EW-3035 OPERATION MANUAL

Edition No.: 2020 Rev 1

WENZHOU EAST WORLD IMPORT&EXPORT CO., LTD.

(CE, ISO9001)

EW Series Full-automatic Computer

Wire Stripping Machine
Operation Manual
(FOR EW-3035)

Add: Room 333 Hongbeijinyuan Business Center, Ruian, 325200 P.R.CHINA

Website: www.ew-wirestripping.com
http://wirestripping.en.alibaba.com/
Email:info@ew-wirestripping.com
Tel/Fax:+86-0577-66603688

1
 EW-3035 OPERATION MANUAL

Part I: Outline of mechanical form

1. Straightener: Wire straightener.

2. Feed wheel pressure adjustment twist: Adjust feed wheel pressure between the two

wheels, pull out twist clockwise rotation increase pressure, counter-clockwise

rotation to reduce pressure, adjust to the appropriate pressure to push in for fixed.

3. Out-of-line switch: no wire automatic shutdown.

4. Input Gear Clearance Adjustment Torque: up into the gear clearance increased, down

to reduce the rotating clearance, two wheel clearance press wire harness, do not let

wire harness skid is the best.

5. Feed Hole: The wire goes into the feed hole and into the feed wheel.

6. Inlet hole seat: fix the Catheter, move up and down to adjust the center position of

the Catheter and the blade.

2
 EW-3035 OPERATION MANUAL

7. Up into the line wheel role: anti-clockwise rotation up into the line wheel, clockwise

rotation will enter the line under the wheel.

8. Feed wheel: The Motor drives the feed wheel to rotate so that the wire goes forward

and backward, cooperating with the tool carrier to feed the wire and strip the head.

9. Conduit: The wire goes through the conduit to enter the knife edge, fix the role of the

wire, in the upper and lower knife edge of the central point.

10. Catheter Base: Fixed Catheter Role, can be adjusted up and down so that the front

and back of the roller and catheter into a central line.

11. Tool carrier assembly cover: Protects Sundries from entering the tool carrier

assembly.

12. Blade: divided into two, its short device above, long device below, two for a pair of,

device when the upper and lower blade vertical, upper and lower blade blade edge

for a central point, upper and lower blade wall can not have clearance.

13. Outlet Wheel: The Motor drives the outlet wheel to rotate so that the wire harness

advances and retreats, cooperating with the cutter post outlet and stripping Tail

Action.

14. Out of the wheel up: Clockwise rotation up out of the wheel, counter-clockwise

rotation will be out of the wheel.

15. Outlet wheel clearance adjustment torsion: up rotating outlet wheel clearance

increased, down rotating outlet wheel clearance reduced.

16. Wire wheel pressure adjustment torsion: adjust the pressure between the wire wheel

two wheels, pull out the twist counter-clockwise rotation increased pressure,

3
 EW-3035 OPERATION MANUAL

clockwise rotation to reduce pressure, adjust to the appropriate pressure to push in

for fixed.

17. Display screen: adjust the parameters of wire needed for processing.

18. Start: Press the start button to make the machine work when the data input is

complete without error.

19. Stop: Press Stop to stop the machine.

20. Emergency Stop: When the machine is in working condition, press [ emergency stop ]

to stop the machine.

▼Note that you must not approach the blade with your hand before the power is cut off,
whether the machine is working or not.

Part II: Introduction of computer operation

4
 EW-3035 OPERATION MANUAL

Figure 1
1.1、Program: By 0-99 Item Program Series number storage parameters.

1.2、Line number: to be.

1.3、Incoming wire: thread the wire through the wire hole until the incoming wire roller,

press the incoming wire roller to send the wire forward automatically.

1.4、Retreat line: Press the retreat line roller is back automatically retreat line.

1.5、Move / try / fully automatic: Press the start key to run a single action in a move, press

the start key to run a complete action in a test, press the start key to run continuously in a

fully automatic situation.

