Installation and service VIESMANN

instructions
for contractors

Electronic temperature differential control unit

Vitosolic 100
Type SD1

For applicability, see the last page

VITOSOLIC 100

5442 276 GB 10/2009 Please keep safe.

Safety instructions

Safety instructions

Please follow these safety instructions closely to prevent accidents and mate-
rial losses.

Safety instructions explained Working on the system

Danger ■ Isolate the system from the power sup-

This symbol warns against the ply and check that it is no longer 'live',
risk of injury. e.g. by removing a separate fuse or by
means of a main isolator.

! Please note
This symbol warns against the
risk of material losses and envi-
■ Safeguard the system against unau-
thorised reconnection.

Note
ronmental pollution.
! Please note
Electronic modules can be dam-
aged by electrostatic dis-
Details identified by the word "Note" con- charges.
tain additional information. Touch earthed objects, such as
heating or water pipes, to dis-
Target group charge static loads.

These instructions are exclusively Repair work

designed for qualified personnel.
■ Work on electrical equipment must
only be carried out by a qualified elec-
trician.
! Please note
Repairing components that fulfil a
safety function can compromise
■ The system must be commissioned by the safe operation of your heating
the system installer or a qualified per- system.
son authorised by the installer. Replace faulty components only
with original Viessmann spare
Regulations parts.

Observe the following when working on

this system
■ all legal instructions regarding the pre-
vention of accidents,
■ all legal instructions regarding envi-
ronmental protection,
■ the Code of Practice of relevant trade
associations.
■ all current safety regulations as
defined by DIN, EN, DVGW, VDE and
5442 276 GB

all locally applicable standards

2
 Safety instructions

Safety instructions (cont.)

Ancillary components, spare and

wearing parts

! Please note
Spare and wearing parts that
have not been tested together
with the heating system can com-
promise its function. Installing
non-authorised components and
non-approved modifications or
conversions can compromise
safety and may invalidate our
warranty.
For replacements, use only orig-
inal spare parts supplied or
approved by Viessmann.
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3
Index

Index

Installation instructions
Preparing for installation
Installation information......................................................................................... 6
System example 1................................................................................................ 6
System example 2................................................................................................ 11
System example 3................................................................................................ 18
System example 4................................................................................................ 25

Installation sequence
Fitting the solar control unit.................................................................................. 32
Overview of electrical connections....................................................................... 33
Solar circuit pump................................................................................................. 33
Pump/valve at output R2...................................................................................... 35
High limit safety cut-out........................................................................................ 36
Collector temperature sensor............................................................................... 37
Cylinder temperature sensor................................................................................ 38
Temperature sensor............................................................................................. 38
Power supply........................................................................................................ 39

Service instructions
Commissioning
Switching the power ON....................................................................................... 41
Navigation through the menu............................................................................... 41
Selecting the system scheme............................................................................... 43
Setting system parameters................................................................................... 43
Resetting system parameters............................................................................... 43
Carrying out a relay test....................................................................................... 43

Service scans
Scanning temperatures and operating conditions................................................ 45

Troubleshooting
Fault messages.................................................................................................... 46
Checking sensors................................................................................................. 46
Changing the fuse................................................................................................ 47

Function description
Parameter overview............................................................................................. 48
System scheme.................................................................................................... 51
Collector limit temperature................................................................................... 61
Collector cooling function..................................................................................... 61
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Minimum collector temperature limit..................................................................... 61

4
 Index

Index (cont.)

Frost protection function....................................................................................... 62

Reverse cooling function...................................................................................... 62
Interval function.................................................................................................... 62
Heat statement..................................................................................................... 63
Speed control....................................................................................................... 63

Parts list.............................................................................................................. 65

Specification....................................................................................................... 66

Appendix............................................................................................................. 67

Certificates
Declaration of conformity...................................................................................... 68

Keyword index.................................................................................................... 69
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Preparing for installation

Installation information

Danger To limit the temperature to 60 °C,

Subject to system configuration, install mixing equipment, e.g. a
DHW temperatures above 60 °C thermostatically controlled mix-
can occur. DHW with tempera- ing valve (accessory). Install a
tures in excess of 60 °C can mixer tap as anti-scalding device
cause scalding. at the draw-off point.

System example 1

DHW heating with dual-mode DHW cylinder

Main components Additional function for DHW heating

■ Viessmann solar collectors The requirements for the additional func-

■ DHW cylinders Vitocell 100-B or tion are achieved through circulation
Vitocell 300-B pump R2 qT.
■ Vitosolic 100, type SD1
■ Solar-Divicon Suppression of DHW cylinder reheat-
■ Wall mounted oil/gas boiler or oil/gas ing by the boiler
boiler
Coding address "67" in boiler control unit
Function description 2 defaults a third set DHW temperature
(setting range 10 to 95 °C). This value
DHW heating with solar energy must be below the first set DHW temper-
ature. DHW cylinder qP will only be
Solar circuit pump R1 eE starts and heated by boiler 1 (solar circuit
DHW cylinder qP is heated up if the tem- pump R1 eE runs) if this set value cannot
perature differential between collector be achieved by the solar thermal sys-
temperature sensor S1 eQ and cylinder tem.
temperature sensor S2 qQ exceeds the
starting temperature differential DT E. DHW heating without solar energy
Solar circuit pump R1 eE stops if:
■ The actual temperature falls below the The upper section of DHW cylinder qP is
stop temperature differential DT A heated by boiler 1. The cylinder ther-
■ The electronic temperature limit of mostat with cylinder temperature sen-
control unit eZ is exceeded (max. sor 3 of boiler control unit 2 regulates
90 °C) cylinder heating 4.
■ The temperature selected at high limit
safety cut-out qW (if installed) is
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reached

6
 Preparing for installation

System example 1 (cont.)

Required settings at the solar control unit

Param Delivered Description Setting

eter condition
ANL 1 Without auxiliary function for DHW heating 1
With auxiliary function for DHW heating (see 4
page 55)
DT E 8° C Start temperature differential for solar circuit pump
at R1
DT A 4 °C Stop temperature differential for solar circuit pump
at R1

Installation
S SL 60 °C Set cylinder temperature (see page 52)
For further functions, see chapter "Function description" from page 48.

Note Information regarding speed control

"DT E" can be set at least 0.5 K higher of the solar circuit pump
than "DT A" and up to 0.5 K lower than Observe chapter "Speed control" (see
"DT S" (see page 50). page 63).
"DT A" can be set up to 0.5 K below
"DT E".
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Preparing for installation

System example 1 (cont.)

Hydraulic installation scheme ID: 4605028_0906_02

1
4

2
1
2
230 V / 50 Hz

qQ
3
qE
R2 R1

qW

qP
eZ

KM BUS
S1 S2

qR

qT
eP

eE
eW
eQ

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 Preparing for installation

System example 1 (cont.)

Equipment required

ID: 4605028_0906_02
Pos. Description
1 Oil/gas boiler or wall mounted oil/gas boiler
with
2 Boiler and heating circuit control unit
3 Cylinder temperature sensor
4 Circulation pump for cylinder heating
(integrated for wall mounted oil/gas boiler)
qP Dual-mode DHW cylinder

Installation
qQ Cylinder temperature sensor S2
qW High limit safety cut-out (accessory)
qE DHW circulation pump (on site)
(internal/external extension may be required for connecting a wall mounted
oil/gas boiler)
qR Thermostatic mixing valve (accessory)
qT Circulation pump R2 (transfer) (on site)
eP Solar collectors
eQ Collector temperature sensor S1
eW Solar-Divicon (accessory)
with
eE Solar circuit pump R1
eZ Vitosolic 100, type SD1
eU Junction box (on site)
eI ON/OFF switch (on site)
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Preparing for installation

System example 1 (cont.)

