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1269767GT

This manual provides parts information for a Z-60/37 DC/FE Hybrid aerial work platform. It includes an introduction on how to read the serial number, a parts stocking list, diagrams of major components, and detailed part diagrams and numbers for the chassis, turntable, boom, platform, engine, hydraulic and electrical systems. It is intended to assist with ordering replacement parts.

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Juan Cortez

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0% found this document useful (0 votes)

231 views186 pages

1269767GT

Uploaded by

Juan Cortez

We take content rights seriously. If you suspect this is your content, claim it here.

Available Formats

Download as PDF, TXT or read online on Scribd

You are on page 1/ 186

Serial Number Range

Z-60/37 DC/FE from SN Z6016N-101 to

Z6016N-599
Hybrid from SN Z60N-600 to Z60N-700

Part No. 1269767GT

Rev C3
November 2018
November 2018

2 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018

How to Read Your Serial Number

Part No. 1269767GT Z-60/37 DC/FE Hybrid 3

November 2018

Table of Contents

305.1 Ground Control Side, View 1.....................................50

This manual is updated frequently. If you have a 306.1 Ground Control Side, View 2.....................................52
printed manual, you can keep it up to date by
307.1 Ground Control Box, View 1, External.......................54
downloading new figures from the Genie website at
www.genielift.com. For the most up-to-date parts 308.1 Ground Control Box, View 2, Internal........................56
information, visit the Parts Lookup System on the 309.1 Turntable Cover..........................................................58
Genie website at www.genielift.com. 310.1 Battery Box Assembly................................................60
311.1 Wire Harness Diagram..............................................62
How to Read Your Serial Number..........................................3 312.1 Power Cable Diagram................................................64
Parts Stocking List.................................................................7
400 Engine Components
How to Order Parts................................................................8
401.1 Engine Tray................................................................66
Service Parts Fax Order Form...............................................9
402.1 Kubota D1105-E4B, View 1.......................................68
403.1 Kubota D1105-E4B, View 2.......................................70
404.1 Kubota D1105-E4B, View 3.......................................72
Electronic Version
405.1 Fuel Hoses and Fittings - Kubota D1105-E4B...........74
Click on any page number to view the figure.
500 Boom Components
500.1 Boom Layout..............................................................76
001 Parts Stocking List 501.1 Secondary Boom, View 1..........................................78
001.1 Parts Stocking List.....................................................10
502.1 Secondary Boom, View 2..........................................80

100 Decals 503.1 Upper Pivot................................................................82

101.1 Decals with Words, Chassis (ANSI & AUS)...............12 504.1 Upper Pivot and Primary Boom Rests.......................84
102.1 Decals with Words,Tank Side, Non-Steer End (ANSI & 505.1 Primary and Extension Booms..................................86
AUS)....................................................................................14 506.1 Cable Track................................................................88
103.1 Decals with Words, Generator Side, Steer End (ANSI & 507.1 Jib Boom and Platform Rotator.................................90
AUS)....................................................................................16
104.1 Decals with Words, Boom (ANSI & AUS)..................18 600 Platform Components
105.1 Decals with Words, Platform (ANSI & AUS)..............20 601.1 Platform Configuration...............................................92
106.1 Decals with Symbols, Chassis (ANSI & CE)..............22 602.1 Platform Components................................................94
107.1 Decals with Symbols,Tank Side, Non-Steer End (ANSI 603.1 Platform Control Box, External View..........................96
& CE)...................................................................................24 604.1 Platform Control Box, Internal View.........................100
108.1 Decals with Symbols, Generator Side, Steer End (ANSI 605.1 Joysticks..................................................................102
& CE)...................................................................................26
109.1 Decals with Symbols, Boom (ANSI & CE).................28 700 Hydraulic Components
110.1 Decals with Symbols, Platform (ANSI & CE).............30 701.1 Function Manifold....................................................104
702.1 Platform Rotate and Jib Boom/Platform Manifold.....106
200 Drive Chassis Components 703.1 Hydraulic Pumps.....................................................108
201.1 Steer Axle and Steer Linkage , Non-Oscillate 704.1 Oscillate Valve.........................................................110
Models.................................................................................32
705.1 Turntable Rotate Manifold........................................112
202.1 Steer Axle and Steer Linkage , Oscillate Models......34
706.1 Hydraulic Hoses and Fittings - Drive Chassis,
203.1 2WD Steer Axle, Wheels and Hubs...........................36 Non-Oscillate.....................................................................114
204.1 4WD Steer Axle, Wheels and Hubs...........................38 707.1 Hydraulic Hoses and Fittings - Drive Chassis,
205.1 Non-steer Axle...........................................................40 Oscillate.............................................................................116
708.1 Hydraulic Hoses and Fittings - Turntable.................118
300 Turntable Components 709.1 Hydraulic Hoses and Fittings - Secondary and
301.1 Turntable Rotator.......................................................42 Primary..............................................................................120
302.1 Turntable Center........................................................44 710.1 Hydraulic Hoses and Fittings - Primary and Jib.......122
303.1 Generator Side - DC Models.....................................46
304.1 Tank Side - FE Hybrid Models (Bi-Energy)................48

4 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018

Table of Contents (continued)

800 Accessories
801.1 Power to Platform....................................................124
802.1 Air Line to Platform..................................................126
803.1 Light Package..........................................................128
804.1 Platform Overload Option........................................130
805.1 Operators Protection Alarm (to January 2017)........132
805.2 Lift Guard Contact Alarm Option (from January
2017).................................................................................134
806.1 Panel Cradle and Tool Tray......................................136
807.1 Tow Package............................................................138
808.1 Swing Gear Guard...................................................140
809.1 Cylinder Bellows......................................................142
810.1 Boom Wiper.............................................................144
811.1 Cold Start, FE Models.............................................146
812.1 Platform Control Cover Option.................................148
813.1 Ground Control Box Cover......................................150
814.1 Operator Protective Structure..................................152
815.1 Aircraft Protection Package.....................................154
816.1 Aircraft Protection Package With Swing Gate..........156
817.1 Inverter....................................................................158
818.1 Half Mesh Option.....................................................160
819.1 Platform Accessories...............................................162

Indices
Part Number Index.............................................................164
Part Description Index.......................................................169

Cross References
Fittings Cross Reference...................................................178

12 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018 100 Decals

101.1 Decals with Words, Chassis (ANSI & AUS)

Item Part No. Description Qty.

A 1272630GT DECAL KIT,Z60 DC,COMP,WRD,ANSI

ANSI
B 1272631GT DECAL KIT,Z60 FE,COMP,WRD,ANSI
ANSI
C 1272633GT DECAL KIT,Z60 DC,COMP,WRD,AUS
AUS
D 1272634GT DECAL KIT,Z60 FE,COMP,WRD,AUS
AUS
1 27204GT DECAL,ARROW BLUE...........................1
2 27205GT DECAL,ARROW YELLOW LRG 9".........1
3 27206GT DECAL,TRIANGLE,BLUE.......................2
4 27207GT DECAL,TRIANGLE,YELLOW.................2
5 31060GT DECAL,DANGER DO NOT ALTER
SWTC.....................................................1
6 52475GT DECAL,LABEL,TRANSPORT
TIEDOWN*..............................................6
7 52966GT DECAL,COSMETIC,4 X 2.......................1
Option, 2WD
8 52967GT DECAL,COSMETIC,4 X 4.......................1
Option, 4WD
9 72086GT DECAL,LABEL,LIFTING EYE.................2
10 147792GT DANGER,TIPOVR,TIRES FF ONLY.......4
11 1269246GT DECAL, TRANSPORTING/LIFTING, Z....2
12 1269252GT DECAL, WHEEL LOAD, Z60/37DC........4
13 1269261GT DECAL, COSMETIC, Z-60/37DC...........1
Z-60/37 DC
14 1269262GT DECAL, COSMETIC, Z-60/37FE............1
Z-60/37 FE

Part No. 1269767GT Z-60/37 DC/FE Hybrid 13

100 Decals November 2018

102.1 Decals with Words,Tank Side, Non-Steer End (ANSI & AUS)

14 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018 100 Decals

102.1 Decals with Words,Tank Side, Non-Steer End (ANSI & AUS)

Item Part No. Description Qty.

1 28159GT DECAL,DIESEL......................................1
Z-60/37 FE Only
2 28372GT DECAL,NOTICE,BATTERY CABLES.....1
3 31508GT DECAL,DANGER,ELECT
HAZARD,PLUG.......................................1
4 31788GT DECAL,DANGER,BATTERY
SAFETY***..............................................1
5 72086GT DECAL,LABEL,LIFTING EYE.................1
6 72999GT DECAL,LABEL,PETRO CANADA***......1
Option, hydraulic oil
7 82161GT DECAL,LABEL,UCON HYDROLUBE.....1
Option, hydraulic oil
8 82314GT DECAL,DANGER,TIP-OVER..................1
9 82366GT DECAL,CHEVRON RANDO HD.............1
Option, hydraulic oil
10 97865GT DECAL,WARN,ELECTRO HAZARD......1
11 114236GT DECAL,LABEL,CB SYMBOL..................2
12 114258GT DECAL,DANGER,NO SMOKING...........1
Z-60/37 FE Only
13 114390GT DECAL,DANGER,ELECT HAZARD***....1
14 133278GT DECAL,LOW/ULTRA LOW SULFR
FUEL.......................................................1
Z-60/37 FE Only - Australia models
15 133286GT DECAL, POWER TO CHARGER,
UNIV.......................................................1
16 826345GT DECAL,ULS DIESEL ONLY,TIER 4........1
Z-60/37 FE Only - ANSI
17 1255581GT DECAL COSMETIC,10" GENIE BLUE....1
18 1263543GT DECAL, IMPROPER OPERATION.........1
19 1265361GT DECAL, BATTERY CHARGER
INDICAT..................................................1
20 1265450GT DECAL, GROUND CONTROL BOX,
Z60..........................................................1
21 1269248GT DECAL, BATT CONN DIAGRAM............1
22 1269249GT DECAL, NOTICE, CHARGER INSTRU...1
23 1269250GT DECAL, OP INSTRUCTIONS, Z60/37.....1
Z-60/37 DC
24 1269251GT DECAL, OP INSTRUCTIONS, Z60/37.....1
Z-60/37 FE
25 1269254GT DECAL, WORD, BATT WEIGHT/TIP O....1
26 1272242GT DECAL,MACHINE
REGISTRATION/OWNER TRANSFER....1

Part No. 1269767GT Z-60/37 DC/FE Hybrid 15

100 Decals November 2018

103.1 Decals with Words, Generator Side, Steer End (ANSI & AUS)

22 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018 100 Decals

106.1 Decals with Symbols, Chassis (ANSI & CE)

Item Part No. Description Qty.

A 1272636GT DECAL KIT,Z60 DC,COMP,SYM,ANSI

ANSI
B 1272637GT DECAL KIT,Z60 FE,COMP,SYM,ANSI
ANSI
C 1272639GT DECAL KIT,Z60 DC,COMP,SYM,CE
CE
D 1272640GT DECAL KIT,Z60 FE,COMP,SYM,CE
CE
1 27204GT DECAL,ARROW BLUE...........................1
2 27205GT DECAL,ARROW YELLOW LRG 9".........1
3 27206GT DECAL,TRIANGLE,BLUE.......................2
4 27207GT DECAL,TRIANGLE,YELLOW.................2
5 52475GT DECAL,LABEL,TRANSPORT
TIEDOWN*..............................................6
6 52966GT DECAL,COSMETIC,4 X 2.......................1
Option, 2WD
7 52967GT DECAL,COSMETIC,4 X 4.......................1
Option, 4WD
8 72086GT DECAL,LABEL,LIFTING EYE.................2
9 114249GT DECAL,LABEL,TIPOVER,TIRES,SYMB.4
10 114252GT DECAL,LABEL,TIP OVER LMT
SWTCH...................................................1
11 1269246GT DECAL, TRANSPORTING/LIFTING, Z....2
12 1269252GT DECAL, WHEEL LOAD, Z60/37DC........4
13 1269261GT DECAL, COSMETIC, Z-60/37DC...........1
Z-60/37 DC
14 1269262GT DECAL, COSMETIC, Z-60/37FE............1
Z-60/37 FE

Part No. 1269767GT Z-60/37 DC/FE Hybrid 23

100 Decals November 2018

107.1 Decals with Symbols,Tank Side, Non-Steer End (ANSI & CE)

24 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018 100 Decals

107.1 Decals with Symbols,Tank Side, Non-Steer End (ANSI & CE)

Item Part No. Description Qty.

1 28159GT DECAL,DIESEL......................................1
Z-60/37 FE Only
2 72086GT DECAL,LABEL,LIFTING EYE.................1
3 82481GT DECAL,SYMBOL-BATTERY SAFETY.....2
4 82487GT DECAL, SYMBOL - READ THE
MANUAL.................................................1
5 114236GT DECAL,LABEL,CB SYMBOL..................2
6 114251GT DECAL,LABEL,NO SMOKING,SYMB.....1
Z-60/37 FE Only
7 114252GT DECAL,LABEL,TIP OVER LMT
SWTCH...................................................1
8 114334GT DECAL,SYM-ELEC HAZARD,PLUG......1
9 133067GT DECAL,DANGER,ELEC.HAZ.STAY
CLR.........................................................1
10 133205GT DECAL,LABEL, ELECTRO HAZARD.....1
11 1255581GT DECAL COSMETIC,10" GENIE BLUE....1
12 1263542GT DECAL, COMPARTMENT ACCESS.......1
13 1265361GT DECAL, BATTERY CHARGER
INDICAT..................................................1
14 1265450GT DECAL, GROUND CONTROL BOX,
Z60..........................................................1
15 1269245GT DECAL, EMERGENCY LOWERING,
Z60..........................................................1
CE Only
16 1269255GT DECAL, ANSI SYMBOL, BATT WEIGH...1
17 1272242GT DECAL,MACHINE
REGISTRATION/OWNER TRANSFER

Part No. 1269767GT Z-60/37 DC/FE Hybrid 25

100 Decals November 2018

108.1 Decals with Symbols, Generator Side, Steer End (ANSI & CE)

32 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018 200 Drive Chassis Components

201.1 Steer Axle and Steer Linkage , Non-Oscillate Models

Item Part No. Description Qty. Item Part No. Description Qty.

1 77610GT PIN,2.00DIAX23.13LG,CHAMFER.........1 27 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................2

2 1256267GT ROD END,.5 X 3.75,ZAG........................1 28 77706GT SHIM,NON-OSC 16 GAGE.....................4
3 1253498GT SCREW,HHF,1/2-13X1.5,8,ZAG.............1 29 77705GT SHIM,NON-OSC 22 GAGE.....................4
4 48918GT TEE,RUN,520428-6................................2 30A 1273340GT WELDMENT, PIN, 1.5IN X 2.92IN..........2
from SN 1 to 169, from SN 171 to 180, SN
5 48915GT ELBOW,90D,520220-6............................2
186
6 824127GT PIN,CLEVIS,1.0X2.41,SAE,ZAG............6
30B 1272158GT WELDMENT, PIN, 1.5INX3.24IN LG......2
7 824129GT RUE RING,1.0,ZAG................................6 SN 170, 181 thru 185, and from 187
8 1261172GT CYLINDER, STEER................................1 31 824086GT SCREW,HHF,5/16-18X1,8,ZAG
-- 89294GT SEAL KIT CYLINDER (59460) 32 107578GT GROUND STRAP,24"LONG...................1
(for 1261172 and 59460)
9 25817GT BEARING,1.00IDX1.25ODX1.00L..........6
10 824079GT SCREW,HHF,1/4-20X1,8,ZAG................4
11 1263699GT SCREW,HHC,3/8-16X.5,8,ZAG..............4
12A 1273340GT WELDMENT, PIN, 1.5IN X 2.92IN..........2
from SN 1 to 169, from SN 171 to 180, SN
186
12B 1272778GT WELDMENT, PIN, 1.5INX2.92IN LG......2
SN 170, 181 thru 185, and from 187
13A 1261309GT MACHINE LH, YOKE Z60E.....................1
(4WD)
-- 1261311GT WELDMENT, YOKE LH Z60E
13B 1263157GT MACHINE LH, YOKE Z60E 2WD............1
(2WD)
-- 1263159GT WELDMENT, YOKE LH Z60E 2WD
14 54156GT BEARING,FL,1.5IDX1.75ODX1.10LG.....2
15 45071GT BEARING,1.5IDX1.75ODX1.5L..............2
16 45074GT WASHER,THRUST,1.5 X 3.5 X .187.......2
17 42014GT BEARING,2.00IDX2.25ODX2.00L..........2
18 1261435GT WELDMENT,Z60E FRONT AXLE...........1
19 1268611GT FORMING, MOTOR CABLE TRACK......2
(4WD)
20 824083GT SCREW,HHF,1/4-20X2.5,8,ZAG.............4
(4WD)
21 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................4
(4WD)
22A 1261310GT MACHINE RH, YOKE Z60E....................1
(4WD)
-- 1261312GT WELDMENT YOKE, RH Z60E
22B 1263158GT MACHINE RH, YOKE Z60E 2WD...........1
(2WD)
-- 1263160GT WELDMENT YOKE, RH Z60E 2WD
23 59460GT CYLINDER,STEERING***......................1
-- 89294GT SEAL KIT CYLINDER (59460)
(for 1261172 and 59460)
24 1255710GT WELDMENT, TIE ROD...........................1
25 1255713GT WELDMENT,NON OSC STOP...............1
26 1256693GT SCREW,HHF,3/8-16X2.25,8,ZAG...........2

Part No. 1269767GT Z-60/37 DC/FE Hybrid 33

200 Drive Chassis Components November 2018

202.1 Steer Axle and Steer Linkage , Oscillate Models

34 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018 200 Drive Chassis Components

202.1 Steer Axle and Steer Linkage , Oscillate Models

Item Part No. Description Qty. Item Part No. Description Qty.

1 53386GT GUARD, HOSE PROTECTOR................2 28 1255710GT WELDMENT, TIE ROD...........................1

2 77610GT PIN,2.00DIAX23.13LG,CHAMFER.........1 29 47377GT BEARING,1.25 ID X 1.5 OD X .75..........4
3 1256267GT ROD END,.5 X 3.75,ZAG........................1 30 1267564GT CYLINDER, OSCILLATE, Z60E..............2
4 1253498GT SCREW,HHF,1/2-13X1.5,8,ZAG.............1 -- 33549GT VALVE,COUNTERBAL.CBCH-LJN.........2
5 48918GT TEE,RUN,520428-6................................2 -- 48912GT CONN,520120-4-6***
6 48915GT ELBOW,90D,520220-6............................2 -- 89295GT SEAL KIT,CYLINDER (63189)
(for 1267564)
7 824127GT PIN,CLEVIS,1.0X2.41,SAE,ZAG............6
31 1255452GT ROD END,.375 X 2.25,ZAG....................2
8 824129GT RUE RING,1.0,ZAG................................6
32 824067GT SCREW,HHC,3/8-16X1,8,ZAG...............2
9 1261172GT CYLINDER, STEER................................1
33 824110GT WASHER,LOCK,3/8,ZAG.......................2
-- 89294GT SEAL KIT CYLINDER (59460)
(for 1261172) 34 94221GT PIN,1.50DIAX3.75LG,1HOLE.................2
10 25817GT BEARING,1.00IDX1.25ODX1.00L..........6 34A 45071GT BEARING,1.5IDX1.75ODX1.5L..............2
install into chassis
11 824079GT SCREW,HHF,1/4-20X1,8,ZAG................4
35A 1273340GT WELDMENT, PIN, 1.5IN X 2.92IN..........2
12 1263699GT SCREW,HHC,3/8-16X.5,8,ZAG..............4
from SN 1 to 169, from SN 171 to 180, SN
13A 1273340GT WELDMENT, PIN, 1.5IN X 2.92IN..........2 186
from SN 1 to 169, from SN 171 to 180, SN
35B 1272158GT WELDMENT, PIN, 1.5INX3.24IN LG......2
186
SN 170, 181 thru 185, and from 187
13B 1272778GT WELDMENT, PIN, 1.5INX2.92IN LG......2
36 824086GT SCREW,HHF,5/16-18X1,8,ZAG
SN 170, 181 thru 185, and from 187
37 107578GT GROUND STRAP,24"LONG...................1
14A 1261309GT MACHINE LH, YOKE Z60E.....................1
(4WD)
-- 1261311GT WELDMENT, YOKE LH Z60E
14B 1263157GT MACHINE LH, YOKE Z60E 2WD............1
(2WD)
-- 1263159GT WELDMENT, YOKE LH Z60E 2WD
15 54156GT BEARING,FL,1.5IDX1.75ODX1.10LG.....2
16 45071GT BEARING,1.5IDX1.75ODX1.5L..............2
17 45074GT WASHER,THRUST,1.5 X 3.5 X .187.......2
18 42014GT BEARING,2.00IDX2.25ODX2.00L..........2
19 1261435GT WELDMENT,Z60E FRONT AXLE...........1
20 824164GT SNAP RING,EXTERNAL,1.25,ZAG........4
21 824151GT WASHER,SHIM,1.270X2.130X.062,Z.....4
22 1261467GT PIN,1.25DIAX8.8LG,2RING....................2
23 1268611GT FORMING, MOTOR CABLE TRACK......2
(4WD)
24 824083GT SCREW,HHF,1/4-20X2.5,8,ZAG.............4
(4WD)
25 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................4
(4WD)
26A 1261310GT MACHINE RH, YOKE Z60E....................1
(4WD)
-- 1261312GT WELDMENT YOKE, RH Z60E
26B 1263158GT MACHINE RH, YOKE Z60E 2WD...........1
(2WD)
-- 1263160GT WELDMENT YOKE, RH Z60E 2WD
27 59460GT CYLINDER,STEERING***......................1
-- 89294GT SEAL KIT CYLINDER (59460)
(for 59460)

Part No. 1269767GT Z-60/37 DC/FE Hybrid 35

200 Drive Chassis Components November 2018

203.1 2WD Steer Axle, Wheels and Hubs

36 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018 200 Drive Chassis Components

203.1 2WD Steer Axle, Wheels and Hubs

Item Part No. Description Qty.

