NM SERIES

End Suction Norm Centrifugal Pumps

Operating
Manual

Revision No: 03 June/ 2018

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NM Series

TABLE OF CONTENTS Page No

Introduction 3 manual, it is suggested that you contact MAS DAF
1. Important Safety Precautions 3 MAKINA SANAYI A.Ş. Please inform us about the rated
2. General 4 value and especially the serial number of the pump
3. Safe Operating Conditions 5 when you get in contact for help.
4. Technical Information 5 • The safety instructions in this manual cover the
5. Transport and Storage 6 current national accident protection regulations. Beside
6. Assembly/Installation 7 all of these, an operation, work and safety measure
6.1. Installation 7 imposed by the costumer has to be applied.
6.2. Type of Connection 7
6.3. Foundation 7
6.4. Coupling Alignment 8 The Signs Used in This Operation Manual
6.5. Piping 9
6.6. Motor Connection 10 Read the instructions carefully in this
7. Commissioning, Start up and Operating 11 operating manual and keep it for your
7.1. Preparations Before Start up 11 future reference.
7.2. Checking The Direction of Rotation 11
7.3. Start up Procedure 11 Warning sign against the electrical risks
7.4. Shut Down Procedure 11
8. Maintenance 12 Sign for the operator’s safety
8.1. The Checks During the Operation 12
8.2. Service 13
8.3. Spare Parts 13 1. IMPORTANT SAFETY PRECAUTIONS
9. Noise Level and Vibration 13
10. Disassembly, Repair and Reassembly 14 In order to minimize the accidents during the mounting
11. Possible Failures, Causes, Solutions 17 and putting into service of the pump, the following rules
12. Pump Dimensions Table and Weight 18 have to be applied:
13. Tightening Torques 19 1. Do not work without taking safety measures
14. Forces And Moments at The Pump Flanges 20 relevant to equipment. Cable, mask and safety band
15. Sample Plumbing 22 must be used when necessary.
16. NM Sectional Drawing and Part List 23 2. Be sure there is adequate amount of oxygen and
17. Alternative Applications 24 there is no toxic gaseous around
18. NM Drawing for Dismantling 25 3. Before using welding or any electrical equipment
19. NM Series MEI Values Table 26 make sure that there is no risk of explosion.
20. Figure List 27 4. Check the cleanliness of the area to take care of your
21. Table List 27 help. (Dust, smoke, etc.)
5. Do keep in mind that there is a risk of having
INTRODUCTION accidents related to electricity
6. Do not lift the pump before you check the transport
• This manual contains instructions for the installation, equipment.
operation and maintenance of the NM type single stage 7. Be sure you have a by-pass line
centrifugal pumps of MAS DAF MAKINA SANAYI A.Ş. 8. Use helmet, eye glasses and protective shoes for
• Please read carefully this manual and apply all the your safety
instructions to operate pumps without problems. 9. Place a protective barrier around the pump within
Pumps shall be used for their intended duties. In this the necessary safety area
manual, there are information on operating conditions, 10. Dust, liquids and gaseous that may cause overheat-
installation, starting-up, settings and main controls of ing, short circuit, corrosion and fire must be kept away
pumps. from the pump unit.
• These operating and maintenance instructions 11.By checking the noise level of the pump unit,
contain MAS DAF MAKINA SANAYI A.Ş.`s suggestions. necessary measures to avoid noisyoperation of the
The special operating and maintenance information of pump that can have harmful effects on the personnel
the plumbing that a pump is fitted to is not considered and environment.
in these instructions. This information must be given by 12. Be careful about the direction of transport and
the plumbing constructors only. storage.
• Please refer to instructions of plumbing 13. Cover appropriately the moving parts to avoid
constructors. possible injury of the personnel. Mount the coupling
• Please pay attention to the warnings in this manual guard and belting before starting-up the pump
and ensure that it is read before the installation-start 14. All the electrical and electronic applications must be
up process. MAS DAF MAKINA SANAYI A.Ş. is not performed by authorized person conforming
responsible for the accidents resulting from negligence. EN60204-1 and /or domestic instructions.
• If you cannot find an answer to your questions in this
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15. Protect the electrical equipment and motor against Capacity : 5-3500 m3/h
overloading Hm : 4-105 m.
16. If flammable and explosive liquids are pumped, Speed : 1000-3600 rpm
ground connection of electricity should be carried out
properly Product Information as per Regulation No. 547/2012 (for
17. Do not expose the pump unit to sudden temperature Water Pumps with a Maximum Shaft Power of 150 kW)
variations Implementing "Ecodesign" Directive 2009/125/EC
18. All personnel who work with the waste water
system need to be vaccinated in case of contagious Minimum Efficiency Index for MAS NM Pump Series is
diseases. shown on the pump label.
19. If the pump contains hazardous liquids, one must
use protective helmet against the risk of splatter. One MEI values of MAS NM Pump Series are shown on the
also must accumulate the liquid in a proper container pump characteristic curves.
against any risk of leakage.
Minimum Efficiency Index for MAS NM Pump Series;
All Other Health and Safety Rules, Laws and Minimum 0.4. (MEI≥0,4)
Regulations Must Be Applied
Efficiency values of the pump characteristic curves, which
2. GENERAL are cut diameter, are expressed in %.

2.1. Definition of Pump and Usage Areas NM Series water pumps, the pump efficiency can be
achieved more than fix speed in case of variable speed
NM series pumps are single stage, end suction volute control.
type pumps. They are used in:
• Water networks and pressurization facilities More information about the Ecodesign can be reached at
• Irrigation, sprinkling and drainage systems www.europump.org
• Hot and Cold water circulation in heating and cooling
systems.
• Condense water pumping
• Water circulations in pools Read the instructions
carefully in this operating
• Health purification facilities manual and keep it for
your future reference.
• Industrial and social facilities
• Fresh and sea water pumping in ships.

They shall be used to pressurize liquids (up to 130°C)

which are clean or mildly impure, non abrasive, and not
containing large solid particles or fiber.

CAUTION Figure 1: Pump Label

Please contact MAS DAF MAKINA SANAYI A.Ş. for 2.2. Performance Information
liquids that have different chemical and physical
specifications. Actual performance of the pump can be obtained from
the order page and/or from the test report. This
We have extended NM type centrifugal pumps with 22 information is given on the pump label. The
additional types, as well as 25 types which conform performance curves given in the catalog are valid for
toEN 733 standards. Totally, we have 47 types in our water whose density and viscosity are ρ=1 kg/dm3and
productions. ν=1 cst. respectively. For those liquids whose densities
and viscosities are different from those of water, please
Technical specifications of NM type pumps consult with MAS DAF MAKINA SANAYI A.Ş. since the
performance curves vary with density and viscosity.
Suction Flange : DN 50-DN 400
Discharge Flange : DN 32-DN 350 CAUTION
Operating Pressure : 10 bar.
Do not operate the pump with a motor that has a
Operating Temperature : -25 – 130°C different power except for the given catalog and
Impeller Diameter : Ø160-Ø500 label values.