Electrical installation scheme

eZ eI

21
20 230 V / 50 Hz
? 15
230 V / 50 Hz

eU
19
18 M R1 eE
1~
? 14

STB qW

17
16 M R2 qT
1~
? 13

145 12 KM BUS 2
11
10
9
Low voltage

6
5
4
3 SOL qQ

2
KOL eQ
1

ID: 4605028_0906_02
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 Preparing for installation

System example 2

Vitodens – DHW heating and central heating backup with a multi-

mode heating water buffer cylinder

Main components The upper part of heating water buffer

cylinder qP will only be reheated by
■ Viessmann solar collectors boiler 1 if the actual water temperature
■ Vitocell 340-M or Vitocell 360-M multi- falls below the set temperature selected
mode heating water buffer cylinder at boiler control unit 2.
with integral DHW heating, with or If the solar energy is inadequate to cover
without stratification system the entire heating demand, the DHW in
■ Vitosolic 100, type SD1 the lower part of heating water buffer cyl-

Installation
■ Solar-Divicon inder qP will be preheated by solar
■ Wall mounted gas boiler from the year energy. The DHW in the upper part of the
of manufacture 2008 cylinder is heated to the required tem-
– Vitodens 200-W, type WB2B perature by boiler 1.
– Vitodens 300-W, type WB3C The burner starts and three-way diverter
valve rZ switches to position "AB-A" via
Function description cylinder temperature sensor qZ of the
boiler control unit. When the set DHW
DHW heating with solar energy temperature has been reached, the
burner stops and three-way diverter
Solar circuit pump R1 eE starts and valve rZ switches to position "AB-B".
heating water buffer cylinder qP is
heated up if the temperature differential Suppression of DHW cylinder reheat-
between collector temperature sen- ing by the boiler
sor S1 and cylinder temperature sen-
sor S2 qQ exceeds the start temperature Coding address "67" in boiler control
differential DT E. unit 2 defaults a third set DHW tem-
Solar circuit pump R1 eE stops if: perature (setting range 10 to 95 °C). This
■ The actual temperature falls below the value must be below the first set DHW
stop temperature differential DT A temperature. Heating water buffer cylin-
■ The electronic temperature limit of der qP is only heated by boiler 1 (solar
control unit eZ is exceeded (max. circuit pump R1 eE runs) if this set value
90°C) cannot be achieved by the solar thermal
■ The temperature selected at high limit system.
safety cut-out qW (if installed) is
reached
Entire heating water buffer cylinder qP is
heated by the solar thermal system if the
insolation is adequate.
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Preparing for installation

System example 2 (cont.)

DHW heating without solar energy Central heating without solar energy

The upper area of heating water buffer If the temperature at sensor qT is inad-
cylinder qP is heated by boiler 1. The equate, the burner and circulation pump
integral instantaneous water heater/ in the Vitodens are started. The area
standby section is heated by the sur- between HV2/HR1 and HR2 in heating
rounding buffer cylinder water. water buffer cylinder qP is heated up to
The cylinder thermostat with cylinder the set temperature for the heating cir-
temperature sensor qZ of boiler control cuits in weather-compensated mode.
unit 2 controls When this set temperature is exceeded,
three-way diverter valve rZ. the burner and, after a delay, the circu-
lation pump in the Vitodens are stop-
Central heating with solar energy ped.

The system provides central heating if

the temperature at sensor qT is ade-
quate.

Required settings at the solar control unit

Param Delivered Description Setting

eter condition
ANL 1 Without auxiliary function for DHW heating 1
DT E 8° C Start temperature differential for solar circuit pump
at R1
DT A 4 °C Stop temperature differential for solar circuit pump
at R1
S SL 60 °C Set cylinder temperature (see page 52)
For further functions, see chapter "Function description" from page 48.

Note Information regarding speed control

"DT E" can be set at least 0.5 K higher of the solar circuit pump
than "DT A" and up to 0.5 K lower than Observe chapter "Speed control" (see
"DT S" (see page 50). page 63).
"DT A" can be set up to 0.5 K below
"DT E".
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 Preparing for installation

System example 2 (cont.)

Codes required at the boiler and heating circuit control unit

Code Function
51:1 The internal circulation pump is only switched on when the burner
has been started (time delay off)
53:3 System without DHW circulation pump:
Three-way diverter valve rZ is connected to output sK of inter-
nal extension H1 or H2
5b:1 Internal diverter valve without function
(DHW cylinder connected downstream of three-way diverter
valve rZ)

Installation
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13
Preparing for installation

System example 2 (cont.)

Hydraulic installation scheme ID: 4605029_0906_02

rZ 5/21
2
qE 5/28

M
HV2/HR1
230 V / 50 Hz

HR2

HR3
HV1
qR

wW
R2 R1

qP
eZ

KM BUS
S1 S2

qW
qZ
qT

qQ
eP

eE
eW
eQ

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14
 Preparing for installation

System example 2 (cont.)

Equipment required

ID: 4605029_0906_02
Pos. Description
1 Wall mounted gas boiler
with
2 Boiler and heating circuit control unit
3 Internal extension H1 (standard delivery for the Vitodens 300-W)
or
4 Internal extension H2 (accessory)
or

Installation
System with DHW circulation pump:
5 External extension H1 (accessory)
6 KM BUS distributor (accessory)
qP Heating water buffer cylinder
with
wW Threaded DHW circulation pump (accessory)
qT Temperature sensor (flow temperature sensor for low loss header; in this
scheme with heating water buffer cylinder) (accessory)
qZ Cylinder temperature sensor (accessory)
qQ Cylinder temperature sensor S2
qW High limit safety cut-out (accessory)
qE DHW circulation pump (on site)
qR Thermostatic mixing valve (accessory)
eP Solar collectors
eQ Collector temperature sensor S1
eW Solar-Divicon (accessory)
with
eE Solar circuit pump R1
eZ Vitosolic 100, type SD1
eU Junction box (on site)
eI ON/OFF switch (on site)
rZ Three-way diverter valve (accessory)
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Preparing for installation

System example 2 (cont.)

Electrical installation scheme

Vitosolic 100

eZ eI

21
20 230 V / 50 Hz
? 15
230 V / 50 Hz

eU
19
18 M R1 eE
1~
? 14
17
16 High limit
qW safety cut-out
? 13

145 12 A
11
10
9
Low voltage

6
5
4
3 SOL qQ

2
KOL eQ
1

ID: 4605029_0906_02
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16
 Preparing for installation

System example 2 (cont.)

Control unit, wall mounted gas boiler

L
fÖ ? 230 V / 50 Hz
3 4 5
lH lH
? ? fÖ
lH
230 V / 50 Hz

Installation
1
gD aBJ sÖ ?

sK ? sK ? sA ? M
1~ rZ

sK ? M ZP qE
1~
gÖ
aVG 2
1

% STS qZ
Low voltage

4
qT
5
6
7
6

aVG 1
2 2

aVG 1
2

aVG 1 A
2
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ID: 4605029_0906_02

