive after the selected recovery data has
been transferred:
1500 MB for Windows XP

4. Select "Start command prompt" in the Recovery functions window.


5. Enter the following command in the displayed command prompt interface:
Drive:
cd \I386
Winnt32.bat
Drive: Drive letter of the folder containing the I386 directory.
6. The preparation of the Windows installation is displayed.

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11.2 Reinstalling the operating system

7. When this is completed, close the command prompt with the exit command.
8. Close the Siemens SIMATIC Recovery window with the "Finish" button.
9. The Windows installation is completed following an automatic restart of the system.
10.Follow the instructions on the screen.

Note
If you want to use Windows XP as a professional you should have the following manual
(not included in the scope of delivery) available:
Microsoft Windows XP Professional, the technical reference" (MSPress Nr 934).
This manual contains information specifically for administrators involved in installing,
managing and integrating Windows in networks or multi-user environments.

Setting up the language selection for Windows XP Professional


The Multilanguage User Interface (MUI) allows you to set up the Windows XP Professional
menus and dialogs for additional languages.
To install the MUI, start

"MUI-german"
or “MUI Windows XP” in root folder of your Recovery CD/DVD to run MUISETUP.EXE.
Follow the instructions on the screen to install the required languages.
Default language of your Windows XP MUI installation is English and a US keyboard layout.
You can change the language in the Control Panel. Select:

Start > Control Panel > Regional and Language Options Languages, tab Language used in menus
and dialogs field.
For the Regional and Language Options set the default as non-Unicode programs under Advanced in
addition to the language for menus and dialogs.

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Maintenance and service
11.2 Reinstalling the operating system

11.2.3 Recovery of Windows Vista

To recover Windows Vista, there is a full graphical user interface available. It may take
several minutes before the first input window appears. In this window, you can set the time
and currency formats and select the keyboard language.
English is the basic language and other languages can be installed later with the MUI. The
MUI is on the recovery DVD.
Now follow the on-screen instructions. It may take several minutes before the next prompt for
the product key is displayed.

Note
Due to the previous activation, you do not need to enter the product key (COA number). This
is entered automatically during the installation.

Setting up and formatting partitions


After you have installed a new hard disk, or if partitions are faulty, or when you wish to
change the partitioning on your hard disk, you need to create or reconfigure partitions on the
hard disk.
In the next dialog box, you can set up the hard disk according to your requirements and add
controllers that are not yet known to the system.

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Maintenance and service
11.2 Reinstalling the operating system

Options Meaning
Drive options (advanced) Further functions are displayed with which you can set up the hard
disk.
Load Driver To add new drivers, for example the driver for RAID.

Options Meaning
Refresh Updating
Delete Deleting a partition
Format Formatting a partition
New Creating new partitions
Load Driver To add new drivers, for example the driver for RAID
Extend Changing the partition size
Any error messages that occur are displayed behind this icon, for
example if the hard disk was not formatted in the required "NTFS"
format.
The first partition should be at least 25 GB. The operating system must be installed on this
partition. You can use the rest of the hard disk as a data partition. Both partitions must be
installed as the NTFS file system.

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Maintenance and service
11.2 Reinstalling the operating system

When shipped, the partitions are set up as follows:

Partition Operating system Name Size File system


First Windows Vista SYSTEM 25 GB NTFS not compressed
Second Windows Vista DATA Remainder NTFS not compressed
Following a reboot, Windows Vista is installed on the hard disk. This process takes at least
20 minutes.
Now follow the instructions on the screen.

Note
If you want to use Microsoft Windows as a professional user, you will need the following
manual (not supplied):
Windows Vista Inside Out
This manual contains information specifically for administrators involved in installing,
managing and integrating Windows in networks or multi-user environments.

Setting up language options in Windows Vista


With the Multilanguage User Interface (MUI), you can set up the Windows menus and
dialogs for additional languages. When shipped, Windows Vista is installed with English
menus and dialogs. You can change this in the Control Panel with the "Regional and
Language options" or "Time and Date" dialogs.
Here, you can change all system formats:
Start > Control Panel > Clock, Language, and Region > Change display language >
Regional and Language options
Here, you can only change the date and time formats:
Start > Control Panel > Clock, Language, and Region > Change display language > Time
and Date
If you want to install additional languages, you can install these later in the Control Panel, as
follows. You will find the necessary files on the recovery DVD in the "Languagepacks" folder.
Start > Control Panel > Clock, Language, and Region > Change display language >
Regional and Language options > Keyboards and Languages
Further languages can be integrated via Windows Update.

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82 Operating Instructions, 07/2008, A5E00913638-02
Maintenance and service
11.3 Partitioning data media

11.3 Partitioning data media

11.3.1 Setting up the partitions under Windows XP Embedded


After you have installed a new hard disk, or if partitions are faulty, or when you wish to
change the partitioning on your hard disk, you need to create or reconfigure partitions on the
hard disk.

Partitioning the Compact Flash card


The factory state of the Compact Flash card includes the following partitions:

Partition Name Size of the card File system


512 MB 1 GB 2 GB 4 GB
1. Partition SYSTEM 455 MB 900 MB 1536 MB 2560 MB NTFS
(compressed)
2. Partition DATA Remainder Remainder Remainder * Remainder * NTFS
* * (compressed)
* Due to partitioning/formatting, the actual Compact Flash capacity does not correspond to
the memory size specified on the Compact Flash.

Partitioning the hard disk


The factory state of the hard disk with Windows XP Embedded includes the following
partitions:

Partition Name Size File system


1. Partition SYSTEM 20 GB NTFS (not compressed)
2. Partition DATA Remainder NTFS (not compressed)
To restore the original partition to its factory state, we recommend the software tool SIMATIC
PC/PG Image Creator. Detailed information about using this tool is available in the
manufacturer documentation.

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Operating Instructions, 07/2008, A5E00913638-02 83
Maintenance and service
11.3 Partitioning data media

11.3.2 Setting up the partitions under Windows XP Professional / Vista Ultimate


After you have installed a new hard disk, or if partitions are faulty, or when you wish to
change the partitioning on your hard disk, you need to create or reconfigure partitions on the
hard disk.

Partitioning the hard disk


The factory state of the hard disk with Windows XP Professional / Vista Ultimate includes the
following partitions:

Partition Name Size File system


1. Partition SYSTEM 15 or 20 GB NTFS (not compressed)
2. Partition DATA Remainder NTFS (not compressed)
To restore the original partition to its factory state, we recommend the software tool SIMATIC
PC/PG Image Creator. Detailed information about using this tool is available in the
manufacturer documentation.

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Maintenance and service
11.4 Install drivers and software

11.4 Install drivers and software

11.4.1 Driver installation under Windows XP Embedded

The driver installation under Windows XP Embedded is conducted in the same way as under
XP Professional. Pay attention to the installation instructions of the driver manufacturer.
When drivers are being installed under Windows XP Embedded, you may see a message
that the Windows XP Installation CD or SP2 CD is required.
In this case, insert the Restore DVD. The required files are in the \Drivers_XPE folder.
Disable the Enhanced Write Filter before installing drivers and enable it again when you are
finished.

11.4.2 Installing drivers and software

NOTICE
Before you install new drivers or updates for multilingual operating systems, (MUI versions),
reset the regional settings for menus and dialogs and the default language to US English.

Install the drivers and software from the included "Documentation and Drivers" CD.
Procedure:
1. Place the CD into the drive.
2. Start the program with "START".
3. Select "Drivers & Updates" from the index.
4. Select the operating system in "Drivers & Updates".
5. Install the required driver.

NOTICE
For new Windows XP Professional / Vista Ultimate installations, the chipset driver must
be installed before you install any other drivers.

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Maintenance and service
11.5 Installing updates

11.5 Installing updates

11.5.1 Updating the operating system

Windows
The latest updates for Windows operating systems are available on the Internet at
http://www.microsoft.com

NOTICE
Before you install new drivers or operating system updates for Windows MUI versions, set
the default language to US English in the regional settings for menus and dialogs.

Other operating systems


Please contact the corresponding manufacturer.

11.5.2 Installing or updating application programs and drivers

A USB drive has to be connected to install the software from a CD and/or disk under
Windows XP Embedded / Windows XP Professional / Windows Vista Ultimate.
Drivers for USB floppy disk and CD-ROM drives are included in Windows XP
Embedded/Windows XP Professional and do not have to be installed from other sources.
For information about installation of SIMATIC software packages, refer to the corresponding
manufacturer documentation.
For updates of drivers and application programs from third-party manufacturers, contact the
respective manufacturer.

NOTICE
Before you install new drivers or operating system updates at Windows XP Professional
MUI versions, the regional settings for menus and dialogs and the default language have to
be reset to US English.

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Maintenance and service
11.6 Data backup

11.6 Data backup

11.6.1 Creating an image

Data backup under Windows XP Embedded / Windows XP Professional / Vista Ultimate


To back up data under Windows XP Embedded / Windows XP Professional / Vista Ultimate,
we recommend the software tool SIMATIC PC/PG Image Creator. This tool provides
comfortable and efficient functions for backup and restoring the full content of Compact
Flash cards, of HDDs and of individual partitions (images.)
The Image Creator only supports the burning of DVD media.
The software can be ordered from the Siemens A&D online ordering system. For detailed
information about SIMATIC PC/PG Image Creator, refer to the corresponding product
documentation.

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Maintenance and service
11.7 CP 1616 onboard

11.7 CP 1616 onboard

NDIS device driver


Read the information in the description Installation_CP16xx.pdf document on the supplied
Documentation and Drivers CD.

PROFINET IO
Please observe the information on the SIMATIC devices and SIMATIC NET documentation
listed in the chapter "Integration".

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88 Operating Instructions, 07/2008, A5E00913638-02
Alarm, error, and system messages 12
12.1 Boot error messages
During startup (the boot process), the BIOS first performs a Power On Self Test (POST) and
checks whether certain functional units of the PC are operating error-free. The boot
sequence is immediately interrupted if critical errors occur.
BIOS initializes and tests further functional units if the POST does not return any errors. In
this startup phase, the graphics controller is initialized and any error messages are output to
the screen.
The error messages output by system BIOS are listed below. For information on error
messages output by the operating system or application programs, refer to the
corresponding manuals.

On-screen error messages

On-screen error message Meaning / tip


Address conflict Plug and Play problem.
Contact your technical support team.
Combination not supported Plug and Play problem.
Contact your technical support team.
IO device IRQ conflict Plug and Play problem.
Contact your technical support team.
Invalid System Configuration Plug and Play problem.
Data • Set the RESET CONFIGURATION DATA option in the
"Advanced" menu of Setup.
• Contact your Technical Support.
Allocation Error for ... Plug and Play problem
• Undo the last hardware change.
• Contact your Technical Support.
System battery is dead. The battery on the CPU module is defective or dead.
Replace and run SETUP Contact your technical support team.
System CMOS checksum bad Call SETUP, adjust and then save the settings. Contact Technical
Run SETUP Support if this message persists in further retries to startup the
system.
Failure Fixed Disk HDD access error.
Check the configuration in SETUP.
Contact Technical Support.
Keyboard error Check whether the keyboard is properly connected.
Key seizure Check whether a key on the keyboard has seized.

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Operating Instructions, 07/2008, A5E00913638-02 89
Alarm, error, and system messages
12.1 Boot error messages

On-screen error message Meaning / tip


System RAM Failed at offset: Memory error.
Contact Technical Support.
Shadow RAM Failed at offset: Memory error.
Contact Technical Support.
Extended RAM Failed at offset: Memory error.
Contact Technical Support.
Failing Bits: Memory error.
Contact Technical Support.
Operating system not found Possible causes:
• No operating system installed
• Incorrect active boot partition
• Wrong boot drive settings in SETUP
Previous boot incomplete Abort of the previous BOOT procedure, for example, due to a
Default configuration used power failure. Correct the entries in SETUP.
System timer error Hardware error.
Contact Technical Support
Real-time clock error Clock chip error.
Contact Technical Support.
Keyboard controller error Controller error.
Contact your technical support team.

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90 Operating Instructions, 07/2008, A5E00913638-02
Troubleshooting 13
13.1 General problems

This chapter provides you with tips on how to locate and troubleshoot common problems.

Problem Possible cause To correct or avoid error


The device is not There is no power supply Check your computer configuration:
operational. to the device.
The monitor remains dark. The monitor is switched Switch on the monitor.
off.
The monitor is in Press any key on the keyboard.
"powersave" mode.
The brightness button has Set the monitor brightness button to obtain more light. For
been set to dark. detailed information, refer to the monitor operating instructions.
The power cord or the • Check whether the power cord has been properly connected
monitor cable is not to the monitor and to the system unit or to the grounded
connected. shockproof outlet.
• Check whether the monitor cable has been properly
connected to the system unit and to the monitor.
If the monitor screen still remains dark after you have performed
these checks, please contact your technical support team.
The mouse pointer does The mouse driver is not Check whether the mouse driver is properly installed and present
not appear on the screen. loaded. when you start the application program. For more detailed
information, refer to the manuals for the mouse or application
programs.
The mouse is not Check whether the mouse cord is properly connected to the
connected. system unit. If you use an adapter or extension on the mouse
cable, also check the connectors.
If the mouse pointer still does not appear on the screen after you
have performed these checks and measures, please contact your
technical support team.
Wrong time and/or date on • Press <F2> within the boot sequence to open BIOS Setup.
the PC. • Set the time and date in the setup menu.
Although the BIOS setting The backup battery is In this case, please contact your technical support team.
is OK, the time and data dead.
are still wrong.