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The pump is not to be operated at off-design point 3.2. Hazardous Conditions That May Occur When One
given in the order and supplied from the firm. does not Comply With the Safety Instructions
It is necessary to ensure that the instructions are
obeyed for the safe running of the pump. Incompliance with safety regulations may put the
personnel, the environment and the machine in danger
2.3. Warranty Conditions and thus may cause damages. Incompliance with safety
regulations may give rise to situations listed below.
The entire products in our selling program are
warranted by MAS DAF MAKINA SANAYİ A.Ş. Important operational functions of the factory may
stop.
The warranty conditions will only be valid when all the Maintenance may get difficult.
instructions about installation and start-up operations One may get injured by electrical, mechanical or
of the pump unit are taken into account. chemical hazards.

2.4. Test 3.3. Safety Measures for Operator

All Pumps are dispatched for sale when all the Dangerous, hot or cold components in the pump area
performance and pressure tests are completed. Proper must be covered so that one cannot touch them.
assurance of material and fault-free operation of Moving components of the pump (such as coupling)
pumps whose performance tests are made is under the must be covered so that one cannot touch them. Those
warranty of MAS DAF MAKINA SANAYI A.Ş. covers must not be dismounted while the pump is
running. Dangers that results from electrical connec-
2.5. Pressure Limit tions must be removed. To get more information about
this subject, you can refer to domestic electrical
Pressure at the discharge flange must not exceed 10 instructions.
Bar. A special order is necessary for applications with
higher pressures. 3.4. Safety Measures for Maintenance and Installation

3. SAFE OPERATING CONDITIONS The costumer must assure that all maintenance, check
and installment tasks are performed by qualified
This manual contains main safety instructions for the personnel. Repair work must only be performed while
installation, operation and maintenance. It must be the machine is not running.
read by the personnel who are responsible for installa- The pump and its auxiliary system must be cleaned
tion and operation. This manual should always be kept thoroughly if it contains hazardous liquids. At the end of
near the installation location. It is important to comply the repair work, all safety and protective equipment
with safety precautions stated in page 1 along with the must be re-installed.
general safety instructions as well as preventive
measures repeated in other sections of this manual. 3.5. Spare Parts Replacement

3.1. Training of Personnel Replacement of spare parts and all modifications must
be done after contacting with the manufacturer. Spare
Installation, operation and maintenance personnel parts and accessories certified by the manufacturer are
must have necessary knowledge in order to accomplish important for the safe operation of the system.
the given job. The responsibility, adequacies and
controlling duties of such personnel must be Notice: MAS DAF MAKINA SANAYI A.Ş. is not
determined by the costumer. It has to be certain that responsible from the usage of improper spare parts.
these personnel comprehend totally the content of the
operating manual. 4. TECHNICAL INFORMATION
If the personnel do not have enough knowledge,
required training must be given by the costumer. If 4.1. Design
training support is needed by the costumer, it will be
provided by the manufacturer/seller. These are single stage, single suction with a horizontal
opening and a vertical discharge opening volute type
CAUTION (with horizontal shaft) pumps. They have closed radial
impellers in accordance to DIN 24255 and EN 733
Untrained personnel and unwillingness to comply with standards.
safety instructions may be risky for both machine and
environment. MAS DAF MAKINA SANAYI A.Ş. is not 4.1.1. Volute Casing
responsible for this kind of damages.
The axis of suction opening is horizontal while the axis
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of discharge opening is vertical and the pumps have Figure 20-d:Design with mechanical seal. (Spring
volute type casings. Suction and discharge flanges are actuated type)
in accordance to DIN 2533 standard.
4.2. Construction of Pump Group
4.1.2. Locations of Flange – Flanges
4.2.1. Drive
Suction Flanges: In axial direction DN50-DN400
Discharge Flange: Radially upward DN32-DN350 TEFC (Totally Enclosed Fan Cooled) 3 phase, squirrel
Discharge Flange: DIN 2533-PN 16 caged, in accordance to DIN 42673, IM 1001B3 type
Suction Flanges: 50-200 DIN 2533-PN 16 electrical motor which complies with DIN IEC and VDE is
250-400 DIN 2532-PN 10 used to drive the pump in proper speed and power.

4.1.3. Auxiliary Fittings Specifications of electrical motor;

Isolation class : F
Please refer to the technical drawing of the pump for Protection class : IP 54-IP 55
necessary auxiliary fittings. Frequency : 50 Hz
Running type : S1
4.1.4. Impeller Start up type : Up to 4 kW, 3x380V (Y)
More than 4 kW, 3x380V (∆)+(Y/∆)
The impellers of NM type pumps are (full) radial,
double-sloped (Francis type) or mixed flow types. The 4.2.2. Coupling and Coupling Guard
impellers are balanced dynamically in an electronic
balance machine. The thrust (axial force) is balanced At NM type pumps, a flexible coupling is used. A
with the back wear ring and balance holes. coupling guard is given in accordance with EN 953.

4.1.5. Shaft Pump can only be run with a coupling guard in

accordance with EN 953 according to safety
The pumps are provided with the rigid shaft capable of instructions.
supporting different loading conditions. Since the shaft If there is no coupling cover, it is provided by the
diameter is highly resistant to bending and the distance operator.
between the bearing and the sealing is short, pump can
operate at optimal conditions for the sealing. 4.2.3. Base Plate

4.1.6. Bearing and Lubrication It is manufactured from U profile steel in accordance

with DIN 24259.
Rolling bearings are used in norm centrifugal pumps. In
pumps complying with DIN 24255, the bearing is 5. TRANSPORT AND STORAGE
provided with two 6300-2RS-C3 type ball bearings
which are lubricated lifelong with special grease Suction, discharge and all auxiliary fittings must be
according to DIN 625 standard. For larger pumps, one closed during transport and storage. Dead-end covers
3300 type and one 6300 or NU 300 type rolling bearing must be removed while the pump unit is being installed.
are used. In order to prevent the leakage flow into the
bearing housing, deflectors are provided in front of the 5.1. Transport
bearing covers.
Pump and pump group must be carried safely to the
4.1.7. Seals installation location by lifting equipments.

In standard production, teflon-knit non-cooled soft CAUTION

packing is used for sealing. (It is suitable up to 90°C).
There is a lantern ring in the stuffing box. Current general lifting safety instructions must be
applied. Please use a suspension system shown in
• Application of non-cooled mechanical seal is figure while you are carrying and lifting the pump unit.
optional(up to 90 °C) The suspension rings may be broken because of the
• It is optional to use packing or mechanical seals with excessive load and may result in adamage of the pump.
cooling sleeves Prefer fabric cable for suspension.

Figure20-a:Design with packing

Figure 20-b:Design with cooling sleeve
Figure 20-c:Design with mechanical seal. (Bellow
type)
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possible location of the pumping system in order to

achieve the highest suction pressure.

