100% found this document useful (1 vote)
340 views25 pages

Check List ITN08010.36 A 0

Uploaded by

arissa
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
100% found this document useful (1 vote)
340 views25 pages

Check List ITN08010.36 A 0

Uploaded by

arissa
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 25

TITLE DOCUMENT CODE REVISION

INSPECTION CHECK-LIST FOR EXHAUST DUCT SYSTEM ITN08010.36 0

Inspection Check-list for WHRU (WASTE HEAT RECOVERY UNIT)

PO .................. Supplier ........................

GE NuovoPignone-Electronically Approved Drawing-Checked: Buti L., Approved: Gennari G., STD. COMMITTEE: Buttafuoco L.-Internal DT-'N'

REVISION DESCRIPTION: STD. COMMITTEE Electronically Stored


ISSUED SECURITY CODE
REVISION DATE APPROVED Electronically Stored
N
23-Apr-14 CHECKED Electronically Stored
EXECUTED CO&SO
REPLACES/DERIVED FROM 1st EXECUTION ORIGINAL JOB SIZE LANGUAGE
INTERNAL STANDARD N/A 23-Apr-14 4 A
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF Nuovo Pignone S.r.l. WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE SHEET
WRITTEN PERMISSION OF Nuovo Pignone S.r.l. . UNPUBLISHED WORK ©2014 Nuovo Pignone S.r.l.. ALL RIGHTS RESERVED. 1 of 25
SCOPE

T h i s c h e c k l i s t h i g h l i g h t t h e c ri t i c a l p o i n t s c o u l d b e f a c e d d u ri n g c o n s t ru c t i o n .
T h i s d o c u m e n t , i n c o m b i n a t i o n w i t h a p p l i c a b l e s p e c i f i c a t i o n s m e n t i o n e d i n t h e p u rc h a s e o r d e r , d e f i n e s t h e
minimum requirements for inspection and testing.
T h i s d o c u m e n t h a s t o b e c o n s i d e r e d a s a w o rk i n g t o o l t h a t g i v e s t h e g u i d e l i n e t o a c h i e v e L e s s o n L e a r n e d .
I n c a s e o f c o n f l i c t b e t w e e n p u rc h a s i n g s p e c i f i c a t i o n a n d t h i s c h e c k l i s t , t h e p u rc h a s i n g s p e c i f i c a t i o n s h a l l
g o v e rn .

C o m p l i a n c e w i t h t h e p ro v i s i o n s o f t h i s c h e c k l i s t d o e s n o t re l i e v e t h e S u p p l i e r f ro m t h e r e s p o n s i b i l i t i e s o f
f u rn i s h i n g e q u i p m e n t p ro p e rl y d e s i g n e d t o m e e t t h e s p e c i f i e d o p e r a t i n g s e rv i c e c o n d i t i o n s .

RULES

The supplier shall fulfil all the points of the checklist before the final inspection.
T h i s d o c u m e n t s h a l l b e a v a i l a b l e f o r t h e i n s p e c t o rs a n d s h a l l b e i n c l u d e d i n t h e f i n a l d o c u m e n t a t i o n .

C o l u m n “S t a t u s “ s h a l l b e f i l l e d w i t h o n e o f t h e f o l l o wi n g s t a t e m e n t s :
OK
N o n - C o n f o r m i t y R e p o rt (o r N CR )
N O T A P P L I C A B L E (o r N A )

C o l u m n “N o t e “ s h a l l b e f i l l e d w i t h c l a ri f i c a t i o n s o r e x p l a n a t i o n o f t h e d e f e c t s i f a n y .

C o l u m n “D a t e ” s h a l l b e f i l l e d w i t h t h e d a t e o f t h e f i n a l c l o s u r e o f t h e i n s p e c t i o n o r N C R.

T h e d o c u m e n t s s h a l l b e s i g n e d a n d s t a m p e d w h e re re q u i re d b y t h e i n v o l v e d p a rt i e s .

REVISION DESCRIPTION: ISSUED DOCUMENT CODE REVISION SIZE LANGUAGE


ITN08010.36 0 4 A
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF Nuovo Pignone S.r.l. WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE SHEET
WRITTEN PERMISSION OF Nuovo Pignone S.r.l. . UNPUBLISHED WORK ©2014 Nuovo Pignone S.r.l.. ALL RIGHTS RESERVED. 2 of 25
INDEX

1. Mechanical Part

2. Electrical Part

3. Instrumentation part

4. Pneumatic Part

5. Hydraulic Part

6. Pressure Vessel

7. Painting and Surface protection

8. Documentation and Certification

REVISION DESCRIPTION: ISSUED DOCUMENT CODE REVISION SIZE LANGUAGE


ITN08010.36 0 4 A
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF Nuovo Pignone S.r.l. WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE SHEET
WRITTEN PERMISSION OF Nuovo Pignone S.r.l. . UNPUBLISHED WORK ©2014 Nuovo Pignone S.r.l.. ALL RIGHTS RESERVED. 3 of 25
1. MECHANICAL PART

C h e c k L i s t fo r W H R U (W A S T E H E AT RE CO V E R Y U NI T ) – M e c h a n i c a l P a r t

M E CH A NI C AL P A RT
AP P L I C A BL E
N° C AT E G O R Y D E S C RI P T I O N S T AT US NO T E DAT E
DO CU M E NT S
1 . 1 E x h a u s t D u c t, S t a c k , E x p a n s i o n J o i n t , H e a t E x c h a n g e r , L o v e r D a m p e r , D a m p e r a n d D i v e r t e r C a s i n g
(i n c l u d i n g E l b o w D u c ts , S i l e n c e r D u c t s , T r a n s i ti o n Du c t s , E x p a n s i o n J o i n ts F l a n g e s , M e c h a n i c a l P a r t s ,
S t a c k s , e tc . )

