ANNA UNIVERSITY TIRUCHIRAPPALLI

Tiruchirappalli – 620 024

Regulations 2008
Syllabus
B.E. MECHANICAL ENGINEERING
SEMESTER III

MA1201 – TRANSFORMS AND PARTIAL DIFFERENTIAL EQUATIONS

(Common to all branches)

L T P C
3 1 0 4
UNIT I FOURIER SERIES 9
Dirichlet’s conditions – General Fourier series – Odd and even functions – Half range sine series –
Half range cosine series – Complex form of Fourier Series – Parseval’s identity – Harmonic Analysis.

UNIT II FOURIER TRANSFORMS 9

Fourier integral theorem (without proof) – Fourier transform pair – Sine and
Cosine transforms – Properties – Transforms of simple functions – Convolution theorem – Parseval’s
identity.

UNIT III PARTIAL DIFFERENTIAL EQUATIONS 9

Formation of partial differential equations – Lagrange’s linear equation – Solutions of standard types
of first order partial differential equations - Linear partial differential equations of second and higher
order with constant coefficients.

UNIT IV APPLICATIONS OF PARTIAL DIFFERENTIAL EQUATIONS 9

Solutions of one dimensional wave equation – One dimensional equation of heat conduction – Steady
state solution of two-dimensional equation of heat conduction (Insulated edges excluded) – Fourier
series solutions in Cartesian coordinates.

UNIT V Z -TRANSFORMS AND DIFFERENCE EQUATIONS 9

Z-transforms – Elementary properties – Inverse Z-transform – Convolution theorem – Formation of
difference equations – Solution of difference equations using Z-transform

L: 45 T: 15 Total: 60
TEXT BOOK
1. Grewal, B.S, “Higher Engineering Mathematics”, 40th Edition, Khanna publishers, 2007.

REFERENCES
1. Bali.N.P and Manish Goyal, “A Textbook of Engineering Mathematics”, 7th Edition, Laxmi
Publications(P) Ltd., 2007.
2. Ramana.B.V., “Higher Engineering Mathematics”, Tata Mc-GrawHill Publishing Company
limited, 2007.
3. Glyn James, “Advanced Modern Engineering Mathematics”, 3rd Edition, Pearson Education,
2007.
4. Erwin Kreyszig, “Advanced Engineering Mathematics” 8th Edition, Wiley India, 2007.
 PR1204 – MANUFACTURING TECHNOLOGY I
L T P C
3 0 0 3

UNIT I METAL CASTING PROCESSES 9

Sand casting – Sand moulds - Type of patterns – Pattern materials – Pattern allowances – Types of
Moulding sand – Properties – Core making – Methods of Sand testing – Moulding machines – Types
of moulding machines - Melting furnaces – Working principle of Special casting processes – Shell –
investment casting – Ceramic mould – Lost Wax process – Pressure die casting – Centrifugal casting –
CO2 process – Sand Casting defects.

UNIT II JOINING PROCESSES 9

Fusion welding processes – Types of Gas welding – Equipments used – Flame characteristics – Filler
and Flux materials - Arc welding equipments - Electrodes – Coating and specifications – Principles of
Resistance welding – Spot/butt – Seam – Projection welding – Percusion welding – GS metal arc
welding – Flux cored – Submerged arc welding – Electro slag welding – TIG welding – Principle and
application of special welding processes – Plasma arc welding – Thermit welding – Electron beam
welding – Friction welding – Diffusion welding – Weld defects – Brazing – Soldering process –
Methods and process capabilities – Filler materials and fluxes – Types of Adhesive bonding.

UNIT III BULK DEFORMATION PROCESSES 9

Hot working and cold working of metals – Forging processes – Open impression and closed die
forging – Characteristics of the process – Types of Forging Machines – Typical forging operations –
Rolling of metals – Types of Rolling mills – Flat strip rolling – Shape rolling operations – Defects in
rolled parts – Principle of rod and wire drawing – Tube drawing – Principles of Extrusion – Types of
Extrusion – Hot and Cold extrusion – Equipments used.

UNIT IV SHEET METAL PROCESSES 9

Sheet metal characteristics – Typical shearing operations – Bending – Drawing operations – Stretch
forming operations –– Formability of sheet metal – Test methods – Working principle and application
of special forming processes – Hydro forming – Rubber pad forming – Metal spinning – Introduction
to Explosive forming – Magnetic pulse forming – Peen forming – Super plastic forming.

UNIT V MANUFACTURING OF PLASTIC COMPONENTS 9

Types of plastics – Characteristics of the forming and shaping processes – Moulding of
Thermoplastics – Working principles and typical applications of – Injection moulding – Plunger and
screw machines – Compression moulding – Transfer moulding – Typical industrial applications –
Introduction to Blow moulding – Rotational moulding – Film blowing – Extrusion – Thermoforming –
Bonding of Thermoplastics.
Total: 45
TEXT BOOKS

1. Hajra Choudhury, “Elements of Workshop Technology, Vol. I and II”, Media Promotors Pvt
Ltd., 2001
2. S.Gowri, P.Hariharan, and A.Suresh Babu, “Manufacturing Technology I”, Pearson Education,
2008.