6.1.2. Location of Installation- Local Ambient

Temperature

When the local ambient room temperature exceeds

+40°C in a pumping system, suitable ventilation should
be provided in order to remove the heat dissipated to
the environment and supply fresh air.
Figure 2: Transport of Pump Group
6.2. Type of Connection

Incorrect lifting may damage the pump unit and Type of connection depends on the design type and the
cause injuries. size of the pump and the motor, as well as the local
installation conditions. Foot-mounted horizontal
Damages caused in transport pump-motor units have been installed in a common
base plate.
Check the pump when it is delivered to you. Please let us
know of there is any damage. 6.3. Foundation

5.2. Storage 6.3.1. General

Base plate of the pump must be grouted. The founda-

Please keep the unit clean and dry area during tion shall be of concrete or steel framework.
storage.
NOTICE: The foundation shall distribute the weight of
If the pump is out of use for a long time, please consider the pumping group evenly.
the instructions below.
6.3.2. Main Properties of the Steel Framework Bases
1. If there is water inside the pump, drain it.
2. Clean the pump casing and impeller by jetting clean Foundations with steel framework shall be designed in
water for a short time. such a way that the base plate is bolted or welded
3. Empty water inside the pump casing, suction line and contacting to all area.
discharge line.
4. Add small amount of antifreeze inside the pump CAUTION
casing if it is not possible to empty it completely. Rotate
the pump shaft by hand to mix the antifreeze. If base plate is supported from only four points, pump
5. Close the suction and discharge exits with gasket group will stay in the middle, causing misalignment of
6. Spray an anti-corrosive into the pump casing. the coupling and increasing the noise level.
7. Rotate the pump shaft by hand once in every month,
in order to protect it from freezing and to lubricate the 6.3.3. Foundation Properties
bearings.
The foundation shall be horizontal, flat and clean and
6. ASSEMBLY / INSTALLATION shall support all the weight.
NOTICE: Reinforced concrete bases are constructed
6.1. Installation from standard concrete with at least B 25 resistance
class.
In our standard production, the pump and the motor
have been installed in a common base plate.

6.1.1. Location of Installation

Pump shall be installed in a location where the control

and the maintenance of the pump are easily made. The
pump room shall be suitable for operation of lifting
systems such as freight elevator, forklift, etc.

The pump group should be installed in the lowest

Figure 3: A Typical Concrete Foundation
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6.3.4. Fixing (Securing) of Pump Group measured in both horizontal and vertical planes.
Measurements taken at four points shall be in
After the alignment of the pump group on the founda- agreement for the alignment.
tion has been made, the mutual securing bolt screws
should be used alternately to fix the pump group. Misalignments can be in horizontal or vertical planes.
All of the area of the base plate should be filled with Misalignments in horizontal plane can be fixed by
gout as much as possible. placing sheet iron at the bottom of the pump or motor
base, while misalignments in vertical plane can be
NOTICE: While securing pump group with the mortar fixed by sliding the pump or the motor in horizontal
bonding agents and molding, one has to make sure that plane.
the base plate contacts completely with the base with
no cavities between the surfaces. Inside of the chassis
(frame) should be completely filled with concrete

6.4. Coupling Alignment

6.4.1. General

For a proper operation of a pump group, a good

alignment of the coupling is necessary. Vibration, noise, Figure 4: The Control of the Coupling Alignment in
overheating of the bearings, overcharge problems can Horizontal and Vertical Planes
be attributed to the misalignment of coupling or using
an improper coupling. Figures below illustrate the possible coupling
misalignments and the methods to correct them.
Flexible coupling does not correct the axial
misalignments between the pump and the motor
axes. However, it allows pinpointing the
misalignments.
In order to avoid overheating, vibration, noise
and wearing of the rolling bearings,
alignment of the coupling has to be made
properly and checked often.
Do not use a different coupling other than the original
type installed on pumping group.
Figure 5: Paralel Axis Misalignment in Vertical Plane
6.4.2. Method of Coupling Alignment and Its Correction

In order to make the alignment of the coupling, it is

required to have at least two pieces of about 10 cm tall,
smooth-edged metal parts (e.g. a steel ruler or a gauge
stick) and one precision calipers. (Figure 5)(For more
precision alignments, special apparatus can be used).
Coupling misalignments in general are of two kinds:

1. Paralel Axis Misalignment (Figure 6-Figure 8)

In order to control parallel axis misalignment, a smooth
edged gauge stick is pressed axially over the upper half Figure 6: Angular Misalignment in Vertical Plane and Its
of the coupling. Then, the gauge stick is checked for the Correction
other half of the coupling. For alignment, the gauge
stick shall be in contact with both of the halves at the
same time. This procedure shall be repeated for four
sides of the coupling. (i.e. top, bottom, left and right
sides of the coupling). When all four sides give
reasonably accepted results, alignment of the coupling
has been ensured.

2. Angular Misalignment (Figure 7-Figure 9)

In order to control the angular misalignment, the Figure 7: Parallel Axis Misalignment in Horizontal
distance between the two halves of the coupling is Plane and Its Correction
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NM Series

consideration the fact that these items may elongate

under the pressure.
• Suction pipe shall be in a constantly increasing slope
to the pump. Air in the suction pipe shall be arranged to
move into the pump
• Discharge piping shall be in a constantly increasing
slope to the reservoir or discharge point, without up and
downs which can cause air pockets in the piping
system. At locations where forming of air pockets is
possible, special items like air valve and air cock are
Figure 8: Angular Misalignment in Horizontal Plane mounted to evacuate the trapped air.
and Its Correction • It is important that pipe diameter and fittings are at
least as much as the pump opening diameter or
preferable one or two size higher. One should never use
Install the coupling guard only when the alignment of fittings with smaller diameters than the pump exit
the coupling is checked. diameter. In particular, preferred fittings like foot valve,
strainer, filter, check valves and valves shall have large
6.4.3. Pump and Motor Mounting (Coupling) free passing area, and low friction loss coefficient.
• For piping systems with hot liquids, thermal
If the coupling of the pump group is to be mounted on expansions are to be taken into account and compensa-
site, the following procedure should be followed. tors shall be mounted in accordance with these
expansions. Caution shall be exercised to avoid the
1. Coat the shaft tip of the pump and the motor sides loading of pump in this installation.
with a sheet of molybdenum disulfide.
2. Push the coupling halves with a driving apparatus 6.5.2. Specification of Work in Piping Installation
towards the pump and the motor shafts, until the shaft
is fit to snag to the hub of the coupling. If a driving
apparatus is not available, heating coupling halves In installation of pipes, follow the procedures below
(with coupling rubbers off) to an approximately 100 °C certainly.
may help the pushing. It is important that axial force is
prevented from occurring while mounting the coupling. • Install the pump on the concrete base as illustrated in
Support pump shaft from the impeller side, and motor Figure 3.
shaft from the fan side while mounting the coupling. If • Take out the guards (placed by the manufacturer) from
necessary, dismantle the fan cover. suction and discharge openings of the pump.
3. Screw the two bolts in coupling hub. • Close the suction and discharge flanges with rubber
4. Make sure that a suitable spacing is left between the gaskets. This precaution is important to avoid the
coupling halves while mounting pump and the rotor. undesired substances (weld crust, weld slag, sand,
5. Horizontal pump groups mounted on the base plate stone, wood piece etc.) get into the pump. Do not take
or directly mounted on the base, alignment of the off this gasket until the installation is completed.
coupling shall be as described in 6.4.2. • Start the installation of piping from the pump side. Do
6. Put into place the coupling guard. the necessary assembling and welding of the parts in a
successive order.
• In these operations, do not neglect to put the
According to the accident prevention regulations, all necessary supports in their respected locations.
preventions and protective devices should be in their • Following above procedure, complete all piping
intended place and in operational form. system at suction side up to the suction tank (or foot
valve if available), at discharge side up to do discharge
6.5. Piping collector and discharge pipe.
• When all installation and welding process is done and
6.5.1. General the heat dissipated by welding is removed, dismantle all
the bolted connections from the suction tank to
• Do not use the pump as the hinged support for the discharge pipe. Take out all demountable parts.
piping system. • Clean these parts and then paint body coat completely
• Put enough supports under the piping system in order inside and outside.
to carry the weight of the pipe and fittings. • Mount the parts again in their intended places.
• Avoid piping system loads on pump by installing However, this time start from the discharge line and
flexible components (compensator) to suction and move downward to the pump. In this instance, do not
discharge of the pump. forget to check the flange gaskets. If needed, (for
• By mounting flexible supporting items, take into example deformation during welding) replace them.

