Hops and Hop Products
Hops and Hop Products
Preparation Magnesium oxide is added to milled hops and gently heated before being
palletised and vacuum packed
Major use Bitterness with good aroma properties
Method of use Direct addition to kettle during boiling – can be added part way through the boil
Composition
Similar to Type 90 pellets Advantages:
Similar to hop pellets
Almost all the alpha acid is converted to Better keeping properties
the equivalent magnesium iso-alpha acid. Better utilisation (50 to 60%)
Slight reduction in beta acid content
Presence of magnesium and magnesium oixide Disadvantages:
Similar to hop pellets
MgO could be perceived as a chemical addition
Low utilisation (25 – 30%)
Pelletised hops generally yield 2 to 3 % isomerised iso alpha acids added to the kettle
improvement in utilisation over the equivalent or after fermentation. Hop oils and hop bittering
whole hops (between 27% and 32% utilisation products can be added after fermentation to
– but sometimes up to 40%). give a dry hop character, or to modify the
Figure 3. Manufacturing process of pelletised Milling makes the alpha acid more readily character of the final beer.
hop products. accessible, with less vegetative material there is Processed hop products represent a
also a lower entrained wort loss, which can be convenient and controlled system for adding
an associated cost to remove the spent hop further decreased through a trub recovery both bitterness and aroma character to beer,
material. See Table 1. system. and can be useful for adjusting beers produced
Wort clarification is usually carried out in outside specification.
Pelletised Hops whirlpool vessel and the trub (including the
Pelletised hops are made by milling whole spent pelletised hops) is often recovered and Their benefits include:
hops and compressing the hops into pellets. sold along with the spent grains. See Table 2. • Reduced bulk
These are generally packaged under vacuum • Reduced transport costs
or in an inert gas such as nitrogen to reduce the Isomerised hop pellets • Reduced storage costs
rate of deterioration. Pelletised hops are The pellets for isomerised hop production are • Potential for automating hop addition in the
available as: produced in a similar way to standard pellets brewery
(see Figure 3) with about 2% magnesium oxide • Uniformity - (can be standardised to % iso-
• regular pelletised hop, (type 90 pellets) added during the pelletising process. These alpha acid value)
• enriched pellets (type 45 pellets), where some “stabilised” pellets, packed in an inert • Greater stability (long term storage)
of the vegetative (non-alpha acid bearing atmosphere are heated to 50°C for • Improved utilisation (pellets up to 10%: Post
material) is removed to give a constant approximately 14 days, when up to 99% of the fermentation bitterness up to 70%
product with a much higher alpha acid. alpha acids are isomerised in situ, giving wort improvement)
See Figure 3. utilisation rates of 80 to 90%, and final beer • Reduced beer and wort losses
utilisation rates of up to 70% • Improvements in beer quality and consistency
Hops of the same variety but with differing The handling and processing of isomerised • Decreased level of polyphenols/tannins
alpha contents are often blended to give a pellets is similar to regular pellets. See Table 3. • Decrease (or absence) of nitrates
standard product with a constant alpha acid • Decrease (or absence) of pesticide residues
appropriate for each variety and growing Hop Products
These potential benefits have to be balanced
season. Beside whole hops (hop cones) and pelletised
against:
Pellets are added to the kettle where the hops, other hop products and extracts are used
alpha acid is isomerised during wort boiling. either as alpha acids added to the kettle or as • Increased production/processing costs
• Possible inclusions of solvents and toxic
Table 2. Summary of benefits from using pelletised hop residues (not with CO2 extract)
• Purist/public attitudes to the use of
Preparation Leaf hops are cleaned, milled, palletised and vacuum packed processing and solvents
Major use Bitterness and aroma
• Possible adverse effects on beer quality and
Method of use Direct addition to kettle during boiling
taste.
Composition
All of the products are derived from whole hops
Type 90 pellets – similar to leaf hop but may be Advantages:
standardised for alpha Traditional product
in the first instance, and are generally used to
Lower moisture content Free from extraction solvents help the Brewer overcome the effects of aging,
Better utilisation through ruptured resin glands Standard aroma & bittering product storage and consistency problems.
