PCT200 Series - User Manual EN - V1.05
PCT200 Series - User Manual EN - V1.05
This manual is the publication of PONOVO POWER CO., LTD. Any form of copy should obtain the
consent of it.
This manual represents the technical status for the moment of publishing. The product information,
description and specifications mentioned in the manual do not have any contact binding force and
PONOVO POWER CO., LTD remains the right to make modifications to the technical
specifications and configurations without prior notice. PONOVO POWER PONOVO explicitly
exonerates itself from all liability for mistakes in this manual
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PCT200 Series CT/PT Test System User Manual
Notes:
In order to prevent static electricity, the PCT and test CT must be connected to
ground safely before test.
Avoid electric shock accident when the output voltage is above 36V.
External voltages and currents are prohibited to apply on the tester’s output.
Contact manufacturer timely and do not repair it when device works abnormally.
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PCT200 Series CT/PT Test System User Manual
Special Tips:
1. CT/PT testing system (called PCT) is applied in the electromagnetic and low leakage flux
current transformer (CT without gapped core or compensation) and inductive voltage
CT load impedance
CT excitation characteristic
CT ratio
CT polarity
PT excitation characteristic
……
PCT is only used in the above fields and the wiring connection/ operations should be executed in
the guide of the user manual. Any other usage is invalid. The users must operate PCT in the
proper way. Otherwise, improper operation might cause damage. The manufacturer will not take
any responsibility for such damages. The users assume all responsibilities and risks.
2. The power supply must be accordance with the requirements described in user manual.
3. Users can’t maintain the PCT without manufacturer’s authorization. Otherwise the warranty
4. Users can’t disassemble the PCT without manufacturer’s authorization. Otherwise the
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PCT200 Series CT/PT Test System User Manual
5. It is prohibited to maintain reform, extend or change the system or any other accessories.
7. Do not switch-on and operate PCT in the place having explosive gas or water vapor
10. Don’t stand rightly under the joint point in case of clamps hurting.
11. It is not allowed to connect or disconnect the test object in the operation process. The high
voltage caused by energy, storing in external inductance, might damage the human, PCT and
test object.
12. Make sure that the terminals of the test objects are not charging to exit the program.
13. Please make wiring connection in the guide of user manual while making CT test. If the wiring
14. Please make wiring connection in the guide of user manual while making PT ratio and polarity
test. If the users connect the PCT output with the secondary side of PT, thousands of volts
high voltage might be generated in the primary side and damage the PT or PCT.
15. Please make wiring connection in the guide of user manual while making PT excitation test.
The PCT output must be connected with the secondary side of PT. If it is connected with the
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PCT200 Series CT/PT Test System User Manual
Content
1. General Description ...................................................................................................................... 7
1.1 Functions ............................................................................................................................. 7
1.2 Technical Specifications ...................................................................................................... 9
1.3 Features ............................................................................................................................ 10
1.4 Operation Preparation ....................................................................................................... 12
1.5 Block Diagram ................................................................................................................... 13
2. Panel Description ....................................................................................................................... 14
3. Operation Instruction .................................................................................................................. 15
3.1 Select Test Functions ........................................................................................................ 15
3.2 Set Test Parameters.......................................................................................................... 16
3.3 Control Output ................................................................................................................... 16
3.4 Save Test Report ............................................................................................................... 16
3.5 PCT Report Tools User Manual ........................................................................................ 19
4. Burden Test................................................................................................................................. 31
4.1 Wiring Connection ............................................................................................................. 31
4.2 Test Operation ................................................................................................................... 32
5. CT Test ....................................................................................................................................... 33
5.1 Wiring Connection ............................................................................................................. 33
5.2 Test Operation ................................................................................................................... 35
5.2.1 Settings ................................................................................................................... 35
5.2.2 Rct Measuring ......................................................................................................... 39
5.2.3 Demagnetization ..................................................................................................... 40
5.2.4 Polarity Test ............................................................................................................ 41
5.2.5 Excitation Test ......................................................................................................... 42
5.2.6 Ratio Test ................................................................................................................ 44
5.3 Application Examples ........................................................................................................ 46
5.3.1 Transmission line CT Test ....................................................................................... 46
5.3.2 CT Test in Delta Connection Transformer .............................................................. 47
5.3.3 CT Test in the Star Connection Transformer .......................................................... 48
5.3.4 Bushing CT Test...................................................................................................... 49
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1. General Description
1.1 Functions
PCT200i PCT200Ai
Ratio, polarity ◆ ◆
Coarse ratio ◆ ◆
Guess ratio ◆ ◆
Turn-ratio and error ◆ ◆
Ratio error and phase
◆ ◆
displacement
Rct ◆ ◆
Burden ◆ ◆
Excitation characteristic ◆ ◆
CT
CT demagnetization ◆ ◆
Knee point (V-I) ◆ ◆
Remanence flux (Kr) ◆ ◆
Secondary time constant (Ts) ◆ ◆
Unsaturated inductance (Lm) ◆ ◆
Saturated inductance (Ls) ◆ ◆
Instrument security factor (FS) ◆ ◆
Accuracy limit factor (ALF) ◆ ◆
Composite error (εc) ◆ ◆
Eal ◆ ◆
Transient dimensioning factor (Ktd) ◆ ◆
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Note: The corresponding temperature of each parameter is 23℃±5℃. It is suggested the preheat time is longer
than 15 minutes.
