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Costing Format - Press Tool

This document provides a summary of tooling costs for a sheet metal part. It includes 3 main sections: material costs, conversion costs, and other costs. The total estimated tooling cost is $125,760 after accounting for material, machining, design, assembly costs and overhead/profit.

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Vineet Pandey Vlogs
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5K views6 pages

Costing Format - Press Tool

This document provides a summary of tooling costs for a sheet metal part. It includes 3 main sections: material costs, conversion costs, and other costs. The total estimated tooling cost is $125,760 after accounting for material, machining, design, assembly costs and overhead/profit.

Uploaded by

Vineet Pandey Vlogs
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Sheet

Part Details Date


Part No / Issue Model
Part Description Unit
Tool Type Trimming Tool Life in Nos
Sheet thickness in
Tool Size (mm) 500 X 400 X 300
mm

Blank size (L x W) Pitch (X)

Diameter of Piercing Pitch (Y)

Material Cost Details (A)

S. No Item Description Material Dia in Length in Breath Thick in No. off Wt. in Kgs +
Grade mm mm in mm mm 5%Extra

1 TOP & BOTTOM HSG. MS 500 400 50 2 48.00

2 Die D2 300 40 1 23.74

2 Punch D2 180 40 1 8.55

3 Die Back plate EN31 300 50 1 29.67

6 Punch Back plate EN31 180 50 1 10.68

4 Locator/ ejector EN31 180 50 2 10.68

6 Guide plate EN31 300 50 1 29.67

10

11

Wirecut Perimeter in hrs

Total RM Cost (A)

Standard Elements
S.No Element Desc Qty UOM Rate / no

1 Fasteners 50 Nos 15

2 Springs 6 Nos 300


3 Dowels 50 Nos 15

4 wear plate Nos

6 GUIDE PILLAR SET 2 Nos 3000

Total Standard Element Cost


Total Material Cost (A)
Other Cost Details ( C )
S.No Category Time in Hours Cost Per Hour

1 Design Cost 24 750

2 Assembly Cost 24 300

Total Other Cost ( C )


E Sub Total Cost (A+B+C-D)
F Overhead & Profit @20%
G

Total Tool Cost (E+F)


Sheet Metal Tool Cost Estimation Sheet
Supplier Details
Supplier Name
Development Refered by
SS Buyer
1.2

Conversion Cost Details (Time in Hours) (B)


Rate/kg Material Cost Rough Surface Coordinate Bench work Heat Cutting CG
Machinng Grinding Drilling Treatment

55 5280.00 12.00 26.95 0.00 0.00 0.00 0.00 0.00


285 6765.44 6.00 0.00 0.05 15.88 21.36 0.00 0.00
285 2435.56 6.00 0.00 0.02 6.12 7.69 0.00 0.00
90 2670.57 6.00 0.00 0.08 7.74 26.71 0.00 0.00
90 961.41 6.00 0.00 0.03 2.94 9.61 0.00 0.00
90 1922.81 6.00 0.00 0.06 3.24 9.61 0.00 0.00
90 2670.57 6.00 0.00 0.08 7.74 29.67 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

22706.36 48.00 26.95 0.32 43.67 104.66 0 0.00

Cost Per Hour


/ no Cost
200 200 0 0 120 0 0
750.00

0 1800.00 Machining Conversion Cost


750.00

0.00

0 6000.00 9600.00 5390.00 0.00 0.00 12559.51 0.00 0.00

9300.00

32010.00 Total Conversion Cost (B)


Recovery Cost Details (Applicable for Obsolescence / Modifica
r Hour Cost S.No Category

0 18000.00 1 Recovery of RM Cost


0 7200.00 2 Recovery of Other items

0.00

25200.00 Total Recovery Cost (D)


104800.00 Supplier 0

20960.00 Quote By #REF! Date: #REF!

125760.00
Sign/Date
r Details

ils (Time in Hours) (B)


EDM WEDM CNC Milling Surface Jig Boring
Finishing

0 4.00 0.00

0 8.00 0.00

0 8.00 0.00

0.00 4.00 0.00

0 4.00 0.00

0.00 8.00 0.00

0.00 4.00 0.00

0.00 0.00

0.00 0.00

0 0.00

0 0.00

0 0.00

0 0.00 40 0 0

er Hour

0 0 500 0 0

nversion Cost
0.00 0.00 20000.00 0.00 0.00

Cost (B) 47550


Obsolescence / Modification Tool) (D)
egory Cost

of RM Cost 0

f Other items 0

Cost (D) 0

Settled by

Date: #REF!

Sign/Date

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