1 1255703GT COVER,DRIVE CHASSIS.......................1

2 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............4
3 56912GT SPRING
CLIP,1/4-20,.025-.15X.54,ZAG................4
4 1255385GT SCREW,HHC,5/8-11X2.25,8,ZAG........12
5 1256182GT WASHER,FLAT,5/8,F436,HRD,ZAG.....12
6 Ref. Wheels.............................................2
(refer to 205.1)
7 Ref. Tires.................................................2
(refer to 205.1)
8 77674GT NUT,HEX,FLANGE 5/8-18,GRD 8 ZI.....18
9 88883GT HUB,2WD,FRONT***..............................2
-- 215340GT LOCKRING, RR***
(for 88883)
-- 227986GT V-RING 100,RUBBER SEAL
(for 88883)
-- 94891GT COVER,HUB (88883)
(for 88883)
-- 94892GT SHIM,HUB (88883)
(for 88883)
-- 94893GT BEARING,OUTER (88883)
(for 88883)
-- 94894GT BEARING,INNER (88883)
(for 88883)
-- 94895GT SEAL,OIL (88883)***
(for 88883)

Part No. 1269767GT Z-60/37 DC/FE Hybrid 37

200 Drive Chassis Components November 2018

204.1 4WD Steer Axle, Wheels and Hubs

38 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018 200 Drive Chassis Components

204.1 4WD Steer Axle, Wheels and Hubs

Item Part No. Description Qty.

1 1255703GT COVER,DRIVE CHASSIS.......................1

2 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............4
3 56912GT SPRING
CLIP,1/4-20,.025-.15X.54,ZAG................4
4 1264510GT SCREW,SHC,1/2-13X2,A574,ZAG.......20
5 825353GT WASHER,FLAT,1/2,SAE,HRD,ZAG......20
6 Ref. Wheel...............................................2
(refer to 205.1)
7 Ref. tires..................................................2
(refer to 205.1)
8 77674GT NUT,HEX,FLANGE 5/8-18,GRD 8 ZI.....18
9 Ref: AC Wheel drivemMotor....................2
(refer to 205.1)
10 1268880GT FORMING, MOTOR CABLE ROUTING,
FRONT....................................................2
11 1268881GT FORMING, MOTOR CABLE GUIDE,
FRONT....................................................2
12 1263511GT GASKET, MOTOR DRIVE.......................2
13 1268882GT PLATE, COVER AC MOTOR, FRONT.....2
14 824132GT SCREW,HHF,M8-1.25X20,DIN6921,10.9,ZAB.10

Part No. 1269767GT Z-60/37 DC/FE Hybrid 39

200 Drive Chassis Components November 2018

205.1 Non-steer Axle

40 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018 200 Drive Chassis Components

205.1 Non-steer Axle

Item Part No. Description Qty. Item Part No. Description Qty.

A 162216GT TIRE & WHEEL ASSY,FOAM,RH...........2 -- 1272864GT ENCODER, AC MOTOR GEARBOX Z60E
(includes items 11 and 12) (for 226939)
B 162217GT TIRE & WHEEL ASSY,FOAM,LH............2 -- 1272865GT COVER KIT, AC MOTOR GEARBOX Z60E
(includes items 11 and 12) (for 226939)
1 1255703GT COVER,DRIVE CHASSIS.......................1 -- 1272866GT MAIN SEAL KIT, AC MOTOR GEARBOX
Z60E
2 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............4
(for 226939)
3 56912GT SPRING
-- 1272867GT INPUT CARRIER KIT, AC MOTOR
CLIP,1/4-20,.025-.15X.54,ZAG................4
GEARBOX Z60E
4 1256267GT ROD END,.5 X 3.75,ZAG........................1 (for 226939)
5 1253498GT SCREW,HHF,1/2-13X1.5,8,ZAG.............1 -- 1272868GT INTERMEDIATE CARRIER KIT, AC
6 77950GT PIN,2.00DIAX20.88LG,CHAMFER.........1 MOTOR GEARBOX Z60E
(for 226939)
7 1261472GT WELDMENT,REAR AXLE Z60E.............1
-- 1272869GT OUTPUT CARRIER KIT, AC MOTOR
8 42014GT BEARING,2.00IDX2.25ODX2.00L..........2 GEARBOX Z60E
9 1264510GT SCREW,SHC,1/2-13X2,A574,ZAG.......20 (for 226939)
10 825353GT WASHER,FLAT,1/2,SAE,HRD,ZAG......20 -- 1272870GT MAIN BEARING KIT, AC MOTOR
GEARBOX Z60E
11 WHEEL
(for 226939)
included with item 12
-- 1283314GT SILICONE PAD, AC MOTOR GEARBOX
12A 77790GT TIRE & WHEEL ASSY RH,FF.................2
Z60E
RT, Foam-filled, Low-profile, Right
-- 21149GT LUG,WHEEL STUD,5/8-18,W1/4HB**
12A 77791GT TIRE & WHEEL ASSY,LH FF***.............2
RT, Foam-filled, Low-profile, Left 15 1263511GT GASKET, MOTOR DRIVE.......................2
12B 106647GT TIRE & WHEEL ASSY,RH,FOAM,NM.....2 16 1264107GT FORMING, COVER AC MOTOR RR......2
RT, Foam-filled, Low-profile, Non-marking, 17 824132GT SCREW,HHF,M8-1.25X20,DIN6921,10.9,ZAB.10
Right
18 1264103GT FORMING, REAR AXLE COVER...........2
12B 106648GT TIRE & WHEEL ASSY,LH,FOAM,NM.....2
RT, Foam-filled, Low-profile, Non-marking, 19 824090GT SCREW,HHF,3/8-16X1,8,ZAG................4
Left 20 29868GT SPRING CLIP,3/8-16,.05-.20X.73,ZAG....4
12C 228768GT TIRE/WH ASSY,RH,FF,REPNEU***.......2 21 1259930GT SEAL, RIBBED FOAM, 5.00"..................2
RT, Foam-filled, Oil-based, Right
22 1255702GT BAR,AXLE ROTATION STOP,OSC.........2
12C 228769GT TIRE/WH ASSY,LH,FF,REPNEU***........2
23A 81610GT SHIM,AXLE ROTATION STOP,16G........4
RT, Foam-filled, Oil-based, Left
(oscillate models)
12D 227816GT TIRE & WHEEL ASSY,RH,FOAM,NM.....2
23B 81609GT SHIM,AXLE ROTATION STOP,22G........8
RT, Foam-filled, Oil-based, Non-marking,
(non-oscillate models Only)
Right
23C 81610GT SHIM,AXLE ROTATION STOP,16G........4
12D 227817GT TIRE & WHEEL ASSY,LH,FOAM,NM.....2
(non-oscillate models)
RT, Foam-filled, Oil-based, Non-marking,
Left 24 1255712GT BRACKET, OSCILLATE VALVE..............1
13 77674GT NUT,HEX,FLANGE 5/8-18,GRD 8 ZI.....18 25 Ref. Oscillate Valve.................................1
(refer to 702.1)
14 226939GT AC MOTOR GEARBOX Z60E.................2
26A 1257862GT SCREW,HHF,1/2-13X2.75,8,ZAG...........2
-- 1266213GT BRAKE, FAIRFIELD
(oscillate models)
(for 226939)
26B 1255802GT SCREW,HHF,1/2-13X2.5,8,ZAG.............6
-- 1266214GT BRAKE PRESS. PLATE, FAIRFIELD
(non-oscillate models)
(for 226939)
27 1257460GT SCREW,HHC,3/4-10X3.5,8,ZAG............3
-- 1266215GT MOTOR SHAFT SEAL, FAIRFIELD
(for 226939) 28 1256863GT WASHER,FLAT,.75,SAE,HRD,ZAG........3
-- 1266216GT MOTOR TERMINAL STUD, FAIRFIELD 29 1269210GT PLATE,SWING ROTATION
(for 226939) STOP,Z60E.............................................1
-- 1266217GT MOTOR O-RING, FAIRFIELD
(for 226939)

Part No. 1269767GT Z-60/37 DC/FE Hybrid 41

300 Turntable Components November 2018

301.1 Turntable Rotator

42 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018 300 Turntable Components

301.1 Turntable Rotator

Item Part No. Description Qty.

A 1262604GT ASSEMBLY, DRIVE, SLEW GEAR, Z6....1

(includes items 13-24)
1 1257866GT SCREW,HHF,1/4-20X2.25,8,ZAG...........4
2 56912GT SPRING
CLIP,1/4-20,.025-.15X.54,ZAG................4
3 1264145GT FORMING, CABLE CLAMP BACKER.....2
4 1264147GT CLAMP, FRONT MOTOR CABLES.........1
5 1264143GT FORMING, CABLE ATTACH...................2
6 824090GT SCREW,HHF,3/8-16X1,8,ZAG................1
7 29868GT SPRING CLIP,3/8-16,.05-.20X.73,ZAG....1
8 1264146GT CLAMP, REAR MOTOR CABLES...........1
9 1264144GT FORMING, SWING CABLE MT..............1
10 824216GT SCREW,PHPM,10-32X1.5,ZAG..............2
11 6178GT NUT,NYLOCK,10-32...............................2
12 88356-131M3GT SWITCH,LIMIT,TAB,BLUE,PLASTIC......1
13 1256170GT SCREW,HHC,5/8-11X4,8,ZAG.............30
14 1256182GT WASHER,FLAT,5/8,F436,HRD,ZAG.....37
15 63468GT BEARING,TURNTABLE ROTATION.......1
-- 48887GT ELBOW,90D, 070202-4
-- 94643GT ZERK,GREASE,5/16-24,STRAIT
16 824089GT SCREW,HHF,3/8-16X.75,8,ZAG.............2
17 77879GT FORMING,PINION GUARD....................1
refer to 808.1
18 1262605GT MACHINING, MOUNT, DRIVE, SLEW.....1
19 1256169GT SCREW,HHC,5/8-11X3.5,8,ZAG............7
20 1254718GT SCREW,SET,HS,5/8-11X3.5,CUP,ZA.....1
21 1254728GT SCREW,FHPM,6-32 X .75,ZAG..............1
22 1255768GT SWING DRIVE ASSEMBLY....................1
-- 1255769GT SEAL KIT, SWING BRAKE
-- 1255770GT KIT, FRICTION DISC
-- 1255771GT KIT, BRAKE SPRING
-- 1255772GT KIT, SWING BRAKE REBUILD
-- 1255773GT BRAKE TUBING
23 1256168GT SCREW,HHC,1/2-13X1.75,8,ZAG..........9
24 825353GT WASHER,FLAT,1/2,SAE,HRD,ZAG........9

Part No. 1269767GT Z-60/37 DC/FE Hybrid 43

300 Turntable Components November 2018

302.1 Turntable Center

44 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018 300 Turntable Components

302.1 Turntable Center

Item Part No. Description Qty. Item Part No. Description Qty.

A 1265426GT ASSEMBLY, FRONT BULKHEAD...........1 34 1256109GT SCREW,HHC,3/8-16X.75,8,ZAG............2

(includes items 1-9) 35 1254063GT RETAINER,GUIDE CABLE.....................2
B 1264090GT ASSEMBLY, FUSE BOX..........................1 36 1254060GT WASHER,UHMW....................................2
(includes items 8, 9 and 11-32)
37 1254359GT WELDMENT,PIN,1.5 DIA.X 3.75LG........4
C 1262917GT ASSEMBLY, COVER, FRONT.................1
(includes items 8, 9 and 10) 38 Ref. Battery Box......................................1
(refer to 310.1)
1 1272483GT KIT, DC-DC CONVERTER 48-26
VOLT.......................................................1 39 1255385GT SCREW,HHC,5/8-11X2.25,8,ZAG..........2
2 1264033GT FORMING,BULKHEAD,TANK-SIDE,FR..1 40 1256182GT WASHER,FLAT,5/8,F436,HRD,ZAG.......2
3 1262031GT SCREW,HHF,10-24X.75,ZAG.................4 41 1265754GT HEAT SINK,MOTOR-GEN
CONTROLLER.......................................1
4 1256467GT NUT,TL FLG,10-24,F,ZAG.......................6 FE models only
5 81578GT HORN,12VDC,SPADE TERMINALS***....1 42 1263938GT MOTOR CTRL, 48V, 3PH, 1234SE.........1
6 824089GT SCREW,HHF,3/8-16X.75,8,ZAG.............5 43 1267297GT FORMING,MOTOR-GEN
7 29868GT SPRING CLIP,3/8-16,.05-.20X.73,ZAG....1 CONTROLLER.......................................1
8 824078GT SCREW,HHF,1/4-20X.75,8,ZAG...........22 44 1256460GT SCREW,PHPM,10-24X1,ZAG.................4
9 56912GT SPRING 45 1256312GT WASHER,LOCK,#10,ZAG......................4
CLIP,1/4-20,.025-.15X.54,ZAG..............22 46 1253185GT WASHER,FLAT,#10,USS,ZAG................4
10 1262916GT FORMING, COVER, FRONT..................1 47 824091GT SCREW,HHF,3/8-16X1.25,8,ZAG...........3
11 1262031GT SCREW,HHF,10-24X.75,ZAG.................2 48 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................3
12 42781GT PLUG, NYLON .250 BLACK DOMED.....2 49 1264342GT WELDMENT, BULKHEAD,
13 1266999GT WELDMENT, FUSE BOX........................1 ENGINE-SID...........................................1
14 1264104GT GASKET, FUSE BOX..............................1 50 1264030GT PIN, WELDMENT, 1.75DIA X 6.0LG.......1
15 1256855GT SCREW,HHF,1/4-20X.625,8,ZAG...........4 51 1264341GT WELDMENT, BULKHEAD,
ENGINE-SID...........................................1
16 1264105GT WELDMENT, FUSE BOX COVER..........1
52 1264036GT PAD, REST, LOWER SECONDARY........1
17 824225GT SCREW,FHPM,10-32X.75,ZAG..............6
53 824093GT SCREW,HHF,3/8-16X1.75,8,ZAG...........2
18 824032GT NUT,TL FLG,10-32,F,ZAG.......................6
54 824124GT BOLT,CARRIAGE,1/4-20X.75,5,ZAG......2
19 824028GT NUT,TL FLG,5/16-18,G,ZAG...................9
55 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................2
20 216005GT FUSE,40 AMP,NON TIME DELAY,ANL....1
21 66717GT FUSE BLOCK, ANN & ANL FUSE..........3
22 1251901GT PLUG,SANTOPRENE 1.125 BLK
DOME.....................................................2
23 49818GT SCREW,PHILLIPS,PHM,10-32 X .38......4
24 6607GT WASHER,LOCK,#10 PLTD.....................4
25 1264091GT FORMING, FUSE BOX CONTACTOR
BR...........................................................2
26 74267GT CONTACTOR,DRIVE,24V,180A***.........2
27 824214GT SCREW,PHPM,6-32X.5,ZAG..................2
28 87755GT CONN,RECEP 8 WAY 14-18GA,FL........1
to SN Z60H-904
-- 1263727GT HARNESS, FUSE BOX, Z60E
from SN Z60H-905
29 824019GT NUT,TL,6-32,A,ZAG................................2
30 680250GT LOCKNUT, CONDUIT 3/4CSA APPVD...9
31 80341GT CONNECTOR, SQZ, 3/4 NPT, BLACK....9
32 215488GT FUSE,325 AMP,VERY FAST ACTING.....1
33 1254062GT CLAMP,GUIDE CABLE...........................4

Part No. 1269767GT Z-60/37 DC/FE Hybrid 45

300 Turntable Components November 2018

303.1 Generator Side - DC Models

46 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018 300 Turntable Components

303.1 Generator Side - DC Models

Item Part No. Description Qty. Item Part No. Description Qty.

1 1263777GT FORMING, GUARD, CABLE MOUNT.....1 27 1263651GT FORMING, ENG SIDE, STRIKER
MOUNTING BRACKET..........................1
2 237820GT SCREW,HHF,M8-1.25X40,DIN6921,10.9,ZAB.3
28 1263938GT MOTOR CTRL, 48V, 3PH, 1234SE.........1
3 824144GT WASHER,FLAT,M8,DIN125,ZAB............3
refer to 302.1 for FE models
4 1256456GT NUT,TL,M8-1.25,DIN980,10,ZAB...........3
29 1267298GT ASSY, 12V CHARGER BOX...................1
5 1263648GT FORMING, DC GENERATOR MOUNT...1 (includes items 31,32)
6 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................5 -- 1267299GT FORMING, 12V CHARGER CLAMP......1
7 824095GT SCREW,HHF,3/8-16X3,8,ZAG................3 -- 1267300GT FORMING, 12V CHARGER BOX...........1
8 825358GT WASHER,FLAT,5/16,USS,ZAG...............3 -- 1267395GT CHARGER, BATTERY 12V/5.5A
9 824123GT WASHER,FLAT,.625X2.25X.188,ZAG.....3 UNGROUNDED W/POWER CORD........1

10 24037GT SHOCK MOUNT,LARGE**.....................6 -- 147089GT CIRCUIT BREAKER, 10A.......................1

11 139230GT SPACER, SHOCK MOUNT.....................3 -- 34052GT RELAY,SPDT,12V(AUTO) PLUG IN**.....1

12 1264100GT MOTOR,AC,PUMP-GENERATOR..........1 -- 34053GT ASSY,RELAY SOCKET, AUTO...............1

-- 1284946GT BEARING SERVICE KIT (1264100) -- 7056GT CONN,SQUEEZE,1/2NPT .38-.50,SM....1

for 1264100 -- 87755GT CONN,RECEP 8 WAY 14-18GA,FL........1
-- 1284947GT ROTOR ASSEMBLY (1264100) 30 1256172GT SCREW,HHF,1/2-13X 2,8,ZAG...............2
for 1264100
31 1256462GT BOLT,CARRIAGE,1/4-20X.5,5,ZAG........2
-- 1284948GT BEARING SERVICE KIT (1264100)
32 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................2
for 1264100
33 824124GT BOLT,CARRIAGE,1/4-20X.75,5,ZAG......4
-- 1284949GT TERMINAL BRACKET SVC KIT (1264100)
for 1264100 34 1256679GT NUT,SERRATED,1/4-20,8,ZAG...............4
-- 1284950GT TERMINAL BLOCK SERVICE KIT 35 1256179GT BOLT,CARRIAGE,1/2-13X1.5,5,ZAG......2
(1264100) 36 824090GT SCREW,HHF,3/8-16X1,8,ZAG................2
for 1264100
37 824079GT SCREW,HHF,1/4-20X1,8,ZAG................4
-- 1284951GT SPEED SENSOR KIT W/PINS (1264100)
for 1264100 38 56912GT SPRING
CLIP,1/4-20,.025-.15X.54,ZAG................4
-- 1284952GT CONNECTOR SERVICE KIT (1264100)
for 1264100 39 1263647GT FORMING, DC MOTOR MOUNT...........1
-- 1284953GT PULSE WHEEL SERVICE KIT (1264100) 40 89617GT POWER UNIT,AUX PUMP 12VDC.........1
for 1264100 41 13002GT SCREW,HHC,5/16-18 X 1 GR5..............1
-- 1284954GT BOLT KIT W/WASHERS,M8X200 42 18503GT NUT,LOCKING-LG.FLANGE,5/16-18.....1
(1264100)
for 1264100
13 1261767GT PUMP,GEAR,FUNCTION,Z60E..............1
-- 1269602GT SEAL KIT, FUNCTION PUMP, Z60E
14 1255469GT SCREW,HHF,1/2-13X1.25,8,ZAG...........2
15 824138GT SCREW,HHC,M10-1.25X30,DIN961,1....4
16 824145GT WASHER,FLAT,M10,DIN125,ZAB..........4
17 1263649GT FORMING, REAR ENGINE MOUNT......1
18 8170GT NUT,WING,1/4-20...................................2
19 45708GT HOOK,BATT HOLD DOWN,10"..............2
20 30144GT BATTERY HOLD DOWN,GROUP 31......1
21 30143GT BATTERY,12V,1000 CCA GRP 31..........1
22 824091GT SCREW,HHF,3/8-16X1.25,8,ZAG...........2
23 1259855GT UBOLT, 0.4724 IN D X 4 IN L..................1
24 1255804GT NUT,JAM,1/2-13,A,ZAG..........................2
25 1255760GT WASHER,FLAT,1/2,USS,ZAG.................2
26 1251997GT NUT,TL FLG,1/2-13,G,ZAG.....................6

Part No. 1269767GT Z-60/37 DC/FE Hybrid 47

300 Turntable Components November 2018

304.1 Tank Side - FE Hybrid Models (Bi-Energy)

48 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018 300 Turntable Components

304.1 Tank Side - FE Hybrid Models (Bi-Energy)

Item Part No. Description Qty.