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Troubleshooting
13.2 Problems when using modules of third-party manufacturers

Problem Possible cause To correct or avoid error


USB device not Operating system does No remedy.
responding not support the USB port.
The operating system Install a suitable driver; the correct driver can often be
does not have a suitable downloaded from the homepage of the device's manufacturer.
driver for the USB device. The EWF for Windows XP Embedded must be first disabled for
this.

13.2 Problems when using modules of third-party manufacturers

Problem Possible cause To correct or avoid error


The PC crashes • I/O addresses are assigned Check your computer configuration:
during startup. twice. • If the computer configuration corresponds with factory state,
• Hardware interrupts and/or please contact your technical support team.
DMA channels are assigned • If the computer configuration has changed, restore the
twice original factory settings. Remove all third-party modules,
• Signal frequencies or signal then restart the PC. If the error no longer occurs, the third-
levels are not adhered to party module was the cause of the fault. Replace this
• Different connector pin module with a Siemens module or contact the module
assignments supplier.
• No "Reset Configuration" in • Force a "Reset Configuration" using the BIOS Setup.
BIOS SETUP If the PC still crashes, contact your technical support team.

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92 Operating Instructions, 07/2008, A5E00913638-02
Technical specifications 14
14.1 General specifications

General specifications
Order numbers see the order documents
Dimensions 262x133x47 (WxHxD in mm)
Weight Approximately 2 kg
Supply voltage (DC) 24 V DC 1 (20.4 to 28.8 V DC)
Brief power failure min. 15 ms (at 20.4 V)
according to Namur Max. 10 events per hour; min. 1 s recovery time
Maximum power consumption 2.5 A (at 24 V)
Noise emission <40dB (A) to DIN 45635-1
Degree of protection IP 20 to IEC 60529
Safety
Protection class Protection class I to IEC 61140
Safety specifications EN 60950-1; UL 60950; CAN/CSA-C22.2 No. 60950-1; UL 508;
CAN/CSA-C22.2 No. 142 or CAN/CSA-C22.2 No.14-05
Electromagnetic compatibility (EMC)
Emitted interference EN 55022 Class B, FCC class A
Noise immunity: +/- 2 kV to IEC 61000-4-4; Burst
Mains borne disturbance variables on supply lines +/-1 kV to IEC 61000-4-5; surge symmetric
+/- 2 kV to IEC 61000-4-5; Surge asymmetric
Noise immunity on signal lines ± -1 kV to IEC 61000-4-4; Burst; Length < 3 m
± /-2 kV to IEC 61000-4-4; Burst; length > 3 m
± /-2 kV to IEC 61000-4-5; Surge; length > 30 m
Immunity to discharges of static electricity +/-6 kV contact discharge according to IEC 61000-4-2
-8 kV air discharge according to IEC 61000-4-2
Immunity to RF interference 10 V/m 80 – 1000 MHz and 1.4 - 2 GHz, 80% AM to
IEC 61000-4-3
1 V/m 2 - 2.7 GHz, 80% AM to IEC 61000-4-3
10 V 9 KHz – 80 MHz, 80% AM to IEC 61000-4-6
Magnetic field 100 A/m 50/60 Hz according to IEC 61000-4-8

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Operating Instructions, 07/2008, A5E00913638-02 93
Technical specifications
14.1 General specifications

General specifications
Climatic Conditions
Temperature Tested according to IEC 60068-2-1, IEC 60068-2-2,
- in operation IEC 60068-2-14
Horizontal mounting position:
Operation with hard disk: +5 to +40°C
Operating with CompactFlash card:
• Without expansion modules: 0 to +50°C
• Without expansion modules in RAL: 0 to +55°C
• With expansion modules: 0 to +45°C
• With expansion modules in RAL: 0 to +50°C

Vertical / portrait mounting position:


Operation with hard disk: +5 to +40°C
Operating with CompactFlash card:
• Without/with expansion modules: 0 to +40°C
• Without/with expansion modules in RAL: 0 to +45°C

Horizontal mounting position:


Operation with CompactFlash card and without expansion
- Storage/transport modules: 0 to +40°C
- Gradient
–20°C to +60°C
Operating mode: Max. 10°C/h; Storage: 20°C/h; no condensation
RAL = Restricted Access Location
(installation of device in operating facilities with restricted access -
for example, a locked control cabinet)
Relative humidity tested to IEC 60068-2-78, IEC 60068-2-30
- in operation 5% to 80% at 25° C (no condensation)
-Storage/transport 5% to 95% at 25° C (no condensation)
Mech. Ambient conditions
Vibration Tested to DIN IEC 60068-2-6
-in operation 2 3 5 to 9 Hz: 3.5 mm, 9 to 500 Hz: 9.8 m/s2
-Storage/Transport 5 to 9 Hz: 3.5 mm, 9 to 500 Hz: 9.8 m/s2
Resistance to shock tested to IEC 60068-2-27, IEC 60068-2-29
- Operation without hard disk drive: 150 m/s2, 11 ms;
with hard disk drive: 50 m/s 2, 30 ms

- Storage/transport 250 m/s2 , 6 ms


Special Features
Quality assurance acc. to ISO 9001

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94 Operating Instructions, 07/2008, A5E00913638-02
Technical specifications
14.1 General specifications

General specifications
Motherboard
Processor Intel Celeron M ULV 900 MHz
Intel Celeron M ULV 373, 1 GHz, 512 KB Second Level Cache
Intel Pentium M LV 738, 1.4 GHz, 2 MB Second Level Cache
Front Side Bus 400 MHz
Main memory SO-DIMM Module; 256/512/1024/2048 MB DDR2-SDRAM
Buffer memory 2 MB SRAM (128 KB of this can be backed up in the buffer time of
the power supply)
Free expansion slots Up to 3 PCI-104 or PC/104-Plus modules can be used
(max. permitted power loss: 3 W per module, 9 W total)
Drives / storage media
Hard disk 1x 2,5" SATA-HD optional
Compact Flash card 256/512/1024/2048/4096 MB
Graphic controller
Graphic connector Combined DVI and VGA
Graphics controller Intel GMA900
Graphics memory 8 - 128 MB Shared Memory
Resolutions/frequencies/colors CRT: 640 x 480 to 1600 x 1200 / 60 - 120Hz
DVI-LCD: 640 x 480 to 1600 x 1200 / 60Hz
Ports
COM1; COM2 (optional) RS232, max. 115 Kbps., 9-pin Cannon, male
DVI VGA integrated in the DVI-I
Keyboard USB support
Mouse USB support
USB 4x USB 2.0 high-speed / high current
PROFIBUS / MPI interface, isolated 9-pin Cannon socket, 2-row
-Transmission speed 9.6 Kbps to 12 Mbps
-Operating modes DP master: DP-V0, DP-V1 with SOFTNET-DP
DP slave: DP-V0, DP-V1 with SOFTNET DP slave
PROFINET 4 3x RJ45 connector, CP 1616 compatible onboard interface based
on ERTEC 400, 10/100 Mbps electrically isolated *
Ethernet 2x Ethernet ports (RJ45) Intel 82573L
10/100/1000 Mbps, isolated
Teaming-capable
CAN (on request) Philips SJA1000

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Technical specifications
14.1 General specifications

General specifications
Status displays on the device
PWR GREEN Indicates correct supply voltage of 3.3 V, 5 V and 12 V from the
integrated power unit
WD OFF Watchdog disabled
GREEN Watchdog enabled, monitoring time not expire
RED Watchdog enabled, monitoring time expired
L1 (LED 1) YELLOW Can be controlled by user programs
SF (Group fault) RED Can be controlled by controller program (e.g. WinAC)
L2 (LED 2) YELLOW Can be controlled by user programs
RUN GREEN Can be controlled by controller program (e.g. WinAC)
STOP YELLOW
SF PROFINET (optional) OFF • CP not available
• CP disabled
• No error, communication established
• Charging in progress
Flashes slowly • Link status error
• IO controller: IO device cannot be addressed
• IO controller: Duplicate IP address
Flashes rapidly • Exception error: diagnostics via web or SNMP is no longer
possible
AN • Diagnostics information available
• No communication established.
1 The generation of the 24 DC V supply voltage by the line-side SV must be made as functional extra-low voltage with
safe electrical isolation according to
IEC 60364-4-41 or as SELV in conformity to IEC/UL/EN/DIN-EN 60950-1 and LPS / NEC Class 2.
2 wiht hard disk and DIN rail mounting or portrait installation: none permitted
3 With hard disk and wall installation: 10 to 58 Hz: 0.0375 mm; 58 to 200 Hz: 4.9 m/s2
4 For unique labeling, the LAN interfaces are numbered on the enclosure. The operating system numbering may be
different.

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Technical specifications
14.2 Power requirements of the components

14.2 Power requirements of the components

Maximum power consumption of the auxiliary components

Auxiliary components Maximum permitted power Max. total power


consumption
+5 V +3.3 V +12 V -12 V
USB device High current 500 mA -- -- -- 6 W (for all USB devices)
PC/104 Per slot 1.5 A 1.5 A 0.3 A 0.2 A 9 W (for the whole device)
modules Total 2A 2A 0.5 A 0.5 A

NOTICE
Device can overheat!
For thermal reasons, a 3 watt power loss per PCI/104 slot should not be exceeded.

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Operating Instructions, 07/2008, A5E00913638-02 97
Technical specifications
14.3 Integrated DC power supply

14.3 Integrated DC power supply

Technical specifications

Input voltage 24 V DC (20.4 to 28.8 V DC)


Power consumption max. 60 W
Power failure buffering Hold-up time > 15 ms
(after > 5 ms DC_FAIL becomes active)
Maximum continuous output power 50 W
Degree of protection IP 20
Protection class Safety class I (A protective conductor must be
connected to the device)

Note
Inrush current
The maximum inrush current is 10 A for 30ms (for source impedance 0.5 Ω)

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98 Operating Instructions, 07/2008, A5E00913638-02
Dimension drawings 15
15.1 Overview of the dimensional drawings

This section contains the following dimension drawings:


● Dimension drawings of the device
● Dimension drawings of the device with mounting brackets
● Dimensional drawings of the device with expansion frames
● Dimension drawing of the blanking plate

Note
The dimensions are always given in in mm and inch (above: Millimeter, below: Inch

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Dimension drawings
15.2 Dimension drawings of the device

15.2 Dimension drawings of the device




Figure 15-1 Dimensional drawing of the device: Front view












Figure 15-2 Dimensional drawing of the device: Side view

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Dimension drawings
15.3 Dimension drawings of the device with mounting brackets

15.3 Dimension drawings of the device with mounting brackets
















 




Figure 15-3 Dimensional drawing of the device with mounting brackets Front view and top view







Figure 15-4 Dimensional drawing of the device with mounting brackets Side view

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Operating Instructions, 07/2008, A5E00913638-02 101
Dimension drawings
15.4 Dimensional drawings of the device with vertical mounting angles

15.4 Dimensional drawings of the device with vertical mounting angles


 







 












  
  







Figure 15-5 Dimensional drawings of the device with vertical mounting angles

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102 Operating Instructions, 07/2008, A5E00913638-02
Dimension drawings
15.5 Dimensional drawings of the device with expansion frames

15.5 Dimensional drawings of the device with expansion frames




















Figure 15-6 Dimensional drawings of the device with expansion frames

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Operating Instructions, 07/2008, A5E00913638-02 103
Dimension drawings
15.6 Dimension drawing of the blanking plate

15.6 Dimension drawing of the blanking plate





š 



š


 
 







Figure 15-7 Dimensional drawing of the blinding plate

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104 Operating Instructions, 07/2008, A5E00913638-02
Detailed descriptions 16
16.1 Internal components

16.1.1 Overview of internal components

The basic components of the device are


● the motherboard with processor, the chipset, one slot for a RAM module, internal and
external ports, the Flash BIOS and
● a DC/DC converter for the power supply of the device
  

 

Figure 16-1 Internal layout of the device

(1) Slot for a memory module (4) Motherboard


(2) Slot for up to three PCI-104 or PC/104-Plus (5) DC/DC converter
modules
(3) Slot for Compact Flash card

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Detailed descriptions
16.1 Internal components

16.1.2 Technical features of the motherboard

Component / Description Parameters


port
Chipset Intel 910GML + Intel ICH6 m
BIOS Phoenix BIOS 4.0 Release 6.0
CPU Intel Celeron M 900 MHz
Intel Celeron M 1 GHz
Intel Pentium M 1.4 GHz
Memory SO-DIMM module 256 MB to 2 GB DDR2-SDRAM
Graphics Intel GMA900 8 - 128 MB graphics memory taken
dynamic from RAM

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106 Operating Instructions, 07/2008, A5E00913638-02
Detailed descriptions
16.1 Internal components

