SPECIFICATION NO. LC-1 REV.

(SOUTH AFRICA DIVISION)

CIVIL AND STRUCTURAL STEEL STANDARDS

CONTENTS: Section 1 Design Criteria

Section 2 Concrete Details
Section 3 Embedded Steel Items Including Floor Drains
Section 4 Miscellaneous Steelwork Details
Section 5 Architectural Details
Section 6 Water Supply
Section 7 Sewerage
Section 8 Effluent
Section 9 Storm Water
Section 10 Roads
Section 11 Railways
Section 12 General - Post Office
Section 13 Reinforcement Details – Pilecaps
Section 14 Tank Bases

Rev. Date/Revised Checked Approved Date/Issued Notes

1 03/07/08 K.Nel S Parsonage E Zlabinger 03/11/2008
2 10/4/15 R.J.M

1
This Standard was developed for a specific application and no representation is made that it is appropriate, and can be applied
safely, for any other application. The Standard should therefore not be used without the user independently confirming that it will
be appropriate and safe for the intended application. Mondi accepts no liability for any loss, damage or injury that may result from
the use of the Standard
SPECIFICATION NO. LC-1 REV. 3

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CIVIL AND STRUCTURAL STANDARDS

SECTION 1 DESIGN CRITERIA

CONTENTS: 1.1 Loading

1.2 Reinforced and Prestressed Concrete
1.3 Concrete Structures Containing Aqueous Liquids
1.4 Structural Steelwork
1.5 General

Section 1 1
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1.0 DESIGN CRITERIA

1.1 LOADINGS

The code of practice is "The General Procedures and Loadings to be Adopted

for the Design of Buildings" - SANS 10160.

Factory floor loadings and specific loads due to plant including dynamic
allowances if applicable must be obtained from the mechanical consultants or
machine suppliers.

1.2 REINFORCED AND PRESTRESSED CONCRETE

Work to the code of practice for "The Structural Use of Concrete" –

SANS 10100

In general use high tensile steel (assuming fy = 450 MPa) for all except column
links, nominal stirrups in beams, bars which have to be re-bent during
construction and other special cases.

The grade of concrete in all normal reinforced structures shall be 30 MPa.

Cover to reinforcement:

Slabs - 30 mm
Plant Foundations and Plinths - 40 mm
Beams and Walls - 40 mm
Columns - 50 mm
Foundation Beams - 50 mm
Foundations - 60 mm

Section 1 2
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1.3 CONCRETE STRUCTURES CONTAINING AQUEOUS LIQUIDS

Work to BS 8007:1987, preferably using the limit state (crack control) method
with grade 35W concrete and high tensile (i.e. deformed) steel.
As a guide the limit state criteria will, in general, be met provided that the
following service stresses are not exceeded:

In direct tension :

fc (tension) = 1,44 MPa, fst = 100 MPa

In bending :

fcc (compression) = 5,00 MPa, fst = 130 MPa

or
fcc = 4,00 MPa, fst = 160 MPa

Tank roofs should be designed for:

fcc = 6,00 MPa, fst = 130 MPa

or
fcc = 5,00 MPa, fst = 160 MPa

Temperature stresses must be taken into account. The relevant design

temperatures must be obtained from the mechanical consultants.

Ensure that the following note is put on all drawings of water retaining
structures.

NOTE:

- This is a water retaining structure.

- Concrete Class 35W. Maximum water/cement ratio, 0,50 unless

otherwise specified.

- Minimum cover to reinforcement = 50 mm on water faces.

- Special attention shall be taken in the construction of all joints to ensure

that the structure is watertight.

- Tolerances in accordance with SANS 1200 G to Degree of Accuracy II or

to suit mechanical plant.

- Fixing of Reinforcement in accordance with

SANS 1200 G to Degree of Accuracy I.

Section 1 3
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1.4 STRUCTURAL STEELWORK

The Code of Practice is "The Structural Use of Steelwork" - SANS 10162.

In general use mild steel Grade 350W with Grade 8.8 bolts. High tensile bolts
Grade 8.8 may be used when stresses are high or where bolts are in direct
tension but their locations must be clearly stated on the drawings. High Strength
Friction Grip bolts should in general be avoided.

1.5 GENERAL

All calculations and drawings must be done in S.I. metric units.

Section 1 4
SPECIFICATION NO. LC-1 REV. 3

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CIVIL AND STRUCTURAL STANDARDS

SECTION 2 CONCRETE DETAILS

CONTENTS: Drawing No. MSTD-LC1-11 - Standard No. 031-611

Standard Convention for Concrete Details - Columns

Drawing No. MSTD-LC1-12 - Standard No. 031-612

Standard Convention for Concrete Details - R.C. Walls

Drawing No. MSTD-LC1-13 - Standard No. 031-613

Standard Convention for Concrete Details - General

Drawing No. MSTD-LC1-14 - Standard No. 031-614

Standard Convention for Concrete Details - Layouts

Drawing No. MSTD-LC1-15 - Standard No. 031-615

Standard Details of Kerbs around Openings and Columns

Drawing No. MSTD-LC1-16 - Standard No. 031-616

Standard Construction Joint - Beam & Slab Construction.

