ISO 10110-7 / ISO 14997 Plus Surface Scratch & Dig Evaluation Targets Usage and Applications Guide
ISO 10110-7 / ISO 14997 Plus Surface Scratch & Dig Evaluation Targets Usage and Applications Guide
Evaluation Targets
Usage and Applications Guide
Version 1.1
© 2007, MLAI
1. Target Features............................................................................................................... 3
Versions .......................................................................................................................... 3
Standard ISO 10110-7 Features ...................................................................................... 4
Circles ......................................................................................................................... 4
Scratches ..................................................................................................................... 4
Enhanced Features .......................................................................................................... 5
Ronchi Rulings............................................................................................................ 5
Linear Scale ................................................................................................................ 6
Grids............................................................................................................................ 6
Summary of Target Features (Table)...............................................................................7
2. Overview of the ISO 10110-7 Standard......................................................................... 8
The ISO 10110 Series ..................................................................................................... 8
ISO 10110 Part 7............................................................................................................. 9
Other Applicable Standards ............................................................................................ 9
Obtaining the Standard ................................................................................................... 9
Test Methods................................................................................................................. 10
3. Usage Guide.................................................................................................................. 11
General Description ...................................................................................................... 11
Handling........................................................................................................................ 11
Cleaning ........................................................................................................................ 11
General Usage Procedure.............................................................................................. 12
Direct Measurement Method (Transmission) ........................................................... 12
Method for Viewing in Reflection............................................................................ 13
Method of Classification........................................................................................... 13
4. Conventions of the Standard......................................................................................... 15
Notation......................................................................................................................... 15
Surface Imperfection Tolerances (Method 1) ........................................................... 15
Standard Surface Imperfection Artifacts ...................................................................... 16
Additional ISO 10110 Drawing Codes ......................................................................... 17
5. A Comparison to MIL STD Scratch Dig ..................................................................... 18
MIL-PRF-13830B to ISO 10110-7 Comparison Guide ........................................... 19
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1. Target Features
Versions
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Standard ISO 10110-7 Features
Circles
Defects within this category are classified in terms of surface area. The ISO grade
number is the square root of the surface area covered within the circle. For a circular
defect, the grade number A is given by the following equation:
Scratches
Any scratch defect that is obscured by the sample defect on the artifact falls within the
Grade Number of the corresponding artifact.
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Note: According to ISO 10110-7 notation, any defect longer than 2mm is considered a
long scratch. In classifying long scratches, only the width of the scratch is used. The
sample scratch artifacts may be used to classify long scratches by only considering the
width of the scratch.
Section 5 of this guide provides a comparison of this ISO standard to the MIL-PRF-
13830B standard.
Enhanced Features
Ronchi Rulings
The Ronchi ruling is an important diagnostic tool which serves the following purposes:
1. The ruling tests the resolution of the optical test system prior to inspection of the
defect. This test pattern assures that the optical system is able to properly resolve the
features under test. A system that cannot resolve the Ronchi ruling for a given size defect
(Grade Number) does not have the spatial resolution required to accurately measure the
defects for that Grade.
2. It provides a means for calibrating the line width measurement system to each of the
scratch features. This may be accomplished by direct measurement of the line width or
by a macroscopic inspection using a microdensitometer. A calibrated densitometer
shows that the rulings themselves are within the tolerance defined by drawing
110MLA0084-001 (available on the documentation CD).
A Ronchi ruling is included for each grade number on the two plates. The spatial
frequency is listed above the ruling area in terms of Line Pairs per Millimeter (LP/mm).
For each grade, the Ronchi frequency is determined by the line width of the scratch
feature. The line width of the Ronchi ruling is equal to the line width of the scratch
artifact. The frequency of the Ronchi ruling (in LP/mm) is therefore:
1
f = where f = frequency
2⋅w
w = line width
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Linear Scale
The scale has divisions every .025mm. The scale on each target is certified to be accurate
to within 0.002mm over its 60mm length. The actual measurement of the scale is listed
on the Certificate of Accuracy provided with the kit.
Grids
The grids included within each grade number are useful in the
classification of areas which contain multiple defects. For each
defect specification, the ISO 10110-7 notation identifies both a
number of defects, and a grade number for those defects. It is
possible to substitute a larger number of small defects for a smaller
number of large defects. The key to this exchange is that the
number of small defects must have less total surface area than the
large defects specified.
For each grade, the edge length of an individual square within the grid is equal to the
diameter of the circle in that grade. The total Surface Area of a defect is therefore the
square of the side length multiplied by the number of squares the defect occupies. This
total surface area may be compared to the surface area of a larger defect to determine
whether the smaller defects fall within the grade under test.
