dubas

USER MANUAL FOR 10kVA ON LINE UPS

SYSTEM

PRODUCT: - 10kVA 3ø-1ø, 220VDC UPS SYSTEM

UNIT SERIAL NO: -

. This manual is accompanying the above-referred product, which has been

manufactured in accordance with the customer purchase order, conforming to dubas
quality systems for manufacturing quality. The operating procedure, maintenance,
installation, trouble shooting in the event of fault occurrence has been given in this
manual. Electrical hazards given in this manual must be understood and strictly
followed otherwise it could prove fatal. Please refer to warranty certificate for
warranty cover details.

PLEASE READ THE MANUAL BEFORE OPERATING

THE SYSTEM.
10kVA ups user manual dubas

INDEX

Page no

1. SYSTEM DESCRIPTION………………………….. 3

2. SINGLE LINE DIAGRAM ………………………… 6

3. SYSTEM PACKING & UNPACKING …………….. 10

4. SPECIFICATIONS …………………………………. 11

5. INSTALLATION ……………………………………. 13

6. SWITCH GEARS & CONTROL SWITCH ……….. 14

7. INDICATION & DISPLAY METERS ……………… 15

8. SYSTEM SWITCH ON PROCEDURE …………….. 18

9. ROUTINE MAINTENANCE ………………………… 20

10. FAULT DIAGNOSTICS ……………………………. 21

11. FAILURE REPORT ………………………………… 24

12. BILL OF MATERIAL ……………………………….. 25

13. WARRANTY DETAILS ……………………………. 27

14. QUALITY POLICY …………………………………. 27

15. ELECTRICITY SUPPLY – BETTER WAY ……… 28

16. dubas PRODUCT RANGE ……………………….. 28

17. DUBAS SERVICE NETWORK …………………… 30

2
10kVA ups user manual dubas

01. SYSTEM DESCRIPTION

This specification describes an on-line, three phases to single phase, solid-state, uninterruptible

power system, and hereafter known as the UPS. The UPS shall operate utilizing the existing

power distribution system to provide a high quality, reserve source of power to electronic

equipment loads.

The UPS System is designed to operate in on-line mode to continuously feed the load with pure

sine wave alternating current. Three phase input Voltage is stepped down and converted to a

well-regulated & boosted DC voltage by means of six-switch PWM controller with active power

factor correction. The same DC voltage is fed to the Inverter & battery to charge with specified

current

DC input to the inverter is converted to AC by means of single Phase-H Bridge connected by

IGBT switches and stepped up by output isolation-transformer. When the Mains is present, the

input AC is converted to DC, to charge the battery as well to feed the inverter. DC fed to the

inverter is converted to pure sinusoidal waveform by PWM switching technique. Inverter output

connected at the load terminal block is pure sine wave & regulated AC. Whenever the Mains

fails the energy stored in the battery will support the Inverter to feed the load. When the Main

supply returns, the battery gets charged and the Inverter continues to supply the load without

any interruption.

3
10kVA ups user manual dubas

The UPS System consists of essentially 4 blocks.

• CONVERTER

• BATTERY / CHARGER

• INVERTER

• STATIC SWITCH

A. CONVERTER

Input Voltage is connected to the rectifier module configured by IGBTs, which is controlled by DSP

with active Power Factor Correction. The IGBTs are switched ON / OFF by means of gate pulses

generated by the DSP control card. Output of the IGBT bridge; is connected to paralleled bank of

DC capacitors. The input active Power Factor Controller circuit maintains the input power factor

near to unity and the input current pattern exactly follows the input voltage .DC output, line voltage

& line currents are sensed by signal conditioning network in Control PCB & then given to the analog

inputs of the DSP. Bonded on the feedback, the gate pulse is varied within the DSP, which controls

& regulates the DC voltage along with power factor correction. This well-regulated DC output from

3ph-IGBT Bridge, is connected to the capacitor bank. The same regulated DC output is used for

Battery charging & inverter operations.

The Converter control logic is fully software based & is performed by World’s leading Digital Signal

Processor. Converter Control card which is a combination a analog and a digital card generates

the sine weighed pulses, whose width is modulated as per the feed back signals. The input current

is sensed via Hall Effect Sensor. All the input parameters of the converter are directly displayed on

to the LCD screen provided in the front panel. An internal diagnostic panel is also provided to

monitor the Converter status.

B. BATTERY / CHARGER

The constant and well-regulated converter output DC voltage is used for Battery charging. The

charging current is limited to the specified value by using the current feedback through a current

sensor provided in the battery path. The excessive demand of battery current is reduced by bringing

down the converter dc o/p voltage using the DC fold back action as per the signals from the current

sensors at the battery charging path.