Drawing No. MSTD-LC1-17 - Standard No. 031-617

Standard Details for Pipe Hanger Sleeves

Drawing No. MSTD-LC1-18 - Standard No. 031-618

Standard Details of Sleeves for Conduit and Sprinklers

Drawing No. MSTD-LC1-19 - Standard No. 031-619

Standard Wall Opening for Pipes entering Chests

Drawing No. MSTD-LC1-20 - Standard No. 031-620

Standard Detail of Horizontal Construction Joint

Section 2 1
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Drawing No. MSTD-LC1-21 - Standard No. 031-621

Standard Welded Splice for Reinforcement

Drawing No. MSTD-LC1-22 - Standard No. 031-622

Standard Surface Beds for Light to Medium Loads

Drawing No. MSTD-LC1-23 - Standard No. 031-623

Standard Details for Precast Planks

Drawing No. MSTD-LC1-24 - Standard No. 031-624

Standard Details - Broken Stone in Transformer Bays

Drawing No. MSTD-LC1-25 - Standard No. 031-625

Standard Details - Partial Precast Construction

Drawing No. MSTD-LC1-27 - Standard No. 031-627

Concrete Roof Gutter and Hopper Outlet

Drawing No. MSTD-LC1-28 - Standard No. 031-628

Precast Plank Construction - Reinforcement around
Openings

Drawing No. MSTD-LC1-29 - Standard No. 031-629

Standard Details - Heavy Duty Surface Beds

Drawing No. MSTD-LC1-30 - Standard No. 031-630

Standard Details - Concrete Covers for Cables.

Drawing No. MSTD-LC1-31 - Standard No. 031-631

Standard Details - Standard Concrete Lintels

Drawing No. MSTD-LC1-32 – Standard No. 031-632

Standard Detail – Saw cut joint for unreinforced
surface bed

Drawing No. MSTD-LC1-33 – Standard No. 031-633

Standard Detail – Saw cut joint for reinforced
surface bed

Section 2 2
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CIVIL AND STRUCTURAL STANDARDS

SECTION 3 EMBEDDED STEEL ITEMS INCLUDING FLOOR DRAINS

CONTENTS: Drawing No. MSTD-LC1-41 - Standard No. 031-641

Standard Detail - Location Bolts Type A

Drawing No. MSTD-LC1-42 - Standard No. 031-642

Standard Detail - H.D. Bolts Type B

Drawing No. MSTD-LC1-43 - Standard No. 031-643

Standard Detail - Anchor Bolts Type C

Drawing No. MSTD-LC1-44 - Standard No. 031-644

Pockets for Full Strength H.D. Bolts

Drawing No. MSTD-LC1-45 - Standard No. 031-645

Standard Method of Epoxy Grouting Bolts and Dowels

Drawing No. MSTD-LC1-46 - Standard No. 031-646

Standard Detail - Embedded Plates.

Drawing No. MSTD-LC1-47 - Standard No. 031-647

H.D. Bolts on Embedded Plates in Pump Foundation

Drawing No. MSTD-LC1-48 - Standard No. 031-648

Standard Details - Embedded Angles

Drawing No. MSTD-LC1-49 - Standard No. 031-649

Standard Support Detail for "Vastrap" and Chequer Plate
Flooring

Drawing No. MSTD-LC1-50 - Standard No. 031-650

Standard Detail - Corner Guards to Columns

Drawing No. MSTD-LC1-51 - Standard No. 031-651

Standard Detail - Hoisting Loops in Slab Soffits

Drawing No. MSTD-LC1-52 - Standard No. 031-652

Standard Details - Stainless Steel Pipe Sleeves

Drawing No. MSTD-LC1-53 - Standard No. 031-653

Standard Detail - Expansion Joints Type EJ1 & EJ2

Section 3 1
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Drawing No. MSTD-LC1-54 - Standard No. 031-654

Standard Details - Datum Plugs

Drawing No. MSTD-LC1-55 - Standard No. 031-655

Standard Light Duty Covers for Drains

Drawing No. MSTD-LC1-56 - Standard No. 031-656

Standard Heavy Duty Covers for Drains

Drawing No. MSTD-LC1-57 - Standard No. 031-657

Standard Detail of Tundish for ø100 Floor Drains

Drawing No. MSTD-LC1-58 - Standard No. 031-658

Standard Detail of Tundish for ø150 Floor Drains

Drawing No. MSTD-LC1-59 - Standard No. 031-659

Standard Detail - Covers for Tiled Drains.

Drawing No. MSTD-LC1-60 - Standard No. 031-660

Standard Detail - Embedded Plate Type 'A'.

Drawing No. MSTD-LC1-61 - Standard No. 031-661

Standard Solid Covers for Floor Drains.