REFERENCES

1. B.S. Magendran Parashar & R.K. Mittal, “Elements of Manufacturing Processes”, Prentice
Hall of India, 2003.
2. P.N. Rao, “Manufacturing Technology”, 2nd Edition, Tata McGraw-Hill Publishing Limited,
2002.
3. P.C. Sharma, “A Text Book of Production Technology”, 4th Edition, S. Chand and Company,
2003.
 ME1201 – ENGINEERING THERMODYNAMICS
(Common to Mechanical and Automobile)
L T P C
3 1 0 4

UNIT I BASIC CONCEPTS AND FIRST LAW 9

Concept of continuum – macroscopic approach – Thermodynamic systems – closed –open – isolated –
Thermodynamic Property – state – path and process – quasi-static process – work –modes of work –
Zeroth law of thermodynamics – concept of temperature and heat – Concept of ideal and real gases –
First law of thermodynamics – application to closed and open systems – internal energy – specific heat
capacities – enthalpy – steady flow process with reference to various thermal equipments

UNIT II SECOND LAW 9

Second law of thermodynamics – Kelvin’s and Clausius statements of second law – Reversibility and
irreversibility – Carnot theorem – Carnot cycle – Reversed carnot cycle – efficiency – COP –
Thermodynamic temperature scale – Clausius inequality – concept of entropy – entropy of ideal gas –
principle of increase of entropy – availability.
UNIT III PROPERTIES OF PURE SUBSTANCE AND STEAM POWER CYCLE
9
Properties of pure substances – Thermodynamic properties of pure substances in solid, liquid and
vapour phases – phase rule – P-V – P-T – T-V – T-S – H-S diagrams – PVT surfaces –
thermodynamic properties of steam – Calculations of work done – heat transfer in non-flow – flow
processes – Standard Rankine cycle – Reheat and regenerative cycle.
UNIT IV IDEAL AND REAL GASES AND THERMODYNAMIC RELATIONS
9
Gas mixtures – Properties ideal and real gases – Equations of state – Avagadro’s Law – Vander
Waal’s equation of state – compressability factor – compressability chart – Dalton’s law of partial
pressure – exact differentials – T-D relations – Maxwell’s relations – Clausius Clapeyron equations –
Joule –Thomson coefficient

UNIT V PSYCHROMETRY 9
Psychrometry and psychrometric charts – property calculations of air vapour mixtures – Psychrometric
process – Sensible heat exchange processes – Latent heat exchange processes – Adiabatic mixing –
evaporative cooling

L: 45 T: 15 Total: 60
(Standard thermodynamic tables, Mollier diagram, Psychrometric chart and Refrigerant property
tables may be used)
TEXT BOOKS
1. Nag.P.K., “Engineering Thermodynamics”, Tata McGraw-Hill, 1998.
2. Cengel, ‘Thermodynamics – An Engineering Approach”, 3rd Edition, Tata McGraw Hill, 2003
REFERENCES

1. Holman.J.P., “Thermodynamics”, 3rd Edition, McGraw-Hill, 1995.

2. Venwylen and Sontag, “Classical Thermodynamics”, Wiley Eastern, 1987
3. Arora C.P, “Thermodynamics”, Tata McGraw-Hill, 2003.
 ME1202 – KINEMATICS OF MACHINERY
L T P C
3 1 0 4

UNIT I BASICS OF MECHANISMS 7

Definitions – Link – Kinematic pair – Kinematic chain – Mechanism – Machine – Degree of Freedom
– Mobility – Kutzbach criterion (Gruebler’s equation) – Grashoff's law – Kinematic Inversions of
four-bar chain and slider crank chain – Mechanical Advantage – Transmission angle
Description of common Mechanisms – Offset slider mechanism as quick return mechanisms –
Pantograph – Straight line generators (Peaucellier and Watt mechanisms) – Steering gear for
automobile – Hooke’s joint – Toggle mechanism – Ratchets – Escapements – Indexing Mechanisms
UNIT II KINEMATIC ANALYSIS 10
Analysis of simple mechanisms (Single slider crank mechanism and four bar mechanism) – Graphical
Methods for displacement – Velocity and Acceleration – Shaping machine mechanism – Coincident
points – Coriolis acceleration – Analytical method of analysis of slider crank mechanism and four bar
mechanism – Approximate analytical expression for displacement, velocity and acceleration of piston
of reciprocating engine mechanism.
UNIT III KINEMATICS OF CAMS 8
Classifications – Displacement diagrams – Parabolic, Simple harmonic and Cycloidal motions –
Graphical construction of displacement diagrams and layout of plate cam profiles – Circular arc and
tangent cams – Pressure angle and undercutting.
UNIT IV GEARS 10
Classification of gears – Gear tooth terminology – Fundamental law of toothed gearing and involute
gearing – Length of path of contact and contact ratio – Interference and undercutting – Gear trains –
Simple – Compound – Epicyclic gear trains – Differentials.
UNIT V FRICTION 10
Dry friction – Friction in screw jack – Pivot and collar friction – Plate clutches – Belt and rope drives
– Block brakes – Band brakes