17
Preparing for installation

System example 3

Vitodens – DHW heating with freshwater module and central

heating backup with heating water buffer cylinder

Main components When utilising the freshwater module

with integral DHW circulation pump, the
■ Viessmann solar collectors three-way diverter valve qQ in conjunc-
■ Freshwater module tion with sensors S3 qE and S4 qW of the
■ Heating water buffer cylinder freshwater module qP can be regulated
Vitocell140-E or Vitocell 160-E by its control unit to provide an optimum
■ Vitosolic 100, type SD1 stratification of the return water into the
■ Solar-Divicon heating water buffer cylinder rP.
■ Wall mounted gas boiler from the year
of manufacture 2008 DHW heating with solar energy
– Vitodens 200-W, type WB2B
– Vitodens 300-W, type WB3C Solar circuit pump R1 eE starts and
heating water buffer cylinder rP is
Function description heated up if the temperature differential
between collector temperature sensor
Freshwater module qP heats DHW S1 eQ and cylinder temperature sensor
when hot water is drawn. The energy S2 rQ exceeds the start temperature dif-
supply to freshwater module qP is pro- ferential DT E.
vided via heating water buffer cylin- Solar circuit pump R1 eE stops if:
der rP. Buffer cylinder rP is heated by ■ The actual temperature falls below the
the solar thermal system or, in the upper stop temperature differential DT A
area, by boiler 1. ■ The electronic temperature limit of
The heated DHW is heated by freshwa- control unit eZ is exceeded (max.
ter module qP according to the instanta- 90°C)
neous water heater principle. An internal ■ The temperature selected at high limit
pump transports the heating water from safety cut-out rR (if installed) is
heating water buffer cylinder rP into the reached
freshwater module qP. This heats the Entire heating water buffer cylinderrP is
DHW in the heat exchanger of the fresh- heated by the solar thermal system if the
water module qP according to the coun- insolation is adequate.
tercurrent principle. The freshwater The upper part of heating water buffer
module qP is regulated by its internal cylinder rP will only be reheated by
control unit. boiler 1 if the actual water temperature
falls below the set temperature selected
at boiler control unit 2.
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 Preparing for installation

System example 3 (cont.)

The burner starts and three-way diverter The cylinder thermostat with cylinder
valve rZ switches to position "AB-A" via temperature sensor rW of boiler control
cylinder temperature sensor rW of the unit 2 controls
boiler control unit. When the set DHW three-way diverter valve rZ.
temperature has been reached, the
burner stops and three-way diverter Central heating with solar energy
valve rZ switches to position "AB-B".
Central heating is provided via heating
Suppression of DHW cylinder reheat- water buffer cylinder rP if the tempera-
ing by the boiler ture at sensor rE is adequate.

Installation
Coding address "67" in boiler control Central heating without solar energy
unit 2 defaults a third set DHW tem-
perature (setting range 10 to 95 °C). This If the temperature at sensor rE is inad-
value must be below the first set DHW equate, the burner and circulation pump
temperature. Heating water buffer cylin- in the Vitodens are started. The area
der rP is only heated by the boiler (solar between HV3/HR1 and HR3 in heating
circuit pump R1 eE runs) if this set value water buffer cylinder rP is heated up to
cannot be achieved by the solar thermal the set temperature for the heating cir-
system. cuits in weather-compensated mode.
When this set temperature is exceeded,
DHW heating without solar energy the burner and, after a delay, the circu-
lation pump in the Vitodens are stop-
The upper area of heating water buffer ped.
cylinder rP is heated by boiler 1.

Required settings on the solar control unit

Param Delivered Description Setting

eter condition
ANL 1 Without auxiliary function for DHW heating 1
DT E 8° C Start temperature differential for solar circuit pump
at R1
DT A 4 °C Stop temperature differential for solar circuit pump
at R1
S SL 60 °C Set cylinder temperature (see page 52)
For further functions, see chapter "Functions" from page 48.
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Preparing for installation

System example 3 (cont.)

Note Information regarding speed control

"DT E" can be set at least 0.5 K higher of the solar circuit pump
than "DT A" and up to 0.5 K lower than Observe chapter "Speed control" (see
"DT S" (see page 50). page 63).
"DT A" can be set up to 0.5 K below
"DT E".

Codes required on the boiler and heating circuit control unit

Code Function
51:1 The internal circulation pump is only switched on when the
burner has been started (time delay off)
53:3 System without DHW circulation pump:
Three-way diverter valve rZ is connected to output sK of inter-
nal extension H1 or H2
5b:1 Internal diverter valve without function
(DHW cylinder connected downstream of three-way diverter
valve rZ)

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20
 5442 276 GB

eP
eQ

KM BUS
S1 S2 R2 R1
230 V / 50 Hz
eZ

qP
eW M
P
System example 3 (cont.)

eE qW
2
rZ 1
rP M
HV1
rR HV2
Hydraulic installation scheme ID: 4605030_0906_2

rW HV3/HR1
rE
HR2
qQ
rQ HR3
HR4 M

qE
Preparing for installation

21
Installation
Preparing for installation

System example 3 (cont.)

Equipment required

ID: 4605030_0906_2
Pos. Description
1 Wall mounted gas boiler
with
2 Boiler and heating circuit control unit
rW Cylinder temperature sensor STS
3 Internal extension H1 (standard delivery for the Vitodens 300-W)
or
4 Internal extension H2 (accessory)
qP Freshwater module
qQ Three-way diverter valve R3 (accessory for qP)
qW Temperature sensor S4 (accessory for qP)
qE Temperature sensor S3 (accessory for qP)
qR ON/OFF switch (on site)
rP Heating water buffer cylinder
rQ Cylinder temperature sensor S2
rR High limit safety cut-out (accessory)
eP Solar collectors
eQ Collector temperature sensor S1
eW Solar-Divicon (accessory)
with
eE Solar circuit pump R1
eZ Vitosolic 100, type SD1
eU Junction box (on site)
eI ON/OFF switch (on site)
rE Temperature sensor (flow temperature sensor for low loss header) (acces-
sory)
rZ Three-way diverter valve (accessory)
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 Preparing for installation

System example 3 (cont.)

Electrical installation scheme

Vitosolic 100

eZ eI

21
20 230 V / 50 Hz
? 15
230 V / 50 Hz

eU
19

Installation
18 M R1 eE
1~
? 14
17
16 High limit
rR safety cut-out
? 13

145 12 A
11
10
9
Low voltage

6
5
4
3 SOL rQ

2
KOL eQ
1

ID: 4605030_0906_2
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Preparing for installation

System example 3 (cont.)

Control unit, wall mounted gas boiler

L
fÖ ? 230 V / 50 Hz
3 4
lH lH
?
lH
230 V / 50 Hz

1
gD aBJ

sK ? sK ? M
1~ rZ

% STS rW
Low voltage

4
rE
5
6
A
7

ID: 4605030_0906_2
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 Preparing for installation

System example 3 (cont.)

Control unit, freshwater module

R5-M
R5-R
R5-A
GND

R4
R3
R2
R1
L N
S1
S2
S3
S4
S5
S6
S7

Installation
qP

qR
M
1~
?N L
qE qW qQ 230 V / 50 Hz

ID: 4605030_0906_2

System example 4

DHW heating with solar retrofit system

There are two control versions for this If it is possible to position the tempera-
system example: ture sensor for the DHW circulation
■ Version A: transfer in the existing cylinder, we rec-
Anti-stratification with sensor S3 in ommend version A.
DHW cylinder 2 (existing)
Differential temperature control Main components
■ Version B:
Transfer with sensor S3 in DHW cylin- ■ Viessmann solar collectors
der 1 (retrofit) ■ Mono-mode DHW cylinder (existing)
Control via thermostat function
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Preparing for installation

System example 4 (cont.)

■ Solar retrofit system with the following ■ The actual temperature falls below the
components: shutdown temperature differential
– Solar-Divicon SR DT 3A
– Vitosolic 100, type SD1 ■ When the auxiliary function for DHW
– DHW cylinder Vitocell 100-W, type heating ends
CUG DHW circulation pump qE (if installed)
■ Wall mounted oil/gas boiler or oil/gas for DHW cylinder 2 qI is controlled by
boiler (existing) boiler control unit 2.