Drawing No. MSTD-LC1-62 - Standard No. 031-662

Standard Details - Earthing Connection to Concrete Column

Drawing No. MSTD-LC1-63 - Standard No. 031-663

Standard Detail - Earthing Connection to Steel Column

Drawing No. MSTD-LC1-64 - Standard No. 031-664

Standard Transfer Track Foundations.

Drawing No. MSTD-LC1-65 - Standard No. 031-665

Embedded Inserts to Electrical Room Floors

Drawing No. MSTD-LC1-66 - Standard No. 031-666

Standard Detail - Typical Plinth

Section 3 2
SPECIFICATION NO. LC-1 REV. 3

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CIVIL AND STRUCTURAL STANDARDS

SECTION 4 MISCELLANEOUS STEELWORK DETAILS

CONTENTS: 4.1 Grating and hand railing

4.2 Erection of steelwork

Drawing No. MSTD-LC1-81 - Standard No. 031-681

Cat Ladder and Safety Cage

Drawing No. MSTD-LC1-82 - Standard No. 031-682

Standard Detail of Ladders to Chests.

Drawing No. MSTD-LC1-83 - Standard No. 031-683

Detail of Standard Steel Stair, Landing and Walkways
(4 Sheets)

Drawing No. MSTD-LC1-84 - Standard No. 031-684

Standard Detail - Vacant

Drawing No. MSTD-LC1-85 - Standard No. 031-685

Standard Detail - Crane Rail and Beam

Drawing No. MSTD-LC1-86 - Standard No. 031-686

Standard Detail - Landing for Cat Ladders

Drawing No. MSTD-LC1-87 - Standard No. 031-687

Standard Detail - Steel Beam Connections

Drawing No. MSTD-LC1-88 - Standard No. 031-688

Standard Details - Heavy Crane Rail Fixing to Concrete
Beam

Drawing No. MSTD-LC1-89 - Standard No. 031-689

Standard Detail - Fixing Steel Sheeting Rails to Concrete
Columns

Section 4
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SPECIFICATION NO. LC-1 REV. 3

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Drawing No. MSTD-LC1-90 - Standard No. 031-690

Standard Detail - Crawl Beams

Drawing No. MSTD-LC1-91 - Standard No. 031-691

Standard Detail - Brick Wall Stiffening Posts

Drawing No. MSTD-LC1-92 - Standard No. 031-692

Standard Details - Electrical Room Floor

Drawing No. MSTD-LC1-93 - Standard No. 031-693

Standard Detail - Fixing Crawl Beams to Existing Concrete
Beams

Drawing No. MSTD-LC1-94 - Standard No. 031-694

Standard Details – Tippler Approach Track

4.1 Grating and Handrailing

4.1.1. Grating- Mentis or equivalent system.

All grating and stair treads hot dipped galvanized.

30 x 4,5 bearer bars, 10 x 5 transversals both @ 40 crs.

Non-slip nosing to all leading edges.

All panels to be banded.

130 x 8 kick plate welded to grating. Kick plates to be painted after galvanizing
(See LM-10, Specification for painting)

All grating panels fixed with clips, minimum 4 per panel

(Supplied by flooring manufacturer) see specification LC1-83

4.1.2. Handrailing - tubular ball type, Mentis or equivalent. (1000mm high above steel)

Merebank:
All paper machine and pulp mill wet areas (for example, Formers, Wet ends, Press
sections, Save-alls, Pulp Deckers, De-inking cells, etc) Stainless Steel 316 is specified.
On paper machine dry ends (hood, calander, reel-up, etc) unpainted Aluminum is
specified.

Section 4
2
SPECIFICATION NO. LC-1 REV. 3

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Painted Galvanized pipe is specified for all off-machine platforms, cat-ladders,

mezzanine floors, basement aisles, hatchways, Man/Machine separation, boiler plants,
general staircases, general structural areas, etc.

Richards Bay Mill:

Stainless steel handrailing (316) to be used in all plants. All handrailing that is being
replaced is to be replaced with stainless steel handrailing. Stainless steel bolts to be
used.
All hand and kneerails to be fixed to bends, closures and stanchions with stainless steel
pop rivets. Handrails shall not be connected to kick plate.

4.1.3 Grating modifications and cut-outs

i) All grating panels to be re-galvanized when:

- Any cutting and welding influences the integrity of the bearer bars
- Any modification affects 10% or more of the total grating panel are

ii) All minor modification and cut-outs to be cold-galvanized treated.

iii) Where galvanizing is required, all relevant/panels should be removed and

modified in an appropriate workshop.

4.2 Erection of steelwork

4.2.1 Bolts

For fixing bolts on steelwork, see spec LM-1 Section 3.1

For anchor bolts into concrete, see spec LM-1 Section 3.1

4.2.2 Painting of steelwork (In accordance with Mondi Paint Spec):

Option 1: - Primer with one top coat prior to delivery to site. Final coat applied on
site after erection. Touch-ups and bolt painting to be done in
accordance with 4.2.3 and 4.2.4

Option 2: - Primer with one top coat prior to delivery to site. Final coat applied on
site prior to erection. Touch-ups and bolt painting to be done after
erection in accordance with 4.2.3 and 4.2.4

4.2.3 Touch-ups on damaged areas and local welds.

Scraping and wire brush to ST 2.

