Arc Flash Faults Calculations Hazard Analysis
Arc Flash Faults Calculations Hazard Analysis
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Serhan Baykul
Yildiz Technical University
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All content following this page was uploaded by Serhan Baykul on 10 April 2020.
Oktay ARIKAN
Assistant Professor, Department of Electrical Engineering,
Yildiz Technical University, Turkey
Email: oarikan@yildiz.edu.tr
Abstract: Nowadays, the consume of electrical energy has increased, so it has brought more high-power
systems and more need for electrical energy continuity. For that reasons, faults effects and damages get more
destructive. The increasing need for electrical energy and continuity has led to the analysis, reduction and take
necessary precaution for potential hazards in electrical power systems operation and maintenance. One of the
important faults which cause power failure on electrical power systems is arc faults. The arc can be defined as
an electrical discharge that is happened between two electrodes in insulation materials like air, gas, ex. In
electrical power systems, during arc faults the short circuits which is happened due to various reasons arise
uncontrollable energy, heat, pressure and light. Then it is also called arc flash faults. Because of this incident
energy and heat which appear in arc faults can damage switching equipments, can cause loss of life and
economic damage. Therefore, in electrical power systems arc fault current and incident energy calculations
shall be done, hazard analysis must be considered and arc incident energy should be reduced with taking
related precaution. In this work, arc flash calculations methods are explained and arc incident energy reduction
methods are examined. Additionally, in a simple power system arc flash calculation and risk analyses done with
using Electrical Power System Analysis and Operation Software (ETAP).
Keyword: arc fault; arc flash fault; arc incident energy calculation methods; arc incident energy reduction
tems. Additionally, optimal placement study of Dis- creases. Mostly, it is used for applications more than
tributed Generators (DG) is presented for reducing the 15 kV.
power loss and improve voltage stability. [5] Moreo- Apart from these, R.L. Doughty, T.E. Neal and
ver in [6], for power system stability, optimal reactive H. Floyd have showed equations in their paper [14]
power control using Artificial Bee Colony Algorithm that calculates incident energy for three-phase arc on
is presented. As mentioned, arc flash faults can cause systems rated 600 V and below; applies to short-cir-
also quality problems. [7], has presented extensive cuit currents between 16 kA and 50 kA. Additionally,
study of quality problems in railway transportation for DC systems, R. Ammerman, T. Gammon, P. Sen
systems. and P. Nelson’s paper [15] is showed DC arc models
In [8], causes and characteristics of arc-flash faults and incident energy calculations, in another paper
and overview of mitigation techniques of arc flash from D. Doan [16] has given equations for incident
hazards are shown. Zone selective interlocking system energy calculation in DC systems rated up to 1000 V.
is explained in detail. In another paper [9], The optical In chapter 4, arc flash calculations are presented
arc-flash detection (AFD) technology is selected and for a sample system. In that calculations IEEE 1584-
analyzed for arc flash protection. It showed that with 2002 and Lee method is used. Therefore, in the fol-
using AFD relay, incident energy can be reduced. In lowing parts, these methods are explained in detail.
R. Walsch and M. Price’s paper, a method has pre-
sented which is using a MV controllable fuse to miti- 2.1 IEEE 1584-2002 Method
gate the incident energy on the equipment connected IEEE Std 1584-2002 contains calculation methods
to the transformer secondary. [10] developed through testing by several sources to de-
Various opportunities to prevent arcing faults are termine boundary distances for unprotected personnel
presented, but mostly focused on protection for the and the incident energy at the working distance for
pressure wave in J.A Kay and L. Kumpulainen’s pa- qualified personnel working on energized equipment.
per. Additionally, A combination of arc eliminator The incident energy level can be used to determine
and current-limiting fuses has also been suggested for the proper personal protective equipment (PPE) re-
providing maximal protection, by minimizing the quired for personnel.