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• Concerning the connection of the pump flanges to • In dismantling the pump, make sure the electricity is
piping, in case of misalignment of axis and flange holes, cut off before taking the motor cover out.
do not force the system to eliminate the misalignment. • Use the appropriate electrical connection to the motor.
Forcing the system may cause difficult-to- correct
problems.
• If there is an axial misalignment between the flanges Never operate pump units not connected electrical
of the pump and the pipe, due to the welding or any cable connections correctly.
other reasons, cut the pipe from a suitable location in
order to fix the problem. Connect the pipe (pump side) to 6.6.1. Motor Connection Diagram
the pump. After carrying out the necessary correction,
connect the parts again by welding. Motors requiring high moments at start up shall not be
• Dismantle and clean the last welded part. Repaint connected star- delta
again and mount on its place. Frequency controlled motors, require high moment at
• After all these processes are accomplished, remove start up and have to be cooled properly at low speeds.
the rubber gasket from the suction and discharge Provide the necessary cooling for the motors.
openings. Open their holes and mount them again on
their intended place.

6.5.3. pecification of Work after Installation of Piping

and Piping System

Suction line (top wiew)

Suction flange

Suction flange Figure 10: Electric Connection Diagram

Suction line (bottom wiew) Electrical circuit Motor

U (Volt) 230/400 V 400 V

3 x 230 V Delta
Figure 9: Piping System
3 x 400 V Star Delta
An illustrative piping system is shown in Figure 20.
Appropriate manometers shall be mounted on suction 6.6.2. Motor Protection
and discharge pipe lines.
• Three phased-motor shall be connected to power
supply.
• Wait the motor to cool down when thermic protected
Complete the auxiliary pipe connections in piping motor breaks in circuit due to the overheating. Make
system if exist (cooling to bearing housing, and sure the motor does not start automatically until it
stuffing box (seal), relief pipe, oil pipe etc.) cools completely
• In order to protect the motor from overcharging and
6.6. Motor Connection short circuit use a thermic or thermic-magnetic relay.
Adjust this relay to the nominal current of the motor.
Motor shall be connected by an electrical technician
according to the connection (switch) diagram. Local
electricity policies regulations have to be applied.
Electrical equipments, terminals and the components
of the control systems may carry electric current even
though they are not operating. They may cause deadly
• Electrical connections have to be made by authorized and serious injuries or irreparable material damages.
electricians.

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7. COMMISSIONING, START UP AND OPERATING 7.3. Start up Procedure

7.1. Preparations Before Start Up • Check if the suction valve is open and the discharge
valve is closed. Start the motor
OIL CHECK: NM type pumps are provided with • Wait until the motor reaches sufficient speed. (In
self-greased rolling bearings requiring no servicing in Star-delta connections, wait until the engine passes to
life long. Therefore, it is not necessary to check the oil. delta connection.)
• Keeping an eye on the amperage shown on the panel,
• Check pump seals open the discharge valve slowly.
• Make sure that the pump and the suction pipe is • In the primary operation, if the discharge pipe is empty,
completely filled with water before the starting. If the do not open the valve completely. By keeping an eye on
pump operates on a positive suction head, no problem the amperage, open the valve with care regarding that it
will be encountered. Suction valve is opened and air should not exceed the value indicated on pump’s label.
drains are un-tightened. • After opening the valve completely, check the pressure
• Pumps with foot valve are filled with water by from the pump exit manometer and make sure that this
opening the pump filling tap or, one takes advantage of value is the pump operating pressure value and is
the water accumulated in the discharge pipe and by indicated on pump’s label.
using a small valve the check valve is bypassed and the • If the value one reads is less than the pump label value
pump is filled. when the valve is completely open, it means that the
• In vacuum pump driven pumps, by operating the height is miscalculated. Increase the value by
vacuum pump one achieves to fill the pump via narrowing the valve and bring it to pump’s label value.
increasing the water level in the suction pipe. • If the value one reads is greater than the pump label
value when the valve is completely open, it means that
CAUTION the height is calculated less than what it should be in
reality. The device is pumping less than what is
Do not start your pump dry (WITHOUT WATER). requested. Check the installation and the calculations.
• Minimum flow rate: If the pump is working with zero
7.2. Checking The Direction of Rotation flow rates (closed valve) from time to time during its
operation, the water inside the pump may endanger the
CAUTION pump by getting warmed up. In such cases, a minimum
flow valve must be connected to the pump exit.
• The direction of rotation is indicated on the pump label
with an arrow. Apart from special cases, it is clockwise CAUTION
direction when looking from the motor end. Observe if
the pump is rotating in the expected sense by starting Stop the motor if the pump gets too hot. Wait until it
the motor for a very short instant. If it is turning in the gets cold. Then start the system up again carefully.
opposite sense, interchange any of two motor leads.
• If the motor connection is delta, open the discharge 7.4. Shut Down Procedure
valve slowly.
• If the motor connection is star-delta, set the time CAUTION
relay to maximum 5 seconds. Monitor the passage from
star to delta by pressing the start button. As soon as During sudden start ups and stops, a pressure reducing
you are assured that the connection is delta, open the valve must be placed at the exit section of high flow
discharge valve slowly. Continue opening the valve until rate pumps whose discharge pipelines are long, in order
you read the amperage on the electrical panel to reduce water hammer effect. Water hammer may
• One should always check the labels which show explode the pump.
the direction of rotation and the direction of fluid flow.
If you dismount the coupling protection to monitor the In normal conditions (apart from sudden power shut
direction of rotation, do not restart the engine before down, etc), stop the pump as below:
remounting the protection.
• Close the discharge valve slowly
• Switch the power off, stop the motor. Notice that the
rotor slows down.
As a result of getting in touch with rotating and • Do not start up the motor at least before 1 to 2
stable parts each other temperature increase can minutes.
occur. Never check the direction of rotation while the • If the pump will be out of use for a long time, close the
pump is dry. suction valve and auxiliary circuits. If the pump is
outside and if there exists a danger of frost, remove all
drain taps and empty all the water inside the pump. (5.2.
Storage)
11
KYP Serisi

CAUTION 8.1.1. Component Check

If the pump is outside and if there exists a danger of CAUTION

frost, remove all drain taps and empty all the water
inside the pump. To make possible the visual control, one must be able to
reach the pump from any direction. Especially, to be
8. MAINTENANCE able to dismount the internal units of the pump and the
engine, sufficient free space must be created around
Maintenance operations must be done by authorized them for maintenance and repair. Furthermore, one
personnel with protective clothing only. The personnel must make sure that the piping system can easily be
must also beware of high temperatures and harmful dismounted.
and/or caustic liquids. Make sure that the personnel
read carefully the manual. 8.1.2. Bearing and Lubrication