L: 45 T: 15 Total: 60
TEXT BOOKS

1. Ambekar A. G., “Mechanism and Machine Theory”, Prentice Hall of India, 2007.
2. Uicker J.J.,Pennock G.R., Shigley J.E., “Theory of Machines and Mechanisms”(Indian
Edition), Oxford University Press, 2003.
REFERENCES

1. Thomas Bevan, “Theory of Machines”, CBS Publishers and Distributors, 1984.

2. Ramamurti,V.,’ Mechanism and Machine Theory”, 2nd Edition, Narosa Publishing House,
2005.
3. Ghosh A and A.K.Mallick, “Theory of Mechanisms and Machines”, Affiliated East-West Pvt.
Ltd., 1998.
BIS Codes of Practice/Useful Websites

1. IS 2458 : 2001, Vocabulary of Gear Terms – Definitions Related to Geometry

2. IS 2467 : 2002 (ISO 701: 1998), International Gear Notation – Symbols for Geometric Data.
3. IS 5267 : 2002 Vocabulary of Gear Terms – Definitions Related to Worm Gear Geometry.

4. IS 5037 : Part 1 : 2004, Straight Bevel Gears for General

Engineering and Heavy Engineering - Part 1: Basic Rack.
5. IS 5037 : Part 2 : 2004, Straight Bevel Gears for General
Engineering and Heavy Engineering - Part 2: Module and Diametral Pitches.

Web site: www.howstuffworks.com

 CE1208 – FLUID MECHANICS AND MACHINERY
(Common to Mechanical, Automobile, Aeronautical and Production)
L T P C
3 1 0 4

UNIT I INTRODUCTION 9
Units & Dimensions – Properties of fluids – Specific gravity – Specific weight – Viscosity –
Compressibility – Vapour pressure and gas laws – Capillarity and surface tension – Flow
characteristics: concepts of system and control volume – Application of control volume to continuity
equation – Energy equation – Momentum equation – Moment of momentum equation
UNIT II FLOW THROUGH CIRCULAR CONDUITS 9
Laminar flow through circular conduits and circular annuli – Boundary layer concepts – Boundary
layer thickness – Hydraulic and energy gradient – Darcy – Weisbach equation – Friction factor and
Moody diagram – Commercial pipes – Minor losses – Flow though pipes in series and in parallel
UNIT III DIMENSIONAL ANALYSIS 9
Dimension and units: Buckingham’s П theorem – Discussion on dimensionless parameters – Models
and similitude – Applications of dimensionless parameters

UNIT IV ROTO DYNAMIC MACHINES 9

Homologues units – Specific speed – Elementary cascade theory – Theory of turbo machines – Euler’s
equation – Hydraulic efficiency – Velocity components at the entry and exit of the rotor – Velocity
triangle for single stage radial flow and axial flow machines – Centrifugal pumps – Turbines –
Performance curves for pumps and turbines

UNIT V POSITIVE DISPLACEMENT MACHINES 9

Reciprocating pumps – Indicator diagrams – Work saved by air vessels – Rotary pumps –
Classification – Working and performance curves

L: 45 T: 15 Total: 60
TEXT BOOKS
1. Streeter. V. L., and Wylie, E.B., “Fluid Mechanics”, McGraw Hill, 1983.
2. Radhakrishnan. E, “Fluid Mechanics”, 2nd Edition, Prentice Hall of India, 2007.

REFERENCES
1. Ramamritham. S, “Fluid Mechanics, Hydraulics and Fluid Machines”, Dhanpat Rai & Sons,
1988.
2. Kumar. K.L., “Engineering Fluid Mechanics”, 7th Edition, Eurasia Publishing House (P) Ltd.,
1995.
3. Bansal, R.K., “Fluid Mechanics and Hydraulics Machines”, Laxmi Publications (P) Ltd., 2007.
 EE1205 – ELECTRICAL DRIVES AND CONTROLS
(Common to Mechanical, Production and Petrochemical technology)
L T P C
3 0 0 3

UNIT I INTRODUCTION 9
Basic Elements – Types of Electric Drives – factors influencing the choice of electrical drives –
Heating and cooling curves – Loading conditions and classes of duty – Selection of power rating for
drive motors with regard to thermal overloading and Load variation factors
UNIT II MOTOR CHARACTERISTICS 9
Mechanical characteristics – Speed –Torque characteristics of various types of load and drive motors –
Braking of Electrical motors – DC motors – Shunt – Series – Compound – Single phase and three
phase induction motors
UNIT III STARTING METHODS 9
Types of D.C Motor starters – Typical control circuits for shunt and series motors – Three phase
squirrel cage and slip ring induction motors
UNIT IV CONVENTIONAL AND SOLID STATE SPEED CONTROL OF D.C. DRIVES 9
Speed control of DC series and shunt motors – Armature and field control, Ward-Leonard control
system - Using controlled rectifiers and DC choppers –applications.

UNIT V CONVENTIONAL AND SOLID STATE SPEED CONTROL OF A.C. DRIVES 9

Speed control of three phase induction motor – Voltage control, voltage / frequency control, slip
power recovery scheme – Using inverters and AC voltage regulators – applications.