1.1.01 Dimansional Dimensional check of each Items (each G e n e ra l


duct section). arrangement;
G e n e ra l
Outline;
W o rk s h o p /
c o n s t ru c t i o n
DW G
1.1.02 Dimansional Dimensional check of dimensional of Technical
flanges Specification
& Dr a wi n g &
Good Practice
1.1.03 Dimansional C h e c k t h e p l a n a ri t y o f t h e f l a n g e s Technical
Specification
& Dr a wi n g &
Good Practice
1.1.04 Dimansional Control the hole patterns on the flanges Technical
Specification
& Dr a wi n g &
Good Practice
1.1.05 Dimensional Visual and dimensional checks of Technical
components ( d u ri n g these checks Specification
p r e f a b ri c a t e d s e c t i o n s wi l l b e a l s o p u t & Dr a wi n g &
side-to-side to check hole matching and Good Practice
f l a t n e s s o f t h e f l a n g e s ), c e r t i f i c a t i o n
1.1.06 Dimensional C o n t r o l t h e S h o p f i t - u p b e t w e e n t h e m a rk s , Technical
and Fit-up certification shall be per EN10204 level Specification
3 . 1 (p i c t u r e s a re r e q u i re d ) & Dr a wi n g &
E x h a u s t d u c t s h a l l b e t ri a l e r e c t e d i n t h e Good Practice
shop using spare gaskets and installing all
re q u i r e d b o l t s . W h e n E x h a u s t d u c t o v e ra l l
d i m e n s i o n s m a k e u n p ra c t i c a l t h e c o m p l e t e
s y s t e m t ri a l e re c t i o n , p r e f a b ri c a t e d
sections shall be put side -to-side to check
hole matching and flatness of the flanges.
E a c h s e c t i o n s h a l l b e t ri a l e r e c t e d s i d e - t o -
side with the upstream and downstream
section (when applicable).
1.1.07 Visual and C h e c k t h e p l a n a ri t y o f t h e W a l l s o f d u c t Technical
Dimensional s e c t i o n (l a t e r a l w a l l , Ro o f a n d b o t t o m ) i n Specification
p a rt i c u l a r C o n t r o l t h a t t h e e a c h d u c t & Dr a wi n g &
section are built in order to avoid the Good Practice
water deposit.
1.1.08 Visual and C o n t r o l t h a t t h e p a r t s a re b u i l t i n o r d e r t o Technical
Dimensional a v o i d t h e w a t e r d e p o s i t (c h e c k t h e Specification
p r e s e n c e o f w a t e r d r a i n s o n t h e h o ri z o n t a l & Dr a wi n g
b e a m s o f t h e h o ri z o n t a l d u c t s a n d o n t h e
b o t t o m o f t h e e l b o ws a n d t h e r o o f i s
sloped)
1.1.09 Visual and V e ri f y t h e c o r r e c t s t i f f n e s s o f t h e Technical
Dimensional w a l l s / s h e l l s d u c t o f t h e m a rk s Specification
& Dr a wi n g
1.1.10 Visual and Check the presence of the lifting lugs on G e n e ra l
Dimensional e a c h m a rk s (i f a n y ) arrangement
1.1.11 Visual E x t e r n a l s t i f f e n e rs s h a l l b e d e s i g n e d t o Technical
p r o m o t e d ra i n a g e a n d p r e v e n t c o l l e c t i o n o f Specification
ra i n w a t e r b y e f f e c t i v e d r a i n a g e h o l e s o r & Dr a wi n g &
e x t e r n a l c o v e rs . Good Practice

REVISION DESCRIPTION: ISSUED DOCUMENT CODE REVISION SIZE LANGUAGE


ITN08010.36 0 4 A
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF Nuovo Pignone S.r.l. WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE SHEET
WRITTEN PERMISSION OF Nuovo Pignone S.r.l. . UNPUBLISHED WORK ©2014 Nuovo Pignone S.r.l.. ALL RIGHTS RESERVED. 4 of 25
1.1.12 EARTHING C h e c k t h e p r e s e n c e o f t h e e a rt h i n g b o s s Technical
CONTINUITY o n t h e m a rk s Specification
& Dr a wi n g
1.1.13 Visual W h e n t h e E x h a u s t s y s t e m p e n e t ra t e G e n e ra l
t h ro u g h a b u i l d i n g w a l l o r r o o f a f l a s h i n g arrangement;
shall be provided to allow for building G e n e ra l
p e n e t r a t i o n s e a l i n g a t t h e p ro p e r l o c a t i o n . Outline;
No site welding activity is allowed to seal W o rk s h o p /
the building penetration. c o n s t ru c t i o n
DW G ;
Technical
Specification
1.1.14 Visual Required positions and actual number of G e n e ra l
a c c e s s d o o r s a re s h o wn o n E x h a u s t Du c t arrangement;
A r r a n g e m e n t D r a wi n g (g e n e r a l l y a t l e a s t G e n e ra l
upstream and downstream any silencer Outline;
s e c t i o n f o r i n s p e c t i o n . A c c e s s d o o rs W o rk s h o p /
(6 0 0 m m * 6 0 0 m m m i n i m u m ) s h a l l b e b o l t e d c o n s t ru c t i o n
a n d v e rt i c a l l y h i n g e d s o t h a t t h e d o o r DW G ;
s w i n g o p e n h o ri z o n t a l l y . A l a t c h s h a l l b e Technical
p r o v i d e d t o re s t ra i n t h e d o o r i n t h e o p e n Specification
position.
1.1.15 Visual and The bottom of the hatch, located in the G e n e ra l
Dimensional h o ri z o n t a l p a r t o f t h e E x h a u s t s y s t e m , arrangement;
shall not be located more than 600 -mm (24 G e n e ra l
inches) above the duct floor Outline;
W o rk s h o p /
c o n s t ru c t i o n
DW G ;
Technical
Specification
1.1.16 Visual H a t c h e s l o c a t e d i n a n y v e r t i c a l p a rt o f t h e G e n e ra l
Exhaust system shall have a safety - arrangement;
warning label installed to advise the hatch G e n e ra l
only for inspection not to go inside the Outline;
d u c t w o rk . W o rk s h o p /
c o n s t ru c t i o n
DW G ;
Technical
Specification
1.1.17 Welding C h e c k t h e c o r re c t we l d i n g o f t h e s t u d b o l t s Technical
inspection Specification
& applicable
we l d i n g c o d e
1.1.18 Welding Weld visual inspection 100% Technical
inspection Specification
& applicable
we l d i n g c o d e
1.1.19 Welding N D T o n w e l d s (W e l d s o n l i f t i n g p o i n t s h a l l Technical
inspection be included) Specification
& applicable
we l d i n g c o d e
1.1.20 Visual V e ri f y t h e c o r r e c t w e l d i n g o f t h e S S d ra i n Technical
elbow below the stack base Specification
& Dr a wi n g &
Good Practice
1.1.21 Visual E x t e r n a l m o u n t i n g b r a c k e t s , h a r d wa r e a n d Technical
access door frames shall be seal welded Specification
& Dr a wi n g &
Good Practice
1.1.22 Visual Top, bottom and flow direction shall be Technical
stencilled on all duct casings. Specification
& Dr a wi n g &
Good Practice
1.1.23 Welding No stiffener shall cover any stack shell Technical
inspection p l a t e b u t t w e l d t o a l l o w t h e i r p ro p e r US / RT Specification
inspection & Dr a wi n g &
Good Practice