4
10kVA ups user manual dubas
C. INVERTER

DC output of the converter is the input to the 1ø- H bridge configured Inverter. Output of the bridge

is stepped down by output transformer. Harmonic voltages are filtered by output filter capacitor.

IGBT’s are switched ON and OFF as per the pulses from driver cards, received at their gate

terminals. IGBT’s Q1 to Q4 are switched ON and OFF as per the driver pulses received at their

basis from driver card.

The inverter control logic is software based & is performed by worlds leading Digital Signal

Processor. Inverter Control card which is a combination a analog and a digital card generates the

sine weighed pulses, whose width is modulated as per the feed back signal. The output current is

sensed via current transformers.

Indications and alarms are generated for announcing the status of the system. All the output

parameters and the fault status of the UPS are directly displayed on to the LCD screen for fault

diagnostics and for user information.

D. STATIC BYPASS OPERATION

If load is on inverter and bypass source is in healthy condition, then load will transfer to bypass

source, if inverter is tripped. If load is connected to bypass source and Ups is healthy, then output

load will retransfer to inverter by pressing reset switch in the front panel.

For maintenance work of UPS, UPS is bypassed to Bypass source through Manual Bypass Switch,

so that maintenance work can be done without affecting load.

5
10kVA ups user manual dubas

02. SINGLE LINE DIAGRAM

SINGLE LINE DIAGRAM DESCRIPTION

1. Transformer TX1 steps down input AC supply.

2. AC power is converted into regulated DC power by the converter.
3. The DC power output from the converter is fed as input to the inverter. The inverter
converts regulated DC power into pure sinusoidal AC power, which is stepped up by
transformer TX2 and finally feed to the load.
4. Battery functions to feed the load in the absence of mains.
5. On mains return, the UPS supplies the load by operating as indicated in the step1 to step4.
6. Static switch transfers the load to bypass source when the inverter is overloaded or the
inverter fails, there by uninterrupting the output power supply.
7. Manual bypass breaker is used to bypass the UPS, for maintenance work of
UPS.

6
10kVA ups user manual dubas

System Power wiring diagram

1. Converter block

7
10kVA ups user manual dubas

2. Inverter block

8
10kVA ups user manual dubas

3. Static switch block

9
10kVA ups user manual dubas

Awareness
1. Confirm the product by noting down the name plate details and model No. Provided in the
system.
2. Inspect the product for external damage caused during transit. If any damage found, report
to the transport and dubas immediately.
3. Handle the equipment carefully and install the equipment according to the installation
details given.
4. Install the equipment in safe area, protected from moisture sunlight, harmful gases.
5. Do not store or use corrosive materials in the vicinity of the UPS.

NOTE: ELECTRICAL HAZARD AREA SHOULD NOT BE TOUCHED BY UNAUTHORIZED PERSON, SINCE THE

SYSTEM IS WORKING WITH HIGH VOLTAGE.

03. SYSTEM PACKING & UNPACKING

System packing
The system is fully tested and quality control inspection done prior to delivery.

1. The system is wrapped with air bubble sheet.

2. Thermacoal and cardboard are provided above the bubble sheet to safeguard the system.

Unpacking & inspection

1. Unpack the product by removing all the packing materials provided. Inspect the product for
external damage caused during transportation.
2. Open the front door of the system and again inspect the system for any damage, which may
have occurred during transit.
3. Report to the transport and dealer within 7 days of receiving the product in case any
damage noticed.
4. Verify the circuit breakers are in OFF position prior to start up of the product.

10
10kVA ups user manual dubas

04.SPECIFICATIONS

PARAMETER PARAMETER DESCREPTION

MODEL GX-II
I/p – o/p phase 3ø-1ø
DSP controlled, IGBT based active power factor
CONVERTER
controlled PWM converter.
TOPOLOGY INVERTER DSP controlled, IGBT based PWM inverter.
Micro controller controlled LCD / LED display based
USER INTERFACE
user interface
In put voltage 415V

AC power input 3ø – 4wire (3ø + G]

INPUT
Power factor > 0.99
Harmonic current < 5%
352 – 456 v
Voltage range
Lowest operating voltage: -40%
Frequency range 50Hz, +/- 10%
In put voltage 240V
BYPASS AC power input 1ø – 2wire
INPUT
Input voltage range +/- 10%