1.6 、 Stert: Press the start button to make the machine work when the data input is

complete without error.

1.7、Stop: Press Stop to stop the machine.

1.8、Reset: Return each part of the machine to its original position.

1.9、Emergency Stop: When the machine is in working condition, press [ emergency stop ]
5
 EW-3035 OPERATION MANUAL

to stop the machine.

1.10、Line length: the total length of the cut wire, in MM.

1.11、End: The length of the end of the wire.

1.12、Stripping: The length of wire end rubber stripping, if the stripping parameters less

than the parameters of wire end is called half stripping, if the stripping parameters

greater than the parameters of wire end is called full stripping.

1.13、Tail: The length required at the end of the wire.

1.14、Tail stripping: The length of the rubber strip at the tail end of the wire is called half

stripping if the tail stripping parameters are less than the tail parameters, and full

stripping if the tail stripping parameters are more than the tail parameters.

1.15、Diameter: refers to the cross-section of the cutting line with the number of steps

passed by the motor of the tool holder, and controls the depth of cutting at the end of

the line. The larger the diameter parameter is, the larger the opening of the upper and

lower cutter is. The shallower the cutting depth is, the open distance of the upper and

lower blades is calculated in millimeters. The diameter of the core wire of the wire is as

many millimeters as that of the input wire.

1.16、Retracting: refers to the blade cut into a certain depth after a certain size to avoid

the core line scratch, retracting size according to the thickness of wire rubber, the thicker

the rubber, the bigger the retracting knife, the thinner the rubber, the smaller the

retracting knife, about 0.5 mm ~ 5.0 mm.

1.17、Set Amount: refers to the total output of the set work, input data can not be less

than quantitative data input, such as data less than quantitative data machine will not

work.
6
 EW-3035 OPERATION MANUAL

1.18、Count: The cumulative quantity produced.

1.19 、 Quantitative: Input Parameters how many times the machine operates

automatically stop, such as input 100 machine operation to 100 will automatically stop,

input 0 for no quantitative data, the machine will not automatically stop, to achieve the

set amount of data will stop.

1.20 、 Timed stert: When the machine works to the specified amount, the number of

seconds delay, automatic start to continue running.

Manual setting

7
 EW-3035 OPERATION MANUAL

Figure 2
2.1、Cutter: Press the forward key to close the upper and lower blades, press the back key

to open the upper and lower blades as the number increases, the number in the square

will decrease as the number in the square decreases, and when the distance between the

upper and lower blades is 0 points, confirm that the number in the square is the datum,

zero back, knife setting, induction, back to origin.

2.2、Cutter Alignment: Confirm the upper and lower cutter reference points and input the

parameters into the grid.

2.3、Blow: to blow off the thread skin that has fallen off the blade.

2.4、Catheter: the Catheter is swung up and down to prevent the end of the wire from

hitting the catheter.

Parameter Setting:

8
 EW-3035 OPERATION MANUAL

Figure 3
3.1、Wire feeding speed: refers to motor-driven roller wire feeding speed 00-99,00 the

slowest, 99 the fastest.

3.2、Cutting speed: refers to motor drive tool carrier cutting speed, speed 00-99,00 the

slowest, 99 the fastest.

3.3、Stripping speed: refers to the speed of rubber peel, the slower the stripping force,

the faster the stripping force smaller.

3.4、Cut-off deceleration: refers to the cutting edge of the wire until the cutting speed,

speed 00-99,00 the fastest, 99 the slowest, the slower the cutting force, the faster the

cutting force smaller.

3.5、Blowing time: Each time blowing time can be adjusted.

3.6 、 Catheter: the Catheter swings up and down to prevent the end of the line from

colliding with the Catheter.

9
 EW-3035 OPERATION MANUAL

3.7、Tiller: not yet.

3.8、Disconnection detection： Off-line automatic shutdown.

3.9 、 Stripping scrap: if the thread skin falls off the blade, open function to cut off the

thread skin to avoid overlapping secondary action to cut the wire.