REVISION DESCRIPTION: ISSUED DOCUMENT CODE REVISION SIZE LANGUAGE


ITN08010.36 0 4 A
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF Nuovo Pignone S.r.l. WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE SHEET
WRITTEN PERMISSION OF Nuovo Pignone S.r.l. . UNPUBLISHED WORK ©2014 Nuovo Pignone S.r.l.. ALL RIGHTS RESERVED. 5 of 25
1.1.24 Welding No more than 2 stack shell plate butt Technical
inspection w e l d s s h a l l j o i n i n o n e p o i n t (v e rt i c a l Specification
welds shall be staggered not less than 30° & Dr a wi n g &
apart) Good Practice
1.1.25 Visual The stack shall have a drainable bottom Technical
l o w e r t h a n t h e h o ri z o n t a l d u c t f l o o r l e v e l . Specification
& Dr a wi n g &
Good Practice
1.126 Items V e ri f y t h e p r e s e n c e o f t h e t a g n u m b e rs Technical
Identification e n g r a v e d o n e a c h m a rk s Specification
& Dr a wi n g &
Good Practice
1.1.27 Visual and A t t h e s t a c k b a s e s k i rt a n a c c e s s m a n h o l e Technical
Dimensional s h a l l b e l o c a t e d t o a l l o w f o r s k i rt i n n e r Specification
surface inspection and maintenance and to & Dr a wi n g &
facilitate the grouting activities for the Good Practice
stack base. A removable stainless steel
i n s e c t s c r e e n s h a l l p ro t e c t t h e m a n h o l e .
I n s e c t s c r e e n s h a l l b e # 1 4 m e s h (f o u rt e e n
o p e n i n g s p e r l i n e a r i n c h ) a n d n o m i n a l wi re
diameter shall be 0,3 -mm (1/64 of an
i n c h ).
1.1.28 Visual and C y l i n d ri c a l s t a c k s e c t i o n s s h a l l b e m a rk e d T e c h n i c a l
Dimensional w i t h f l o w d i re c t i o n a n d s h a l l b e e x t e rn a l l y S p e c i f i c a t i o n
m a rk e d t o f a c i l i t a t e p r o p e r c l o c k i n g & Dr a wi n g &
o ri e n t a t i o n d u ri n g a s s e m b l y Good Practice
1 . 2 E x h a u s t D u c t, S t a c k , E x p a n s i o n J o i n t , H e a t E x c h a n g e r , L o v e r D a m p e r , D a m p e r a n d D i v e r t e r ( i n c l u d i n g
E l b o w D u c t s , S i l e n c e r D u c t s , T r a n s i ti o n Du c t s , E x p a n s i o n J o i n ts F l a n g e s , M e c h a n i c a l P a r t s , S ta c k s , e t c . )
I n s u l a ti o n L a g g i n g a n d i n s u l a ti o n m a te r i a l s
1.2.01 cleanness C h e c k t h e i n t e r n a l c l e a n i n g b e f o re T e c h n i c a l
a s s e m b l y t h e i n s u l a t i o n m a t e ri a l . Specification
In particular Cleaning shall be checked at & Dr a wi n g
t h re e m a i n m a n u f a c t u ri n g s t a g e s :
A f t e r b l a s t c l e a n i n g p ri o r t o p a i n t
application, if paint is required, all
c h i p s , b u r rs , w e l d s l a g a n d f ra g m e n t s
shall have been mechanically removed
a n d d e b ri s , b l a s t i n g m e d i a a n d d u s t a s
w e l l b y a d ry a n d o i l f re e c o m p re s s e d
air jet.
B e f o re t h e i n s t a l l a t i o n o f t h e a c o u s t i c a l
i n s u l a t i o n d e b ri s a n d d u s t s h a l l h a v e
b e e n r e m o v e d b y a d ry a n d o i l f r e e
c o m p re s s e d a i r j e t .
B e f o re p a c k i n g d e b ri s a n d d u s t s h a l l
h a v e b e e n re m o v e d b y d ry a n d o i l f re e
c o m p re s s e d a i r j e t a n d a v a c u u m
cleaner
1.2.02 Insulation I n s u l a t i o n m a t e ri a l s h a l l b e a p p ro v e d T e c h n i c a l
m a t e ri a l p r o d u c t a b l e t o p r o p e rl y o p e ra t e i n t h e G T S p e c i f i c a t i o n
e x h a u s t e n v i r o n m e n t f o r t h e w h o l e d e s i g n & Dr a wi n g &
life without any need for maintenance Good Practice
1.2.03 Insulation If not otherwise stated in the POS the Technical
m a t e ri a l i n s u l a t i o n m a t e ri a l s h a l l b e u n c l a s s i f i e d i n S p e c i f i c a t i o n
re s p e c t of EU Di r e c t i v e 9 7 / 6 9 E C & Dr a wi n g &
(6 7 / 5 4 6 / E E C A m e n d m e n t M M V F ), s h a l l b e G o o d P r a c t i c e
non-flammable, non-hygroscopic, non -
w a t e r - re t a i n i n g a n d v e r m i n p r o o f , a n d
shall not contain sodium or asbestos
1.2.04 Insulation If not otherwise stated in the POS the Technical
m a t e ri a l I n s u l a t i o n l a y e rs s h a l l b e s t a g g e re d a t S p e c i f i c a t i o n
l e a s t 2 0 0 m m o n e e n d t o t h e o t h e r a n d & Dr a wi n g &
s i d e - t o - s i d e t o l i m i t t h e rm a l t r a n s m i s s i o n Good Practice
1.2.05 Dimensional If not otherwise stated in the POS Technical
m a x i m u m l a g g i n g s e c t i o n s u rf a c e t o b e 1 , 5 S p e c i f i c a t i o n
m 2 f o r 3 - m m t h i c k l a g g i n g a n d 1 m 2 f o r & Dr a wi n g &
2,5-mm thick lagging Good Practice