CHARGER Charging type Constant voltage, current controller

Voltage 240V, +/- 1%
AC power output 1ø – 3wire(P+ N+E)
Voltage transient response +/- 5%(10-100%linear load)
Transient recovery time <15ms
Waveform Sine wave
Voltage
Linear load THD<2%
distortion
Rated Power factor 0.7
OUT PUT
Ratio of out put current peak
3: 1
value to RMS value
Frequency sync. Range 50Hz +/- 3Hz [Settable]
Frequency regulation
+/- 0.1%
(battery mode)

11
10kVA ups user manual dubas

PARAMETER PARAMETER DESCREPTION

Frequency slew rate <1Hz/s

110%<load 125%, transfer to bypass mode after10
+/- 0.1min
125%<load 150%, transfer to bypass mode after
Overload capability
1min: when load >150%, transfer to bypass mode
(inverter)
OUT PUT after 200ms
Overload capability
150% rated current continuously
(bypass)
Transfer time (normal
0(sync transfer), 15ms(async transfer)
mode)
Insulation resistance 5M ohm (500vdc)
Protection Index IP-41

Dielectric strength Input to earth, output to earth 2000vac for 1 min

Manual bypass Built in manual bypass facility

INSTALATION Cable access mode Bottom
LCD display showing status, measurements of
performance, alarms.
Meter detail :
LCD display Voltage : i/p,o/p,dc
Current : dc,o/p,i/p
Frequency : i/p,o/p
Power : o/p,i/p
LED indication showing status.
Indication detail : Mains on, Converter on, Battery on
USER
charge, Inverter on, Load on inverter, Bypass healthy,
INTERFACE
LED Load on battery, dc low pre alarm, Load on bypass,
Converter trip, i/p under / over voltage , I/p over
load,Dc low, Inverter trip,,Inv under /over voltage,
Inverter over load ,over temp
Standard communication
RS – 232 for local support
ports
I/p : under / over voltage, over load
Protection Dc : under / over voltage, dc charging current
O/p : under / over voltage, over load, short circuit
Operating temperature 0 to 40 o c
ENVIRONMENTAL Storage temperature -10 to +65 o c
Altitude < 1000m

DIMENSION UPS 600 [w] x 600 [d] x 1275 [h] mm

12
10kVA ups user manual dubas
05. INSTALLATION

Before installing the UPS, the following points have to be remembered.

ENVIRONMENT
1. Install the equipment indoor and protected area.
2. Proper ventilation and space should be provided for the equipment.
3. A minimum clearance of 1000mm from front side and 800mm from other sides to be
provided for maintenance purpose.
4. Avoid unauthorised handling or operation.
BATTERY BANK
1. Battery bank has to be protected from sunlight and rain.
2. Battery terminals give an electrical shock.
3. Battery contains acid, which are harmful to human body in contact

NOTE: The battery will flashover and explode if battery terminals are shorted accidentally.

ELECTRICAL WIRING

CABLE SELECTION CHART

SYSTEMS RATING INPUT OUTPUT BATTERY

UPS 10kVA 6 sq COPPER 10 sq copper -

1. Input cables should be drawn from suitable rated or protected terminals from utility supply.
2. Cable rating should be chosen from cable selection chart provided.
3. Input, output, battery cables to be terminated on TB as per the markings on the terminals.
4. UPS output is isolated. Hence phase and earth are provided separately. For proper
operation of the ups, output earth has to be drawn to a dedicated earth terminal.
5. At any instance UPS output should not be shorted or paralleled to EB output. Hence care
has to be taken in power distribution network.
6. A suitable breaker shall be provided at the input.
7. UPS operation in mains mode will be incorrect in case of any fault or loose connection of
input supply.
8.
NOTE: IF OUTPUT EARTH IS IMPROPER, SPURIOUS NOISE WILL ENTER THE UPS OUTPUT, WHICH MAY LEAD TO
MALFUNCTIONING OF THE UPS.

13
10kVA ups user manual dubas
06. SWITCH GEARS & CONTROL SWITCH

SWITCH GEARS

a) INPUT MCB:

This breaker is provided In front panel. This should be in on condition at all times of operation. This
is provided to protect the unit from input high voltages / over current etc., the unit is to be
disconnected from the mains.

b) BATTERY MCCB:
This is provided to isolate the battery manually if required and to protect the battery over current
due to any fault. This breaker should be in ON condition whenever the UPS is in operation.

c) BYPASS MCB:
This breaker is provided in front panel. This is provided to protect the unit from input high voltages /
over current etc, the unit to be disconnected from the bypass supply.

d) OUTPUT MCB:
This is provided in front panel. This is provided to protect the over load and short circuit. This is
protected in even bypass mode also.

e) MANUAL BYPASS MCB:

This is provided in front panel. Using this switch output is switched from UPS to BYPASS source or

vice versa. This will be operated only by service Engineers for maintenance work.

