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120 Gs250ez

This document provides instructions for using a parts catalog that includes microfiche. Figures in parentheses after "Fig.No." on text pages indicate the "Address No." of the corresponding microfiche part, making it easy to use the microfiche catalog. The catalog covers parts for Suzuki motorcycle models GSX250Z, GSX250EZ, GSX250SZ, and GSX250ESZ.

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Nino Alic
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
146 views188 pages

120 Gs250ez

This document provides instructions for using a parts catalog that includes microfiche. Figures in parentheses after "Fig.No." on text pages indicate the "Address No." of the corresponding microfiche part, making it easy to use the microfiche catalog. The catalog covers parts for Suzuki motorcycle models GSX250Z, GSX250EZ, GSX250SZ, and GSX250ESZ.

Uploaded by

Nino Alic
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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NOTE :

Indexes f o r microfiche p a r t s catalogues

Figures i n parentheses a f t e r "Fig.No." o n a t e x t page, showing "Adress NO."


o f a microfiche, make it easy t o u t i l i z e a microfiche p a r t s catalague.

NOTER :
Index p o u r microfiche catalogues d e pieces

Les c h i f f r e s dans les parentheses d e r r i e r e "Fig.No." dans la page d e t e x t e ,


i n d i q u a n t " A d r e s s No." d e la microfiche, f a c i l i t e n t B u t i l i z e r la microfiche
catalogue d e pieces.

NOTA :
l n d i c e p a r a catalogos d e rceuestos d e micro-ficha

Las c i f r a s indicadas e n t r e par6ntesis detras d e "Fig.No." en la p a r t e t i t u l a r d e


la paglna d e catalogo son el " Adress No." d e la m ~ c r o - f i c h a , y lo cual facllita
el ~ n d ~ cd e l catalogo d e m i c r o - f ~ c h a .
PHOTO : GSX250EZ

SUZUK4 GSX2SOESZ

PHOTO : GSX250ESZ
When i t becomes necessary t o replace p a r t s on SUZUKI MOTORCYCLES, always use
SUZUKI GENUIK PARTS which have passed a s t r i c t i n s p e c t i o n which guarantees
q u a l i t y and perfonance.
T h i s p a r t s catalogue covers t h e l i s t o f a l l s e r v i c e p a r t s f o r SUZUKI GSX250Z,
GSX25DEZ, GSX250SZ, GSX250ESZ.

IWTRKTIONS FOR QUOTING THE CATALOGUE

1. DIMNSIONS
Dimensions o f t h e p a r t s i n t h i s catalogue are i n d i c a t e d i n u n i t m i l l i m e t e r s .

2. ABBREVIAS IONS
Abbreviations used i n t h i s catalogue are as follows:

AR : As r e q u i r e d NT : hmber o f teeth
ASN : Assembly OM : Optional
E.M. : Engine number OS : Over s i z e
F.M. : Frame number STD : Standard
d : Diameter o f m a t e r i a l T : Thickness
I0 : I n s i d e diameter US : Under s i z e
OD : m t s i d e diameter W : Width
L : Length
LH : L e f t hand s i d e
RH : Right hand s i d e
-123456 : Up t o F.No.GJ51B-123456
123456- : From F.No.GJ51B-123456
12 X 34 X 5.6 .-....--
Figures i n t h e d e s c r i p t i o n column
T T T show the dimensions o f p a r t s .

3. I N N R PARTS OF ASSEMBLY
P a r t s number t h a t have a p e r i o d (.) mark i n f r o n t o f t h e p a r t d e s c r i p t i o n
on a t e x t page a r e separately s e r v i c e d p a r t s o f t h e assembly.
4. MODIFICATION NOTICE
A p a r t s b u l l e t i n w i l l be sent t o you on a l l occasions when changes i n p a r t s
occur, i n c l u d i n g interchangeable m o d i f i c a t i o n s between new p a r t s and o l d ones.

5.
5-1. There are some d i f f e r e n t p a r t s from those o f production models among
spare p a r t s f o r the a d m i n i s t r a t i v e reasons and common use o f them w i t h
o t h e r models.

5-2. I n respect of rubber hoses and v i n y l tubes, please be sure t o use them by
c u t t i n g o f f according t o t h e l e n g t h mentioned on p a r t s catalogue o r what
i s a c t u a l l y r e q u i r e d on t h e vehicle.

5-3. hbte t h a t the drawings on t h e i l l u s t r a t i o n page a r e f o r ready reference


o f spare p a r t s number, n o t t o be used as an assembly manual.
When assembling, use "SUZUKI SERVICE MRNUAL".

6. SPECIFICATION CODE
T h i s catalogue c o n t a i n s t h e p a r t s f o r t h e model designed f o r t h e f o l l o w i n g
spec. ;
spec. code : GSX25OZ : €24.
GSX250EZ : E l , E2, E4, E6, E15, E17, €18, E21, €22, €24, €25,
€26, €30, €34, U 9 .
GW250SZ : €24.
GSX25ESZ : E2, E&, E6.

7. SERIAL FRAME NLMBER

GSX250Z / EZ / SZ / ESZ : GJ518-100001-


GSX250EZ / ESZ (E4) : GJ5-28-100001-
GSX25EZ / ESZ (E22) : GJ538-100001-
Wand il devient G c e s s a r i e de remplacer des pibces s u r SUZUKI MOTOCYCLETTES
t o u j o u r s u t i l i s e r l e s PIECES O'ORIGINE SUZUKI qui ont e t 6 soumises i des c o n t r c l e s
d e q u a l i t B G v b r e s l e u r g a r a n t i s s a n t q u a l i t 6 e t performance impeccables.
Ce catalogue de pieces detachees couvre l a l i s t e de t o u t e s l e s pibces de
rechange pour SUZUKI GW250Z, GSX25MZ, GSX250SZ GSX250ESZ.

INSTRUCTIONS FUUR UTILISER LE CATALOGUE

1. DIMENSIONS
Les dimensions d e s p i k e s dans c e catalogue s o n t indiquees en u n i t e s de
milli6tres.
2. ABREV IAT IONS
Les a b r e v i a t i o n s u t i l i s e e s dans c e catalogue s o n t l e s suivantes:

AR : Come requis NT : Wmbre de dents


ASSY : Assemblage OPT : Sur option
€.W. : Wmlm6ro du moteur OS : Sur-dimensionnB
F.No. : NmBro du c h s s s i s T : Epaisseur
ID : Oiadtre intkrieur US : Sous-dimensionn6
00 : Diamktre e x t g r i e u r W : Largeur
L : Longueur
LH : C6t6 gauche
RH : CBte d r o i t

12 X 34 X 5.6 ....-.-.Les c h i f f r e s dans l a colonne


17T
ID 00 T(orW,L)
remarques montrent l e s dimensions
des pieces comme s u i t .

3. PIECES INTERNES OE L'ASSEMBLAGE


Les nurneros de pibces qui comportent un point (.) avant l a designation de
piece d6tache'e indique l a pibce i n t e r n e s e rapportant b l'assemblage.
4. AVIS DE MODIFICATION
lh b u l l e t i n de p i k e s d6tach6es vous sera envoy6 b t o u t moment opportun quand
des changements de pieces ont l i e u , y c m p r i s l e s modifications de pieces
interchangeables entre l e s nouvelles e t anciennes p i k e s .

5. A NOTER
5-1. I 1 existe certaines p i k e s differentes de c e l l e s de rechange pour l e s
mo&les de production vu des rainsons administratives e t dont l'usage e s t
cmmun avec c e l l e s d'autres modbles.

5-2. Concernant l e s d u r i t e s en caoutchouc e t l e s tuyaux en vinyle, ne pas


manquer de l e s couper b l a bonne longueur comme indiqu6 dans l e catalogue
des pieces &tac%es ou selon ce q u i e s t u t i l e pour l e vkhicule affect&.

5-3. N t e r que l e s dessins b l a page d ' i l l u s t r a t i o n servent 2 t i t r e de


re'ference pour l e s n u d r o s de pieces d&tac%es, e t non pas comme
reference pour l'assemblage. Pour c e t t e derniere operation, se reporter
au "MANEL 0 'ENTRETIEN SUZUKI".

6. CODE DE SPECIFICATION
Ce catalogue contient l e s indications de pieces pour l e modgle c o n p suivant
l e s sp6cifications suivantes:
Code de sp6cifications: GSX25OZ : E24.
GSX250EZ : El, E2, E4, E6, E15, €17, E18, €21, €22, E24,
E25, E26, U O , E34, U9.
GSX250SZ : E24.
GSX250ESZ : E2, E4, E6.

7. NUMERO D€ SERIE DU CADRE

GSX25OZ / EZ / SZ / ESZ : GJ51B-100001-


GSX25MZ / ESZ (E4) : GJ52B-100001-
GSX250EZ / ESZ (E22) : GJ5B-100001-
Qlando s e hace necesario reemplazar l a s piezas en MUIWICLDTPS de SUZUKI,
siravase usar s i e m e las PEEPS G F N U I W DE SIPLUKI que han pasado una estricta
inspecci6n de calidad y rendimiento.
Este catilogo contiene tcdas l a s piezas sueltas para GSXZSOZ, GSX250EZ,
GSX250SZ GSX250ESZ de SUZUKI.

1. DIMEffiDMTES
h este catilogo, las dimensiones de las piezas se indican en unidad de
milktros.
2. ABREVIATIRAS
Las abtreviaturas dsadas en este cadlogo son can0 sigue:

AR : Lo necesario NT : Nhero de dientes


PSSY : Conjunto OFT : Opcional
E.M. : h r o d e l motor OS : Sobremedida
F.No. : M.hrero del bastidor STD : Strindard
d : D i h t r o d e l material T : Espesor
ID : Dia'metro interno US : Submedida
OD : Di&tco externo W : An&o
L : Longitud
LH : &do izquierdo
RH : Lado d e r e h o
-123456 : msta F.No.GT533-l23456

.: 4.: X 5..:6 .-.-.--.


l2 X Los nlimros en la cohmna de
"Chervaciones" muestran las dimnsiones
I I I de las piezas cmo sigue.
ID OD T(or W ,L)

3. PIEZAS INPERNAS DEL CDNSUNIO


El n6mro de pieza que cuenta con una marca de pericdo (.) antes del
nanbre de pieza indica pieza con r e l a c i b a 1 conjunto.
4. NOTICIA DE MODIFICPCION
Remitiremffi un boletin de pieza en acasiones de m c d i f i c a c i b de piezas,
inchyendo mcdificaciones de intercambiabilidad e n t r e las nuevas y v i e j a s piezas.

5. g
5-1. my c i e r t a s piezas d i f e r e n t e s de a q u e l l a s de mcdelos de p r o d u c c i b e n t r e
las piezas d e r e p l e s t o por razones administrativas y u s o c d n de e l l a s
c m l o s o t r o s mcdelos.

5-2. h cuanto a l a s manqeras de gcma y tub= d e v i n i l o , s i r v a s e UsarlaS


cortando s e G n la longitud mencionada en e l catblogo d e piezas 0 se&n la
long itud rea lmente requer ida por e l veh icu 10.

5-3. @be observarse que 10s dibujos dados en la g g i n a de i l l u s t r a c i b son


para la rbpida referencia d e l nlimero d e pieza d e replesto, Y n o para
usarse cano un manual de a m d o . En e l a m d o , use e l "MANUAL DE
SWVICIO DE SUZUKI".