REVISION DESCRIPTION: ISSUED DOCUMENT CODE REVISION SIZE LANGUAGE


ITN08010.36 0 4 A
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF Nuovo Pignone S.r.l. WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE SHEET
WRITTEN PERMISSION OF Nuovo Pignone S.r.l. . UNPUBLISHED WORK ©2014 Nuovo Pignone S.r.l.. ALL RIGHTS RESERVED. 6 of 25
1.2.06 Assembly L a g g i n g s e c t i o n s s h a l l g e n e r a l l y o v e rl a p i n Technical
the direction of gas flow Specification
& Dr a wi n g &
Good Practice
1.2.07 Assembly Gaps between lagging sheets shall not Technical
exceed one lagging sheet thickness in the Specification
c l a m p e d p o s i t i o n . N o m o re t h a n 3 l a g g i n g & Dr a wi n g &
s h e e t s l a y e rs s h a l l o v e rl a p a t e a c h o n e Good Practice
stud
1.2.08 Welding T h e n u t s s h a l l b e we l d e d t o t h e wa s h e rs Technical
inspection a f t e r t i g h t e n i n g t o a v o i d t h e wa s h e r t o b e Specification
i n d u c e d t o ro t a t e u n d e r f l o w c o n d i t i o n s & Dr a wi n g &
damaging the stud Good Practice
1.2.09 Visual W a s h e rs o b t a i n e d b y p u n c h i n g s h a l l b e Technical
a s s e m b l e d w i t h b u r rs n o t f a c i n g t h e Specification
l a g g i n g o r s h a l l b e p r o p e rl y t u m b l e d . & Dr a wi n g &
Good Practice
1.2.10 Visual P e rf o r a t i n g b u r rs o n t h e p e r f o ra t e d s h e e t s Technical
s h a l l b e l o c a t e d o n t h e a i rs i d e a v o i d i n g Specification
contact with the glass cloth and insulation & Dr a wi n g &
m a t e ri a l Good Practice
Special cautions shall be taken to keep
d e b ri s f r o m e n t e ri n g t h e p e rf o r a t e d s h e e t s .
1.2.11 Visual T h e p e rf o r a t e d s h e e t s s h a l l h a v e a s o l i d Technical
e d g e o r a s o l i d a r e a wh e r e t h e h o l e s f o r Specification
t h e c o n n e c t i o n s t o t h e s t u d s a re l o c a t e d & Dr a wi n g &
Good Practice
1.2.12 Assembly Control the c o r re c t assembly of the Technical
insulation Specification
& Dr a wi n g &
Good Practice
1.2.13 Assembly C o n t r o l t h e c o rr e c t f i x i n g a n d o ri e n t a t i o n Technical
of the claddings Specification
& Dr a wi n g &
Good Practice
1.2.14 Dimensional C h e c k o f t h e t h i c k n e s s o f i n t e rn a l p l a t e Technical
liner Specification
& Dr a wi n g &
Good Practice
1.2.15 Visual and The insulation system at the top of the Technical
Dimensional stack shall be capped to prevent water to Specification
e n t e ri n g t h e i n s u l a t i o n s y s t e m & Dr a wi n g &
Good Practice
1.2.16 Visual and
T h e i n t e rn a l l a g g i n g a t t h e b o t t o m o f t h e Technical
Dimensional
stack shall be designed such that liquid Specification
e n t e ri n g t h e s t a c k s h a l l b e d ra i n e d wi t h o u t & Dr a wi n g &
contact with the insulation. Good Practice
1.2.17 Visual and T o f a c i l i t a t e t h e s t a c k e re c t i o n a r e f e re n c e Technical
Dimensional g u s s e t s h a l l b e p ro v i d e d t o p ro p e rl y a l i g n Specification
t h e i n t e r n a l s t u d s t o t h e e x t e rn a l f l a n g e & Dr a wi n g &
hole pattern. Location of this gusset shall Good Practice
b e c l e a rl y i n d i c a t e d o n t h e s i t e e r e c t i o n
drawing.
1.3 Exhaust silencer Duct
1.3.01 Insulation M a x i m u m a re a f o r i n s u l a t i o n p i l l o w s h a l l Technical
m a t e ri a l n e v e r e x c e e d 1 , 1 - m 2 . T h e v e rt i c a l d i s t a n c e Specification
Assembly b e t w e e n t w o s u p p o rt p r o f i l e s s h a l l n o t & Dr a wi n g &
exceed 0.7-m Good Practice
1.3.02 Visual and P e rf o r a t e d s h e e t s h a l l h a v e a s o l i d e d g e Technical
Dimensional t o a l l o w f o r p r o p e r we l d i n g Specification
& Dr a wi n g &
Good Practice

REVISION DESCRIPTION: ISSUED DOCUMENT CODE REVISION SIZE LANGUAGE


ITN08010.36 0 4 A
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF Nuovo Pignone S.r.l. WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE SHEET
WRITTEN PERMISSION OF Nuovo Pignone S.r.l. . UNPUBLISHED WORK ©2014 Nuovo Pignone S.r.l.. ALL RIGHTS RESERVED. 7 of 25
1.3.03 Visual, I n s u l a t i o n re t a i n i n g s h e e t s s h a l l b e Technical
Dimensional
securely welded in place to the silencer Specification
and welding
b a f f l e f r a m e w o rk . W e l d s a r o u n d t h e & Dr a wi n g &
inspection
p e ri m e t e r o f t h e s h e e t , t o t h e s u p p o rt i n g Good Practice
f r a m e w o rk , s h a l l b e a s f i l l e t we l d s 3 0 - m m
minimum on 100-mm maximum spacing.
W e l d s t o n o n - p e ri m e t e r s u p p o r t i n g f ra m e
s h a l l b e a s f i l l e t we l d s a ro u n d a f u l l
c i rc u m f e re n c e o f 1 2 - m m m i n i m u m d i a m e t e r
holes on 300-mm maximum spacing. Blind
p l u g w e l d s s h a l l n o t b e u s e d . F i l l e t we l d s
o n a d j a c e n t p i e c e s o f re t a i n i n g s h e e t s h a l l
h a v e t h e s t i t c h w e l d s s t a g g e re d s u c h t h a t
t h e s t i t c h w e l d s d o n o t o v e rl a p a n d t o
allow for inspection of proper weld fusion
o f b o t h b a s e m e t a l s . P e ri m e t e r f i l l e t w e l d s
a t c o rn e rs o f re t a i n i n g s h e e t s s h a l l h a v e
t h e w e l d “w r a p a r o u n d ” t h e c o r n e r s u c h
that the weld shall have a minimum of 100 -
m m o n b o t h s i d e s o f t h e c o r n e r.
1.4 Exhaust Expansion Joint
1.4.01 Visual C o n t r o l t h e i n t e g ri t y o f t h e e x p a n s i o n Technical
joints Specification
& Dr a wi n g
1.4.02 Visual C l a m p i n g b a rs s h a l l b e d e b u r re d a n d s h a l l Technical
have rounded edges to avoid any damage Specification
to the expansion joint textile. & Dr a wi n g &
Good Practice
1.4.03 Visual and C l a m p i n g b a rs s h a l l b e 4 5 ° s p l i t . Technical
Dimensional Specification
& Dr a wi n g &
Good Practice
1.4.04 Visual and Maximum distance between two clamping Technical
Dimensional b a rs s h a l l b e 2 - m m (o r a s t a i n l e s s s t e e l Specification
s h i m s h a l l b e i n s e rt e r i n b e t we e n ) . & Dr a wi n g &
Good Practice
1.4.05 Visual E x p a n s i o n j o i n t s c o r n e rs s h a l l b e r o u n d e d Technical
t o a l l o w t e x t i l e t o p r o p e rl y f o l l o w t h e f r a m e Specification
profile avoiding any leakage. & Dr a wi n g &
Good Practice
1.4.06 Expansion I f n o t o t h e r w i s e s t a t e d i n t h e P O S Ch e c k Technical
Joint that Expansion Joint shall assure 35 -mm Specification
funtional test a x i a l m o v e m e n t (e x t e n s i o n ), 5 0 - m m a x i a l & Dr a wi n g
m o v e m e n t (c o m p re s s i o n ) a n d 2 0 - m m
l a t e r a l m o v e m e n t (i n a n y d i r e c t i o n a n d i n
combination with axial movement) as a
minimum. The expansion joint constant
shall not exceed 22 -kg per linear meter for
each 25-mm compression. Ven dor shall
v e ri f y j o i n t c o n s t a n t b y a s h o p t e s t .
1.4.07 Expansion Expansion joints shall be a flexible elements Technical
joints (bolster bag and gas seal membrane belt Specification
m a t e ri a l & Dr a wi n g &
element) is made by an approved vendor
Good Practice
1.4.08 Expansion Expansion joint flexible elements (bolster Technical
joints bag and gas seal membrane belt element) Specification
m a t e ri a l & Dr a wi n g &
sample is approved by ENG O&G.
Good Practice
1.4.09 Expansion Expansion joint flexible elements (bolster Technical
joints bag and gas seal membrane belt element) Specification
m a t e ri a l & Dr a wi n g &
visual check and comparative check with
Good Practice
sample approved by ENG O&G
1.4.10 Expansion Tie rods shall allow pressing the expansion Technical
joints joint to a dimension that allows it to be Specification
m a t e ri a l inserted between two flanges. & Drawing &
Good Practice