Note: Within ISO 10110-7, concentrations of defects are not allowed. If 20% or more
of the total surface defects fall within any 5% of the test region, the part does not meet
the minimum defect tolerances of the standard. Exceptions are given only when specified
explicitly.
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Summary of Target Features
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2. Overview of the ISO 10110-7 Standard
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ISO 10110 Part 7
ISO 10110-7 (1996) specifically covers surface imperfection tolerances. The following
defects are covered by this standard:
• Long Scratches
• Edge Chips
The ISO 14997 standard is closely related to the ISO 10110-7 standard. While the ISO
10110 family concentrates on notation and drawing conventions, ISO 14997 covers the
test methods associated with ISO 10110 specifications. The standard includes the test
methods and descriptions of the apparatus that may be used to verify a part’s compliance
to the ISO 10110-7 defect specification tolerances.
This guide provides a reference for using the DA074, DA075, and DA078 artifacts
according to ISO10110-7 and ISO 14997. It is not intended to be used in lieu of these
standards. A full copy of the ISO 10110-7 standard is required to properly interpret
drawing notations.
All parts of the ISO 10110 standard are available for purchase from the International
Organization for Standardization website at
www.iso.org
The standard is protected by copyright and may not be reproduced without permission
from the publisher.
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Test Methods
ISO 10110-7 and ISO 14997 list two methods for comparing defects to a reference
standard, named simply Method 1 and Method 2.
Method 1 involves the direct comparison of defects to a known reference standard. The
DA074, DA075, and DA078 artifacts were designed specifically for use with this
method. The features on the targets meet the requirements of ISO 10110-7 Annex E
(Recommended Dimensions of Artifacts on a Scale Comparison Plate for Method I) and
ISO 14997 Annex B with the same title.
ISO 14997 lists different apparatus which may be used to aid in a Method I inspection.
The choice of pattern orientation – whether it is DA074, DA075, or DA078 – depends on
the intended inspection method. For direct contact measurement, the DA074 with its
second surface pattern is preferable. For reflective testing or tests involving a
comparator, the DA075 and DA078 are better suited. Complete test method details are
available in ISO 14997:2003 Section 5.
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3. Usage Guide
General Description
The ISO target kits consist of a single sheet of glass surrounded by an anodized
Aluminum frame. The frame serves two main purposes: to aid in handling the target and
to protect the edges of the glass.
The target pattern is formed in a thin layer of Chromium metal either on the top or
bottom surface of the glass. The pattern is very durable if handled correctly. However,
the pattern is not protected by any additional layers and may be damaged if treated
incorrectly. Be sure to follow the safe handling and cleaning procedures listed below.
Handling
When moving the target, be sure to handle it by the edges. The target should always be
held by its frame.
Avoid sliding or dragging the target on hard surfaces. Small debris particles on the
surface may scratch the glass or pattern if slid. To move the target, lift it up and then
place it back down against the surface.
Cleaning
The durable target pattern will last for hundreds of cleanings if cleaned properly. Follow
the general guidelines for cleaning sensitive optical components when cleaning this
target. Always be sure to follow these guidelines:
• Be sure to blow off any loose debris with a dry air source before cleaning
• Wipe the surface only with lint free wipers or lens tissue soaked in solvent
• Isopropyl alcohol or acetone are the preferred cleaning solvents.
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General Usage Procedure
LIGHT
SOURCE
The DA074 and DA075 may be used for the direct measurement of defects on a surface.
These targets are patterned on the back surface of the glass, such that the reference
artifacts are in direct contact with the defects under test.
Procedure:
1. Test the spatial resolution of the system by placing the inspection apparatus over
the Ronchi ruling for the desired Grade Number. The inspection system must be
able to resolve the lines within the ruling to provide an accurate measurement. If
the inspection system cannot resolve the ruling, a higher magnification or higher
resolution system must be used.
2. Clean the reference artifact and surface to be tested using a compressed air blow
off gun.
3. Place the artifact in contact with the defect to be tested.
4. Examine the size of the defect within the various features (circle, scratch, and
grid). If the defect is longer than 2mm in length, it should be classified as a long
scratch, in which case only the width should be measured using the scratch
artifacts.
5. Compare the defect to the feature on the reticle. If the defect falls within the
feature (circle, scratch, or grid), then it falls within the requirements for that ISO
10110-7 Grade Number. Refer to Table 4.2 for details on Grade Numbers.
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Method for Viewing in Reflection
LIGHT
SOURCE
ISO 14997 defines a test method for part inspection in reflection. The DA078 artifact is
ideally suited to this type of measurement. Full details on this test method are available
in ISO 14997(2003) Figure 1b, Page 4.