thermal impact, pressure wave, and even the me- The equations developed in the IEEE standard as-
chanical stress caused by the arc flash fault. [11] sess the arc flash hazard based on the available
In this paper arc flash calculations are presented; (bolted) fault current, voltage, clearing time, equip-
arc flash faults precautions and hazard mitigation ment type, grounding, and working distance. The
methods are classified as before arc fault and after arc working voltage is also used to determine other varia-
fault. In addition, a sample arc flash calculation is bles.
performed for a simple power system using ETAP. The equations have other variables that account for
grounding, equipment type, and construction. This
2. ARC FLASH CALCULATION method can also determine the impact of certain cur-
METHODS rent limiting low voltage fuses as well as certain types
In this chapter, calculation method, according to of low voltage breakers. It is an improvement over the
IEEE 1584-2002 is explained with details, followed previous work in that the calculations can be applied
by the calculations with Lee Method. A summary over a large range of voltages.
table of methods is shown in Table I.
2.1.1 Determine the Arcing Current
TABLE I: ARC FLASH CALCULATION METHODS According to IEEE 1584-2002, arcing current can
be determined. For calculating the arc flash current,
Arc Flash Calculation Methods equations are shown in Equations 1 and 2 [12];
IEEE 1584-2002, "Guide for Performing Arc Flash Cal- For applications under 1000V;
culations" [12]
Lee, “The Other Electrical Hazard: Electrical Arc Flash log10Ia = K + 0.662 log10Ibf + 0,0966 V + 0,000526 G
Burns” [12]-[13] + 0,5588 V(log10Ibf) – 0,00304 G (log10Ibf) (1)
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three-phase faults (symmetrical RMS) [kA], V is the TABLE III: TYPICAL WORKING DISTANCE (D)
system voltage [kV], G is the gap between conductors
[mm] Typical working
Classes of Equipment
distance [mm]
2.1.2 Determine the Incident Energy 15 kV switchgear 910
Arc flash incident energy calculation is very im-
portant for arc flash hazard analysis. For calculating 5 kV switchgear 910
the arc flash incident energy, equations are are shown
in Equations 3 and 4 [12]; Low-voltage switchgear 610
First find the log10 of the incident energy normalized.
This equation is based on data normalized for an arc Low-voltage MCCs and panelboards 455
time of 0.2 seconds and a distance from the possible
arc point to the person of 610 mm. Cable 455
5 kV switchgear 104
2.1.3 Determine the Arc Flash Boundary
Low-voltage switchgear 32 The flash boundary is the distance from an arcing
fault where the incident energy is equal to 1.2 cal/cm2.
Equation 5 is for determining the arc flash boundary.
Low-voltage MCCs and panelboards 25 [12]
Cable 13
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1, for V<1kV; 1,5), En is the incident energy major part as shown in Table V, such as before arc
(cal/cm2) normalized for time and distance [J/cm2 ], V fault and after arc fault.
is the system voltage [kV], EB is the incident energy at
the boundary distance [J/cm2] (5 J/cm2 ), t is the arcing TABLE V: ARC FLASH HAZARD REDUCTION METHODS
time [seconds], x is the distance factor from Table III,
Ibf is the bolted fault current for three-phase faults Before Arc After Arc
(symmetrical RMS) [kA] Arc Effect Reduction and
Arc Prevention Methods
Protective Methods
2.2 Lee Method Arc Prediction Methods Arc Elimination Methods
For many years, the Lee Method has taken its place
in the literature as the only method for arc flash cal- 3.1 Before Arc
culations. Its biggest limitation is that it does not in- Arc flash faults can damage electrical equipment
clude a method of finding arc current, which is very and personnel, this damage might have destructive
important for cases under 1000 V. In addition, it does effect. Therefore, firstly arc faults preventions pre-
not provide a calculation method within the arcs cautions should be taken, secondly with using devel-
formed in the closed environment, it is another disad- oping technology like sensors arcs should be pre-
vantage especially for calculations in systems above 1 dicted and prevented.
kV. This method should be use where the IEEE 1584
Method is not suitable, such as those in open air and
3.1.1 Arc Prevention Methods
applications in more than 15 kV [12]-[13].