-- 1274192GT ASSY, FUEL TANK, 17 GAL, LEGACY

PLASTIC.................................................1
(to SN Z6016N-306) (includes 54324GT,
54325GT, 54333GT 1271773GT,
1271772GT, 1251757GT)
1 1266321GT CLAMP, PLASTIC, FUEL LINES.............4
2 824081GT SCREW,HHF,1/4-20X1.5,8,ZAG.............4
3 1256679GT NUT,SERRATED,1/4-20,8,ZAG...............4
4 101726GT CAP,FUEL,DIESEL,1/8"VENT(GRN)......1
5 1264296GT PLATE, FUEL TANK TOP BRKT.............1
6 824089GT SCREW,HHF,3/8-16X.75,8,ZAG.............3
7 824091GT SCREW,HHF,3/8-16X1.25,8,ZAG...........3
8 29868GT SPRING CLIP,3/8-16,.05-.20X.73,ZAG....1
-- 1251757GT SCREW,PHPM,10-32X.50,ZAG..............5
-- 1271773GT GASKET, TANK, FUEL SENSOR...........1
9A 1273697GT ASSY, FUEL TANK, 17 GAL, STD,
PLASTIC.................................................1
(162467GT no longer in use, fuel sense
not included)
-- 1271772GT CAP, TANK, FUEL SENSOR...................1
9B 1273698GT ASSY, FUEL TANK, 17 GAL, FUEL
SENSE, PLASTIC
(for models with fuel sense option)
(includes 54324GT, 1271773GT,
1271770GT, 824215GT)
-- 1271770GT SENSOR, FUEL LEVEL, 30" DIESEL
(not shown)
10 217234GT SCREW,SHS,3/4X1.25X5/8-11,ZAG......1
11 1255761GT WASHER,FLAT,3/4,USS,HRD,ZAG........2
12 36212GT WASHER,THRUST,.75 X 1.38X.13.........1
13 1253319GT NUT,TL,FLG,5/8-11,G,ZAG.....................1
14 1263251GT WELDMENT, TRAY, FUEL......................1
15 1256179GT BOLT,CARRIAGE,1/2-13X1.5,5,ZAG......1
16 1251997GT NUT,TL FLG,1/2-13,G,ZAG.....................1
17 1267808GT FORMING, SWING FUEL MOUNT........1
18 56912GT SPRING
CLIP,1/4-20,.025-.15X.54,ZAG................2
19 1263915GT FORMING, COVER, FUEL LINES..........1
20 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................1
21 824090GT SCREW,HHF,3/8-16X1,8,ZAG................1
22 1263256GT PAD, REST, FUEL TRAY.........................1
23 1257628GT NUT,SERRATED,3/8-16,8,ZAG...............2
24 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............2

Part No. 1269767GT Z-60/37 DC/FE Hybrid 49

300 Turntable Components November 2018

305.1 Ground Control Side, View 1

50 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018 300 Turntable Components

305.1 Ground Control Side, View 1

Item Part No. Description Qty. Item Part No. Description Qty.

A 1262689GT ASSEMBLY, PANEL, CHARGE PORT.....1 -- 60857GT FILTER,ELEMENT,BETA(5)=1000

-- 1273336GT POWER CORD, AC CORD 2M 16AWG 21 1263699GT SCREW,HHC,3/8-16X.5,8,ZAG..............4
IP66 320..................................................1 22 824079GT SCREW,HHF,1/4-20X1,8,ZAG................6
1 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............6 23 105118GT GASKET,(BOOT) FLANGE INLET
2 56912GT SPRING PLG.........................................................1
CLIP,1/4-20,.025-.15X.54,ZAG..............14 24 236802GT PLT,RECESSED PLUG BACKING,
3A 110345GT FILTER ASSY,INTANK............................1 GS6.........................................................1
includes item 3B 25 105117GT PLUG,FLG INLET,15A/125V,2PWGD.....1
-- 147223GT SEAL,FILTER LID 26 1257227GT SCREW,PHPM,10-32X.625,ZAG............2
3B 77353GT KIT,ELEMENT** 27 1256804GT NUT,10-32,ZAG.......................................2
-- 77354GT FILTER LID,RFM165 28 1270281GT ASSEMBLY, CHARGER STATUS LED,
-- 77365GT BREATHER CAP,RFM165 2V............................................................1
-- 88917GT FILTER,ELEMENT,BETA(10)=200 29 1256855GT SCREW,HHF,1/4-20X.625,8,ZAG...........1
-- 94526GT GASKET,RETURN FILTER-77353 30 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................1
4 824090GT SCREW,HHF,3/8-16X1,8,ZAG................5 31 1268990GT ASSEMBLY, CHARGER RELAY BOX.....1
(for DC model only)
5 1265230GT ASSEMBLY, TANK, HYDRAULIC, Z60.....1
(also includes items 1, 2, 3, 4, 9) 32 1262420GT FORMING, PANEL, CHARGE PORT.....1
-- 1262670GT ASSEMBLY, TANK, HYDRAULIC, 18......1 33 1266528GT CHARGER, 48V/25A CAN BUS.............1
(includes 101490 and 215229) 34 1269369GT ASSEMBLY, CONTROLLER TCON,
-- 1262671GT TANK, HYDRAULIC, 18 GALLON...........1 Z60..........................................................1
-- 147419GT KIT,STRAINER REPLACEMENT 35 824083GT SCREW,HHF,1/4-20X2.5,8,ZAG.............2
-- 215229GT GAUGE,HYDRAULIC TANK T/L VL 36 Ref. Ground Control Box.........................1
(refer to 307.1 and 308.1)
-- 48977GT CONN,520120-12-16
-- 48984GT CONN,520120-16
-- 48996GT VALVE,BALL,16 MSAE-16 FSAE***
6 1256679GT NUT,SERRATED,1/4-20,8,ZAG...............3
7 824080GT SCREW,HHF,1/4-20X1.25,8,ZAG...........3
8 823368GT SENSOR,LEVEL,UNIVERSAL...............1
9 29868GT SPRING CLIP,3/8-16,.05-.20X.73,ZAG....3
10 Ref. Function Manifold............................1
(refer to 701.1)
11 1255757GT BOLT,CARRIAGE,3/8-16X1.25,5,ZAG.....5
12 1257628GT NUT,SERRATED,3/8-16,8,ZAG...............5
13 1255469GT SCREW,HHF,1/2-13X1.25,8,ZAG...........2
14 1263916GT WELDMENT,BRACKET,HYDRAULIC
FUN.........................................................1
15 1251997GT NUT,TL FLG,1/2-13,G,ZAG.....................2
16 1255760GT WASHER,FLAT,1/2,USS,ZAG.................2
17 1255804GT NUT,JAM,1/2-13,A,ZAG..........................2
18 1259855GT UBOLT, 0.4724 IN D X 4 IN L..................1
19 1263919GT FORMING, BRACKET, HIGH
PRESSUR...............................................1
20 60334GT FILTER ASSY,HIGH PRESS SAE-12*.....1
-- 58222GT O-RING,FILTER ASSY (60334)***
-- 58223GT SEAL,FILTER ASSY (60334)***
-- 58380GT FILTER INDICATOR-(60334)

Part No. 1269767GT Z-60/37 DC/FE Hybrid 51

300 Turntable Components November 2018

306.1 Ground Control Side, View 2

52 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018 300 Turntable Components

306.1 Ground Control Side, View 2

Item Part No. Description Qty.

A 1264216GT ASSEMBLY, TRACTION

CONTROLLERS.....................................1
(includes items 8, 10-14, 16, 19-22)
1 1255385GT SCREW,HHC,5/8-11X2.25,8,ZAG..........2
2 1256182GT WASHER,FLAT,5/8,F436,HRD,ZAG.......2
3 1264188GT WELDMENT, BULKHEAD,
TANK-SIDE,............................................1
4 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............6
5 56912GT SPRING
CLIP,1/4-20,.025-.15X.54,ZAG................7
6 1264199GT WELDMENT, BULKHEAD, REAR
TANK-......................................................1
7 1264203GT FORMING, BULKHEAD, REAR
TANK-S...................................................1
8 824091GT SCREW,HHF,3/8-16X1.25,8,ZAG.........12
9 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................4
10 29868GT SPRING
CLIP,3/8-16,.05-.20X.73,ZAG................14
11 1264217GT MACHINING, MOUNT, TRACTION
CON........................................................2
12 1264219GT BULKHEAD, TRACTION
CONTROLLERS.....................................1
13 1262031GT SCREW,HHF,10-24X.75,ZAG...............27
14 1268463GT FORMING, SECONDARY MOTOR
CABLE....................................................1
15 105214GT CABLE TIE MOUNT, WINGED.............12
16 1266206GT FORMING, LEFT REAR,
CONTROLLER.......................................1
17 1256449GT SCREW,HHC,M6-1.0X16,DIN931,10....20
18 1256457GT WASHER,LOCK, M6,ZAB.....................20
19 1264218GT FORMING, BRACKET, CONNECTOR,
T..............................................................1
20 1268462GT FORMING, PRIMARY MOTOR
CABLES..................................................1
21 1266207GT FORMING, RIGHT REAR,
CONTROLLE..........................................1
22 1266208GT FORMING, RIGHT REAR,
CONTROLLE..........................................1
23 1263937GT MOTOR CTRL, 48-80V, 3PH, 1232E......4
24 1256126GT SCREW,HHF,5/8-11X2,8,ZAG................2
25 1255761GT WASHER,FLAT,3/4,USS,HRD,ZAG........2
26 Ref. BATTERY BOX ASSEMBLY
(refer to Figure 310.1)

Part No. 1269767GT Z-60/37 DC/FE Hybrid 53

300 Turntable Components November 2018

307.1 Ground Control Box, View 1, External

54 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018 300 Turntable Components

307.1 Ground Control Box, View 1, External

Item Part No. Description Qty. Item Part No. Description Qty.

A 1262600GT ASSEMBLY, GROUND CONTROL -- 66816GT CONTACT,N.O.***...................................2

BOX.........................................................1 17 1270485GT WELDMENT,LID,GND CONTROL
FE ANSI models BOX.........................................................1
B 1271137GT ASSEMBLY, GROUND CONTROL BOX 18 66813GT BUTTON,PUSH,BLACK W/SEAL***.......1
Z function enable
DC ANSI models
19A 229567GT PLUG,SANTOPRENE .5 BLACK
C ASSEMBLY, GROUND CONTROL BOX DOME.....................................................1
FE Australia and CE models, PN not ANSI models
avialable, coming soon
19B 1263969GT ASSY, LIGHT,INDICATOR,AMB 24V......1
D ASSEMBLY, GROUND CONTROL BOX platform overload indicator light, Australia
DC Australia and CE models, PN not and CE models
avialable, coming soon
20 128200GT SWITCH TOGGLE ASSY SPDT 3P
1 218090GT GASKET,GROUND CONTROL BOX......1 MOM.......................................................1
2 1262602GT WELDMENT,GROUND CONTROL jib boom up/down
BOX.........................................................1 21 128200GT SWITCH TOGGLE ASSY SPDT 3P
includes nutserts MOM.......................................................1
3 147090GT CIRCUIT BREAKER, 15A.......................1 primary boom extend/retract
4 1277226GT ASSEMBLY,CIRCUIT BREAKER,15AMP 22 128200GT SWITCH TOGGLE ASSY SPDT 3P
MOM.......................................................1
5 81900GT PLUG,NYLON 2.093 BLACK DOMED.....3
secondary boom up/down
6A 39540GT ALARM,STEADY TONE***......................1
23 128200GT SWITCH TOGGLE ASSY SPDT 3P
order 72326 mounting ring separately
MOM.......................................................1
6B 72326GT NUT - PLASTIC,RING FOR ALARMS primary boom up/down
for 39540
24A 1263969GT ASSY, LIGHT,INDICATOR,AMB 24V......1
7 73805GT BASE,W/2 NC CONTACTS***................1 DC mode light, FE models
-- 66818GT CONTACT, N.C.......................................2 24B 229567GT PLUG,SANTOPRENE .5 BLACK
8 66821GT BASE,WITHOUT CONTACTS................2 DOME.....................................................1
DC models
9 66812GT BUTTON,PUSH,RED MUSHROOM
HEAD......................................................1 25 1266153GT DISPLAY, 8 CHAR, 24V, CAN.................1
emergency stop LCD display

10A 1263969GT ASSY, LIGHT,INDICATOR,AMB 24V......1 26 96008-SGT KEYSWITCH,3 POS. W/KEYS***...........1

hybrid mode light, FE models Key switch for ground selection/off/platform

10B 229567GT PLUG,SANTOPRENE .5 BLACK 27 1256855GT SCREW,HHF,1/4-20X.625,8,ZAG...........4

DOME.....................................................1 28 995750GT WASHER FLAT BONDEDRUB...............4
DC models
29 T107520GT NUTSERT,LP KNURLED,1/4-20X.165.....4
11A 128200GT SWITCH TOGGLE ASSY SPDT 3P
30 1257410GT BOLT,SHS,5/16X.375X1/4-20,ZAG.........2
MOM.......................................................1
machine mode select switch, FE models 31 218449GT WASHER,SHOULDER,NYLON..............2
11B 229567GT PLUG,SANTOPRENE .5 BLACK DOME
DC models
12 128200GT SWITCH TOGGLE ASSY SPDT 3P
MOM.......................................................1
platform level
13 128200GT SWITCH TOGGLE ASSY SPDT 3P
MOM.......................................................1
platform rotate
14 128200GT SWITCH TOGGLE ASSY SPDT 3P
MOM.......................................................1
emergency power
15 128200GT SWITCH TOGGLE ASSY SPDT 3P
MOM.......................................................1
turntable rotate
16 66814GT BASE,WITH 2 N.O. CONTACTS***.........1

Part No. 1269767GT Z-60/37 DC/FE Hybrid 55

300 Turntable Components November 2018

308.1 Ground Control Box, View 2, Internal

56 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018 300 Turntable Components

308.1 Ground Control Box, View 2, Internal

Item Part No. Description Qty.

A 1266124GT ASSEMBLY, Z60/37 GBOX RELAYS......1

(includes items 12-16)
1 73730GT CONN,RECEP 12 WAY,GRY FLANGE....1
2 1265862GT CONN, RECEP, 18WAY, 14-18GA, F......1
3 824214GT SCREW,PHPM,6-32X.5,ZAG................14
4 12344GT NUT,NYLOCK,6-32...............................10
5 15243GT PLUG,NYLON .875 BLACK DOMED......1
6 54365GT SCREW,PHIL,PHM,10-32 X .5,SSTL.....1
7 13268GT CLAMP,0.75,#12 X 1/4,RUB CUSH........1
8 6178GT NUT,NYLOCK,10-32...............................1
9 Ref. WELDMENT,GND CONTROL
BOX.........................................................1
(refer to 307.1)
10 110149GT CABLE TIE,DFT MOUNT,BLK,6.5".........1
11 1256855GT SCREW,HHF,1/4-20X.625,8,ZAG...........2
12 54534GT ANGLE,RELAY
MNT,W/NUTSERTS,PNT........................1
13 34053GT ASSY,RELAY SOCKET, AUTO...............3
14 56302GT RELAY,24VDC,40/30A,SEALED***.........4
15 825349GT SCREW,PHPM,10-32X.38,ZAG..............2
16 14392GT NUT,LP NYLOCK,10-32..........................2
17 1251757GT SCREW,PHPM,10-32X.50,ZAG..............2
18 1253185GT WASHER,FLAT,#10,USS,ZAG................2
19 T107521GT NUTSERT,LP KNURLED,10-32X.130.....2
20 1265850GT ASSEMBLY,TERMINAL RAIL, Z60/37.....1
-- 216791GT TERMINAL BLOCK,WIELAND
-- 216793GT TERMINAL BLOCK END PLATE
-- 46036GT DIN RAIL, 5.63"
-- 74913GT END STOP, DIN RAIL,SCREW CLAMP
-- 74917GT JUMPER COMB, 2-WAY,WIELAND
21 226948GT CONN, RECEP, 18 WAY, 14-18GA,........1
22 73733GT CONN,RECEP 12 WAY,BLK FLANGE.....1
23 73717GT CONN,RECEP 4 WAY,12-14GA FL***.....1
24A 87755GT CONN,RECEP 8 WAY 14-18GA,FL........1
To SN Z60H-1583
-- 119060GT CONN PLUG 8 WAY ENDCAP DT
To SN Z60H-1583
-- 60757GT PLUG,SEAL,12-18 GA
To SN Z60H-1583
24B 1258768GT CONN,PLUG 8WAY,BLOCKED
GROMMET
From SN Z60H-1584

Part No. 1269767GT Z-60/37 DC/FE Hybrid 57

300 Turntable Components November 2018

309.1 Turntable Cover

58 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018 300 Turntable Components

309.1 Turntable Cover

Item Part No. Description Qty. Item Part No. Description Qty.