CONTROL SWITCHES

a) CONV. CONTROL SWITCH

This switch is provided in the front door. This switch facilitates converter output to be switched
off/on.
b) INV. CONTROL SWITCH
This switch is provided in the front door. This switch facilitates inverter output to be switched off/on.
This is to be operated whenever load is not active, but battery charging will be carried on
irrespective of the status of this switch.
c) SYSTEM-RESET
This switch is provided on the front door. This switch clears the fault occurrence in the converter &
inverter. This switch also used for load transfer from bypass to UPS.

14
10kVA ups user manual dubas
07. INDICATIONS & DISPLAY METER
Indications

The indications are present in front panel of ups that shows system present conditions

INDICATIONS DESCRIPTIONS
MAINS ON indication glows -whenever the mains is in healthy condition
CONV ON indication glows -whenever the converter is switched on
BATT ON CHARGE indication glows- whenever the battery in charging mode
INV ON indication glows- whenever the inverter is switched on
LOAD ON UPS indication glows – whenever load is supported by inverter
BYPASS HEALTHY indication glows-whenever the bypass in healthy condition
LOAD ON BATTERY Inverter is in battery back up
BATT LOW PRE ALARAM
indication glows- whenever the dc bus voltage falls bellow 1.85 v per
cell
LOAD ON BYPASS indication glows – whenever load in static bypass mode
CONV TRIP indication glows- whenever the converter trip for any fault
I/P U/V, O/V TRIP
indication glows – whenever input fails due to input under / over
voltage
I/P O/L TRIP Converter fault due to input over load
DC LOW TRIP indication glows- whenever DC trips due to dc under voltage
INV FAULTY indication glows- whenever the inverter trip for any fault
INV. U/V, O/V TRIP
indication glows – whenever inverter fails due to inv. under / over
voltage
INV O/L
indication glows- whenever the inverter trip with any over load
conditions
SYSTEM OVER TEMP System fault due to system over temperature

Sequence of Alarm

On fault occurrence the respective fault LED lit with alarm, on pressing ‘ACK’ keypad on LCD
Display alarm is silenced. After the fault is cleared, by pressing ‘reset switch ‘ the respective fault
LED is OFF

15
10kVA ups user manual dubas
FRONT PANEL DISPLAY OPERATION

Operation of the UPS display panel is shown in table; the figure shows the UPS LCD display.

The default display screen for the LCD display is DC BUS PARAMETER

Parameters displayed on LCD display

Input voltage

Input current Dc voltage

Battery charging & discharging current

Output voltage

Output current

Output frequency

Output power

Bypass voltage

Bypass frequency

“KEY” Functions
‘MODE’ : to select source such as Input/Output/Bypass/Battery

‘VOLT’ : Voltage of a selected particular source is displayed, on consecutive

Selections voltage toggles between line voltages
‘AMP’ : Current of a selected particular source is displayed, on consecutive
Selections current toggles between phase currents.
‘FREQ’ : frequency of a selected particular source is displayed.

‘POWER’ : displays power of selected source.

‘ACK’ : to silence the alarm on fault occurrence.

NOTE: on selection of other than specified keys ‘NOT APPLICABLE’ is displayed

16
10kVA ups user manual dubas
Sequence of Alarm

On fault occurrence the respective fault LED lit with alarm, on pressing ‘ACK’ keypad on LCD

Display alarm is silenced. After the fault is cleared, by pressing ‘reset switch ‘ the respective fault

