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SP-029-D Spray Painting Plant SOP

1. This standard operating procedure outlines safety requirements for operating spray painting equipment, including wearing protective equipment like safety glasses, protective clothing, and respirators. 2. Pre-operational checks must be completed, including ensuring risk assessments are read, equipment is clean and in good working condition, and fume extraction is on before spraying begins. 3. When operating, the roller door must be open to allow adequate air flow and the spray gun operator should always have the spray between themselves and the extraction fan.

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K.Lavanya Samyuktha
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1K views1 page

SP-029-D Spray Painting Plant SOP

1. This standard operating procedure outlines safety requirements for operating spray painting equipment, including wearing protective equipment like safety glasses, protective clothing, and respirators. 2. Pre-operational checks must be completed, including ensuring risk assessments are read, equipment is clean and in good working condition, and fume extraction is on before spraying begins. 3. When operating, the roller door must be open to allow adequate air flow and the spray gun operator should always have the spray between themselves and the extraction fan.

Uploaded by

K.Lavanya Samyuktha
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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S T A N D A R D OP E R A TI N G PR OC ED UR E

Spray Painting Plant


DO NOT use this equipment unless you have been trained and inducted in
its safe use and operation, and have been given permission to use this
equipment.
Safety glasses must be worn. Contact Long and loose hair must be contained
lenses to be replaced with prescription when operating this equipment.
safety glasses when spray painting.
Safety footwear must be worn when Close fitting/protective clothing must be
operating this equipment. worn. Disposable coveralls to be worn
when conducting heavy spray painting.
A respirator fitted with serviceable, Hearing protection must be worn where
approved respiratory cartridges must be noise levels are in excess of the 85 dB(A)
worn when operating this equipment. occupational exposure limit.

PRE-OPERATIONAL SAFETY CHECKS


1. Ensure that risk assessment has been read. UQ risk assessment task ID # 1900.
2. Ensure that Compressed Shop Air UQ risk assessment task ID # 2128 has been read.
3. Ensure that Adhesives, Solvents & Coatings UQ risk assessment task ID # 35894 has been read.
4. Ensure no slip/trip hazards are present in workspaces and walkways.
5. Locate and ensure you are familiar with the operation of the ON/OFF starter and lockable E-Stop.
6. Ensure that the air inlet filters are clean and free from obstructions.
7. Ensure all source of ignition and miscellaneous items are removed from the booth before spraying.
8. Locate and check air isolation valve.
9. Check hoses and fittings are in good condition and are properly connected.
10. Check air pressure regulator and pressure gauge operates.
11. Ensure fume extraction filters aren’t blocked or damaged and unit is on before beginning to spray.
12. Faulty equipment must not be used. Immediately report suspect plant.

OPERATIONAL SAFETY CHECKS


1. Ensure that the roller door is open as to ensure that adequate air flow is obtained for the fume
extraction to operate effectively.
2. Adjust pressure regulator to suit work requirements.
3. Place the work piece in a position where the spray gun operator always has the spray between
themselves and the extraction fan.

HOUSEKEEPING
1. Switch off the equipment, engage E-stop.
2. Dispose of waste paint\solvent in accordance with UQ Environmental Management Syetem
Chemical Waste Management Procedure.
3. Turn off fume extraction.
4. Ensure solvents, paints etc. are stored in an approved storage facility.
5. Ensure all spray painting equipment is cleaned and stored away in the correct location.
6. Leave the equipment and work area in a safe, clean and tidy state after job is completed.
7. Lock up Spray Booth to avoid unauthorised access.

POTENTIAL HAZARDS
 Compressed Air  Hazardous substances  Eye injuries
 Explosions  Spontaneous combustion  Noise exposure

FORBIDDEN
 Spray painting without a compliant respirator  Directing air stream at yourself or other people
 Operating near Ignition sources of any type  Electrical equipment in spray booth
 Spray painting in windy conditions  Mobile phones switched on in spray booth
This SOP does not necessarily cover all possible hazards associated with the machine and should be used in conjunction with other references.
It is designed to be used as an adjunct to teaching Safety Procedures and to act as a reminder to users prior to machine use.

Document: SP-029-D Last reviewed: 06/06/13

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