A 1256395GT HINGE,3/8-16 HOLES,0.5 PIN...............4 29A 1264750GT WELDMENT, COVER SUPPORT,

(includes items 19, 20, 21 and 22) ENGIN.....................................................1
1 1262707GT ASSEMBLY, COVER, TANK-SIDE, Z6.....1 29B 1264746GT WELDMENT, COVER SUPPORT,
(complete assy) TANK-......................................................1
-- 1262721GT COVER,TANK-SIDE,Z60E......................1 30 231532GT SCREW,HHF,M6-1.0X20,DIN6921,10.9,ZAB.4
2 1261277GT BUMPER, RUBBER, 1.25 X 1.25 IN.......4 31 33555GT BALL STUD**..........................................8
3 1255805GT NUT,SERRATED,5/16-18,8,ZAG...........14 32 106069GT STRUT,GAS,200 LB***...........................4
4 1267856GT FORMING, BRACKET, COVER 33 825358GT WASHER,FLAT,5/16,USS,ZAG...............4
BUMPER.................................................2 34 11978GT WASHER,FLAT,NYLON.515X.88X.093...4
5A 1256160GT FORMING,REAR COVER STOP,LEFT....1 35 1262440GT BAR, MACHINED, SLIDER, STRUT M....2
5B 1256161GT FORMING,REAR COVER
STOP,RIGHT...........................................1
6 1261836GT SCREW, THM, TORX, 3/8-16X1,SS.....12
7 29868GT SPRING
CLIP,3/8-16,.05-.20X.73,ZAG................20
8 45385GT PLUG,NYLON 1.12 BLACK DOMED......2
9 81329GT PLUG,ALARM BEACON HOLE..............6
10 1262708GT ASSEMBLY, COVER, ENGINE-SIDE,.....1
(complete assy)
-- 1262722GT COVER,ENGINE-SIDE,Z60E.................1
11 1261838GT SCREW, THM, TORX, M10X25, ZAB.....4
12 230074GT SPRING CLIP,M10-1.5,1-6X19,ZAB.......4
13 1261837GT SCREW, THM, TORX, M6X25, ZAB.......8
14 231513GT NUT,TL FLG,M6-1.0,DIN6927,10,ZAB....4
15 1256054GT HANDLE,YELLOW LOCKING,CODE
455..........................................................2
-- 37947GT KEYS,10 PACK***
sold separately
-- 83093GT KEY SINGLE***
sold separately
16 230073GT SPRING CLIP,M6-1.0,0.8-4MM PAN......4
17 824089GT SCREW,HHF,3/8-16X.75,8,ZAG...........28
18 1263077GT TUBE, BRACKET, HINGE, FRONT........2
19 1256607GT SNAP RING,EXTERNAL,1/2,ZAG..........8
20 1256392GT PIN,HINGE,0.5 X 2.56LG,2 RING..........4
21 1256393GT MACHINED,HINGE,1X1X4.25,0.5 PI......4
22 1256394GT MACHINED,HINGE,1X1X5.25,0.5 PI......4
23A 1264749GT WELDMENT, COVER SUPPORT,
ENGIN.....................................................1
23B 1264745GT WELDMENT, COVER SUPPORT,
TANK-......................................................1
24 1262211GT FORMING, LATCH TRIGGER, ES..........2
25 824059GT SCREW,HHC,1/4-20X.75,8,ZAG............4
26 1256679GT NUT,SERRATED,1/4-20,8,ZAG...............4
27 215254GT LATCH,ROTARY,ENGINE COVER..........2
28 824087GT SCREW,HHF,5/16-18X1.25,8,ZAG.........4

Part No. 1269767GT Z-60/37 DC/FE Hybrid 59

300 Turntable Components November 2018

310.1 Battery Box Assembly

60 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018 300 Turntable Components

310.1 Battery Box Assembly

Item Part No. Description Qty.

A 1262647GT ASSEMBLY, BOX, BATTERY, L16...........1

ground control side shown, complete
assembly, battery not included, 1 on each
side of machine
1 1267261GT FORMING, LID, BATTERY BOX.............1
2 824080GT SCREW,HHF,1/4-20X1.25,8,ZAG...........7
3 78736GT CLAMP,2 HOSE,PLASTIC,5/8................1
4 56912GT SPRING
CLIP,1/4-20,.025-.15X.54,ZAG................7
5 824215GT SCREW,PHPM,10-32X.75,ZAG..............1
6 824032GT NUT,TL FLG,10-32,F,ZAG.......................1
7 56461GT BATTERY, 390AH L16,WET...................4
Wet battery (4 on each side of machine)
7 823684GT BATTERY,AGM,6V/390A,L16..................4
AGM/Sealed battery (4 on each side of
machine)
8 19436GT CONNECTOR,ANDERSON SB
175,1/0G.................................................2
9 824037GT NUT,HH JAM,1/4-20,A,ZAG....................8
10 1264134GT FORMING, CABLE GUARD...................1
11 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............6
12 119787PGT FORMING,BATTERY CONN
HANDLE,PT............................................1
13 824090GT SCREW,HHF,3/8-16X1,8,ZAG................4
14 29868GT SPRING
CLIP,3/8-16,.05-.20X.73,ZAG................14
15 1262654GT FORMING, FRONT, BATTERY BOX.......1
16 1264197GT FORMING, LOCATOR, BATTERY..........2
17 1275044GT WELDMENT, BOX, BATTERY, L16.........1
18 1256124GT SCREW,BHC,1/4-20X.75,F835,ZAG......2
19 1267262GT PLATE, STRUT, BATTERY BOX.............1
20 824228GT SCREW,THUMB,A-REG,3/8-16X1,ZAG..2
21 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................3
22 15436GT WASHER,FLAT,NYLON.25 X.68 X.03.....5
23 824080GT SCREW,HHF,1/4-20X1.25,8,ZAG
24 15436GT WASHER,FLAT,NYLON.25 X.68 X.03
25 824037GT NUT,HH JAM,1/4-20,A,ZAG
26 824027GT NUT,TL FLG,1/4-20,G,ZAG
27 1255761GT WASHER,FLAT,3/4,USS,HRD,ZAG
28 1256126GT SCREW,HHF,5/8-11X2,8,ZAG

Part No. 1269767GT Z-60/37 DC/FE Hybrid 61

300 Turntable Components November 2018

311.1 Wire Harness Diagram

62 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018 300 Turntable Components

311.1 Wire Harness Diagram

Item Part No. Description Qty. Item Part No. Description Qty.

A 58253GT KIT,REPAIR,DEUTSCH PLUG,W/TUBE 27 1267277GT HARN,12V CHARGER BOX,Z60/37

(small kit) DC...........................................................1
B 83129GT KIT,REPAIR,DEUTSH CONNECTORS** 28 1265349GT HARNESS ASSY,CHARGER RELAY
(large kit) BOX.........................................................1
C 61794GT CRIMPER,DEUTSCH,LIGHT DUTY*** 29 1273632GT HARN, MOTOR CONTROL CABLE
(tool) (RF).........................................................1
D 1264822GT KIT, TRC RETROFIT, STNDRD 30 1273633GT HARN, MOTOR CONTROL CABLE
Telematics (includes 1264834) (RR)........................................................1
-- 1264834GT INSTRN, TRC RETROFIT, STNDRD
E 1271069GT HARNESS,PBOX,OPA-1,PLUS1
-- Ref: HARNESS OPA2, Z60E
refer to 805.2
F 1271766GT HARNESS, TELEMATICS, ZTR, M8HBZ,
8"
1 1263721GT HARNESS, LOAD SENSE, Z60/37.........1
2 1271407GT ASSEMBLY, PROX. KILL........................1
3 Ref: Foot Switch
refer to 601.1
4 1263719GT HARNESS, PLAT BOX, Z60/37..............1
5 1263718GT HARNESS JIB SELECT MAN................1
6 1263723GT HARNESS BOOM CTRL CABLE Z60.....1
7 1263720GT HARN,CABLE,DC POWER,Z60E...........1
8 823975GT HARNESS,LS1 PRIMARY RETRACT.....1
9 1270557GT HARNESS POWER TO PLATFORM
Z60/.........................................................1
10 1263725GT HARNESS FUNCTION MANIFOLD.......1
11 1263726GT HARNESS GBOX WIRING ASSY.
Z60/.........................................................1
12 1270153GT HARN CHARGER CABLE 2/10GA.........1
13 1263730GT HARNESS, PUMP MOTOR CTRL..........1
14 1263727GT HARNESS, FUSE BOX, Z60E................1
15 1263728GT HARNESS, MOTOR CTRL, FRONT.......1
16 1263729GT HARNESS, MOTOR CTRL, REAR.........1
17 Ref: Rotary Sensor
refer to 502.1 and 503.1
18 1263722GT HARN SEC ANG SENSOR PIGTAIL......1
19 1263724GT HARN PRIM ANG SENSOR PIGTAIL.....1
20 1269112GT HARNESS, LS, OP, DRIVE ENABLE......1
21 1269681GT HARN STEER SNR PIGTAIL EXTEND...1
22 1266533GT HARNESS, MOTOR CONTROL
CABLE....................................................1
23 1268160GT HARN, MOTOR CONTROL CABLE.......1
24 Ref: Fuse/Relay Module
refer to 404.1
25 1263731GT HARNESS, ENGINE, Z60/37 FE............1
26 1263732GT HARN,AUXILIARY POWER,Z60/37
DC...........................................................1

Part No. 1269767GT Z-60/37 DC/FE Hybrid 63

300 Turntable Components November 2018

312.1 Power Cable Diagram

64 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018 300 Turntable Components

312.1 Power Cable Diagram

Item Part No. Description Qty. Item Part No. Description Qty.

1 1265296GT CABLE ASSY, RR MOTOR 27 1270528GT CABLE ASSY, LF MOTOR

CONTROLLE..........................................1 CONTROLLE..........................................1
2 1265287GT CABLE ASSY, FUSE BOX TO RR 28 1265282GT CABLE ASSY, BATTERY PACK TO
CON........................................................1 QU...........................................................2
red/positive
3 1265297GT CABLE ASSY,RR MOTOR
CONTROLLE..........................................1 29 1265284GT CABLE ASSY, FUSE BOX TO QUICK.....1
4 1265286GT CABLE ASSY, FUSE BOX TO RR 30 1265285GT CABLE ASSY, FUSE BOX TO QUICK.....1
CON........................................................1 31 1265291GT CABLE ASSY, AUX LIFT PUMPTO
5 1265298GT CABLE ASSY, RR MOTOR GR...........................................................1
CONTROLLE..........................................1 32 1265292GT CABLE ASSY, AUX LIFT PUMP TO P.....1
6 1270523GT CABLE ASSY, RF MOTOR 33 1265294GT CABLE ASSY, JUMPER MAIN
CONTROLLE..........................................1 CONTAC.................................................1
7 1265301GT CABLE ASSY, MOTOR/GEN 34 1265293GT CABEL ASSY, JUMPER, MAIN
CONTROLL............................................1 CONTA....................................................1
8 1265299GT CABLE ASSY, FUSE BOX TO 35 1265308GT CABLE ASSY, FUSE BOX TO QUICK.....1
MOTOR/..................................................1
36 1265307GT CABLE ASSY, FUSE BOX TO QUICK.....1
9 1265302GT CABLE ASSY, MOTOR/GEN
CONTROLL............................................1
10 1270524GT CABLE ASSY,RF MOTOR
CONTROLLE..........................................1
11 1265295GT CABLE ASSY, JUMPER, TRACTION
C .............................................................2
12 1265303GT CABLE ASSY, MOTOR/GEN
CONTROLL............................................1
13 1265300GT CABLE ASSY, FUSE BOX TO
MOTOR/..................................................1
14 1270525GT CABLE ASSY, RF MOTOR
CONTROLLE..........................................1
15 1265583GT CABLE ASSY, ENGINE TO GROUND.....1
16 1265580GT CABLE ASSY, STARTER TO POWER.....1
17 1265290GT CABLE ASSY, JUMPER, TRACTION
C .............................................................2
18 1270520GT CABLE ASSY, LR MOTOR
CONTROLLE..........................................1
19 1270521GT CABLE ASSY,LR MOTOR
CONTROLLE..........................................1
20 1270522GT CABLE ASSY, LR MOTOR
CONTROLLE..........................................1
21 1265289GT CABLE ASSY, JUMPER, TRACTION
C .............................................................1
22 1265288GT CABLE ASSY,JUMPER, TRACTION
CO...........................................................1
23 1270526GT CABLE ASSY, LF MOTOR
CONTROLLE..........................................1
24 1270527GT CABLE ASSY,LF MOTOR
CONTROLLE..........................................1
25 1265281GT CABLE ASSY, BATTERY JUMPER........6
26 1265283GT CABLE ASSY, BATTERY PACK TO
QU...........................................................2
black/negative

Part No. 1269767GT Z-60/37 DC/FE Hybrid 65

400 Engine Components November 2018

401.1 Engine Tray

66 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018 400 Engine Components

401.1 Engine Tray

Item Part No. Description Qty.

A Ref: Engine, Kubota D-1105D, HYB........1

(refer to 402.1, 403.1 and 404.1)
1 56050GT BATTERY,450 CCA***.............................1
2 1255757GT BOLT,CARRIAGE,3/8-16X1.25,5,ZAG.....2
3 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................2
4 1267795GT PLATE, ENGINE TRAY FUEL HOSE
MOUNT...................................................1
5 824124GT BOLT,CARRIAGE,1/4-20X.75,5,ZAG......4
6 1256679GT NUT,SERRATED,1/4-20,8,ZAG...............4
7 824089GT SCREW,HHF,3/8-16X.75,8,ZAG.............3
8 1256126GT SCREW,HHF,5/8-11X2,8,ZAG................1
9 81522GT WEAR PAD,ENGINE TRAY.....................1
-- 48425GT NUT,FLG-LRG,3/8-16,YZ........................2
10 824079GT SCREW,HHF,1/4-20X1,8,ZAG................3
11 56912GT SPRING
CLIP,1/4-20,.025-.15X.54,ZAG................3
12 1266115GT FORMING, ENGINE TRAY BAFFLE.......1
13 1263651GT FORMING, ENG SIDE, STRIKER
MOUNTING BRACKET..........................1
14 1259855GT UBOLT, 0.4724 IN D X 4 IN L..................1
15 1255804GT NUT,JAM,1/2-13,A,ZAG..........................2
16 1255760GT WASHER,FLAT,1/2,USS,ZAG.................2
17 1261724GT NUT,SERRATED,1/2-13,8,ZAG...............6
18 1253843GT SNAP RING,EXTERNAL,1.00,ZAG........2
19 1264821GT MACHINED,ENGINE TRAY
SUPPORT...............................................1
20 1256172GT SCREW,HHF,1/2-13X 2,8,ZAG...............2
21 25817GT BEARING,1.00IDX1.25ODX1.00L..........2
22 1255392GT SCREW,HHF,1/2-13X4.5,8,ZAG.............2
23 1264776GT ENGINE TRAY UPPER MT., MACH.......1
24 1264805GT WELDMENT,ENGINE TRAY,Z60E..........1
25 30729GT PIN,1.00DIAX6.67LG,2RING..................1
26 1256469GT WASHER,FLAT,1.0,USS,ZAG.................1
27 1270488GT FORMING, BATTERY TRAY...................1
28 60078GT BATTERY HOLD DOWN.........................2
29 824081GT SCREW,HHF,1/4-20X1.5,8,ZAG.............2
30 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................2

Part No. 1269767GT Z-60/37 DC/FE Hybrid 67

400 Engine Components November 2018

402.1 Kubota D1105-E4B, View 1

68 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018 400 Engine Components

402.1 Kubota D1105-E4B, View 1

Item Part No. Description Qty. Item Part No. Description Qty.

A For internal engine parts, contact engine 23 32196GT BELT,V, KUBOTA D905...........................1
dealer 24 139280GT OIL PAN..................................................1
-- 101200GT FAN DRIVE PULLEY,KUBOTA 25 139274GT COMP. FLYWHEEL.................................1
-- 101201GT WATER PUMP ASSY,KUBOTA 26 139273GT MANIFOLD, INLET.................................1
-- 101209GT NUT,EXHAUST MANIFOLD 27 139279GT THERMOSTAT COVER..........................1
-- 112500GT KIT,D-905 RADIATOR SUPPORT 28 139278GT THERMOSTAT........................................1
-- 1262242GT ENGINE, KUBOTA D1105, HYB.............1 29 1288003GT HOSE,LOWER RAD,KUBOTA D1105
-- 131379GT MANUAL,OPER,KUBOTA DIESEL**** HYB.........................................................1
-- 32189GT GASKET,VALVE COVER,KUBOTA D905 29A 32185GT CLAMP,HOSE
purchased separately
-- 32199GT GASKET,WATER PUMP
30 1288002GT HOSE,UPPER RAD,KUBOTA D1105
-- 44181GT GASKET,VALVE COVER CAP, WG750
HYB.........................................................1
-- 44191GT VALVE COVER, D905
30A 32185GT CLAMP,HOSE
-- 44200GT SPEED CONTROL ASSY, D905 purchased separately
-- 62118GT JUMPER-GLOW PLUG 31 112531GT RADIATOR ASSY,ALUM.D-905..............1
-- 839119GT KUBOTA GLOW PLUG -- 110523GT CAP,RADIATOR,AL,KUBOTA DF-752
-- 839233GT KUBOTA FUEL PUMP GASKET.............1 32 1264777GT FORMING,RAD.BAFFLE,Z60E..............1
-- 866040GT GASKET,SOLENOID,KUBOTA 33 1265737GT FORMING, EXHAUST SHIELD
-- 866070GT FUEL PUMP, MECHANICAL BRACKET...............................................1

-- 99199GT SOLENOID,KUBOTA D9/1105 SHTDWN 34 1265736GT FORMING, EXHAUST SHIELD..............1

1 21465GT CLAMP,HOSE,.25" - .63" X .3125...........1

2 94532GT BOTTLE,COOLANT
RECOVERY,1.4***..................................1
3 1266114GT PLATE, RADIATOR, OUTER SEAL........1
4 1256855GT SCREW,HHF,1/4-20X.625,8,ZAG.........15
5 56912GT SPRING
CLIP,1/4-20,.025-.15X.54,ZAG..............15
6 1266113GT PLATE, RADIATOR, INNER SEAL..........1
7 231327GT GROMMET,9/16IDX7/8ODX3/16THK.....2
8 56949GT FILTER/SEPARATOR,FUEL DIESEL**....1
9 1256127GT BOLT,CARRIAGE,1/4-20X1.5,ZAG.........2
10 238135GT PUSHNUT RETAINER, 1/4" X 1/2"O......2
11 1256679GT NUT,SERRATED,1/4-20,8,ZAG...............2
12 824091GT SCREW,HHF,3/8-16X1.25,8,ZAG...........2
13 29868GT SPRING CLIP,3/8-16,.05-.20X.73,ZAG....2
14 824125GT BOLT,CARRIAGE,3/8-16X1,5,ZAG.........2
15 1257628GT NUT,SERRATED,3/8-16,8,ZAG...............2
16 824138GT SCREW,HHC,M10-1.25X30,DIN961,1....2
17 824142GT WASHER,LOCK,M10,ZAB......................2
18 824145GT WASHER,FLAT,M10,DIN125,ZAB..........2
19 1255805GT NUT,SERRATED,5/16-18,8,ZAG.............4
20 219437GT ISOLATOR, VIBRATION..........................2
21 Ref: Forming, Front Mount......................1
(refer to 404.1)
22 139129GT MOUNT, RADIATOR, D1105...................1

Part No. 1269767GT Z-60/37 DC/FE Hybrid 69

400 Engine Components November 2018

403.1 Kubota D1105-E4B, View 2

70 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018 400 Engine Components

403.1 Kubota D1105-E4B, View 2

Item Part No. Description Qty. Item Part No. Description Qty.

A For internal engine parts, contact engine 38 139230GT SPACER, SHOCK MOUNT.....................2
dealer 39 1263649GT FORMING, REAR ENGINE MOUNT......1
1 1256834GT SCREW,SHC,M8-1.25X20, 40 48846GT HOSE
DIN912,12.9,ZAB....................................9 END,FEMSW,90D,ORFS,-12-12.............1
2 824144GT WASHER,FLAT,M8,DIN125,ZAB............9 41 48960GT FITTING,CONN,520120-12***................1
3 1266753GT FORMING, STARTER CABLE AND 42 Ref: PUMP, GEAR, FUNCTION, Z60E....1
HARNESS BRACKET.............................1 (refer to 703.1)
4 1274560GT SCREW, HHC, M10 X 1.25 X 50............2 43 1255469GT SCREW,HHF,1/2-13X1.25,8,ZAG...........2
5 824142GT WASHER,LOCK,M10,ZAB......................8 44 Ref: MOTOR,AC,PUMP-GENERATOR....1
6 824145GT WASHER,FLAT,M10,DIN125,ZAB..........6 (refer to 703.1)
7 74544GT BRKT. AIR CLEANER MOUNT...............1 45 1267068GT FORMING, GENERATOR HARNESS.....1
8 32184GT AIR CLEANER KIT,KUBOTA D905.........1 46 1262208GT BELLHOUSING HYBRID D1105............1
-- 31745GT FILTER,AIR,D905 47 1267984GT ASSY, MAG SPEED PICKUP.................1
9 1270133GT HOSE, INTAKE ELBOW.........................1
10 35434GT CLAMP,HOSE,2.00***.............................1
11 55067GT GROMMET,RUBBER 3 X .19 X 3.5........1
12 101719GT SCREW,HHC,5/16-18 X 1.375................1
13 101204GT AIR CLEANER STAY..............................1
14 43700GT PIPE,INLET, D905..................................1
15 62114GT CLAMP-HOSE, AIR CLEANER..............2
16 1264932GT DRIVE FLANGE......................................1
17 1265592GT SLEEVE, RUBBER COUPLING.............1
18 1257704GT SCREW,HHC,M8-1.25X12,DIN933,10....6
19 1267796GT PLATE, RETURN HOSE MOUNT...........1
20 824138GT SCREW,HHC,M10-1.25X30,DIN961,1....6
21 45400GT SPACER TUBE,.50 LG...........................2
22 1264933GT ASSEMBLY, 48V CLUTCH......................1
includes 1286646
-- 1286646GT HARNESS,48V CLUTCH ASSY
for 1264933
23 31379GT SPRING,TENSION-1.25 X.438 DIA........1
24 21130GT CLEVIS YOKE-1/4-28,PLTD W/PIN........1
25 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............2
26 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................2
27 824041GT NUT,1/4-28,8,ZAG...................................1
28 20780GT SOLENOID,2 SPEED TROMBETTA***....1
29 237820GT SCREW,HHF,M8-1.25X40,DIN6921,10.9,ZAB.1
30 1256456GT NUT,TL,M8-1.25,DIN980,10,ZAB...........2
31 824133GT SCREW,HHF,M8-1.25X25,DIN6921,10.9,ZAB.1
32 74813GT ANGLE,SOLENOID MOUNT..................1
33 824095GT SCREW,HHF,3/8-16X3,8,ZAG................2
34 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................2
35 825358GT WASHER,FLAT,5/16,USS,ZAG...............2
36 824123GT WASHER,FLAT,.625X2.25X.188,ZAG.....2
37 24037GT SHOCK MOUNT,LARGE**.....................4

Part No. 1269767GT Z-60/37 DC/FE Hybrid 71

400 Engine Components November 2018

404.1 Kubota D1105-E4B, View 3

72 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018 400 Engine Components

404.1 Kubota D1105-E4B, View 3

Item Part No. Description Qty.