The symbol “﹡” indicates the knee voltage is more than 3V.
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PCT200 Series CT/PT Test System User Manual
1.3 Features
Apply the newest principle of multi point DC method and meet the standard of IEC 44-6
The voltage measurement of ratio and phase displacement complies with standard of IEC
61869-2.
Measure ratio differential and angle differential accurately. The max ratio differential error is
±0.1%, max angle differential error ±3min and the ratio measurement range is 1~30,000.
Calibration certificate approved by National Center for High Voltage Measurement. The report
includes: angle differential, ratio differential test and stability test.
8.4 inch LCD with colorful graphical interface for HMI.
The whole integration structure, anti-vibration and anti-electromagnetic interference
combination chassis.
Built-in computer for operation. All test items are completed automatically.
Light weight and small dimension due to small voltage and power output.
The voltage measurement is used to test the bushing CT and GIS CT that can’t be measured
by traditional way.
The knee point voltage of CT ranges from 1-45,000V. And the excitation characteristic test
speed is fast. These features surpass that of traditional analyzer.
Apply to various types of CT (including TP type) excitation, ratio, polarity, secondary winding
resistance, load, ratio differential and angle differential etc steady-state or transient
characteristic test.
Automatically test knee point voltage/ current, ALF, FS, Ts, and Kr etc CT parameters.
Users can select ten groups of excitation data to save.
It lists the ratio error and phase error table and changes the report data in condition the rated
current 1%-300% be set.
The PCT automatically memories test items, report items, and report setting items.
The report can be converted into EXCEL format locally. More than thousands of reports are
saved in it for checking and printing.
Users can export the test results by U disk as well as upgrade.
The report tool software is convenient for report saving, converting and analyzing which is for
data contrast, judgment and assessment.
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Preparation:
CT secondary side load loop disconnection and secondary winding off-grounded
CT primary side disconnects with busbar
Order of connection:
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2. Panel Description
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3. Operation Instruction
Choosing main menu button at any interface to enter, then rotating rotary encoder to change the
cursor position and select specified testing button. The selected operation is displayed in the
below.
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PCT200 Series CT/PT Test System User Manual
The run and stop buttons on the panel or the start test and stop test functions can control the
output. While output, the operation indicator will flash.
After testing, select the report menu and enter into report save interface. The report name is put in
by keyboard and the content is selected by mouse selection. The report is saved automatically in
the CT report file. The report can be copied and converted into EXCEL format in PC by U disk.
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PCT200 Series CT/PT Test System User Manual
Synchronize CT Report: Synchronize today’s or all the reports into mobile disc showing below.
Save CT Report: Save the reports to Disc D.
Synchronize PT Report: Synchronize today’s or all the reports into mobile disc showing below.
Save PT Report: Save the reports to Disc D.
Report tools: For the operation of the Report tools, please refer to next chapter 3.5 PCT Report
Tools User Manual.
Turn off PC: It is suggesting exiting the operation system, then switch off the power supply after
reminder.