16.1.3 External ports

Port Position Description


COM1 external 9-pin male V24
USB external Four USB channels USB 1.1
4 x high current USB 2.0
PROFIBUS /MPI /DP12(optional) external 9-pin female
PROFINET (optional) external 3 x R45 CP 1616 compatible
CAN (optional) external 9-pin female CAN
Ethernet external 2 x RJ45 10/100/1000 Mbps
1x RJ45 (for PROFINET
versions)
DVI-I external DVI-I standard socket

16.1.3.1 COM1

Serial port COM1, 9-pin (plug)

Pin no. Short description Description


1 DCD Data carrier detect (I)
2 RxD Received data (I)
3 TxD Transmitted data (O)
4 DTR Data terminal ready (O)
5 GND Ground
6 DSR Data set ready (I)
7 RTS Request to send (O)
8 CTS Clear to send (I)
9 RI Incoming call (I)

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Detailed descriptions
16.1 Internal components

16.1.3.2 DVI-I

DV-I port, standard socket

Pin no. Short description Description


1 TMDS Data2- DVI data channel (O)
2 TMDS Data2+ DVI data channel (O)
3 TMDS Data2/4 shield Cable shield
4 NC*
5 NC
6 DDC clock (SCL) Display data channel – clock (I/O)
7 DDC data (SDA) Display data channel – data (I/O)
8 Analog vertical sync (VSYNC) Analog vertical sync signal (O)
9 TMDS Data1- DVI data channel (O)
10 TMDS Data1+ DVI data channel (O)
11 TMDS Data1/3 shield Cable shield
12 NC
13 NC
14 +5V power (VCC) +5V power for DCC (O)
15 Ground (return for +5V, Hsync and Analog ground
Vsync) (GND)
16 Hot Plug Detect
17 TMDS data 0- DVI data channel (O)
18 TMDS data 0+ DVI data channel (O)
19 TMDS Data0/5 shield Cable shield
20 NC
21 NC
22 TMDS clock shield Cable shield
23 TMDS clock+ DVI clock channel (O)
24 TMDS clock- DVI clock channel (O)
C1 Analog red (R) Analog red signal (O)
C2 Analog green (G) Analog green signal (O)
C3 Analog blue (B) Analog blue signal (O)
C4 Analog horizontal sync (HSYNC) Analog horizontal sync signal (O)
C5 Analog ground (analog R, G, & Analog ground
return) (GND)

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16.1 Internal components

16.1.3.3 Ethernet

Ethernet RJ45 connection


/(' /('

 

Pinno. Short description Description Input / output


1 BI_DA+ Bi-directional data A+ Input/output
2 BI_DA- Bi-directional data A- Input/output
3 BI_DB+ Bi-directional data B+ Input/output
4 BI_DC+ Bi-directional data C+ Input/output
5 BI_DC- Bi-directional data C- Input/output
6 BI_DB- Bi-directional data B- Input/output
7 BI_DD+ Bi-directional data D+ Input/output
8 BI_DD- Bi-directional data D- Input/output
S Shield –
LED 1 Off: 10 Mbps –
Lit in green: 100 Mbps
Lit in orange: 1000 Mbps
LED 2 Lit: Active connection –
(to a hub, for example)
Flashing: Activity

16.1.3.4 USB

USB port, 4 channel high current

Pin no. Short description Description


1 USB_P5V_fused (O) + 5 V (fused) for external USB interface
2 USB_D0M (I/O) Data+, USB channel 0
3 USB_D0P (I/O) Data-, USB channel 0
4 USB_GND Ground for external USB interface

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16.1 Internal components

16.1.3.5 PROFIBUS

PROFIBUS interface, 9-pin (socket)

Pin no. Short description Description


1-2 NC Not connected
3 LTG_B Data line (I/O)
4 RTS_AS Turn on PLC transmitter (O)
5 GND Ground isolated
6 P5V_dp_fused +5 V (fused) isolated
7 NC Not connected
8 LTG_A Data line (I/O)
9 RTS_PG PG Request to send (O)

16.1.3.6 PROFINET

PROFINET LAN X1 Port P1, P2, P3

PROFINET interface
/(' /('

 
Pinno. Short name Meaning Input / output
1 RD+ Receive data * Input
2 RD- Receive data * Input
3 TD+ Transmit data * Output
4, 5 1) SYMR Internal 75 Ohm terminating resistor _
6 TD- Receive data * Output
7, 8 1) SYMT- Internal 75 Ohm terminating resistor _
S Shield
LED 1 Lights up green: link
LED 2 Lights up yellow: Activity
* Auto Negotiation and auto cross over is supported

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16.1.3.7 CAN bus

CAN bus port, 9-pin (socket)

Pin no. Short description Description


1 - Reserved
2 CAN_L CAN bus signal (L active)
3 CAN_GND CAN station ground
4 - Reserved
5 - Reserved
6 - Reserved
7 CAN H CAN bus signal (H active)
8 - Reserved
9 - Reserved

NOTICE
The permitted maximum length of the CAN bus cable is 30 meters.

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16.1 Internal components

16.1.4 Internal interfaces

Port Position Connector Description


Compact Flash card Internal X3 50-pin CF socket, types I / II
(True IDE mode)
PCI -104 Internal PCI interface

16.1.4.1 Compact Flash card interface

Compact Flash card interface, X3


Pin no. Short description Description
41 RESET# Reset (output)
7 CS0# Chip select 0(output)
32 CS1# Chip select 1(output)
34 IORD# I/O read (output)
35 IOWR# I/O write (output)
20, 19, 18, A0-A2 Address bit 0-2 (output)
17, 16, 15, 14, 12, 11, 10, 8 A3-A10 Address bit 3-10 (output) to ground
21, 22, 23, 2, 3, 4, 5, 6, 47, 48, 49, D0-D15 Data bits 0-15 (in/out)
27, 28, 29, 30, 31
37 INTRQ Interrupt request (input)
9 OE# /ATA SEL# Enables True IDE mode
24 IOCS16# I/O-chip select 16 (input)
39 CSEL# Cable select (output)
42 IORDY I/O ready (input)
46 PDIAG# Passed diagnostic
45 DASP# Drive active/slave present (not
connected)
26, 25 CD1#, CD2# Card detect (not connected)
33, 40 VS1#, VS2# Voltage sense (not connected)
43 DMARQ DMA request (input)
44 DMACK# DMA acknowledge (output)
36 WE# Write enable
1, 50 GND Ground
13, 38 VCC + 5V power

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16.1 Internal components

16.1.4.2 PCI-104 or PC/104-Plus interface (PCI part)

PCI-104 or PCI part of the PC/104-Plus interface, X7


Pin no. O B C D
1 GND Reserved +5 AD00
2 VI/O 5V AD02 AD01 +5V
3 AD05 GND AD04 AD03
4 C/BE0# AD07 GND AD06
5 GND AD09 AD08 GND
6 AD11 VI/O AD10 M66EN
7 AD14 AD13 GND AD12
8 +3.3V C/BE1# AD15 +3.3V
9 SERR# GND -- PAR
10 GND PERR# +3.3V --
11 STOP# +3.3V LOCK# GND
12 +3.3V TRDY# GND DEVSEL#
13 FRAME# GND IRDY# +3.3V
14 GND AD16 +3.3V C/BE2#
15 AD18 +3.3V AD17 GND
16 AD21 AD20 GND AD19
17 +3.3V AD23 AD22 +3.3V
18 IDSEL0 = AD28 GND IDSEL1= AD29 IDSEL2 = AD30
19 AD24 C/BE3# VI/O IDSEL3 = AD31
20 GND AD26 AD25 GND
21 AD29 +5V AD28 AD27
22 +5V AD30 GND AD31
23 REQ0# GND REQ1# VI/O
24 GND REQ2# +5V GNT0#
25 GNT1# VI/O GNT2# GND
26 +5V CLK0 GND CLK1
27 CLK2 +5V CLK3 GND
28 GND INTD# +5V RST#
29 +12V INTA# INTB# INTC#
30 -12V Reserved Reserved GND

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16.2 BIOS Setup

16.2 BIOS Setup

16.2.1 Overview

BIOS Setup program


BIOS Setup program is stored in ROM BIOS. System configuration data are stored in
battery-backed RAM of the device.
SETUP can be used to define the hardware configuration (for example, the hard disk type)
and system properties. SETUP is also used to set the time and date of the realtime clock.

Changing the device configuration


Your device configuration is preset for operating with the included software. You should only
change the default values if you have modified the technical configuration your device, or if a
fault occurs when the unit is powered up.

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16.2 BIOS Setup

16.2.2 Starting BIOS Setup

Starting BIOS Setup


Start the setup program as follows:
1. Reset the device (warm or cold restart).
In the figures shown, the default settings differ based on the device versions. With the
default setting of your device, the display shown below appears following power-on, for
example:

On completion of the POST, the BIOS gives you the opportunity of starting the SETUP
program. The following message appears on the screen:
Press <F2> to enter SETUP or <ESC> to show the Boot menu
1. Press F2 key as long as BIOS prompt appears on screen.

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Detailed descriptions
16.2 BIOS Setup

16.2.3 BIOS Setup menus


The various menus and submenus are listed on the next pages. You can obtain information
on the selected SETUP item from the "Item-specific help" part of the respective menu.







Figure 16-2 BIOS SETUP menu (example)

(1) Header (4) Help view


(2) Menu line (5) Input line
(3) Selectable submenu

Menu layout
The screen is divided into four sections. In the top part (2), you can select the menu forms
[Main], [Advanced], [Security], [Boot], [Version], [Exit]. In the left of the center section (3) you
can select various settings or submenus. Brief help texts appear on the right (4) for the
currently selected menu entry. The bottom section contains information for operator input.
The following figures represent examples of specific device configurations. The screen
content may deviate slightly depending on the equipment actually supplied.
Yellow stars to the left of the interface designation (for example, Internal COM 1) indicate a
resource conflict between the interfaces managed by the BIOS. In this case you should
select the default settings (F9) or eliminate the conflict.
You can move between the menu forms using the cursor keys [←] left and [→] right.

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16.2 BIOS Setup

Menu Description
Main System functions are set here
Advanced An extended system configuration can be set here
Security Security functions are set here, for example, a password.
Boot This is where the boot priority is specified.
Version Information about the programming device (for example, release status) can be found
here.
Exit Used for terminating and saving.

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16.2 BIOS Setup

16.2.4 Main menu

Figure 16-3 Main menu (example)

(1) Selectable submenu

Settings in the main menu


In the main menu, you can move up and down to select the following system configuration
boxes by means of the [↑] up and [↓] down cursor keys:

Field Meaning
System Time For viewing and setting the current time
System Date For viewing and setting the current date
Memory Cache Used for setting the cache options
by submenus
IDE Channel 0 Master Type of installed disk drives
IDE Channel 0 Slave Type of installed disk drives
SATA Port 0 Type of installed disk drives
SATA Port 1 Type of installed disk drives
Boot options Used for setting the boot options
Keyboard Features Used to setup the keyboard interface (for example, NUM lock, Typematic
rate)
Hardware Options Used for setting the hardware options

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16.2 BIOS Setup

System time and date


System Time and System Date indicate the current values. Once you have selected the
appropriate option, you can use the [+] and [-] keys to modify the time setting

Hour: Minute: Second


and for the date

Month/Day/Year
.
You can move between the entries in the date and time fields (for example, from hour to
minute) using the tab key.

IDE Channel 0 Master, IDE Channel 0 Slave


The system jumps to the following submenu when you select this type of menu field:

Figure 16-4 IDE Channel 0 Master (example)

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16.2 BIOS Setup

Type [User] Select “User” to enter a user-specific definition of the hard disk
type. Configure all the other options, for example, Cylinder, Heads,
Sectors/Track, or other properties of the hard disk drive.
[Auto] The parameters which you can select here are usually saved on
the respective IDE drive. The "Auto" setting in the "Type" field
means that these values are automatically read from the drive and
written to memory.
If Type is selected for a drive that does not exist, a timeout is
triggered within approximately 1 minute and the entries remain
unchanged. It makes sense only to set "Auto" for interfaces to
which a drive is connected.
[CD/DVD-ROM] CD/DVD-ROM is connected
ATAPI A removable data volume is connected
Removable
None Select "None" if you have not connected a disk drive. This setting
reduces system waiting time.
Multi-Sector The number of blocks (sectors) transferred per interrupt are defined at the "Multi-
Transfer Sector Transfer" option. The value depends on the drive and should only be set by
way of "Auto" setting at the "Type" field.
Disabled 2, 4, 8, 16 sectors
LBA Mode The "Enabled" setting at the "LBA Mode Control" (enabled, disabled) option means
Control that hard disk capacities greater than 528 MB are supported. The value depends on
the drive and should only be set by way of "Auto" setting at the "Type" field.
Transfer Define the data transmission rate of the interface in these fields. The value depends
Mode or Ultra on the drive and should only be set by way of "Auto" setting at the "Type" field.
DMA Mode Exit the submenu by pressing ESC.

