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Touran No. 204 / 1: Position of Relays and Fuses Electronics Box Low, From May 2005

1) The document provides an overview and details of fuse and relay locations for a Volkswagen Touran, including fuse colors and values, component functions, and terminal designations. 2) Fuses are located on three fuse holders: fuse holder A on the electronics box low, fuse holder B on the left of the engine compartment, and fuse holder C under the left dash panel. 3) Relays are located on the electronics box, an additional relay carrier under the electronics box, and under the left dash panel.

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0% found this document useful (0 votes)
4K views18 pages

Touran No. 204 / 1: Position of Relays and Fuses Electronics Box Low, From May 2005

1) The document provides an overview and details of fuse and relay locations for a Volkswagen Touran, including fuse colors and values, component functions, and terminal designations. 2) Fuses are located on three fuse holders: fuse holder A on the electronics box low, fuse holder B on the left of the engine compartment, and fuse holder C under the left dash panel. 3) Relays are located on the electronics box, an additional relay carrier under the electronics box, and under the left dash panel.

Uploaded by

Dariaxa Sos Cars
Copyright
© © All Rights Reserved
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You are on page 1/ 18

WI-XML Sivu 1/18

Touran Fitting Locations No. 204 / 1


Edition 05.2006

Position of relays and fuses electronics


box low, from May 2005
Overview of fuses and relay locations
1 - Fuses (SA) on fuse holder
A, on electronics box
‰ from page → 204/2
2 - Relay position assignment
on additional relay carrier
under electronics box on
left in engine compartment
‰ from page → 204/18
3 - Fuses (SB) on electronics
box, on left of engine
compartment
‰ from page → 204/4
4 - Relay locations on
electronics box, in left
engine compartment
‰ from page → 204/17
5 - Position of relays, relay
carrier on onboard power
supply control unit, under
left dash panel
‰ from page → 204/16
→ 204/16
6 - Fuses (SC) in fuse holder
C under left dash panel
‰ from page → 204/8
7 - Relay positions with safety
cutout, under dash panel
on left
‰ from page → 204/15

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Touran Fitting Locations No. 204 / 2


Fuses (SA) on fuse holder A, on electronics
box low

Torque settings
Electrical system, Repair Group 97, Removing and
installing fuse holders

Fuse colours
200 A -violet

150 A -grey

125 A -pink

100 A -blue

80 A - white
60 A - yellow
50 A - red
40 A - green

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Touran Fitting Locations No. 204 / 3

No. Current Flow Diagram Nominal Function/component Terminal


designation value
1 - SA1 - Fuse 1 on fuse holder A 150A - C -Alternator (90A/120A) 30a
200A C -Alternator (140A)
2 - SA2 - Fuse 2 on fuse holder A 80A - J500- Battery, power steering control unit 30a
V187-Electromechanical power steering
motor
3 - SA3 - Fuse 3 on fuse holder A 50A - J293 -Radiator fan control unit 30a
V7-Radiator fan
V177 -Radiator fan 2
4 - SA4-Fuse 4 on fuse holder A - - -Vacant 30a
5 - SA5 - Fuse 5 on fuse holder A 80A - Fuse on fuse holder C, under left dash panel 30a
SC18 - SC24, SC42 - SC56, (from
100A - November2005)
J604-Auxiliary air heater control unit, (up to
November 2005)
Z35 -Auxiliary air heater element, (up to
November 2005)
6 - SA6-Fuse 6 on fuse holder A 80A - Fuse on fuse holder C, under left dash panel 30a
SC18 - SC24, SC42 - SC56
100A - J604-Auxiliary air heater control unit, (from
November 2005)
Z35 -Auxiliary air heater element, (from
November 2005)
7 - SA7-Fuse 7 on fuse holder A 50A - J345 -Trailer detector control unit/ 30a
preparation trailer operation

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Touran Fitting Locations No. 204 / 4

Fuses (SB) on electronics box low, on left of engine compartment

Fuse colours
30 A - green
25 A - white
20 A - yellow
15 A - blue
10 A - red
7,5 A - brown
5 A - beige
3 A - purple

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Touran Fitting Locations No. 204 / 5