Ensure all areas to be free of grease. oil, grime ,rust and welding slag.

Section 4
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SPECIFICATION NO. LC-1 REV. 3

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Substrate must be without sharp edges to ensure uniform paint thickness

Primer applied within 4 hrs. (2 hrs at coastal areas) of mechanical cleaning

or welding.

4.2.4 Painting of Bolts

All bolts to receive 3 coat paint system in accordance with Mondi paint spec.
after erection. This is in addition to original bolt coating. All bolts to be free
of grease, oil, grime and rust.

4.3 Roof sheeting and side cladding

4.3.1 Roof sheeting

To be 0,8mm thick HULAMIN A7 aluminium roof sheeting fixed in accordance

With manufacturers instructions. Narrow flutes to face out.
Colour scheme according to Mondi Standard – LM10 (Specification for painting)

4.3.2 Side cladding

To be 0,8mm thick HULAMIN A7 aluminum side cladding fixed in accordance

With manufacturers instructions. Narrow flutes to face out.
Colour scheme according to Mondi Standard – LM10 (Specification for painting)

4.3.3 Sealing

All closure strips (flashing) to have the same colour scheme as the roof sheeting
and side cladding.

Section 4
4
SPECIFICATION NO. LC-1 REV. 3

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CIVIL AND STRUCTURAL STANDARDS

SECTION 5 ARCHITECTURAL DETAILS

CONTENTS: 5.1 ROOM NUMBERING SYSTEM

5.1.1 Introduction
5.1.2 Objectives
5.1.3 Application
5.1.4 The System
5.1.5 Examples
5.1.6 Registration and Master Files
5.1.7 Signage

Drawing No. MSTD-LC1-111 - Standard No. 031-711

Standard Convention for Brickwork Courses

Drawing No. MSTD-LC1-112 - Standard No. 031-712

Standard Convention for Brickwork Sections, Plans and
Scales

Drawing No. MSTD-LC1-113 - Standard No. 031-713

Standard Signs - Type 'A' Door Escutcheon

Drawing No. MSTD-LC1-114 - Standard No. 031-714

Standard Sign - Type 'A' Door Escutcheon

Drawing No. MSTD-LC1-115 - Standard No. 031-715

Standard Signs - Type 'A' Door Escutcheon

Drawing No. MSTD-LC1-116 - Standard No. 031-716

Standard Sign - Type 'B' Wall Signs

Drawing No. MSTD-LC1-117 - Standard No. 031-717

Standard Sign - Type 'B' Arrangement for International
Signs on Doors

Section 5 1
SPECIFICATION NO. LC-1 REV. 3

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5.0 ARCHITECTURAL DETAILS

5.1 ROOM NUMBERING SYSTEM

5.1.1 INTRODUCTION

This document has been prepared to establish a room numbering system for
the Mill site development to cover all projects.

5.1.2 OBJECTIVES

The objectives of the system are as follows:

To identify specific activity areas, e.g.:

- DIGESTER PLANT
- WASHING AND SCREENING
- BLEACHING, ETC

To identify the level at which particular rooms occur within their specific
building enclosure(s).

To provide room numbers in compliance with Regulation B.1 (5) of the

Factories Machinery and Building Works Act No. 22 1941 and Regulations
(the Act).

To provide a standard system for annotating and designating the required

information.

5.1.3 APPLICATION

The practical applications of the system are as follows:

To comply with the requirements of the Act in respect of submissions for

planning approval.

To provide a basis for the physical designation, numbering and identification

of floor area of each room as required in terms of the Act.

To be used internally as part of the Mill's asset inventory registration system.

Section 5 2
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(SOUTH AFRICA DIVISION)

5.1.4 THE SYSTEM

5.1.4.1 GENERAL

The proposed system identifies the following component designations in

sequence

- MILL DEPARTMENTAL ACTIVITY AREA

- FLOOR LEVEL
- ROOM NUMBER

5.1.4.2 MILL DEPARTMENTAL ACTIVITY AREAS

These will be identified according to Standard LM-6.

COST CODE DEPARTMENTAL ACTIVITY

0 Mill General
100 Site and Site Services
200 Plant Services
300 Wood and Crop Fibre Plants
400 Chemical Pulp Plants
500 Mechanical Chemi-Mechanical Pulp Plants
600 Chemical Plants
700 Open
800 Stock Preparation Plants

* Note: Administration Offices and Amenities will be followed by suffix (A),

Mill Offices, Laboratories and Amenities will be followed by suffix (M)

The attached hand plan indicates the location of the main elements
scheduled above.

Section 5 3
SPECIFICATION NO. LC-1 REV. 3

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5.1.4.3 FLOOR LEVELS

Floor levels will be identified thus:

SYMBOL LEVEL DESCRIPTION

B BASEMENT Any level below general ground floor level.