Total: 45

TEXT BOOKS
1. Vedam Subramaniam, “Electric Drives (Concepts and Applications)”, Tata McGraw-Hill,
2001
2. Nagrath.I.J. & Kothari.D.P, “Electrical Machines”, Tata McGraw-Hill, 1998

REFERENCES

1. Pillai.S.K “A First Course on Electric Drives”, Wiley Eastern Limited, 1998

2. M.D.Singh, K.B.Khanchandani, “Power Electronics”, Tata McGraw-Hill, 1998
3 H.Partab, “Art and Science Utilisation of Electrical Energy”, Dhanpat Rai and Sons, 1994
 PR1205 – MANUFACTURING TECHNOLOGY LABORATORY I
L T P C
0 0 3 2
UNIT I LATHE
1.1. Facing, plain turning and step turning
1.2. Taper turning using compound rest, Tailstock set over, etc
1.3. Single and Multi-start V thread, cutting and knurling
1.4. Boring and internal thread cutting.

UNIT II WELDING EXCERCISES

2.1. Horizontal, Vertical and Overhead welding.
2.2. Gas Cutting, Gas Welding
2.3. Brazing - for demonstration purpose

UNIT III SHEET METAL WORK

3.1. Fabrication of sheet metal tray
3.2. Fabrication of a funnel

UNIT IV PREPARATION OF SAND MOULD

4.1. Mould with solid, split patterns
4.2. Mould with loose-piece pattern
4.3. Mould with Core

UNIT V PLASTIC MOULDING

5.1 Injection Moulding- for demonstration purpose

Total Number of Periods: 45

LIST OF EQUIPMENTS

1. Centre Lathe with accessories 15

2. Welding
2.1 Arc welding machine 04
2.2 Gas welding machine 01
2.3 Brazing machine 01
3. Sheet Metal Work facility
3.1 Hand Shear 300mm 01
3.2 Bench vice 05
3.3 Standard tools and calipers for sheet metal work 05
4 Sand moulding Facility
4.1 Moulding Table 05
4.2 Moulding boxes, tools and patterns 05
5 Plastic Moulding
5.1 Injection Moulding Machine 01
 CE1211 – FLUID MECHANICS AND MACHINERY LABORATORY
(Common to Mechanical, Production, Aeronautical and Automobile)
L T P C
0 0 3 2

LIST OF EXPERIMENTS
1. Determination of the Coefficient of discharge of given Orifice meter.
2. Determination of the Coefficient of discharge of given Venturi meter.
3. Calculation of the rate of flow using Rotameter.
4. Determination of friction factor for a given set of pipes.
5. Conducting experiments and drawing the characteristic curves of Centrifugal pump /
Submergible pump
6. Conducting experiments and drawing the characteristic curves of reciprocating pump.
7. Conducting experiments and drawing the characteristic curves of Gear pump.
8. Conducting experiments and drawing the characteristic curves of Pelton wheel.
9. Conducting experiments and drawing the characteristics curves of Francis turbine.
10. Conducting experiments and drawing the characteristic curves of Kaplan turbine.

LIST OF EQUIPMENTS
(for a batch of 30 students)

1. Orifice meter setup

2. Venturi meter setup
3. Rotameter setup
4. Pipe Flow analysis setup
5. Centrifugal pump/submergible pump setup
6. Reciprocating pump setup
7. Gear pump setup
8. Pelton wheel setup
9. Francis turbine setup
10. Kaplan turbine setup

Quantity: one each.

Total Number of Periods: 45
 EE1206 – ELECTRICAL ENGINEERING LABORATORY
(Common to Mechanical and Production)

L T P C
0 0 3 2

LIST OF EXPERIMENTS
1. Load test on DC Shunt & DC Series motor
2. O.C.C & Load characteristics of DC Shunt and DC Series generator
3. Speed control of DC shunt motor (Armature, Field control)
4. Load test on single phase transformer
5. O.C & S.C Test on a single phase transformer
6. Regulation of an alternator by EMF & MMF methods.
7. V curves and inverted V curves of synchronous Motor
8. Load test on three phase squirrel cage Induction motor
9. Speed control of three phase slip ring Induction Motor
10. Load test on single phase Induction Motor.
11. Study of DC & AC Starters

LIST OF EQUIPMENTS
(for batch of 30 students)
Equipment No.

1. DC Shunt motor - 2
2. DC Series motor - 1
3. DC shunt motor-DC Shunt Generator set - 1
4. DC Shunt motor-DC Series Generator set - 1
5. Single phase transformer - 2
6. Three phase alternator - 2
7. Three phase synchronous motor - 1
8. Three phase Squirrel cage Induction motor - 1
9. Three phase Slip ring Induction motor - 1
10. Single phase Induction motor - 1

Total Number of Periods: 45

 SEMESTER IV
MA1254 – STATISTICS AND NUMERICAL METHODS
(Common to Automobile, Mechanical and Production)
L T P C
3 1 0 4
UNIT I TESTING OF HYPOTHESIS 9

Sampling distributions – Tests for single mean, proportion, difference of means (large and small
samples) – Tests for single variance and equality of variances – Chi-square test for goodness of fit –
Independence of attributes.