No. Current Flow Diagram Nominal Function/component Terminal


designation value
F1 - SB1 - Fuse 1 on fuse holder B 25A - J400 -Wiper motor control unit 30a
V217 -Wiper motor front passenger side
F2 - SB2 - Fuse 2 on fuse holder B 5A - J527-Steering column electronics control 30a
unit
F3 - SB3 - Fuse 3 on fuse holder B 5A - J519-Onboard power supply control unit 30a
F4 - SB4 - Fuse 4 on fuse holder B 30A - J104 -ABS control unit 30a
F5 - SB5 - Fuse 5 on fuse holder B 15A - J743 -Mechatronic control unit 30a
F6 - SB6 - Fuse 6 on fuse holder B 5A - J285 - Control unit in dash panel insert 30a
F7 - SB7 - Fuse 7 on fuse holder B - - -Vacant -
F8 - SB8 - Fuse 8 on fuse holder B 15A - J503- Control unit with display for radio and 30a
navigation
R- Radio
F9 - SB9 - Fuse 9 on fuse holder B 5A - J412-Mobile telephone operating electronics 30a
control unit
F10 - SB10 - Fuse 10 on fuse holder 5A - J317 -Terminal 30 voltage supply relay (only 30a
B models with diesel engine)
10A - J317 -Terminal 30 voltage supply relay
(models with petrol engine, not for engine
code BSE, BSF)
J623 -Engine control unit (models with petrol
engine, not for engine code BSE, BSF)
F11 - SB11 - Fuse 11 on fuse holder 20A - J364 -Auxiliary heater control unit 30a
B
F12 - SB12 - Fuse 12 on fuse holder 5A - J533-Data bus diagnostic interface 30a
B
F13 - SB12 - Fuse 12 on fuse holder 30A - J623 -Engine control unit (only models with 87a
B 25A - diesel engine)
J623 -Engine control unit petrol (only models
with petrol engine)

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Touran Fitting Locations No. 204 / 6

No. Current Flow Diagram Nominal Function/component Terminal


designation value
F14 - SB14 - Fuse 14 on fuse holder 20A - N152 -Ignition transformer 87a
B N70-Ignition coil 1 with output stage
N127-Ignition coil 2 with output stage
N291 -Ignition coil 3 with output stage
N292 -Ignition coil 4 with output stage
F15 - SB15 - Fuse 15 on fuse holder 15A - Z19 -Lambda probe heater 87a
B G39 -Lambda probe (BLY, BLR)
G108 -Lambda probe 2 upstream of catalytic
converter (BLR)
G130 -Lambda probe after catalytic
converter (BLY, BLR)
5A - G131 -Lambda probe 2 after catalytic
converter (BLR)
G287 -Lambda probe 3 after catalytic
converter (BLR)
J17 -Fuel pump relay (only models with
diesel engine)
J179 -Automatic glow period control unit
F16 - SB16 - Fuse 16 on fuse holder 30A - J104 -ABS control unit 30a
B
F17 - SB17 - Fuse 17 on fuse holder 15A - H2 -Treble tone horn 30a
B H7 -Bass tone horn
F18 - SB18 - Fuse 18 on fuse holder 30A - J608 -Special vehicle control unit 30a
B R12 -Amplifier
F19 - SB19 - Fuse 19 on fuse holder 30A - J400 -Wiper motor control unit 30a
B V216 -Driver side windscreen wiper motor
F20 - SB20 - Fuse 20 on fuse holder - - -Vacant 30a
B
F21 - SB21 - Fuse 21 on fuse holder 15A - Z19 -Lambda probe heater 87a
B G130 -Lambda probe after catalytic
converter
10A - J583 -NOx sensor control unit
G39 -Lambda probe

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Touran Fitting Locations No. 204 / 7

No. Current Flow Diagram Nominal Function/component Terminal


designation value
F22 - SB22 - Fuse 22 on fuse holder 5A - F47 -Brake pedal switch 87a
B G476 -Clutch position sender
F23 - SB23 - Fuse 23 on fuse holder 5A - J299 -Secondary air pump relay 87a
B 10A - N18 -Exhaust gas recirculation valve
N75 -Charge pressure control solenoid valve
N345 -Exhaust gas recirculation cooler
change-over valve
15A - N381 -Exhaust gas recirculation cooler
change-over valve 2
N276 -Fuel pressure regulating valve
F24 - SB24 - Fuse 24 on fuse holder 10A - F265 -Map-controlled engine cooling system 87a
B thermostat
J293 -Radiator fan control unit
N18 -Exhaust gas recirculation valve
N80 -Active charcoal filter system solenoid
valve 1
N156 -Variable intake manifold change-over
valve
N205 -Inlet camshaft control valve 1
N316 -Intake manifold flap valve
V157 -Intake manifold flap motor
F25 - SB25 - Fuse 25 on fuse holder 40A - J519 - Onboard power supply control unit 30a
B
F26 - SB26 - Fuse 26 on fuse holder 40A - J519 - Onboard power supply control unit 30a
B
F27 - SB27 - Fuse 27 on fuse holder 50A - J179-Automatic glow period control unit 30a
B
F28 - SB28 - Fuse 28 on fuse holder 40A - J681-Terminal 15 voltage supply relay 2 30a
B
F29 - SB29 - Fuse 29 on fuse holder - - -Vacant 30a
B
F30 - SB30 - Fuse 30 on fuse holder 40A - J59 -X-contact relief relay (SC7, SC8, SC28 30a
B - SC35)