G GROUND FLOOR Established ground floor level.
1 FIRST FLOOR The first floor level within a building or
structure.
2 SECOND FLOOR The second floor level within a building or
structure.
3 THIRD FLOOR The third floor level within a building or
structure.

5.1.4.4 ROOM NUMBERS

Generally

Individual rooms or areas within a building department envelope will be

numbered consecutively from 01 to 99 for each separate level.

Sub-Division of a Room

Where a room is sub-divided at some later stage, the major remaining area
will retain its original number and the newly erected areas will be given the
next available numbers in sequence.

Existing Room Area Increased

Where an existing room or area is simply increased in size, it will retain its
existing number but signs and notices will be altered accordingly.

5.1.4.5 ELECTRICAL ROOM NUMBERS

Basically as above, each Electrical Room will be departmentally located but

prefixed by the letter (E).

Section 5 4
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5.1.5 EXAMPLES

The following examples illustrate the application of the proposed system:

- DIGESTER PLANT CONTROL ROOM

410 - 3 - 01

Departmental Activity 410

Floor Level 3

Room Number 1

- WOODYARD SUB-STATION - HIGH TENSION ROOM

20(E)-G - 02

Departmental Activity 20

Floor Level G

Room Number 02

PLANT SERVICES OFFICE

210(A) -G - 04

Departmental Activity 210

Floor Level G

Room Number 04

Section 5 5
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(SOUTH AFRICA DIVISION)

5.1.6 REGISTRATION AND MASTER FILES

The Civil Contractor will maintain a master file of all room numbers,
designations, etc. which will be up-dated from time to time and issued to
Mondi on completion of the project.

The schedules shall conform to the standard format required in terms of the
Act to enable this document to be used for planning approval submissions
when alterations and/or additions are effected in the Mill.

A pro-forma example of the register is attached for information.

5.1.7 SIGNAGE

5.1.7.1 DISPLAY

Every separately identified room or area shall have appropriate signs

displayed in the positions designated below giving the following information:

TYPE "A" On all Entrance Doors to Rooms or Areas

- ACTIVITY
- ROOM NUMBER
- FLOOR AREA

TYPE "B" Prominently displayed within all Main Production Maintenance,

Storage, and Service Areas.
- ACTIVITY
- ROOM NUMBER
- FLOOR AREA
- FLOOR LOADING
- CAPACITY

5.1.7.2 INTERNATIONAL SIGNS

International signage shall be used in conjunction with the above signs

indicated on the attached standards wherever applicable.

Common use international signs which must appear on both above types of
signage are:

- TOILET DESIGNATIONS (Male and Female)

- ELECTRICAL ROOM DESIGNATION
- HAZARDOUS AREA (Chemical Fumes and/or Radiation)

5.1.7.3 STANDARDS

The attached standards shall apply for the above two main categories of
signs.

Section 5 6
SPECIFICATION NO. LC-1 REV. 3

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Page No. ............./..........

REGISTER OF ROOM NUMBERS Issue Date ........................

SECTION/CODE LEVEL ROOM ACTIVITY FLOOR LIGHT VENT. CEILING OCCUP EXITS MAX. FL.
NO. AREA AREA AREA HEIGHT (No.) (No.) LOAD
(m2) (m2) (m2) (m) (t/m2)

Section 5 7
SPECIFICATION NO. LC-1 REV. 3

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CIVIL AND STRUCTURAL STANDARDS

SECTION 6 WATER SUPPLY

CONTENTS: Drawing No. MSTD-LC1-131 - Standard No. 031-731

Standard Detail - Water Supply. Anchor/Thrust Block
Schedule

Drawing No. MSTD-LC1-132 - Standard No. 031-732

Standard Detail - Water Supply. Small and Large Orifice
Air Valve in Pavements or Open Terrain.

Drawing No. MSTD-LC1-133 - Standard No. 031-733

Standard Detail - Water Supply. Installation for 80mm
Meter.

Drawing No. MSTD-LC1-134 - Standard No. 031-734

Standard Detail - Water Supply. Scours for A.C. Pipes
from ø100 - ø300.

Drawing No. MSTD-LC1-135 - Standard No. 031-735

Standard Detail - Water Supply. Surface Box
Installation for Sluice Valves up to ø250.

Drawing No. MSTD-LC1-136 - Standard No. 031-736

Standard Detail - Water Supply. Sluice Valve Chamber
with A.C. Pipe Shaft.

Drawing No. MSTD-LC1-137 - Standard No. 031-737

Standard Detail - Water Supply. Fire Protection.
Screw-down pattern Fire Hydrant

Section 6 1
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CIVIL AND STRUCTURAL STANDARDS

SECTION 7 SEWERAGE

CONTENTS: Drawing No. MSTD-LC1-151 - Standard No. 031-751

Standard Detail - Sewerage. Protection to Sewerage
Pumps

Drawing No. MSTD-LC1-152 - Standard No. 031-752

Standard Detail - Sewerage. Brick Manhole over 2m Deep
for ø1380 Pipes and over.