A For internal engine parts, contact engine

dealer
-- FILTER,OIL,KUBOTA
-- 32197GT FAN,KUBOTA D905
1 EXHAUST CLAMP 1 3/8.........................1
(component not currently available)
2 866050GT FILTER,OIL,KUBOTA..............................1
3 52531GT PULLEY,FAN,KUBOTA, D-905,GS68......1
4 131373GT COVER, FAN
5 231227GT DIPSTICK GUIDE,D-1105......................1
6 44195GT ALTERNATOR STAY, D905.....................1
7 101203GT ALTERNATOR,40 AMP,INT REG............1
8 231226GT DIPSTICK,D-1105...................................1
9 131378GT MUFFLER ASSEMBLY...........................1
10 1266969GT FORMING, ALTERNATOR HARNESS
MOUNT...................................................1
11 65837GT STARTER,KUBOTA D905 VERS 2***.....1
12 1266970GT FORMING, STARTER HARNESS
MOUNT...................................................1
13 824138GT SCREW,HHC,M10-1.25X30,DIN961,1..12
14 824142GT WASHER,LOCK,M10,ZAB....................12
15 45400GT SPACER TUBE,.50 LG...........................2
16 824095GT SCREW,HHF,3/8-16X3,8,ZAG................2
17 825358GT WASHER,FLAT,5/16,USS,ZAG...............2
18 824123GT WASHER,FLAT,.625X2.25X.188,ZAG.....2
19 24037GT SHOCK MOUNT,LARGE**.....................4
20 824145GT WASHER,FLAT,M10,DIN125,ZAB..........8
21 1269480GT FORMING, FRONT MOUNT LEFT.........1
22 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................4
23 824091GT SCREW,HHF,3/8-16X1.25,8,ZAG...........4
24 139230GT SPACER, SHOCK MOUNT.....................2
25 1269481GT FORMING, BRKT, EXHAUST LOWER....1
26 824079GT SCREW,HHF,1/4-20X1,8,ZAG................6
27 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................4
28 1263734GT MODULE, FUSE/RELAY, K1105, Z60E...1
29 1264698GT FORMING, FUSE BLOCK MT, Z60E......1
30 56912GT SPRING
CLIP,1/4-20,.025-.15X.54,ZAG................2
31 Ref. WELDMENT,ENGINE
TRAY,Z60E..............................................1
(refer to 401.1)
32 1264700GT TAILPIPE, KUBOTA D1105, Z60E..........1
33 U BOLT...................................................2
(component not currently available)
34 1266699GT FORMING, BRKT, EXHAUST SPRT.......1
35 1263650GT FORMING, FRONT MOUNT..................1

Part No. 1269767GT Z-60/37 DC/FE Hybrid 73

400 Engine Components November 2018

405.1 Fuel Hoses and Fittings - Kubota D1105-E4B

74 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018 400 Engine Components

November 2018 500 Boom Components

502.1 Secondary Boom, View 2

Item Part No. Description Qty. Item Part No. Description Qty.

1 Ref., Upper Pivot.....................................1 -- 48916GT CONN, 520120-6

(refer to 503.1) (not shown)
2 18720GT BEARING,2.0IDX2.25ODX1.50L............4 -- 61602GT VALVE,COUNTERBAL.CBBB-LHN@3500
(not shown)
3 1261563GT PLATE,CLAMP........................................4
35 39274GT BEARING,1.75IDX2.00ODX2.50L..........2
4 1257292GT CLAMP-HOSES......................................2
36 96196GT PLATE,HOSE ROUTING,BULKHEAD
5 824027GT NUT,TL FLG,1/4-20,G,ZAG...................12
**.............................................................3
6 824037GT NUT,HH JAM,1/4-20,A,ZAG....................8
37 1264374GT CLAMP,2 HOSE,PLASTIC,#6.................3
7 1258730GT BOLT,CARRIAGE,1/4-20X3.75,5,ZAG.....8
38A 1255797GT BOLT,CARRIAGE,1/4-20X2,5,ZAG.........3
8 1253815GT SNAP RING,EXTERNAL,2.00,ZAG........4 to SN 282
9 237827GT WASHER,FLAT,2.00X3.00X.075,ZAG.....2 38B 824082GT SCREW,HHF,1/4-20X1.75,8,ZAG...........3
10 824645GT BEARING,2.00IDX2.25ODX1.00LG.......6 from SN 283
11 77180GT CLAMP,1.31,#21 X 3/8,RUB CUSH........1 39 Ref., Lower Compression Arm
(refer to 501.1)
12 824061GT SCREW,HHC,1/4-20X1.25,8,ZAG..........1
40 824631GT BEARING,1.50IDX1.75ODX1.63LG.......4
13 1261788GT ASSY, UPPER COMP ARM....................2
(includes item 10) 41 1253485GT SCREW,HHF,1/4-20X2,8,ZAG................1

-- 1261786GT WELDMENT,UPPER COMP,ARM..........2 42 1262407GT WELDMENT,PIN,1.75DIA X 4.375LG.....2

14 1261554GT FORMING,COVER ARMS......................2 43 824025GT NUT,TL,3/8-16,C,ZAG...........................12

15 1265494GT CLAMP, ELECTRICAL, Z60E.................2 44 1255758GT WASHER,FLAT,3/8,USS,ZAG...............28

16 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............4 45 1263999GT GUIDE, UPPER COMP ARM...............12

17 1254062GT CLAMP,GUIDE CABLE...........................4 46 1260940GT SCREW,HHC,3/8-16X3,8,ZAG.............12

18 824067GT SCREW,HHC,3/8-16X1,8,ZAG...............6 47 1266327GT ASSY,UPPER TENSION ARM,Z60E......1

19 1254063GT RETAINER,GUIDE CABLE.....................2 -- 1268908GT WELDMENT, UPPER TENSION ARM.....1

20 1254060GT WASHER,UHMW....................................4 48 237242GT SCREW,FHS,M3-0.5X8,DIN7991,10.9,ZAB.2

21 56912GT SPRING 49 1256479GT SCREW,PHPM,10-24X.50,ZAG..............3

CLIP,1/4-20,.025-.15X.54,ZAG..............16 50 1268504GT CARRIER, SENSOR, SECONDARY......1
22 1254061GT SPACER,3/8ID X 3/4OD.........................2 51 237241GT SCREW,FHS,M3-0.5X14,DIN7991,10.9,ZAB.2
23 1253478GT SCREW,HHF,3/8-16X2,8,ZAG................6 52 1269766GT ASSY,ROTARY SENSOR,130DEG
24 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................6 CW..........................................................1
Sensor and magnet are matched and must
25 824639GT WELDMENT,PIN,2.00DIA.X3.875LG......3 be replaced at the same time. Machine
26 825759GT SNAP RING,EXTERNAL,1.75,ZAG........2 calibration is required after installation.
27 1256184GT WASHER,FLAT,1.78X2.75X.057,ZAG.....2 -- 101199-200GT SHRINK TUBE,BLACK,RHW,1/2,3:1
28 217632GT BEARING,1.75IDX2.00ODX1.18L..........2 -- 119066GT CONN,RECEP 3 WAY ENDCAP DT
29 Ref., Mid Pivot.........................................1 -- 60441GT LOCK,RECEP 3 WAY,14-18GA
(refer to 501.1) for 119066GT
30 1269001GT WELDMENT, PIN, 1.75 DIA X 6.75........1 -- 73711GT TERM,DEUTSCH, PIN #12-14
for 119066GT
31 824630GT ASSY,TIMING LINK,Z62.........................2
53 1268505GT HOUSING, SENSOR, PRIMARY............1
-- 823690GT WELDMENT,TIMING LINK
54 1268500GT WLDMT, SENSPIN,2.00IDX3.5LG..........1
32 1268753GT WASHER,NORD-LOCK,3/8....................4
55 824649GT PIN,2.00DIAX15.5LG,2RING..................1
33 824646GT WELDMENT,PIN,1.5DIA.X 3.5LG...........4
56 1255758GT WASHER,FLAT,3/8,USS,ZAG
34 822966GT CYLINDER,LIFT Z62..............................1
(includes item 35) 57 45400GT SPACER TUBE,.50 LG
-- 1255273GT SEAL KIT (822966)
-- 160732GT SCREW, SHCS M12-1.75X35................6
-- 32722GT VALVE,COUNTERBAL.CBCG-LJN@3000
(not shown)

Part No. 1269767GT Z-60/37 DC/FE Hybrid 81

500 Boom Components November 2018

503.1 Upper Pivot

82 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018 500 Boom Components

503.1 Upper Pivot

Item Part No. Description Qty. Item Part No. Description Qty.

1 Ref., Primary Boom Assembly................1 30 237242GT SCREW,FHS,M3-0.5X8,DIN7991,10.9,ZAB.2

(refer to 505.1) 31 1253815GT SNAP RING,EXTERNAL,2.00,ZAG........2
2 123188GT BEARING,2.00IDX2.50ODX1.50L..........2 32 1268505GT HOUSING, SENSOR, PRIMARY............1
3 1251491GT CLAMPING BLOCK, CABLE..................2 33 1268507GT WLDMT, SENSPIN,2.00IDX13.1LG........1
4 1251493GT BRACKET, HOSE CLAMP......................2 34 18396GT BEARING,1.5IDX1.75ODX1.0L..............1
5 824059GT SCREW,HHC,1/4-20X.75,8,ZAG............1 35 823060GT CYLINDER,MASTER..............................1
6 824113GT WASHER,FLAT,USS,1/4,ZAG.................1 (includes item 40)
7 56912GT SPRING 36 T108138GT BEARING,1.50IDX1.75ODX2.00L..........1
CLIP,1/4-20,.025-.15X.54,ZAG................4
8 824646GT WELDMENT,PIN,1.5DIA.X 3.5LG...........1
9 824091GT SCREW,HHF,3/8-16X1.25,8,ZAG...........1
10 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................4
11 1254479GT FORMING,HOSE TRAY MID
SUPPORT...............................................1
12 824093GT SCREW,HHF,3/8-16X1.75,8,ZAG...........3
13 824651GT WELDMENT,PIN,2.0DIA.X 7.125LG.......1
14 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............3
15 1264495GT CLAMP,CABLE GUIDE...........................1
16 824067GT SCREW,HHC,3/8-16X1,8,ZAG...............1
17 1254063GT RETAINER,GUIDE CABLE.....................1
18 1254060GT WASHER,UHMW....................................2
19 1264496GT CLAMP,GUIDE CABLE...........................1
20 18720GT BEARING,2.0IDX2.25ODX1.50L............6
21 822846GT CYLINDER,PRIMARY LIFT....................1
(includes item 20)
-- 1255272GT SEAL KIT (822846)
-- 61602GT VALVE,COUNTERBAL.CBBB-LHN@3500
(not shown)
22 1265214GT ASSY., UPPER PIVOT, Z60E..................1
(includes items 14-20)
-- 1268905GT WELDMENT,UPPER PIVOT...................1
23 94221GT PIN,1.50DIAX3.75LG,1HOLE.................1
24 1255452GT ROD END,.375 X 2.25,ZAG....................1
25 824090GT SCREW,HHF,3/8-16X1,8,ZAG................1
26 1256479GT SCREW,PHPM,10-24X.50,ZAG..............3
27 1268506GT CARRIER, SENSOR, PRIMARY............1
28 237241GT SCREW,FHS,M3-0.5X14,DIN7991,10.9,ZAB.2
29 1269766GT ASSY,ROTARY SENSOR,130DEG
CW..........................................................1
Sensor and magnet are matched and must
be replaced at the same time. Machine
calibration is required after installation.
-- 101199-200GT SHRINK TUBE,BLACK,RHW,1/2,3:1
-- 119066GT CONN,RECEP 3 WAY ENDCAP DT
-- 60441GT LOCK,RECEP 3 WAY,14-18GA
-- 73711GT TERM,DEUTSCH, PIN #12-14

Part No. 1269767GT Z-60/37 DC/FE Hybrid 83

500 Boom Components November 2018

504.1 Upper Pivot and Primary Boom Rests

84 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018 500 Boom Components

504.1 Upper Pivot and Primary Boom Rests

Item Part No. Description Qty.

1 1263527GT GUIDE BOOM.........................................2

2 824079GT SCREW,HHF,1/4-20X1,8,ZAG..............10
3 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............4
4 56912GT SPRING
CLIP,1/4-20,.025-.15X.54,ZAG................4
5 1251493GT BRACKET, HOSE CLAMP......................2
6 1251491GT CLAMPING BLOCK, CABLE..................2
7 1253478GT SCREW,HHF,3/8-16X2,8,ZAG................4
8 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................4
9 1254372GT BOOM REST..........................................2
10 1259930GT SEAL, RIBBED FOAM, 5.00"
11 214238GT LATCH,SOUTHCO E3-57-65..................1
12 1257267GT WELDMENT,COVER..............................4
13 Ref., Mid Pivot.........................................1
(refer to 501.1)
14 1259835GT FORMING, HOSE CLAMP BRKT...........2
15 1251586GT CLAMPING BLOCK,HYD.......................2
16 1251707GT BRKT,HOSE CLAMP..............................2
17 1251585GT CLAMPING BLOCK,HYD.......................2
18 1269351GT PLATE, TAPPED.....................................2

Part No. 1269767GT Z-60/37 DC/FE Hybrid 85

500 Boom Components November 2018

505.1 Primary and Extension Booms

86 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018 500 Boom Components

505.1 Primary and Extension Booms

Item Part No. Description Qty. Item Part No. Description Qty.

1 1255383GT COVER, REAR #1 BOOM......................1 31 1254629GT WELDMENT,LWR WEARPAD

FRAME,LH..............................................1
2 56912GT SPRING
CLIP,1/4-20,.025-.15X.54,ZAG................2 32 1254631GT WELDMENT,UPPR WEARPAD
FRAME,LH..............................................1
3 824078GT SCREW,HHF,1/4-20X.75,8,ZAG
33 1254476GT FORMING,HOSE TRAY..........................1
4 T108834GT RETAINER,EXT CYL SADDLE...............4
34 1254477GT CLAMP BLOCK,PRIMARY BOOM.........2
5 824090GT SCREW,HHF,3/8-16X1,8,ZAG................8
35 1254478GT BAR,HOSE CLAMP................................2
6 824627GT ASSEMBLY,#1 BOOM Z62.....................1
(includes items 1-5, 7-14 and 31-35) 36 1256118GT SCREW,HHC,3/8-16X1.5,8,ZAG............2
7 1254630GT WELDMENT,UPPR WEARPAD 37 1268510GT PLATE, ANGLE SENSOR STOP,
FRAME,RH.............................................1 PRIMARY................................................1
8 824027GT NUT,TL FLG,1/4-20,G,ZAG
9 1256127GT BOLT,CARRIAGE,1/4-20X1.5,ZAG
10 825057GT WEARPAD,5.59 X 1.59 X .611................8
11 825055GT WEARPAD,3.74 x 1.24 x .334.................8
12 1254628GT WELDMENT,LWR WEARPAD
FRAME,RH.............................................1
13 1262265GT SHIM, WEAR PAD,1.56X5.56X24GA......2
14 1262264GT SHIM, WEAR PAD,1.23X3.73X24GA......2
15 18504GT NUT,LOCKING-LG.FLANGE,1/4-20
16 1255014GT WEAR PAD,ROUND, 1.25OD X .5THK....4
17 824113GT WASHER,FLAT,USS,1/4,ZAG
18 824628GT ASSEMBLY,#2 BOOM Z62.....................1
(includes items 3-5, 8, 15-17 and 19-23)
19 1262862GT FORMING,EXT LIMIT SWITCH
COVER...................................................1
20 45470GT CLAMP,0.31,#5 X 1/4,RUB CUSH..........1
21 88356-11C03GT SWITCH,LIMIT,TABULATED,BLUE.........1
(boom extend)
22A 1261606GT SCREW,PHPM,8-32X1.75,ZAG
(to SN Z6016N-146)
22B 1256144GT SCREW,PHPM,10-32X1.75,ZAG
(from SN Z6016N-147)
23A 1255803GT NUT,TL FLG,8-32,F,ZAG
(to SN Z6016N-146)
23B 82032GT NUT,TL FLG,10-32,F,ZAG
(from SN Z6016N-147)
24 824079GT SCREW,HHF,1/4-20X1,8,ZAG................2
25 826234GT EXT CYL END SUPPORT......................1
26 822632GT CYLINDER,EXTENSION........................1
(includes items 27-30)
-- 823062GT SEAL KIT (822632)
27 48915GT ELBOW,90D,520220-6............................1
28 77410GT VALVE,COUNTERBALNCE,1500
PSI**.......................................................1
29 824832GT VALVE,CNTERBAL,CBCA-LHN@3500...1
30 48932GT FITTING,ELBOW,90D,520220-8***.........1

Part No. 1269767GT Z-60/37 DC/FE Hybrid 87

500 Boom Components November 2018

506.1 Cable Track

88 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018 500 Boom Components

506.1 Cable Track

Item Part No. Description Qty. Item Part No. Description Qty.

1 Ref.WELDMENT,#1 BOOM....................1 -- 218448GT FINGER,GUIDE,CABLE TRACK

for 1272543
2 825796GT SNAP RING,EXTERNAL,1.50,ZAG........3
-- 229169GT FLATBAR, CLAMPS, CABLE TRACK
3 Ref. Pin...................................................1
for 1272543
4 228967GT CLAMP, CABLE......................................2
18A 1273203GT KIT, SX CABLE TRACK, Z62
5 824549GT CLAMP, CABLES....................................2 (to SN Z6016N-335) (kit, includes 1272540
6 45470GT CLAMP,0.31,#5 X 1/4,RUB CUSH..........1 long pull tube and 1273204 cable track kit,
replaces 824940)
7 824083GT SCREW,HHF,1/4-20X2.5,8,ZAG.............4
-- 1273204GT KIT, CABLE TRACK LINKS, SX110
8 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................4 (to SN Z6016N-335) (for 1272540, includes
9 824096GT SCREW,HHF,3/8-16X3.5,8,ZAG.............2 2 cable track links and 1261891 moving
end bracket)
10 824029GT NUT,TL FLG,3/8-16,G,ZAG...................12
18B 1272540GT WELDMENT, PULL TUBE, CABLE TRACK
11 228797GT BAR, CLAMP, CABLE TRACK................1
(from SN Z6016N-336) long pull tube (94
12 226325GT CLAMP, HOSES......................................1 inches)
13 824548GT CLAMP, CABLES....................................1
14 824125GT BOLT,CARRIAGE,3/8-16X1,5,ZAG
15 824944GT WELDMENT,CABLE TRACK TRAY........1
16 824125GT BOLT,CARRIAGE,3/8-16X1,5,ZAG.........4
17A 825474GT CABLE TRACK, SX, 23 LINK.................1
for models with short pull tube measuring
92 inches overall length
-- 121065GT FORMING,CLAMP,TOP,CABLE TRACK
for 825474
-- 122661GT REPAIR KIT,4 LINK,W/GUIDE
for 825474
-- 122663GT END BRACKET,FIXED END
for 825474
-- 122668GT GUIDE FINGER,PLASTIC
for 825474
-- 1283178GT ASSEMBLY MOVING END SX TRACK
for 825474
-- 218448GT FINGER,GUIDE,CABLE TRACK
for 825474
-- 229169GT FLATBAR, CLAMPS, CABLE TRACK
for 825474
17B 1272543GT CABLE TRACK, SX, 24 LINK
for machines with long pull tube measuring
94 inches overall length
-- 121035GT PIN,1.250 X 9.25, 2 RINGS
for 1272543
-- 121065GT FORMING,CLAMP,TOP,CABLE TRACK
for 1272543
-- 122661GT REPAIR KIT,4 LINK,W/GUIDE
for 1272543
-- 122663GT END BRACKET,FIXED END
for 1272543
-- 122668GT GUIDE FINGER,PLASTIC
for 1272543
-- 1283178GT ASSEMBLY MOVING END SX TRACK
for 1272543

Part No. 1269767GT Z-60/37 DC/FE Hybrid 89

500 Boom Components November 2018

507.1 Jib Boom and Platform Rotator

90 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018 500 Boom Components

507.1 Jib Boom and Platform Rotator

Item Part No. Description Qty. Item Part No. Description Qty.