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16.2 BIOS Setup

SATA Port 0, SATA Port 1


The system jumps to the following submenu when you select this type of menu field:

Figure 16-5 SATA Port 0 (example)

Type [User] Select “User” to enter a user-specific definition of the hard disk
type. Configure all the other options, for example, Cylinder, Heads,
Sectors/Track, or other properties of the hard disk drive.
[Auto] The parameters which you can select here are usually saved on
the respective IDE drive. The "Auto" setting in the "Type" field
means that these values are automatically read from the drive and
written to memory.
If Type is selected for a drive that does not exist, a timeout is
triggered within approximately 1 minute and the entries remain
unchanged. It makes sense only to set "Auto" for interfaces to
which a drive is connected.
[CD/DVD-ROM] CD/DVD-ROM is connected
[ATAPI A removable data volume is connected
Removable]
[None] Select "None" if you have not connected a disk drive. This setting
reduces system waiting time.
Multi-Sector The number of blocks (sectors) transferred per interrupt are defined at the "Multi-
Transfer Sector Transfer" option. The value depends on the drive and should only be set by
way of "Auto" setting at the "Type" field.
Disabled 2, 4, 8, 16 sectors

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16.2 BIOS Setup

LBA Mode The "Enabled" setting at the "LBA Mode Control" (enabled, disabled) option means
Control that hard disk capacities greater than 528 MB are supported. The value depends on
the drive and should only be set by way of "Auto" setting at the "Type" field.
Transfer Define the data transmission rate of the interface in these fields. The value depends
Mode or Ultra on the drive and should only be set by way of "Auto" setting at the "Type" field.
DMA Mode Exit the submenu by pressing ESC.

"Memory Cache" field


The following shortcut menu appears when you select the option "Memory cache" in the
main menu:

Figure 16-6 "Memory Cache" field (example)

The cache is a high-speed memory buffer between the CPU and memory (DRAM).
Repeated memory access operations are executed in the faster cache, and not in the main
memory, provided the feature is enabled. In some cases it may be necessary to disable the
cache for certain types of hardware and software because intentional program runtimes or
delay times may be prevented by the fast cache.

[Disabled] Cache is disabled


[Write Through] Write access is not concluded until the entry has been made in main
memory
[Write Back] Write access is concluded immediately, the entry in main memory takes
place in the background (default)

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16.2 BIOS Setup

"Boot Options" field


The following shortcut menu appears when you select the option "Boot Options" in the main
menu:

Figure 16-7 "Boot Options" field

Quick Boot Mode Some hardware tests are skipped to speed up the boot sequence.
SETUP prompt During the system load phase, the message "Press <F2> to enter Setup
or <Esc> to show boot menu"
is output on the bottom of the screen.
POST errors The boot sequence is stopped if an error is detected; you must press F1
to acknowledge.
[Disabled] No error confirmation is required, for example, when no
keyboard is connected.
[All, but not Show all errors except for keyboard errors.
keyboard]
Summary screen The most important system parameters are displayed when the system
run-up phase completes.
Diagnostic screen Shows the diagnostics messages on the monitor during booting.
'Enabled' means that the feature is active. 'Disabled' means that the feature is inactive.

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16.2 BIOS Setup

Example of a summary screen:

Figure 16-8 Summary screen (example)

The Summary screen appears when the system run-up phase completes.

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16.2 BIOS Setup

"Keyboard Features" field


The following shortcut menu appears when you select the option "Keyboard Features" in the
main menu:

Figure 16-9 "Keyboard Features" submenu (example)

Numlock Switches Numlock on or off following power on. This status is saved
to non-volatile memory if "Auto" is set.
Keyboard auto-repeat rate Increase in automatic key repeat rate
Keyboard auto-repeat delay On-delay of automatic keyboard repeat

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16.2 BIOS Setup

"Hardware Options" field


If you select the "Hardware Options" field in the Main menu, the following submenu will be
displayed (depending on the product model):

Figure 16-10 "Hardware Options" field (example for PROFINET)

The parameters of the interfaces present on the motherboard are set here.

Entry Meaning
PCI-MPI/DP * [Enabled] Sharing the MPI/DP interface. The resources are managed
by the BIOS PCI Plug and Play mechanism.
[Disabled] The MPI/DP interface is disabled.
Onboard Profinet * [Enabled] CP 1616 onboard is enabled
[Disabled] CP 1616 onboard is disabled
MAC Address Layer 2 * This address is for NDIS applications.
Example: 000E8C8E8C0A
MAC Address Profinet * This is the main address for PROFINET applications
Example: 000E8C8E8C0B.
The MAC addresses of the individual ports are derived from
the "MAC Address Profinet". They are not shown in the
BIOS setup.
Example: P1=000E8C8E8C0B+1, P2=000E8C8E8C0B+2,
P3=000E8C8E8C0B+3
Onboard Ethernet 1/2 * [Enabled] The Ethernet port on the motherboard is enabled.
[Disabled] The Ethernet port on the motherboard is disabled.
Onboard Ethernet 1/2 * Shows the individual Ethernet address.
Address

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16.2 BIOS Setup

Entry Meaning
Onboard Ethernet 1/2 [Enabled] Booting via a connected LAN is possible.
Remote Boot * [Disabled] Booting via LAN is not possible.
Dual view DVI/CRT [Enabled] Dual view DVI/CRT is available via the DVI-I socket.
[Disabled] Only one monitor can be enabled via the DVI/VGA socket.
SRAM Memory Block [2 MB] SRAM is memory-mapped in the PCI address space
(standard setting)
[64 kB] SRAM is memory-mapped in the D segment (addresses
0Dxxxxh)
* This menu command depends on the device configuration

Note
The second Ethernet interface support is OS dependent. For DOS based applications (e.g.
Image Creator) please use the first Ethernet interface.

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16.2 BIOS Setup

16.2.5 Advanced Menu

Menu layout

Figure 16-11 "Advanced" menu (example)

Settings in the Advanced Menu

High Precision [Disabled] High-resolution timer for multimedia disabled.


Event Timer [Enabled] High-resolution timer for multimedia enabled.
Installed O/S Plug-and-Play means that all modules are automatically detected and installed,
provided the modules support this functionality.
[Other] BIOS handles the entire Plug&Play capability, default setting.
[WinXP/2000] The operating system handles the Plug-and-Play functions.
Reset [Yes] All Plug-and-Play data are deleted and the configuration is
Configuration initialized at the next system restart. The entry is then reset to [No].
Data System components that do not support Plug&Play have to be
entered manually.
[No] The Plug&Play system components are initialized after the next
system start.
Legacy USB [Disabled] Disables Legacy Universal Serial Bus support
support [Enabled] Enables Legacy Universal Serial Bus support
The USB Boot function must be enabled to allow booting from a
USB device, or if the system is to be operated without USB
support with a USB keyboard or mouse.

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16.2 BIOS Setup

SafeCard [Enabled] On-board monitoring functions are enabled.


functions [Disabled] No monitoring functions.
The relevant driver and the application must be started for operation of the
monitoring functions.

"I/O Device Configuration" submenu

Figure 16-12 "I/O device configuration" submenu

The resources used by an interface are released when you disable the interface in question.
The I/O addresses and interrupts are pre-assigned; it is advisable not to change these
default assignments.

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16.2 BIOS Setup

"PCI Configuration" submenu

Figure 16-13 PCI Configuration submenu (example)

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16.2 BIOS Setup

"PCI Devices" field


If the PCI devices field is selected, the following submenu appears:

Figure 16-14 Field PCI Devices, Slot #1

ROM scan option: [Enabled] The ROM option of the PCI module (if present) is
enabled
[Disabled] The ROM option of a PCI module is disabled.
Enable Master [Enabled] This slot can be assigned PCI master functions
[Disabled] This slot can only operate as PCI slave.
Latency Timer [Default] The number of active PCI clock cycles of the
master modules is determined by this module
[0020H to These settings are used to set the maximum
00E0H] number of active PCI clock cycles to the selected
value.
You should only use a value different from the default if the module
or its application requires it.

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16.2 BIOS Setup

"IRQ Resource Exclusion" submenu

Figure 16-15 IRQ Resource Exclusion submenu

Available means that the Plug and Play mechanism in BIOS can allocate the IRQ to Plug
and Play submodules or motherboard functions.

Note
Use the 'Reserved' setting only if the interrupt has to be assigned specifically to submodules
with no Plug-and-Play capability.

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16.2 BIOS Setup

"SATA/PATA Configuration" submenu

Figure 16-16 SATA/PATA Configuration

PATA Controller: [Enabled] Disables or enables the PATA controller


[Disabled]
SATA Controller mode [Enhanced] Extended operating mode of the IDE controller for
Windows or newer operating systems (default setting)
[Compatible] Compatible operating mode of the IDE controllers for
older operating systems
AHCI Support [Disabled] Another operating mode of the IDE controller
[Enabled] Important: Do not change this setting after installing the
operating system.

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16.2 BIOS Setup

16.2.6 Security menu

You can only edit the fields enclosed in square brackets. Two passwords can be assigned to
protect your PC from unauthorized use. The Supervisor password can be used to restrict
access to the hard disks.

Figure 16-17 Security menu (example)

User password is Disabled The password is disabled.


Enabled Certain Setup fields are configurable by the user,
including the user password.
The field resets automatically from [Disabled] to [Enabled] when the
password is entered.
Set Supervisor Password This field opens the password input dialog. Authorized logged on users
can change the supervisor password, or delete and deactivate it by
pressing "Return."
Set User Password This field opens the password input dialog. Logged on users can
change the password, or clear and deactivate it by pressing "Return."
Password on boot [Disabled] No password prompt for booting.
[Enabled] Supervisor or user password must be entered for
system boot.
Fixed disk boot sector [Normal] All types of hard-disk access are permitted.
[Write protect] the user cannot install an operating system. This
is a way of protecting against boot viruses.

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16.2 BIOS Setup

16.2.7 Boot menu

This menu allows you to assign a priority for the boot devices.

Figure 16-18 Boot menu (example)

This screen shows all possible boot devices. The boot source with highest boot priority is
shown at the top. To change the sequence:
Select the boot source with the ↑↓ keys, move to the desired position with + or -.
With the x key, a selected boot source is moved in the "Boot priority order" or "Excluded from
boot order" list.

Note
You can open the Boot menu and select the boot volume by pressing the ESC key during
system startup.

If a boot device is not available, the next device in the sequence is automatically checked to
ascertain whether or not it is bootable.
Using the 1, 2, 3, 4 keys, you can select from 4 pre-defined boot sequences.

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16.2 BIOS Setup

16.2.8 Version menu

This menu contains system information which should be made available to Technical
Support.

Figure 16-19 Version menu (example)

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16.2 BIOS Setup

16.2.9 Exit Menu

You always exit BIOS Setup in this menu.

Figure 16-20 Exit menu

Save Changes & Exit All changes are saved and the system is restarted with the new
parameters.
Exit Without Saving All changes are discarded and the system is restarted with the old
Changes parameters.
Get Default Values All parameters are set to safe values.
Load Previous Values The last saved values are reloaded.
Save Changes Save all Setup settings.
Profiles Standard The BIOS settings are backed up to buffered CMOS
User The BIOS settings are saved in the non-volatile FLASH
memory.
Manufacturer This setting is only used for production purposes. Do not
use.

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16.2 BIOS Setup

16.2.10 Default BIOS Setup entries

Documenting your device configuration


If you have changed any default settings in Setup, you can enter them in the following table.
You can then refer to these entries for any future hardware modifications.

Note
Print out the table below and keep the pages in a safe place once you made your entries.

BIOS Setup default settings

System parameters Defaults Custom entries


Main
System Time hh:mm:ss
System Date MM/DD/YYYY
IDE Channel 0 Master
IDE Channel 0 Slave
SATA Port 0
SATA Port 1
Memory Cache Write Back
Diagnostic screen Enabled

Boot options
Quick Boot Mode Enabled
SETUP prompt Enabled
POST errors All, but not keyboard
Summary screen Enabled

Keyboard Features
Numlock On
Keyboard auto-repeat rate 30/sec
Keyboard auto-repeat delay ½ sec

Hardware Options
PCI - MPI / DP 1) Enabled
Internal CAN 2) Enabled
CAN bus I/O address 2) 5400
On-board Ethernet 1 Enabled
Onboard Ethernet 1 Address 000E8Cxxxxxx
On-board Ethernet 1 Remote Boot Disabled
Onboard Ethernet 2 3) Enabled
Onboard Ethernet 2 Address 3) 000E8Cxxxxxx

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16.2 BIOS Setup

Hardware Options
Onboard Ethernet 2 Remote Boot 3) Disabled
Onboard Profinet 4) Enabled
MAC address Layer 2 4) 000E8Cxxxxxx
MAC address Profinet 4) 000E8Cxxxxxx
Dual view DVI/CRT Disabled
SRAM Memory Block 2 MB
1) for versions with PROFIBUS only
2) for versions with CAN bus only
3) not with PROFINET versions
4) for versions with PROFINET only

Advanced
High Precision Event Timer Disabled
Installed O/S Other
Reset Configuration Data No
Legacy USB support Enabled
SafeCard functions Enabled

I/O Device Configuration


Internal COM 1 Enabled
Base I/O address 3F8
Interrupt IRQ 4

PCI Configuration
PCI Device Slot 1
ROM scan option: Enabled
Enable Master Enabled
Latency timer Default
PCI Device Slot 2
ROM scan option: Enabled
Enable Master Enabled
Latency timer Default
PCI Device Slot 3
ROM scan option: Enabled
Enable Master Enabled
Latency timer Default
PCI Device Slot 4
ROM scan option: Enabled
Enable Master Enabled
Latency timer Default

SIMATIC Microbox PC 427B


Operating Instructions, 07/2008, A5E00913638-02 139
Detailed descriptions
16.2 BIOS Setup

IRQ Resource Exclusion


IRQ 3 Available
IRQ 4 Available
IRQ 5 Available
IRQ 7 Available
IRQ 9 Available
IRQ 10 Available

SATA/PATA Configuration
PATA Controller: Enabled
SATA Controller mode Enhanced
AHCI Support Disabled

Security
Supervisor Password Is Disabled
User password is Disabled
Set User Password Enter
Set Supervisor Password Enter
Password on boot Disabled
Fixed disk boot sector Standard

Boot
Boot priority order:
Excluded from boot order:

Version
SIMATIC PC Microbox PC 427B
BIOS Version V07.01.xx
BIOS Number A5E00906400-ES0xx
CPU Type Celeron® M processor
1GHz
CPU ID 06D8 or 06D6
Code Revision 0020

SIMATIC Microbox PC 427B


140 Operating Instructions, 07/2008, A5E00913638-02
Detailed descriptions
16.3 System resources

16.3 System resources

16.3.1 Currently allocated system resources

All system resources (hardware addresses, memory configuration, allocation of interrupts,


DMA channels) are assigned dynamically by the Windows OS, depending on the hardware
configuration, drivers and connected external devices. You can view the current
configuration of system resources or possible conflicts with the following operating systems:

Windows XP Start > Run : In the Open dialog, enter msinfo32and confirm with OK
Embedded
Windows Vista Start > Enter "cmd" in the search function, then enter "msinfo32" in the input
box

SIMATIC Microbox PC 427B


Operating Instructions, 07/2008, A5E00913638-02 141
Detailed descriptions
16.3 System resources

16.3.2 System resources used by the BIOS/DOS

The following tables and pictures describe the system resources for the factory state of the
device.