6. 03NDIGO DE ESPKIFICRCION
Este c a G l o g o c m t iene l a s piezas paea e l mode10 diseRado para las s i y i e n t e s
especif icacirk;
~ 6 n d i g od e especif icacirh: GSX250Z : E24.
GSX250EZ : El, E2, E4, E6, E15, E17, E18, E21, Q2,
E24, E25, E26, E30, E34, E39.
GSX250SZ : R4.
GSX250FSZ : E2, E4, E6.

7. NLNFRO DE SWIE DFL UJAORO

GSX25OZ / EZ / SZ / FSZ : GJ51B-100001-


GSX250FZ / FSZ (E4) : GJ52B-DOOO1-
CSX250EZ /ESZ (E22) : GJ53-100001-
MILLIMETER-INCH CONVERSION CHART
TABLEAU DE CONVERSION OE MILLIMETRES4POUCES
CUADRO DE CONVERSION A UNIDAD DE MILIMETRO- PULGAOA

How to read
Mode de lecture
Modo de leer

123 millirneters equal 0.906 inch


23 millimetres egalent 0,906 pouce
23 rnilirnetros = 0,906 pulgada

Contents are subject to change without notice or obligation

Les rnatieres traitees sont susceptibles d'i?tre modifiees sans preavis ni obligation
de notre pan.

El contenido esta sujeto a modiflcaciones sin previo aviso


Color Chart
Tableau des couleurs
Cuadro de colores
Farbtabelle
FIG. 2 FIG. 3
F FIG. 1

FIG. 5 FIG. 6
FIG. 4

*
0,

FIG. 7 FIG. 8 FIG. 9

3 C
C
C

GSX250EZ El -I-
FIG. 10 FIG. 12
FIG. 1 1 1

l
.

C il

FIG. 13 FIG. 14 FIG. 15

Qb
C

FIG. 16 FIG. 17 FIG. 18

C
a

GSX250EZ E l -2-
FIG. 20 FIG. 21
p FIG. 19

FIG. 22 FIG. 23 FIG. 24

#
P

FIG. 25 FIG. 26 FIG. 27

t
P e

GSX250EZ E l -3-
FIG. 28 FIG. 29 FIG. 30
C
B

FIG. 31 FIG. 32 FIG. 33


C
d

.
/ '

FIG. 34 FIG. 35 FIG. 36


C

/
4'

GSX250EZ E l -4-
C FIG. 37 FIG. 38 FIG. 39
b
b

" . , a@@

d.

%
e

FIG. 40 FIG. 41 FIG. 42

0
0

FIG. 43 FIG. 44 FIG. 45

0
0

GSX250EZ E l -5-
FIG. 46 FIG. 47 FIG. 48

C C

FIG. 49 FIG. 50 FIG. 51

C C
C

FIG. 52 FIG. 53 FIG. 54

C
7 FIG. 55 FIG. 56 FIG. 57
S'
k

C
C C

FIG. 58 FIG. 59 FIG. 60

FIG. 61 FIG. 62 FIG. 63

1
FIG. 64 FIG. 65 FIG. 66 F

0.

e P
#
#

FIG. 67 FIG. 68 FIG. 69


L

,'

FIG. 70 FIG. 71 FIG. 72

od
.-
i
FIG. 1
FIG.l (B- 2) CYLINDER HEAD COVER
Q'TY
REENO. PART NO. DESCRIPTION REIIARKS
1 11171-11420 COVER, c y l i n d e r head 1
2 11173-11420 GASKET
3 01517-06408 BOLT (6x40)
4 01517-06358 BCLT (6x35)
5 l117449220 CAP, s i d e
6 09127-05015 SCREW
7 0920648001 PIN
8 11176-11401 COVER, breather 1
9 11177-11400 GASKET 1
10 0151746758 BOLT (6x75) 4
11 26431-47002 GEPR, tacho. driven (NT:10) 1
12 26441-49000 SLEEVE 1
13 26451-45000 SEAL BAND
14 09289-05002 OIL SEAL
15 0912845101 SCREW
FIG. 2
FIG.2 (B- 3) CYLINDER HEAD
Q'TY
LEEWO. PART NO. DESCRIPTION REFlARKS
1 11100-11420 CYLINDER HEAD ASSY 1
2 11115-11470 .GUIDE, valve 8
3 09381-10004 .RING, valve guide 8
4 09103-06026 .BOLT 8
5 09206-08001 .PIN 8
6 11141-114Ol GASKET 1
7 01517-06308 BOLT 1

a:
10
04211-11189
09159-08031
09159-08029
PIN
NUT
NUT
11 09160-08039 WASHER
12 09168-08013 GASKET
13 02112-05088 SCRW, i n t a k e p o r t
14 09168-05Ol0 GASKET
15 09247-14012 PLUG, c y l i n d e r head
16 09168-14004 GASKET
17 09241-23002 PLUG, s i d e
18 11151-45000 RUBBER PAD
SPpRK PLUG (NGK,DSEA)
SPARK PLUG (N),X27ESU)
SPpRK PLUG (NGK,OR8ES)

SPaRK PLUG (NO, X2 7ESRU)

PIPE, i n t a k e RH
PIPE, i n t a k e LH
0 RING
SCREW
LOCK WASHER
CLMP
FIG. 3
FIG. 3 (E 4) CYLINDER
Q'TY
kE6NO. PART NO. DESCRIPTION REMRKS
1-1 11210-114M) CYLIMJER 1
1-2 11210-11420 CYLINOER 1 E4
2 09108-08058 STUD BCCT 8
3 04211-11189 PIN 2
4-1 11241-11400 GKKET(T:0.5) 1
4-2 11241-11410 GASKET (T:l. 0) 1 E22

* ENGINE GKKET SET : Y E FIG.72 (K-10).


FIG. 4
14 8 7
FIG.4 (B- 5) CRAMCASE
Q'TY
REENO. PART NO. DESCRIPTION REHARIS
1 11300-11402 CRANKCASE ASSY 1
2 09206-13004 .PIN 2
3 09206-11005 .PIN 2
4 09106-08014 .BOLT (8x70) 2
5 09103-08020 .BOLT (8x125) 1
6 09103-08025 .BOLT (8x115) 5
7 01517-08658 .BOLT (8x65) 1
8 01517-08508 .BOLT (8x50) 1
9 01517-08408 .BOLT (8x40) 1
10 09103-06031 .BOLT (6x125) 1
11 09103-06025 .BOLT (6x105) 3
12 01517-06908 .BOLT (6x90) 4
13 01517-06608 .BOLT (6x60) 2
14 01517-06458 .BOLT (6x45) 4
15 09493-20012 .ET, o i l g a l l e r y mission 1
16 09493-40001 .JET, o i l balancer shaft 2
17 0949340002 .JET, o i l g a l l e r y c y l i n d e r 2
18 09280-03003 .O RING 2
19 09100-10033 BOLT (10x210) 1
20 09100-10034 BOLT (10x215) 1
21 09100-10092 BOLT (10x160) 1
22 01517-10908 BOLT (10x90) 1
23 08319-2105 NUT 4
24 08322-11108 WASHER 3
25 1161044100 SPACER, engine mounting l
FIG.5 (B- 6) CRAM<CASE CUVm
Q'TY
REENO. PART NO. DESCRIPTION REIlARKS
1 11341-11401 COVER, c l u t c h 1
2 11482-11400 GASKET
3 09206-13301 PIN
4 01547-06508 BOLT (6x50)
5 01547-06458 BOLT (6x45)
6 01547-06358 BOLT (6x35)
7 01547-06258 BOLT (6x25)

a:
10
11970-11400
09280-27002
09247-141112
GAUGE, o i l l e v e l
0 RING
PLUG, o i l check
11 09168-14004 GASKET 1
12 11381-44003 COVER, contact breaker 1
13 01544-05208 BOLT (5x20) 3
14 68235-49500 EMBLEM
15 11351-11401 COVER, generator
16 11483-11400 GASKET
17 09206-13001 PIN
18 01547-06308 BOLT (6x30)
19 01547-06258 BOLT (6x25) 1
20 6823549500 EMBLEM 1
21 11361-11402 COVER, engine sprocket 1
22 01547-06608 BOLT (6x60)
23 01547-06408 BOLT (6x40)
24 01547-06308 BOLT (6x30)
25 11382-11400 COVER, s t a r t e r motor 1
26 01544-05088 BOLT (5x8) 2
27 09250-30003 CAP, c l u t c h release adjust. 1
28 37820-33200 SWITCH, o i l pressure 1
FIG.6 (57) OIL FILTER - OIL PLMP
Q'TY
REENO. PART NO. DESCRIPTION REFlARKS
1 11511-11400 PAN, o i l 1
2 11489-114W GGASKET 1
3 01517-06258 BOLT (6x25) 10
4 01517-06208 BOLT (6x20)
5 09247-14001 PLUG, o i l d r a i n
6 09168-14004 GASKET
REGULATOR, o i l
WASHER
FILTER, engine o i l
0 RING
SPRING
CW, engine o i l f i l t e r
SND BOLT
NUT
WASIER
STRAINER, engine o i l
SCREW
FUMP, engine o i l
19 09280-13004 0 RING
20 02112-06258 SCRM
21 16331-11400 GEPR, driven (NT:25) 1
22 08221-10185 WASHER 1
23 09261-04009 PIN 1
24 08331-31 109 CIRCLIP 1
FIG. 7
Q'TY
PART NO. DESCRIPTIOEI
12160-11400 ROD ASSY, connecting 2
09159-08033 .NUT 4
12164-11400-010 EARING, crank p i n (Green) 4
12164-11400-020 BEARING, crank p i n (Black) 4
12164-11400-030 BEARING, crank p i n (Brown) 4
12164-11400-040 BEARING, crank p i n (Yellow) 4
12164-11400-025 BEARING, crank p i n 4 US:0.25
12164-11400-050 BEARING, crank p i n 4 US: 0.50
12220-11401 CRANKSHAFT 1
12229-11400-010 BEARING, crankshaft (Green) 8
12229-11400-020 BEARING, crankshaft (Black) 8
12229-11400-030 EARING, crankshaft (Brown) 8
12229-11400440 BEARING, crankshaft (Yellow) 8
12229-11400-025 BEARING, crankshaft 8
12229-11400-050 BEARING, crankshaft 8
21111-11400 GEAR, primary d r i v e (NT:24) 1
09140-24007 NUT 1
09164-25001 WASHER 1
08341-31059 KEY 1
09283-22013 OIL SEAL, RH 1
12111-11403 PISTON (STD)
12111-11410 PISTON (STD) E4
12111-11403-050 PISTON (030.5) OPT
12111-11410-050 PISTON ( 0 2 0 . 5 ) E4,CPT
12111-11403-100 PISTON (0S:l.O) OPT
12140-11421 PISTON RING SET (STD) 2
12140-11410 PISTON RING SET (STD) 2 E4
12140-11421-050 PISTON RING SET (0S:0.5) 2 OPT
12140-11410-050 PISTON RING SET (OS:0.5) 2 E4, OPT
12140-11421-100 PISTON RING SET (0S:l.O) 2 OPT
12151-78110 PIN, p i s t o n 2
09381-16002 CIRCLIP 4
FIG. 8
REENO. PART NO. DESCRIPTION RENARI<S
1 12650-11410 BALAKER, crankshaft 1
2 12666-11900 .GEAR, d r i v e n (NT: 42) 1
3 08341-31049 .KEY
4 09160-12039 WASHER
5 01107-12208 BOLT
6-1 12229-11400-010 BEARING (Qeen)
6-2 12229-11400-020 BEARING (Black)
6-3 12229-11400-030 BEARING (Brown) 4
6-4 12229-lWO-040 BEPRING (Yellow) 4
FIG. 9
FIG.9 (C- 2) STARTER CLUTCH