Function description Version B

DHW heating with solar energy Transfer pump R2 qT starts if the tem-
perature at sensor S3 qU exceeds the
Solar circuit pump R1eE starts and DHW start temperature NH E.
cylinder qP is heated up if the tempera- The water heated in DHW cylinder qP is
ture differential between collector tem- transferred to DHW cylinder 2 qI.
perature sensor S1 eQ and cylinder tem- The transfer pump R2 qT also starts if
perature sensor S2 qQ exceeds the start there is a demand for DHW heating
temperature differential DT E. issued by the auxiliary function.
Solar circuit pump R1 eE stops if: Transfer pump R2 qT stops if:
■ The actual temperature falls below the ■ The actual temperature falls below the
stop temperature differential DT A stop temperature N HA
■ The electronic temperature limit of ■ When the auxiliary function for DHW
control unit eZ is exceeded (max. heating ends
90°C) DHW circulation pump qE (if installed)
■ The temperature selected at high limit for DHW cylinder 2 qI is controlled by
safety cut-out qW (if installed) is boiler control unit 2.
reached
Suppression of DHW cylinder reheat-
Version A ing by the boiler

Transfer pump R2 qT starts if the tem- Coding address "67" in boiler control unit
perature differential between sensor S2 2 defaults a third set DHW temperature
qQ and sensor S3 qU exceeds the start (setting range 10 to 95 °C). This value
temperature differential DT 3E. The must be below the first set DHW temper-
water heated in DHW cylinder qP is ature. DHW cylinder 2 qI will only be
transferred to DHW cylinder 2 qI. heated by boiler 1 (solar circuit
The transfer pump R2 qT also starts if pump R1 eE runs) if this set value cannot
there is a demand for DHW heating be achieved by the solar thermal sys-
issued by the auxiliary function. tem.
Transfer pump R2 qT stops if:
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 Preparing for installation

System example 4 (cont.)

DHW heating without solar energy

DHW cylinder 2 qI is heated by boiler

1. The cylinder thermostat with cylinder
temperature sensor 3 of boiler control
unit 2 regulates cylinder heating.

Required settings on the solar control unit

Version A
Param Delivered Description Setting

Installation
eter condition
ANL 1 With auxiliary function for DHW heating (see 8
page 55)
DT E 8° C Start temperature differential for solar circuit pump
at R1
DT A 4 °C Stop temperature differential for solar circuit pump
at R1
DT 3E 8° C Start temperature differential for transfer pump at
R2
DT 3A 4 °C Stop temperature differential for transfer pump at
R2
S SL 60 °C Set cylinder temperature (see page 52)
For further functions, see chapter "Function description" from page 48.

Version B
Param Delivered Description Setting
eter condition
ANL 1 With auxiliary function for DHW heating (see 9
page 55)
DT E 8° C Start temperature differential for solar circuit
pump at R1
DT A 4 °C Stop temperature differential for solar circuit
pump at R1
N HE 40° C Start temperature for transfer pump at R2 WWset + 4 K
N HA 45 °C Stop temperature for transfer pump at R2 WWset + 2 K
S Sl 60 °C Set cylinder temperature (see page 52)
For further functions, see chapter "Function description" from page 48.
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System example 4 (cont.)

Note Information regarding speed control

■ "DT E" can be set at least 0.5 K higher of the solar circuit pump
than "DT A" and up to 0.5 K lower than Observe chapter "Speed control" (see
"DT S" (see page 50). page 63).
■ "DT A" can be set up to 0.5 K below
"DT E".
■ WWset is the set DHW temperature of
the DHW cylinder 2 (existing). Scan
this value at the boiler control unit.
When adjusting "N HE" observe the
set cylinder temperature "S SL". If
necessary, adjust the set DHW tem-
perature of DHW cylinder 2 a little
lower at the boiler control unit.

Installation and service instruc-

tions of the boiler control unit

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28
 Preparing for installation

System example 4 (cont.)

Hydraulic installation scheme ID: 4605031_0906_01

1
4

Installation
1
2
230 V / 50 Hz

3
qU
A
R2 R1

qE

qI

KM BUS
2
eZ
S1 S2 S3

qR
eP

qT
P

qQ
qUqW
eE
eW

qP
eQ

1
B
5442 276 GB

A/B For a description of these ver-

sions, see page 26.
29
Preparing for installation

System example 4 (cont.)

Equipment required

ID: 4605031_0906_01
Pos. Description
1 Oil/gas boiler or wall mounted oil/gas boiler
with
2 Boiler and heating circuit control unit
3 Cylinder temperature sensor
4 Circulation pump for cylinder heating
(integrated for wall mounted oil/gas boiler)
qI DHW cylinder 2, mono-mode (existing)
qP DHW cylinder 1, mono-mode (solar retrofit system)
qQ Cylinder temperature sensor S2
qW High limit safety cut-out (accessory)
qE DHW circulation pump (on site)
(internal/external extension may be required for connecting a wall mounted
oil/gas boiler)
qR Thermostatic mixing valve (accessory)
eP Solar collectors
eQ Collector temperature sensor S1
eW Solar-Divicon SR (solar retrofit system)
with
eE Solar circuit pump R1
and
eZ Vitosolic 100, type SD1
eU Junction box (on site)
eI ON/OFF switch (on site)
DHW circulation diversion
qT Circulation pump R2 (transfer) (accessory)
qU Temperature sensor S3
5442 276 GB

30
 Preparing for installation

System example 4 (cont.)

Electrical installation scheme

eZ eI

21
20 230 V / 50 Hz
? 15
230 V / 50 Hz

eU
19
18 M R1 eE
1~
? 14

Installation
STB qW

17
16 M R2 qT
1~
? 13

145 12 KM BUS 2
11
10
9
Low voltage

6
qU
5
4
3 SOL qQ

2
KOL eQ
1

ID: 4605031_0906_01
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31
Installation sequence

Fitting the solar control unit

Select an installation location near the

DHW cylinder, taking account of the
electrical connections and their cable
lengths.

3.
4.

155
2x 5.

6.

2.

15
0

1.

Before closing the solar control unit,

make all electrical connections and
apply a strain relief to all cables/leads.
5442 276 GB

32
 Installation sequence

Overview of electrical connections

T4A
250 V E
P = 2 VA
R1 AC 250 V 0,8 A
A R2 AC 250 V 4(2) A
IP 20, l, T40 230 V
50 Hz

S1 S2 S3 PWM
GND+
145 ? N R2 N R1 N L
1 2 3 4 5 6 9 10 11 12 13 14 15 16 17 18 19 20 21

Installation
B C D

A Wiring chamber of the solar control D KM BUS

unit E Fuse, 4.0 A (slow)
B Sensor inputs R1 Semiconductor relay (suitable for
C PWM signal for the solar circuit speed control)
pump R2 Electromechanical relay

Solar circuit pump

Possible pumps

Standard solar circuit pumps High efficiency Pumps with PWM

pumps input
Without individual With individual Note
speed control speed control Use only solar
(with integral auxili- pumps, not heating
ary capacitor) circuit pumps.

"RPM" = 1 "RPM" = 0 "RPM" = 0 ■ WILO pumps:

Delivered condi- "RPM" = 2
tion ■ GRUNDFOS
pumps:
"RPM" = 3
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33
Installation sequence

Solar circuit pump (cont.)

Installation

The circulation pump with connecting Alternative pumps must be type-tested

cable is part of the Solar-Divicon pump and installed in accordance with the
station. manufacturer's details.

Separate installation and service

instructions

Connection

3-core cable with a cross-section of Note

0.75 mm2. Pumps that draw more than 190 W must
Rated current: 0.8 A be connected via an additional relay
(coupler relay). Disable the speed con-
trol for this pump (see chapter "Speed
control").

Standard pump

M
1~

A Wiring chamber of the solar control R1 Solar circuit pump

unit
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34
 Installation sequence

Solar circuit pump (cont.)