UNIT II DESIGN OF EXPERIMENTS 9

2
Completely randomized design – Randomized block design – Latin square design - 2 - Factorial
design.

UNIT III SOLUTION OF EQUATIONS AND EIGENVALUE PROBLEMS 9

Newton-Raphson method – Gauss elimination method – Pivoting – Gauss-Jordan methods – Iterative

methods of Gauss-Jacobi and Gauss-Seidel – Matrix inversion by Gauss-Jordan method – Eigen
values of a matrix by Power method.

UNIT IV INTERPOLATION, NUMERICAL DIFFERENTIATION AND NUMERICAL

INTEGRATION 9

Lagrange’s and Newton’s divided difference interpolation – Newton’s forward and backward
difference interpolation – Approximation of derivatives using interpolation polynomials – Numerical
integration using Trapezoidal and Simpson’s 1/3 rules.

UNIT V NUMERICAL SOLUTION OF ORDINARY DIFFERENTIAL EQUATIONS

9
Taylor’s series method – Euler’s method – Modified Euler’s method – Fourth order Runge-Kutta
method for solving first and second order equations – Milne’s predictor-corrector methods for solving
first order equations – Finite difference methods for solving second order equation.

L: 45 T: 15 Total: 60
TEXT BOOKS

1. Johnson, R.A. and Gupta, C.B., “Miller and Freund’s Probability and Statistics for Engineers”,
7th Edition, Pearson Education, 2007.
2. Grewal, B.S. and Grewal,J.S., “ Numerical Methods in Engineering and Science”, 6th Edition,
Khanna Publishers, 2004.

REFERENCES

1. Walpole, R.E., Myers, R.H., Myers, S.L. and Ye, K, “Probability and Statistics for Engineers
and Scientists”, 8th Edition, Pearson Education, 2007.
2 Spiegel, M.R., Schiller J. and Srinivasan, R.A., “Schaum’s Outlines Probability and Statistics”,
Tata McGraw Hill, 2004.
3. Chapra, S.C. and Canale, R.P. “Numerical Methods for Engineers”, 5th Edition, Tata McGraw-
Hill, 2007.
4. Gerald, C.F. and Wheatley, P.O., “Applied Numerical Analysis”, 6th Edition, Pearson
Education Asia, 2006.
 ME1251 – HEAT AND MASS TRANSFER
L T P C
3 1 0 4

UNIT I CONDUCTION 11
Basic Concepts – Mechanism of heat transfer – Conduction, convection and radiation – Fourier law of
conduction – General differential equation of heat conduction –– Cartesian and cylindrical
coordinates – One dimensional steady state heat conduction – Conduction through plane wall,
cylinders and spherical systems – Composite systems – Conduction with internal heat generation –
Extended surfaces – Unsteady heat conduction – Lumped analysis – Use of Heislers chart.
UNIT II CONVECTION 10
Basic Concepts –Heat transfer coefficients – Boundary layer concept – Types of convection – Forced
convection – Dimensional analysis – External flow – Flow over plates, cylinders and spheres –
Internal flow – Laminar and turbulent flow – Combined laminar and turbulent – Flow over bank of
tubes – Free convection – Dimensional analysis – Flow over vertical plate, horizontal plate, inclined
plate, cylinders and spheres.
UNIT III PHASE CHANGE HEAT TRANSFER AND HEAT EXCHANGERS 9
Nusselts theory of condensation – Pool boiling, flow boiling, correlations in boiling and condensation
– Types of heat exchangers – Heat exchanger analysis – LMTD Method and NTU – Effectiveness –
Overall heat transfer coefficient – Fouling factors.
UNIT IV RADIATION 8
Basic concepts – Laws of radiation – Stefan Boltzman law – Kirchoffs law –Black body radiation –
Grey body radiation – Shape factor algebra – Electrical analogy – Radiation Shields – Introduction to
gas radiation
UNIT V MASS TRANSFER 7
Basic concepts – Diffusion mass transfer – Fick’s law of diffusion – Steady state molecular diffusion –
convective mass transfer – Momentum, heat and mass transfer analogy – Convective mass transfer
correlations

L: 45 T: 15 Total: 60

TEXT BOOKS
1. Sachdeva, R.C., “Fundamentals of Engineering Heat and Mass Transfer” New Age
International, 1995.
2. Incropera, F.P. and DeWitt, D.P., “Fundamentals of Heat and Mass Transfer”, John Wiley and
Sons, 1998.

REFERENCES
1. Yadav, R., “Heat and Mass Transfer” Central Publishing House, 1995.
2. Ozisik, M.N., “Heat Transfer”, McGraw-Hill Book Co., 1994.
3. Nag, P.K., “Heat Transfer”, Tata McGraw-Hill, 2002.
4. Holman, J.P., “Heat and Mass Transfer” Tata McGraw-Hill, 2000.
5. Kothandaraman, C.P., “Fundamentals of Heat and Mass Transfer” New Age International,
1998.
 ME1252 – MANUFACTURING TECHNOLOGY II
L T P C
3 0 0 3

UNIT I THEORY OF METAL CUTTING 9

Introduction – Material removal processes – Types of machine tools – Theory of metal cutting – Chip
formation – Orthogonal cutting – Cutting tool materials – Tool wear – Tool life – Surface finish –
Cutting fluids.