Aids hot break formation & settling
Significant reduction in volume Hop extract
Type 45 pellets – increased alpha due to Improved storage properties It is possible to extract the soft resins in a
concentration of lupulin gland. Improvement in % hop utilisation variety of solvents, thus obtaining a
Between 40 to 50% of vegetative material Easier disposal of spent hop debris concentrated solution of alpha and beta acids
is removed
as well as uncharacterised soft resin.
Resin/oil concentration is approximately double. Disadvantages:
Bulky than extracts
Two typical solvent systems are used:
Possible contaminates from debris and pesticide Organic: Principally Ethanol; and Hexane
Low utilisation (25 – 35%) Carbon Dioxide: Liquid and Supercritical
Carbon Dioxide. See Figure 4.
Composition Whole hops Organic solvent extract Super critical CO2 Liquid CO2
Total resin 12 – 20% 15 – 60% 75 – 90% 70 – 95%
Alpha acid 2 – 12% 8 – 45% 27 – 55% 30 – 60%
Beta acid 2 – 10% 8 – 20% 23 – 33% 15 – 45 %
Essential oils 0.5 – 2% 0 – 5% 1 – 5% 2 – 10%
Hard resins 2 – 4% 2 – 10% 5 – 11% None
Tannins 4 – 12% 0.5 – 5% 0.1 – 5% None
Waxes 1 – 5% 1 – 20% 4 – 13% 0 1 – 10%
Water 8 – 12% 1 – 15% 1 – 7% 1 – 5%
Advantages: Disadvantages:
Less bulk storage Different brewing operation compared to whole
Good storage properties (several years) hops
Improved utilisation (45 to 65%) Solvent extract
Reduced pesticide residues Solvent residue (minimal)
Figure 4. Process flow chart for the Minimal wort/beer losses Altered aroma profile
manufacture of hop extracts. Presence of “chemicals”
Supercritical CO2
Altered aroma profile
The main organic extractants are strong Highest cost of extraction
solvents and extract plant pigments along with Possible impurities
the soft resin. After extraction the solvents are Liquid extract CO2
boiled off, to leave concentrated resins Lower yield than supercritical
containing alpha acids for addition to the kettle. Higher cost per unit alpha than other extracts.
Solvent extracts are increasingly falling from
favour because of perceived problems with
residue, although ethanol does not have this
disadvantage.
Carbon dioxide is a more selective extractant
removing less of the water soluble
components. Supercritical CO2 (operating
typically above 250 to 300 bar and below 40 to
45°C) has the properties of both gas and liquid,
and is a more polar solvent extracting more
plant material than the sub-critical CO2 . The
latter often known as liquid CO2 operating at 50
bar and 10 to 15°C is a relatively mild non-polar
solvent, like hexane, but gives lower overall
extraction efficiency with a higher yield of alpha
acid. See Figure 5.
The immediate availability of the hop resins in
the extracts added to the wort is favourable for
utilisation (overall in the range of 35% - 45%),
and the material is free from or has greatly
reduced nitrate and pesticide residues. Liquid
CO2 extracts also contain much of the hop
essential oils, but the immediate availability of
the hop oils decreases their survival during
boiling, which may be detrimental to beer
flavour.
Standardisation of alpha acids in hop
extracts (normally 30% alpha, but sometimes
25% or 45%) can easily be achieved. A “pure
resin extract” (P.R.E.) is usually obtained first
using optimum extraction conditions to
produce the best yield of alpha acids from a
particular batch of hops (normally in the range
of 40 - 55 % alpha in the P.R.E. extract).
The P.R.E. is then diluted to the required
standard before final packaging by the addition
of either glucose or corn syrup, or, more rarely
(because of storage stability problems) with a
hot water extract of the hop material, which will
contain some of the hop sugars, tannins,
polyphenols etc.
Further fractions of carbon dioxide extract Figure 5. Schematic of plant used to manufacture of hop extracts.