Pump with PWM input

Installation
1~

A Wiring chamber of the solar R1/PWM Solar circuit pump

control unit

Pump/valve at output R2

Installation

Pump and valve must be type-tested and

installed in accordance with manufactur-
er's details.

Connection

3-core cable with a cross-section of Rated current: max. 4(2) A

0.75 mm2.
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35
Installation sequence

Pump/valve at output R2 (cont.)

M B
1~

A Wiring chamber of the solar control B Pump or valve

unit

High limit safety cut-out

A high limit safety cut-out in the con- Note

sumer is required when less than For the Vitocell 100, observe the max.
40 litres cylinder volume is available per collector area that can be connected.
m2 absorber area. This installation safely
prevents temperatures in excess of
95 °C in the consumer.

Installation

Install the sensor of the high limit safety Cylinder cap installation instruc-
cut-out inside the cylinder cap (Vitocell tions
300 accessory).

Connection

3-core cable with a cross-section of

1.5 mm2.
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36
 Installation sequence

High limit safety cut-out (cont.)

C Solar circuit pump

A
D Junction box (on site)

Installation
M
1~
C B

A Wiring chamber of the solar control

unit
B High limit safety cut-out

Temperature setting

Delivered condition: 120 °C High limit safety cut-out installa-

Requires adjustment to 95 °C tion instructions

Collector temperature sensor

Installation

Collector installation instructions

Connection

Connect the sensor to S1 (terminals 1 Note

and 2). Never route this cable immediately next
Extension of the connecting cable: to 230/400 V cables.
2-core cable with a cross-section of
5442 276 GB

1.5 mm2.

37
Installation sequence

Cylinder temperature sensor

Installation

With the threaded elbow. DHW cylinder installation instruc-

tions

Connection

Connect the sensor to S2 (terminals 3 Note

and 4). Never route this cable immediately next
Extension of the connecting cable: to 230/400 V cables.
2-core cable with a cross-section of
1.5 mm2.

Temperature sensor

Installation

1.

2.

4.

3.
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38
 Installation sequence

Temperature sensor (cont.)

Note
Never wrap insulating tape around the
sensor.
Seal in the sensor well.

Connection

Connect the sensor to S3 (terminals 5 Note

and 6). Never route this cable immediately next
Extension of the connecting cable: to 230/400 V cables.
2-core cable with a cross-section of

Installation
1.5 mm2.

Power supply

Regulations

Carry out the power supply connection Protect the power cable to the control
and all earthing measures (i.e. RCD cir- unit with an appropriate fuse/MCB.
cuit) in accordance with IEC 364, the
requirements of your local power supply
utility, VDE or national regulations.
5442 276 GB

39
Installation sequence

Power supply (cont.)

Provide the power supply connection

A (230 V~) via a two-pole mains isolator
(on site).
Disconnect the system by means of a
device which simultaneously separates
all non-earthed conductors with at least
3 mm contact separation.

Danger
Incorrect core termination can
B cause severe injuries and dam-
age to the equipment.
Never interchange cores "L" and
? N L "N":
L Terminal 21
C
N Terminal 20

A Solar control unit wiring chamber

B ON/OFF switch (on site)
C Mains voltage 230 V/50 Hz

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40
 Commissioning

Switching the power ON

1. Check whether all electrical connec- 4. Check which type of solar circuit
tions have been correctly made. pump is connected and set parame-
ter "RPM" accordingly (see
2. Check that the high limit safety cut- pages 33 and 43).
out (if required) is connected.

3. Switch ON the power; the solar con-

trol unit then implements an initiation
phase.
The solar control unit is now in auto-
matic mode.

Navigation through the menu

Controls

KOL
°C

Service

B A

A OK key; to confirm your menu / Cursor keys

selection or adjustment Navigation through the menu
B Symbols line / Cursor keys
Terminating an adjustment To set a value
5442 276 GB

already begun (the value reverts Flashing "SET" means that val-
to its previous setting) ues can be changed.

41
Commissioning

Navigation through the menu (cont.)

Calling up the menu

The symbol line on the display
shows which keys to use to make
adjustments and scans.

Note
After approx. 4 min, the display changes
to show the collector temperature, if no
further adjustments are made.

Symbols on the display

These symbols are not always dis-

played, but appear subject to the system
operating condition.

Symbol Permanent display Flashing

Fully functioning system —
 Relay 1 ON —
(solar circuit pump)
à Relay 2 ON —
È Set DHW temperature Collector cooling function,
reached return cooling enabled
Ç Frost protection active Failed to reach minimum col-
lector temperature
¨ — Emergency collector shut-
down (collector limit tempera-
ture reached) or cylinder
emergency stop active
¨+Ä Sensor fault:
Ä ¨
¨+Æ Manual mode:
Æ ¨
SET Parameters can be changed Change parameter with /
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42
 Commissioning

Selecting the system scheme

Press the following keys: 3. for the required scheme.

1. "ANL 1" and the display will 4. OK to confirm.

show the respective scheme.
See system scheme from page 51.
2. OK "SET" flashes.

Setting system parameters

Press the following keys: 3. OK "SET" flashes.

1. "ANL" and the display will 4. / for the selected value.

show the respective scheme.
5. OK to confirm.
2. until the required parameter is
shown (see table on
page 48).

Resetting system parameters

If a different system scheme is selected,

all parameters are returned to their orig-
inal state.

Service

Carrying out a relay test

Press the following keys: 3. OK "SET" flashes.

1. "ANL" and the display will

show the respective scheme.

2. select "HND 1" or "HND 2".

HND 1 Relay 1
HND 2 Relay 2
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43
Commissioning

Carrying out a relay test (cont.)

4. / for the required setting.

Auto Control mode
On in (100%)
"Æ" and "Â" or "Ã" are
displayed and "¨"
flashes.
OFF OFF
"Æ" is shown and "¨"
flashes.

5. OK to confirm.

6. After the relay test has been comple-

ted, select "Auto".

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44
 Service scans

Scanning temperatures and operating conditions

Subject to system configuration and set-

tings made, the following values can be
scanned with keys / :

Display Description
KOL °C Collector temperature
TSPU °C DHW temperature
S3 °C Temperature at a sensor S3 that may be
connected
n1 % Relative speed of the solar circuit pump
n2 Status of relay R2:
OFF: Relay off
On: Relay on
hP1 h Hours run of the device at output relay R1
(solar circuit pump)
hP2 h Hours run of the device at output relay
R2
kWh Amount of heat if a heat meter is ena-
MWh bled

Note
Add the values for MWh and kWh
together.

Resetting the hours run and the

energy volume

Whilst this value is displayed, press the

following keys: Service

1. OK "SET" flashes; value 0 is dis-

played.

2. OK to confirm.
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45
 Troubleshooting

Fault messages

Sensor faults: Possible displays:

■ Display background light flashes –88.8 Sensor short circuit
■ The sensor symbol in the system 888.8 Sensor break
scheme flashes quickly
■ ¨ flashes Note
Further scans can be carried out with
Example - collector temperature sen- keys / .
sor short circuit

KOL
°C

Checking sensors

100

10
Resistance in kΩ

1
B
A

0.1
0 20 25 40 60 80 100 120 140
Temperature in °C

A Resistor 20 kΩ (sensor S1, collector B Resistor 10 kΩ (sensors S2 and

temperature sensor) S3)

1. Disconnect the respective sensor 2. Compare the measurement with the

and measure its resistance. actual temperature (for scanning see
page 45). Check the installation and,
5442 276 GB

in case of severe deviation, replace

the sensor.

46
 Troubleshooting

Checking sensors (cont.)