• The instructions in Safety Precautions must be NM type pumps are provided with two (life long)
executed during maintenance and repair carefree rolling bearings in accordance to DIN 625. The
• Continuous monitoring and maintenance will increase usual service life of the rolling bearings attains at least
the engine’s and pump’s lives. the operating hours indicated in the technical specifica-
tions of DIN ISO 5199.
The instructions below should be applied.
8.1.3. Shaft Seal Maintenance
8.1. The Checks During the Operation
8.1.3.1. Packing
• Pump must never be operated without water.
• Pump must not be operated for a long time with the • Before replacing the soft packing, the gland must be
discharge valve closed (zero capacity). dismounted first. Used packing rings may be taken off
• Precautions must be taken against flare up when the by a sharp pointed tool. Take off the lantern ring if it
component temperatures are over 60°C. “Hot Surface” exists, then clean the interiors of the sealing box, the
warnings must be placed over necessary areas. gland and the lantern ring.
• All the auxiliary systems must be in use while the • Wrap a proper sized, good quality sealing over the
pump is operating. shaft bush and make sure that the bush tip is
• If the pump has mechanical sealing, there is no need completely covered.
for excessive maintenance. Water leakage from the • Place the first ring, its joint facing upwards and push it
mechanical sealing indicates the fact that the sealing is to its bed by using the gland
worn out and therefore needs to be replaced. • If it exists push the watering ring to its bed.
• If the system consists of a substitute pump, keep it • Place also the other rings to their beds alternating, i.e.,
ready by operating it once a week. Check also the their joints facing upwards and downwards.
auxiliary systems of the substitute pump. • After placing the last ring, position the gland and
tighten it completely. Thus, the squeezed sealing rings
take the shape of the sealing box.
• Then un-tighten the nuts. Rotating the shaft tighten
Occuring explosive ambient inside of the pump must them slowly again. When you feel that the shaft is put
be prevent. The air of the pump and suction line must on a brake, stop the tightening.
be drained before commissioning of the pump. The • Water must come from the seals drop by drop as soon
interior of the pump contacting with pumped liquid as the pump is started. The number of drops must not
including gasket way and auxiliary systems must be be less than 10 and not more than 30 per minute. Find
filled with pumped liquid. the proper setting by tightening and un- tightening the
opposite gland nuts.
• Ensure that delivery pressure is enough.
• Exceeded the allowable using limits regarding
pressure, temperature, transportating material and
• Ensure that the water leaking from the sealing is
motor speed may cause explosion risk, hot and poison collected and/or discharged in a manner which is
liquid may leak to external environment. appropriate in terms of safety and environmental
• Do not operate the pump at values above pressure, criteria.
temperature or motor speed values specified by • Check the sealing temperature two hours after the
manufacturer, never use improper liquids with the gland adjustment is made. For a system which pumps
pump. water at ambient temperature, the sealing temperature
must not exceed 80°C.

12
NM Series

8.3. Spare Parts

Cooling seal arrangements are provided for pumps The spare parts of NM type pumps are guaranteed for
working with high temperature liquids. 10 years by MAS DAF MAKINA SANAYI A.Ş.

CAUTION In your spare parts requests, please indicate the below

listed values that are indicated on your pump’s label.
When tightening the gland nuts do not work with
long sleeve shirts. Otherwise it is possible to get Pump type and size:
caught by the turning shaft and get injured. Motor power and speed:
Pump serial number:
8.1.3.2. Mechanical Seal Capacity and head:

Mechanical Seals are absolutely leak tight and needs If you wish to keep spare parts in store, depending on
less maintenance than soft packing. the number of same type of pumps, for two operation
years, the quantities which are listed in the table below
Mechanical seal; are recommended.
1. Provides leak proof operation in heavy operating
conditions (in waste water pumps, chemical process The Number of Equivalent Pumps
and refinery pumps). Component Name in the Installation
2. Easily mountable and needs less maintenance. 1-2 3 4 5 6-7 8-9 10+
3. Does not cause wearing on the shaft Shaft (Wedge included) (quantity) 1 1 2 2 2 3 %30
4. Sealing operation does not depend on the quality of İmpeller (quantity) 1 1 1 2 2 3 %30
shaft finishing. Ball bearing (kit) 1 1 2 2 3 4 %50

8.1.4. Coupling O-Ring for casting (kit+1) 1 1 1 2 2 3 %40

O-Ring for shaft (if exist) ( kit) 1 1 2 2 3 4 %50
As mentioned in Section 6.4, coupling adjustment must Soft packing (kit) 2 2 2 3 3 4 %50
be checked regularly.
Sealing bush( if exist) 1 1 1 2 2 3 %30
Coupling rubber sleeves (kit) 1 2 2 3 3 4 %50
Worn out elastic bands must be replaced.
Table 1: Spare PartList
8.1.5. Drive

Apply to the operating instructions of the motor 9. NOISE LEVEL AND VIBRATION
manufacturer.
The reasons which increase the noise level are
8.1.6. Auxiliary Components indicated below:

Check regularly the fittings and the gaskets, replace the • Touch of coupling halves due to worn rubber sleeves
worn out pieces. (incorrectly aligned)
• Noise level increases due to the fact that the pump is
8.2. Service not founded properly (Vibration)
• If the installation does not have compensator noise
Our Customer Service Department offers after-sale and vibration increases.
service. Manager should employ authorized and trained • Wearing in ball bearing also increases noise level.
personnel for mounting/dismounting procedures.
Before these procedures, one must make sure that
pump interior is clean and empty.
Check if there is any noise increasing elements in
This criterion is also valid for the pumps which are sent your installation.
to our factory or to our service points.

Maintain the safety of the personnel and the

environment in every field procedure.

13
KYP Serisi

9.1. Expected Noıse Values 10.1. Disassembly

Measurement conditions: • Close all valves in the suction and discharge lines,
• The distance between the measure drain the pump by the drain plug (260) .
point : 1m • Drain oil from the bearing hosing (30) if the pump isoil
• Operation : Without Cavitation lubricated.
• Motor : IEC Standard Motor • Remove coupling guard and other safety guards.
• Tolerance : ±3 dB • If a Spacer Type Coupling is used between the
pumpand the motor, there is no need to disconnect the
Power of Sound Pressure Level [dB] * motor from the Baseplate. To take out the Spacer Part
Pumpwith Motor isenough.
Motor
PN [kW] 1450 rpm/min 2900 rpm/min
<0,55 63 64
0,75 63 67
1,1 65 67
1,5 66 70
2,2 68 71
3 70 74
4 71 75
5,5 72 83
7,5 73 83 Figure 11- Disassembly - 1
11 74 84
15 75 85
18,5 76 85
22 77 85
30 80 93
37 80 93
45 80 93
55 82 95
75 83 95
90 85 95
Figure 12- Disassembly - 2
Table 2: Sound Pressure Level
• Thanks to “Back Pull Out Design”; the impeller,
(*) Without protective sound hood, measured at a shaftand other rotating parts being removable no need
distance of 1 m directly above the driven pump, in a todisconnect the suction and delivery pipes.
freespace above a sound reflecting surface. • If to take out the complete pump is necessary,
disconnect pump from the driver, suction anddischarge
The above values are maximum values. The surface pipes and detach the baseplate.
noise pressure level at dB(A) unit is shown as (LpA). This
complies withTS EN ISO 20361.

