P. E.

S’s MODERN COLLEGE OF ENGINEERING, SHIVAJINAGAR PUNE-5

Department of Mechanical Engineering
BE Mechanical Subject-CAD/CAM and Automation

Practical No. 05

Aim: Toolpath generation of a component for CNC turning centre in Mastercam.

Objectives:

1. To learn how to Model, Simulate and generate tool path using Mastercam
2. To understand how to mount specimen, and setting of tool on turning workstation
3. To understand how to generate CNC part program.
4. To explore the different facilities available in the Mastercam software

Problem Definition

Procedure
**** Note -Add All Images After Each Stage And End Results Image For
Given Problem

1. Sketching and Machine Setup:

 Press F9 to activate the axes.
 Sketch the upper half of the object in quadrant II.
 From the Main Menu, select Machine type > Lathe > Default.
 In Operation Manager, select Properties > Stock Setup.
 Under the section ‘Stock’, select Properties.
 Select ‘Make from two points’.

CAD/CAM and Automation Mechanical Engineering Department

 P. E. S’s MODERN COLLEGE OF ENGINEERING, SHIVAJINAGAR PUNE-5
Department of Mechanical Engineering
BE Mechanical Subject-CAD/CAM and Automation

 Select the bottom right & top left corners of the sketch.
 Increase ‘Length’ from 83 to 85 and change ‘Position along Z-axis’ to 2 (to allow facing
operation).
 Click on ‘OK’.
 Under the section ‘Chuck Jaws’, select ‘Properties’.
 Select ‘Make from two points’.
 Select 2 appropriate points as the chuck location.
 Click on ‘OK’

2. Facing Operation

 From the Main Menu, select Toolpaths > Facing.

 Enter an arbitrary name under ‘T and click ‘OK’
 In ‘Lathe Facing Properties’, select a suitable tool.
 Under the ‘Facing Parameters’ tab, click on ‘Select Points’.
 Select the boundary corner points on the stock which is to be removed by facing.
 Check ‘Rough Stepover’ and enter value as ‘0.1’
 Click on ‘OK’.

3. Rough Turning Operation

 From the Main Menu, select Toolpaths > Rough.

 In the chaining window, click on ‘Chain’.
 Select the entry point and exit point of the tool from the sketch.
 Click on ‘OK’.
 In ‘Lathe Rough Properties’, select a suitable roughing tool.
 Under the ‘Rough Parameters’ tab, enter the value for depth of cut as ‘0.5’ and check
‘Equal Steps’.
 Click on ‘OK’.

4. Grooving Operation

 From the Main Menu, select Toolpaths > Groove

 In the chaining window, click on ‘Chain’.
 Select the same chain as in the rough turning operation.
 Click on ‘OK’.
 In ‘Lathe Groove Properties’, select a suitable grooving tool.
 Under the ‘Groove Parameters’ tab, remain the value as it is.
 Click on ‘OK’.

CAD/CAM and Automation Mechanical Engineering Department

 P. E. S’s MODERN COLLEGE OF ENGINEERING, SHIVAJINAGAR PUNE-5
Department of Mechanical Engineering
BE Mechanical Subject-CAD/CAM and Automation

5. Threading Operation
 Under the Main Menu, select Tool paths > Thread.
 In ‘Lathe Threading Properties’, select a suitable roughing tool.
 Under thread shape parameters, enter the following parameters:
i. Lead = 10 threads/inch
ii. Included angle = 60
iii. Enter thread angle = 30
iv. Major diameter = 40
v. Minor diameter = 38
 Select ‘Start Position’ and select the start point of the thread on the sketch.
 Select ‘End Position’ and select the end point of the thread on the sketch.
 Click on ‘OK’.

6. Drilling Operation

 Under the Main Menu, select Toolpaths > Drill.

 In ‘Lathe Drill Properties’, enter the ‘Toolpath Parameters’ tab.
 Select Drilling Tool > Define Tool.
 Under the ‘Tool Geometry’ tab, enter the required values for tool diameter, tool length,
etc.
 Under the ‘Holders’ tab, enter suitable values for the dimensions of the holder.
 Click on ‘OK’.
 Select the ‘Simple Drill-No Peck’ tab.
 Enter the ‘Depth Value” as ‘-10’.
 Select ‘Drill Point’ and select the entry point of the drill from the sketch.
 Click on ‘OK’.

CAD/CAM and Automation Mechanical Engineering Department

 P. E. S’s MODERN COLLEGE OF ENGINEERING, SHIVAJINAGAR PUNE-5
Department of Mechanical Engineering
BE Mechanical Subject-CAD/CAM and Automation

Fig. 1: Profile of the work piece

Fig. 1: 3D Geometry of Component

CAD/CAM and Automation Mechanical Engineering Department

 P. E. S’s MODERN COLLEGE OF ENGINEERING, SHIVAJINAGAR PUNE-5
Department of Mechanical Engineering
BE Mechanical Subject-CAD/CAM and Automation

Fig. 2: Tool path

CAD/CAM and Automation Mechanical Engineering Department

 P.E.S. MODERN College Of Engineering, Shivajinagar, Pune – 05
Practical No. 06
NC Part Program

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CAD/CAM and Automation Mechanical Engineering Department
 P.E.S. MODERN College Of Engineering, Shivajinagar, Pune – 05
Practical No. 06
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CAD/CAM and Automation Mechanical Engineering Department

 P.E.S. MODERN College Of Engineering, Shivajinagar, Pune – 05
Practical No. 06
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CAD/CAM and Automation Mechanical Engineering Department

 P.E.S. MODERN College Of Engineering, Shivajinagar, Pune – 05
Practical No. 06
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CAD/CAM and Automation Mechanical Engineering Department

 P.E.S. MODERN College Of Engineering, Shivajinagar, Pune – 05
Practical No. 06
Z-46.5625
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CAD/CAM and Automation Mechanical Engineering Department