Table 6. Summary of benefits from using isomerised Hops and hop essence
(post fermentation bittering (PFB) extract Most of the hop products considered so far
Preparation Alpha acid extract from the resin is convert to alkali metal salt of iso-alpha acid have been used to enhance the bitterness
in buffered water solution. fraction in beer, but hops are also a source of
Major use Provides all parts of the hop bitterness hop oil aroma and these can be separated by
Method of use Added in line post fermentation steam distillation or by CO2 extraction. The oils
are ideal for post fermentation addition where
Composition % Advantages: they give dry hop aroma to beer, retaining much
Alpha acids (HPLC) 0 – 0.8 Easy to handle and store of the aroma character of the original hop
Beta acids 0 – 0.3 No aroma contribution
variety.
Aroma compounds absent Standard bittering product
Iso alpha acid (30% solution) 29 - 31 High utilisation (70 – 95%) Hop oils are usually added in the form of an
Potassium carbonate buffer 68 - 70 Easy adjustment of bitterness emulsion (with a food grade emulsifier),
marketed in concentrations between 1,000 and
Specification Disadvantages: 10,000 ppm of pure oil, or by re-dissolving in
pH (1% solution) 9.0 – 9.5 Expensive liquid CO2 and directly injecting this solution
Haze (1% solution) 0 – 5 EBC No hop aroma contribution into a beer main.
Gushing test None Reduced kettle hop addition which contributes to Other developments of hop oil addition
hot break techniques involve the adsorption of oils on to
Reduced hop character in beer
the surface of finely divided silica, and the
“Chemically processed”
retention of oils inside the ring structure of b-
cyclodextrin molecules. Both these methods
Table 7. Summary of benefits from using reduced hop compounds entrap the oil in a solid (powder) form, which
readily releases the oils in to beer on contact
Preparation Reduction of iso-alpha acid or beta acids
with water.
Major use Light strike resistance and foam improvement in beer
Method of use Added post fermentation With column chromatography it is possible to
fractionate the whole hop oil into late hop
Advantages: Disadvantages: essence, which may itself be divided into spicy
Traditional form Costly and floral fractions:
Free from extraction solvents Utilisation lower (45 – 55%)
Standard aroma & bittering product Chemically processed • Late hop essence Spicy – contains terpene
Aids hot break formation & settling If aroma is required it has to be added separately and sesquiterpene oxides which produces
spicy flavour in beer, improves mouthfeel and
The reduced iso compounds have different benefits
enhances perceived bitterness.
Reduced iso product Bittering power Foam stability • Late hop essence Floral - contains ketone
Standard iso alpha acid 100 Standard +
fraction which imparts light floral notes
Dihydro - iso alpha acid 60 – 80 Much greater +++
Tetrahydro- iso alpha acid 160 – 180 Greater ++ improving the fragrance rather than the taste
Hexahydro- iso alpha acid 100 Standard + of the beer. See Table 8. ■
Table 8. Summary of benefits from using hop oils and late hop essence
Preparation The oil fraction from whole liquid CO2 extraction of hops is further extracted
and purified by vacuum distillation. Essences are fractionated from whole oil
by column chromatography.
Major use Enhance hop aroma and flavour in beer ● Further Reading
Method of use Added post fermentation Neve R.A. – Hops published by Chapman and Hall
IoB Blue Book on Hops
Composition
Hop oils Pure varietal oils or blends, semi refined O’Rourke T – IOB Blue Book – Brewhouse and
Brewing Materials – (in print)
Late Hop Essence – Spicy Principally terpenes and sequiterpenes
Late Hop Essence – Floral Principally ketone fraction Morris Hanbury Jackson LeMay Ltd.
technical literature
Advantages: Disadvantages: Brewing Science Vol 1 ed J.R.A. Pollock – various
sections
Easy to handle and store Oil require top be emulsified before use
Standardised constant product Essences are very costly Malting and Brewing Science – Hough, Briggs and
Stephens
Available in variety of specific or generic forms Some drinkers can detect the difference in dry
Provides means of precisely adjusting and hop character between hop oils and whole hops New Brewer July 1994
controlling late hop character Extraction dosage rates are critical Moir M (1988) Development in Hop Usage, Ferment
Less change in hop character over time than with Vol 1 No 3,
cone hops O’Rourke T – Back to Basics – Brewers Guardian
April 1998.