25hp Tank 53ab5bax150 Operators and Service Manual
25hp Tank 53ab5bax150 Operators and Service Manual
MODEL
25HP Tank
53AB5BAX150
53AB5DCX150
Foreword. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
General Safety Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
A.Danger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
B. Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
C. Caution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
A. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
B. Related to Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
C. When Mowing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
A. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
B. Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
C. Initial Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
D. Zero Turn Break-In and Operating Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Maintenance and Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
A. Mower Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
B. Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
C. Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
D. Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
E. Brakes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
F. Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
G.Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Performance Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
A. High Speed Tracking Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
B. Engine RPM Check and Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
C. Deck Corner Ball Wheel Roller Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
D. Deck Center Anti-Scalp Roller Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
E Lap Bar Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
F Deck Leveling Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Warranty
This manual presents all of the operating and maintenance instructions necessary to keep
your mower at peak efficiency. If operated and maintained properly, your mower will give
dependable service.
CAUTION:
Only thoroughly trained persons should operate and maintain this
mower. This machine can cause serious injury to anyone who mis-
uses it and does not understand its operation. For their personal
safety, all operators and maintenance personnel are required to
read this entire manual before operating the mower.
WARNING
SHIELD MISSING
DO NOT OPERATE
Part Number: 00030635
Part Number: 01003858
DANGER
ROTATING BLADE
Do not put hands or feet
under or into mower when
engine is running.
Part Number: 01003449
Part Number: 00030633
T O R E D U C E T H E R I S K O F I N J U R Y,
D O N O T O P E R AT E M O W E R U N L E S S
DISCHARGE CHUTE COVER OR GRASS
C AT C H E R I S I N I T S P RO PE R P L AC E .
DANGER
KEEP HANDS and FEET AWAY
Brake
10
11
12
13
14
15
Spindle
16
17
18
19
Hydro Release Valve Note: Always wipe off the hydraulic tank fill
cap and the area around it before removing the
When the mower is parked with the engine running cap to prevent dirt from contaminating the oil.
and the steering levers opened out in the neutral Remove the fill cap and fill the tank with the same
position, the parking brakes should be applied. The 20W-50 oil selected for the filter until the oil level is up
parking brakes are drum-type brakes mounted on to the level of the second hole in the fill tube. Leave
each traction wheel.They are both engaged by the this air space for expansion. Start the engine and let it
same operating lever. run at idle for about five minutes. Check the filter for
leaks. Idling the engine and the pumps in this way will
1. Adjustments: The parking brake handle is an purge any air from the system. Shut off the engine
overcenter lever that should engage with and recheck the oil level in the tank. Top-off if
moderate force. necessary until the oil level is up to the second hole in
the fill tube.
Note: To increase parking brake capacity
tighten the brake rods going back to the brake
arms equally. Tighten rods one full turn and Note: After unit is up to operating tempera-
check parking capacity. Repeat Step. ture, turn off engine and re-check hydraulic
oil. If oil appears foamy or contains excessive
To adjust either brake individually, disconnect the air bubbles, DO NOT OPERATE UNIT. Contact
brake rod from the brake arm by removing the cotter service technician.
pin from the clevis pin and pulling the clevis pin from 3. Hydrostatic Pumps and Motors: The pumps
the brake clevis. Loosen the hex nut and turn the are the hardest-working components in the
brake clevis in a clockwise direction one full turn hydraulic system. They are in operation all the
looking down the brake rod. This will tighten the brake time the engine is running. Because of
about .040 inch. Tighten the hex nut and reassemble extremely close tolerances, wear is an impor-
the brake clevis to the brake shaft assembly. Normally, tant factor in their life. Contaminants in the
both brakes should be adjusted and equal amount. hydraulic oil and cavitation does the greatest
harm to the pumps. Cavitation is a blockage in
2. Repair: The mower is equipped with internal the supply lines that produces a partial vac-
wet drum brakes and will not normally require uum causing violent bubbling in the hydraulic
maintenance. If they are not working properly, oil in the pump.
please contact your service center.
Check the two suction hoses (the hoses con-
F. Hydraulic System nected to the filter) daily before starting the
engine. Look for a flattened condition or any
1. Hoses: Check the hoses from the hydraulic
leaks and repair or replace as necessary. A
oil tank to the oil filter to the hydraulic lines
flattened or leakng suction hose will permit
daily for leaks or abrasion and replace any
20
21
A. Daily Checks
1. Before starting engine:
a.
Check the fuel level.**
b.
Check the engine oil level.**
c.
Check the hydraulic oil level.
d.
Check the hydraulic hoses for leaks, abra-
sion, kinks, twists, or a flattened condition.
e. Check the tires and tire pressure.
Drive Tires: 8-10 psi.
Front Caster Wheels: 20-25 psi.
f. Check the spindle belt, the mower drive
belt and the hydro drive belt.
g. Check the blades. Make sure they are
sharp and that the blade securing cap
screws are tight.
h. Check the cutting height.
2. When ready to start the engine:
a. Check the five safety switches for proper
operation.
3. After mowing:
a. Clean the mower.
b. Clean the engine air screen.
c. Oil the wear points. Follow the Oiling
Chart.
d. After the first five hours, Change the
engine oil and engine oil filter.
B. Every 25 Hour Checks
1. Service the engine foam element air pre-
cleaner.*
2. Grease the three spindle bearings.
C. Weekly or Every 50 Hour Checks
1. Change the engine oil. (Every 25 hours under
heavy duty operation.)
22
OIL CHART
Apply a few drops of SAE 20W-50 engine oil or use a spray lubricant. Apply
the oil to both sides of pivot points. Wipe off any excess. Start engine and
operate mower briefly to insure that oil spreads evenly.