16.3.2.1 PCI Interrupt Lines

The interrupts are assigned to devices by BIOS. Exclusive non-shared interrupts are
available for the first two PCI-104 or PC/104-Plus slots as well as for DP12 and the first
Ethernet interface.
This means that applications or realtime operating system extensions can operate these
devices exclusively and with high-performance without having to share the interrupt with
other devices.

Table 16-1 Interrupt sharing in APIC mode

Interrupt Interrupt type


IRQ0 System timer ISA-exclusive
IRQ1 PS/2 keyboard controller emulation ISA-exclusive
IRQ2 Interrupt controller 2 ISA-exclusive
IRQ3 Reserved for Com Port 2 (COM2) Free or ISA-exclusive (COM2)
IRQ4 Com Port 1 (COM1) ISA-exclusive
IRQ5 Free Free
IRQ6 Reserved Reserved
IRQ7 Free Free
IRQ8 Realtime clock ISA-exclusive
IRQ9 ACPI-SCI (system control interrupt) ISA/PCI-shareable
IRQ10 CAN (optional) or free ISA-exclusive (CAN) or free
IRQ11 Free Free
IRQ12 PS/2 mouse controller emulation ISA-exclusive
IRQ13 Coprocessor ISA-exclusive
IRQ14 IDE controller 2 (enhanced mode) or IDE controller ISA-exclusive
1 (compatible mode)
IRQ15 IDE controller 1 (compatible mode) or free ISA-exclusive
(enhanced mode)
IRQ16 Graphics, PCI Express Bridge PCI-shared
IRQ17 LAN1-exclusive PCI-exclusive
IRQ18 LAN2, IDE controller 1 (enhanced mode) PCI-shared
IRQ19 DP12/MPI exclusive PCI-exclusive
IRQ20 PCI104 slot 1 exclusive PCI-exclusive
IRQ21 PCI104 slot 2 exclusive PCI-exclusive
IRQ22 PCI104 slot 3, USB-UHCI controller (USB1.1) PCI-shared
IRQ23 PCI104 slot 4, USB-EHCI controller (USB2.0) PCI-shared

SIMATIC Microbox PC 427B


142 Operating Instructions, 07/2008, A5E00913638-02
Detailed descriptions
16.3 System resources

Table 16-2 Interrupt sharing in PIC mode

Interrupt Interrupt type


IRQ0 System timer ISA-exclusive
IRQ1 PS/2 keyboard controller emulation ISA-exclusive
IRQ2 Interrupt controller 2 (cascade) ISA-exclusive
IRQ3 Reserved for Com Port 2 (COM2) Free or ISA exclusive (COM2)
IRQ4 Com Port 1 (COM1) ISA-exclusive
IRQ5 LAN1-exclusive PCI-exclusive
IRQ6 Reserved Reserved
IRQ7 PCI104 slot 1/2 PCI / PCI-exclusive
IRQ8 Realtime clock ISA-exclusive
IRQ9 ACPI-SCI (system control interrupt) or free (no ACPI ISA/PCI-shareable or free
Besy)
IRQ10 CAN (optional) or DP12/MPI (optional) or free ISA-exclusive (CAN) /
PCI-exclusive (DP12) or free
IRQ11 Graphics, PCI-Express Bridge, LAN2, IDE PCI-shared
controller 1, USB-UHCI controller (USB1.1), USB-
EHCI controller (USB2.0), PCI104 slot 3/4
IRQ12 PS/2 mouse controller emulation ISA-exclusive
IRQ13 Coprocessor ISA-exclusive
IRQ14 IDE controller 2 (enhanced mode) or IDE controller 1 ISA-exclusive (compatible mode)
(compatible mode)
IRQ15 IDE controller 1 (compatible mode) or free (enhanced ISA-exclusive (compatible mode
mode) or PCI (enhanced mode)

SIMATIC Microbox PC 427B


Operating Instructions, 07/2008, A5E00913638-02 143
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Operating Instructions, 07/2008, A5E00913638-02


SIMATIC Microbox PC 427B
Detailed descriptions
16.4 I/O address areas

16.4 I/O address areas

16.4.1 Overview of the internal module registers

Overview of the internal module registers


The following addresses are used for the internal registers:

Addresses Input/output unit


I/O 062h Watchdog enable register / 066h select register
I/O 066h Watchdog trigger register (Watchdog enable register bit 2=0)
CAN base address register (Watchdog enable register bit 2=1)
I/O 404Eh - 404Fh Output register LED 1/2 and SF LED / RUN/STOP LED
I/O 118Fh Battery status register (read-only)

SIMATIC Microbox PC 427B


Operating Instructions, 07/2008, A5E00913638-02 145
Detailed descriptions
16.4 I/O address areas

16.4.2 Watchdog enable register / 066h select register (read/write, address 062h)

Meaning of the bits

Watchdog enable register / 066h select register (r/w address 062h)


Bit Meaning of the bits
7 6 5 4 3 2 1 0
Watchdog enable bit (WDE)
0 Watchdog circuit disabled
1 Watchdog circuit enabled
Watchdog Mode
0 Standard
1 Macro
066h select register selection
0 066h is Watchdog trigger register
1 066h is CAN base address register
Scaler watchdog time (Normal/Macro)
0 0 0 94 ms / 2 s (default)
0 0 1 210 ms / 4 s
0 1 0 340 ms / 6 s
0 1 1 460 ms / 8 s
1 0 0 590 ms / 16 s
1 0 1 710 ms / 32 s
1 1 0 840 ms / 48 s
1 1 1 960 ms / 64 s
Trigger red Watchdog LED
0 Red LED (WD) off
1 Red LED (WD) on
Watchdog error / Display and reset
0 WD inactive
1 WD triggered
Reset LED after watchdog alarm
(Bit 7 = write 1)

See also
Watchdog (WD) (Page 50)

SIMATIC Microbox PC 427B


146 Operating Instructions, 07/2008, A5E00913638-02
Detailed descriptions
16.4 I/O address areas

16.4.3 Watchdog trigger register (read only, address 066h)

Watchdog trigger register


The watchdog is triggered by a read action (address 066h) by this register. The result of the
read access can be disregarded (i.e., dummy read).

16.4.4 CAN base address register (write only, address 066h)

A 512 byte window is created in the I/O area for the CAN controller (Philips SJA1000). The
block itself only needs 32 or 128 bytes of this depending on the operating mode. The
address window can be selected in 1024 byte steps between 4000h and 7C00h through the
CAN base address register (write only, address 066h).
A limited selection can be preset in the BIOS Setup.

Note
The CAN base address register shares its I/O address with other registers. The watchdog
enable register / 066h select register therefore must be selected before access.

Meaning of the bits

CAN base address register (write only, address 066h, Address register selection 1)
Bit Description
7 6 5 4 3 2 1 0
0 0 Reserved (Write: 00)
0 1 Reserved (Write:01)
0 0 0 0 40h Sets the high byte of the CAN base address
. . . . . 01nnnn00

. . . . .
1 1 1 1 7Ch

SIMATIC Microbox PC 427B


Operating Instructions, 07/2008, A5E00913638-02 147
Detailed descriptions
16.4 I/O address areas

16.4.5 Output register LED 1 / 2 (read/write, address 404Eh)

Meaning of the bits

Output register LED 1 / 2 (read/write address 404Eh)


Bits
15 14 13 - 8 7 6 5-0
1 1 LED L1 / SF dark (default)
1 0 LED L1 / SF lights yellow
0 1 LED L1 / SF lights red (= group fault)
1 1 LED L2 / R/S dark (default)
1 0 LED L2 / R/S lights yellow (= STOP)
0 1 LED L2 / R/S lights green (= RUN)
xxxxxx xxxxxx Reserved (read/write)

Note
The L1 and L2 LEDs indicate by flashing alternatively yellow the progress of the BIOS self-
test during the device startup. When the BIOS self-test is completed, the L1 and L2 LEDs go
dark.

16.4.6 Battery status register (read-only, address 118Fh)

The status of the CMOS battery is monitored; the status (two-tier) can be read from the
battery status register.

Meaning of the bits

Battery status register (read-only, address 118Fh)


Bit Description
7 6 5 4 3 2 1 0
0 0 CMOS battery capacity is still sufficient.
1 0 CMOS battery capacity is exhausted (remaining capacity is
sufficient for approx. one month)
1 1 CMOS battery is empty

SIMATIC Microbox PC 427B


148 Operating Instructions, 07/2008, A5E00913638-02
Detailed descriptions
16.4 I/O address areas

16.4.7 SRAM address register

The battery-buffered SRAM uses a 2 MB memory address area, which can be read via the
PCI register.

Meaning of the bits

SRAM address register


PCI register address: PCI register content: Length of the memory area
SRAM base address register SRAM memory address (default)
8006 2010h DC20 0000h 20 0000h
Address is assigned dynamically
(depending on device)

SIMATIC Microbox PC 427B


Operating Instructions, 07/2008, A5E00913638-02 149
Detailed descriptions
16.5 CP 1616 onboard communications processor

16.5 CP 1616 onboard communications processor

16.5.1 Introduction

The CP 1616 onboard allows the connection of industrial PCs to Industrial Ethernet.
The basic characteristics of the PCS 1616 onboard are:
● Optimized for PROFINET IO
● With Ethernet realtime ASIC ERTEC 400
● Three RJ45 sockets for connecting terminal devices or addition network components
● Integrated 3-port real-time switch
● Automatic hardware detection

16.5.1.1 Network connections

Ethernet
The CP 1616 is designed for operation in Ethernet networks. Additional features are:
● The connectors are designed for 10BaseT and 100BaseTX.
● Data transfer rates of 10 and 100 Mbps in full/half duplex mode are supported.
● The handshake is performed automatically (auto negotiation).
● A 3-port realtime switch is located in the module.
● Autocrossing

Three RJ45 connectors


The CP 1616 is connected to the LAN (Local Area Network) via one of the three RJ45
sockets of the PC.
These three sockets lead to the integrated realtime switch.

SIMATIC Microbox PC 427B


150 Operating Instructions, 07/2008, A5E00913638-02
Detailed descriptions
16.5 CP 1616 onboard communications processor

16.5.1.2 Typical Communication Partners

CP 1616 onboard as an IO controller


The following diagram shows a typical application: CP 1616 onboard as PROFINET IO
controller on the IO controller layer.
The IO base controller user program runs on the PC. This program accesses the functions of
the IO base user program interface.
Data traffic is routed via the communication processor to several SIMATIC S7 PROFINET IO
devices, ET 200S over Industrial Ethernet.

SIMATIC Microbox PC 427B


Operating Instructions, 07/2008, A5E00913638-02 151
Detailed descriptions
16.5 CP 1616 onboard communications processor

CP 1616 onboard as IO device


The following diagram shows a typical application: Two PCs each with a CP as a PROFINET
IO device on the IO device layer.
A PC with a CP as PROFINET IO controller, a SIMATIC S7-400 with a CP 443-1 as
PROFINET IO controller and two SIMATIC S7 ET 200S PROFINET IO devices are also
connected in the network.
The IO base device user program runs on the IO device PC. This program accesses the
functions of the IO base user program interface. Data traffic is routed via the CP 1616
onboard communication processor to a PC as PROFINET IO controller or an S7-400
automation system with CP 443-1 over Industrial Ethernet.