1 825796GT SNAP RING,EXTERNAL,1.50,ZAG........4 34 63213GT CYLINDER,JIB (STICK BOOMS)...........1

(includes item 35)
2 824830GT PIN,1.50DIA.X7.42LG,2RING.................1
-- 33428GT VALVE,COUNTERBALANCE
3 1251565GT WASHER,SHIM,1.56X2.5X.061,ZAG.....4
(not shown)
4 Ref. WELDMENT,#2 BOOM....................1
-- 63353GT SEAL KIT,CYL,S65 (63213)
(refer to 505.1)
35 47377GT BEARING,1.25 ID X 1.5 OD X .75..........4
5 824990GT PIN,1.50DIA.X15.63LG,4RING...............1
36 128454GT COVER, JIB HOSES/CABLES**.............1
6 110876GT BEARING,1.5"ID X 1.75OD X1.25L........2
37 1256180GT BOLT,CARRIAGE,1/4-20X2.75,5,ZAG.....2
7 54156GT BEARING,FL,1.5IDX1.75ODX1.10LG.....2
38 824551GT CLAMP,HOSE/CABLE,JIB......................2
8 824629GT ASSY,BELLCRANK,Z62.........................1
(includes items 7, 14 and 41) 39 128483GT BACKING PLATE, HOSE BLOCK, JIB....2
-- 824678GT WELDMENT,BELLCRANK.....................1 40 T108076GT PIN,1.25DIAX7.88LG,1HOLE.................1
9 61306-SGT COMPR.LINK,MACHINED,GND 41 128268GT BEARING,FL, 1.25X1.5X2.13.................2
CONTR*..................................................2 42 824090GT SCREW,HHF,3/8-16X1,8,ZAG................1
To SN Z60H-1604
43 108855GT PIN,1.50DIAX5.25LG,1HOLE.................1
-- 1274511GT MACHINING, COMPRESSION LINK
From SN Z60H-1605 44 822631GT CYLINDER,PLATFORM..........................1
(includes item 45)
10 81175GT PIN,1.25DIAX14.45LG,2HOLE...............2
-- 77303GT VALVE, CNTRBAL 3500 PSI, ATM VEN
11 824092GT SCREW,HHF,3/8-16X1.5,8,ZAG.............5
-- 823061GT SEAL KIT (822631)
12 825019GT ROD END,.375X3.69,ZAG......................8
45 18396GT BEARING,1.5IDX1.75ODX1.0L..............4
13 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................6
14 35675GT BEARING,FL,1.25IDX1.5ODX1.25L.......2
15 1253478GT SCREW,HHF,3/8-16X2,8,ZAG................2
16 824038GT NUT, TL JAM, 3/8-16, A, ZAG.................2
17 825358GT WASHER,FLAT,5/16,USS,ZAG...............1
18 27497GT CLAMP,RUBBER CUSHIONED-2 5/32....2
19 128534GT JIB BOOM ASSY W/WORD DECAL.......1
20 1256127GT BOLT,CARRIAGE,1/4-20X1.5,ZAG.........4
21 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................6
22 824089GT SCREW,HHF,3/8-16X.75,8,ZAG.............4
23 81640GT WEAR PAD,3 X 1.5 X.625 W/NUTS........2
-- 48425GT NUT,FLG-LRG,3/8-16,YZ
24 56912GT SPRING
CLIP,1/4-20,.025-.15X.54,ZAG................1
25 119542GT CLAMP,TWO HOSE................................1
26 119536PGT BRACKET,HOSE CLAMP,PAINTED.......1
27 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............1
28 T108077GT PIN,1.25DIAX7.00LG,1HOLE.................1
29 94397GT ROTATOR,PLAT JIB,160 DEG***............1
(includes items 32-33)
-- 122944GT SEAL KIT,8K ROTATOR***
-- 75395GT BEARING KIT,PLAT ROTATOR,SUPER
30 824081GT SCREW,HHF,1/4-20X1.5,8,ZAG.............3
31 Ref. MANIFOLD, ROTATOR, CB.............1
(refer to 710.1)
32 88516GT SCREW,BLEEDER,M5X0.8....................2
33 30222GT BEARING,FL,1.25IDX1.41ODX1.50L.....4

Part No. 1269767GT Z-60/37 DC/FE Hybrid 91

600 Platform Components November 2018

601.1 Platform Configuration

92 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018 600 Platform Components

601.1 Platform Configuration

Item Part No. Description Qty.

A Complete Platform Assemblies with Decals

--
-- 1275405GT PLAT ASSY,6' W/SIDE GATE,Z60/37,ANSI
WORD
USA and Canadian models
-- 1275406GT PLAT ASSY,6' W/SIDE GATE,Z60/37,AUS
Australian models
-- 1275407GT PLAT ASSY,6' W/SIDE GATE,Z60/37,CE
European models
-- 1275408GT PLAT ASSY,6' W/SIDE GATE,Z60/37,ANSI
SYM
Asia/South America models
B Complete Platform Assemblies and
Platform Weldments without Decals
(Warning tape & decals not included, refer
to section 100 for decals)
--
1A 1272303GT ASSY,6FT PLAT DUAL LG,BLANK
W/SIDE SWING GATE
-- 1274858GT ASSY,6' PLAT WELDMENT W/SIDE GATE
flooring and decal plate not included
1B 1272304GT ASSY,8FT PLAT TRI LG,BLANK W/SIDE
SWING GATE
-- 1274859GT ASSY,8' PLAT WELDMENT W/SIDE GATE
flooring and decal plate not included
2A 160809GT ASSY,6FT PLATFORM,NO DECALS
Single entry
-- 73900GT WELDMNT,6 FT PLATFORM
flooring and decal plate not included

Part No. 1269767GT Z-60/37 DC/FE Hybrid 93

600 Platform Components November 2018

602.1 Platform Components

94 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018 600 Platform Components

602.1 Platform Components

Item Part No. Description Qty. Item Part No. Description Qty.

1 824029GT NUT,TL FLG,3/8-16,G,ZAG...................10 23 826792GT SCREW,HHC,1-8X11,5,ZAG

2 824091GT SCREW,HHF,3/8-16X1.25,8,ZAG...........6 24 824116GT WASHER, FLAT, F436, 1.0, ZAG
to SN Z62H-3664
3 227617GT ASSEMBLY,FOOT SWITCH....................1
25 826794GT NUT,TL,1-8,C,ZAG
-- 119058GT CONN PLUG 4 WAY ENDCAP DT
to SN Z62H-3664
-- 1257248GT SCREW, SHC, M4-0.7X8, DIN912,
-- 824031GT NUT,TL FLG,1-8,G,ZAG
-- 1257249GT WASHER, LOCK, M4, SS from SN Z62H-3665
-- 227564GT FOOT SWITCH,20A IP65 26 Ref. PLATE,JIB,ROTATE MANIFOLD
-- 33576GT CONN,SQZ,BLK,1/2NPT,.38-.50,SM (refer to 705.1)

4 1256460GT SCREW,PHPM,10-24X1,ZAG.................2 27 110671GT PLATE,JIB,ROTATE MANIFOLD.............1

5 73575GT SPRING 28 824077GT SCREW, HHF, 1/4-20 X .5, 8, ZAG.........2

CLIP,10-24,.025-.125X.468,ZAG.............2 29 106163GT FORMING,CABLE GUIDE......................1
6 824079GT SCREW,HHF,1/4-20X1,8,ZAG................2 order 55067 grommet separately
7 56912GT SPRING 30 55067GT GROMMET,RUBBER 3 X .19 X 3.5........2
CLIP,1/4-20,.025-.15X.54,ZAG..............23 31 824028GT NUT,TL FLG,5/16-18,G,ZAG...................4
8 147121GT COVER, FOOT SWITCH, LARGE..........1 32 824086GT SCREW,HHF,5/16-18X1,8,ZAG..............4
(decals not included, refer to section 100)
33 55753GT BUMPER, PLASTIC, 1.25 O.D................2
9 824078GT SCREW,HHF,1/4-20X.75,8,ZAG...........23
34 1267747GT LATCH, SWING GATE............................1
10A 1267746GT FLOORING, 6FT PLAT,SIDE..................1
35 43392GT BUMPER,BATTERY BOX & RAILS........2
6ft Platform (with side swing gate)
36 1272307GT ASSY,SIDE SWING GATE......................1
10B 73477GT FLOORING, 6 FT PLATFORM................1
6 ft Platform (with single entry) 37 104804GT HINGE, SPRING, LONG LEG................2
10C 73478PGT FLOORING,8 FT PLATFORM**..............1 38 Ref. PLATFORM CONTROL BOX
all 8 ft Platform (refer to 603.1)
11 Ref. Platform Weldment
(refer to 601.1)
12 1251600GT U-BOLT, FLATTENED, 1.5 X 3/8
UNC,ZAG................................................2
(single entry)
13A 44743GT MANUAL BOX W/DECALS***.................1
USA/Canada/Australia
13B 24514GT BOX,INSTRUCTION STORAGE
Europe/Asia/South America (decal
required; refer to Section100)
14 73574-SGT DECAL PLATE ASSEMBLY....................1
(decals not included refer to section 100)
15 56424GT CLAMP,1.25X.5 RUBBER-CUSHION.....2
16 824027GT NUT,TL FLG,1/4-20,G,ZAG...................14
17 1256855GT SCREW,HHF,1/4-20X.625,8,ZAG.........12
18 102992GT SLIDING MIDRAIL KIT,PTD....................1
-- 102992GT SLIDING MIDRAIL KIT,PTD
19A 60370-SGT PLATFORM SUPPORT
WELDMNT-SERV*..................................1
19B Ref. PLAT LOAD SENSE S60**..............1
(refer to 810.1)
20 Ref. ROTATOR,PLAT JIB
(refer to 507.1)
21 826791GT SCREW,HHC,3/8-16X.875,8,ZAG..........8
22 826793GT WASHER,FLAT,3/8,SAE,HRD,ZAG........8

Part No. 1269767GT Z-60/37 DC/FE Hybrid 95

600 Platform Components November 2018

603.1 Platform Control Box, External View

96 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018 600 Platform Components

603.1 Platform Control Box, External View

Item Part No. Description Qty. Item Part No. Description Qty.

A 1271138GT ASSEMBLY, PLATFORM CONTROL BOX, 10 128200GT SWITCH TOGGLE ASSY SPDT 3P
Z60/37 DC...............................................1 MOM.......................................................1
DC models (Assembly does not include primary boom extend/retract
drive/steer joystick item # 17. Order this -- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4
joystick separately, refer to 604.1) for 128200
B 1262377GT ASSEMBLY, PLATFORM CONTROL BOX, -- 128580GT SWITCH TOGGLE SPDT 3P MOM SHDR
Z60/37.....................................................1 for 128200
FE models (Assembly does not include
drive/steer joystick item # 17. Order this -- 27246GT BOOT,TOGGLE SWITCH,SHORT*
joystick separately, refer to 604.1) for 128200
C 1273913GT KIT, JOYSTICK ISOLATOR, Z60E 11 128200GT SWITCH TOGGLE ASSY SPDT 3P
kit designed to eliminate the chance of MOM.......................................................1
unintended electrostatic discharge if in speed control
proximity to a high-voltage environment -- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4
D 119613GT HARN JOYSTICK ADAPTOR JS100 (for 128200)
6-pin to 7-pin adapter (for 101174, 101175, -- 128580GT SWITCH TOGGLE SPDT 3P MOM SHDR
101005) (for 128200)
1 1256855GT SCREW,HHF,1/4-20X.625,8,ZAG...........4 -- 27246GT BOOT,TOGGLE SWITCH,SHORT*
2 995750GT WASHER FLAT BONDEDRUB...............4 (for 128200)
3 66813GT BUTTON,PUSH,BLACK W/SEAL***.......1 12 128200GT SWITCH TOGGLE ASSY SPDT 3P
horn MOM.......................................................1
emergency power
4 139338GT SCREW PH M5-0.8X20 DIN 7500CE....12
-- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4
5 1269498GT SHOULDER WASHER, NYLON...........12 for 128200
6 104030GT NUT HEX M5-0.8 CLASS 8 ZINC.........12 -- 128580GT SWITCH TOGGLE SPDT 3P MOM SHDR
7 128200GT SWITCH TOGGLE ASSY SPDT 3P for 128200
MOM.......................................................1 -- 27246GT BOOT,TOGGLE SWITCH,SHORT*
platform level for 128200
-- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4 13A 128204GT SWITCH TOGGLE ASSY SPDT 2P
for 128200 MNT........................................................1
-- 128580GT SWITCH TOGGLE SPDT 3P MOM SHDR "option"; inverter option
for 128200 -- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4
-- 27246GT BOOT,TOGGLE SWITCH,SHORT* for 128204
for 128200 -- 128584-SGT SWITCH TOGGLE SPDT 2P MNT SHDR
8 128200GT SWITCH TOGGLE ASSY SPDT 3P for 128204
MOM.......................................................1 -- 27246GT BOOT,TOGGLE SWITCH,SHORT*
jib boom up/down for 128204
-- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4 13B 229567GT PLUG,SANTOPRENE .5 BLACK
for 128200 DOME.....................................................1
-- 128580GT SWITCH TOGGLE SPDT 3P MOM SHDR 14A 128200GT SWITCH TOGGLE ASSY SPDT 3P
for 128200 MOM.......................................................1
-- 27246GT BOOT,TOGGLE SWITCH,SHORT* "option"; aircraft protection overide
for 128200 -- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4
9 128200GT SWITCH TOGGLE ASSY SPDT 3P for 128200
MOM.......................................................1 -- 128580GT SWITCH TOGGLE SPDT 3P MOM SHDR
platform rotate for 128200
-- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4 -- 27246GT BOOT,TOGGLE SWITCH,SHORT*
for 128200 for 128200
-- 128580GT SWITCH TOGGLE SPDT 3P MOM SHDR 14B 229567GT PLUG,SANTOPRENE .5 BLACK
for 128200 DOME.....................................................1
-- 27246GT BOOT,TOGGLE SWITCH,SHORT* 15 824878GT LIGHT,LED IND. RED 24V NH................1
for 128200 drive enable

Part No. 1269767GT Z-60/37 DC/FE Hybrid 97

600 Platform Components November 2018

603.1 Platform Control Box, External View

(continued)

Item Part No. Description Qty. Item Part No. Description Qty.

16 128204GT SWITCH TOGGLE ASSY SPDT 2P 35 54365GT SCREW,PHIL,PHM,10-32 X .5,SSTL.....4

MNT........................................................1 36 6178GT NUT,NYLOCK,10-32...............................4
drive speed
37 77351GT LANYARD,PLATFORM CONTROL
17 101005GT JOYSTICK,1 AXIS BOX.........................................................2
ROCKER,DEUTSCH..............................1
drive/steer (order this joystick separately) 38 66816GT CONTACT,N.O.***...................................1
-- 1269497GT GASKET, ISOLATION, JOYSTICK 39 101174GT JOYSTICK,2 AXIS,DEUTSCH................1
primary boom up/down and turntable rotate
18 128200GT SWITCH TOGGLE ASSY SPDT 3P
MOM.......................................................1 -- 1269497GT GASKET, ISOLATION, JOYSTICK
drive enable 40 1270486GT WELDMENT, LID, PLAT CONTROL
-- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4 BO...........................................................1
for 128200 decals not included, refer to section 100
-- 128580GT SWITCH TOGGLE SPDT 3P MOM SHDR
for 128200
-- 27246GT BOOT,TOGGLE SWITCH,SHORT*
for 128200
19 66812GT BUTTON,PUSH,RED MUSHROOM
HEAD......................................................1
emergency stop
20 146478GT BOOT(BELLOWS),E-STOP,BLACK........1
21 66821GT BASE,WITHOUT CONTACTS................2
22 66818GT CONTACT, N.C.......................................2
23 824878GT LIGHT,LED IND. RED 24V NH................1
machine not level
24 824878GT LIGHT,LED IND. RED 24V NH................1
CE and Austriala models, platform overload
25A 128200GT SWITCH TOGGLE ASSY SPDT 3P
MOM.......................................................1
FE models, switch mode select
-- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4
for 128200
-- 128580GT SWITCH TOGGLE SPDT 3P MOM SHDR
for 128200
-- 27246GT BOOT,TOGGLE SWITCH,SHORT*
for 128200
25B 229567GT PLUG,SANTOPRENE .5 BLACK
DOME.....................................................1
DC models
26 101175GT JOYSTICK,1 AXIS,DEUTSCH................1
secondary boom up/down
-- 1269497GT GASKET, ISOLATION, JOYSTICK
27 1262663GT GASKET, DISPLAY GUARD...................1
28 1262664GT GUARD, DISPLAY, POLYCARB..............1
29 119976GT BUMPER,5/16DIAX7/64PROJ,ADH.......4
30 1263694GT DISPLAY,PLATFORM,ENGAGE4,GEN2.1
LCD readout
31 1262665GT FORMING, DISPLAY RETAINER...........1
32 6091GT NUT,NYLOCK,1/4-20..............................4
33 81488GT GASKET,PLATFORM CONTROL BOX....1
34 1262662GT WELDMENT, PLATFORM CONTROL
BOX.........................................................1

98 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018 600 Platform Components

603.1 Platform Control Box, External View

(continued)

This Page Intentionally Left Blank

Part No. 1269767GT Z-60/37 DC/FE Hybrid 99

600 Platform Components November 2018

604.1 Platform Control Box, Internal View

100 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018 600 Platform Components

604.1 Platform Control Box, Internal View

Item Part No. Description Qty.

A 1263719GT HARNESS, PLAT BOX, Z60/37..............1

1 226948GT CONN, RECEP, 18 WAY, 14-18GA,........1
2 73717GT CONN,RECEP 4 WAY,12-14GA FL***.....1
3 73723GT CONN RECEPT,FLANGED....................1
4 73730GT CONN,RECEP 12 WAY,GRY FLANGE....1
5 1266122GT ASSEMBLY, TERMINAL RAIL, Z60/3.....1
6 1272895GT SCREW,PPH MS,4-40X.5,ZINC KG.......2
7 1272896GT NUT, SQ. MS, 4-40, ZINC.......................2
8 229567GT PLUG,SANTOPRENE .5 BLACK
DOME.....................................................1
(models with no work light option)
-- (refer to 803.1 option, work light)
9 15243GT PLUG,NYLON .875 BLACK DOMED......1
10 54365GT SCREW,PHIL,PHM,10-32 X .5,SSTL.....1
11 6178GT NUT,NYLOCK,10-32...............................1
12A 39540GT ALARM,STEADY TONE***......................1
order 72326 mounting ring separately
12B 72326GT NUT - PLASTIC,RING FOR ALARMS
for 39540
13 824083GT SCREW,HHF,1/4-20X2.5,8,ZAG.............2
14 1277924GT NUT,NYLOCK FLG,1/4-20,F,ZAG...........2
15 Ref: Platform Control Box Weldment.......1
(refer to 603.1)
16 13268GT CLAMP,0.75,#12 X 1/4,RUB CUSH........1
17 1269368GT ASSEMBLY, CONTROLLER PCON,
Z60..........................................................1
(includes decal)
18 Ref: MODULE, PLUS+1, OPA2
(refer to 805.2)

Part No. 1269767GT Z-60/37 DC/FE Hybrid 101

600 Platform Components November 2018

605.1 Joysticks

102 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018 600 Platform Components

605.1 Joysticks

Item Part No. Description Qty.