LED is OFF

DISPLAY MODE OPERATIONS

1 MODE I N P U T P A R A M E T E R

1.A VOLT I N P U T V O L T A G E
LINE INPUT
VOLTAGE
R * * * V

1.B CUR I N P U T C U R R E N T
LINE INPUT
current
R * * * A

1.C FREQ I N P U T F R E Q U E N C Y
LINE Input
Frequency
R * * H Z

1.D POWER I / P P O W E R
INPUT POWER
[KW]
0 0 . 0 K W

1.E POWER I / P P O W E R
INPUT POWER
[ KVA]
0 0 . 0 K V A

1.F K2 I N P U T P O W F A C T O R
LINE Input power
factor
0 . 0 0 P F

2 MODE D C B U S

P A R A M E T E R

2.A VOLT D C B U S V O L T A G E DC VOLTAGE

* * * V

2.B CUR D C C U R R E N T DC CHARGING /

DISCHARGE
* * * A CURRENT

3 MODE O U T P U T P A R A M E T E R

3.A VOLT O U T P U T V O L T A G E
LINE OUTPUT
VOLTAGE
R * * * V

3.B CUR O U T P U T C U R R E N T
LINE OUTPUT
CURRENT
R * * A

17
10kVA ups user manual dubas

3.C FREQ O U T P U T F R E Q U E N C Y
OUTPUT
FREQUENCY
* * * H Z

3.D POWER O U T P U T P O W E R
OUTPUT
POWER
* * . * K W

4 MODE B Y P A S S P A R A M E T E R

4.A VOLT B Y P A S S V O L T A G E
BYPASS
VOLTAGE
L 1 * * * V

4.B FREQ B Y P A S S F R E Q U E N C Y
BYPASS
FREQUENCY
* * * H z

5 MODE I N V E R T E R S T A T U S
Inverter on / off ,
Dc over / under voltage,
UP/ System over temp,
5.A
DOWN Inv. Under / over voltage,
Load percentage,
Load on inverter / bypass

6 MODE B Y P A S S S T A T U S

UP/ Bypass healthy / not healthy,

6.A
DOWN Load on ups / bypass

7 MODE I N P U T S T A T U S

Mains on / off,
Converter on /off,
Mains under / over voltage,
UP/
7.A Dc over / under voltage,
DOWN
Load on converter / battery,
Battery on charge / discharge,
Bat. Low / ok

08. SYSTEM SWITCH ON PROCEDURE

UPS

CONVERTER SWITCH ON PROCEDURE:

1. Switch on input breaker.
2. Reset to release trips.
3. Observe ‘mains on’ indication glows.
4. Press ’ACK’ to stop the buzzer beep.
5. Press ‘Input soft start push button’.
6. Ensure that dc voltage is above 200V
7. Switch on battery breaker, only if dc bus voltage is above 200V.
8. Switch on ‘conv. on/off switch’
9. Monitor input voltage, dc voltage, & charging current.

18
10kVA ups user manual dubas

INVERTER SWITCH ON PROCEDURE:

1. Ensure manual bypass switch [SW1] in off position.
2. Ensure converter on indication is present.
3. Press ’ACK’ to stop the buzzer beep.
4. Press system reset switch to release the inv.trip indication.
5. Switch-on ’inv control’ switch.
6. Observe ‘inv on’ ‘load on inverter’ indication on, and monitor output voltage, freq. On
Metering.
7. Switch-on output breaker and bypass breaker

LOAD TRANSFER FROM UPS TO BYPASS:

1. Inverter switch off or any trip in inverter results in transfers of load to bypass.
2. Ensure bypass healthy indication is present, before transfer of load to bypass [for manual
operation].
3. Observe ’load on ups’ indication off & ‘load on bypass ‘indication on.

LOAD RE- TRANSFER FROM BYPASS TO UPS:

1. Ensure ’inv control’ switch is in on position.
2. Observe ’load on bypass’ indication on.
3. Ensure that manual bypass switch in off position.
4. Observe ’inverter on’ indication on.
5. Press ’reset’ switch to retransfer load from bypass to ups
6. Observe ’load on inverter’ indication on & ’load on bypass’ indication off.

INVERTER SWITCH-OFF PROCEDURE:

1. Ensure that load is disconnected.
2. Switch-off output mccb.
3. Switch-off ’inv control’ switch.
4. Switch off bypass mccb, battery mccb, input mccb

LOAD CHANGE OVER TO MANUAL BYPASS:

1. Switch-off ’inv control’ switch.
2. Ensure ‘load on bypass’ indication on.
3. Switch on manual bypass switch [sw1].
4. Switch off output mccb and disconnect fuse link.
5. After maintenance, switch on bypass mccb; observe load on bypass indication is ON.
6. Switch on inv control switch; ensure inv on indication is present.
7. Switch on output breaker.
8. Switch off manual bypass switch [sw1].
9. Press reset switch, observe load on ups is on.

19
10kVA ups user manual dubas

NOTE:
1. Load transfer from ups to bypass should be operated only for ups maintenance.
2. Load transfers to bypass only, if bypass is healthy.
3. Keep min. load, during converter switch on time.
4. Do not load inverter, without battery.

09. ROUTINE MAINTENANCE

1. Record output voltage read from the output voltmeter periodically.

2. Check power & control wiring tightness periodically.
3. Check fans every three-month for proper cooling.
4. Check battery health condition periodically.

Measure the individual voltage of the battery with AC input power off condition.

Immediately measure and log the values in a periodicity of 45 days, take another
reading at battery pre-alarm.