UNIT II CENTRE LATHE AND SPECIAL PURPOSE LATHES 9

Centre lathe – Constructional features – Cutting tool geometry – Various operations – Taper turning
methods – Thread cutting methods – Special attachments – Machining time and power estimation –
Capstan and turret lathes – Automats – Single spindle – Swiss type – Automatic screw type – Multi
spindle – Turret Indexing mechanism – Bar feed mechanism.

UNIT III OTHER MACHINE TOOLS 9

Reciprocating machine tools: shaper, planer and slotter – Milling: types, milling cutters, operations –
Hole making – Drilling – Quill mechanism, reaming, boring, tapping – Sawing machine – Hack saw,
band saw, circular saw – Broaching machines – Broach construction – Push, pull, surface and
continuous broaching machines

UNIT IV ABRASIVE PROCESSES AND GEAR CUTTING 9

Abrasive processes – Grinding wheel – Specifications and selection – Types of grinding process –
Cylindrical grinding – Surface grinding – Centre less grinding – Honing, lapping, super finishing,
polishing and buffing – Abrasive jet machining – Gear cutting – Forming – Generation – Shaping –
Hobbing.

UNIT V CNC MACHINE TOOLS AND PART PROGRAMMING 9

Numerical control (NC) machine tools – CNC – Types – constructional details, special features –
Design considerations of CNC machines for improving machining accuracy – Structural members –
Slide ways – Linear bearings – Ball screws – Spindle drives and feed drives – Part programming
fundamentals – Manual programming – Computer assisted part programming – Turing and machining
centre.

Total: 45

TEXT BOOKS
1. Hajra Choudry, “Elements of Work Shop Technology Vol. II”, Media Promoters. 2002.
2. H.M.T., “Production Technology”, Tata McGraw-Hill, 1998.

REFERENCES
1. Rao, P.N., “Manufacturing Technology, Metal Cutting and Machine Tools”, Tata McGraw–
Hill, 2003.
2. Sharma, P.C., “A Text Book of Production Engineering”, 4th Edition, S. Chand and Co. Ltd,
1993.
3. Groover, M.P. and Zimers Jr., “CAD/CAM”, Prentice Hall of India Ltd., 2004.
 ME1253 – ENGINEERING MATERIALS AND METALLURGY
(Common to Mechanical, Automobile)

L T P C
3 0 0 3

UNIT I CONSTITUTION OF ALLOYS AND PHASE DIAGRAMS 9

Constitution of alloys – Solid solutions, substitutional and interstitial – Phase diagrams, isomorphous,
eutectoid, eutectic, peritectic, and peritectroid reactions – Iron – Iron carbide equilibrium diagram –
Classification of steel and cast iron, microstructure, properties and applications.

UNIT II HEAT TREATMENT 9

Definition – Full annealing, stress relief, recrystallisation and spheroidizing – Normalising, hardening
and tempering of steel – Isothermal transformation diagrams – Cooling curves superimposed on I.T.
diagram – CCR – Hardenability – Jominy end quench test – Austempering – Martempering – Case
hardening – Carburising, nitriding, cyaniding, carbonitriding, flame and induction hardening –
Application.
UNIT III MECHANICAL PROPERTIES AND TESTING 9
Mechanism of plastic deformation, slip and twinning – Types of fracture – Testing of materials under
tension, compression and shear loads – Brinell hardness tests – Vickers hardness tests – Rockwell
hardness tests – Impact test – Izod and Charpy, Fatigue and creep tests – Fracture toughness tests.
UNIT IV FERROUS AND NON FERROUS METALS 9
Effect of alloying elements on steel (Mn, Si, Cr, Mo, V, Ti and W) – Properties and applications of
stainless and tool steels – HSLA – Maraging steels – Cast irons – Grey, white malleable, spheroidal –
Graphite, alloy cast irons, copper and copper alloys – Brass, bronze and cupronickel – Aluminum and
Al-Cu alloy – Precipitation hardening– Bearing alloys.
UNITV NON-METALLIC MATERIALS 9
Polymers – Types of polymer, commodity and engineering polymers – Properties and applications of
PE, PP, PS, PVC, PMMA, PET, PC, PA, ABS, PI, PAI, PPO, PPS, PEEK, PTFE Polymers – Urea and
phenol formaldehydes – Engineering ceramics – Introduction to fibre reinforced plastics.

Total : 45

TEXT BOOKS
1. Callister, W. D., “Material Science and Engineering”, John Wiley and Sons 2007.
2. Avner, S.H., “Introduction to Physical Metallurgy”, McGraw Hill Book Company, 2007.