A 101005GT JOYSTICK,1 AXIS ROCKER,DEUTSCH

(drive/steer) (OEM joystick) (calibration
required after replacement)
B 101005HGT JOYSTICK,SINGLE AXIS W/STEER
(drive/steer) (aftermarket joystick)
(calibration required after replacement)
C 101174GT JOYSTICK,2 AXIS,DEUTSCH
(primary boom up/down and turntable
rotate) (OEM joystick) (calibration required
after replacement)
D 101174HGT JOYSTICK,DUAL AXIS W/KNOB
(primary boom up/down and turntable
rotate) (aftermarket joystick) (calibration
required after replacement)
E 101175GT JOYSTICK,1 AXIS,DEUTSCH
(secondary boom up/down) (OEM joystick)
(calibration required after replacement)
F 101175HGT JOYSTICK,SINGLE AXIS W/KNOB
(secondary boom up/down) (aftermarket
joystick) (calibration required after
replacement)
G 1269497GT GASKET, ISOLATION, JOYSTICK..........3
(for use with joysticks, sold separately)
H 1269498GT SHOULDER WASHER, NYLON
(for use with joysticks, sold separately)
J 1269499GT PLUG, JOYSTICK HANDLE
(for use with joysticks, sold separately)
K 83098GT TERM,AMP MTE,SOC,22-26 GA BULK
L 119613GT HARN JOYSTICK ADAPTOR JS100
6-pin to 7-pin adapter (for 101174, 101175,
101005)
M 1269501GT KIT, ISOLATION, 3 JOYSTICK
1 62392GT KNOB,JOYSTICK, 62390/62391............1
2 T112626GT SCREW, PHM, #6-32 X .625 ZINC.........1
3 139598GT BOOT,JOYSTICK....................................1
4 SPRING,JOYSTK CENTR,62390/91......1
(no longer available from supplier)
5 119915GT COLLAR,JOYSTICK,CENTER...............1
6 128000GT SEAL, CONNECTOR (DT
JOYSTICKS)...........................................1
7 128001GT SLEEVE,CONNECTOR,DT
JOYSTICKS............................................1
8 75449GT KNOB,ROCKER JOYSTICK 75565........1
9 75448GT SUPPORT,SENSOR,JOYSTICK.............1
10 75447GT SWITCH SHIELD,ROCK
JOYSTK75565........................................1
11 75446GT SPRING,SWITCH CENTERING,75565...1
12 75445GT ROCKER ASSY.,MAGNETIC 75565.......1
13 75444GT ROCKER,RETAINER, 75565..................1
14 75443GT BOOT, ROCKER JOYSTICK 75565........1

Part No. 1269767GT Z-60/37 DC/FE Hybrid 103

700 Hydraulic Components November 2018

701.1 Function Manifold

104 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018 700 Hydraulic Components

701.1 Function Manifold

Item Part No. Description Qty. Item Part No. Description Qty.

-- 49613GT PLUG AND CAP KIT-SERVICE,ORFS* 25 1270818GT VALVE, PILOT OPERATED CHECK.......1
AC, Platform level up/down
-- 1262258GT MANIFOLD,FUNCTION,Z60E
Complete 26 107816GT VALVE,PROPORTIONAL 3 POS 4
WY*.........................................................1
1 234597GT VALVE, FLOW REGULATOR, 2GPM......1
AE, Platform rotate left/right
A, Oscillate circuit
27 1270815GT VALVE, SPOOL, 4 WY, 3 POSITION......1
2 1270812GT COIL - 10 20V ER/Z................................6
G, Secondary boom extend/retract
3 1270815GT VALVE, SPOOL, 4 WY, 3 POSITION......1
28 218730GT VALVE,CHECK,10 PSI............................1
B, Primary boom extend/retract circuit
M, Check to P1 circuit
4 52368GT VALVE,CHECK,GS68 (SIZE8 8).............1
29 44997GT VALVE,SOLENOID,2POS 2WAY N.O.*....1
C, Platform rotate left/right
N, P1 circuit
5 1270821GT VALVE, RELIEF......................................1
30 826779GT VALVE,SHUTTLE....................................1
D, Primary boom extend
Q, Turntable rotate left/right
6 52370GT VALVE,SHUTTLE,GS68.........................1
31 1270815GT VALVE, SPOOL, 4 WY, 3 POSITION......1
E, Primary boom extend/retract circuit
S, Primary boom up/down
7 77410GT VALVE,COUNTERBALNCE,1500
32 1270820GT VALVE, RELIEF......................................1
PSI**.......................................................1
AD, Platform level down circuit
F, Primary boom retract
8 145097GT PLUG,SAE #4.........................................5
9 826779GT VALVE,SHUTTLE....................................1
H, Pilots primary boom retract
counterbalance valve
10 119827GT COIL, 20V, ZENER DIODE
DEUTSCH.............................................10
11 44997GT VALVE,SOLENOID,2POS 2WAY N.O.*....1
I, P2 circuit
12 229750GT HARNESS,PRESS,TRANSDUCER***....1
J, Monitors pressure
13 48997GT NIPPLE,DIAGNOSTIC,#4.......................1
K, Testing
14 218730GT VALVE,CHECK,10 PSI............................2
L, Check to P2 circuit
15 1270816GT VALVE, SPOOL, 4 WY, 3 POSITION,
CLOSED CENTER.................................1
O, Steer left/right
16 237209GT COMPENSATOR, 150 PSI......................1
P, Turntable rotate left/right
17 107788GT VALVE,PROPORTIONAL 3 POS 4 WY...1
R, Turntable rotate left/right
18 107740GT VALVE, CHECK 25 PSI...........................1
W, Tank return circuit
19 1270823GT VALVE.....................................................1
X, Oscillate circuit
20 94615GT VALVE,NEEDLE,ADJUSTABLE***..........1
Y, Platform level up/down
21 1270819GT VALVE, SOLENOID, 4 WAY, 3 POS........1
Z, Platform level up/down
22 119830GT VALVE,PROPORTIONAL RELIEF..........1
AA, Boom functions (coil not included)
23 119825GT COIL, 24V, DEUTSCH NO DIODE.........1
24 1270820GT VALVE, RELIEF......................................1
AB, Platform level up circuit

Part No. 1269767GT Z-60/37 DC/FE Hybrid 105

700 Hydraulic Components November 2018

702.1 Platform Rotate and Jib Boom/Platform Manifold

106 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018 700 Hydraulic Components

702.1 Platform Rotate and Jib Boom/Platform Manifold

Item Part No. Description Qty.

1 44174GT NUT-COIL SHORT..................................1

2 52897GT VALVE,SOLENOID, 2POS/3WAY***.......1
-- 52371GT SEAL KIT, VALVE....................................1
for 52897
3 104759GT COIL,12VDC #8 DTSCH IP69 ECOIL.....1
4 1256670GT MANIFOLD,JIB SELECT W/QD PLUG....1
(include items 1-3)
5 62506GT VALVE - COUNTERBALANCE**............1
-- 43018GT SEAL KIT (39345)
6 73807GT MANIFOLD,ROTATOR,CB***..................1
(include items 5 and 7)
-- 62507GT O-RING, ROTATOR MANIFOLD
7 62506GT VALVE - COUNTERBALANCE**............1
-- 43018GT SEAL KIT (39345)

Part No. 1269767GT Z-60/37 DC/FE Hybrid 107

700 Hydraulic Components November 2018

703.1 Hydraulic Pumps

108 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018 700 Hydraulic Components

703.1 Hydraulic Pumps

Item Part No. Description Qty.

1 1264100GT MOTOR,AC,PUMP-GENERATOR..........1
-- 1284946GT BEARING SERVICE KIT (1264100)
for 1264100
-- 1284947GT ROTOR ASSEMBLY (1264100)
for 1264100
-- 1284948GT BEARING SERVICE KIT (1264100)
for 1264100
-- 1284949GT TERMINAL BRACKET SVC KIT (1264100)
for 1264100
-- 1284950GT TERMINAL BLOCK SERVICE KIT
(1264100)
for 1264100
-- 1284951GT SPEED SENSOR KIT W/PINS (1264100)
for 1264100
-- 1284952GT CONNECTOR SERVICE KIT (1264100)
for 1264100
-- 1284953GT PULSE WHEEL SERVICE KIT (1264100)
for 1264100
-- 1284954GT BOLT KIT W/WASHERS,M8X200
(1264100)
for 1264100
2 1261767GT PUMP,GEAR,FUNCTION,Z60E..............1
-- 1269602GT SEAL KIT, FUNCTION PUMP, Z60E.......2
3 1255469GT SCREW,HHF,1/2-13X1.25,8,ZAG...........2

Part No. 1269767GT Z-60/37 DC/FE Hybrid 109

700 Hydraulic Components November 2018

704.1 Oscillate Valve

110 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018 700 Hydraulic Components

November 2018 700 Hydraulic Components

709.1 Hydraulic Hoses and Fittings - Secondary and Primary

Item Part No. Description Qty.

1 1275928GT HOSE ASSY,1/2,-8, -8............................1

2 1275929GT HOSE ASSY,3/8,-6,-6.............................1
3 48915GT ELBOW,90D,520220-6............................1
4 48932GT FITTING,ELBOW,90D,520220-8***.........1
5 48907GT ELBOW,45D,520320-4............................2
6 1275927GT HOSE ASSY, 3/8,-6,-6............................2
7 48912GT CONN,520120-4-6***..............................2
8 48916GT CONN, 520120-6....................................6
9 1275955GT HOSE ASSY,3/8,-6,-6.............................2
10 48943GT CONN, 520120-8-6.................................1
11 48905GT CONN,520120-4***.................................4
12 1275930GT HOSE ASSY,1/4,BLKH-4,-4....................1
13 48908GT FITTING,TEE,RUN,SWIVEL520432-4.....2
14 1263155GT HOSE ASSY,#4 FEM,STR-90 DEG........2
15 1259155GT HOSE ASSY,1/4X434.78,-4,-4................2
16 1259143GT HOSE ASSY,1/4X509.78,-4,-4................2

Part No. 1269767GT Z-60/37 DC/FE Hybrid 121

700 Hydraulic Components November 2018

710.1 Hydraulic Hoses and Fittings - Primary and Jib

122 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018 700 Hydraulic Components

710.1 Hydraulic Hoses and Fittings - Primary and Jib

Item Part No. Description Qty.

1 1259155GT HOSE ASSY,1/4X434.78,-4,-4................2

2 1259143GT HOSE ASSY,1/4X509.78,-4,-4................2
3 48912GT CONN,520120-4-6***..............................2
4 1259164GT HOSE ASSY,1/4X22.16,90-4,-4..............1
5 1259163GT HOSE ASSY,1/4X21.16,90-4,-4..............1
6 61079GT ELBOW,90D,BULKHEAD,520701-4........2
7 1275944GT HOSE ASSY, 1/4, STR FEM, STR
FEM........................................................2
8 48905GT CONN,520120-4***.................................1
9 48904GT ELBOW,90D,520220-4-4.........................1
10 48907GT ELBOW,45D,520320-4............................2
11 1275943GT HOSE ASSY, 1/4, STR FEM, STR
FEM........................................................2
12 48905GT CONN,520120-4***.................................2

Part No. 1269767GT Z-60/37 DC/FE Hybrid 123

800 Accessories November 2018

801.1 Power to Platform

124 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018 800 Accessories

801.1 Power to Platform

Item Part No. Description Qty.

A 1269475GT CLAMP, POWER AIR OPTIONS.............2

1 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................2
2 824090GT SCREW,HHF,3/8-16X1,8,ZAG................2
3 10775GT T-BOX,2.75 X 4.5 X 2.0...........................1
4 81096GT BRACKET,POWER TO PLAT, DOM........1
5 1257390GT WASHER,FLAT,#8,SAE,ZAG..................4
6 1257296GT SCREW,PHPM-ST,8-32X.50,TYPE F,ZAG
7 7056GT CONN,SQUEEZE,1/2NPT .38-.50,SM....2
8 6935GT LOCKNUT,ELEC,1/2"..............................1
power cable not shown
9 144161GT PLUG,PWR,UK,16AMP,3PIN,BLK..........1
10 119403GT CONN,PLUG 120 AC/15A DOMESTIC...1
11 T112560GT RECEPTACLE,UK,110V.........................1
12 1253489GT SCREW,FHPM,6-32X.75,ZAG................2
13 T112561GT PLATE,UK,POWER TO PLAT.................1
14 74052GT GASKET,COVER,GFCI,WEATHERPROOF.1
15 55089GT WIRE,14
GA,GREEN/YELLOW,THHN**................6
16 13597GT TERMINAL,#10 RING,BLUE..................2
crimp one end of 13597 to swing chassis
ground wire
17 74006GT COVER,GFCI,HORIZONTAL,WEATHER.1
18 13585GT OUTLET, 110V........................................1
19 36878GT TERMINAL,FORK,BLUE (BULK)............3
connect one each of 36878 to swing
chassis positive and negative wires

Part No. 1269767GT Z-60/37 DC/FE Hybrid 125

800 Accessories November 2018

802.1 Air Line to Platform

126 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018 800 Accessories

802.1 Air Line to Platform

Item Part No. Description Qty.

1 1251600GT U-BOLT, FLATTENED, 1.5 X 3/8

UNC,ZAG................................................1
2 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................2
3 1269759GT HOSE ASSEMBLY, 1/2" AIR,BARB,S.....1
-- 39888GT HOSE,1/2,LOW
PRESSURE,801-8***............1000-inches
-- 49213GT HOSE END,BARBED,SWIVEL,JIC,8-8....2
4 1256863GT WASHER,FLAT,.75,SAE,HRD,ZAG........1
5 1275332GT FORMING, BRACKET, AIR HOSE.........1
6 49212GT FEMALE BULKHEAD CONNECTOR-8...2
7 49214GT MALE PIPE THD,1/4" SER,3/8"X18........1
8 49215GT MPT,CPLR,1/4"SER,3/8"X18..................1

Part No. 1269767GT Z-60/37 DC/FE Hybrid 127

800 Accessories November 2018

803.1 Light Package

128 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018 800 Accessories

803.1 Light Package

Item Part No. Description Qty.

A 128584-SGT SWITCH TOGGLE SPDT 2P MNT

SHDR......................................................1
B 27246GT BOOT,TOGGLE SWITCH,SHORT*........1
C 72867GT DECAL,LABEL,LIGHTS***......................1
D 1271882GT KIT, WIRING, WORK LIGHTS OPT, Z60/37
(inside platform control box)
1 1256464GT SCREW,HHC,5/16-18X.75,8,ZAG..........2
2 824113GT WASHER,FLAT,USS,1/4,ZAG.................2
3 1271696GT ASSEMBLY, WHITE LED LIGHT, ROU....4
4 35956GT BRACKET,WORK LIGHT MOUNT
5/16"........................................................2
5 824215GT SCREW,PHPM,10-32X.75,ZAG..............6
6 824032GT NUT,TL FLG,10-32,F,ZAG.......................6
7 1271588GT ASSEMBLY, AMBER LED
BEACON,36I...........................................2
8 1257489GT SCREW,HHC,3/8-16X.625,8,ZAG..........2
9 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................2
10 1274293GT LOOM, LIGHT PACKAGE OPTION........2
(drive lights)
11 824081GT SCREW,HHF,1/4-20X1.5,8,ZAG.............4

Part No. 1269767GT Z-60/37 DC/FE Hybrid 129

800 Accessories November 2018

804.1 Platform Overload Option

130 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018 800 Accessories

804.1 Platform Overload Option

Item Part No. Description Qty.

A 94460-SGT KIT,LOAD SENSE MECHANICAL,LRG...1

includes items 3-16, 18-21
-- 119672GT CE FIELD SHIM KIT LOAD SENSE.......1
includes items 9 and 10
1 45383GT ALARM,WARBLE TONE 5-30 VDC***.....1
2 72326GT NUT - PLASTIC,RING FOR ALARMS.....1
3 61726GT PIN,0.75DIAX5.75LG,CHAMFER...........4
4 94643GT ZERK,GREASE,5/16-24,STRAIT...........4
5 825020GT ROD END, .25 X 2.75, ZAG....................4
6 824061GT SCREW,HHC,1/4-20X1.25,8,ZAG..........4
7 824027GT NUT,TL FLG,1/4-20,G,ZAG
8 45470GT CLAMP,0.31,#5 X 1/4,RUB CUSH..........1
9 61997GT WELDMENT,PLATFORM
SUPPORT,CE.........................................1
10 110789GT WASHER,SHIM .0151 THK..................16
11 25685GT BEARING,GARLOCK,12FDU12.............8
12 1257264GT SCREW,BHC,10-32X1.5,F835,ZAG.......2
13 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................1
14 61975GT RETAINER,SPRING,1.21 X .375............1
15 61974GT SPRING,COMP,1" OD,232 LB/IN............1
16 61809GT WELDMENT,LOAD SUPPORT...............2
17 1263721GT HARNESS, LOAD SENSE, Z60/37
includes limit switch
-- 99183GT SWITCH, ROLLER PLUNGER LIMIT.....1
18 61972GT MOUNT,SWITCH....................................1
19 34619GT BUMPER,RUBBER***.............................2
20 824095GT SCREW,HHF,3/8-16X3,8,ZAG................1
21 824032GT NUT,TL FLG,10-32,F,ZAG.......................2
22 61804GT WELDMENT,ROTATOR SUPPORT........1
23 121846GT RELAY,TIME DELAY,2 SEC,10A.............1
24 128045GT MODULE,LOAD SENSE 2007................1

Part No. 1269767GT Z-60/37 DC/FE Hybrid 131

800 Accessories November 2018

805.1 Operators Protection Alarm (to January 2017)

132 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018 800 Accessories

805.1 Operators Protection Alarm (to January 2017)

Item Part No. Description Qty. Item Part No. Description Qty.

B 1275537GT ASSEMBLY, OPA PROTECTION 34 1257389GT WASHER, FLAT,

CAGE......................................................1 M6X18X1.6,DIN9021,ZAB......................2
C 1255030GT PLUG,BLANKING...................................1
1 1255018GT BASE ENCLOSURE,RED,OPA..............1
2 1255021GT SOUNDER,MIDI,OPA.............................1
3A 1255037GT SOUNDER LENS, OPA, BLUE...............1
(standard lens fitted to OPA)
3B 1270116GT SOUNDER LENS, OPA, RED.................1
3C 1270117GT SOUNDER LENS, OPA, AMBER............1
3D 1270118GT SOUNDER LENS, OPA, CLEAR............1
4 1255033GT HARN,PIGTAIL,TAPESWITCH,OPA.......1
5 1255028GT STAND OFF,CONTROL UNIT.................4
6 1255024GT BRACKET,CONTROL UNIT....................1
7 1255025GT SPACER,HEAT SINK..............................1
8 1255023GT ASSY,MODULE,CONTROL UNIT,OPA....1
9 1255022GT MODULE,CONTROL UNIT,PCB,OPA.....1
10 1255067GT NUT,M4 NYLOCK...................................4
11 1255066GT WASHER,M4 NYLON.............................4
12 1255035GT ASSEMBLY,CABLE,TAPESWITCH.........1
13 1275539GT FORMING, OPA CAP.............................1
14 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............5
15 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................9
16 1255038GT SCREW,M5X16 BHD..............................4
17 1255027GT WASHER,M5 NYLON.............................4
18 1255890GT DECAL,COSMETIC,GENIE....................1
19 1255020GT LID ENCLOSURE,RED,OPA..................1
20 1255019GT GASKET,ENCLOSURE..........................1
21 1255029GT ASSEMBLY,TAPESWITCH.....................1
(6'/8' platforms) (includes j-box and
fasteners)
22 1255036GT ASSEMBLY RESET SWITCH.................1
23 1255889GT DECAL,SYMBOL-READ THE
MANUAL.................................................1
24 1255068GT SCREW,M6X8........................................2
25 1255047GT SENSOR,RUBBER EDGE......................1
(6'/8' platforms)
26 43392GT BUMPER,BATTERY BOX & RAILS......17
27 824113GT WASHER,FLAT,USS,1/4,ZAG...............19
28 1275538GT FORMING, OPA CAGE...........................1
29 824080GT SCREW,HHF,1/4-20X1.25,8,ZAG...........4
30 1275540GT FORMING, OPA, BRACKET...................1
31 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................4
32 1251600GT U-BOLT, FLATTENED, 1.5 X 3/8
UNC,ZAG................................................2
33 237238GT SCREW,HHF,M6-1.0X12,DIN6921,10.....2

Part No. 1269767GT Z-60/37 DC/FE Hybrid 133

800 Accessories November 2018

805.2 Lift Guard Contact Alarm Option (from January 2017)

134 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018 800 Accessories

816.1 Aircraft Protection Package With Swing Gate

Item Part No. Description Qty.