REVISION DESCRIPTION: ISSUED DOCUMENT CODE REVISION SIZE LANGUAGE


ITN08010.36 0 4 A
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF Nuovo Pignone S.r.l. WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE SHEET
WRITTEN PERMISSION OF Nuovo Pignone S.r.l. . UNPUBLISHED WORK ©2014 Nuovo Pignone S.r.l.. ALL RIGHTS RESERVED. 8 of 25
1.4.11 Expansion The bolster bag shall be filled with: Technical
joints Specification;
m a t e ri a l  high density silica needlefelt (hot gas Drawing;
side), having a minimum thickness of ½”, a Good Practice
nominal density of 160 kg/m3 and a & expansion
minimum SiO2 content by weight of 95%; joint flexible
 long-strand unbonded basalt mineral fibre element
cotton stitched blanket, having a nominal datasheets.
installed density of 140 kg/m3 and an
operative Temperature of not less than
650°C and a limit temperature of 750°C.
1.4.12 Expansion Bolster bag - The infill material shall be Technical
joints stitched together to avoid sagging induced Specification
m a t e ri a l by mechanical vibrations. & Drawing &
Good Practice
1.4.13 Expansion If not otherwise stated in the POS the Technical
joints Bolster bag - The infill material shall be Specification
m a t e ri a l inserted in an envelop made by (from hot to & Drawing &
cold side): Good Practice

 wire net, Incoloy 825 made, 16 mesh


minimum, wire minimum diameter 0.3-
mm
 silica cloth, 0.70-mm thick, minimum
weight 630-g/m2, allowable working
temperature not less than 850°C, warp
minimum tensile strenght 400 N/10mm,
weft minimum tensile strenght 300
N/10mm.
 High temperature glass fibre cloth, treated
to improve abrasion resistence and
fraying-proof, 1.40-mm thick, minimum
weight 1020–g/m2, allowable working
temperature not less than 700°C, warp
minimum tensile strenght 420 N/10mm,
weft minimum tensile strenght 350
N/10mm.
1.4.14 Expansion The outer gas seal membrane shall absorb Technical
joints the thermal expansion of the duct in any Specification
m a t e ri a l direction with an optimum mechanical & Drawing &
strength and resistance to abrasion and shall Good Practice
insure an optimum resistance chemical
attacks.

REVISION DESCRIPTION: ISSUED DOCUMENT CODE REVISION SIZE LANGUAGE


ITN08010.36 0 4 A
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF Nuovo Pignone S.r.l. WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE SHEET
WRITTEN PERMISSION OF Nuovo Pignone S.r.l. . UNPUBLISHED WORK ©2014 Nuovo Pignone S.r.l.. ALL RIGHTS RESERVED. 9 of 25
1.4.15 Expansion If not otherwise stated in the POS the outer Technical
joints gas seal membrane belt element with Specification
m a t e ri a l & Drawing &
insulation layer and insulation retainer shall
Good Practice
be made by (from hot to cold side):

 wire net, Incoloy 825 made, 16 mesh


minimum, wire minimum diameter 0.3-
mm
 silica cloth, 0.70-mm thick, minimum
2
weight 630-g/m , allowable working
temperature not less than 850°C, warp
minimum tensile strenght 400 N/10mm,
weft minimum tensile strenght 300
N/10mm ;
 high density silica needlefelt, having a
minimum thickness of ½”, a nominal
3
density of 160 kg/m and a minimum SiO2
content of 95%;
 high density E-glass needlefelt, having a
minimum thickness of 1”, a nominal
3
density of 140 kg/m and an allowable
working temperature of not less than
550°C.
 High temperature glass fibre cloth, treated
to improve abrasion resistence and
fraying-proof, 1.40-mm thick, minimum
2
weight 975–g/m , allowable working
temperature not less than 550°C, warp
minimum tensile strenght 600 N/10mm,
weft minimum tensile strenght 450
N/10mm;
1.4.16 Expansion If not otherwise stated in the POS the outer Technical
joints gas seal membrane belt element shop Specification
m a t e ri a l installed and shop closed Only - the gas seal & Drawing &
membrane belt element shall be fluorinated Good Practice
elastoplastic material dispersion coated (on
both sides) onto a high strenght woven
fiberglass reinforcement; the cloth will be
then multirolled on at least a surface with
PTFE film on a multidirectional process to
reach the following characteristics: 1.30-mm
thick, minimum weight 2000-g/m2,
allowable working temperature range –
60/+300°C, warp minimum tensile strenght
8000 N/50mm, weft minimum tensile
strenght 8000 N/50mm. Minimum 35% by
weight PTFE resin soaking the glass cloth
and 0,2-mm thick film on gas side and 0.1-
mm thick film on ambient side
1.4.17 Expansion If not otherwise stated in the POS the outer Technical
joints gas seal membrane belt element Site Specification
m a t e ri a l Installed Only (can not be shop installed and & Drawing &
shop closed) - the gas seal membrane belt Good Practice
element shall be made by a combination of a
reinforced PTFE foil, 0.2-mm thick, and an
external layer of glass cloth, 1-mm thick,
coated both sides by silicone (minimum
silicone weight 220 gr per side).