Line length correction

Figure 4

4.1、Set the total length: enter the total length parameter set in figure 1.

4.2、Actual total length: input the actual total length of the processing data.

4.3、Corrected total length：The total length parameter can be corrected automatically

according to the modified total length.

10
 EW-3035 OPERATION MANUAL

Intermediate Stripping Setting

Figure 5
Middle Stripper switch: on / off

5.1、Wire diameter correction: when the middle stripping skin and copper wire are too

tight to be peeled, the cutting depth of the middle stripping can be slightly increased,

such as 0.1 refers to 0.1 [Figure 1] wire diameter.

5.2 、 Total length correction: The last end of the line with the leather on top, can be

adjusted to remove the total length of the line leather.

5.3 、 Position 01 ： Length of wire to first skin in the middle; stripping: First Stripping

Distance in the middle.

5.4、Position 02：The length of the wire from the top of the wire to the middle of the

second cut; Stripping: The distance from the middle of the second cut.

5.5、Position 03：The length of the wire from the top of the wire to the third skin in the

middle; the distance from the third skin in the middle.

11
 EW-3035 OPERATION MANUAL

And so on...

Part three: trouble shooting

Questions Solution
1、Check the head cutting depth, if too shallow, need to reduce
The thread won't the diameter of the line.
come off 2、The upper and lower clearance of the feeding roller is too large
and the adjustment is too small.
3、The header data is too small and needs to be enlarged.
1 、 Check the cutting depth of the end of the line, if it is too
The end of the thread shallow, reduce the diameter of the line.
won't come off 2 、 The upper and lower clearance of the outgoing roller is too
large, and the adjustment is smaller.
3、The data of tail stripping is too small and needs to be enlarged.
1 、 First determine whether the embossing is caused by the
incoming or outgoing line wheel pressure.
The surface embossing 2 、 If the line into the wheel, then the line into the wheel
of wire is too heavy adjustment gap.
3、If it is a line out of the wheel, then the line out of the wheel
adjustment gap.
The head and tail of a 1、The front end of the Catheter is too far away from the blade, so
thread are peeled off it needs to be adjusted.
at an angle 2、Adjust the position of the catheter or small diameter catheter,
so that the wire through the catheter and knife in a straight line.
The copper wire at the 1 、 Wire diameter is too small, knife cut to copper wire, peeling
end of the thread is out, need to increase the wire diameter.
slightly longer 2、Retreat data is too small, need to increase.
Cut the core at the 1、Wire diameter data is too small, increase wire diameter retry,
end of the thread until do not damage core copper wire.
1、Slow down the cutting speed and try again.
The wires are 2 、 Blade Blunt, need to remove the blade to replace the new
12
 EW-3035 OPERATION MANUAL
connected together blade.
without being cut 3、When the upper and lower blades are closed, there is a gap in
the plane. It is necessary to reinstall the blades to make the upper
and lower blades close.
1、There's stolen property on the wheel drive that needs cleaning
up.
The actual length does 2 、 Check the wire position to see if there is resistance to wire
not match the set feeding.
value 3、The belt of the incoming roller drive is too loose and needs to
be tightened.
4、 The wire has paraffin on the surface, causing the roller to slip
with wax. Please clean 4 rollers with gasoline or banana water.
1、See if the parameter line length has the input data needed to
process.
The rollers don't work 2、Check if the synchronous belt is broken.
3、Check whether the wheel drive is normal (green light is normal,
red light is abnormal) .
1、Check whether the cutter drive is normal (green light is normal,
red light is abnormal) .
The tool carrier is not 2、Check whether the cutter rack gear is stuck or broken.
working properly 3、Whether the tool Holder Slide Block is not oiled for a long time,
resulting in too much friction resistance.
4. See Io monitoring whether the cutter origin back to the origin
of the green light, such as not on the sensor is bad.
Do not work according 1、 Check to see if there is an input set amount.
to the running key 2、 Check to see if the count has reached the set total, and clear
the count to zero.

13