The reflective method requires that the pattern have negative polarity (clear features on
an opaque background). Using a beam splitter, light source, and reflecting mirror, the
DA078 reference artifact may be placed in front of a reflecting mirror such that the light
passing through the clear features of the reference passes through a beam splitter and
through to the observer.
Method of Classification
Standard Defects
ISO 10110-7 classifies all types of defects according to the surface area they obscure. All
defects, regardless of their shape, fall into a size classification. The exception is for long
scratches, defined as a thin imperfection longer than 2mm in length.
Although the drawing conventions do not differentiate between circular defects and
scratches, the reference standard proposed by ISO 10110-7 does provide separate features
for these two defects. This differentiation expedites the classification process; instead of
having to measure all sides of a defect and calculate the surface area, the user can simply
compare the defect to a comparable artifact on the reference standard.
Long Scratches
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In the case of long scratches, these are identified only by their width. In identifying long
scratches, it is only necessary to compare the width of the long scratch to the width of a
scratch on the reference standard. For future reference, the length of the scratch may be
measured with the linear scale.
Coating Blemishes
Coating blemishes principly concern optical coatings on elements. These coatings may
be Anti-Reflective (AR), bandpass, neutral density, masks, and other types of coatings
applied to an optical surface. Delineated patterns fall into this classification as well. If
no indication is specified for coating blemishes, then the coating is to be inspected
according to the standard surface imperfection tolerances.
Edge Chips
An edge chip is any type of defect that extends from the edge of an optical surface. Edge
chips are usually caused by the manufacturing process or from improper handling.
Edge chips are classified independently of the other types of surface imperfections. Edge
chips are not classified according to surface area as the rest of ISO 10110-7 features are.
Instead, only the extent of the edge chip from the physical edge of the element is
measured. This extent is specified in millimeters.
Note the measurement must be parallel to the surface of the element and that any number
of edge chips are permissible as long as they do not extend past the specified distance
from the edge of the optic.
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4. Conventions of the Standard
Notation
The ISO 10110 group of standards defines a syntax for the description of all types of
defects in optical surfaces and components. The ISO 10110-7 standard covers only
surface imperfections and coating blemishes. This notation is explained below.
Note: The following notation and all references in this manual apply only to Method 1
inspection as defined by the Standard.
General Format:
Legend:
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Standard Surface Imperfection Artifacts
The DA074, DA)75, and DA078 ISO 10110-7 Scratch/Dig Artifacts are fully compliant
to the suggested artifact sizes for Annex E of ISO 10110-7:1996 (Recommended
dimensions of artifacts on a scale comparison plate for Method 1). The actual sizes of
these artifacts are listed below in Table 4.2.
0.010 11 2.5 x 40
0.016 18 4.0 x 63
0.025 28 6.3 x 100
0.040 45 10 x 160
0.040 45 10 x 160
0.060 70 16 x 225
Plate No. 2
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Additional ISO 10110 Drawing Codes
The following table shows a summary of ISO 10110 codes used to define tolerances on
drawings.
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5. A Comparison to MIL STD Scratch Dig
MIL-PRF-13830B defines the criteria for evaluation of surface defects in optical
elements. The standard established the familiar “Scratch/Dig” notation. Although there
are several qualifiers, the general notation of the specification is straightforward.
Although there are some similarities to ISO 10110-7, calculations are required to convert
between the Scratch/Dig number and a corresponding ISO Grade Number. For reference,
the basic definition of Scratch and Dig follow.
Scratch: Any mark or tearing of the part surface. The Sratch number is listed as the
width of an allowed scratch in microns.
Dig: A small spot similar to a pit in appearance. The Dig number is specified as the
maximum diameter of a dig in hundredths of a millimeter.
Scratch and Dig are considered separately in classifying defects because the scale factors
are different by an order of magnitude. However, there are certain standard Scratch/Dig
specifications used in industry such as “40/20”, “20/10”, and others. Tables 5.1 and 5.2
list the dimensions specified by common Scratch/Dig Numbers, respectively.
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MIL-PRF-13830B to ISO 10110-7 Comparison Guide
DIG Designation
Circular Defect
Diameter
Grade #
Dig #
(mm)
120 1.20 0.400 0.45
80 0.80 0.250 0.25
60 0.60 0.160 0.18
50 0.50 0.100 0.11
40 0.40 0.060 0.07
30 0.30 0.040 0.045
20 0.20 0.025 0.028
15 0.150 0.016 0.018
10 0.100 0.010 0.011
5 0.050 0.006 0.007
3 0.030 0.004 0.0045
SCRATCH Designation
Grade #
Scratch
Width
(mm)
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The MLA catalog features a full selection of optical
testing and dimensional calibration artifacts.
Visit us online at
www.maxlevy.com
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