.
Q'TY
REENO. PART NO. DESCRIPTION REMARKS
1 12611-11400 GEPR, starter i d l e (NT:44/20) 1
2 09206-13007 PIN 1
3 12600-11850 STARTER CLUTCH SET 1 NT:65
4 09261-15001 .ROLLER 3
5 09440-04015 .SPRING 3
6 12633-31000 .PIECE, push 3
7 09106-08006 BOLT 3
12649-45000 SHIM
FIG. 1 0
FIG.10 (C- 3) CPM SHAFT - VALVE
Q'TY
LEENO. PART NO. DESCRIPTION REPIARKS
1-1 12711-11401 CPM SHAFT, i n t a k e 1
1-2 12711-11411 CPM SHAFT, i n t a k e 1 E22
2 12741-11401 SFROWET (NT:30) 1
3 1274844000 PIN 1
WASHER
BOLT
CAM SHAFT, exhaust
CPM SHAFT, exhaust
SFROWET (NT:30)
PIN
WASHER
BOLT
!-W, valve rocker
.SCREW
.NUT
SHAFT, rocker arm
SPRING
BOLT
WASHER
VALVE, i n t a k e
VALVE,exhaust
VALVE SPRING
RETAINER, spring
COTTER, valve
SEAT, spring
OIL SEAL
FIG. 1 1
FIG.11 (C- 4) C M CHAIN
Q'TY
R56NO. PART NO. DESCRIPTION REMARKS
1 12760-11400 CHAIN, cam shaft drive ( 1 1 4 ~ ) 1
2 12771-11401 GUIDE, cam chain W . 1 1
3 12782-47040 GUIDE, cam chain b. 2 1
4 02112-05128 SCREW 2
5 12810-11400 TENSIONER, cam chain 1
6 12814-44101 CUSHION 2
7 12830-47001 ADJUSTER ASSY, tensioner 1
8 12833-47001 .PUSH ROD
0 9
10
09440-12017
12838-45001
.SPRING
.SCREW
11 09280-06003 .O RING
12 08322-11088 .WASHER
13 08310-12088 .NUT
14 08316-16068 .NUT
15 12837-47000 GASKET
16 09128-06024 BOLT
FIG. l 2
FIG.12 (C- 5) CPRBWETOR
Q'TY
REF.NO. PART NO. DESCRIPTION REIIARKS
1-1 13201-11450 CIR
' ERBURETOR, LH 1
1-2 13201-11460 CARBURETOR, LH 1 E4
1-3 13201-11470 CARBURETOR, LH 1 E22
CARBURETOR, LH
CARBLREmR, RH
CPRBLRETOR, RH
CARBURETOR, RH
CARBURETOR, RH
..ET, p i l o t a i r (132.5)
.JET, p i l o t a i r (135)
.SPRING
.RING
6 13550-11400 .WAFT
7 13550-11410 .WAFT
8 13573-11410 .SPRING
9 02112-05128 .$CREW
10 08321-21058 .LOCK WASiER
11 13627-11400 .BRACKET
.SCREW
.LOCK WASHER
. E T , p i l o t (17.5)
.SCREN
'VALVE, t h r o t t l e
.VALVE, t h r o t t l e
.GASKET
.FLOAT
..ET, needle (P-l)
.JET, needle (P-3)
.WASHER
.JET, main (117.5)
..ET, main (115)
.JET, main LH (112.5)
.JET, main RH (117.5)
.CPP
.O RING
FIG. 1 2
FIG.12 (C- 6) CM8URETOR
Q'TY
REF.NO. PART NO. DESCRIPTION REMAEKS
24 l326847070 .SPRING 2
25 13279-47080 .SCREW, p i l o t 2
26 13277-44080 .WASHER 2
27 13278-44080 .ORING 2
28 13246-44080 .GASKET 2
29 13247-44080 .SCREW, guide 2
30 13502-11400 .COVE3 2
31 13503-44080 .SPRING 2
32 13389-44030 .HOLDER, guide 2
33 13500-11410 .DIAPWACM 2
34 13581-44030 .CLIP 2
35 13387-47010 .RING 2
36 13394-31210 .E RING 2
37 13382-44030 .WASHER 2
38-1 13383-11930 .NEEDLE, j e t (5DFT76-3) 2
38-2 13383-44200 .NEEDLE, j e t (5D69-2) 2 E22
39 l337645010 .FILTER 2
40 66263-99050 .O RING 2
41 13370-11400 .VALVE, needle 2
42 02112-04068 .SCREW 2
43 13254-92311 .PIN 2
44 13373-11400 .PLATE 2
45 13574-11400 .RING 1 RH
46 02112-05108 .SCREW 7 LH:3,RH:4
47 08321-21058 .LOCK WAYfER 7 LH:3,RH:4
48 13651-51010 .SAL 4
49 13557-47070 .GASKET 2
50 13617-44080 .E RING 2
51 13578-47070 .CAP 2
52 13268-44010 .SPRING 1 RH
53 13575-47070 .PIN 1 RH
54 13607-47070 .NUT 1 RH
55 13605-47080 .SCREW 1 RH
56 13388-44030 .SPRING 2
57 13692-11400 .CLIP, hose 1 RH
58 13281-11400 .NET 2
FIG. 1 2
FIG.12 (C- 7) CARBURETOR
Q'TY
REENO. PART NO. DESCRIPTION RERARKS
59 13210-11450 FLANGE PSSY
60 13422-11400 .LEVER
61 13685-11400 .NIPPLE
62 13683-11450 .HOSE (8x5~300)
63 0211245128 .SCREW
64 08321-21058 .LOCK WASHER
65 0211246168 .SCREW

::
68
08321-21068
13267-11400
13681-441 10
.LOCK WASHER
.ADJUSTER
.BUSH
69 13621-44210 .BRACKET
70 02112-0 5088 .SCREW
71 08321-21058 .LOCK WASHER
72 13271-9301 1 .SPRING
73 13410-11400 .SHAFT
74 13605-47070 .SCREW
75 13683-11460 .WSE ( 8 ~ 4 . 5 ~ 2 2 5 )
FIG. 13
FIG.13 (C- 81 AIR CLEANER
Q'TY
REENO. PART NO. DESCRIPTION REPIARKS
1 1370044500 CLEANER ASSY, a i r 1
2 13781-44500 .FILTER 1
3 1379244500 .HOLDER, filter 1
4 13881-44500 .HOSE, o u t l e t RH 1
5 l388244500 .toSE, o u t l e t LH 1
6 09402-56306 .CLPMP 2
7 13931-02100 .CLAMP 2
13740-44500 .CAP
02142-06167 .SCREW
10 13870-0Ol60 .HOSE, d r a i n
11 13851-00260 .HISE, breather
12 13879-14301 .CLIP
13 1383144500 .BOLT, wing
14 01107-06168 BOLT
15 08321-21068 LOCK W A M ~
16 08322-21068 WASHER
FIG. 14
FIG. 14 (C- 9) MUFFLER
Q'TY
RELNO. PART NO. DESCRIPTION REIfARKS
1 14181-05020 GASKET 2
2 (11107-08408 BOLT
3 08321-21088 LOCK WASHER
4 14100-11510 PIPE, exhaust
5 01107-08168 BOLT
6 08321-21088 LOCK WASIER
7 08322-21088 WASHER
14301-11500 MUFFLER, RH
14?02-115M) MUFFLER, LH
10 14771-47010 OONNECTOR
11 14459-47000 CLPMP, RH
12 14469-47000 CLAMP, LH
13 01517-08258 BOLT
14 14780-11500 COVER, muffler RH
15 14790-11500 COVER, m u f f l e r LH
16 14785-11500 CLAMP
17 02112-06208 SCREW
18 02112-06128 SCREW
19 08321-21068 LOCK WASHER
20 08322-21068 WASHER
21 09168-06005 GASKET
FIG. 15
8
10
I 11 I
FIG.15 (D- 2) CLUTCH
Q'TY
REF.NO. PART NO. DESCRIPTION REMARKS
1 21200-11500 GEAR, primary d r i v e n (NT: 75) 1
2 21411-11400 W , sleeve
3 09140-16001 NUT
4 09169-16003 WASHER
5 08211-20352 WASHER
6 21441-28301 PLATE, d r i v e
7 21451-28000 PLATE, d r i v e n
21462-46901 DISK, pressure
09440-15013 SPRING
10 0910045002 BOLT
11 09160-05017 WASHER
12 23121-11400 PIECE, push
13 09263-10002 BEARING
14 16321-11400 GEAR, o i l punp d r i v e (NT:41) 1
15 08331-31389 CIRCLIP 1
16 23110-11500 ROD, RH push 1
17 23111-44110 ROD, LH push 1
18 09285-06012 OIL SEAL (6x31~7-10) 1
SCREW ASSY, release
.SCREW
.NUT
SCREW
WASHER
SPRING
HJLOER, o i l s e a l
BOLT
FIG. 1 6
FIG.16 (D- 3 ) TRANSMISSION
Q'TY
REF.NO. PART MO. DESCRIPTION REITARKS
1 24121-11402 COUNTERSHAFT (NT:12) 1
2 24221-1U00 GEAR, a d d r i v e (NT:16) 1
3 09380-22007 RING 1
4 24231-11300 GEAR, 3 / 4 d r i v e (NT:19/21) 1
5 24251-11300 GEAR, 5 t h d r i v e (NT:22) 1
6 08331-11229 CIRCLIP 1
7 24261-11300 GEAR, 6 t h d r i v e (NT:23) 1
WASHER
CIELIP
BEPRING, RH
BEARING, L H
C RING
PIN
HOLDER, b e a r i n g
SCREW
DRIVESHAFT
GEM, 1 s t d r i v e n (NT:3O)
WASHER
GEPR, a d d r i v e n (NT:26)
BUSH
CIKLIP
GEAR, 3rd d r i v e n (NT:23)
WASHER
CIRCLIP
GEPR, 4 t h d r i v e n (NT:21)
WASHER
CIRCLIP
GEPR, 5 t h d r i v e n (NT:19)
GEPR, 6 t h d r i v e n (NT:18)
FIG. 16
FIG.16 (D- 4) TRANSMISSION
Q'TY
REENO. PART NO. DESCRIPTION REllARKS
b 30 0816043040 BEARING, LH 1
31 0812342020 BEARING, RH 1
32 09390-35001 RING 1
33 09283-28012 OIL SEAL (2Rx52~8.5) 1
t 34 09390-52002 C RING 1
35 27511-114M3 SPROCKET, engine (NT:14) 1
36 09180-20083 SPACER (20~28~21.6) 1

::
39
09159-16006
09167-20018
09280-20001
NUT
LOCK WAS-IER
0 RING
1
1
1
40 27600-11530 CHAIN, d r i v e (52UxllOLE) 1
FIG. 17
FIG.17 (D- 5) GEAR SHIFTING
Q'TY
PART NO. DESCRIPTION REMARKS