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Figure 1 Figure 2
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Files:
1. open files: open the PCT report (ini format)
When the single file or less than 7 files are opened, it directly superposes the pictures and the
selected files are listed in the open file list. When more than 6 files are selected to open, it will
not open the pictures automatically. Users should open it after selection. Every time, users
select “open files”, it will refresh the files and not superpose the opened reports. If the number
of files is more than 50, it can’t open the files successfully. Users should open the files after
selection.
2. Files add: it superposes the opened files listing in the “open file list”. If the previous open
files are less than 6 (the correct PCT files), the superposition open files will be filled to 6. If
the number of files is more than 50, the files can’t be opened successfully. Users should
select the open files.
Delete report: if the number of opened files is less than 7, it will automatically list in the menu.
Each report is displayed in serial number and file name. Click to close the present report and
other reports will be listed by adjusting orders automatically. Meanwhile, the status of
selected files in “open files list” will be corrected automatically. If there is only one report, it is
not allowed to be moved the report.
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Open file list: to list the open reports, files name and open serial number.
The successfully opened reports are displayed in red and the check boxes are selected. The
reports waiting for open are displayed in black and the check boxes are not selected. If the open
report has problem in format, the report ground is grey and not selected.
Click the check box and double click the files to open or move the reports. If users move the
reports, it will change in “delete report” menu synchronously.
JPG file list: List the screenshot files. Double click the files to check (JPG files are the default
program.)
There are three screenshots: PHRASE, RATIO, V-A
Three kinds of files names + present time (hour, minute and second)
Refresh the list automatically.
Excel file list: list the screenshot files. Double click the files to check (Excel is installed in the
system.)
The file is saved as “save excel file”.
Refresh the list automatically.
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4. Burden Test
Connecting the instrument transformer according to the below direction, while doing secondary
load impedance test.
Wiring direction: The transformer’s output end S1 and testing end S1 are connected with one
side of secondary load the CT.
The transformer’s output end S2 and testing end S2 are connected with the
other side of secondary load of the CT.
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PCT200 Series CT/PT Test System User Manual
Entering the main menu and selecting the Rct/polarity/demagnification/load impedance test
unit, CT secondary burden measuring can be done. After entering this unit and moving the mouse
in the load impedance testing zone, the test software button is automatically available. The load
impedance test can be finished pressing start button. The test result will be shown in the data fill
bank, after testing, it stops automatically and the cursor is off.
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PCT200 Series CT/PT Test System User Manual
5. CT Test
While doing the CT secondary coil resistance, polarity, excitation, demagnetization and ratio test,
the instrument transformer tester should be connected according to the below diagram.
Wiring direction: The transformer’s output S1 and testing side S1 are connected with one
side of CT secondary.
The transformer’s output S2 and testing side S2 are connected with the
other side of CT secondary.
The transformer’s primary test side P1 is connected with one side of CT
primary.
The transformer’s primary test side P2 is connected with the other side of
the CT primary.
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PCT200 Series CT/PT Test System User Manual
Otherwise, the chuck resistance might affect measuring result and the CT tester might list the
incorrect measuring result.
Four-cable connection: CT output terminal and input terminal are connected with tested objects by
different claps.
Every testing cable needs a clap.---CORRECT
Two-cable connection: Single testing cable is applied in CT output terminal and input terminal. But
the testing cable is connected with the transformer by a public clap.
Two testing cables use a public clap.---INCORRECT
Physics background:
While two-cable is applied, if there is contact resistance in the CT clap, there will be big measuring
error between the differential error and other parameters. Because the contact resistance might
have change when the clap connect or disconnect with CT, the measuring result can’t be
repeated.
The max. contact resistance of two claps will be 0.5 and the max. overload would be 12.5VA. For
this, the lower the CT coil resistance, the bigger the contact resistance’s effect. When testing a
5ACT, such contact resistance might cause a completely wrong result. But if a higher resistance
such as 10Ω, the error can be igored. So the four-cable conection is absolutely applied in 5ACT
testing.
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PCT200 Series CT/PT Test System User Manual
5.2.1 Settings
Select CT parameter setting menu after entering into main menu. The CT nameplate parameters
can be set by mouse or keyboard. The testing result will be correct on condition that the settings
are right.
