QUOTATION & SPECIFICATION

QUOTATION TERMS
Item Aseptic Brick Pack Filling Machine
Machine Model # SXB-5000A
Package size (in brick shape) One machine for one size of carton
Production capability 5000packs/hour (±4%)
Manufacture period 70 working days after down payment

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DIGRAM OF EQUIPMENT AND WORKING DESCRIPTION

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 MACHINE PARAMETERS
Machine Model# SXB-5000A
Production Capability 5000 Cartons/hour(±4%)
Form Type (see below table for sizes available) Brick-shaped Carton
Shelf life 6 months at room temperature
Power Source 3N 380V 50Hz
Installation Power in total 28kw
Consumption of Compressed Air 2.2m3/min(0.6MPa)
H2O2 Consumption 0.5-0.7L per hr (type:35% aseptic grade)
H2O2 heating Purified water bath
Product Supply pressure/temperature 50-150±30kPa / 5-50℃
Product Viscosity, max calculated pressure drop(CPD) ≤ 30CPD
Lubrication Consumption 0.1L/h
Work Environment (recommended temperature) 15-25℃
Measurement LxWxH, mm 3400*2200*4000mm
Approx. Weight 3000kg
Optional dimensions of packages: one single machine fills one volume.
cm³(ml) height(a) thickness(b) width(c)
200s 119.3 38 47

s= slim package

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 CHARACTERS OF MACHINE
Paper web system *The forming mechanism is driven by 2 metal hardened cams. The forming mechanism is
made of 304 stainless steel and high strength aluminum alloy.
*Paper web and forming mechanism is driven by high performance motor and worm gear
reducer.
*Chain plate is fine machined from aluminum alloy with surface oxidation treatment.
*The terminal mechanism is driven synchronously by a high precision divider. NOT by
stepper motor.
*Our patented forming and drawing mechanism are accurate and reliable
*Double photoelectric detectors. Fast and price paper pattern design locating.
*Equipped with drop chute which drop waste packages automatically.
*Addition paper roll axle. Easy and quick paper roll reloading.
*Monitoring of surplus paper in paper magazine.
*Equipped with pendulum rollers.
*Double cams angle is controlled by OMRON Angle encoder
Hot H2O2 sterilizer *H2O2 tank is made from 316 stainless steel of long life.
*Equipped with H2O2 motor driver.
*H2O2 is heated by water bath. NOT directly heated by heater.
*Paper web is sterilized by HOT H2O2 in tank.
*H2O2 heater is installed in the water bath tank.
*H2O2 liquid level and temperature is controlled automatically
Aseptic Air system *The Aseptic filling space is folded and welded by 304 stainless plate in 4.5mm thickness.
Stable and strong. The aseptic space is airtight closed by 3 glass doors with explosion proof
and high temperature resistance, framed with 304 stainless plate.
*Aseptic air is from high efficiency filter and air heater.
*A positive pressure aseptic environment ensured by aseptic air.
*Equipped with aseptic valve which is made from 316 stainless steel.
*Equipped with air knife mechanism and squeezer roller, low hydrogen peroxide residue
Filling system *Filling tube consists of upper filling tube and lower filling tube.
*Upper filling tuber has two layers. The inner layer is for filling and the outer layer is for
aseptic air.
*Lower filling pipe mechanical float with automatic liquid level control mechanism, can be
disassembled and cleaned conveniently after production. CIP connection joint is equipped.
*The low end of filling tube dip below the liquid level to ensure no filling and no foam.
*Aseptic filling valve made from 316 stainless steel.
Strip applying system *Strip is applied with high frequency heating, no interruption action, effectively preventing
product leakage. NOT heated by electrical heater.
*Double strip roll storage mechanism, automatically surplus alarm and breakage alarm.
No-stop strip change.
*Automatic tracking of strip applying position
Control system A) programmable PLC control; B) human-machine interface; C) electricity protection system;
D) alarm record system; E) Piltz safety protection.

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Material *The frame of the equipment adopts channel steel with antirust treatment, and some are
wrapped with 304 stainless steel, which is easy to clean, good looking and practical
*The rest are made from stainless steel, aluminum and other materials in line with food
hygiene.
*The contact parts with products are made of 316 food grade stainless steel

MAIN ELECTRONIC AND PNEUMATIC COMPONENTS

Device Brand Brand Origin
PLC Omron Japan
Temperature controllers Omron Japan
Cylinders for forming part SMC Japan
Solenoid valve for forming part SMC Japan
Cylinders on aseptic chamber FESTO Germany
Hydrogen peroxide pump ABB Swiss
Main drive motor TECO Taiwan, China
Liquid level control relay Schneider France
Motor circuit breaker Schneider France
Contactor Schneider France
Position switch Schneider France
Button switch Schneider France
Pressure switch SMC Japan
Approach switch TOTEK Taiwan, China
Solid state relay TOTEK Taiwan, China
Lubrication system DML China
Emergency stop relay Pilz Germany
Intermediate relay Omron Japan
Current monitor Carlo Gavazzi Italy
Filling valve Aseptic filling valve Italy