Specification

Sensor NTC 10 kΩ at 25 °C 20 kΩ at 25 °C
IP rating IP 53 IP 53
Permissible ambient
temperature
■ during operation −20 to + 90 °C −20 to + 200 °C
■ during storage and −20 to + 70 °C −20 to + 70 °C
transport

Changing the fuse

A Solar control unit wiring chamber

B Fuse, 4 A (slow)

Open the solar control unit wiring cham-

ber.
A spare fuse is included in the fuse
holder.

Service
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47
Function description

Parameter overview

The following parameters can be set subject to the actual system configura-
tion:
Display Parameter Delivered Setting range System
condition scheme
ANL System scheme 1 1–10 —
DT E Start temperature differen- 8 °C 1.5 – 20 °C
tial for solar circuit
pump R1
DT E < DT S
DT A Stop temperature differen- 4 °C 1.0 – 19.5 °C 1 to 9
tial for solar circuit
pump R1
S SL Set cylinder temperature 60 °C 4 – 90 °C
(see page 52)
DT 1E Start temperature differen- 8 °C 1.5 – 20 °C
tial for solar circuit pump R1
(consumer 1)
DT 1E < DT 1S
DT 1A Stop temperature differen- 4 °C 1.0 – 19.5 °C
tial for solar circuit pump R1
(consumer 1)
S 1SL Set cylinder temperature 60 °C 4 – 90 °C
(consumer 1)
(see page 52)
10
DT 2E Start temperature differen- 8 °C 1.5 – 20 °C
tial for solar circuit pump R1
and valve R2 (consumer 2)
DT 2E < DT 2S
DT 2A Stop temperature differen- 4 °C 1.0 – 19.5 °C
tial for solar circuit pump R1
and valve R2 (consumer 2)
S 2SL Set cylinder temperature 60 °C 4 – 90 °C
(consumer 2)
(see page 52)
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48
 Function description

Parameter overview (cont.)

Display Parameter Delivered Setting range System

condition scheme
NOT Collector limit temperature 130 °C 110 – 200 °C
(see page 61)
OKX Collector cooling function OFF OFF/ON
KMX (maximum collector temper- 110 °C 90 – 190 °C
ature limit)
(see page 61) 1 to 10
OKN Minimum collector tempera- OFF OFF/ON
KMN ture limit 10 °C 10 – 90 °C
(see page 61)
OKF Frost protection OFF OFF/ON
KFR (see page 62) 4 °C −10 – +10 °C
PRIO Sequence in which the con- 1 0–2
sumers are heated up
ISP Pump run break duration, 2 min 1 – 30 min 10
cycle pause time
tUMW Break intervals 15 min 1 – 30 min
ORUE Return cooling function OFF OFF/ON
(see page 62)
1 to 10
ORK Interval function OFF OFF/ON
(see page 62)
DT 3E Start temperature differen- 8 °C 0 – 20 °C
tial for transfer pump R2
DT 3A Stop temperature differen- 4 °C 0.5 – 19.5 °C
tial for transfer pump R2
7
MX3E Maximum limit S3 on 58 °C 0 – 94.5 °C
MX3A Maximum limit S3 off 60 °C 0.5 – 95 °C
MN3E Minimum limit S3 on 10 °C 0.5 – 90 °C
MN3A Minimum limit S3 off 5 °C 0 – 89.5 °C
Service

NH E Starting temperature for the 40 °C 0 – 89.5 °C 3, 5, 9

thermostat function
NH A Switch-off temperature for 45 °C 0.5 – 90 °C 3, 5, 9
the thermostat function
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49
Function description

Parameter overview (cont.)

Display Parameter Delivered Setting range System

condition scheme
OWMZ Heat statement OFF OFF/ON
VMAX (see page 63) 5.0 l/min 0.1 – 20 l/min
at 100%
pump
speed
MEDT 3 0–3 1 to 10
MED% 40 20 – 70
RPM Speed control 0 0–3
(see page 63)
n1MN*1 Minimum speed 30 % 30/20 – 100 %
(see page 63)
DT S*1 Differential temperature for 10 K 0.5 – 30 K
the start of the speed regu-
lation
1 to 9
(see page 63)
ANS*1 Rise 2K 1 – 20 K
(see page 63)
DT 1S*1 Differential temperature for 10 K 0.5 – 30 K
the start of speed regulation
(consumer 1)
(see page 63)
ANS1*1 Rise (consumer 1) 2K 1 – 20 K
(see page 63)
10
DT 2S*1 Differential temperature for 10 K 0.5 – 30K
the start of speed regulation
(consumer 2)
(see page 63)
ANS2*1 Rise (consumer 2) 2K 1 – 20 K
(see page 63)
HND1 Manual mode relay 1 AUTO OFF/ON
(see page 43)
1 to 10
HND2 Manual mode relay 2 AUTO OFF/ON
(see page 43)
PROG Software version of the solar — — —
control unit
VERS Hardware version — — —
5442 276 GB

*1 Only adjustable with setting RPM > 0.

50
 Function description

System scheme

10 system schemes can be achieved ■ Collector minimum temperature limit

with the solar control unit. Selection via (see page 61)
parameter "ANL" (see page 43). All sys- ■ Frost protection function (see
tem schemes include the "ANL 1" func- page 62)
tions (system scheme 1): ■ Reverse cooling function (see
■ Dual-mode DHW heating page 62)
■ Suppression of reheating by the boiler ■ Interval function (see page 62)
in conjunction with control units with ■ Heat statement (see page 63)
KM BUS ■ Speed control (see page 63)
■ Maximum DHW cylinder temperature
limit

Auxiliary functions can be enabled for

every system scheme.
■ Collector limit temperature (see
page 61)
■ Collector cooling function (see
page 61)

Service
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51
Function description

System scheme (cont.)

"ANL" = 1— Standard scheme

Dual-mode DHW heating with suppression of reheating by the boiler in con-

junction with control units with KM BUS
Display Temperature differential control
Determination of the temperature differential between col-
lector temperature sensor S1 and cylinder temperature
sensor S2.
■ Solar circuit pump R1 on:
"DT E" is exceeded
■ Solar circuit pump R1 off:
The actual temperature falls below the stop temperature
differential "DT A"
Cylinder temperature limit
Solar circuit pump R1 off:
When reaching the set cylinder temperature "S SL".
Symbol "È" is shown.
Suppression of reheating by the boiler in conjunction
with control units with KM BUS
■ Function enabled:
– The DHW cylinder is heated by the solar thermal sys-
tem.
– Connection of the KM BUS to terminals 11 and 12 in
the solar control unit.
■ In the boiler control unit, coding address "67" defaults a
third set DHW temperature
(This value must be below the first set DHW tempera-
ture).
See the installation and service instructions of the boiler
control unit.
■ The DHW cylinder will only be heated by the boiler, if this
set value cannot be achieved by the solar thermal sys-
tem.

Note
In some boiler control units, the PCB must be replaced (see
page 67).
5442 276 GB

52
 Function description

System scheme (cont.)

"ANL" = 2

Dual-mode DHW heating with suppression of reheating by the boiler in con-

junction with control units without KM BUS and/or control of the secondary
pump of an external heat exchanger
Display Suppression of reheating by the boiler in conjunction
with control units without KM BUS
■ Relay R2 is started in parallel with the solar circuit pump.
■ Function enabled:
– The DHW cylinder is heated by the solar thermal sys-
tem.
– A resistor simulates an actual DHW temperature that
is 10 K higher (for connections, see the following
table).
■ The DHW cylinder will only be heated by the boiler, if the
set DHW temperature cannot be achieved by the solar
thermal system.
System with an external heat exchanger

S1

R1

S2

R2
Service
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53
Function description

System scheme (cont.)