Compare the voltage values of corresponding batteries recording time instance.

Fall of corresponding battery voltage indicates need for maintenance service
requirement. If the battery voltages are comparable the battery is healthy.

20
10kVA ups user manual dubas

10. FAULT DIAGNOSTICS

FAULT DIAGNOSTICS OF UPS

Sl. OBSERVATION &

FAULT REPORT CHECK POINT
No. ACTION TO BE TAKEN

If input MCB is OFF, then switch-ON the MCB

Input MCB
Mains is present but & wait for 5 minutes
1 “Main-ON” indication
is OFF If the input voltage is not within the specified
Input Voltage
range then wait till the voltage comes back.

Check the type of trip.

If the display reads
“CONVERTER TRIP...”
1. AC OV = Input Over Voltage trip
2. AC UV = Input Under Voltage trip.
3. AC OC = Input Over Current trip.
4. DC OV = DC Over Voltage trip.
Mains is present but 5. DC UV = DC Under Voltage trip.
Converter Internal
2 converter Trip” If “AC OV” or “ACUV” or “DCUV” trip occurs,
Diagnostic meter
indication is ON then check the input voltage & wait till the
voltage returns.
If “ACOC” or “DCOV” or “OT” trip occurs, then
press “Converter Reset” switch provided in the
front panel. The trip will be cleared only if the
system is free from fault.
If the fault persists for longer time, then call for
the service.

Input Voltage & If the Converter is tripped due to any one of

Inverter is loaded on
3 Converter the above reasons, then press Converter reset
Battery always
Diagnostic meter & re-energize the Converter.

Check the “Battery Current” & DC voltage

display. If the DC voltage is less than the float
Battery is not
4 Diagnostic meter voltage & Battery current is zero, then there
charging
may be some loose connections. Consult the
service engineer for further help.

Loose connections.
Low Battery Back-
5 Battery Battery not in Healthy condition.
up
Battery electrolyte is drained.

There may be some loose connections.

Press “LED test” button provided in the front
Indications are not
6 panel. Then all the LED s should glow. If some
coming properly
of the LEDs are OFF then contact service
personnel.

21
10kVA ups user manual dubas

Sl. OBSERVATION &

FAULT REPORT CHECK POINT
No. ACTION TO BE TAKEN

Check the type of trip.

“Inverter trip” Inverter Internal
7 Disconnect the faulty load & press ‘Inverter
indication is ON Diagnostic meter
Reset’ switch to re-enable the inverter.

Check whether all Fans are ON. If any fan is

8 Abnormal Heat Fans
OFF, then it should be replaced.

Checks whether the system is earthed

Ground
9 Electrical Noise properly, otherwise check the earth
connections
connections.
Disconnect the load & try to switch-ON the
Abnormal noise &
10 Load System again. If it continues, then contact the
trip at switch-ON
service personnel.

LIST OF ALL POSSIBLE ERROR / TRIP MESSAGES GIVEN THROUGH INTERNAL DISPLAY

Error Displayed Error Description Action to be taken

INVERTER
To be informed to the
CHE CK S UM Authorized service
Internal start-up error, which can be
E RRO R P RE S S personnel & get it
overridden by pressing INV. RESET
RE S E T rectified as soon as
possible.
“Inverter Output Under Voltage” trip.
T RI P- The UPS output has dropped below the set
UV voltage level.

“Inverter Output Over Voltage” trip.

T RI P- The UPS output has raised above the set
OV voltage level.

T RI P- “Inverter Over Temperature” trip.

OT The heat sink

“DC bus LOW” trip

T RI P-
This indicates that the battery has fully given
LO
up its backup power.

“DC bus HIGH” trip

T RI P-
This indicates that the DC bus voltage is
DC HI
beyond the specified limit.

T RI P- “Inverter Over Load or Over current” trip.

LO A D [ O L 1 , O L 2 , This indicates that the Inverter Output current/
OL3, OL4] power has exceeded its rated value.

“Inverter Over load ” trip.

T RI P-
This indicates that Inverter Output power has
P OW R
exceeded its rated value.

Load has to be reduced.