25211-1 1400 FORK, g e a r s h i f t i n g b.1 1


25221 -44001 FORK, g e a r s h i f t i n g b . 2 1
252 31-11400 FORK, g e a r s h i f t i n g b . 3 1
2541 1-31000 SHAFT, fork 1
02142-06108 SCREW 1
0821 1-06141 WASHER 1
25311-47000 CH, gear shifting 1
PIN 5
PIN 1
MLOER, d r i v e p i n 1
SCREW 1
GUIDE, cam 1
BOLT 1
BOLT 1
BEARING 1
STOPAR, cam b.1 1
SPRING 1
STOPER, cam b . 2 1
MLOW, spring 1
SPRING 1
GASKET 1
SHAFT, g e a r s h i f t i n g 1
SPRING 1
E RING 1
SPRING 1
SPACER 1
STCPPER 1
O I L SEAL 1
LEVER ASSY, g e a r s h i f t i n g 1
.COVER 1
WAFT 1
ARM, l i n k 1
BOLT 1
ROD (L:49) 1
FLIT, L 1
NUT, R 1
FIG. 17
FIG.17 (D- 6) GEAR SHIFTING
Q'TY
REEMO. PART NO. DESCRIPTION REAARKS
37 37720-44600 BODY, switch 1
38 09280-26003 0 RING 1
39 02112-05208 SCREW 2
40 08321-21058 LOCK WASHER 2
41 08322-21058 WASHER 2
42 09209-0501 1 CONTACT 1
43 0944044010 SPRING 1
FIG. 1 8
FIG.18 (E- 2) STMTING MOTOR
Q'TY
RE6NO. PART NO. DESCRIPTION REIIARKS
1 31100-11410 MOTOR ASSY, s t a r t i n g 1
2 31311-10200 .ARMATURE
3 31153-45010 .OIL SEAL
4 31361-10200 .WIM (A)
5 31361-47010 .SHIM (8)
6 31131-10200 .BRUM (-)
7 31130-10200 .BRUSH (+)
31135-65010 .SPRING

P ::: 31281-10200
01107-06168
08310-22068
.SCREW
BOCT
NUT
FIG. 19
FIG.19 (E- 3) GENERATOR
Q'TY
RE6NO. PART NO. DESCRIPTION REMARKS
1 3140047020 GENERATOR ASSY 1
2 31401-47020 .STATOR 1
3 31402-45090 .ROTOR 1
4 02112-05308 SCREW 3
5 08321-21058 LOW WASHER 3
6 01107-12458 BOLT 1
7 08321-31128 LOCK WASHER 1
31497-45000 CLMP 1
31497-11400 CLAMP 1
10 02112-05068 SCREW 2
11 31498-45000 CLAMP 1
12 02112-06108 SCREW 1
13 09404-06401 CLAMP 2
FIG. 2 0
FIG.20 (E- 4) SIGNAL GENERATOR
Q'TY
RE6NO. PART NO. DESCRIPTION REilARKS
1 32900-44410 IGNITION UNIT 1
2 02112-06108 SCREW 2
3 08321-21068 LOCK WASHER 2
4 33110-44410 SIGNAL GENERATOR ASSY 1
5 33120-44410 ROTOR, signal 1
6 01107-06608 BOLT 1
7 09125-05024 SCREW 2
09160-05027 WASHER 1
09404-06401 CLAMP 3
FIG. 2 1
FIG. 21 (E- 5) BATTERY
Q'TY
REENO. PART NO. DESCRIPTION REMARKS
1 33610-11010 BATTERY (12V,12AH) 1
2 3365249000 CUSi ION 2
3 33652-29100 PROTECTOR 3
4 09462-00008 BAND 1
5 33661-44101 COVER, b a t t e r y 1
6 33680-31003 WSE, exhaust 1
7 09403-09303 CLPMP 1
8 33850-03201 LEAD WIRE, (-) 1
9 36852-44600 LEAD WIRE, body e a r t h 1
10 36740-11500 LEAD WIRE, (+) 1
11 09481-15001 .FUSE (15A) 1
12 3362445000 CAP, t e r m i n a l 1
13 41540-11500 H)LDER, b a t t e r y 1
14 01107-06208 BOLT 2
15 09160-06007 WASHER (6.5~18~1.6) 2
16 09320-08001 CUS-IION 2
17 09180-06dl l SPACER ( 6 . 1 ~ 9 ~ 9 ) 2
l8 09329-05006 CUSHION 1
FIG. 22
FIG.22 (E- 6) SPEEDOMETER - TACHlMTER
Q'TY
REENO. PART NO. DESCRIPTION REllARKS
1-1 34110-33230 SPEEDOMETER (Mile/Kilo) 1
1-2 34110-33200 SPEEDMTER ( K i l o ) 1
2 34980-45020 KNOB
3 34189-33220 CUYl ION
4 34151-33220 COVER, speedometer
5 34210-33220 TACHJMETER
CUY ION
COVER, tachometer
FUELMETER
WASHER
LOCK W m m
NUT
LEAD WIRE, fuelmeter
SOCKET, p i l o t lamp
14 34173-44310 SOCKET, speedometer
15 34273-33220 SOCKET, tachometer
16 09471-12028 BULB (12V, 3.4W)
17 09471-12077 BULB (12V,1.7W)
18 36381-11500 CASE, p i l o t box
19 34993-47000 SEAL
20 36382-11500 BOX, p i l o t
21 36456-33220 SCREW
22 36386-1 1500 PANEL
23 34191-44310 CUW ION
24 36384-45300 CUSHION
25 36383-11500 COVER, p i l o t box
26 0211244166 SCREW
27 34950-44400 BRAKCET
28 3418944310 CUYION
34193-33220 ORNPMENT, speedometer 1
34293-33220 ORNAMENT, tachometer 1
31 08322-21058 WASHER 4
32 08313-11057 NUT 4
FIG. 22

18
FIG.22 (E- 7) SPEEDOMETER - TACHIKTER
Q'TY
REF.NO. PART NO. DESCRIPTION REMARKS
33 34956-31001 CUS-IION 2
34 09160-08002 WASHER 2
35 08310-12088 NUT 2
36 08321-21088 LOCK WASHER 2
37 34910-44400 CABLE, speedometer 1
38 34938-45100 CLPMP 1
39 0110746168 BOLT 1
40 08322-21068 WASHER 1
41 34940-33211 CANE, tachometer 1
FIG. 23
FIG. 23 (F- 2) HEAMllMP
Q'TY
RELNO. PART NO. DESCRIPTION REIIARKS
1 35100-33230-999 HEADLAMP ASSY 1
2 35111-33240 .RIM 1
3 35121-33230 .UNIT 1
4 02112-05088 .SCREW 2
5 35135-12610 .NUT 2
6 35173-45200 .COVER, socket 1
7 35151-33240 .SCREW 1
35154-48510 .SPRING 1
0 : 10
35157-27630
35152-48510
.WAPIER
.NUT
1
1
I 11 09471-12060 BULB (H4,12V,60/55#) 1 Executed l o c a l l y
12 0912545022 SCREW 3
13 09162-05003 LOCK WASHER 3
14 09169-06021 WASHER 3
FIG. 24
FIG. 24 (F- 3) HEADLPMP ( € 2 )
Q'TY
REENO. PART NO. DESCRIPTION REf!ARKS
1 35100-33200-999 HEADLAMP ASSY 1
2 35111-30520 .RIM
3 35121-33200 .UNIT
4 35173-45200 .COVER, socket
5 36118-30691 .SOCKET
6 36116-22630 .RUBBER, j o i n t
7 35128-27221 .SPRING
09471-12060 BULB (~4,12V,60/55W) 1 Executed l o c a l l y
09471-lm0l BULB ( 1 2 ~ , 3 . 4 ~ ) 1
10 09125-05022 SCREW 3
11 09162-05003 LOCK WASER
12 09169-06021 WASHER
FIG. 25
FIG.25 (F- 4) HEAOLMP (€4)
Q'TY
REF.NO. PART NO. DESCRIPTION REWARKS
1 35100-33240-999 HEADLPMP ASSY 1
2 35111-33240 .RIM 1
3 35121-33240 .UNIT 1
4 02112-05088 .SCREW 2
5 35135-12610 .NUT 2
6 35173-45200 .COVER, socket 1
7 35151-33240 .SCRW 1
8 35154-48510 .SPRING 1
9 35157-27630 .WASHER 1
10 35152-48510 .NUT 1
11 36118-30691 .SOCKET 1
12 36116-22630 .RUBBER, j o i n t 1
13 09471-12061 BULB (H4,12V,60/55W) 1 Ekecuted l o c a l l y
14 09471-12063 BULB (12V, 4W) 1 Executed l o c a l l y
15 09125-05022 SCREW 3
16 09162-05003 LOCK WASHER 3
17 09169-06021 WASHER 3
FIG. 26
FIG. 26 (F- 5) HEAOLMP (El5,E17,E18,E21,~22,~25,~26,E34,E39)
Q'TY
GEENO. PART NO. DESCRIPTION REMARKS
1 35100-33250-999 HEADLAMP ASSY
2 35111-33240 .RIM
3 35121-33240 .UNIT
4 02112-0 5088 .SCREW
5 35135-12610 .NUT
6 35173-45200 .COVER, socket
7 35151-33250 .SCREW

m 10
35154-48510
35157-27630
35152-48510
.SPRING
.WASHER
.NUT
11 36118-30691 .SOWET 1
12 36116-22630 .RBBER, joint 1
13 09471-12060 BULB (H4,12V,60/55W) 1 Executed l o c a l l y
14 09471-12063 BULB (12V, 4W) 1 Executed l o c a l l y
15 09125-05022 SCREW 3
16 09162-05003 LOCK WASHRi 3
17 09169-06021 WASHER 3
FIG. 27
FIG. 27 (F- 6) TURN SIGNAL LPMP
Q'TY
UEENO. PART NO. DESCRIPTION REIIAEKS
1 35601-45510 LAMP, f r o n t t u r n s i g n a l 2
2 35611-49230 .RIM 2
3 35612-49231 .LENS 2
4 35613-49230 .GASKET 2
5 09471-12006 .BULB (12V,2Y) 2
6 0321-04208 .SCREW 4
7 35627-43010 .GASKET 4
8-1 09320-15002 CUM ION 2 GSX250EZ
@ 8-2 09320-15004 CUWION 2 GM250ESZ
9 09160-10006 WASHER 2
10 08321-21108 LOCK WAMER 2
11 08310-12108 NUT 2
12 35601-45510 LAMP, r e a r t u r n s i g n a l 2
13 35611-49230 .RIM 2
14 35612-49231 .LENS 2
15 35613-49230 .GASKET 2
16 09471-12006 .BULB (12V,234) 2
17 0321-04208 .SCREW 4
18 35627-43010 .GWET 4
19 09320-15004 CUS- ION 2
20 09160-10006 WAMER 2
2 08321-21 108 LOCK WASHER 2
22 08310-12108 MJT 2
23 35621-11500 BRACKET, RH 1
24 35641-11500 BRACKET, LH 1
25 38610-45031 RELAY, t u r n s i g n a l 1
FIG. 28
FIG.28 (F- 7) TLRN SIGNAL LMP ( U ,E4, E17, €34)
Q'TY
REENO. PART NO. DESCRIPTION REIIARS
1 35601-45521 LAMP, f r o n t t u r n s i g n a l 2
2 35611-49230 .RIM 2
3 35612-49231 .LENS 2
4 35613-49230 .GASKET 2
5 09471-12045 .BULB (12V, 21W) 2 Executed l o c a l l y
6 0321 1-04208 .SCREW 4
7 35627-43010 .GASKET 4
8-1 09320-15002 CUSHION 2 GSX250EZ
8-2 09320-15004 CUSHION 2 GSX25OESZ
9 09160-10006 WASHER 2
10 08321-21 108 LOCK WASHER 2
11 08310-12108 NUT 2
12 35603-45521 LAMP, r e a r t u r n s i g n a l 2
13 35611-49230 .RIM 2
14 3565244182 .LENS 2
15 35613-49230 .GASKET 2
16 09471-12045 .BULB (12V, 21W) 2 Executed l o c a l l y
17 0321 1-04208 .SCREW 4
18 35627-43010 .GASKET 4
19 09320-15004 CUW ION 2
20 09160-10006 WAWER 2
21 08321-21 108 LOCK WASHER 2
22 08310-12108 NUT 2
23 35621-11500 BRACKET, RH 1
24 35641-11500 BRACKET, LH 1
25 38610-45031 RELAY, t u r n s i g n a l 1
FIG. 29
FIG. 29 (F- 8) TURN SIGNAL LLMP ( U 5 )
Q'TY
l?EF.NO. PART NO. DESCRIPTION RER ARKS
1 3560145541 LAMP, f r o n t t u r n s i g n a l 2
2 3561149230 .RIM 2
3 35612-49231 .LENS 2
4 35613-49230 .GASKET 2
2 Executed l o c a l l y
4
4
09320-15002 CUW ION 2
09160-10006 WAWER 2
10 08321-21108 LOCK WASHER 2
11 08310-12108 NUT 2
12 35603-45581 LPMP, r e a r t u r n s i g n a l 2