Cylinder temperature sensor as PTC Cylinder temperature sensor as NTC

IP 20, l, T40 230 V IP 20, l, T40 230 V
A 50 Hz A 50 Hz

? N R2 N R1 N L ? N R2 N R1 N L
13 14 15 16 17 18 19 20 21 13 14 15 16 17 18 19 20 21

B B

C C

D
D
E E

C Resistor 20 Ω, 0.25 W (on site) C Resistor 10 kΩ, 0.25 W (on site)

A Solar control unit wiring chamber

B Contactor relay
E To the boiler control unit; connection for cylinder temperature sensor
D Cylinder temperature sensor of the boiler control unit
5442 276 GB

54
 Function description

System scheme (cont.)

"ANL" = 3

Dual-mode DHW heating and thermostat function

Display Thermostat function
Output R2 is used for this function.
Relay R2 switches subject to the temperature at S3 (see
the following table).

Different effects can be achieved by determining the start and stop tempera-
tures:
"NH E" < "NH A" "NH E" > "NH A"
e.g. for reheating e.g. for utilising excess heat

Thoff Thon
Thon Thoff

R2on R2on
R2off R2off

"ANL" = 4

Dual-mode DHW heating and auxiliary function Service

Display Additional function for DHW heating
■ Connection of the transfer pump at R2.
■ Signal for starting the transfer pump R2 via the KM BUS
of the boiler control unit. This also heats the lower area
of the DHW cylinder to the required temperature.

Note
In some boiler control units, the PCB must be replaced (see
page 67).
5442 276 GB

55
Function description

System scheme (cont.)

1. Connect the KM BUS at terminals 11 Danger

and 12 in the solar control unit. DHW with temperatures in
excess of 60 °C can cause scald-
2. Program the second set DHW tem- ing.
perature at the boiler control unit. To limit the temperature to 60 °C,
install mixing equipment, e.g. a
Installation and service thermostatically controlled mix-
instructions; boiler control ing valve (accessory). Install a
unit mixer tap as anti-scalding device
at the draw-off point.
3. Adjust the fourth DHW phase at the
boiler control unit.

Operating instructions, boiler

control unit

"ANL" = 5

Dual-mode DHW heating, thermostat function and auxiliary function

Display Output R2 enables the thermostat function (see page 55)
and the auxiliary function (see page 55) to be achieved.

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56
 Function description

System scheme (cont.)

"ANL" = 6

Dual-mode DHW heating and maximum cylinder temperature control

Display ■ When exceeding the set cylinder temperature "S SL"
(see page 52) the transfer pump R2 will start.
■ Excess heat is transferred, e.g. to the pre-heating stage.

"ANL" = 7

Dual-mode DHW heating and transfer

Display Determination of the temperature differential between col-
lector temperature sensor S2 and cylinder temperature
sensor S3.
■ Transfer pump R2 on:
"DT 3E" is exceeded
■ Transfer pump R2 off:
The actual temperature falls below the stop temperature
differential "DT 3A"

"ANL" = 8
Service
Dual-mode DHW heating, auxiliary function and transfer with sensor S3 in DHW
cylinder 2 (existing)
Display The transfer pump R2 circulates the heating water to pre-
vent stratification (see page 57) and implements the aux-
iliary function (see page 55).
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57
Function description

System scheme (cont.)

"ANL" = 9

Dual-mode DHW heating, auxiliary function and transfer with sensor S3 in DHW
cylinder 1 (retrofit)
Display The transfer pump R2 circulates the heating water to pre-
vent stratification (see page 57) and implements the aux-
iliary function (see page 55).

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58
 Function description

System scheme (cont.)

"ANL" = 10

Dual-mode DHW heating, heating of consumer 2 via the three-way diverter

valve
Display Temperature differential control
Determination of the temperature differential between col-
lector temperature sensor S1 and cylinder temperature
sensor S2.
■ Solar circuit pump R1 on:
"DT 1E" is exceeded
Consumer 1 is being heated.
■ Solar circuit pump R1 off:
The actual temperature falls below the stop temperature
differential "DT 1A"
Determination of the temperature differential between col-
lector temperature sensor S1 and cylinder temperature
sensor S3.
■ Solar circuit pump R1 and three-way diverter valve R2
on:
"DT 2E" is exceeded.
Consumer 2 is being heated.
■ Solar circuit pump R1 and three-way diverter valve R2
off:
The actual temperature falls below the stop temperature
differential "DT 2A"
Cyclical heating
■ If the DHW cylinder cannot be heated with priority
("PRIO" 1), the next consumer in line will be heated for
an adjustable cycle time "tUMW".
■ After expiry of this time, the solar control unit checks the
temperature rise at the collector during the cycle pause
Service

time "tSP".
■ As soon as the start conditions for the consumer with
priority ("PRIO" 1) have been met, that consumer will be
heated again. Otherwise, the consumer with lower rank-
ing will continue to be heated.
■ Once the consumer with priority has reached its set tem-
perature "S SL", no cyclical heating will be implemented.
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59
Function description

System scheme (cont.)

Consumer 1
Parameter Delivered condition Setting range
DT 1E 8.0 K 1.5 – 20.0 K
DT 1A 4.0 K 1.0 – 19.5 K
S1 SL 60 °C 4 – 90 °C

Note
"DT 1E" can be set at least 0.5 K higher
than "DT 1A" and up to 0.5 K lower than
"DT 1S" (see page 50).
"DT 1A/" can be set at least 0.5 K lower
than "DT 1E".

Consumer 2
Parameter Delivered condition Setting range
DT 2E 8.0 K 1.5 – 20.0 K
DT 2A 4.0 K 1.0 – 19.5 K
S2 SL 60 °C 4 – 90 °C

Note
"DT 2E" can be set at least 0.5 K higher
than "DT 2A" and up to 0.5 K lower than
"DT 2S" (see page 50).
"DT 2A" can be set at least 0.5 K lower
than "DT 2E".

Parameter Delivered condition Setting range

PRIO 1 0–2
tSP 2 min 1 – 30 min
tUMW 15 1 – 30 min

0 Priority consumer 1, no cyclical heat-

ing
1 Priority consumer 1, with cyclical
heating
2 Priority consumer 2, with cyclical
heating
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60
 Function description

Collector limit temperature

The solar circuit pump is switched OFF Set value for "NOT" (see page 43).
to protect the system components if the
"NOT" temperature has been exceeded;
the symbol "¨" flashes.

Setting parameters Delivered condition Setting range

NOT 130 °C 110 – 200 °C

Note
This function is disabled at setting
200 °C.

Collector cooling function

The solar circuit pump will be switched 1. Set "OKX" to "ON" (see page 43).
off when the set cylinder temperature
"S SL" is reached. 2. Select the "KMX" value.
If the collector temperature rises to the
set maximum collector temperature
"KMX", the pump will be switched on
long enough to enable this temperature
to fall 5 K lower (the symbol "È" flashes).
The cylinder temperature can then rise
again, but only up to 90 °C; at that point,
the solar circuit pump is switched off (the
symbol "¨" flashes).

Setting parameters Delivered condition Setting range

KMX 110 °C 90 – 190 °C
Service

Minimum collector temperature limit

Minimum starting temperature "KMN" The pump is switched off, if the actual
that must be exceeded before the solar temperature falls 5 K below this temper-
circuit pump can start. ature; symbol "e" flashes.
This prevents the pump starting too fre-
quently (cycling). 1. Set "OKN" to "ON" (see page 43).
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2. Select the "KMN" value.

61
Function description

Minimum collector temperature limit (cont.)

Setting parameters Delivered condition Setting range

KMN 10 °C 10 – 90 °C

Frost protection function

Enable this function only when using 1. Set "OKF" to "ON" (see page 43).
water as heat transfer medium.
The solar circuit pump will be switched 2. Select the "KFR" value.
on to avoid collector damage, if the col-
lector temperature falls below the
"KFR" value.
The symbol "e" is displayed if this func-
tion is enabled and flashes if the solar
circuit pump is running.