REVISION DESCRIPTION: ISSUED DOCUMENT CODE REVISION SIZE LANGUAGE


ITN08010.36 0 4 A
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF Nuovo Pignone S.r.l. WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE SHEET
WRITTEN PERMISSION OF Nuovo Pignone S.r.l. . UNPUBLISHED WORK ©2014 Nuovo Pignone S.r.l.. ALL RIGHTS RESERVED. 10 of 25
1.4.18 Expansion outer gas seal membrane belt element Site Good Practice
joints Installed Only (can not be shop installed and & expansion
m a t e ri a l
shop closed) – Kit to close gas seal joint flexible
membrane belt element is available and element
complete (gas seal membrane belt element datasheets.
instruction included)
1 . 5 Heat Exchanger Tube Bundle
1.5.01 Visual and Technical
Dimensional Check the supply completeness Specification
& Drawing &
Good Practice
1.5.02 Visual and Technical
Dimensional Dimensional check and control of limit of Specification
supply & Dr a wi n g

1.5.03 Welding Technical


inspection Specification
& Drawing &
100% visual/weld continuity/dimensional Good
Practice&
checks of fin tubes with a dedicated check
applicable
on initial/final finned section of fin tubes. we l d i n g c o d e
and / or
M a n u f a c t u ri n g
s t a n d a rd
/ p ro c e d u re
approved
1.5.04 Visual and Visual and dimensional check of single Technical
Dimensional Specification
components & Dr a wi n g

1.5.05 Visual Check the correct position, dimensions, Technical


Specification
orientation and planarity of the flanges & Dr a wi n g

1.5.06 Visual and Visual and dimensional check of worked Technical


Dimensional Specification
component & Dr a wi n g

1.5.07 Visual Technical


Tube bundle frame (removal type only) shall Specification
be provided with lifting lugs & Dr a wi n g

1.5.08 cleanness Technical


Specification
& Dr a wi n g
and / or
Check of tube bundle internal cleaning
M a n u f a c t u ri n g
s t a n d a rd
/ p ro c e d u re
approved
1.5.09 Visual Technical
Verify presence of nameplate: all parts have Specification
been identified by stamping & Dr a wi n g

1.5.10 Welding Technical


inspection Specification
Visual inspection of all welds & Drawing &
Good
Practice&
applicable
we l d i n g c o d e

REVISION DESCRIPTION: ISSUED DOCUMENT CODE REVISION SIZE LANGUAGE


ITN08010.36 0 4 A
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF Nuovo Pignone S.r.l. WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE SHEET
WRITTEN PERMISSION OF Nuovo Pignone S.r.l. . UNPUBLISHED WORK ©2014 Nuovo Pignone S.r.l.. ALL RIGHTS RESERVED. 11 of 25
1.5.11 Welding Technical
inspection Verify all required NDT tests (ref. Quality Specification
Control Plan and QRL) have been performed & Drawing &
(all welds included welds on Pressure parts Good
and welds on No Pressure Parts) Practice&
applicable
we l d i n g c o d e
1.5.12 Welding Technical
inspection Specification
100% X-ray on serpentine and headers (all & Drawing &
but-welds) Good
Practice&
applicable
we l d i n g c o d e
1.5.13 Welding Technical
inspection Specification
100% visual check on lifting lug welds & Drawing &
Good
Practice&
applicable
we l d i n g c o d e
1.5.14 Visual and Technical
Dimensional Specification
Fit-up of tubes to header
& Dr a wi n g
a n d Q CP / Q RL

1.5.15 Hydrostatic Technical


test Specification
Check hydrostatic test document
& Dr a wi n g
a n d Q CP / Q RL

1.5.16 hardness test Technical


on welds Specification
Check document of hardness test on welds
& Dr a wi n g
a n d Q CP / Q RL

1.5.17 cleanness Technical


Specification
Check flushing and preservation
& Dr a wi n g
a n d Q CP / Q RL

1.5.18 material Technical


Check positive material identification (100% Specification
identification
on pressure parts) & Dr a wi n g
a n d Q CP / Q RL

1.5.19 EHS Check the “live parts": those parts shall be


correctly protected against risk of injuries EHS

1.5.20 Packing and Check the correct preservation for each Technical
p r e s e rv a t i o n Specification
components & Dr a wi n g
1.5.21 Packing and Technical
p r e s e rv a t i o n All openings shall be sealed Specification
& Dr a wi n g
1.5.22 Packing and Technical
Check of final cleaning before shipment
p r e s e rv a t i o n Specification
& Dr a wi n g
1 . 6 L i f ti n g E q u i p m e n t
1.6.01 Visual and Technical
Dimensional Visual + dimensional inspection Specification
& Drawing &
Good Practice

REVISION DESCRIPTION: ISSUED DOCUMENT CODE REVISION SIZE LANGUAGE


ITN08010.36 0 4 A
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF Nuovo Pignone S.r.l. WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE SHEET
WRITTEN PERMISSION OF Nuovo Pignone S.r.l. . UNPUBLISHED WORK ©2014 Nuovo Pignone S.r.l.. ALL RIGHTS RESERVED. 12 of 25
1.6.02 Visual and Technical
Dimensional Check the supply completeness Specification
& Drawing &
Good Practice
1.6.03 Welding Technical
inspection Visual inspection of all welds Specification
& Dr a wi n g
a n d Q CP / Q RL
1.6.04 Welding Verify all required NDT tests (ref. Quality Technical
inspection Specification
Control Plan) have been performed & Dr a wi n g
a n d Q CP / Q RL
1.6.05 Welding Technical
inspection NDT check on all welds Specification
& Dr a wi n g
a n d Q CP / Q RL
1.6.06 Visual and Technical
Dimensional Dimensional check and control of limit of Specification
supply & Dr a wi n g
a n d Q CP / Q RL
1.6.07 Proof Test Technical
Lifting Equipment Proof Test Specification
& Dr a wi n g
a n d Q CP / Q RL
1.6.08 Test Technical
Weight control Specification
& Dr a wi n g
a n d Q CP / Q RL
1.6.09 Final Technical
inspection Final inspection Specification
& Dr a wi n g
a n d Q CP / Q RL
1.7 Damper or Louver Damper or Diverter
1.7.01 Visual and Technical
Dimensional Check the supply completeness Specification
& Dr a wi n g
a n d Q CP / Q RL
1.7.02 Visual and Dimensional check and control of limit of Technical
Dimensional Specification
supply & Dr a wi n g
1.7.03 Welding Technical
inspection Visual inspection of all welds Specification
& Dr a wi n g
a n d Q CP / Q RL
1.7.04 Welding Verify all required NDT tests (ref. Quality Technical
inspection Specification
Control Plan) have been performed & Dr a wi n g
a n d Q CP / Q RL
1.7.05 functional Damper, Louver Damper Diverter Technical
test Specification
Functional test procedure (including specific
& Dr a wi n g
check list) issue by supplier. a n d Q CP / Q RL