REFERENCES
1. Budinski, K.G. and Budinski, M.K., “Engineering Materials”, Prentice-Hall of India, 2002.
2. Raghavan.V., “Materials Science and Engineering”, Prentice Hall India, 2007.
3. Dieter, G. E., “Mechanical Metallurgy”, Mc Graw Hill Book Company, 1988.
 CE1259 – STRENGTH OF MATERIALS
(Common to Automobile, Mechanical, Marine and Production)
L T P C
3 1 0 4

UNIT I STRESS, STRAIN DEFORMATION OF SOLIDS 9

Rigid and Deformable bodies – Strength, stiffness and stability – Stresses: Tensile, compressive and
shear – Deformation of simple and compound bars under axial load – Thermal stress – Elastic
constants – Strain energy and unit strain energy – Strain energy in uniaxial loads.
UNIT II BEAMS - LOADS AND STRESSES 9
Types of beams: Supports and loads – Shear force and bending moment in beams – Cantilever, simply
supported and overhanging beams – Stresses in beams – Theory of simple bending – Stress variation
along the length and in the beam section – Effect of shape of beam section on stress induced – Shear
stresses in beams – Shear flow.

UNIT III TORSION 9

Analysis of torsion of circular bars – Shear stress distribution – Bars of solid and hollow circular
section – Stepped shaft – Twist and torsion stiffness – Compound shafts – Fixed and simply supported
shafts – Application to close-coiled helical springs – Maximum shear stress in spring section including
Wahl Factor – Deflection of helical coil springs under axial loads – Design of helical coil springs –
stresses in helical coil springs under torsion loads.
UNIT IV BEAM DEFLECTION 9
Elastic curve of Neutral axis of the beam under normal loads – Evaluation of beam deflection and
slope: Double integration method, Macaulay method, and Moment-area method – Columns – End
conditions – Equivalent length of a column – Euler equation – Slenderness ratio – Rankine formula for
columns.
UNIT V ANALYSIS OF STRESSES IN TWO DIMENSIONS 9
Biaxial state of stresses – Thin cylindrical and spherical shells – Deformation in thin cylindrical and
spherical shells – Biaxial stresses at a point – Stresses on inclined plane – Principal planes and stresses
– Mohr’s circle for biaxial stresses – Maximum shear stress – Strain energy in bending and torsion.

L: 45 T: 15 Total: 60

TEXT BOOKS
1. Popov, E.P., “Engineering Mechanics of Solids”, Prentice Hall of India, 1997.
2. Beer, F. P. and Johnston, R., “Mechanics of Materials”, 3rd Edition, McGraw-Hill Book Co,
2002.

REFERENCES
1. Nash,W.A., “Theory and problems in Strength of Materials”, Schaum Outline Series, McGraw-
Hill Book Co, 1995.
2. Kazimi, S.M.A., “Solid Mechanics”, Tata McGraw-Hill Publishing Co., 1981.
3. Timoshenko, S.P., “Elements of Strength of Materials”, Tata McGraw-Hill, 1997.
 EC1265 – ELECTRONICS AND MICROPROCESSORS
(Common to Automobile, Mechanical and Production)

L T P C
3 0 0 3

UNIT I SEMICONDUCTORS AND RECTIFIERS 9

Classification of solids based on energy band theory – Intrinsic semiconductors – Extrinsic
semiconductors – P-type and N-type – PN junction – Zenor effect –Zenor diode characteristics – Half
wave and full wave rectifiers – Voltage regulation

UNIT II TRANSISTORS AND AMPLIFIERS 12

Bipolar junction transistor – CB, CE, CC configuration and characteristics – Biasing circuits – Class
A, B and C amplifiers – Field effect transistor –Configuration and characteristic of FET amplifier –
SCR, diac, triac, UJT – Characteristics and simple applications – Switching transistors –Concept of
feedback –Negative feedback – Application in temperature and motor speed control.

UNIT III DIGITAL ELECTRONICS 9

Binary number system – AND, OR, NOT, NAND, NOR circuits – Boolean algebra –Exclusive OR
gate – Flip flops – Half and full adders – Registers – Counters – A/D and D/A conversion.

UNIT IV 8085 MICROPROCESSOR 9

Block diagram of microcomputer – Architecture of 8085 – Pin configuration – Instruction set –
Addressing modes – Simple programs using arithmetic and logical operations.

UNIT V INTERFACING AND APPLICATIONS OF MICROPROCESSOR 6

Basic interfacing concepts – Interfacing of Input and output devices – Applications of microprocessor
temperature control – Stepper motor control – Traffic light control.

Total: 45

TEXT BOOKS

1. Milman and Halkias, “Integrated Electronics”, Tata McGraw-Hill Publishers, 1995.

2. Ramesh Goankar, “Microprocessor Architecture, Programming and Applications with 8085”,
Wiley Eastern, 1998.

REFERENCES

1. Malvino and Leach, “Digital Principles and Applications”, Tata McGraw-Hill, 1996.
2. Mehta, V.K., “Principles of Electronics”, S. Chand and Company Ltd, 1994.
3 Dougles V. Hall, “Microprocessor and Interfacing, Programming and Hardware”, Tata
McGraw-Hill, 1999.
 ME1254 – MANUFACTURING TECHNOLOGY LABORATORY II

L T P C
0 0 3 2

LIST OF EXPERIMENTS

1. Two or More Measurements in Metal Cutting Experiment (Example: Shear Angle, Cutting
Force, Tool Wear etc.)
2. One or More Exercises in Shaper, Slotter, Planner, Drilling, Milling Machines
(Example: Round to Square, Dovetail in shaper, Internal keyway cutting in Slotter, Round to
square in Planner, Drilling, reaming and tapping in Drilling machine, Gear Milling and
Keyway milling in Milling machine.)
3. Two or More Exercises in Grinding / Abrasive machining
(Example: Surface Grinding, Cylindrical Grinding.)
4. Two or More Exercises in Assembly of Machined Components for different fits.
(Example: Parts machined using Lathes, Shapers, Drilling, Milling, and Grinding
Machines etc.)
5. One or More Exercises in Capstan or Turret Lathes
6. One or More Exercises in Gear Machining
(Example: Gear Milling, Gear Hobbing etc.)