10. DISASSEMBLY, REPAIRAND REASSEMBLY

Before starting work on the pump set, make sure it is

disconnected from the mainsand can not be switched
on accidentally.

Fallow the safety precautions outlined in “Safety

instructions”.
Figure 13: Disassembly - 3
14
NM Series

• Disconnect the casing nuts (360) and take out the silicon or similar slippery substance before reassembly.
pump rotor assembly (Impeller + Shaft + If you can not find any of the above you may use oil
BearingHousing + Bearings + Bearing Covers + Stuffing- instead (except the pumps for drinking water).
box etc.) • Never use the old gaskets, make sure the new gaskets
• Take out the pump coupling half from the shaft and o-rings are the same size as the old ones.
(60)using a pull-off device and remove the couplingkey • Start mounting from the bearings. Place ball bearings
(211). on their places on the shaft by slightly heating or by
• Unscrew the impeller end nut (65) and take out using press.
theimpeller (20) and impeller key (210). Use • Wait until bearings get cool. (Cool if it is possible).Put
rustremover solvent during dismountling if necessary. this part to the bearing housing from the coupling side.
• Unscrew the nuts (360) bearing housing to the stuffing (With pressor plastichummer)
box. • Reassembly the bearing cover on its place.
• On pumps with mechanical seal is used; put the
stationary part of mechanical seal in its place on the
seal cover (58-59). Then put this part on the shaft.
Afterwards put the rotating part of mechanical seal on
its position.
• On pumps with packing is used; put the stuffing box
gland in position. And fixed the gland nuts gently.
• Mount stuffing box (03) to bearing housing (30).
• At this stage you can insert the stuffing box and
irrigation ring.
• Replace impeller key and pump impellers. Tighten the
impeller nuts.
• Replace the coupling and coupling key.
• On pumps with mechanical seal is used,
Figure 14: Disassembly - 4 tightenmechanical seal cover; on pumps with packing is
used, tighten the glen nut.
• If there is the mechanical seal, unscrew the seal cover • Now reassembly of the rotor group is completed.
(55). Separate the stuffing box from the bearings. • Finally mount rotor assembly to the volute casing. (In
Mechanical seal will remain on the shaft. the repair shop or on site.)
• Make sure the gaskets and o-rings are evenly placed
without sliding and not damaged or not squeezed at
all.
• Place the pump on the base plate, couple the motor.
Connect suction and discharge pipes as well as auxiliary
pipes. Take the unit into operation as it was indicated in
section 7.

Check whether the faces contacting with another faces

are damaged for avoiding explosion before reassem-
bling of the motor. The parts having deformed faces
must be replaced. Ensure that the rotating parts are
fitted with the guards.
Figure 15: Disassembly - 5

• For pumps with soft packing, you can pull outstuffing

box directly.
• Dismantle the bearing covers (35)
• Dismantle bearing by using a pull-off device. Donot
use metal hammer for this operation.

10.2. Reassembly

• Reassembly proceeds in reverse sequence to

disassembly as described in section 10.1. You may find
the attached drawings useful.
• Coat the seats and screw connections with graphite,
15
KYP Serisi

10.3. Coupling Guard Assembly

Figure 16: Coupling Guard Assembly - 1

Mount (1) numbered part to bearings mounted on the

pump.

Figure 17: Coupling Guard Assembly - 2

Connect motor and pump with coupling.

Figure 18: Coupling Guard Assembly - 3

Place the coupling guard.

16
KYPSeries
NM Serisi

11. POSSIBLE FAILURES, CAUSES, SOLUTIONS

Possible failures and solution strategies are listed in the table below. Please apply to the Customers’ Service Depart-
ment of our company when a generic solution is not found to your problem.

While the failures are repaired the pump must always be dry and un-pressurized.

POSSIBLE FAILURE CAUSES SOLUTIONS

• Discharge head too high • Readjust the operating point
• Very high counter pressure • See if there is any undesired material inside
The pump delivers insufficient the pipe
• Pump and/or pipe cannot discharge air, cannot suck
capacity • Vent completely the pump and the pipe
• Occurrence of air pockets inside the pipe • Change the piping configuration
• NPSH is too low • Increase the liquid level
• Adjust the operating pressure to the label
• System pressure is lower than the requested pressure level
value
• Speed too high
Motor overload • Decrease the speed
• Liquid pumped of different specific gravity and viscosity than
• Increase the engine power
that for which pump is rated
• Replace the fuse and control the electrical
• Engine works at two phases
connections
Pump head is too high • System pressure is higher than the requested pressure level • Set the operating pressure to the label value
• Replace the coupling
• Worn out coupling
Bearing temperatures are high • Change the oil, decrease or increase its
• Too much, too little or improper lubrication
quantity
• Increase in axial forcing
• Clean the balance holes on the impeller disc
Excessive leakage from the • Use brand new gland
• Worn out gland
• Change the stuffing bush
stuffing box • Loose gland
• Tighten the gland nuts
• Replace
• Worn out motor or pump ball bearings
• Close the delivery partially in order to reduce
Noisy operation • Cavitation
the capacity.
• Worn out or misaligned coupling
• Replace the coupling or align it
• Operation in the far left or right of the performance curve
• Operate the pump at its label setting
Excessive increase in pump • Pump and/or pipe can neither discharge, nor aspirate air • Bleed completely the pump and the pipe
temperature • Too low capacity • Open more the valve
• Bleed completely the pump and the pipe
• Increase the liquid level
• Pump and/or pipe canneither discharge, nor aspirate air • Replace the worn out components
• NPSH is too low • Adjust the operating pressure to the label
• Internal components of the pump are worn out value
Vibration • System pressure is lower than the requested pressure level • Align the coupling
• Coupling is misaligned • In case of continuous overload, decrease the
• Too much, too little or improper lubrication impeller diameter
• Rotor unbalanced • Change the oil, decrease or increase its
• Improper bearings quantity
• Balance the impeller again
• Use new bearings

Table 3: Possible Failures, Causes, Solutions

17
KYP Serisi

12. PUMP DIMENSIONS TABLE AND WEIGHTS

Figure 19: NM Pump Dimensions Figure

Pump Type Flanges Length Height Pump Feet Fixing Details Shaft End ( * ) Weight
No DNs DNd a f h1 h2 b m1 m2 n1 n2 s1 W d l X kg
EN 733 Added
mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm

1 32–160 50 32 80 360 132 160 50 100 70 240 190 M12 260 24 50 65 37

2 32–200 50 32 80 360 160 180 50 100 70 240 190 M12 260 24 50 65 40
3 32–250 50 32 100 360 180 225 50 125 95 320 250 M12 260 24 50 80 45

4 40–160 65 40 80 360 132 160 50 100 70 240 190 M12 260 24 50 75 38

5 40–200 65 40 100 360 160 180 50 100 70 265 212 M12 260 24 50 75 44.5
6 40–250 65 40 100 360 180 225 65 125 95 320 250 M12 260 24 50 75 54

7 50–160 65 50 100 360 160 180 50 100 70 265 212 M12 260 24 50 80 41.5
8 50–200 65 50 100 360 160 200 50 125 95 265 212 M12 260 24 50 85 46.5
9 50–250 65 50 100 360 180 225 65 125 95 320 250 M12 260 24 50 85 54.5
10 50–315 80 50 100 470 225 280 80 160 120 360 280 M16 330 32 80 100 103