A LA RM F O R “Alarm for OL”
Then alarm & countdown
I NV E RT E R O L OL indication ON
stops automatically.
Reduce the load & press
I NV E RT E R T RI P “OL / POWR” trip
the reset. Observe the
OL indication ON
output current
22
10kVA ups user manual dubas

Error Displayed Error Description Action to be taken

A LA RM F O R Load is supported by
B YP bypass source

CONVERTER
To be informed to the
CHE CK S UM Authorized service
Internal start-up error, which can be
E RRO R P RE S S personnel & get it
overridden by pressing INV. RESET
RE S E T rectified as soon as
possible.
“Input Over Voltage” trip.
CO NV E RTE R TRI P This trip occurs when the Mains supply is
Acov above the specified window (Above 15% of
the nominal input voltage)
“Input Under Voltage” trip.
CO NV E RTE R TRI P
This trip is due to the low input voltage (Below
Acuv
20% of the nominal input voltage)
If it happens frequently,
“Input Over Current” trip.
CO NV E RTE R TRI P then check the Inverter
This indicates that the line current is more
Oc load & check input
than the rated current of the system.
voltage.
“DC Over Voltage” trip.
CO NV E RTE R TRI P
This indicates that the DC voltage has raised
Dc ov
above the specified level.
Check the DC bus
“DC Under Voltage” trip.
CO NV E RTE R TRI P voltage OR this can
This indicates that the DC voltage has fallen
Dc uv happen even during short
below the specified value of the Converter.
circuit.

23
10kVA ups user manual dubas

11. FAILURE REPORT

All failures to be reported to Service Department, dubas ENGINEERING PVT. LTD

Before reporting a complaint call, check the following.

01. Input Breaker ON.
02. Battery Breaker ON.
03. Output Distribution is OK.
04. No excessive or faults loads are connected.

While reporting a faulty please inform,

01. Nature of fault
02. Indication on the, front panel.
03. Serial number of the unit / rating of the unit / date of installation / location / premises /
name of the contact person.
Please register your call at the following address

DUBAS ENGINEERING PVT. LTD.,

# 43(P) Electronics City Phase - II Hosur Main Road
Bangalore - 560 100
Phone: (080) 4033 6000
Fax : (080) 4033 6222

24
10kVA ups user manual dubas
12. BILL OF MATERIAL
Sl. Part No. Qty/
Item Description Specs / Cat No. Make Remarks
No If any No
ONU-31/10/220/GX2-ATTP-
1. INPUT TXM DUBAS 01 1
R0
ONU-31/10/220-GX2-ITSP-
2. INVERTER TXM DUBAS 02 2
R0
ONU-31/10/220/GX2-CHL-
3. CONV. CHOKE DUBAS 03 1
TP -R0
ONU-31/10/220/GX2-CHA-
4. INV CHOKE DUBAS 04 1
R0
5+
5. COOLING FAN 230V, 4” HICOOL --
4
6. COOLING FAN 230V, 6” HICOOL -- 1

7. HALL SENSOR 100A, 1:2000 HONEYWELL -- 5

100A, 600 V - IGBT
8. DEVICE MODULE SEMIKRON -- 3
SKM 100GB 063D
9. SOFT START MODULE SOS/3PH/CR/25/E-G2-V13 DUBAS 14-19 1

10. STATIC MODULE SS/1FC/THT/100/E-G2-V13 DUBAS 20-23 1

11. AC CAPACITOR 100MFD/440VAC SARDA 24 5

MERLIN GERIN -
12. INPUT BREAKER 32A, TP, 415VAC
PROTEC/
05 1
MERLIN GERIN
13. BYPASS MCB 63A, DP, 415VAC 08 1
PROTEC
63A, DP, 415VAC
14. OUTPUT MCB MERLIN GERIN 07 1
C60H2P63AC
100A, TP, 500V DC
15. BATTERY MCCB ABB 06 1
T1E / A 100 FF
63A, DP, 415VAC
16. MANUAL BYPASS MCB MERLIN GERIN 09 1
C60H2P63AC
17. ENCLOSURE EN-345 G 1
DU2031+ GX 031 M 0 3
18. MAIN CONTROLLER CARD DUBAS 40 1
DU2033 GX 033 M 2 6
CONTROL INTERFACE
19. DU2045 GX 045 M1 2 DUBAS 47 1
CARD
20. DC-DC CONTROL CARD DU2040_R1 GX 040 M1 2 DUBAS 44 2

21. FILTER CARD DU2050 - GX 050 M0 0 DUBAS 52 1

22. TEMP SENSOR CARD DU2062 GX 062 M21 DUBAS 1

INTERFACE FOR
23. DU2043 GX 043 M1 1 DUBAS 45 1
DC-DC CONTROL CARD
24. LCD DISPLAY DU2035 GX 035 M0 0 DUBAS 41 1

25. INDICATION CARD DU2036 GX 036 M1 0 DUBAS 42 1

MICRO CONTROLLER
26. DU2023 GX 023 M0 1 DUBAS 43 1
CARD
27. RELAY CARD DU 2049 GX 049 M2 0 DUBAS 50 1

25
10kVA ups user manual dubas

13. WARRANTY DETAILS

dubas engineering pvt. Ltd., warrants its products against all manufacturing defects, faulty
workmanship for a period of 12 months from the date of Invoice, subjected to the terms and
condition mentioned below.