LIST OF EQUIPMENTS
(For a batch of 30 students)

1. Centre Lathes - 2 Nos.

2. Turret and Capstan Lathes - 1 No.
3. Horizontal Milling Machine - 1 No.
4. Vertical Milling Machine - 1 No.
5. Surface Grinding Machine - 1 No.
6. Cylinderical Grinding Machine - 1 No.
7. Shaper - 2 Nos.
8. Slotter - 1 No.
9. Planner - 1 No.
10. Radial Drilling Machine - 1 No.
11. Tool Dynamometer - 1 No.
12. Gear Hobbing Machine - 1 No.
13. Tool Makers Microscope - 1 No.
Total: 45
 CE1260 – STRENGTH OF MATERIALS LABORATORY
(Common to Automobile, Mechanical and Production)

L T P C
0 0 3 2

LIST OF EXPERIMENTS

1. Tension test on a mild steel rod.

2. Double shear test on Mild steel and Aluminium rods.
3. Torsion test on mild steel rod.
4. Impact test on metal specimen.
5. Hardness test on metals - Brinnell and Rockwell Hardness Number.
6. Deflection test on beams.
7. Compression test on helical springs.
8. Strain Measurement using Rosette strain gauge.
9. Effect of hardening- Improvement in hardness and impact resistance of steels.
10. Tempering- Improvement Mechanical properties Comparison
(i) Unhardened specimen
(ii) Quenched Specimen and
(iii) Quenched and tempered specimen.
11. Microscopic Examination of Hardened samples and
(ii) Hardened and tempered samples.

LIST OF EQUIPMENTS
(for a batch of 30 students)
Universal Tensile Testing machine with double 1 No.
shear attachment – 40 Ton Capacity
Torsion Testing Machine (60 NM Capacity) 1 No.
Impact Testing Machine (300 J Capacity) 1 No.
Brinell Hardness Testing Machine 1 No.
Rockwell Hardness Testing Machine 1 No.
Spring Testing Machine for tensile and compressive loads (2500 N) 1 No.
Metallurgical Microscopes 3 Nos.
Muffle Furnace (800 °C)
Total: 45
 ME1255 – COMPUTER AIDED MACHINE DRAWING LABORATORY
L T P C
0 0 4 2

DRAWING STANDARDS

Code of practice for Engineering Drawing – BIS specifications – Welding symbols – Riveted joints –
Keys – Fasteners – Reference to hand book for the selection of standard components like bolts, nuts,
screws, keys etc.

2-D DRAWINGS
Limits, Fits – Tolerancing of individual dimensions – Specification of Fits – Manual Preparation of
production drawings and reading of part and assembly drawings.

CAD PRACTICE (USING APPLICATION PACKAGES)

Drawing, Editing, Dimensioning, Plotting Commands, Layering Concepts, Hatching, Detailing,
Assembly, basic principles of GDandT (geometric dimensioning and tolerancing)

ASSEMBLY DRAWING (MANUAL AND USING APPLICATION PACKAGES)

Manual parts drawing and preparation of assembled views given part details for components followed
by practicing the same using CAD packages.
Suggested Assemblies:
Shaft couplings – Plummer block – Screw jack – Lathe Tailstock – Universal Joint – Machine Vice –
Stuffing box – Safety Valves - Non-return valves – Connecting rod – Piston and crank shaft – Multi
plate clutch – Preparation of Bill of materials and tolerance data sheet

Total: 45

Use of standard CAD application packages is recommended from the point of view of requirement by
industries. However to encourage our national efforts in indigenous development of software packages
with focus on open source, students may be encouraged to work with “Collab CAD Software”,
developed by:
National Informatics Centre (CAD Group), Govt. of India, A-Block,
C.G.O. Complex, Lodhi Road, New Delhi 110003, 2003.
www.collabcad.com

REFERENCES

1. Bhatt, N.D. and Panchal,V.M., “Machine Drawing”, 38th Edition, Charotar Publishing House,
2003.
2. P.S.G. Design Data Book, Coimbatore.
3. Luzadder, Warren, J. and Jon. D.M., “Fundamentals of Engineering Drawing”, 11th Edition,
Prentice Hall India, 2001.
 EQUIPMENT NEEDED (FOR A BATCH OF 30 STUDENTS)

1. Computer System 30
17” Graphics Terminal
Pentium IV Processor
80 GB HDD
1 GB RAM
Advanced graphics accelerator

2. Laser Printer 01

3. Plotter (A2 size) 01

Software
30 seats of latest/recent versions of AutoCAD/CATIA/SOLIDWORKS/SOLID EDGE/NX/PRO-
E/COLLABCAD or equivalent software