11 65–160 80 65 100 360 160 200 65 125 95 280 212 M12 260 24 50 100 44
12 65–200 80 65 100 360 180 225 65 125 95 320 250 M12 260 24 50 100 47.5
13 65–250 80 65 100 470 200 250 80 160 120 360 280 M16 340 32 80 100 77.5
14 65–315 80 65 125 470 225 280 80 160 120 400 315 M16 340 32 80 110 92
15 65–400 100 65 125 470 250 355 80 160 120 400 315 M16 340 32 80 110 125

16 80–160 100 80 125 360 180 225 65 125 95 320 250 M12 260 24 50 110 51
17 80–200 100 80 125 470 180 250 65 125 95 345 280 M12 340 32 80 110 75.5
18 80–250 100 80 125 470 200 280 80 160 120 400 315 M16 340 32 80 115 93
19 80–315 100 80 125 470 250 315 80 160 120 400 315 M16 340 32 80 120 107
20 80–400 100 80 125 530 280 355 100 200 150 500 400 M20 370 42 110 120 162

21 100–160 125 100 125 360 200 280 80 160 120 360 280 M16 260 24 50 120 -
22 100–200 125 100 125 470 200 280 80 160 120 360 280 M16 340 32 80 120 83
23 100–250 125 100 140 470 225 280 80 160 120 400 315 M16 340 32 80 130 95
24 100–315 125 100 140 470 250 315 80 160 120 400 315 M16 340 32 80 130 110
25 100–400 125 100 140 530 280 355 100 200 150 500 400 M20 370 42 110 130 168

26 125 –200 150 125 140 470 250 315 80 160 120 400 315 M16 340 32 80 130 106.5
27 125 –250 150 125 140 470 250 355 80 160 120 400 315 M16 340 32 80 140 105,5
28 125 –315 150 125 140 530 280 355 100 200 150 500 400 M20 370 42 110 140 166,5
29 125 –400 150 125 140 530 315 400 100 200 150 500 400 M20 370 42 110 140 189

30 150 –200 200 150 160 470 280 355 100 200 150 500 400 M16 340 32 80 170 1 37.5
31 150 –250 200 150 160 470 280 375 100 200 150 500 400 M16 340 32 80 140 137.5
32 150 –315 200 150 160 530 280 400 100 200 150 550 450 M20 370 42 110 140 182.5
33 150 –400 200 150 160 530 315 450 100 200 150 550 450 M20 370 42 110 140 210.5
34 1 50–500 200 150 180 700 400 525 110 250 200 620 500 M20 500 55 110 140 197

18
NM Series

36 200–315 250 200 180 535 355 450 110 250 200 620 500 M20 410 42 110 160 201
36 200–400 250 200 180 710 400 500 110 250 200 620 500 M20 500 55 110 160 354
37 200–500 300 250 280 875 500 700 150 360 250 900 750 M28 560 65 140 320 615

38 250–315 300 250 240 725 400 525 140 300 240 620 500 M24 500 55 110 200 419
39 250–400 300 250 225 865 400 550 140 300 240 620 500 M24 600 65 140 200 510
40 250–500 300 250 280 875 500 700 150 360 290 900 750 M28 560 65 140 320 615
41 250-500A 300 250 280 875 500 700 150 360 290 900 750 M28 560 65 140 320 615

42 300-315A 300 300 275 810 425 600 140 300 240 620 500 M24 550 55 1 40 270 516
43 300–315 300 300 275 810 425 600 140 300 240 620 500 M24 550 55 140 270 516
44 300–400 350 300 275 865 450 630 150 360 290 800 650 M24 550 65 140 300 636

45 350–450 400 350 280 875 500 700 150 360 290 900 750 M24 560 65 140 300 755

Table 4: NM Pump Dimensions Table and Weights

13. TIGHTENING TORQUES

TIGHTENI NGTORQUEMAX (N m)
THREAD DIAMETER
PropertyClasses
8.8 10.9
M4 3.0 4.4
M5 5.9 8.7
M6 10 15
M8 25 36
M10 49 72
M12 85 125
M14 135 200
M16 210 310
M18 300 430
M20 425 610
M22 580 820
M24 730 1050
M27 1100 1550
M30 1450 2100
M33 1970 2770
M36 2530 3560

Table 5: Tightening Torques Table

19
KYP Serisi

14. FORCES AND MOMENTS AT THE PUMP FLANGES

All of the applied load sif not reached the maximum allowable value, to provide that the following additional
conditions, one of these loads may exceed the normal limit:

• Any component of a force or a moment, must be limited1.4times of the maximum allowable value,
• The actual force sand moments acting on each flange, should provide the following formula:

In here, F and M arearithmetic sum of the loads for each flange at the pump level, without regard of the algebraic
signs of the actual and maximum allowable values.

20
NM Series

FORCES MOMENTS
DN DISCHARGE DISCHARGE
SUCTI ON FLAN GE SUCTI ON FLAN GE
PUMP TYPE FLANGE FLANGE FLANGE
N N Nm Nm
SS DS
Fy Fz Fx Fy Fz Fx My Mz Mx My Mz Mx
NM 32-160
NM 32-200 50 32 500 450 550 283 350 300 333 383 467 250 283 367
NM 32-250
NM 40-160
NM 40-200 65 40 617 567 700 333 417 367 367 400 500 300 350 433
NM 40-250
NM 50-160
NM 50-200
65 50 617 567 700 450 550 500 367 400 500 333 383 467
NM 50-250
NM 50-315
NM 65-160
NM 65-200
80 750 683 833 383 433 533
NM 65-250 65 567 700 617 367 400 500
NM 65-315
NM 65-400
NM 80-160
NM 80-200
100 1000 900 1117 383 433 533
NM 80-250 80 683 833 750 383 433 533
NM 80-315
NM 80-400
NM 100-200
NM 100-250
125 100 1183 1067 1317 900 1117 1000 417 483 583 417 483 583
NM 100-315
NM 100-400
NM 125 -200
NM 125 -250
150 125 1500 1350 1667 1067 1317 1183 500 633 700 500 633 700
NM 125 -315
NM 125 -400
NM 150-200
NM 150-250
NM 150-315 200 150 2286 1800 2233 1350 1667 1500 583 683 833 583 683 833
NM 150-400
NM 150-500
NM 200-315
NM 200-400 250 200 2483 2250 2783 2057 2552 2286 876 1010 1238 876 1010 1238
NM 200-500
NM 250-315
NM 250-400
300 250 3410 3067 3810 2571 3181 2838 1200 1391 1 695 1200 1391 1695
NM 250-500
NM 250-500A
NM 300-315
NM 300-315A 300 300 3410 3067 3810 3067 3810 3410 1200 1391 1695 1638 1886 2305
NM 300-400
NM 350-450 400 350 4552 4095 5067 3581 4438 3981 2629 3029 3695 2095 2419 2952
Table 6 - Forces and Moments at The Pump Flanges

Forces at the pump flanges were calculated according toTS EN ISO 5199 standard. The calculations are valid for the
materials of cast iron and bronze. Forces and moments at the flanges that made of stainless material will be approx-
imately twice as moments in the table.