16 09471-12045 .BULB (12V,21W) 2 Executed l o c a l l y


17 03211-04208 .SCREW 4
18 35627-43010 .GASKET 4
19 09320-15004 CUWION 2
20 09160-10006 WASHER 2
21 08321-21108 LOCK WAWER 2
22 08310-12108 NUT 2
23 35621-11500 BRACKET, RH
24 35641-11500 BRACKET, LH
25 3861045031 RELAY, t u r n s i g n a l
FIG. 30
FIG.30 (F- 9) TURN SIGNAL LPMP (€21)
Q'TY
RE6NO. PART NO. DESCRIPTION REMARKS
1 35601-45581 LAMP, f r o n t t u r n s i g n a l 2
2 35611-49230 .RIM 2
3 3561249231 .LENS 2
4 35613-49230 .GASKET 2
5 09471-12045 .BULB (12V, 21W) 2 hecuted l o c a l l y
6 03211-04208 .SCREW 4
7 35627-43010 .GASKET 4

a 8
9
10
09320-15002
09160-10006
08321-21 108
CUSHION
WASHER
LOCK WASHER
11 08310-12108 NUT 2
12 3560345521 LPMP, r e a r t u r n s i g n a l 2
13 3561149230 .RIM 2
14 35652-44182 .LENS 2
15 35613-49230 .GASKET 2
2 Executed l o c a l l y
4
4
19 09320-15004 CUSiION
20 09160-10006 WASHER
21 08321-21108 LOCK WASHER
22 08310-12108 NUT
23 35621-1 1500 BRACKET, RH
24 35641-11500 BRACKET, LH
25 3861045031 RELAY, t u r n s i g n a l 1
FIG.31 (F-10) TURN SIGNAL LMP ( a 8 , E22, E25, E26, E39)
Q'TY
REF.MO. PART NO. DESCRIPTION RERARKS
1 35601-45581 LAMP, f r o n t t u r n s i g n a l 2
2 3561149230 .RIM 2
3 35612-49231 .LENS 2
4 35613-49230 .GASKET 2
5 09471-12045 .BULB (12V, ZlW) 2 Executed l o c a l l y
6 03211-04208 .SCREW 2
7 3562743010 .GASKET 4
8 09320-15002 CUMION 2
9 09160-10006 WASHER 2
10 08321-21 108 LOCK W ASH^ 2
11 08310-12108 NUT 2
12 35603-45581 LMP, r e a r t u r n s i g n a l 2
13 3561149230 .RIM 2
14 35652-44182 .LENS 2
15 35613-49230 .GASKET 2
16 09471-12045 .BULB (12V, 21W) 2 Executed l o c a l l y
17 03211-04208 .SCRM 4
18 35627-43010 .GASKET 4
19 09320-15004 CUSHION 2
20 09160-10006 WASHER 2
21 08321-21108 LOCK WAWER 2
22 08310-12108 NUT 2
23 35621-11500 BRACKET, RH 1
24 35641-11500 BRACKET, LH 1
25 3861045031 RELAY, t u r n s i g n a l 1 E18,EZ6,E39
26 38610-45090 RELAY, t u r n s i g n a l 1 E22,E25
FIG. 32
FIG.32 (G- 2) REPR COMBINATION L M P
Q'TY
REF.NO. PART NO. DESCRIPTION REflARKS
1 35710-11500 LAMP ASSY, r e a r combination 1
2 35712-11500 .LENS 1
3 35713-11520 .GASKET 1
4 09471-12035 .BULB (12V, 23/8W) 1
5 09471-12037 .BULB (12V, 84) l
6 03211-04308 .SCREW 4
7 3562743010 .GASKET 4
8 09160-06060 WASHER 2
9 09180-06006 SPACER 2
10 09320-09010 CUSH ION 2
11 08316-26068 NUT 2
12 35927-33200 BRACKT, l i c e n s e p l a t e 1
13 01517-06168 BOLT 2
14 08310-11068 NUT 2
15 08321-21068 LOCK WASHER 2
FIG. 33
COMBINATION (Q, E21, E261
Q'TY

.
RE6NO. PART NO. DESCRIPTION REIIARKS
1 35710-11520 LAMP ASSY, r e a r combination 1
2 35712-11520 .LENS 1
3 35713-11520 .GASKET 1
4 09471-12046 .BULB (12V, 21/5W) 1 Executed l o c a l l y
5 09471-12059 .BULB (12V, W ) 1 Executed l o c a l l y
6 0321 1-04308 .SCREW 4
7 3562743010 .GASKET 4
8 0916046060 WASHER
09180-06006 SPACW
10 09320-09010 CUSHION
11 08316-26068 NUT 1
12 35927-33200 BRACKET, l i c e n s e p l a t e I
13 01517-06168 BOLT 2
14 08310-11068 NUT 2
15 08321-21068 LOCK WASHER 2
FIG. 34
FIG.34 (G- 4) REP8 COMBINATION LMP (El51
Q'TY
RE6NO. PART NO. DESCRIPTION REllARKS
1 35710-11550 LAMP ASSY, r e a r combination
2 35712-11520 .LENS
3 35713-11520 .GASKET
4 09471-12046 .BULB (12V,21/5W) Executed l o c a l l y
5 09471-12059 .BULB (12V, m ) Executed l o c a l l y
6 03211-04308 .SCREW
7 3562743010 .GASKET
09160-06060 WASHER
09180-06006 SPACER
10 09320-091110 CUSHION
11 08316-26068 NUT 1
12 35927-33200 BRACKET, l i c e n s e p l a t e
13 0151746168 BOLT
14 08310-11068 NUT
15 08321-21068 LOCK WASHER
FIG. 35
FIG. 35 (G- 5) RE!X COMBINATION LMP (E171
P.Td
REENO. PART MO. DESCRIPTION RE::ARiS
1 35710-11570 LAMP ASSY, r e a r combination 1
2 35712-11570 .LENS 1
3 35713-11520 .GASKET 1
4 09471-12046 .BULB (12V, 21/94) 1 Executed l o c a l l y
5 09471-12059 .BULB (12V,5W) 1
6 03211-04308 .SCREW 4
7 35627-43010 .GASKET 4
09160-06060 WASHW 2

b 10
09180-06006
09320-09010
SPACER
CUSHION
2
2
11 08316-26068 NUT 1
12 35927-33200 BRACKET, l i c e n c e p l a t e 1
13 01517-06168 BOLT 2
14 08310-11068 NUT 2
15 08321-21068 LOCK WAYlER 2
16 3597049310 REFLEX REFLECTOR, r e a r 1
17 35977-11570 SPACER 1
18 09160-05013 WASHER 1
19 08310-11058 NUT 1
FIG. 36
I
I
RELNO.

l
FIG.36 (G- 6 ) REPR COMBINATION LPMP (€22, E25)

PART NO.
35710-11590
DESCRIPTION
LAMP ASSY, r e a r combination
Q'T"

1
REnARKS

7 35627-43010
09160-06060
09180-06006
.GASKET
WASHER
SPACER
r Executed l o c a l l y
Executed l o c a l l y

10 09320-09010 CUY1ION
11 08316-26068 NUT
12 35927-33200 BRACXET, l i c e n s e p l a t e
13 01517-06168 BOLT
14 08310-11068 NUT
15 08321-21068 LOCK WASHER
FIG. 37
l

l
FIG.37 (G- 7) REAR COMBINATION LMP ( U 4 ) ~
Q'TV
REF.MO. PART MO. DESCRIPTION I REMARKS
1 35710-11560 LAMP ASSY, r e a r combination 1
2 35712-11590 .LENS 1
3 35713-11520 .GASKET 1
4 09471-12046 .BULB (12V, 21/5W) 1 Executed l o c a l l y

i
5 09471-12059 .BULB (12V, W ) Executed l o c a l l y
6 03211-04308 .SCREW
7 35627-43010 .GASKET

m: 10
09160-06060
09180-06006
09320-09010
WASHER
PACER
CUSI ION
11 08316-26068 NUT
12 35927-33200 BRACKET, l i c e n s e p l a t e
13 0151746168 BOLT
14 08310-11068 NUT
15 08321-21068 LOCK WASIER
FIG. 38
I l

REENO.
FIG. 38 (G- 8) REPR COMBINATION LAVP (US, €39)

PART NO. DESCRIPTION


1
Q' Y
l REMARKS
1 35710-11580 LAMP ASSY, r e a r combination 1
2 35712-11520 .LENS 1
3 35713-11520 .GASKET 1
4 09471-12046 .BULB (12V,21/5W) 1 Executed l o c a l l y
5 09471-12059 .BULB (12V, 5W) 1 Executed l o c a l l y
6
7
03211-04308
35627-43010
.SCREW
.GASKET ~i
8 09160-06060 WASHER 2
D 9
10
09180-06006
09320-09010
FACER
CUYl ION
'2
l2
11 08316-26068 NUT
l
12 35927-33200 BRACKET, l i c e n s e p l a t e
l
13 01517-06168 BOLT
i
14 08310-11068 NUT 2
15 08321-21068 LOCK WASHER 2
FIG. 39
FIG.39 (G- 9) ELECTRICAL

1 31800-37020 RELAY, s t a r t i n g motor


2 0211246088 SCREW
3 08310-22068 NUT
4 08321-21068 LOCK WASHER
5 3385044110 LEAD WIRE, s t a r t i n g motor
6 31861-35100 CW, t e r m i n a l
7 32800-44130 RECTIFIER, regulator
02112-06208 SCRW
08322-21068 WASIER
10 3341044410 COIL, i g n i t i o n
11 0211245108 SCREW
12 08321-21058 LOCK WASHER
13 33510-45010 CAP, spark p l g u
14 33541-32410 SEAL, cap
15 33542-98000 SEAL, higntension cord
16 47410-44400 PLATE, p a r t s holder
17 0110746208 BOLT, lower
18 09160-06007 WASHER, lower
19 09180-06044 SPACER, lower
20 09320-08001 CUSHION
21 0110746108 BOLT
22 08321-21068 LOCK WASHER
FIG. 40
FIG.40 (G-10) WIRING HPRNESS
Q'TY
REF.NO. PART NO. DESCRIPTION REllAltKS
1 36610-11510 WIRING HPRNESS 1
2 36852-34000 LEAD WIRE, head lamp 1
3 09404-06414 CLW 1
4 09403-05305 CLIP 2
5-1 09407-08401 CLAMP (L:80) 1
5-2 09407-12402 CLPMP(L:120) 1
6 09407-18301 CLAMP (L: 180) 2
7 36650-33201 CLPMP 2