Drawing No. MSTD-LC1-153 - Standard No. 031-753

Standard Detail - Sewerage. Standard Type 'A' Concrete
Manhole for ø150-200 Pipes, 1,25m Deep or Less

Drawing No. MSTD-LC1-154 - Standard No. 031-754

Standard Detail - Sewerage. Standard Type 'B' Concrete
Manhole for ø150-375 Pipes, 1,25m to 2m Deep

Drawing No. MSTD-LC1-155 - Standard No. 031-755

Standard Detail - Sewerage. Standard Type 'C' Concrete
Manhole for ø150-375 Pipes, more than 2m Deep

Drawing No. MSTD-LC1-156 - Standard No. 031-756

Standard Detail - Sewerage. Standard Spacer for
Heavy and Medium Duty Cover for Concrete Manhole

Drawing No. MSTD-LC1-157 - Standard No. 031-757

Standard Detail - Sewerage. Standard ø1200 Cover
Slab for Concrete Manhole

Drawing No. MSTD-LC1-158 - Standard No. 031-758

Standard Detail - Sewerage. Standard Joint for 760 and
1070 I.D. Units for Concrete Manholes

Drawing No. MSTD-LC1-159 - Standard No. 031-759

Standard Detail - Sewerage. Standard Channelling in
Concrete Manholes

Drawing No. MSTD-LC1-160 - Standard No. 031-760

Standard Detail - Sewerage. Standard Vertical Drop Over
1,2m for Concrete Manhole

Section 7 1
SPECIFICATION NO. LC-1 REV. 3

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Drawing No. MSTD-LC1-161 - Standard No. 031-761

Standard Detail - Sewerage. Types of Housing Connections

Drawing No. MSTD-LC1-162 - Standard No. 031-762

Standard Detail - Sewerage. Piers for Elevated Pipes up to
ø225

Drawing No. MSTD-LC1-163 - Standard No. 031-763

Standard Detail - Sewerage 450 Incline Ramp up to
1,2m for Concrete Manholes

Drawing No. MSTD-LC1-164 - Standard No. 031-764

Standard Detail - Sewerage. ø910 Cover Slabs for
Concrete Manhole

Drawing No. MSTD-LC1-165 - Standard No. 031-765

Standard Detail - Sewerage. Channelling in Concrete
Manholes

Drawing No. MSTD-LC1-166 - Standard No. 031-766

Standard Detail - Sewerage. Brick Manhole over 2m Deep
for Pipes up to ø300

Section 7 2
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CIVIL AND STRUCTURAL STANDARDS

SECTION 8 EFFLUENT

CONTENTS:

Section 8 1
SPECIFICATION NO. LC-1 REV. 3

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CIVIL AND STRUCTURAL STANDARDS

SECTION 9 STORM WATER

CONTENTS: Drawing No. MSTD-LC1-191 - Standard No. 031-791

Standard Detail - Stormwater. Detail of Winged Headwall

Drawing No. MSTD-LC1-192 - Standard No. 031-792

Standard Detail - Stormwater. Surface Inlet for Manholes
Type A & B.

Drawing No. MSTD-LC1-193 - Standard No. 031-793

Standard Detail - Stormwater. Manhole Type 'D', for Pipes
up to ø600 and depths to 1,35m.

Drawing No. MSTD-LC1-194 - Standard No. 031-794

Standard Detail - Stormwater. Manhole Type B & C for
depths from 3,0m to 4,5m.

Drawing No. MSTD-LC1-195 - Standard No. 031-795

Standard Detail - Stormwater. Manhole Type 'C' for Pipes
up to ø600 and depths 1,35m to 3,0m.

Drawing No. MSTD-LC1-196 - Standard No. 031-796

Cancelled.

Drawing No. MSTD-LC1-197 - Standard No. 031-797

Cancelled.

Drawing No. MSTD-LC1-198 - Standard No. 031-798

Standard Detail - Stormwater. Subsoil Drains to
Stormwater Pipes.

Drawing No. MSTD-LC1-199 - Standard No. 031-799

Standard Detail - Stormwater. Manhole using Grinaker
Blocks.

Drawing No. MSTD-LC1-200 - Standard No. 031-800

Standard Detail - Stormwater . Connection of Subsoil

Section 9 1
SPECIFICATION NO. LC-1 REV. 3

(SOUTH AFRICA DIVISION)

Drains to Stormwater Pipes.

Drawing No. MSTD-LC1-201 - Standard No. 031-801

Standard Detail - Stormwater. Precast Cover Slabs
(non trafficable)

Drawing No. MSTD-LC1-202 - Standard No. 031-802

Standard Detail - Stormwater. Bending schedule for
Drawing MSTD-LC1-201.

Drawing No. MSTD-LC1-203 - Standard No. 031-803

Standard Detail - Stormwater. Types S2, D3 and D4 Inlets
with Barrier Kerb or Premix Haunch.