21
KYP Serisi

15. SAMPLE PLUMBING

Figure 20: Sample Plumbing

A. Tank
B. Long radius elbow
C. Minimum slope is 2 cm/m
D. Fittings, flanges etc.
E. Non-return valve
F. Foot valve
G. Suction valve
H. Reducer
İ. Discharge valve
J. Electrical connection
K. Insulated cable
L. Concrete foundation
M. Compensator
22
NM Series

16. NM SECTIONAL DRAWING AND PARTS LIST

Figure 21-a: Design with the SoftPacking

Name of the Part Name of the Part
Part No Part No
(Standard pump parts) (optional parts)
01 Volute casing 03a Back cover (for cooling sleeve)
03 Back cover (stuffing box) 05 Wear ring (suction side)
20 Impeller 06 Wear ring (discharge side)
30 Bearing housing 11 Cooling Jacket
35 Bearing cover 58 Cover for mechanical seal (bellow type)
37 Deflector 59 Cover for mechanical seal (spring actuated)
39 Supporting pedestal 60a Shaft Jacket (in sleeve application)
54 Gland 67 Throttle bush for mechanical seal (bellow type)
56 Lantern ring 68 Throttle bush for mechanical seal (spring actuated)
60 Shaft 70 Shaft Jacket (for soft packing)
65 Impeller nut 71 Shaft Jacket (for mechanical seal)
200 Rolling bearing 213 Impeller key (in shaft jacket application)
210 Impeller key 250 Mechanical seal (bellow type) MG1
211 Coupling key Gland bush 251 Mechanical seal (spring actuated) M3
240 Soft packing 265 Cooling Jacket piping
260 Solid plug 403 Cooling Jacket O-ring
300 Casing stud 404 Shaft Jacket O-ring
301 Gland stud 405 O-ring (for mechanical seal cover)
320 Cover bolt 410 Cooling Jacket gasket
321 Pedestal bolt
360 Casing stud nut
361 Gland stud nut
400 O-ring (casing)

Table 7: NM Sectional Part List 23

KYP Serisi

17. ALTERNATIVE APPLICATIONS

Figure 21-b: Design with Cooling Jacket Figure 21-c: Mechanical Seal Design (Bellow Type)

Figure 21-d: Mechanical Seal Design (Spring Actuated)

24
NM Series

18. NM DRAWING FOR DISMANTLING

Figure 22: NM Drawing For Dismantling

Part Part Name Part Part Name

No Name
01 Volute Casing 210 Coupling Key
03 Stuffing Box 211 Impeller Key
05 Wear Ring (Suction Side) 240 Soft Packing
06 Wear Ring (Discharge Side) 260 Plug
20 Impeller 300 Stud
30 Bearing Housing 301 Stud for Gland
35 Bearing Cover (Outside) 302 Nut for Gland
39 Supporting Pedestal 320 Hexagonal Bolt
54 Gland 321 Hexagonal Bolt
56 Lantern Ring 360 Hexagonal Bolt
60 Pump Shaft 361 Hexagonal Nut for Gland
65 Impeller Nut 362 Hexagonal Nut
200 Ball Bearing 400 O-Ring
201 Ball Bearing
Table 8: NM Drawing For Dismantling Part List

25
KYP Serisi

19. NM SERIES MEI VALUE TABLE

1450 rpm Speed (rpm) MEI 2900 rpm Speed (rpm) MEI
NM32-160 1450 0.6 NM 32-160 2900 0.6
NM 32-200 1450 0.7 NM 32-200 2900 0.7
NM 32-250 1450 0.5 NM 32-250 2900 0.5
NM 40-160 1450 0.4 NM 40-160 2900 0.4
NM 40-200 1450 0.7
NM 40-200 2900 0.7
NM 40-250 1450 0.7
NM 40-250 2900 0.7
NM 50-160 1450 0.4
NM 50-200 1450 0.6 NM 50-160 2900 0.4
NM 50-250 1450 0.6 NM 50-200 2900 0.6
NM 50-315 1450 0.5 NM 50-250 2900 0.6
NM 65-160 1450 0.6 NM 50-315 2900 0.5
NM 65-200 1450 0.5 NM 65-160 2900 0.6
NM 65-250 1450 0.5
NM 65-200 2900 0.5
NM 65-315 1450 0.6
NM 65-250 2900 0.5
NM 65-400 1450 0.6
NM 80-160 1450 0.4 NM 65-315 2900 0.6
NM 80-200 1450 0.4 NM 80-160 2900 0.6
NM 80-250 1450 0.4 NM 80-200 2900 0.4
NM 80-315 1450 0.6 NM 80-250 2900 0.4
NM 80-400 1450 0.4 NM 80-315 2900 0.4
NM 100-160 1450 0.5
NM 100-160 2900 0.6
NM 100-200 1450 0.4
NM 100-200 2900 0.4
NM 100-250 1 450 0.5
NM 100-315 1450 0.5 NM 100-250 2900 0.5
NM 100-400 1450 0.4 NM 100-315 2900 0.4
NM 125-200 1450 0.4
Table 10: NM MEI Table (2900 rpm)
NM 125-250 1450 0.5
NM 125-315 1450 0.5
NM 125-400 1450 0.6
NM 1 50-200 1450 0.4
NM 1 50-250 1450 0.4
NM 1 50-315 1450 0.4
NM 1 50-400 1450 0.6
NM 200-315 1450 0.4
NM 250-315 1450 0.4
NM 300-315 1450 0.4
NM 300-315A 1450 0.4
Table 9: NM MEI Table (1450 rpm)

26
NM Series

20. FIGURE LIST Page No

Figure 1 Pump Label 4

Figure 2 Transport of Pump Group 7
Figure 3 A Typical Concrete Foundation 7
Figure 4 The Control of the Coupling Alignment in Horizontal and Vertical Planes 8
Figure 5 Paralel Axis Misalignment in Vertical Plane and Its Correction 8
Figure 6 Angular Misalignment in Vertical Plane and Its Correction 8
Figure 7 Parallel Axis Misalignment in Horizontal Plane and Its Correction 8
Figure 8 Angular Misalignment in Horizontal Plane and Its Correction 9
Figure 9 Piping System 10
Figure 10 Electric Connection Diagram 10
Figure 11 Disassembly - 1 14
Figure 12 Disassembly -2 14
Figure 13 Disassembly -3 14
Figure 14 Disassembly -4 15
Figure 15 Disassembly -5 15
Figure 16 Coupling Guard Assembly -1 16
Figure 17 Coupling Guard Assembly -2 16
Figure 18 Coupling Guard Assembly -3 16
Figure 19 NM Pump Dimensions Figure 18
Figure 20 Sample Plumbing 22
Figure 21-a Design with the Soft Packing 23
Figure 21-b Design with Cooling Jacket 24
Figure 21-c Mechanical Seal Design (Bellow Type) 24
Figure 21-d Mechanical Seal Design (Spring Actuated) 24
Figure 22 NM Drawing For Dismantling 25

22. TABLE LIST Page No

Table 1 Spare Part List 13

Table 2 Sound Pressure Level 14
Table 3 Possible Failures, Causes, Solutions 17
Table 4 NM Pump Dimensions Table and Weights 19
Table 5 Tightening Torques Table 19
Table 6 Forces and Moments at The Pump Flanges 21
Table 7 NM Sectional Part List 23
Table 8 NM Drawing For Dismantling Part List 25
Table 9 NM MEI Table (1450 rpm) 26
Table 10 NM MEI Table (2900 rpm) 26

27
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