B 9
37110-11500
02142-06128
SWITCH ASSY, i g n i t i o n
SCREW
1
2
10 37740-04571 SWITCH, r e a r brake lamp 1
11 09443-06035 SPRING 1
12-1 38500-11520 HIRN 1
12-2 38500-11530 HORN 1 E4,E18,E39
13 01107-08128 BOLT 1
14 37146-47010 KEY, blank 1
FIG.41 (H- 2) FRAME
Q'TY
REF.NO. PART NO. DESCRIPTION REllARKS
1-1 41100-11500-019FRPME(Black) 1
1-2 41100-11540-019 FRAME (Black) 1 E15,E17
l- 41100-11530-019 FRAME (Black) 1 E18
1-4 41100-11520-019 FRAME (Black) 1 E22,E25,€26
2 41991-11500-019 PLATE, No. l,RH (Black) 1
3 41920-11500-019 PLATE, No.1, LH (Black) 1
4 01107-08608 BOLT 2
5 08321-21088 LOCK WEHER 2
41920-44110-019 PLATE, No. 2, RH (Black) 1
CU107-08168 BOLT 2
8 08321-21088 LOCK WASHER 2
9 41970-11500-019 PLATE, No.4, RH (Black) 1
10 01107-08168 BOLT 2
11 08321-21088 LOCK WASHER 2
12 41610-14500 GRIP, frame handle 1
13 Ol107-08168 BOLT 1
14 08322-1 1088 WASHER 1
15 47430-44400 WLOW, t o o l l
16 * 09800-06800 TOOL SET 1
17 09462-00072 BAND 1
18 01107-06108 BOLT 2
19 08321-21068 LOCK WAYlW 2

* Asterisk shows Export inspection required parts.


FIG. 42
FIG.42 (H- 3) STAND
Q'TY
REENO. PART NO. DESCRIPTION REMARKS
1 4210044400 STAND, center 1
2 42100-44410 STAND, center 1 Q2,EZ5,E26
3 09180-10040 SPACER 2
4 09101-10018 BOLT 2
5 08321-21 108 LOCK WASHm 2
6 09385-10001 CLIP 2
7 09443-18003 SPRING 1
09443-18003 SPRING 2 E22,E25,E26

B 10
09321-10001
42310-11400
CUSHION
STAND, pmp
1
1
11 09443-17005 SPRING 1
12 09100-10067 BOLT 1
13 08310-22108 NUT 1
14 42310-11410 STAND, pmp 1 E18,=2,E25,E26
15 09443-17006 SPRING 1 E18,E26
16 09443-11008 SPRING, inner 1 E22,E25
17 09443-19002 SPRING, outer 1 E22,E25
18 09111-10013 BOLT 1 E18,E22,E25,E26
19 08310-22108 NUT 1 El8,E22,E25,€26
20 09320-07001 CUSi ION 1
FIG. 43
1 43110-11500 PEDAL, brake
2 43120-11500 ARM, brake pedal
3 01107-08258 BOLT
LOCK WASHER
SPRING
BOLT, r e t u r n
NUT
BOLT, a d j u s t e r
NUT
ROD ASSY, r e a r brake
.WASHER
.SPRING
.PIN
.NUT
15 09200-06013 .PIN
16 04111-20208 .COTTER P I N
17 08322-21068 .WASHER
FIG. 44
FIG.44 (H- 5) FOOTREST
Q'TY
FEF.!JO. PART NO. DESCRIPTION RE!1AAKS
1 4351044400 BAR, f o o t r e s t RH 1
2 43520-11500 BM, f c o t r e s t LH 1
3 09106-08017 BOLT, upper 2
4 01527-10308 BOLT, lower 2
5 4355049002 RUBBER, RH 1
6 4356049002 RUBBER, LH 1
7 09200-08002 PIN 2
8 08322-11088 WASiER 2
9 04111-20208 COTTER PIN 2
10 09448-14012 SPRING 2
11 43811-441 10 BRACUET, m u f f l e r RH 1
12 43821-44110 BRAWET, m u f f l e r LH 1
13 01517-10308 BOLT 2
14-1 43600-34500 FOOTREST, p i l l i o n RH 1
14-2 43700-34500 FOOTREST, p i l l i o n LH 1
15-1 4361049201 .BPR, p i l l i o n RH 1
15-2 43620-49201 .BAR, p i l l i o n LH 1
16 43612-49201 .RLBBER 2
17 43631-49201 .WASHER 2
18 09200-06010 .PIN 2
19 04111-20208 .COTTER PIN 2
20 01107-10358 BOLT 2
21 08321-21 108 LOCK WASHER 2
22 08316-16108 NUT 2
FIG. 45
FIG.45 (H- 6) FUEL TANK
Q'TY
SEENO. PART NO. DESCRIPTION RE!:ARtCS
1 44100-44400-M)J TANK, f u e l (Red) 1
2 68111-44400-742 .EMBLEM ( S i l v e r ) 2
3 44100-44400-737 TANK, f u e l ( S i l v e r ) 1
4 68111-44400-OF .EMBLW (Red) 2
5 44200-34301-KEY CAP, f u e l tank 1
6 09329-10007 CUW ION, f r o n t 2
7 44541-34500 CV% ION, c e n t e r 1

m:
10
09320-10005
09180-06030
09160-06030
CUSHION, r e a r
SPACER
WASHER
2
2
2
11 09111-06037 BOLT 2
FIG. 46
FIG.46 (H- 7) FUEL MCK
Q'TY
REENO. PART NO. DESCRIPTION REIIARKS
1 44300-45370 COCK ASSY, f u e l 1
2 44348-49170 .O RING 1
3 09128-06005 BOLT 2
4 09168-06010 GASKET 2
5 09343-07073 fflSE, f u e l (L:380-250) 1
6 09401-10403 CLIP 2
7 09440-13017 SPRING 1
B 34810-4 4400 GUAGE, f u e l l e v e l 1
9 3482545100 .GASKET 1
10 01104-05108 BLXT 5
l1 08321-21058 LOCK WASHER 5
l2 34885-34500 PLATE, f u e l d r a i n 1
13 34888-34500 GASKET 1
14 02112-0 5088 SCREW 4
15 08321-21058 LOCK WAWER 4
16 09343-05165 H)=, drain 1
17 09401-08402 CLIP 1
FIG. 47
FIG.47 (H- 8) SEAT
Q'TY
EEENO. PART NO. DESCRIPTIOII REil?.rf<S
1-1 4510044410-47T SEAT A S 3 (Black) 1
1-2 45100-4440047T SEAT ASSY (Black) 1 E4,E21,€22,€24,E34,E39
2 09321-06016 CUSHION 2
3 09321-08009 CUSHION 5
4 45271-44400 PLATE, seat hook f r o n t 1
5 09321-10002 CUSHION 2
6 08322-2068 WASHER 2
7 08321-21068 LOCK WASHER 2
8 01107-06128 BOLT 2
9 45220-44400 PLATE, clamp guide 1
10 45124-44400 REINFORCEMENT, clamp guide 1
11 09329-10001 CUSHION 2
12 021 12-0308 SCREW 4
13 08321-21058 LOCK WAWER 4
14 08322-21058 WASHER 4
15 08316-16068 NUT 4
16 45129-44400 LEVER, RH 1
17 45130-44400 LEVW, LH 1
18 08316-16068 NUT, center 4
19 95700-34210 LOCK, helmet 1
20 09106-05008 BOLT 2
FIG. 48
FIG.48 (H- 9) SEAT TAIL COVER
Q'TY
REENO. PART NO. DESCRIPTION REIIARKS
1-1 45510-44400-M)J TRIL C m , seat (Red) 1
1-2 45510-44400-737 TAIL COVER, seat ( S i l v e r ) "--)1
2 45149-44400 CUSIION, center 2
3 0 2 12-06208 SCREW, f r o n t 2
4 08321-21068 LOCK WASHER 2
5 09160-06004 WASHER 2
6 09180-06073 PACER 2
7 0932-06016 CUWION 2
8 09169-06016 WAMER, r e a r 3
9 08319-21068 NUT 3
10 45700-44400-KEY LOCK, seat 1
11 01104-05108 BOLT 2
12 08321-21058 LOCK WASHER 2
FIG. 49
FIG.49 (H-10) FRAME COVER
Q'TY
REENO. PART NO. DESCRIPTION REflkRKS
1 47111-44400-M)J COVER, frame RH (Red) 1
2 68131-11510-600 MBLEM, RH 1
3 47111-44400-737 COVER, frame RH ( S i l v e r ) 1
4 68131-11510-65H EMBLEM, RH 1
5 68134-44400 LABEL, dent RH 3
6 47211-44400-003 COVER, frame LH (Red) 1
7 68131-11510-600 EMELD.4, LH 1
8 47211-44400-737 COVER, frame LH ( S i l v e r ) 1
9 68131-1151065H EMELB.1, LH 1
10 68144-44400 LPBEL, dent LH 3
11 0932048018 CUYION, f r o n t 2
12 09329-08003 CUSHION, r e a r 4
FIG. 5 0
FIG.50 (H-11) FRAME COVER (GSX250ESZ E2, E4, E6, GSX250SZ E241
Q'TY
PART NO. DESCRIPTION REMARKS
47111-44400-005 COVER, frame RH (Red) 1
68131-11520-6m EMBLEM, RH 1
47111-44400-737 COVER, frame RH ( S i l v e r ) 1
68131-11520-65H EMBL W, RH 1
68134-44400 LABEL, dent RH 3
47211-44400-005 COVER, frame LH (Red) 1
6 8 1 3 1 - 1 1 5 2 0 4 ~B4BLW, LH l
4721144400-737 COVER, frame LH ( S i l v e r ) 1
68131-1152045H EMELEM, LH 1
68144-44400 LPBEL, dent LH 3
0932048018 CUSHION, front 2
09329-08003 CUSHION, r e a r 4
FIG. 5 1
FIG.51 (H-12) FRAME COVER (CSXZ5OZ E241
Q'TY
REENO. PART NO. DESCRIPTION REIlARKS
1 4711144400-003 COVER, frame RH (Red) l
2 68131-11500-742 EMBLEM, RH ( S i l v e r ) 1
3 47111-44400-737 COVER, frame RH ( S i l v e r ) 1
4 68131-11500-019 EMBLEM, RH (Black) 1
5 68134-44400 L W L , dent RH 3
6 47211-44400-003 MVER, frame LH (Red) 1
7 68131-11500-742 EMBLEM, LH ( S i l v e r ) 1
8 47211-44400-737 COVER, frame ( S i l v e r ) 1
68131-11y10-019 EMBLEM, LH (Black) 1
9
10 68144-44400 LABEL, dent LH 3
11 0932068018 CUWION, front 2
12 09329-08003 CUYI ION, r e a r 4
FIG. 52
FIG.52 (i- 2) FRONT FORK RIGHT DPMPER
Q'TY
REENO. PART NO. DESCRIPTION RE!14BY,S
51103-11500 DAMPER ASSY, RH 1
1 51130-115131 .OUTER TUBE RH 1
2 51152-11420 .GUIDE, BUSH 1
3 51168-44030 .SPACE, s e a l 1
4 51153-37310 .OIL s e a l 1
5 51156-33130 .RING, o i l s e a l stoper 1
-1
6 51571-37310 .DUST s e a l 1