1.7.06 functional Damper, Louver Damper Diverter functional Technical


test Specification
test & Dr a wi n g
a n d Q CP / Q RL
1.7.07 Test Technical
Weight control Specification
& Dr a wi n g
a n d Q CP / Q RL
1.7.08 Final Technical
inspection Final inspection Specification
& Dr a wi n g
a n d Q CP / Q RL
1.8 Assembled Tube Bundle and casing, Lifting Gear

REVISION DESCRIPTION: ISSUED DOCUMENT CODE REVISION SIZE LANGUAGE


ITN08010.36 0 4 A
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF Nuovo Pignone S.r.l. WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE SHEET
WRITTEN PERMISSION OF Nuovo Pignone S.r.l. . UNPUBLISHED WORK ©2014 Nuovo Pignone S.r.l.. ALL RIGHTS RESERVED. 13 of 25
1.8.01 Test Technical
Weight control Specification
& Dr a wi n g
a n d Q CP / Q RL
1.8.02 functional Technical
test Tube bundle removal check Specification
& Dr a wi n g
a n d Q CP / Q RL
1.8.03 Final Technical
inspection Final inspection Specification
& Dr a wi n g
a n d Q CP / Q RL
1 . 9 S u p p o r t S tr u c tu r e
1.9.01 Completenes P u rc h a s i n g
Check the supply completeness
s supply specification
1.9.02 Technical
Raw
Specifications
m a t e ri a l s V e ri f y a l l r a w m a t e ri a l s c e rt i f i c a t i o n
and Quality
certification
Co n t r o l P l a n
1.9.03 V e ri f y t h e w e l d i n g d o s s i e r c o m p l e t e n e s s :
Technical
WPS, PQR, Welding Map, Welder
Welding Specifications
Qualifications. All documents have to be
certification and Quality
a p p r o v e d b y G E / N P we l d i n g e n g i n e e r
Co n t r o l P l a n
b e f o re t h e w e l d i n g a c t i v i t i e s b e g i n n i n g
1.9.04 Technical
NDT
V e ri f y a l l r e q u i re d N DT t e s t s ( r e f . Q u a l i t y Specifications
certification
Control Plan) have been performed and Quality
re q u e s t
Co n t r o l P l a n
1.9.05 Visual and Visual and dimensional check of single
Co n s t r . d w g
dimensional components
1.9.06 Visual and V i s u a l a n d d i m e n s i o n a l c h e c k o f wo rk e d
Co n s t r . d w g
dimensional component
1.9.07 Visual and C h e c k t h e c o r re c t p o s i t i o n , d i m e n s i o n s ,
Co n s t r . d w g
dimensional o ri e n t a t i o n , e x e c u t i o n o f h o l e s
1.9.08 Visual and C h e c k t h e c o r re c t p o s i t i o n , d i m e n s i o n s ,
Co n s t r . d w g
dimensional o ri e n t a t i o n , e x e c u t i o n o f s u p p o rt b r a c e s
1.9.09 Co n s t r . d w g
Welding
Visual welds V i s u a l i n s p e c t i o n o f a l l we l d s
dossier
ITN07040
1.9.10 Mechanical Technical
Check of final mechanical cleaning.
final cleaning Specifications
1.9.11 Assembling
Preassemblin dwg. and
S u p p o r t s t ru c t u r e a s s e m b l i n g
g Technical
Specifications
1.9.12 Identification V e ri f y a l l p a rt s h a v e b e e n a s s e m b l y Assembling
assembling identified by stamping and label on profile. dwg
1.9.13 Risk of
C h e c k o f “l i v e p a rt s " : t h o s e p a rt s s h a l l b e
I n j u ri e s E HS
c o r r e c t l y p r o t e c t e d a g a i n s t ri s k o f i n j u ri e s
protection
1 . 1 0 M a i n I te m s a n d l o o s e m a t e r i a l
1.10.01 Welding V e ri f y t h e c o r re c t l a b e l l i n g o f e a c h m a rk s Technical
inspection Specification
& Dr a wi n g
1.10.02 Visual C h e c k t h e w a s h e r s p ri n g s D ra wi n g
1.10.03 Visual and Check the cleanness and the correct Technical
cleanness p r e s e rv a t i o n o f e a c h m a r k s Specification
& Dr a wi n g &
Good Practice
1.10.04 Visual and F i n a l V i s u a l a n d Di m e n s i o n a l c h e c k o f t h e Technical
Dimensional p a rt s (i n c l u d e d a l l d u c t s c o m p l e t e d a n d Specification
a s s e m b l e d , s u p p o r t s t ru c t u r e e l e m e n t s , & Dr a wi n g
expansion joint, … ect)
1.10.05 Dimensional A c c u ra t e d i m e n s i o n a l c h e c k o f i n t e rf a c e o f Technical
s u p p o r t s t ru c t u r e e l e m e n t s a n d f i x i n g Specification
p o i n t o f d u c t s (i . e . s u p p o rt s t r u c t u re & Dr a wi n g
elements to support structure elements;
d u c t f i x i n g p o i n t t o s u p p o r t s t r u c t u re
elements
REVISION DESCRIPTION: ISSUED DOCUMENT CODE REVISION SIZE LANGUAGE
ITN08010.36 0 4 A
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF Nuovo Pignone S.r.l. WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE SHEET
WRITTEN PERMISSION OF Nuovo Pignone S.r.l. . UNPUBLISHED WORK ©2014 Nuovo Pignone S.r.l.. ALL RIGHTS RESERVED. 14 of 25
1.10.06 cleanness Check that all Exhaust duct items are free Technical
f r o m a n y w e l d i n g s p a t t e r, we l d i n g s l a g , Specification
s h o p d e b ri s , d ri l l i n g b u r r a n d c h i p . & Dr a wi n g
1.10.07 Packing and C h e c k t h e p a c k i n g a n d p re s e rv a t i o n o f Technical
p r e s e rv a t i o n components are adequate to type of Specification
transportation and in according to the & Dr a wi n g
Spec applicable.
1.10.08 Dimensional Dimensional and assembly check of Lifting Technical
and translation devices . Specification
& Dr a wi n g