Arc prevention methods are quite important for
electrical systems. These can be summarized in under
2.2.1 Determine the Incident Energy following titles; education, design, high resistance
For cases where voltage is over 15 kV, or gap is grounding, insulated or bare conductor, maintenance,
outside the range of the model, Lee Method should be determining the working distance and warning labels.
use for determining the incident energy with follow- For determining the working distance; boundaries
ing Equation 6; are explained shortly according to NFPA 70E 2015
[17]. These values can also be determined according
to tables in NFPA 70E 2015. Boundaries are in Figure
(6)
1 and sample warning label is on Figure 2 shown.
Arc Flash Boundary: When an arc flash hazard ex-
where E is the incident energy [J/cm2], V is the system
ists, an approach limit at a distance from a prospective
voltage [kV], t is the arcing time [seconds],
arc source within which a person could receive a se-
D is the distance from the possible arc point to the
cond-degree burn if an electrical arc flash were to
person [mm] (Table II), Ibf is the bolted fault current
occur. A second-degree burn is possible by an expo-
for three-phase faults (symmetrical RMS) [kA]
sure of unprotected skin to an electric arc flash above
the incident energy level of 5 J/cm2 (1.2 cal/cm2).
2.2.2 Determine the Arc Flash Boundary Limited Approach Boundary: An approach limit at
According to Lee Method Arc Flash Boundary can a distance from an exposed energized electrical con-
be calculated with following Equation 7;
ductor or circuit part within which a shock hazard
exists.
Restricted Approach Boundary: An approach limit
at a distance from an exposed energized electrical
(7) conductor or circuit part within which there is an in-
creased likelihood of electric shock, due to electrical
where DB is the distance of the boundary from arc-
arc-over combined with inadvertent movement, for
ing point [mm], V is the system voltage [kV], Ibf is the
personnel working near the energized electrical con-
bolted fault current for three-phase faults (symmet-
rical RMS) [kA], t is the arcing time [seconds], EB is ductor or circuit part.
the incident energy at the boundary distance [J/cm2]
(5 J/cm2). 3.1.2Arc Prediction Methods
Arc prediction methods are important as much as
3. ARC FLASH HAZARD REDUCTION arc prevention methods. In some situations, arc could
happen even if you take all necessary precautions.
METHODS
Arc flash faults hazards prevention and mitigation Therefore, if you could able to predict it, just before it
happens, you can minimize the risk and hazards of the
methods are presented in this section of the paper. For
better classification; these methods are explained in 2 arc flash. Arc flash can be detected by analysis of
phase currents, based on zero sequence voltage or
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Scenario 1 Scenario 2
(Gen. is not con- (Gen. is con-
nected) nected)
3-phase
short circuit Bus 4 Bus 10 Bus 4 Bus 10
Figure 4: PPE levels and appropriate equipment [1] location
Two scenarios for arc flash calculations are taken into Additionally, it’s obvious that in different points
account at simulations; arc flash levels are distinctive. For instance, even if
Scenario 1: Generator is not connected from Bus 4, so Bus 10 has 0,4 kV, it has PPE level 2, because of high
loads are just fed from Power grid. fault current on low voltage part.
Scenario 2: Generator is connected from Bus 4 and According to scenario 2, when the Bus 4 and Bus
around 3 MVA power supplied to the system. 10 are faulted, arc flash analyses are realized, arc flash
According to these different scenarios, 3 phase level, incident energy, fault clearing time (FCT) and
short-circuit fault and arc flash analyze on Bus 4 and arc current are presented on Figure 6. Sources contri-
Bus 10 are realized and obtained results are compared bution to the arc current can be seen as well.
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Figure 6: Arc flash analyze when Bus 4 and Bus10 are faulted in scenario 2
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