.PIECE, o i l cock
.P ISTON
.INNER TUBE
.CYLIM)ER
.SPRING, revbound
.RING PISTON
.SPRING
.O RING
.BOLT
.BOLT
.GASKET
FIG. 53
FIG. 53 (i-
3) FRONT FORK LEFT OPMPER
Q'TY
I?EF.!JO. PART NO. DESCRIPTION REAARKS
51104-11520 DAMPER ASSY, LH 1
1 51140-11500 .OUTER TUBE LH 1
2 51152-1 1420 .GUIOE BUSH 1
3 5116&44030 .SPACER, seal 1
4 51153-37310 .OIL SEAL 1
5 51158-11420 .RING, back up 1
6 51156-11420 .CIFGCLIP 1
7 51571-37310 .DUST SEAL
8 51147-48130 .BOLT
.GASKET
.HLDER, a x l e
.WASHER
.LOCK WASHER
.NUT
.RING, p i s t o n
.PIECE, o i l l o c k
.BULB, o i l l o c k piece
.P ISTON
.INNER TUBE
.CYLINDER
.SPRING, revbound
.RING, piston
.SPRING
.O RING
.BOLT
.BOLT
.GASKET
FIG. 5 3
FIG.53 (i- 4) FRONT FMiK LEFT DPMPER
Q'TY
6E6NO. FART NO. DESCRIPTION REllbGKS

27 51797-1 1420 .BOLT 2


28 51796-11420 .BOLT 4
29 51779-11420 .CAP 1
30 51778-1 1420 .SCREW 1
31 51700-11810 .MOOULATOR PLUNGER SET 1
32 51700-11821 .MODULATOR BULB SET 1
33 51799-11420 .O RING B 2
FIG. 54
FIG.54 ( i - 5) FRONT FORK (GSX250Z E24, GSX250SZ €24)
Q'TY
REF.NO. PART NO. DESCRIPTION RE:lhRi/,S
1 51103-11510 DAMPER ASSY, RH 1
2 51104-11510 DPMPER ASSY, LH 1
3 51130-44040 .OUTER TUBE, RH 1
4 51140-44040 .OUTER TUBE, LH 1
5 51168-44030 .SPACER 2
6 51153-37310 .OIL SEAL 2
7 51156-33130 .RING, o i l s e a l stopper 2
8 51571-37310 .DUST SEAL 2
9 Sl147-48130 .BOLT 2
10 51146-31030 .GASKET 2
11 51195-48000 .PIECE, o i l lock 2
12 51146-11400 .CYLINDER 2
13 51177-36030 .SPRING 2
14 51196-33130 .RING, p i s t o n 2
15 51110-44030 .INNER TUBE 2
16 51171-11500 .SPRING 2
17 51176-44030 .WLLAR 2
18 51181-31030 .O RING 2
19 51351-33130 .BOLT 2
20 51132-44040 .HOLDER, a x l e 2
21 01421-08258 .STUD BOLT 2
22 08322-21088 .WASHER 2
23 08321-21088 .LOCK WASHER 2
24 08310-12088 .NUT 2
25 02112-04068 .SCREW 2
26 51183-33030 .GASKET 2
FIG. 55
FIG.55 ( i - 6) STEERING STEM
Q'TY
RCF.NO. PART NO. DESCRIPTION REIIARICS
1 51311-44100-291 STEM HEAD, s t e e r i n g 1
2-1 51410-11430 STEERING STEM 1
2-2 51410-11422 STEERING STEM 1 E15,E17,€22,€25,E26
3 51530-33200-291 BRACKET, head lamp RH 1
4 51540-33200-291 BRACKET, head lamp LH 1
5 51555-44100 SEAT 4
6 51556-44100 CUSiION 4
7 09104-12013 BOLT 1
8 09160-12006 WASHER ( 1 2 . 5 ~ 2 6 ~ 1 . 6 ) 1
9 01517-08508 BOLT
10 08313-11088 NUT
11 08321-21088 LOCK WASHER
12 01517-10558 BOLT
13 09145-10002 NUT
14 08321-21108 LOCK WMER
15 01107-10408 BOLT
16 08321-21108 LOCK WASHER
17 56211-34300-291 HJLOER, handle
18 0910648013 BOLT
19 09250-06004 CW
20 51631-28000 NUT, s t e e r i n g stem 1
21 51611-33002 RACE, s t e e r i n g i n n e r 2
22 51621-30001 RACE, s t e e r i n g o u t e r upper 1
23 06111-08003 STEEL BALL 36
24 51643-30000 OUST SEAL 1
25 51900-33811 LOCK ASSY, s t e e r i n g 1
26 02112-05258 SCREW 2
27 08321-21058 LOCK WASHm 2
28 51900-45400 LOCK ASSY, s t e e r i n g 1 E15,E17
(NADUIAN TYPE EXECUTED LOCALLY)
29 51900-22662 LOCK ASSY, s t e e r i n g 1 E22,E25,E26
(NAJMANTYPE EXECUTED LOCALLY)
30 51871-44400 COVER, f r o n t f o r k 1
FIG. 56
FIG.56 (i- 7) FRONT FENDER - HEADLPMP WUSING
Q'TY
rrF.f;O. PART NO. DESCRIPTION REIIARKS
1-1 53111-44400-737 FEWER, f r o n t 1
1-2 53111-44400-005 FENDER, f r o n t 1
2 53114-44400 BRACE, f r o n t fender 1
3 09169-08032 WASHER 1
4 01107-08168 BOLT 4
5 08321-21088 LOCK WASHER 4
6 58621-21203 GUIDE, cable 1
7 5181 1-33200 HIUSING, headlamp 1
8 01204-08257 BOLT 2
9 08322-11088 WASHER 2
10 08321-21088 LOCK WASHER 2
11 09180-08030 SPACER 2
12 09329-12002 CUYION 2
FIG. 57
FIG. 57 ( i - 8) FRONT WHEEL
Q'TY
RE6 NO. PART NO. DESCRIPTION REflAFKS
1 54111-44070-12U WHEEL
2 08123-63027 BEARING
3 09180-15011 SPACER
4 54711-33002 AXLE, f r o n t
5 08314-31 128 NUT
COTTER PIN 1
NUT 1 E22,E25
SPACER, bearing RH 1
SPACER, a x l e LH (15x22~30) 1
WASHER 1
DUST SEAL, gear box 1
BOX ASSY, speedometer gear 1
DISK, f r o n t brake 1
BOLT 6
WASHER 3
TIRE, f r o n t (3.00S18) 1 IRC
TIRE, f r o n t (3.00518) 1 BS
TUBE, i n n e r f r o n t (3.00-18) 1 IRC
TUBE, i n n e r front (3.00-18) 1 BS
BALAWER (209) 0-2
BALAtcER (309) 0-2
BALAWER ( l o g ) 0-2
FIG. 58
FIG.58 ( i - 9) FRONT WHEEL (GSX250Z E24, GSX250SZ E24)
Q'TY
REENO. PART NO. DESCRIPTION REilALkS
I l
2
54111-47001
0812343027
MIB
BEARING
1
2
3 54730-18400 SPACER 1
4 54711-33002 AXLE, f r o n t 1
5 08314-31128 NUT 1
6 04111-30308 COTTER PIN 1
7 54740-18410 SPPICER, bearing (O0:22) 1
09180-15034 SPACER, a x l e (15x22~30) 1
08322-21 128 WASHER 1
10 54871-45000 COVER, RH 1
11 5487145010 COVER, LH 1
12 54600-18402 BOX ASSY, speedometer gear 1
13 59211-45200 DISK, front brake 1
14 09100-08140 BOLT 6
15 0916948016 WASiER 3
16-1 55100-44010 TIRE(3.00518) 1 IRC
TIRE (3.00S18) 1 BS
TUBE, i n n e r (3.00-18) 1 IRC
TUBE, i n n e r (3.00-18) 1 BS
PROTECTOR (22x19) 1
RIM (1.60-18) 1
SPOKE SET 1
BALAKER (209) 0-2
BALAWER (309) 0-2
FIG. 5 9
FIG. 59 (i-10) HANDLEBAR
Q'TY
REENO. PART NO. DESCRIPTION REIIhliKS
1-1 56111-11470 HANDLEBAR ( k u t r a l ) 1
1-2 56111-11480 HANDLEBAR ( k u t r a l ) 1 E22
2-1 56111-11450 HANDLEBAR ( F l a t ) 1
2-2 56111-11460 HANDLBW ( F l a t ) 1 E22
3 56500-34300 MIRROR, r e a r view RH l
4 56600-34300 MIRROR, r e a r view LH 1
5 56500-45640 MIRROR, r e a r view 2 E2
56500-28601 MIRROR, r e a r view

8 08310-22108 NUT
MIRROR, r e a r view RH
MIRROR, r e a r view LH
MIRROR, r e a r view RH
MIRROR, r e a r view LH
CABLE, c l u t c h ( k u t r a l )
CABLE, c l u t c h ( F l a t )
CABLE, t h r o t t l e
BAND (L: 180)
FIG.60 (J- 2) RIGHT HANDLE SWITCH
Q'TY
KEENO. PART NO. DESCRIPTION RE::AEES
1 5711044011 GRIP, t h r o t t l e 1
2 57420-49101 LEVER, brake
3 57431-18621 BOLT
4 08319-21068 NUT
5-1 3720049410 SWITCH ASSY, handle RH 1
5-2 37200-49420 SWITCH ASSY, handle RH 1 E4,E15,El7,E18,€22,
E25,E26,E34
6 37591-49210 .SCREW 2
7 57460-49300 SW1TCH ASSY
8 57465-18601 .HOLDER
9 57481-33010 .COVER E4,E6,E15,E17,El8,€21,E22
10 09125-03105 .SCREW E24,E25,E26,E30,E34,E39
11 08321-210B .LOCK WASHER
12 08322-21038 .WAWER
13 09407-12402 BAND
FIG. 6 1
FIG.61 (J- 3) LEFT HANDLE SWITCH
Q'TY
EEF.fJ0. PART NO. DESCRIPTION REMARKS
1 57211-45030 GRIP, LH 1
2 57500-49120 LEVER ASSY, c l u t c h 1
3 57620-49101 .LEVER, c l u t c h 1
4 57431-11011 .BOLT 1
5 08319-21068 .NUT 1
6 57441-44400 .ADJUSTER, cable 1
7 57442-44400 .NUT 1
8 57451-18621 .BOLT 1
9-1 37400-11510 SWITCH ASSY, handle LH 1
9-2 37400-11540 SWITCH ASSY, handle LH 1 E34
10 02112-05168 .SBFW 2
11 09407-12402 BAND 1
FIG. 62
ICEENO.

m:
1
2
3
4-1

4-2

5
FIG.65 (J- 7) FRONT BRAKE HOSE (GSX250Z E24, GSX250SZ E24)

PART NO.
59711-49001
09360-10007
09161-10005
59480-11501

59480-11511

59271-45900
59246-11400
01517-06108
DESCRIPTION
BOOT, master c y l i n d e r
UNION B a T
GASKET
HOSE, brake
(NEUTRAL HANDLEBM)
WSE, brake
(FLAT HANDLEBAR)
GUIDE, hose
GUIDE
BOLT
Q'TY