Drawing No. MSTD-LC1-204 - Standard No. 031-804

Standard Detail - Stormwater. Manhole Type 'B'
for Pipes exceeding ø600 and depths 1,35m to 3,0m.
C.I. Cover and Frame.

Drawing No. MSTD-LC1-205 - Standard No. 031-805

Standard Detail - Stormwater. Subsoil Drain to Chip Pile
Tunnels.

Drawing No. MSTD-LC1-206 - Standard No. 031-806

Standard Detail - Stormwater. Slotted Drain in Woodyard.

Drawing No. MSTD-LC1-207 - Standard No. 031-807

Standard Detail - Stormwater. Manhole Type 'C' for Pipes
up to ø600 and Depths 1,35m to 3,0m with grating.

Drawing No. MSTD-LC1-208 - Standard No. 031-808

Standard Detail - Stormwater. Manhole Type 'B' for
Pipes exceeding ø600 and depths 1,35m to 3,0m. C.I.
Grating and Frame.

Drawing No. MSTD-LC1-209 - Standard No. 031-809

Standard Detail - Stormwater. Covered Drain, Heavy Duty.

Drawing No. MSTD-LC1-210 - Standard No. 031-810

Standard Detail - Stormwater. Manhole Type 'E' Under
Covered Drain.

Section 9 2
SPECIFICATION NO. LC-1 REV. 3

(SOUTH AFRICA DIVISION)

Drawing No. MSTD-LC1-211 - Standard No. 031-811

Standard Detail - Stormwater. Precast covers Light and
Medium Duty.

Drawing No. MSTD-LC1-212 - Standard No. 031-812

Standard Detail - Stormwater. Types S2 & D3 Inlets with
MEREBANK Type cast in Situ Mountable Kerb for
Pipes up to ø750.

Drawing No. MSTD-LC1-213 - Standard No. 031-813

Standard Detail - Stormwater. Covered Drain - Heavy Duty.

Drawing No. MSTD-LC1-214 - Standard No. 031-814

Standard Detail - Stormwater. 'Gralio' Manhole
Cover and Frames.

Section 9 3
SPECIFICATION NO. LC-1 REV. 3

(SOUTH AFRICA DIVISION)

CIVIL AND STRUCTURAL STANDARDS

SECTION 10 ROADS

CONTENTS: Drawing No. MSTD-LC1-221 - Standard No. 031-821

Standard Detail - Roads. Section through Pipe Ducts.

Drawing No. MSTD-LC1-222 - Standard No. 031-822

Standard Detail - Roads. Detail of Guardrail.

Section 10 1
SPECIFICATION NO. LC-1 REV. 3

(SOUTH AFRICA DIVISION)

CIVIL AND STRUCTURAL STANDARDS

SECTION 11 RAILWAYS

CONTENTS: Drawing No. MSTD-LC1-241 - Standard No. 031-841

Standard Detail - Railways. End of Railway Earthworks
Formation at Stop blocks.

Drawing No. MSTD-LC1-242 - Standard No. 031-842

Standard Detail - Railways. Details of Track
Gauges.

Section 11 1
SPECIFICATION NO. LC-1 REV. 3

(SOUTH AFRICA DIVISION)

CIVIL AND STRUCTURAL STANDARDS

SECTION 12 GENERAL - POST OFFICE

CONTENTS: Drawing No. MSTD-LC1-261 - Standard No. 031-861

Standard Detail - G.P.O. Type '1' Concrete Manhole for
ø100 Cable Ducts.

Drawing No. MSTD-LC1-262 - Standard No. 031-862

Standard Detail - G.P.O. Type '2' Concrete Manhole for
ø100 Cable Ducts.

Drawing No. MSTD-LC1-263 - Standard No. 031-863

Standard Detail - G.P.O. Type '3' Concrete Manhole for
ø50 Cable Ducts.

Drawing No. MSTD-LC1-264 - Standard No. 031-864

Standard Detail - G.P.O. Cable Marker.

Section 12 1
SPECIFICATION NO. LC-1 REV. 3

(SOUTH AFRICA DIVISION)

CIVIL AND STRUCTURAL STANDARDS

SECTION 13 REINFORCEMENT DETAILS - PILECAPS

CONTENTS: Drawing No. MSTD-LC1-502 - Standard No. 031-1601/2

Standard 2 - Pile Pilecap Heavy Piles (ø520).

Drawing No. MSTD-LC1-503 - Standard No. 031-1601/3

Standard 3 - Pile Pilecap Heavy Piles (ø520).

Drawing No. MSTD-LC1-504 - Standard No. 031-1601/4

Standard 4 - Pile Pilecap Heavy Piles (ø520).

Drawing No. MSTD-LC1-505 - Standard No. 031-1601/5

Standard 5 - Pile Pilecap Heavy Piles (ø520).

Drawing No. MSTD-LC1-506 - Standard No. 031-1601/6

Standard 6 - Pile Pilecap Heavy Piles (ø520).

Drawing No. MSTD-LC1-507 - Standard No. 031-1601/7

Standard 7 - Pile Pilecap Heavy Piles (ø520).