A 822772GT ASSY,AIRCRFT PROT, UPPER, 6FT.....1

includes items 1-6, 12, 16, 17 and 32-33
B 822760GT ASSY,AIRCRFT PROT, LOWER, 6FT.....1
includes items 2, 5, 8, 10-24
C 29261GT MAGNET,NEODYMIUM,.375 X .100.......2
D 1272808GT DECAL, NO STEP, HS ADHESIVE.........3
1 822771GT WDMT,FRAME,AIRCRAFT
PROTECTION.........................................1
2 55753GT BUMPER, PLASTIC, 1.25 O.D................4
3 824227GT SCREW, BHC, 1/4-20 X 1, ZAG
4 122073GT SUPPORT, RAILING.............................20
5 824027GT NUT,TL FLG,1/4-20,G,ZAG
6A 1259328GT PADDING, FOAM, 15.5".........................4
For models without Lift Guard Contact
Alarm Option
7 66472GT U-BOLT, SQR, 3/8-16X2X5, PLTD..........2
8 824029GT NUT,TL FLG,3/8-16,G,ZAG
9 106044GT U-BOLT,3/8-16X4X4.63X3.00
10 822764GT WDMT,SKID PLATE
11 822769GT SPRING,EXTENSION,1.92LB/IN...........4
12 824078GT SCREW,HHF,1/4-20X.75,8,ZAG
13 6833GT CLAMP,0.50,#8 X 1/4,RUB CUSH..........1
14 75617-1550GT PADDING,FOAM 3.5"OD X 1.50"ID........2
15 75636GT PADDING,FOAM,3.0"X1.50ID
90DEG..................................................10
16 21618GT CLAMP,1.13,#18 X 1/4,RUB CUSH......24
16B 1278629GT PADDING,FOAM, 10.0"
For models with Lift Guard Contact Alarm
Option
17 56426-700GT CHAIN,NO.2 (11 LINKS).........................8
18 75617-2275GT PADDING,FOAM 3.5"OD X 1.50"ID........2
19 822759GT WDMT,AIRCRAFT SENSOR BUMPER...1
20 75617-1025GT PADDING,FOAM 3.5"OD X 1.50"ID........2
21 822768GT FOAM,AIRCRAFT PROTECTION..........1
22 77797GT WELDMENT, SENSOR MOUNT............1
23 88390GT NUT,HEX,M8,PLASTIC
24 1261292GT HARNESS ASSY,PCON,PROX KILL......1
includes 27391 proximity sensor
-- 27391GT PROXIMITY SENSOR***........................1
25 128200GT SWITCH TOGGLE ASSY SPDT 3P
MOM.......................................................1
includes boot 27246
26 27246GT BOOT,TOGGLE SWITCH,SHORT*........1
27 1259329GT PADDING, FOAM, 46.5".........................4
28 75617-2075GT PADDING,FOAM 3.5"OD X 1.50"ID........2

Part No. 1269767GT Z-60/37 DC/FE Hybrid 157

800 Accessories November 2018

817.1 Inverter

158 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018 800 Accessories

817.1 Inverter

Item Part No. Description Qty.

A 66717GT FUSE BLOCK, ANN & ANL FUSE

-- 41023GT FUSE,175 AMP
B 80341GT CONNECTOR, SQZ, 3/4 NPT, BLACK
-- 680250GT LOCKNUT, CONDUIT 3/4CSA APPVD
1 824078GT SCREW,HHF,1/4-20X.75,8,ZAG
2 56912GT SPRING CLIP,1/4-20,.025-.15X.54,ZAG
3 1270680GT FORMING, INVERTER COVER.............1
4 119219GT TRIM,EDGE,1/8X3/4 END
BULB.........................................12-inches
5 1270681GT TUBE, INVERTER END COVER............2
6A 1269640GT INVERTER, 2000W, 48VDC TO 120V.....1
6B 1270498GT INVERTER, 2000W, 48VDC TO 240V.....1
7 1270679GT FORMING, INVERTER MOUNT
8 6935GT LOCKNUT,ELEC,1/2"
9 7056GT CONN,SQUEEZE,1/2NPT .38-.50,SM
10A 119404GT CONN,RECEP 120AC/15A DOMESTIC
Domestic models
10B No Plug Installed at Factory
International models

Part No. 1269767GT Z-60/37 DC/FE Hybrid 159

800 Accessories November 2018

818.1 Half Mesh Option

160 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018 800 Accessories

818.1 Half Mesh Option

Item Part No. Description Qty.

A 1264901GT OPTION, HALF MESH, 8' SIDE ENT.....1

B 1264902GT OPTION, HALF MESH, 6' SIDE ENT.....1
1A 1270994GT PANEL, HALF MESH..............................1
(8 foot Platform)
1B 1270314GT PANEL, HALF MESH..............................1
(6 foot Platform)
2 73901GT DECAL PLATE,MESH.............................1
(8 and 6 foot Platform)
3 1271019GT PANEL, HALF MESH..............................1
(8 foot Platform)
4 1271061GT PANEL, HALF MESH
(8 and 6 foot Platform)
5A 1271018GT PANEL, HALF MESH..............................1
(8 foot Platform)
5B 1270313GT PANEL, HALF MESH..............................1
(6 foot Platform)
6 824085GT SCREW,HHF,5/16-18X.75,8,ZAG
7 824028GT NUT,TL FLG,5/16-18,G,ZAG
8 56424GT CLAMP,1.25X.5 RUBBER-CUSHION
9 825358GT WASHER,FLAT,5/16,USS,ZAG
10 1264101GT SCREW,HHC,5/16-18X1,8,ZAG
11A 1271040GT PANEL, HALF MESH..............................1
(8 foot Platform)
11B 1270316GT PANEL, HALF MESH..............................1
(6 foot Platform)
12 1285700GT WELDMENT,SWING GATE PANEL
(used on 6' and 8' side entry platforms)
(Swing Gate Weldment, refer to 602.1)
-- 55753GT BUMPER, PLASTIC, 1.25 O.D.
13 824207GT RIVET, STL, STL, DOME, 1/4 X .375,
ZAG.........................................................8

Part No. 1269767GT Z-60/37 DC/FE Hybrid 161

800 Accessories November 2018

819.1 Platform Accessories

Part No. 1269767GT Z-60/37 DC/FE Hybrid 171

November 2018

Part Description Index (continued)

FORMING,PINION GUARD.....43, 141 HARNESS JIB SELECT MAN......63 ISOLATOR, VIBRATION.....69

FORMING,RAD.BAFFLE,Z60E.....69 HARNESS POWER TO PLATFORM Z60/.....63
FORMING,REAR COVER STOP,LEFT.....59 HARNESS, ENGINE, Z60/37 FE.....63 J
FORMING,REAR COVER STOP,RIGHT.....59 HARNESS, FUSE BOX, Z60E.....45, 63
Jib Boom.....77
FORMING,SECONDARY SUPPORT.....137 HARNESS, LOAD SENSE, Z60/37.....63, 131
JIB BOOM ASSY W/WORD DECAL.....91
FORMING,SWING GEAR REAR.....141 HARNESS, LS, OP, DRIVE ENABLE.....63
JOYSTICK,1 AXIS ROCKER,DEUTSCH.....98,
FORMING,SWING GEAR RH.....141 HARNESS, MOTOR CONTROL CABLE.....63
103
FREEZE PLUG HEATER,Z34IC/BE.....147 HARNESS, MOTOR CTRL, FRONT.....63
JOYSTICK,1 AXIS,DEUTSCH.....98, 103
From January 2017, this option became a HARNESS, MOTOR CTRL, REAR.....63
JOYSTICK,2 AXIS,DEUTSCH.....98, 103
standard installation on all models unless the HARNESS, OPA2, Z60E.....135
JOYSTICK,DUAL AXIS W/KNOB.....103
customer specifically request not to have it HARNESS, PLAT BOX, Z60/37.....63, 101
JOYSTICK,SINGLE AXIS W/KNOB.....103
installed.....135 HARNESS, PUMP MOTOR CTRL.....63
JOYSTICK,SINGLE AXIS W/STEER.....103
FUEL PUMP, MECHANICAL.....69 HARNESS, TELEMATICS, ZTR, M8HBZ,
JUMPER COMB, 2-WAY,WIELAND.....57
FUSE BLOCK, ANN & ANL FUSE.....45, 159 8".....63
JUMPER-GLOW PLUG.....69
FUSE,175 AMP.....159 HARNESS,48V CLUTCH ASSY.....71
FUSE,325 AMP,VERY FAST ACTING.....45 HARNESS,LS1 PRIMARY RETRACT.....63
FUSE,40 AMP,NON TIME DELAY,ANL.....45 HARNESS,PBOX,OPA-1,PLUS1.....63 K
HARNESS,PRESS,TRANSDUCER***.....105 KEY SINGLE***.....59
G HEAT SINK,MOTOR-GEN CONTROLLER....45 KEYS,10 PACK***.....59
HINGE, SPRING, LONG LEG.....95 KEYSWITCH,3 POS. W/KEYS***.....55
GASKET, DISPLAY GUARD.....98
HINGE,3/8-16 HOLES,0.5 PIN.....59 KIT, BRAKE SPRING.....43
GASKET, FUSE BOX.....45
HINGE,CONSTANT TORQUE.....151 KIT, CABLE TRACK LINKS, SX110.....89
GASKET, ISOLATION, JOYSTICK.....98, 103
HINGE,PLAT CONTROL BOX COVER.....149 KIT, DC-DC CONVERTER 48-26 VOLT.....45
GASKET, MOTOR DRIVE.....39, 41
HOLDER, SENSOR.....135 KIT, FRICTION DISC.....43
GASKET, TANK, FUEL SENSOR.....49
HOOK,BATT HOLD DOWN,10".....47 KIT, ISOLATION, 3 JOYSTICK.....103
GASKET,(BOOT) FLANGE INLET PLG.....51
HORN,12VDC,SPADE TERMINALS***.....45 KIT, JOYSTICK ISOLATOR, Z60E.....97–98
GASKET,COVER,GFCI,WEATHERPROOF.125
HOSE ASSEMBLY, 1/2" AIR,BARB,S.....127 KIT, LIFT GUARD CONTACT ALARM,6'-8'
GASKET,ENCLOSURE.....133
HOSE ASSEMBLY,1".....119 PLATFORM,NON-ALC1000.....135
GASKET,GROUND CONTROL BOX.....55
HOSE ASSEMBLY,1/4".....139 KIT, SWING BRAKE REBUILD.....43
GASKET,PLATFORM CONTROL BOX.....98
HOSE ASSY, 1/2X69.29,90-8,-8.....119 KIT, SX CABLE TRACK, Z62.....89
GASKET,RETURN FILTER-77353.....51
HOSE ASSY, 1/4, STR FEM, STR FEM.....123 KIT, TRC RETROFIT, STNDRD.....63
GASKET,SOLENOID,KUBOTA.....69
HOSE ASSY, 3/8,-6,-6.....121 KIT, WIRING, WORK LIGHTS OPT,
GASKET,VALVE COVER CAP, WG750.....69
HOSE ASSY, 3/8X152.82,-6-6.....115, 117 Z60/37.....129
GASKET,VALVE COVER,KUBOTA D905.....69
HOSE ASSY,#4 FEM,STR-90 DEG.....121 KIT,D-905 RADIATOR SUPPORT.....69
GASKET,WATER PUMP.....69
HOSE ASSY,1/2,-8, -8.....121 KIT,ELEMENT**.....51
GAUGE,HYDRAULIC TANK T/L VL.....51
HOSE ASSY,1/2,90 FEM,STR FEM**.....119 KIT,LOAD SENSE MECHANICAL,LRG.....131
GREASE,DIELECTRIC 4 OZ**.....11
HOSE ASSY,1/2X14.86, 90-8,-8.....119 KIT,PANEL CRADLE BRACKET,SYMBL.....137
GRIP, CABLE.....135
HOSE ASSY,1/2X29.41,90-8,-8.....119 KIT,PANEL CRADLE BRACKET,WORD.....137
GROMMET,9/16IDX7/8ODX3/16THK.....69
HOSE ASSY,1/4,90 FEM,STR FEM.....119 KIT,PANEL CRADLE,CE.....137
GROMMET,RUBBER 3 X .19 X 3.5.....71, 95
HOSE ASSY,1/4,BLKH-4,-4.....121 KIT,REPAIR,DEUTSCH PLUG,W/TUBE.....63
GROUND STRAP,24"LONG.....33, 35
HOSE ASSY,1/4X121.91,90-4,-4.....117 KIT,REPAIR,DEUTSH CONNECTORS**.....63
GUARD, DISPLAY, POLYCARB.....98
HOSE ASSY,1/4X21.16,90-4,-4.....123 KIT,STRAINER REPLACEMENT.....51
GUARD, HOSE PROTECTOR.....35
HOSE ASSY,1/4X21.46,90-6,-6.....119 KNOB,JOYSTICK, 62390/62391.....103
GUARD, SWING GATE.....163
HOSE ASSY,1/4X22.16,90-4,-4.....123 KNOB,ROCKER JOYSTICK 75565.....103
GUIDE BOOM.....85
HOSE ASSY,1/4X434.78,-4,-4.....121, 123 KUBOTA FUEL PUMP GASKET.....69
GUIDE FINGER,PLASTIC.....89
HOSE ASSY,1/4X509.78,-4,-4.....121, 123 KUBOTA GLOW PLUG.....69
GUIDE, CABLE.....135
HOSE ASSY,3/4X16.43,45-12,-12.....119
GUIDE, UPPER COMP ARM.....81
HOSE ASSY,3/8,-6,-6.....121
HOSE ASSY,3/8X124.59,90-6,-6.....117
L
H HOSE ASSY,3/8X71.09,90-6,-6.....119 LANYARD,PLATFORM CONTROL BOX.....98
HOSE END,BARBED,SWIVEL,JIC,8-8.....127 LATCH STRIKER.....151
HANDLE,YELLOW LOCKING,CODE 455.....59
HOSE END,FEMSW,90D,ORFS,-12-12.....71 LATCH, SWING GATE.....95
HARN CHARGER CABLE 2/10GA.....63
HOSE, INTAKE ELBOW.....71 LATCH,PUSH BUTTON.....151
HARN JOYSTICK ADAPTOR JS100.....97–98,
HOSE,1/2,LOW PRESSURE,801-8***.....127 LATCH,ROTARY,ENGINE COVER.....59
103
HOSE,5/16 FUEL,SAE 30R7.....75 LATCH,SLIDE, FLUSH MOUNT STYLE.....149
HARN PRIM ANG SENSOR PIGTAIL.....63
HOSE,FUEL,3/16,SAE 30R7.....75 LATCH,SOUTHCO E3-57-65.....85
HARN SEC ANG SENSOR PIGTAIL.....63
HOSE,LOWER RAD,KUBOTA D1105 HYB...69 LID ENCLOSURE,RED,OPA.....133
HARN STEER SNR PIGTAIL EXTEND.....63
HOSE,UPPER RAD,KUBOTA D1105 HYB....69 LIGHT,LED IND. RED 24V NH.....97–98
HARN, MOTOR CONTROL CABLE.....63
HOUSING, SENSOR, PRIMARY.....81, 83 LOCK,RECEP 3 WAY,14-18GA.....81, 83
HARN, MOTOR CONTROL CABLE (RF).....63
HUB,2WD,FRONT***.....37 LOCKNUT, CONDUIT 3/4CSA APPVD......45,
HARN, MOTOR CONTROL CABLE (RR).....63
159
HARN,12V CHARGER BOX,Z60/37 DC.....63
LOCKNUT,ELEC,1/2".....125, 159
HARN,AUXILIARY POWER,Z60/37 DC.....63 I LOCKRING, RR***.....37
HARN,CABLE,DC POWER,Z60E.....63
INPUT CARRIER KIT, AC MOTOR GEARBOX LOOM, LIGHT PACKAGE OPTION.....129
HARN,PIGTAIL,TAPESWITCH,OPA.....133
Z60E.....41 Lower Secondary Boom.....77
HARNESS ASSY,CHARGER RELAY BOX....63
INSTRN, TRC RETROFIT, STNDRD.....63 LUG,WHEEL STUD,5/8-18,W1/4HB**.....41
HARNESS ASSY,PCON,PROX KILL.....157
INTERMEDIATE CARRIER KIT, AC MOTOR
HARNESS BOOM CTRL CABLE Z60.....63
GEARBOX Z60E.....41
HARNESS FUNCTION MANIFOLD.....63
INVERTER, 2000W, 48VDC TO 120V.....159
M
HARNESS GBOX WIRING ASSY. Z60/.....63 MACHINE LH, YOKE Z60E.....33, 35
INVERTER, 2000W, 48VDC TO 240V.....159

172 Z-60/37 DC/FE Hybrid Part No. 1269767GT

Part Description Index (continued)

WELDMENT, LEFT CONTACT ALARM,

LARGE.....135
WELDMENT, LID, PLAT CONTROL BO.....98
WELDMENT, PIN, 1.5IN X 2.92IN.....33, 35
WELDMENT, PIN, 1.5INX2.92IN LG.....33, 35
WELDMENT, PIN, 1.5INX3.24IN LG.....33, 35
WELDMENT, PIN, 1.75 DIA X 6.75.....81
WELDMENT, PLATFORM CONTROL
BOX.....98
WELDMENT, PULL TUBE, CABLE
TRACK.....89
WELDMENT, RIGHT CONTACT ALARM,
LARGE.....135
WELDMENT, SENSOR MOUNT.....155, 157
WELDMENT, TIE ROD.....33, 35
WELDMENT, TRAY, FUEL.....49
WELDMENT, UPPER TENSION ARM.....81
WELDMENT, YOKE LH Z60E.....33, 35
WELDMENT, YOKE LH Z60E 2WD.....33, 35
WELDMENT,BELLCRANK.....91
WELDMENT,BRACKET,HYDRAULIC FUN...51
WELDMENT,CABLE TRACK TRAY.....89
WELDMENT,COVER.....85
WELDMENT,ENGINE TRAY,Z60E.....67
WELDMENT,GROUND CONTROL BOX.....55
WELDMENT,LID,GND CONTROL BOX.....55
WELDMENT,LOAD SUPPORT.....131
WELDMENT,LOWER COMP.ARM.....79
WELDMENT,LOWER TENSION ARM.....79
WELDMENT,LWR WEARPAD FRAME,LH....87
WELDMENT,LWR WEARPAD FRAME,RH....87
WELDMENT,NON OSC STOP.....33
WELDMENT,PIN,1.5 DIA.X 3.75LG.....45, 79
WELDMENT,PIN,1.5DIA.X 3.5LG.....81, 83
WELDMENT,PIN,1.75DIA X 4.375LG.....81
WELDMENT,PIN,2.00DIA.X3.875LG.....79, 81
WELDMENT,PIN,2.0DIA.X 7.125LG.....83
WELDMENT,PLATFORM SUPPORT,CE.....131
WELDMENT,PULL BAR.....139
WELDMENT,REAR AXLE Z60E.....41
WELDMENT,ROTATOR SUPPORT.....131
WELDMENT,SWING GATE PANEL.....161
WELDMENT,TIMING LINK.....81
WELDMENT,TOW BAR.....139
WELDMENT,UPPER COMP,ARM.....81
WELDMENT,UPPER PIVOT.....83
WELDMENT,UPPR WEARPAD
FRAME,LH.....87
WELDMENT,UPPR WEARPAD
FRAME,RH.....87
WELDMENT,Z60E FRONT AXLE.....33, 35
WELDMNT,6 FT PLATFORM.....93
WHEEL.....41
WIPER,BOOM,Z62.....145
WIRE,14 GA,GREEN/YELLOW,THHN**.....125
WLDMT, SENSPIN,2.00IDX13.1LG.....83
WLDMT, SENSPIN,2.00IDX3.5LG.....81

Z
ZERK,GREASE,5/16-24,STRAIT.....43, 131

176 Z-60/37 DC/FE Hybrid Part No. 1269767GT

November 2018

Part Description Index (continued)

1269767GT
Part No.

Rev C3
from SN Z6016N-101 to Z6016N-599
Z-60/37 DC/FE Hybrid from SN Z60N-600 to Z60N-700

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