The related parameter settings are based on the selected CT type. All the parameters can be
selected in the drop-down menu or by mouse.
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CT secondary winding resistance test can be done after selecting the Rct/Polarity/Demagnet/
Burden measuring unit. Entering the Rct measuring unit, the secondary winding Rct can run
automatically after pressing the run button. The measuring result 25 degrees celsius means the
resistance at current temperature and the 75 degrees celsius means the resistance at 75 degrees
celsius. After testing, it stops automatically and the lamp is off.
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PCT200 Series CT/PT Test System User Manual
5.2.3 Demagnetization
CT demagnetization can be done after selecting the Rct/Polarity/Demagnet/ Burden unit. The
process will automatically run when entering the unit and pushing the run button. After the process,
it will automatically stop and the lamp is off.
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PCT200 Series CT/PT Test System User Manual
CT polarity check can be done after selecting the Rct/Polarity/Demagnet/ Burden unit. The
polarity test is automatically finished while pushing the run button. It stops automatically and the
lamp is off. The test method is negative polar.
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CT ratio test can be made in Ratio test. CT ratio, ratio error, phase displacement, composite error
and turns ratio error can be automatically tested.
When the test is completed, it stops automatically and the lamp is off.
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PCT200 Series CT/PT Test System User Manual
CT excitation, polarity, ratio, secondary side winding resistance and demagnetization tests all can
be done after selecting auto test unit and pushing run button. When it is finished, the test
automatically stops and the lamp is off. Ratio, excitation knee voltage, polarity, secondary side
resistance test result can be checked in this unit. Excitation test result should be checked in
excitation unit.
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In order to reduce interference, other windings of the CT transformer should be short circuit.
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In order to reduce interference, other windings of the CT transformer should be short circuit.
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All the windings in the same shank are all switched on while testing CT with tapping.
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6. PT test
Wiring directions:The output “A” of transformer is connected with one side of PT primary.
The output “N” of transformer is connected with one side of PT primary.
The secondary testing end “a” of transformer is connected with one side of
PT secondary.
The secondary testing end “n” of transformer is connected with
the other end of PT secondary.
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PCT200 Series CT/PT Test System User Manual
Note: The wiring for primary and secondary cannot be wrong, otherwise, it may give thousands of
voltage.
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6.2.1 Settings
Set parameters according to PT nameplate.
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Press Save button to save the testing report after finished the test.
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7. Assessment
In the CT Parameter Assess areas, the assessment items will be automatically activated
according to the test CT type and standards.
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In this case, the test engineer can decide to pass or fail the result separately and save the
assessment report.
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8. Troubleshooting
During the testing, there might be some failure messages occurred.
The followings are the measures we suggest for the corresponding failure messages for
reference.
2) Message “Output stop! Please check the secondary wiring!”, it might be caused by
A. The S1 and S2 are not connected with the same coil.
B. The secondary wiring is connected unstably or open-circuited.
C. The RCT is too low to get low voltage (lower than the minimum value)
5) The items “CT report to EXCEL” and “PT report to EXCEL” are not listed in below picture.
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PCT200 Series CT/PT Test System User Manual
The reason is the Office Excel is not installed in the present PC.
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9. Appendix: Glossary
CT: current transformer
PT: Voltage transformer
P/TP/M: the type of CT.
P: protection current transformer class P
M: measurement current transformer
PR: protection current transformer class PR
PX: protection current transformer class PX
TPY: protection current transformer class TPY
TPX: protection current transformer class TPX
TPZ: protection current transformer class TPZ
TPS: protection current transformer class TPS
Standard: including 60044-1(IEC60044-1), 60044-6(IEC60044-6), ANSI30, ANSI45
f :frequency
cosφ:
Ipn: rated primary current
Isn: rated secondary current
εc: composite error
ALF: accuracy limit factor
Class: accuracy class
FS: instrument security factor
VA: power
T-meas: temperature of measurement
Seq: sequence
Ktd: transient dimensioning factor
Ts: secondary loop time constant
Kssc: symmetrical short-circuit current factor
Tp(ms): specified primary time constant
Seq time test (ms)
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