Guidance On Sous Vide Cooking: July 2017
Guidance On Sous Vide Cooking: July 2017
This method of cooking is said to maintain the integrity of the ingredients and therefore should produce
foods with enhanced flavours. However, this method can also carry significant potential food safety risks
and needs to be carefully controlled. The main issue with the use of sous vide is that it cooks food slowly,
and as a result food spends a long time in the temperature danger zone where food poisoning bacteria
can multiply. In addition, this method also involves the storage of food under low oxygen conditions which
creates a risk in respect to the growth of Clostridium botulinum. Biological hazards are listed in the
appendix; it describes key food borne pathogens that need to be considered. It is the food business
operator’s responsibility to identify pathogens that may be associated with their products and key control
steps.
Legal Requirements
Regulation (EC) No 852/2004 (Article 5)
As a food business operator you are responsible for putting in place procedures to demonstrate safe
working practices using sous vide. These must be documented as part of your food safety management
system, for example within your hazard analysis (HACCP) or in addition to your Safer Food Better
Business (SFBB) pack. SFBB on its own is not suitable to cover sous vide cooking as it doesn’t
adequately consider all the hazards and control measures needed for this type of cooking.
Documentation requirements
The following list of potential steps could be the basis for your HACCP with regards to documenting general
safe working methods. You could adopt these by reading through, adding any additional notes or crossing
through those that do not apply to you, then signing to say that you have read and understood the points
and that you will implement and follow them.
In addition to this you are required to write a specific validation for each product where you document the
exact method to be followed each time for each product. See the Inspection Checklist (on page 12) to
see what other records and paperwork you will need to produce and make available during an inspection.
1. Purchase
Specialist equipment should be used including:
Water bath – consider design (stirrer, perforated bottom plate, how cleanable, how easy to empty,
rack for separation, lid to prevent evaporation etc). It must be a commercially bought unit to ensure
the temperatures are precisely controlled. It cannot be homemade.
Vacuum packer - not dual use (see https://www.food.gov.uk/business-
industry/guidancenotes/hygguid/ecoliguide). Well maintained so good sealing and vacuum and
clean;
Pouches/vacuum bags - puncture proof, suitable for temperature specification, heat sealable, food
contact approved, get specification for them from suppliers to show suitable;
Specialist sous vide needle thermometer and foam sealing tape – consider calibration by accredited
laboratory e.g. every few years. Tape maintains pack integrity.
3. Storage
Fridges to be at 5°C or below, ideally food should be stored below 3°C to slow down the growth of
food borne pathogens.
Separation of raw and ready-to-eat foods, raw foods below or in separate unit.
Effective stock rotation system, all foods covered and labelled with use by date.
Packaging materials – labels, pouches, clingfilm and non-food ingredients etc – store separately for
raw and RTE foods in clean environment.
If necessary, decant foods from contaminated outer packaging and wrapping materials into business’
own readily cleanable containers.
5. Vacuum Packing
Use separate designated and clearly
identifiable vacuum packers for raw and
RTE foods.
The manufacturer’s instructions for the vacuum
packer must be followed.
Staff to be trained in the use and cleaning of the
vacuum packer. Keep training records.
Food grade quality pouches to be used and be
suitable for heating to the maximum
temperature required.
To be cleaned and sanitised before and after
use with appropriate chemicals BS EN 1276 or
13697 compliant.
6. Cooking
Check equipment is working
correctly on a regular basis,
e.g. check the water bath temp
with the probe.
Don’t rely on temperature
readout on the water bath as an
accurate measurement of water
temperature. Monitoring to
ensure correct time
temperatures must be carried
out of both the water bath and
the core food temperature
(thermal centre). To do this you
will need to purchase a needle
digital temperature probe. See
cooking core temperatures on
page 10.
Thermal centre - slowest heating part of the product e.g. middle of thickest part. Core temperature
must be identified for each product. Remember importance of standardising the size of portions to
ensure consistency of required temperatures.
Time/core food temperature/size of product combinations for each product must be documented.
Variation in weights is critical to time temperature control. Different meats, cuts ingredients will heat
at different rates. Carry out trials as necessary.
Total time a product should be placed in the water bath = time to water bath equilibrium
(water warm up time) + time for product come up to correct temp once put in water (come up
time) + desired cooking time. This needs to be calculated once for each recipe mimicking worst
case scenario and then checked using a calibrated needle temperature probe on a regular basis, for
example once a month (prove it records for each dish – see monitoring record template in appendix).
Preheat the water bath to the temperature before submerging sealed pouches (water bath
equilibrium). Set the water bath 2.5°C above the target temperature of the food to help achieve the
correct core temperature.
Consider effect on water bath temperature if taking product straight from fridge – might take longer to
warm up (come up time).
Overloading of pouches in the water bath can lead to uneven cooking. Food must be completely
submerged. Determine the maximum load and consider how to separate them and keep them
submerged during water bath cooking e.g. using a rack. This is to allow the effective circulation of
the warm water around each individual pouch for adequate cooking purposes. There must be no
overlapping or tightly packed pouches.