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SIMATIC Microbox PC 427B


152 Operating Instructions, 07/2008, A5E00913638-02
Detailed descriptions
16.5 CP 1616 onboard communications processor

16.5.2 Firmware loader

Scenario for using the firmware loader


The CP 1616 onboard is supplied with the latest version of the firmware. If new functions
become available due to product development, you can make them available by performing
a firmware download.

Description
This section will familiarize you with the application area and use of the firmware loader. You
can find additional, detailed information about the individual loader variants in the integrated
help of the program.

Firmware
This refers to the system program in the SIMATIC NET modules.

Application area for the firmware loader


The firmware loader enables you to reload new firmware releases to SIMATIC NET modules.
It is used for:
● PROFIBUS modules
● Industrial Ethernet modules
● Modules for gateways, for example IE/PB link

Installation
The firmware loader is available on your PG/PC under Windows following the installation of
STEP 7/NCM PC.

Loader files
The firmware loader supports the following file types:
● <File>.FWL
A file form that contains information in addition to the LAD file format, which is displayed
by the firmware loader. The firmware loader can use this information to check if the
firmware is compatible to the device.
● <File>.LAD
A file format that only contains the system program to be loaded into the module.
Read the information provided along with the loader file, for example, in the readme file. This
information is also displayed in the firmware loader when the FWL file is loaded.

SIMATIC Microbox PC 427B


Operating Instructions, 07/2008, A5E00913638-02 153
Detailed descriptions
16.5 CP 1616 onboard communications processor

16.5.2.1 Loading firmware

Start downloading procedure


1. In the Windows Start menu, select the menu command SIMATIC > STEP 7 > NCM S7 >
Firmware Loader.

2. Click "Next" and follow the instructions in the dialog fields that follow. A help function is
integrated in the software as support.

CAUTION
Ensure that the loader file you are using for the update is suitable for the version of
firmware on your module. If you have any doubts, contact your local Siemens
consultant.

CAUTION
Be aware that aborting the loading process may result in an inconsistent state in your
module.

You can find additional, detailed information about the individual loader variants in the
integrated help.

SIMATIC Microbox PC 427B


154 Operating Instructions, 07/2008, A5E00913638-02
Detailed descriptions
16.5 CP 1616 onboard communications processor

NOTICE
When loading the firmware or commissioning the module, be aware that the CP 1616
onboard takes five MAC addresses (always in direct sequence). The first two are shown in
the BIOS.

Example
The lowest address is for the layer 2 communication. The second is for Ethernet/PROFINET
communication.

SIMATIC Microbox PC 427B


Operating Instructions, 07/2008, A5E00913638-02 155
Detailed descriptions
16.5 CP 1616 onboard communications processor

16.5.3 Further actions in STEP 7/NCM PC

Configuring
Your PC is now ready, although you still have to configure the SIMATIC NET communication
software. The rest of the procedure is described in the "Commissioning PC Stations" manual
(on the Windows PC that also contains STEP 7/NCM PC: Start > Simatic > Documentation >
English > Commissioning PC Stations).

SIMATIC Microbox PC 427B


156 Operating Instructions, 07/2008, A5E00913638-02
Appendix A
A.1 Guidelines and declarations

Notes on the CE Label

The following applies to the SIMATIC product described in this documentation:

EMC Directive
The devices meet the requirements for the EC directive "2004/108/EEC Electromagnetic
Compatibility," and the following fields of application applies according to this CE label:

Area of application Requirement for


Emitted interference Immunity to interferences
Residential area, business and EN 61000-6-3: 2007 EN 61000-6-1: 2007
trade areas and small businesses.
Industry EN 61000-6-4: 2007 EN 61000-6-2: 2005

Declaration of conformity
The EC declaration of conformity and the corresponding documentation are made available
to authorities in accordance with the EC directives stated above. Your sales representative
can provide these on request.

Note the installation guidelines


The installation guidelines and safety instructions given in this documentation have to be
noted during commissioning and operation.

Connecting peripherals
Noise immunity requirements to EN 61000-6-2 are met if connected peripherals are suitable
for industrial applications. Peripheral devices are only be connected via shielded cables.

SIMATIC Microbox PC 427B


Operating Instructions, 07/2008, A5E00913638-02 157
Appendix
A.2 Certificates and approvals

A.2 Certificates and approvals

DIN ISO 9001 certificate


The Siemens quality management system for all production processes (development,
production and sales) meets DIN ISO 9001:2000 requirements.
This has been certified by DQS (the German society for the certification of quality
management systems).
Q-Net certificate no.: DE-001108 QM

Software License Agreement


The device is shipped with preinstalled software. Please observe the respective license
agreements.

Approvals for the USA, Canada and Australia

Product safety

The following approvals are available for the device:


Underwriters Laboratories (UL) according to Standard UL 60950-1, Report E11 5352
and Canadian National Standard CAN/CSA-C22.2 No. 60950-1 (I.T.E) or according to
UL508 and Canadian National Standard CAN/CSA-C22.2 No. 142 (IND.CONT.EQ) or
according to Canadian National Standard CAN/CSA-C22.2 No. 14-05

EMC

USA
Federal Communications This equipment has been tested and found to comply with the limits for a
Commission Class A digital device, pursuant to Part 15 of the FCC Rules. These limits
Radio Frequency are designed to provide reasonable protection against harmful
Interference Statement interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio
communications. Operation of this equipment in a residential area is likely
to cause harmful interference in which case the user will be required to
correct the interference at his own expense.
Shielded Cables Shielded cables must be used with this equipment to maintain compliance
with FCC regulations.
Modifications Changes or modifications not expressly approved by the manufacturer
could void the user's authority to operate the equipment.
Conditions of Operations This device complies with Part 15 of the FCC Rules. Operation is subject
to the following two conditions: (1) this device may not cause harmful
interference, and (2) this device must accept any interference received,
including interference that may cause undesired operation.

SIMATIC Microbox PC 427B


158 Operating Instructions, 07/2008, A5E00913638-02
Appendix
A.2 Certificates and approvals

CANADA
Canadian Notice This Class A digital apparatus complies with Canadian ICES-003.
Avis Canadian Cet appareil numérique de la classe B est conforme à la norme NMB-003
du Canada.

AUSTRALIA
This product meets the requirements of the AS/NZS CISPR 22.

SIMATIC Microbox PC 427B


Operating Instructions, 07/2008, A5E00913638-02 159
Appendix
A.3 Service and support

A.3 Service and support

Local information
If you have questions about the products described in this document, you can find help at:
http://www.siemens.com/automation/partner

Technical documentation for SIMATIC products


Further documentation for SIMATIC products and systems can be found at:
http://www.siemens.com/simatic-tech-doku-portal

Easy Shopping at the Mall


Catalog & online ordering system http://www.siemens.com/automation/mall

Training
All the training options are listed at: http://www.siemens.com/sitrain
Find a contact at: Phone: +49(911) 895-3200

Technical support
Tel +49 180 5050 222
Fax +49 180 5050 223
http://www.siemens.com/automation/csi/service
A Web form for Support Request can be found at:
http://www.siemens.com/automation/support-request
When you contact the customer support, please have the following information for the
technician on hand:
● BIOS version
● Order No. (MLFB) of the device
● Installed additional software
● Installed additional hardware

Online support
Information about the product, Support and Service, right through to the Technical Forum,
can be found at: http://www.siemens.com/automation/service&support

After-sales information system for SIMATIC PC / PG


Information about contacts, drivers, and BIOS updates, FAQs and Customer Support can be
found at: http://www.siemens.com/asis

SIMATIC Microbox PC 427B


160 Operating Instructions, 07/2008, A5E00913638-02
ESD directives B
B.1 ESD directives

Definition of ESD
All electronic modules are equipped with large-scale integrated ICs or components. Due to
their design, these electronic elements are highly sensitive to overvoltage, and thus to any
electrostatic discharge.
The electrostatic sensitive components/modules are commonly referred to as ESD devices.
This is also the international abbreviation for such devices.
ESD modules are identified by the following symbol:

CAUTION
ESD devices can be destroyed by voltages well below the threshold of human perception.
These static voltages develop when you touch a component or electrical connection of a
device without having drained the static charges present on your body. The electrostatic
discharge current may lead to latent failure of a module, that is, this damage may not be
significant immediately, but in operation may cause malfunction.

SIMATIC Microbox PC 427B


Operating Instructions, 07/2008, A5E00913638-02 161
ESD directives
B.1 ESD directives

Electrostatic charging
Anyone who is not connected to the electrical potential of their surroundings can be
electrostatically charged.
The figure below shows the maximum electrostatic voltage which may build up on a person
coming into contact with the materials indicated. These values correspond to IEC 801-2
specifications.

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Basic protective measures against electrostatic discharge


● Ensure good equipotential bonding:
When handling electrostatic sensitive devices, ensure that your body, the workplace and
packaging are grounded. This prevents electrostatic charge.
● Avoid direct contact:
As a general rule, only touch electrostatic sensitive devices when this is unavoidable (e.g.
during maintenance work). Handle the modules without touching any chip pins or PCB
traces. In this way, the discharged energy can not affect the sensitive devices.
Discharge your body before you start taking any measurements on a module. Do so by
touching grounded metallic parts. Always use grounded measuring instruments.

SIMATIC Microbox PC 427B


162 Operating Instructions, 07/2008, A5E00913638-02
List of abbreviations/acronyms C
C.1 Abbreviations

Abbreviation Term Meaning


AC Alternating current Alternating current
ACPI Advanced Configuration and Power
Interface
PLC Programmable controller
AGP Accelerated Graphics Port High speed bus system
AHCI Advanced Host Controller Interface Standardized controller interface for SATA
devices. This is supported in Microsoft
Windows XP as of SP1 and IAA driver.
APIC Advanced Programmable Interrupt Extended programmable interrupt controller
Controller
APM Advanced Power Management Tool for monitoring and reducing power
consumption of the PC
AS Automation system
ASIS After Sales Information System
AT Advanced Technology
ATA Advanced Technology Attachment
ATX AT-Bus-Extended
AWG American Wire Gauge US standard for the cable diameter
BIOS Basic Input Output System Basic Input Output System
CAN Controller Area Network
CD-ROM Compact Disc – Read Only Memory Removable storage medium for large data
volumes
CD-RW Compact Disc – Rewritable Rewritable CD
CE Communauté Européenne (CE symbol) The product is in conformance with all applicable
EC directives
CF Compact Flash
CGA Color Graphics Adapter Standard monitor interface
CLK Clock pulse Clock signal for controllers
CMOS Complementary Metal Oxide Complementary metal oxide semiconductors
Semiconductors
COA Certificate of authentication Microsoft Windows Product Key

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Operating Instructions, 07/2008, A5E00913638-02 163
List of abbreviations/acronyms
C.1 Abbreviations

Abbreviation Term Meaning


CoL Certificate of License License authorization
COM Communications Port Term for the serial interface
CP Communication Processor Communication computer
CPU Central Processing Unit CPU
CRT Cathode Ray Tube
CSA Canadian Standards Association Canadian organization for tests and certifications
according to own or binational standards (with UL
/ USA) standards
CTS Clear To Send Clear to send
DRAM Dynamic Random Access Memory
DC Direct Current DC current
DCD Data Carrier Detect Data carrier signal detection
DMA Direct Memory Access Direct memory access
DOS Disk Operating System Operating system without GUI
DP Distributed I/Os
DQS Deutsche Gesellschaft zur Zertifizierung
von Qualitätsmanagement mBH
DDRAM Double Data Random Access Memory Memory chip with high-speed interface
DSR Data Set Ready Ready for operation
DTR Data Terminal Ready Data terminal is ready
DVD Digital Versatile Disk Digital versatile disk
DVI Digital Visual Interface Digital display interface
DVI-I Digital Visual Interface Digital display interface with digital and VGA
signals
ECC Error Correction Code Error correction code
ECP Extended capability port Extended parallel port
EGA Enhanced Graphics Adapter PC to monitor interface
ESD Components sensitive to electrostatic
charge
DM Electronic Manual
EIDE Enhanced Integrated Drive Electronics An enhancement of the IDE standard
EISA Extended Industry Standard Architecture Extended ISA standard
EMM Expanded Memory Manager Manages memory expansions
EM64T Extended Memory 64 technology
EN European standard
EPROM / EEPROM Erasable Programmable Read-Only Plug-in submodules with EPROM/EEPROM chips
Memory / Electrically Erasable
Programmable Read-Only Memory
EPP Enhanced Parallel Port Bi-directional Centronics interface
ESC Escape character Control character
EWF Enhanced Write Filter
FAQ Frequently Asked Questions FAQs
FAT 32 File Allocation Table 32-bit 32-bit file allocation table
FD Floppy disk Disk drive, 3.5"

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164 Operating Instructions, 07/2008, A5E00913638-02
List of abbreviations/acronyms
C.1 Abbreviations