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Touran Fitting Locations No. 204 / 8

Position of fuses (SC) in fuse holder C under left dash panel

Fuse colours
30 A - green
25 A - white
20 A - yellow
15 A - blue
10 A - red
7,5 A - brown
5 A - beige
3 A - purple

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Touran Fitting Locations No. 204 / 9

No. Current Flow Diagram Nominal Function/component Terminal


designation value
1 - SC1 - Fuse 1 on fuse holder C 5A - Y7 -Automatic anti-dazzle interior mirror 15a
J519 -Onboard supply control unit (interior)
2 - SC2 - Fuse 2 on fuse holder C 5A - J533 -Data bus diagnostic interface 15a
J17 -Fuel pump relay
J623 -Engine control unit
3 - SC3 - Fuse 3 on fuse holder C 5A - E102-Headlight range control regulator 15A
V48 -Left headlight range control motor
V49 -Right headlight range control motor
4 - SC4 - Fuse 4 on fuse holder C 5A - J530 -Garage door operation control unit 15a
J412 -Mobile telephone operating electronics
control unit
5 - SC5-Fuse 5 on fuse holder C 10A - H28 -Driving school mode warning buzzer 15a
G70 -Air mass meter
N79 -Heater element for crankcase breather
6 - SC6 - Fuse 6 on fuse holder C 5A - J234-Airbag control unit 15a
K145-Front passenger side airbag
deactivated warning lamp
7 - SC7 - Fuse 7 on fuse holder C - - -Vacant 75a
8 - SC8 - Fuse 8 on fuse holder C - - -Vacant 75a
9 - SC9 - Fuse 9 on fuse holder C 10A - J500-Power steering control unit 15a
10 - SC10 - Fuse 10 on fuse holder 10A - J485 -Auxiliary heater operation relay 15a
C J533 -Data bus diagnostic interface
J519 -Onboard supply control unit
F4 -Reversing light switch
11 - SC11 - Fuse 11 on fuse holder - - -Vacant 15a
C
12 - SC12 - Fuse 12 on fuse holder 10A - J538 - Fuel pump control unit 15a
C

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Touran Fitting Locations No. 204 / 10

No. Current Flow Diagram Nominal Function/component Terminal


designation value
13 - SC13 - Fuse 13 on fuse holder 5A - J345 -Trailer detector control unit/ 15a
C preparation trailer operation
14 - SC14 - Fuse 14 on fuse holder 5A - J104 -ABS control unit 15a
C E132 -Traction control system switch
E256 -ESP TCS and ESP button
E492 -Tyre pressure monitor display button
K216 -ESP and TCS warning lamp 2
F -Brake light switch (from November 2005)
15 - SC15 - Fuse 15 on fuse holder 5A - J217 -Automatic gearbox control unit 15a
C L76-Button illumination bulb (taxi)
16 - SC16 - Fuse 16 on fuse holder 5A - J285 -Control unit in dash panel insert 15a
C J131 -Heated driver seat control unit
J132 -Heated front passenger seat control
unit
J266 -Oil level and oil temperature sender
G65 -High pressure sender
J255 -Climatronic control unit
E16 -Heater/heat output switch
17 - SC17 - Fuse 17 on fuse holder 7.5A - -Coupling point tachograph special vehicles 15a
C
18 - SC18 - Fuse 18 on fuse holder 10A - J754 -Accident data memory, police, taxi, 30a
C german special police
J601 -Taxi alarm remote control, control unit
30A - -Current supply two-way radio, german
special police, police, taxi
-Multifunction control unit, driving school
vehicle, disabled persons
19 - SC19 - Fuse 19 on fuse holder 5A - G41 -Taxi meter 30a
C G511 -Mirror taxi meter
G511 -Mirror taxi meter
15A - -Supply for technical units, driving school
-Luggage compartment illumination, police