7. Cooling
This may happen before or after the water bath cooking stage depending if you are part cooking to
begin with. Aim to reduce temperature to 5°C within 30 minutes ideally (no more than 90 minutes).
Chill rapidly in its vacuum pouch using:
o Blast chiller
o Ice bath/slush ice (ice hygiene important)
o Keep chilled until ready for service or regeneration (5°C or below, ideally 3°C or less).
Remember spores of Clostridium botulinum and C. perfringens can all survive a mild cooking
process therefore minimising the shelf life is paramount.
By completing this box you are signing to say you have reviewed these process steps for
sous vide and associated controls (pages 2-4) and agree that you are going to fully
implement them in your day-to -day operations and use them in conjunction with your
documented standardised recipes for each item and your monitoring records. They must
all be reviewed if there are any changes, such as new dishes added or change of
equipment or staff.
YOU CAN HAVE YOUR OWN SOUS VIDE DOCUMENTED FOOD SAFETY MANAGEMENT
SYSTEM, BUT IT MUST BE WRITTEN DOWN AND COVER ALL THESE AREAS,
INCLUDING CRITICAL CONTROL POINTS.
For products that need to be cooked to destroy Listeria monocytogenes, Salmonella, Ecoli 0157 or any
other vegetative pathogen the food business operator will need to prove that the cooking process will
enable food to reach a core temperature for the recommended time during cooking to ensure the food is
safe to consume. The acceptable temperature/time combinations are:
There is an exemption for sous vide burgers which must be cooked at a minimum of 60°C for at
least 93 minutes to reduce the risk of E. coli 0157.
If high risk dishes are not going to reach a minimum core temperature of 60°C for 45 minutes or equivalent
it will not be considered as a safe method of cooking. Therefore you must prove that the food is safe
every time (unless the water bath cook is not the critical control point (CCP) of your hazard analysis). In
this specific scenario you would require formal food microbiological sampling each time. There are a
number of laboratories that carry out microbiological testing in the region. For further information contact
your local Environmental Health Officer.
For example, it would not be a CCP at the water bath stage if the product is a ready-to-eat food due to a
prior cooking process step or if the product will be cooked thoroughly after the water bath stage (equivalent
to 70°C for 2 minutes).
It is essential to know that your probe is working properly, so you can rely on its readings. It is strongly
recommended that laboratory calibration for working thermometers should be carried out at least annually.
Valid calibration certificates should be made available for inspecting officers.
At least on a monthly basis the working thermometers should be calibrated on the premises. The
manufacturer’s instructions should include details of how often a probe needs to be checked and how to
tell if it is accurate. If the reading is outside this range, you should replace your probe or return it to the
manufacturer to be calibrated. Record the results of your probe calibration checks in the monthly diary.
A simple way to check a digital probe is to put it in iced water and boiling water:
The readings in iced water should be between -1°C and 1°C.
The readings in boiling water should be between 99°C and 101°C using a pan of boiling water. Do not
use a kettle for this test.
Verification (using probe to check temperatures) can be carried out on one pouch of each batch each time
to ensure it is adequately cooked through time and temperature. Alternatively, if the size of the food being
cooked is always the same, then a validated cooking method could be used to ensure compliance. This
method should be verified at regular intervals through temperature and time monitoring to ensure that the
method still produces safe food, for example once a month.
Staff Training
Staff must be adequately trained to understand the risks involved (hazards and controls) in using the sous
vide process and in how to use the equipment. They must be aware of and be able to follow the exact
method each time that the food is cooked. They must be able to monitor and complete the relevant records
and be aware what to do if any of the critical controls fail and what corrective action is required. Document
this staff training and refresh at appropriate intervals.
1. ‘Suppliers List’ for sous vide products including food and packaging;
2. Documented evidence of staff training on the sous vide process;
3. Vacuum Packer maintenance schedule/records – visual checks, service history, documented action
taken if equipment failure;
4. Calibration records for the probe and water bath;
5. Documented general sous vide procedures and product specific recipe/methods that have been
validated to show the product will be cooked safely;
6. Temperature records of the water, core time/ temperatures of foods, cooling records, storage
time/temperatures and reheating time/temperature records (production monitoring verification
records – see template);
7. Cleaning records for all equipment used in this process;
8. Any additional requirements will be discussed at the time of inspection.
Contact: Food and Safety Team, Torbay Council, Torquay Town Hall, Castle Circus, Torquay,
Devon, TQ1 3DR Call Centre Tel: 01803 208025
www.torbay.gov.uk/index/yourbusiness/foodsafety
Some of the content of this document reproduced by kind permission of Allerdale Borough Council
Adequate cleaning.
Use of vacuum You must use separate ones for raw and
packer – cross cooked foods.
contamination
Staff training. Staff training records.rds.