Setting parameters Delivered condition Setting range

KFR 4 °C −10 – +10 °C

Reverse cooling function

Enable only in systems with flat-plate In the evening, the pump will continue to
collectors. run (symbol "È" flashes) until the DHW
The "ORUE" function only makes sense cylinder has been cooled down via the
if the collector cooling function has been collector and the pipework to the set cyl-
enabled (see page 61). inder temperature "S SL".
The collector cooling function enables
the heating of the DHW cylinder to a Set "ORUE" to "ON" (see page 43).
higher temperature than "S SL" (see
page 52).

Interval function

Activate the interval function in systems For this, the solar circuit pump is started
where the collector temperature sensor for 30 s when the collector temperature
is not in an ideal location to prevent a rises by 2 K.
time delay in capturing the collector tem-
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perature. Set "ORK" to "ON" (see page 43).

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 Function description

Heat statement

The heat statement is calculated from 3. Adjusting the frost protection of the
the temperature differential between the heat transfer medium "MEDT".
collector and cylinder temperature as
well as the selected throughput (see 4. If necessary, adjust the mixing ratio
service instructions "Vitosol"). of the heat transfer medium "MED
%".
1. Set "OWMZ" to "ON" (see
page 43).

2. Check the throughput at the flow

meter of the Solar-Divicon at 100 %
speed and set that value as
"VMAX".

MEDT setting Heat transfer medium

0 Water
1 Propylene glycol
2 Ethylene glycol
3 Viessmann heat transfer medium

Setting parameters Delivered condition Setting range

VMAX 5.0 l/min 0.1 – 20 l/min
MEDT 3 0–3
MED % 40 % 20 – 70 %

Speed control

Speed control is disabled at the factory The solar circuit pump will be switched
("RPM" set to 0, see page 33). It can on, if "DT E" is exceeded.
Service

only be enabled for relay output R1 If the temperature differential rises to

(solar circuit pump). "DT S" (differential temperature for the
The solar circuit pump must not have its start of the speed control), the speed is
own speed control. Set multi-stage increased by 10% with every rise by the
pumps to the required stage. value selected in "ANS" (rise).

Note
When using pumps with their own varia-
ble speed control, set "RPM" to 0.
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63
 Function description

Speed control (cont.)

Setting parameters Delivered condition Setting range

n1MN 30 % 30 – 100 %
DT S 10 K 0.5 – 30 K
ANS 2K 1 – 20 K

Example

60 DT E = 5 K
50 DT S = 10 K
40
Speed in %

ANS = 2 K
30
20
10
0
0 2 4 6 8 10 12 14
Temperature differential in K

Enabling speed control

Set the required value for "RPM" (see

page 33).
1 Standard solar circuit pumps (with
integral auxiliary capacitor)
2 WILO pump with PWM input
3 GRUNDFOS pump with PWM input

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64
 Parts list

Parts list

When ordering spare parts

Quote the part and serial no. (see type
plate) and the position no. of the required
part (as per this parts list).
Obtain standard parts from your local
supplier.

Parts
010 Collector temperature sensor
020 Cylinder temperature sensor
030 Strain relief pack, capacitor and
fuse
040 Fuse, 4 A (slow)
050 Installation and service instructions
060 Operating instructions

Service
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65
Specification

Specification
204

170 47

Rated voltage 230 V~

Rated frequency 50 Hz
Rated current 4 A∼
Power consumption 2W
(in standby mode 0.7 W)
Protection class II
IP rating IP 20 D to EN 60529, ensure through design/instal-
lation
Function Type 1 B to EN 60730-1
Permiss. ambient temperature
■ during operation 0 to +40 °C
Installation in living spaces or boiler rooms (stand-
ard ambient conditions)
■ during storage and transport -20 to +65 °C

Rated breaking capacity of the relay

outputs at 230 V~:
■ R1 0.8 A∼
■ R2 4 (2) A ∼
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66
 Appendix

Appendix

Replace the PCB in the stated boiler

control units in conjunction with the fol-
lowing functions:
■ Suppression of reheating by the boiler
■ Auxiliary function for DHW heating,
achieved by the solar control unit

Control unit PCB

Vitotronic 200, type KW1, Part no. 7828 192
Part no. 7450 351, 7450 740
Vitotronic 200, type KW2,
Part no. 7450 352, 7450 750
Vitotronic 300, type KW3,
Part no. 7450 353, 7450 760
Vitotronic 200, type GW1, Part no. 7828 193
Part no. 7143 006
Vitotronic 300, type GW2,
Part no. 7143 156
Vitotronic 333, type MW1, Part no. 7824 030
Part no. 7143 421

Service
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67
Certificates

Declaration of conformity

We, Viessmann Werke GmbH & Co KG, D-35107 Allendorf, confirm as sole respon-
sible body that the product Vitosolic 100 complies with the following standards:

EN 55 014-1
EN 60 730

This product is designated _ in accordance with the following Directives:

2004/108/EC
2006/95/EC

Allendorf, 1 October 2009 Viessmann Werke GmbH&Co KG

pp. Manfred Sommer

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68
 Keyword index

Keyword index

A Maximum cylinder temperature

Anti-scalding protection..................6, 56 control................................................57
Applicability........................................72 Minimum collector temperature limit. .61
Automatic mode...........................41, 43
Auxiliary function for DHW heating....55 N
Navigation through the menu.............41
C
Changing settings..............................43 O
Changing the fuse..............................47 Operating steps..................................41
Changing values................................43 Overview of electrical connections.....33
Checking sensors..............................46
Collector cooling function...................61 P
Collector limit temperature.................61 Parts list.............................................65
Collector temperature sensor.............37 Power supply.....................................39
Commissioning..................................41 Pump at R2........................................35
Cyclical heating..................................59 Pumps................................................33
Cylinder temperature limit..................52
Cylinder temperature sensor..............38 R
Relay test...........................................43
D Restoring the delivered condition.......43
Declaration of conformity...................68 Reverse cooling function....................62

E S
External heat exchanger....................53 Scanning temperatures......................45
Selecting the system scheme............43
F Setting system parameters................43
Fault messages..................................46 Software version of the solar control
Fitting the solar control unit................32 unit.....................................................50
Frost protection function....................62 Solar circuit pump..............................33
Spare fuse..........................................47
H Speed control.....................................63
Hardware version...............................50 Starting the solar control unit.............41
Heat statement...................................63 Suppressing reheating
High limit safety cut-out......................36 ■ Control units with KM BUS.............52
■ Control units without KM BUS........53
I Switching the power ON....................41
Interval function..................................62
T
M Temperature differential control...52, 59
Manual mode.....................................43 Temperature sensor...........................38
Manual operation...............................43 Thermostat function...........................55
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Maximum collector temperature limit. 61 Transfer..............................................57

69
Keyword index

Keyword index (cont.)

V
Valve at R2........................................35

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70
 5442 276 GB

71
 Printed on environmentally friendly,
Applicability chlorine-free bleached paper
Subject to technical modifications.

Applicable for the Vitosolic 100, type SD1

Part no. 7438 086
Part no. 7418 199
Part no. 7418 200
Part no. 7418 201

Viessmann Werke GmbH&Co KG Viessmann Limited

D-35107 Allendorf Hortonwood 30, Telford
Telephone: +49 6452 70-0 Shropshire, TF1 7YP, GB
5442 276 GB

Fax: +49 6452 70-2780 Telephone: +44 1952 675000

www.viessmann.com Fax: +44 1952 675040
E-mail: info-uk@viessmann.com
72