Abbreviation Term Meaning


FSB Front Side Bus
GND Ground Chassis ground
HD Hard disk Hard disk
HDA High Definition Audio
HDD Hard Disk Drive HDD
HU Height unit
HMI Human Machine Interface User interface
HT Hyper-Threading
HTML Hyper Text Markup Language Script language for creating Internet pages.
HTTP Hypertext Transfer Protocol Protocol for data transfer on the Internet
Hardware Hardware
I/O Input/Output Data input/output on computers
IAA Intel Application Accelerator
IDE Integrated Device Electronics
IEC International Electronical Commission
IGD Integrated Graphics Device
IP Ingress Protection Degree of protection
IR Infrared Infrared
IRDA Infrared Data Association Standard for data transfer via IR module
IRQ Interrupt Request Interrupt request
ISA Industry Standard Architecture Bus for expansion modules
ITE Information Technology Equipment
L2C Level 2 cache
LAN Local Area Network Computer network that is limited to a local area.
LCD Liquid Crystal Display Liquid crystal display
LEDs Light Emitting Diode Light emitting diode
LPT Line Printer Printer port
LVDS Low Voltage Differential Signaling
LW Drive
MAC Media access control Media access control
MC Memory Card Memory card in credit card format
MLFB Machine-readable product designation
MMC Micro Memory Card Memory card of the format 32 mm x 24.5 mm
MPI Multipoint-capable interface for
programming devices
MS-DOS Microsoft Disc Operating System
MTBF Mean Time Between Failures
MUI Multilanguage User Interface Language localization in Windows
NA Not Applicable

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Operating Instructions, 07/2008, A5E00913638-02 165
List of abbreviations/acronyms
C.1 Abbreviations

Abbreviation Term Meaning


NAMUR Normenarbeitsgemeinschaft for Mess- und
Regelungstechnik in der chemischen
Industrie (standardization body for
instrumentation and control technology in
the chemicals industry)
NC Not Connected Not connected
NCQ Native Command Queuing Automatic re-sorting of the file and disk access,
for increased performance
NEMA National Electrical Manufacturers Syndicate of manufacturers of electrical
Association components in the USA
NMI Non Maskable Interrupt Interrupt the processor can not reject
NTFS New Techniques File System Secure file system for Windows versions (2000,
XP, Vista)
ODD Optical Disk Drive
OPC OLE for Process Control Standardized interface for industrial processes
PATA Parallel ATA
PC Personal computer
PCI Peripheral Component Interconnect High-speed expansion bus
PCIe Peripheral Component Interconnect High-speed serial, differential full-duplex PtP
express interface with high data rate.
PCMCIA Personal Computer Memory Card
International Association
PI Protective Earth Protective conductor
PEG PCI Express Graphics
PG Programming device
PIC Programmable Interrupt Controller Programmable interrupt controller
POST Power On Self Test
PXE Preboot Execution Environment Software for running new PCs without hard disk
data via the network
RAID Redundant Array of Independent Disks Redundant hard disk array
RAL Restricted Access Location Installation of device in operating facilities with
restricted access - for example, a locked
switchgear cabinet
RAM Random Access Memory
RI Ring Input Incoming call
ROM Read-Only Memory
RS 485 Reconciliation Sublayer 485 Bi-directional bus system designed for up to 32
nodes
RTC Real Time Clock Real-time clock
RTS Reliable Transfer Service Request to send
RxD Receive Data Data transfer signal
SATA Serial Advanced Technology Attachment
SCSI Small Computer System Interface
SDRAM Synchronous DRAM
SELV Safety Extra Low Voltage Safety extra low voltage

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166 Operating Instructions, 07/2008, A5E00913638-02
List of abbreviations/acronyms
C.1 Abbreviations

Abbreviation Term Meaning


SLC Second Level Cache
SMART Self Monitoring Analysis and Reporting Hard disk error diagnostics program
Technology
SMS Short Message Service Short message via telecommunication network
SNMP Simple Network Management Protocol Network protocol
SO-DIMM Small Outline Dual Inline Memory Module
SOM SafeCard on Motherboard (SOM)
SPP Standard Parallel Port Synonym for parallel port
SVGA Super Video Graphics Array Enhanced VGA standard with at least 256 colors
SVP Serial number of the device
SW Software
TCO Total Cost of Ownership
TFT Thin-Film-Transistor Type of LCD flat-screen
TTY Tele Type Asynchronous data transfer
TxD Transmit Data Data transfer signal
TWD Watchdog Time Watchdog monitoring time
UL Underwriters Laboratories Inc. US organization for tests and certifications
according to own or binational standards (with
CSA / Canada) standards
UMA Unified Memory Architecture Video memory
URL Uniform Resource Locator Designation of the full address of an Internet
page
USB Universal Serial Bus
UXGA Ultra Extended Graphics Array Graphic standard, maximum resolution
1600x1200 pixels.
V.24 ITU-T standardized recommendation for data
transfer via serial ports
VDE Verein deutscher Elektrotechniker (Union
of German Electrical Engineers)
VGA Video Graphics Array Video adapter which meets industrial standard
VRM Voltage Regulator Module
VT Virtualization Technology Intel technology with which a virtually closed
environment can be made available.
W2k Windows 2000
WAV Wave Length Encoding Loss-free file format for audio data
WD Watchdog Program monitoring with error detection and
alarming.
WLAN Wireless LAN LWireless local area network
WoL Wake on Local Area Network
WWW World Wide Web
XGA Extended Graphics Array Graphic standard, maximum resolution 1024x768
pixels.

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List of abbreviations/acronyms
C.1 Abbreviations

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168 Operating Instructions, 07/2008, A5E00913638-02
Glossary

AHCI mode
AHCI is a standardized method to address the SATA controller. AHCI describes a structure
in the RAM, which contains a general area for control and status, as well as a command list.

APIC mode
Advanced peripheral interrupt controller. 24 interrupt lines are available.

ATAPI CD-ROM Drive


AT Bus Attachment Packet Interface (connected to AT bus) CD-ROM drive

Automation system (AS)


A programmable controller (PLC) of the SIMATIC S7 system consist of a central controller,
one or several CPUs, and various I/O modules.

Backup
Duplicate of a program, data medium or database, used either for archiving purposes or for
the protection of vital and non-replaceable data against loss when the working copy is
corrupted. Certain applications automatically generate backup copies of data files, and
manage both the current and the previous versions on the hard disk.

Baud
Physical unit for the step speed in signal transmission. Defines the number of transferred
signal states per second. With only two states, one baud is equivalent to a transmission rate
of 1 bps.

BEEP code
If the BIOS detects a boot error, it outputs an audible warning based on the current test
result

Boot disk
A boot disk is a bootstrap disk with "Boot" sector. This can be used to load the operating
system from the disk.

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Operating Instructions, 07/2008, A5E00913638-02 169
Glossary

Booting
Start or restart of the computer. During booting the operating system is transferred from the
system data medium to the work memory.

Cache
High-speed access buffer for interim storage (buffering) of requested data.

CE label
Communauté Européene The CE mark confirms compliance of the product with
corresponding EC Directives, for example, with the EMC Directive.

Chipset
Located on the motherboard, connects the processor with the RAM, the graphics controller,
the PCI bus, and the external interfaces.

Cold restart
A start sequence, starting when the computer is switched on. The system usually performs
some basic hardware checks within the cold start sequence, and then loads the operating
system from the hard disk to work memory -> boot

COM interface
The COM interface is a serial V.24 interface. The interface is suitable for asynchronous data
transfer.

Compact Flash cards (CF)


Compact Flash is a digital storage medium in card format and without moving parts. The CF
card contains the non-volatile memory and the controller. The interface of the CF card
corresponds with the IDE interface. CF cards can be operated without additional electronics
on PCMCIA or IDE hard disk controllers using a plug and socket adapter. There are two
design forms: CF-I (42.6 x 36.4 x 3.3 mm) and CF-II (42.8 x 36.4 x 5 mm).

Configuration files
These are files containing data which define the configuration after restart. Examples of such
files are CONFIG.SYS, AUTOEXEC.BAT and the registry files .

Configuration software
The configuration software updates the device configuration when new modules are installed
. This is done either by copying the configuration files supplied with the module or by manual
configuration using the configuration utility.

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170 Operating Instructions, 07/2008, A5E00913638-02
Glossary

Controller
Integrated hardware and software controllers that control the functions of certain internal or
peripheral devices (for example, the keyboard controller).

Device configuration
The configuration of a PC or programming device contains information on hardware and
device options, such as memory configuration, drive types, monitor, network address, etc.
The data are stored in a configuration file and enable the operating system to load the
correct device drivers and configure the correct device parameters. . If changes are made to
the hardware configuration, the user can change entries in the configuration file using the
SETUP program. .

Disc-at-once
With this burning technique, data are written to a CD in a single session, and the CD is then
closed. Further write access is then no longer possible.

Drivers
Program parts of the operating system. They adapt user program data to the specific formats
required by I/O devices such as hard disk, printers, and monitors.

Dual Core CPU


Dual-core processors significantly increase the speed of computing and program execution
compared to the previous generation of single-core processors with hyperthreading
technology.

EMC directive
Directive concerning Electromagnetic Compatibility. Compliance is confirmed by the CE
symbol and the EC certificate of conformity.

Energy management
The energy management functions of a modern PC allow individual control over the current
consumption of vital computer components (e.g. of the monitor, hard disk and CPU), by
restricting their activity based on the current system or component load. Energy
management is of particular importance for mobile PCs.

Energy options
The energy options can be used to reduce energy consumption of the computer, while
keeping it ready for immediate use. This can be configured in Windows by selecting Settings
> Control Panel > Energy options.

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Operating Instructions, 07/2008, A5E00913638-02 171
Glossary

Enhanced Write Filter (EWF)


Configurable write filter that allows you, for example, to boot Windows XP Embedded from
write-protected media (such as CD-ROM), to write protect individual partitions and adapt the
performance of the file system to your needs (when using Compact Flash cards).

ESD directive
Directive for using electrostatic sensitive components.

Ethernet
Local network (bus structure) for text and data communication with a transfer rate of
10/100/1000 Mbps.

Formatting
Basic partitioning of memory space on a magnetic data medium into tracks and segments.
Formatting deletes all data on a data medium. All data media must be formatted prior to their
first use.

Gender changer
Using the gender changer (25-pin / 25-pin), the COM1/V24/AG interface of the SIMATIC PC
family can be converted to the usual 25-pin male connector.

Hard disk drives


Hard disks represent a form of magnetic disk storage medium (Winchester drives, hard
disks) with integrated magnetic disks.

Hot swapping
The SATA interface gives the device's hard drive system hot-swap capability. Prerequisite
for this configuration is a RAID1 system with SATA RAID controller (onboard, or slot
module), and at least two SATA removable cartridges. The advantage of hot swapping is
that defective hard disks can be replaced without having to reboot the computer.

Hub
A term in network technology. In a network, a device joining communication lines at a central
location, providing a common connection to all devices on the network.

Hyper Threading
HT technology (multi-threading) enables the parallel computing of processes. HT is only
effective when all relevant system components, such as processors, operating systems and
applications are supported.

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172 Operating Instructions, 07/2008, A5E00913638-02
Glossary

IGD
Integrated Graphics Device. Graphics interface integrated in the chipset.

Image
This refers to the image, for example, of hard disk partitions saved to a file in order to restore
them when necessary.

Intel VT
The Intel Virtualization Technology (IVT) is the implementation of a secure closed
environment for applications. Special (visualization) software an a VT-capable processor is
required for its use.

Interface
See Interface
● Physical interconnection (cable) of hardware elements such as PLCs, PCs, programming
devices, printers or monitors.
● Interface for interactive software applications.

Interface
See Interface
● Physical interconnection (cable) of hardware elements such as PLCs, PCs, programming
devices, printers or monitors.
● Interface for interactive software applications.

Interface, multi-point
MPI is the programming interface of SIMATIC S7/M7. Allows remote access to
programmable modules, text-based displays and OPs from central locations. The MPI nodes
can intercommunicate.

LAN
Local Area Network: LAN is a local network that consists of a group of computers and other
devices that are distributed across a relatively restricted range and are linked with
communication cables. The devices connected to a LAN are called nodes. The purpose of
networks is the mutual use of files, printers or other resources.

Legacy USB support


Support of USB devices (e.g. mouse, keyboard) on the USB ports without driver.

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Operating Instructions, 07/2008, A5E00913638-02 173
Glossary

License key
The license key represents the electronic license stamp of a license. Siemens provides the
license keys for protected software.

License key disk


The license key disk contains the authorizations or license keys required to enable protected
SIMATIC software.

Low-voltage directive
EC Product Safety Directive relating to the safety of products which are operated on low
voltage (50 VAC to 1000 VAC, 70 VDC to 1500 VDC) and not specified in other directives.
Compliance is confirmed by the CE symbol and the EC certificate of conformity.

LPT interface
The LPT interface (Centronics interface) is a parallel interface that can be used to connect a
printer.

Memory card
Memory cards in credit card format. Memory for user programs and parameters, for
example, for programmable modules and CPs.

Module
Modules are plug-in units for PLCs, programming devices or PCs. They are available as
local modules, expansion modules, interfaces or mass storage (Mass storage module).

Module retainer
The module retainer is used to fasten modules and ensure safe contact and transport.
Shocks and vibrations especially affect large, heavy modules. It is therefore recommended
to use the module retainer for this type of module. There are also short, compact and light
modules on the market. The module retainer was not designed for these modules because
the standard fastening is sufficient for them.