DAILY
4 Deck Suspension Pivots
4 Height Adjustment Turnbuckle Clevis Pin
2 Height Adjustment Handle Pivots
2 Height Adjustment Stop Pivots
2 Deck Lift Linkage Pivots
2 Transport Handle Pivots
1 Transport Handle Pin
2 Deck Frame Up-and-Down Pivots
WEEKLY
1 Seat Hinge
2 Steering Lever Linkage Rod End Bearings
2 Lever Return Assembly Rod End Bearings
2 Pump Control Lever Pivots
1 Brake Lever Pivot Clevis Pin
1 Brake Lever Control Rod Pivot
1 Brake Control Rod Swivel Joint
4 Brake Rod Clevis Pins
2 Brake Shaft Assembly Pivots
2 Grass Collection System Lid Hinges
(If Mower is so equipped)
LUBRICATION CHART
Use a grease-gun filled with NO. 2 Multipurpose Lithium Base Grease
EVERY 25 HOURS
3 Blade Spindle Bearings
WEEKLY
2 Front Caster Wheels
2 Front Caster Wheel Spindles
4 Mowing Deck Pivots
2 Deck Take-Up Idler Pivots
1 Axle Pivot
2 Steering Lever Pivots
1 Hydro Take-up Idler Pivot
1 Park Brake Pivot
2 Mower Deck Ball Wheels
23
NOTE: RPM Specs. are for free running engines under no load.
1. Check air pressure in all four tires:
a. Pressure should be within specified ranges
and balanced side-to-side. 1. Verify that the lap bars are in the neutral posi-
b. Rear tires 8-10 psi. recommended (20 psi tion, the parking brake is on, and the PTO
MAX.) drive is disengaged.
c. Front tires 20-25 psi. recommended (28 psi 2. Start the mower and let it run at approximately
MAX. half throttle for 3-5 minutes to bring the engine
2. Check hydraulic fluid level (Ref. Engine up to operating temperature.
owner’s manual) 3. Locate the Hour Meter/Tachometer/ Service
3. Verify that the mower does not creep when Minder display on the right hand operator con-
the engine is running, the lap bars are in the trol panel. (see Fig.1 on page 8 of the manual)
neutral position and the parking brake is This display defaults to Tachometer mode
released. (Refer to section D-3 on page 19 of when engine is running.
this manual if this condition exists). 4. Move the throttle lever to the high speed posi-
4. Recheck the tracking after any adjustments tion and note the RPM reading on the display.
based on the above. 5. Move the throttle lever back to the low speed
5. If uneven tracking persists, adjust as follows. position and again note the displayed RPM’s.
(see Fig. 10) 6. Compare these noted RPM readings to the
a. Unit tracks to the RIGHT, adjust Left lap specifications in Table 1, for the engine that is
bar stop bolt to make it longer. on your mower.
7. If the readings do not correspond to the
b. Unit tracks to the LEFT, adjust Right lap
ranges in the table, refer to the engine owner’s
bar stop bolt to make it longer.
manual for the proper adjustment procedures.
6. Re-check the tracking and make any fine tun-
8. If adjustments per the engine operator’s man-
ing adjustments to the lap bar stop bolts as
ual do not result in proper RPM readings, con-
required.
tact your service technician.
Note: If stop bolt is adjusted too far, track- 9. Note: The throttle cable sheath may shrink or
ing problem will change sides. Make the fine slip over time, changing the relationship
tuning adjustments by shortening the same between the throttle lever on the left hand
bolt.
operator control panel and the throttle arm on
the engine. To readjust the throttle cable:
a. Make sure the engine is off, place lap bars
in the neutral position, set the parking
brake, and disconnect and ground both of
the spark plug wires.
b. Locate and loosen the cable clamp on the
engine throttle plate.
c. Place the operator’s throttle lever to the
high speed position and then slide the
cable through the clamp until the throttle
arm is in the full throttle position. (Ref.
Engine owner’s manual)
d. Tighten the cable clamp.
e. Move the operator’s throttle lever between
high and low speed and verify that the
engine throttle arm also moves through it’s
Figure. 10 full range of motion.
Lap Bar Stop Bolt f. Repeat as required to obtain proper throt-
tle adjustment.
24
25
Eyebolt
Point B
Eyebolt
Point D
Point A
Jam Nuts
Figure. 12
Point C
26
27
28
29
30
Limitation of Remedies. Under no circumstances, except to the extent such exclusions are prohibited by applicable law,
shall Cub Cadet Commercial be liable for any loss or damage, direct or indirect, special, incidental or consequential
arising out of the use of or inability to use this equipment including but not limited to any claim for loss of profits, loss of
profits, loss of savings or revenue, loss of use of the equipment or any associated equipment, facilities or continued
service, downtime, the claims of costs of third parties including customers and injury to property. Some states do not
allow limitations on how long an implied warranty lasts of the exclusion or limitation of incidental or consequential
damages, so the above limitations or exclusion may not apply to you. This warranty gives you specific legal rights,
and you may also have other rights that vary from state to state.
Future Changes: Cub Cadet Commercial reserves the right to reserve, change or modify the construction and design of
its equipment or any component part or parts thereof without incurring the obligations to make such changes or modifica-
tions in present equipment.
How to Obtain Service: Contact the authorized Cub Cadet Commercial dealer at the point of original retail purchase to
obtain service or replacement parts.
Products purchased outside the USA are not covered by this warranty
Cub Cadet
P.O. Box 368023
Cleveland, Ohio 44136