Drawing No. MSTD-LC1-508 - Standard No. 031-1601/8

Standard 8 - Pile Pilecap Heavy Piles (ø520).

Drawing No. MSTD-LC1-509 - Standard No. 031-1602/2

Standard 2 - Pile Pilecap Medium Piles (ø400).

Drawing No. MSTD-LC1-510 - Standard No. 031-1602/3

Standard 3 - Pile Pilecap Medium Piles (ø400).

Drawing No. MSTD-LC1-511 - Standard No. 031-1602/4

Standard 4 - Pile Pilecap Medium Piles (ø400).

Drawing No. MSTD-LC1-512 - Standard No. 031-1602/5

Standard 5 - Pile Pilecap Medium Piles (ø400).

Drawing No. MSTD-LC1-513 - Standard No. 031-1602/6

Standard 6 - Pile Pilecap Medium Piles (ø400).

Section 13 1
SPECIFICATION NO. LC-1 REV. 3

(SOUTH AFRICA DIVISION)

Drawing No. MSTD-LC1-514 - Standard No. 031-1603/2

Standard 2 - Pile Pilecap Light Piles (ø350).

Drawing No. MSTD-LC1-515 - Standard No. 031-1603/3

Standard 3 - Pile Pilecap Light Piles (ø350).

Drawing No. MSTD-LC1-516 - Standard No. 031-1603/4

Standard 4 - Pile Pilecap Light Piles (ø350).

Drawing No. MSTD-LC1-517 - Standard No. 031-1603/5

Standard 5 - Pile Pilecap Light Piles (ø350).

Drawing No. MSTD-LC1-518 - Standard No. 031-1603/6

Standard 6 - Pile Pilecap Light Piles (ø350).

Drawing No. MSTD-LC1-519 - Standard No. 031-1604/2

Standard 2 - Pile Pilecap Mini Piles (ø250).

Drawing No. MSTD-LC1-520 - Standard No. 031-1604/3

Standard 3 - Pile Pilecap Mini Piles (ø250).

Drawing No. MSTD-LC1-521 - Standard No. 031-1604/4

Standard 4 - Pile Pilecap Mini Piles (ø250).

Drawing No. MSTD-LC1-522 - Standard No. 031-1604/5

Standard 5 - Pile Pilecap Mini Piles (ø250).

Drawing No. MSTD-LC1-523 - Standard No. 031-1604/6

Standard 6 - Pile Pilecap Mini Piles (ø250).

Section 13 2
SPECIFICATION NO. LC-1 REV. 3

(SOUTH AFRICA DIVISION)

CIVIL AND STRUCTURAL STANDARDS

SECTION 14 TANK BASES

CONTENTS: 14.1 Concrete Plinths

14.2 Beddings

14.3 Sealings

Section 14 1
SPECIFICATION NO. LC-1 REV. 3

(SOUTH AFRICA DIVISION)

14.0 TANK BASES

14.1 CONCRETE PLINTHS

Where a tank is to be grouted, the concrete surface shall be wood floated

to Degree of Accuracy II in terms of item 6.23 “Specified PD’s” of
SANS 1200 G. Where a tank will not be grouted, the concrete surface shall
be power-floated to Degree of Accuracy I.

14.2 BEDDING

Where grouting is required to fill a void under a tank, an approved

proprietary, or purpose designed, flowable non-shrink grout shall be used.
Refer Figure “A”. The method of placing the grout shall ensure that all
voids under the tank are completely filled.
The bottom of a grouted tank shall be so designed to allow for the free flow
of the grout to all spaces under the tank without distorting the tank.
Where grouting is not used under a tank, two layers of 5 ply malthoid shall
be placed over the base prior to the tank being placed. Refer Figure “B”
All bolts should be covered with Densotape or similar approved material.

14.3 SEALINGS

Where tanks are loosely placed on bases the perimeter of the base shall
be sealed against the concrete base using Chem Tech.ABR and
Chem.Tech.P (Jotun), or an equally approved elastomeric sealant system,
as per the manufactures detailed instructions. Refer to Figure “B”

Section 14 2
SPECIFICATION NO. LC-1 REV. 3

(SOUTH AFRICA DIVISION)

Steel Tank

STEEL TANK
PROTECTIVE PAINT
STEEL TANK
WALL

STEEL TANK
BASE PLATE

20 X 20 CHAMFER

CONCRETE PLINTH
BEDDING MATERIAL GROUT
SECTION 1-14.2
LCL 1-1

TYPICAL CROSS SECTION AT PERIMETER OF TANK

FIG. A

Fibreglass Tank Wall

Elastometric Compound to Round

Off Corners and Bridge Movement
(Ave: 50 x 50 Chamfer)
Fibreglass Tank Base Section 1 - 14.3
Plate LCL 1-1

20 x 20 Chamfer

Two Layers of
Concrete Plinth
5 - Ply Malthoid

TYPICAL CROSS SECTION AT PERIMETER

OF TANK USING ELASTOMETRIC COMPOUND

FIG: B

Section 14 3