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Touran Fitting Locations No. 204 / 11

No. Current Flow Diagram Nominal Function/component Terminal


designation value
20 - SC20 - Fuse 20 on fuse holder 5A - J217 -Automatic gearbox control unit 30a
C J104 -ABS control unit
21 - SC21 - Fuse 21 on fuse holder 5A - F125 -Multifunction switch 30a
C
22 - SC22 - Fuse 22 on fuse holder 5A - R149-Remote control receiver for auxiliary 30a
C coolant heater
23 - SC23 - Fuse 23 on fuse holder 10A - F47 -Cruise control system brake pedal 30a
C switch
24 - SC24 - Fuse 24 on fuse holder 10A - J519 -Onboard supply control unit 30a
C G397-Rain and light detector sensor
J255-Climatronic control unit
J301-Air conditioning system control unit
25 - SC25 - Fuse 25 on fuse holder 20A - V192 -Vacuum pump for brakes 15a
C J217 -Automatic gearbox control unit
26 - SC26 - Fuse 26 on fuse holder 20A - N30 -Injector, cylinder 1 15a
C N31 -Injector, cylinder 2
N32 -Injector, cylinder 3
N33 -Injector, cylinder 4
N70 -Ignition coil 1 with output stage
N127 -Ignition coil 2 with output stage
N291 -Ignition coil 3 with output stage
N292 -Ignition coil 4 with output stage
27 - SC27 - Fuse 27 on fuse holder 20 A - J217 - Automatic gearbox control unit 15a
C
28 - SC28 - Fuse 28 on fuse holder - - -Vacant 75a
C
29 - SC29 - Fuse 29 on fuse holder 15A - V12 -Rear window wiper motor 75a
C
30 - SC30 - Fuse 30 on fuse holder 5A - E9 -Fresh air blower switch 75a
C E16 -Heater/heat output switch
J13 -Fresh air blower relay
J301 -Air conditioning system control unit
J485 -Auxiliary heater operation relay
J255 -Climatronic control unit

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Touran Fitting Locations No. 204 / 12

No. Current Flow Diagram Nominal Function/component Terminal


designation value
31 - SC31 - Fuse 31 on fuse holder 15A - J519 -Onboard supply control unit (double 75a
C washer pump) (BSG J1)
J519 -Onboard supply control unit (BSG I2
terminal 75)
32 - SC32 - Fuse 32 on fuse holder 5A - Z20 -Left washer jet heater element 75a
C Z21 -Right washer jet heater element
33 - SC33-Fuse 33 on fuse holder C 40A - E9 -Fresh air blower switch 75a
E16 -Heater/heat output switch
J13 -Fresh air blower relay
J301 -Air conditioning system control unit
J485 -Auxiliary heater operation relay
34 - SC34 - Fuse 34 on fuse holder - - -Vacant 75a
C
35 - SC35 - Fuse 35 on fuse holder - - -Vacant 75a
C
36 - SC36 - Fuse 36 on fuse holder 25A - -Alarm pull rotary switch, police 30a
C -Pressure chamber loudspeaker, german
30A - special police
-Supply for technical units, handicapped
persons, driving school
37 - SC37 - Fuse 37 on fuse holder 30A - U13 -Transformer with socket (12 V-230 V) 30a
C 10A - -12 V Loading device, police, german special
police
38 - SC38 - Fuse 38 on fuse holder - - -Vacant -
C
39 - SC39 - Fuse 39 on fuse holder - - -Vacant 30a
C
40 - SC40 - Fuse 40 on fuse holder 20A - J345 -Trailer detector control unit/ 30a
C preparation trailer operation
41 - SC41 - Fuse 41 on fuse holder 20A - U10 -Trailer socket 30a
C
42 - SC42 - Fuse 42 on fuse holder 15A - U5 -12 V socket, in luggage compartment 30a
C
43 - SC43 - Fuse 43 on fuse holder 15A - J17 -Fuel pump relay 30a
C J538 - Fuel pump control unit
44 - SC44 - Fuse 44 on fuse holder 5A - H12 -Alarm horn 30a
C G273 -Interior monitoring sensor
G384 -Vehicle inclination sender

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Touran Fitting Locations No. 204 / 13