1
2
4
1

1
1
1
RSIIACKS
FIG. 66
l

I FIG.66 (K- 2) REPR SWINGING ARM


P'TY

.
BEENO. PART NO. DESCRIPTION RC;IARI<S
1 61000-44400-019 REAR SWINGING 4'4 SET

3 61281-44001 SPACER
4 61251-450Ol SPACER
5 61211-44400 %AFT, pivot
6 08319-21148 NUT
7 08322-11148 WASHER
8

10
11
12
61262-45002
09160-14020
COVER, dust s e a l
WA%ER
64311-44000-019 TOWUE LINK, rea
09111-10010
08310-22108
BOLT, front
NUT, front
I 2
2
1

13 08321-21108 LOCK WASHER


14 04111-20208 COTTER PIN
15 09101-10003 BOLT, rear
16 08321-21 108 LOCK WASHER
17
18
04111-20208
08310-11108
COTTER PIN
NUT 1
FIG. 67
I REENO.
1
FIG.67 (K- 3) CHAIN CASE

PART NO.
613104400
DESCRIPTION
CHAIN CASE
- SHOCK ABSORBER

BOCT, f r o n t
LOCK WASHER
WASHER
BOLT, r e a r
Q'TY

1
1
1
1
1
RE:IXKS

LOCK WASHER 1
WASHER 1
SHOCK ABSORBER, r e a r 2
SHOCK PBSORBER, r e a r 2
NUT 4
WASHER, i n n e r 4
WASHER, i n n e r RH ( 1 2 . 5 ~ 2 4 ~ 3 . 2 ) 1
WASHER, o u t e r (10.5~24~2.3) 4
WASHER, o u t e r (10.5~24~3.2) 4
WASHER, lower 2
I EFEHO.
1
FIG.68 (K- 4) REPR FENDER

PART NO.
63112-44100
DESCRIPTION
BODY, rear fender front
BODY, rear fender rear
BODY, rear fender rear
CUSHION
SCREW
Q'TY

1
REIIARKS

WASHER
LOCK wmm
NUT
BOLT
LOCK WASHER
BOLT
11 08310-12088 NUT 2
12 08321-21088 LOCK WAWER 2
13 63120-44400 REINFORCEMENT, rear fender 1
14 63411-31900 MU0 GUPRO, rear fender 1
15 63311-44400 EXTENTION, rear fender 1 E15,E18
16 63311-44410 EXTENTION, rear fender 1 E17
17 02142-06127 SCREW, center 1 E15,E17,E18
18 02142-06167 SCREW, side 2 E15,E17,E18
19 09160-06028 WASHER
20 08321-21068 LOCK WASHER
21 08310-11068 NUT
FIG.69 (K- 5) REAR WHEEL
Q'TY
EE6R0. PART NO. DESCRIPTION RErIARXS
1 64150-44000-12U WHEEL, r e a r (18~1.85) 1
2 64210-4 4060 PANEL
3 55420-30000 SPRING
4 54440-08003 CPM, brake
5 09160-15001 WASHER
6 6461144001 DRW, sprocket
7 64651-1 1300 SHOCK PBSORBER, r e a r drum 6

a 8
9
10
6471 1-44400
09180-17043
64733-33000
AXLE, r e a r
SPACER, RH
RETAINER, sprocket drum
1
1
1
11 09180-17042 SPACER, LH 1
12 09160-17013 WASHER 1
13 09141-16001 NUT
14 09159-16002 NUT
15 04111-40308 COTTER PIN
16 64410-11301 SHOE, brake
17 09180-17056 SPACER, bearing
BEARING, RH
BEARING, LH
BEARING
LEVER, brake cam
BOLT
LOCK WASHER
OIL SEAL
0 RING
1 26-1 64511-11510 SRIOCKET, rear (NT:46) 1
26-2 64511-11500 SPRKKET, rear (NT:47) 1 E22,E39
27 09119-10002 BOLT 6
28 09140-10026 NUT 6
29 09169-10006 LOCK WASHER
30 6141047200 ADJUSTER, chain
31 09104-08018 BOLT

::
34
08310-12088
61433-31000
01517-08508
NUT
SWPORTER, chain adjusser
BlXT
2
2
2
35-1 65100-44111 TIRE, rear (3.50s 18) 1 IRC
35-2 65100-44130 TIRE, rear (3.5135 18) 1 BS
35-3 65100-44135 TIRE, rear (3.755 18) 1 BS E22,E39
36-1 65200-18010 TUBE, inner rear 1 IRC
36-2 65200-33030 TUBE, inner rear 1 BS
36-3 65200-45030 TUBE, inner rear 1 BS E22,E39
37-1 55411-47001 BALAKER, No.1 (209) 0-3
37-2 55412-47001 BALAWER, b . 2 (309) 0-3
37-3 55413-47001 BALANCER, b . 3 ( l @ ) 0-3
FIG. 70
l 6EF.NO.
1
2
3
4
FIG.70 (K- 7) REAR WHEEL (GSx250~E24, GSX250SZ E241

PART NO.
64110-37301
64210-44060
64410-11301
55420-30000
DESCRIPTION
HUB, rear
PANEL, r e a r hub
SME, brake
SPRING
Q'TY

1
1
REAARKS

5 54440-08003 CM, brake


6 09280-15001 0 RING
7 09160-15001 WMER ( 1 5 ~ 2 4 ~ 1 . 6 )

a
8 64451-44400 LEVER, brake cam
01107-06258 BOLT
10 08321-21068 LOCK WASHER
11 64711-44400 AXLE, r e a r
12 09180-17043 SPACER, RH ( 1 5 ~ 2 6 ~ 3 6 . 8 ) 1
13 09180-17042 SPACER, LH 1
14 09160-17013 WASHER
15 09141-16001 NUT
16 04111-40308 COTTER PIN
17 0814343037 BEARING, RH 1
18 0814342037 BEARING, LH 1
19 09180-17056 SPACER, bearing 1
20 64611-44001 ORM, sprocket mountin 1
21 64651-11300 SHOCK PBSORBER, r e a r hub 6
22 64733-33000 RETAINER, drum 1
23 0811342057 BEARING 1
24 09285-30001 OIL SEAL 1
25 61410-47200 ADJUSTER, chain 2
26 09104-08018 BOLT 2
27 08310-12088 NUT 2
28 61433-31000 SWPORTER, chain adjustor 2
29 01517-08508 BOLT 2
FIG.70 (K- 8) REW WHEEL (GSX250Z €24, GSX250Z E24)
Q'TY
CEENO. PART NO. DESCRIPTION REIIASKS
30 64511-11510 SmOWET, r e a r (NT:46) 1
l
31 09119-10002 BOLT 6
32 09169-10006 LOCK WASHER 3
33 09140-10026 NUT 6
34-1 6510044111 TIRE (3.50S18) 1 IRC
34-2 65100-44130 TIRE(3.50518) 1 BS
35 65200-18010 TUBE, i n n e r 1 IRC

m
36 55261-11010 PROTECTOR (22x18) 1
65311-18420 RIM, wheel (1.85~18) 1
37
38 65320-11300 SPOKE SET 1
1 55411-11000 BALANCER, wheel b.1 0-3 209
39-2 55412-11013l BALACER, wheel NJ. 2 W3 30g
FIG. 7 1
FIG.71 (K- 9) COWLING (GSX250ESZ €2, E4, €6, GSX250SZ E24)
4'TY
AEEWO. PART NO. DESCRIPTION REI!ARI:S
1-1 94400-44810-M)J COWLING ASSY (Red) 1
1-2 94400-44810-737 COWLING ASSY ( S i l v e r ) 1
2-1 94400-44400-005 .CDWLING ASSY 1
2-2 94400-44400-737 .COWLING ASSY 1
1
3 94611-44400 ..WINDOW 1
4 94631-44400 ..MOULDING 1
5 09320-05008 ..CUPIION 6

11 01107-06108 .BOLT 2
12 08321-21068 .LOCK WASHER 2
13 94530-44400 .BRACKET, f i t t i n g RH 1
14 94560-44400 .BRACKET, f i t t i n g LH 1
15 01107-06168 .BOLT4 2
16 09160-06039 .WASHER 2
17 9455044400 .BRACKET, lower
18 01107-06128 .BOLT
19 08321-21068 .LOCK WASHER
FIG. 72 (K-10) OPTIONAL
Q'TY
EEENO. PART NO. DESCRIPTION RE:lACKS
1 99000-251 10 SUZWI F8C GREASE 1 209
2-1 99000-32020 TWEAD LOCK SUPER (13333) 1 509
2-2 99000-32030 TWEAD LOCK SLPER (13033) 1 509
2-3 99000-32050 TmEAD LOCK SUPER (1342) 1 509
l
2-4 99000-32090 TMEAD LOCK SLPER (13328) 1 509
3 99000-32040 TWEAD LOCK C M N T 1 2009
4 99000-31030 SUZUKI BONU N3.4 1 1009

e:
99000-25030 SUZUKI SUPER @EASE 1 1509
09826-00001 REPARING TOOL, tube 1
7 99000-25140 SUZUKI MOLY PASTE 1
8-1 99000-10105-019 PAINT (Black) 1 5009
8-2 99000-10105-291 PAINT (Black SemiGloss) 1 5009
8-3 99000-10105-005 PAINT (Candy Qpsy Red) 1 5009
8-4 99000-10105-12U PAINT (Casting Park Gray) 1 5009
8-5 99000-10205-737 PAINT (Stardust S i l v e r 1 5009
Metallic)
9-1 99000-10109-019 PAINT (Black) 1 909
9-2 99000-10109-291 PAINT (Black SemiGloss) 1 909
9-3 99000-10109-005 PAINT (Candy Qpsy Red) 1 909
9-4 99000-10109-12U PAINT (Casting Dark Gray) 1 909
9-5 99000-10209-737 PAINT (Stardust S i l v e r 1 90s
Metallic)
10 11400-11870 GASKET SET 1
PARTS NUMBER INDEX
INDEX DE No DE PIECE
INDICE DE No. DE PIEZAS
PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. 1
(Address N o . )
- (Addrers No.) (Addres- N o 1
I PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO.
(Address No .) (Address N o .l (Addrers No.)
PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO.
(Address N o ) (Addres. No > ( A d d r e s s N n >
PART MO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO.
(Address N o .l
-- ( A d d r e ~ sNo.) (Address No .l
PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO.
(Addrers No.)
- (Address No ) ( A d d r e s ~ No.)
PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO.
(Address N o 1 <Addre*s No.) (Address No 1
PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO.
(Address
->
N o (Addresc No ) (Addre55 N o )
PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO.
(Address No.) (Addrer? No.) (Address No.)
FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO.
(Addrecn No.)
-
(Address No.)
- (Address
-.)
N o
PART NO. FIG.NO.-REF.NO. PART N3. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO.
(Address No.) ( A d d r e s s No.) (Address No.)
P
PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO.
-
(Address
-
No 1
=
(Addresr
- No > (Addre?? No >
SUZUKI MOTOR CO., LTD.
Head Office: Hamamatsu-Nishi, P.O.Box1,
4 3 2 - 9 1 Hamamatsu,Japan

SUZUKI GSX250(Z/EZ/SZ/ESZ) PARTS CATALOGUE

1st E d i t i o n
P r i n t e d i n Feb., 1982
P u b l i s h e d i n M a r . , 1982
Editor : SUZUKI MOTOR CO.,LTD
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