Motherboard
The motherboard is the core of the computer. Here, data are processed and stored, and
interfaces and device I/Os are controlled and managed.

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174 Operating Instructions, 07/2008, A5E00913638-02
Glossary

NEC Class 2
The "NEC", National Electrical Code, is the USA collection of regulations that generally
correspond to German VDE 0100 standards. All USA standards governing the safety of
electrical equipment and corresponding "deviations" in IEC standards are based on NEC in
terms of their country-specific requirements.
NEC Class 2 specifies higher safety requirements for protection against electric shock and
National Fire Protection Association (NFPA) requirements for fire protection. Power supplies
operating within the range from 20 VDC to 30 VDC must be equipped with an internal current
limiting circuit which safely prevents output power higher than 100 VA.

Operating system
Generic term which describes all functions for controlling and monitoring user program
execution, distribution of system resources to the user programs and the operating mode in
cooperation with the hardware (for example Windows XP Professional).

Packet writing
The CD-RW is used as a disk medium. The CD can then be read only by packet–writing
compatible software or has to be finalized. Finalization of a CD closes the CD within an
ISO9660 shell. You can still write to the CD-RW several times in spite of finalization. Not all
CD drives can read packet-written CDs . There are restrictions to using this method in
general data transfer.

PATA
Interface for hard disk drives and optical drives, with parallel data transmission rate up to 100
Mbps.

PC card
Trademark of the Personal Computer Memory Card International Association (PCMCIA).
Designation for auxiliary cards that conform with PCMCIA specifications. A PC card that has
roughly the size of a credit card can be plugged into a PCMCIA slot. Version 1 specifies
cards of Type I with a thickness of 3.3 millimeters, which are designed mainly for use as
external memory. Version 2 of the PCMCIA specification also defines cards of Type II with a
thickness of 5 mm and cards of Type III with a thickness of 10.5 mm. Type II cards can
realize devices such as modems, fax cards and network interface cards. Type III cards are
equipped with devices that require more space, for example wireless communication
modules, or rotary storage media such as hard disk drives, for example.

PC/104 / PC/104-Plus
Two bus architectures are especially fashionable today in the industrial world. PC/104 and
PC/104-Plus. Both are standard in single-board computers of the PC class. The electrical
and logical layout of the two bus systems is identical with ISA (PC/104) and PCI (PC/104-
Plus). Software cannot usually detect a difference between them and normal desktop bus
systems. Their advantage is the compact design and the resulting space they save.

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Operating Instructions, 07/2008, A5E00913638-02 175
Glossary

PCMCIA
Association consisting of approx. 450 member companies of the computer industry whose
focus is set on providing worldwide standards for miniaturization and flexible use of PC
expansion cards in order to provide basic technologies to the market.

PEG interface
PCI Express for Graphics. Graphics interface with 16 PCIe lanes for expansions with
graphics modules.

PIC mode
Peripheral interrupt controller. 15 interrupt lines are available.

Pixel
PixElement (picture point). The pixel represents the smallest element that can be reproduced
on-screen or on a printer.

Plug&Play
Generally, a reference to the ability of a computer to automatically configure the system for
communication with peripheral devices (for example monitors, modems or printers). The
user can plug in a peripheral and "play" it at once without manually configuring the system. A
Plug&Play PC requires both a BIOS that supports Plug&Play and a Plug&Play expansion
card.

POST
Self-test performed by the BIOS after the computer is switched on. Performs a RAM test and
a graphics controller test, for example. The system outputs audible signals (beep codes) if
the BIOS detects any errors; the relevant message indicating cause of error is output on the
screen.

PROFIBUS/MPI
Process Field Bus (standard bus system for process applications)

PROFINET
PROFINET is the name of the standard for Industrial Ethernet developed and maintained by
the PROFIBUS user organization. PROFINET unites protocols and specifications with which
Industrial Ethernet meets the requirements of industrial automation technology.

Programmable controller (PLC)


The programmable controllers (PLC) of the SIMATIC S5 system consist of a central
controller, one or more CPUs, and various other modules (e.g. I/O modules).

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176 Operating Instructions, 07/2008, A5E00913638-02
Glossary

PXE server
A Preboot Execution Environment server is part of a network environment and can provide
software to connected computers even before they boot. This can involve operating system
installations or servicing tools, for example.

RAID
Redundant Array of Independent Disks: Data storage system which is used to save data and
the corresponding error correction codes (parity bits, for example) to at least two hard disk
volumes in order to enhance reliability and performance. The hard disk array is controlled by
management programs and a hard disk controller for error correction. The RAID system is
usually implemented in network servers.

Recovery CD
Contains the tools for configuring hard disks and the Windows operating system.

Reset
Hardware reset: Reset/restart of the PC using a button/switch.

Restart
Warm restart of a computer without switching the power off (Ctrl + Alt + Del)

Restore DVD
The Restore DVD is used to restore the system partition or the entire hard disk to factory
state if the system has crashed. The bootable DVD contains all the necessary image files.
You can also create a boot disk allowing restoration via the network.

ROM
Read-Only Memory ROM is a read-only memory in which every memory location can be
addressed individually. The programs or data are permanently stored and are not lost in the
event of a power failure.

SCSI interface
Small Computer System Interface Interface for connecting SCSI devices such as hard disk
drives or optical drives.

Session at once
In session at once, the CD can be written to both with an audio session and a data session.
The two sessions are written to at once (as in disc at once).

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Operating Instructions, 07/2008, A5E00913638-02 177
Glossary

SETUP (BIOS Setup)


A program in which information about the device configuration (that is the configuration of
the hardware on the PC/PG) is defined. The device configuration of the PC/PG is preset with
defaults. Changes must therefore be entered in the SETUP if a memory expansion, new
modules or a new drive are added to the hardware configuration.

STEP 7
Programming software for the creation of user programs for SIMATIC S7 controllers.

Track-at-once
In track-at-once recording, a CD can be written to in bits in several sessions if the CD was
not closed.

Troubleshooting
Error cause, cause analysis, remedy

V.24 interface
V.24 is a standardized interface for data transfer. Printers, modems, and other hardware
modules can be connected to a V.24 interface.

Wake on LAN (WoL)


Wake on Local area network. This function enables the PC to be started via the LAN
interface.

Warm restart
The restart of a computer after a program was aborted. The operating system is loaded and
restarted again. The CTRL+ ALT+ DEL hotkey can be used to initiate a warm restart.

Windows
Microsoft Windows is a multitasking graphical user interface. Windows provides a standard
graphical interface based on drop-down menus, windowed regions on the screen, and allows
operation with a pointer device such as a mouse.

WLAN
Wireless LAN is a local network that transmits data via radio waves, infrared light or another
wireless technology. Wireless LAN is mainly used for mobile computer applications in office
or factory environments.

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178 Operating Instructions, 07/2008, A5E00913638-02
Index
Other operating systems, 43
Windows XP Embedded, 40
2 Windows XP Professional, 41
Compact Flash
24 V DC power supply
Installing/removing a card, 65
Connecting, 34
Compact Flash card, 62
Compact Flash card interface, 112
Connecting
A
24 V DC power supply, 34
Abbreviations, 163, 168 I/Os, 33
Ambient and environmental conditions, 24 Peripherals, 157
Power supply, 33
Connection elements, 18
B Coupling with SIMATIC S7, 46
Creating an image, 87
Battery, 10, 72
Battery change, 71
Battery monitoring, 54
D
BIOS Setup, 114
Advanced Menu, 128 Data backup, 87
Boot menu, 135 Date
Defaults, 138 BIOS Setup, 119
Exit menu, 137 DC power supply, 98
Main menu, 118 Declaration of conformity, 157
Menu layout, 116 Degree of protection, 93
Security menu, 134 Delivery state, 39, 76
Version menu, 136 Design, external, 17
Blanking plate, 104 Device
Boot options, 123 Mounting, 26
Boot sequence, 89 opening, 56
Buffer memory, 54 unpacking, 22
Device configuration, 138
DiagMonitor
C Temperature monitoring, 49
Diagnosis
CAN
DiagMonitor, 49
Base address register, 147, 148, 149
Error Messages, 89
CAN bus interface, 111
Safecard On Motherboard, 49
CAN interface, 46
Diagnostics
CE label, 157
Troubleshooting, 91
Certificates
Dimension drawings
Certifications and approvals, 158
Blanking plate, 104
COA label, 23
Device with expansion frames, 103
Cold restart, 41
Device with mounting brackets, 101
COM1 port, 107
Dimensions, 93
Commissioning
Directives

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Operating Instructions, 07/2008, A5E00913638-02 179
Index

ESD directives, 161 Interfaces


Disk drives, 95 Ethernet, 18, 45
Driver installation, 85 ETHERNET, 18
DVI-I port, 108 PROFIBUS, 18, 45
PROFIBUS/MPI, 45, 46
Internal interfaces, 112
E IRQ Resource Exclusion, 132
IT communication, 45
Electrostatic sensitive devices, 10, 161
EMC, 158
EMC Directive, 157
K
Enhanced Write Filter, 52
Equipotential bonding, 18, 35, 55, 68 Keyboard
Error Messages Ports, 18
Troubleshooting, 91 Keyboard Features, 125
ESD directives, 10, 161
Ethernet, 45
Interfaces, 18 L
Ethernet address, 22
Language selection, 76
Ethernet RJ45 port, 109
Windows Vista, 82
EWF (Enhanced Write Filter), 52
Windows XP, 79
Expansion frame, 61
License key, 73, 75
Expansion slots, 95
Limitation of Liability, 67
Extension
Lithium battery, 71
Modules, 60
External ports, 107
M
F Main memory, 95
Memory Cache, 122
Factory state, 74
Memory expansion options, 57
FAQs, 91
Messages
Field devices, 46
On the screen, 89
Microsoft Windows Product Key, 22
Modules, 59
G
Monitoring
General technical data, 93 Safecard On Motherboard, 51
Status displays, 20
Motherboard
H External ports, 107
Layout and function, 105
Hard disk, 95
Technical features, 106
Hardware Options, 126
Mounting
Bracket, 28
Device, 26
I
Modules, 60
I/Os, 33 Mounting angle
IDE Channel 0 Master, 119 Screw-mounting, 30
Identification data, 22 Mounting brackets, 28
Initial commissioning Mounting instructions, 26
Windows XP Embedded, 40 Mounting positions, 26
Windows XP Professional, 41
Installing a memory module, 58

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180 Operating Instructions, 07/2008, A5E00913638-02
Index

O Windows Vista, 80
Recovery functions, 78
On-board Ethernet, 127
Repairs, 9, 67, 68
Online ordering system, 46
Replacing the hard disk, 69
On-screen error messages, 89
Reset button, 18
Open
Restore CD, 73, 75
Device, 56
RJ45 Ethernet, 110
Operating system
Updates, 86
Windows Vista, 80
S
Windows XP Embedded, 73
Windows XP Professional, 76 Safecard On Motherboard, 51
Order number, 22 Safety instructions, 9
SATA Port 0, 121
SATA/PATA Configuration, 133
P Scope of application, 12
Serial number, 22
Partitioning
Setting up partitions, 77
Compact Flash card, 83
SIMATIC S7, 45
Hard disk, 83
SOFTNET S7, 45
Windows XP Embedded, 83
Software, 73
Windows XP Professional, 84
SRAM, 54
PCI cards, 59
Startup, 54, 89
PCI configuration, 130
Status displays, 20, 96
PCI Devices, 131
Strain relief
PCI interrupt lines, 144
Ethernet cable, 37
PCI-104 interface, 113
Supply voltage, 93
PE terminal, 35
System Date, 119
Peripherals
System partition, 73, 75
Connecting, 157
System resources, 141
Port
System Time, 119
USB, 109
Ports, 18, 95
COM, 18
T
COM1, 107
Compact Flash card, 112 Technical specifications, 93
DVI/VGA, 18 Temperature monitoring, 49, 51
DVI-I, 108 Third-party modules, 92
PCI -104, 113 Time
RJ45 Ethernet, 109 BIOS Setup, 119
USB, 18 Tools, 68
Power supply, 18, 19 Transport, 21
Power requirements of the components, 97 Trigger register
Power Supply Watchdog, 147
DC power supply, 98 Troubleshooting/FAQs, 91
Processor, 95
PROFIBUS, 45
PROFIBUS/MPI, 45, 46 U
Unpacking
Device, 22
R
Updates
Rating plate, 22 Operating system, 86
Recovery User programs and drives, 86

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Operating Instructions, 07/2008, A5E00913638-02 181
Index

USB strain-relief, 36
User password, 134

V
Vent slots, 24

W
Warranty, 9
Watchdog, 50
Monitoring function, 50
Monitoring times, 50
Trigger register, 147
Weight, 93
Windows Vista
Recovery, 80
Windows Vista Ultimate, 80
Windows XP
Language selection, 79
Windows XP Embedded
Data backup, 87
Driver installation, 85
Initial commissioning, 40
Partitioning the hard disk, 83
Windows XP Professional
Data backup, 87
Initial commissioning, 41
Partitioning the hard disk, 84
Reinstalling the operating system, 75

SIMATIC Microbox PC 427B


182 Operating Instructions, 07/2008, A5E00913638-02

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