Use of Needle thermometer and foam sealing tape. If faulty send to accredited
temperature lab for formal calibration or
probe Calibration. Monthly – keep records. -10c to + 10c from 0 or replace probe.
1000c.
Cleaning to prevent cross contamination.
Survival of Adequate cooking time and temperature Probe per batch – records 600c for 45 mins Further processing until
bacteria, viruses, applied during heating process. Identify kept. 650c for 10 mins temperature reached.
spores critical control point in cooking process for See monitoring record 700c for 2 mins
product. sheet template in the 750c for 30 secs
appendix. 800c for 6 secs
Cross Separation of packaging materials, colour Visual checks. Discard any food that is at
contamination coded equipment e.g. chopping boards. risk from cross-
contamination.
Correct use of cleaning chemicals, (BS EN Appropriate signage where
1276 or 13697) and cloths – 2 stage clean necessary.
approach and appropriate contact time.
Calibration – is the process of checking and adjusting equipment so that it measures accurately.
Control measures – actions required to exclude, eliminate or reduce hazards to a safe level.
Corrective action – the action taken when a critical limit is breached.
Critical control point (CCP) – a step in a process which must be controlled to eliminate or
reduce a hazard to an acceptable risk.
Critical limit – the value of a monitored action which separates acceptable from unacceptable.
Hazard – the potential to cause harm to the consumer and can be microbiological, chemical or
physical.
Hazard Analysis (HACCP) – a science-based food safety management system for
systematically identifying hazards and risks of food production and the implementation of controls
and monitoring procedures at points critical to food safety. Specified corrective action is taken if
any measurements deviate from safe limits.
Monitoring – planned observations and measurements of targets and critical limits at control
points to confirm that the process is under control.
Pasteurization - The act or process of heating a food to a specific temperature for a specific
period of time in order to kill microorganisms that could cause disease (70°C for 2 minutes or
equivalent).
Ready to eat (RTE) – can be directly consumed without the application of any process designed
to reduce/eliminate potentially harmful organisms (EC Regulation 2073).
Thermal Centre – the coolest part of a product during cooking, usually the middle of the thickest
part of the product, also called the core of the product.
Validation – obtaining evidence (scientific, technical and/or observational) that a control measure
or combination of control measures, if properly implemented on a consistent basis, is capable of
controlling the hazards to a specific outcome in respect of a required level hazard control.
Verification – procedures designed to establish if HACCP system is functioning as planned and
is effective.
This section describes key food borne pathogens associated with sous vide products, with examples of
the main types of food in which they can be found and how they can be controlled.
Clostridium botulinum - The anaerobic (absence of oxygen) conditions with sous vide cooking together
with the relatively low cooking temperatures provides an opportunity in which Clostridium botulinum can
survive and grow producing a toxin which is not destroyed by heat. Botulism is a serious illness that can
lead to paralysis and death.
Sources - soil, vegetables, intestinal tracts of fish and mammals.
Example Food Sources – low acid processed foods, bottled vegetables, flavoured oils and vacuum
packed products.
Growth Temperatures = 3°C to 50°C
pH = 4.6 to 9
Controls – low acid foods pH 4.5 or lower, strict heat treatment, e.g. botulinum cook (90°C for minimum
of 10 mins), strict attention to the shelf life of chilled vacuum packed foods: 10 days maximum without
additional controls; see the Food Standard Agency’s guidance on vacuum packed chilled foods
www.food.gov.uk/foodindustry/guidancenotes/foodguid/vacpac.
Clostridium perfringens - Spores can survive the normal cooking process and multiplication can occur
if the temperature control is inadequate including cooling practices. Toxins form within 6 hours.
Sources – Soil, intestinal tracts of humans and animals, raw meat, dust and insects.
Example Food Sources – Beef (especially rolled joints), turkey, pork, chicken, cooked mince, gravy,
soup, stews and sauces.
Growth Temperatures = 10°C to 52°C
pH = 5 to 8.9
Controls- Food should be consumed immediately after cooking, store food above 63°C, rapid cooling
within 1.5 hours and thorough reheating of foods to 75°C for a minimum of 30 seconds or equivalent.
Salmonella spp. – can be killed by heating to a core temperature of 75°C for 30 seconds or equivalent.
Sources – water, soil, sewage, intestinal tracts of animals especially poultry and swine, raw meat, eggs
and milk.
Example Food Sources – beef, turkey, pork, poultry, eggs, cheese, salad vegetables and raw milk.
Growth Temperature = 7°C to 47°C
pH = 3.8 to 9
Controls – Avoid use of raw eggs which are not fully cooked, thorough cooking of poultry, good
temperature control.
Ecoli 0157 – the infection is caused by a low effective dose of this bacterium.
Sources – intestinal tract of humans and animals, sewage and water.
Example Food Sources – raw or rare meats and poultry, raw milk and milk products, unprocessed
cheese, undercooked burgers, mince, cooked meats and seafood.
Controls – thorough cooking, careful handling to avoid cross-contamination.