TERMS AND CONDITIONS

1. The customer will notify the company promptly of any defects noticed and give the company
adequate opportunity to inspect Test, and remedy them, for which the customer will deposit
the goods if necessary with company’s office/service center along with original invoice.
2. Inspections and Test Report of the Company/Service Center will be final and binding under
the warranty for determining defects, repairs/ alterations required or carried out or certifying
working of goods thereafter. The company is entitled to retain any defective parts replaced
under the warranty.
3. The company’s liabilities under the warranty will be limited only to defects, which occur under
conditions of normal operations and proper use. It excludes defects occurring because of
abuse, faulty care, or maintenance repairs/ alteration to goods or parts by unauthorized
persons, use under conditions beyond specified or damage caused by lightening.
4. Complaints subject to wear, such as Carbon Brushes and its accessories are not concerned
under this warranty.
5. In case Batteries are used along with our system the responsibility to do regular maintenance
of the batteries lie with the customer. Customers are required to maintain the batteries under
optimum working conditions as specified by the battery manufacturer’s certification that the
batteries are well maintained.
6. Our warranty or any other services is limited to manufacturing defects in the equipment only.

14. QUALITY POLICY

We shall strive to be a foremost power Electronics Company enhancing customer

satisfaction through innovative technologies, solution and continuous
improvement in our products, processes and operations

26
10kVA ups user manual dubas
15. ELECTRICITY SUPPLY – BETTER WAY

At any moment an AC mains supply can be subjected to the electrical disturbances such as spikes
(usually lightning induced), electrical noise (flashes on monitors and TV screens), sags (lights go
dim), surges (lights go bright) and blackouts or complete loss of power.
A.Blackout – Blackouts can be caused by excessive demand on the power grid, lightning storms,
equipment failure or any accident, which brings down a power line.
B.Sag or Brownout – Sags or brownouts can be caused by heavy equipment coming on-line, short
circuits, undersized electrical circuitry, or when the utility company deliberately decreases voltage
levels in order to cope with peak load times (rolling brown outs). Brownouts usually occur during the
summer heat waves.
C.Spikes – Spikes are generally caused by a near by lightning strike, or if utility power lines are
downed in a storm or as a result of an accident.
D.Surge – A surge is usually caused when high-powered appliances in the area are turned off.
Short circuits or undersized electrical circuits can also cause them.
E.Noise – Lightning, load switching, generators, transmitters, transformers, and industrial equipment
can cause EMI and RFI noise.

These electrical disturbances will damage sensitive electrical / electronics equipments, unscheduled
Power shutdown, corruption of data, system hangs ups etc. These disturbances can be prevented
and it comes in the form of Uninterruptible Power Supply (UPS).

16.dubas PRODUCT RANGE

1. UPS SYSTEMS:
DU-Series are available from 1 KVA to 120KVA range
GX-Series are available from 6KVA to 480KVA range. Seamless paralleling up to 6 modules are
possible in the GX-Series.
DUBAS UPS Systems are employed in thousands of mission critical applications in Data Centers,
Hospitals, Avionics, Critical Railway applications etc.

2. INDUSTRIAL STABILIZERS:
Industrial Voltage Stabilizers are available from 1KVA to 1200KVA.
Air cooled versions are available up to 250KVA and Oil cooled versions are available up to
1200KVA
Dubas Stabilizers are deployed in various countries in critical applications safeguarding various
critical loads from voltage uncertainties.

27
10kVA ups user manual dubas
3. FREQUENCY CONVERTERS:
Frequency converters are available up to 200KVA rating with various voltage configurations. dubas
is a premier supplier of 60HZ or 400HZ Frequency converters for critical test laboratories and
avionics industry.

4. DC POWER PLANTS:
Dubas manufactures entire range of Thyristors based rectifiers / chargers up to 800 Amps in various
voltage configurations. Major users include Power Substations, Process Plants, and Telecom
Networks etc.

5. ULTRA ISOLATION TRANSFORMERS:

Ultra Isolation Transformers are available from 1KVA to 200KVA range in air-cooled version; the
equipments can be configured for any specified voltage configurations. These transformers provide
ultimate isolation parameters for critical loads against switching spikes, surges and any electrical
ground noise.

28