No. Current Flow Diagram Nominal Function/component Terminal


designation value
45 - SC45 - Fuse 45 on fuse holder 5A - J515-Aerial selection control unit 30a
C
46 - SC46 - Fuse 46 on fuse holder 7.5A - J519-Onboard power supply control unit 30a
C
47 - SC47 - Fuse 47 on fuse holder 25A - U1-Cigarette lighter 30a
C
48 - SC48 - Fuse 48 on fuse holder 30A - J131 -Heated driver seat control unit 30a
C J132 -Heated front passenger seat control
unit
49 - SC49 - Fuse 49 on fuse holder 10A - J386-Driver door control unit 30a
C
50 - SC50 - Fuse 50 on fuse holder 25A - J393-Convenience system central control 30a
C unit
51 - SC51 - Fuse 51 on fuse holder 20A - J245 -Sliding sunroof adjustment control unit 30a
C 30A -Special signal preparation, police
52 - SC52 - Fuse 52 on fuse holder 25A - J519 -Onboard supply control unit (heated 30a
C rear window)
J13-Fresh air blower relay
53 - SC53 - Fuse 53 on fuse holder 20A - J729 -Double washer pump relay 1 (BSG J2) 30a
C J730 -Double washer pump relay 2 (BSG J4)
54 - SC54 - Fuse 54 on fuse holder 5A - J446-Parking aid control unit 30a
C
55 - SC55 - Fuse 55 on fuse holder 7.5A - F125 -Multifunction switch 30a
C F189 -Tiptronic switch
J587 -Selector lever sensors control unit
J217 -Automatic gearbox control unit
J104 -ABS control unit

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Touran Fitting Locations No. 204 / 14

No. Current Flow Diagram Nominal Function/component Terminal


designation value
56 - SC56 - Fuse 56 on fuse holder 40A - V2 -Fresh air blower 30a
C
57 - SC57 - Fuse 57 on fuse holder 30A - J387-Front passenger side door control unit 30a
C J386-Driver door control unit
58 - SC58 - Fuse 58 on fuse holder 30A - J378 -PDA control unit (driving school 30a
C equipment)
J217 -Automatic gearbox control unit
J104 -ABS control unit
J388 -Rear left door control unit
J389 -Rear right door control unit

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Touran Fitting Locations No. 204 / 15

Relay positions with safety cutout, under dash panel on left


1 - J496 - Additional coolant
pump relay (449)
2 - J39 - Headlight washer
system relay (53)
3.1 - J17 - Fuel pump relay (449)
3.2 - J643 - Fuel supply relay
(449)
4 - J13 - Fresh air blower
relay (404)
5 - J333 - Fuel pump switch-
off relay (404)
6 - Vacant
7 - J485 - Auxiliary heater
operation relay (449)
8 - J682-Terminal 50 voltage
supply relay (433)
9 - Vacant
A - Driver seat adjustment
thermal fuse 1- 30A
 J17 and J643 are mini-
relays and can be found
depends on equipment on
a relay connector position

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Touran Fitting Locations No. 204 / 16

Position of relays, relay carrier on onboard power supply control unit, under
left dash panel
B1 - J681 - Terminal 15 voltage
supply relay 2 (460)
B2 - J99 - Heated exterior
mirror relay (449)
B3 - Vacant
B4 - J689 - Terminal 30 voltage
supply relay 2 (449)
B5 - J9 - Heated rear window
relay (53)
B6 - J4 - Dual tone horn relay
(449)
B6 - J413 - Horn relay (449)
B7 - J729 - Double washer
pump relay 1 (404)
B8 - J730 - Double washer
pump relay 2 (404)
B9 - J59 - X-contact relief relay
(460)

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Touran Fitting Locations No. 204 / 17

Relay locations on electronics box low, in left engine compartment


A1 - J317 - Terminal 30 voltage
supply relay (458)
A1 - J271 - Motronic current
supply relay (100)
A2 - J299 - Secondary air pump
relay (100) (BSX)
A2 - J582 - Sensor for current
measurement (488) (BMY)
A2 - Wiring bridges, applies to
diesel engines only

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Touran Fitting Locations No. 204 / 18

Relay position assignment on additional relay


carrier under electronics box on left in engine
compartment

Automatic glow period control unit -


J179
1 - Additional relay carrier, under electronics
box in engine compartment, left

2 - J179 - Automatic glow period control unit


(461) up to August 2006

 from August 2006 identification number


(457)

file://\\Vvsrv09\elsawin\docs\slp\V\en-GB\363829.htm 27.11.2006

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