2. ELECTRICAL PART

C h e c k L i s t fo r E x h a u s t D u c t S y s t e m – E l e c tr i c a l P a r t

E L E CT RI C AL P A RT
AP P L I C A BL E
N° CATEGORY D E S C RI P T I O N S T AT US NO T E DAT E
DO CU M E NT S
2.1 Visual and Technical
Dimensional Specification
V e ri f y c a b l e e n t ry i n t o J B a c c o r d i n g t o
& Dr a wi n g &
technical specifications
W i ri n g & h o o k
u p d ra wi n g
2.2 Visual and Technical
Dimensional V e ri f y t h e c o r re c t E x / I P f o r a l l t h e Specification
d e v i c e s e l e c t ri c a l & m e c h a n i c a l d e g re e & Dr a wi n g &
o f p ro t e c t i o n . W i ri n g & h o o k
u p d ra wi n g
2.3 Visual and Technical
Dimensional Specification
V e ri f y t h e s e g re g a t i o n b e t w e e n d i f f e r e n t
& Dr a wi n g &
v o l t a g e c i rc u i t s .
W i ri n g & h o o k
u p d ra wi n g
2.4 Visual and Technical
Dimensional Specification
V e ri f y t h e e a rt h i n g p h i l o s o p h y o f J B & Dr a wi n g &
W i ri n g & h o o k
u p d ra wi n g
2.5 Visual and Technical
Dimensional Specification
V e ri f i e d t h a t J B ’ s p r o v i d e d w i t h v e n t a n d
& Dr a wi n g &
drain.
W i ri n g & h o o k
u p d ra wi n g
2.6 Visual and Technical
Dimensional Specification
V e ri f i e d t h a t I S a n d n o n - I S s i g n a l s h a v e
& Dr a wi n g &
b e e n s e g re g a t e d
W i ri n g & h o o k
u p d ra wi n g
2.7 Visual and Technical
Dimensional Specification
V e ri f i e d t h a t I S wi ri n g s h a l l b e c o l o u r e d
& Dr a wi n g &
blue
W i ri n g & h o o k
u p d ra wi n g
2.8 Visual and Technical
Dimensional Specification
Check the cables colour and
& Dr a wi n g &
identification
W i ri n g & h o o k
u p d ra wi n g
2.9 Visual and Technical
V e ri f y t h e p r e s e n c e o f t h e c l i e n t ’ s
Dimensional Specification
c o n n e c t i o n s t o t h e J B ’ s c l o s e d wi t h
& Dr a wi n g &
s u i t a b l e p l u g s , o r t h e p re s e n c e o f t h e
W i ri n g & h o o k
re m o v a b l e p l a t e t o b e d ri l l e d
u p d ra wi n g

REVISION DESCRIPTION: ISSUED DOCUMENT CODE REVISION SIZE LANGUAGE


ITN08010.36 0 4 A
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF Nuovo Pignone S.r.l. WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE SHEET
WRITTEN PERMISSION OF Nuovo Pignone S.r.l. . UNPUBLISHED WORK ©2014 Nuovo Pignone S.r.l.. ALL RIGHTS RESERVED. 15 of 25
2.10 Visual and Technical
Dimensional Specification
& Dr a wi n g &
Use of Teflon tape is not allowed
W i ri n g & h o o k
u p d ra wi n g &
Good Practice
2.11 Visual and Technical
Dimensional Specification
V e ri f y t h e a c c e s s i b i l i t y f o r m a i n t e n a n c e & Dr a wi n g &
and connections W i ri n g & h o o k
u p d ra wi n g &
Good Practice
2.12 Visual and Technical
Dimensional Specification
Check that all the items included in the
& Dr a wi n g &
a s s e m b l y a r e i n a c c o r d a n c e wi t h t h e
W i ri n g & h o o k
vendor list, if available
u p d ra wi n g &
Good Practice
2.13 Visual and Technical
Dimensional Specification
Check of supply completeness (see & Dr a wi n g &
notes) W i ri n g & h o o k
u p d ra wi n g &
Good Practice
2.14 Visual and C h e c k t h e c a b l e w a y s : a n y e l e c t ri c
Dimensional c a b l e s s h a l l b e a r ra n g e d i n s p e c i a l Technical
ra c e w a y s f r o m t h e i n s t ru m e n t t o t h e J B . Specification
Attention shall be paid not to fill the & Dr a wi n g &
ra c e w a y e x c e s s i v e l y s i n c e t h e a v a i l a b l e W i ri n g & h o o k
s p a c e s h a l l n o t b e f i l l e d b y m o re t h a n u p d ra wi n g &
50%. The raceways shall be adequately Good Practice
secured by means of plastic clamps.
2.15 Visual and Technical
Dimensional C h e c k t h e c o r re c t e l e c t ri c a n d Specification
m e c h a n i c a l p r o t e c t i o n d e g r e e (E x / I P ) o f & Dr a wi n g &
a n y c o m p o n e n t s wi t h r e f e re n c e t o t h e W i ri n g & h o o k
technical documentation applied. u p d ra wi n g &
Good Practice
2.16 Visual and Technical
Dimensional Specification
C h e c k t h e c a b l e c o m p l i a n c e wi t h & Dr a wi n g &
specifications W i ri n g & h o o k
u p d ra wi n g &
Good Practice
2.17 Visual and Technical
Dimensional Specification
Check the earth continuity and earth
& Dr a wi n g &
connection according to the applicable
W i ri n g & h o o k
s t a n d a rd
u p d ra wi n g &
Good Practice
2.18 Visual and Technical
Dimensional Specification
C h e c k t h a t t h e e l e c t ri c a l c o n t i n u i t y w e re & Dr a wi n g &
executed and certified. W i ri n g & h o o k
u p d ra wi n g &
Good Practice
2.19 Visual and Technical
Dimensional Specification
Insulation test of cables and equipment & Dr a wi n g &
(s e e n o t e s ) W i ri n g & h o o k
u p d ra wi n g &
Good Practice
2.20 Visual and Technical
Dimensional Specification
& Dr a wi n g &
C h e c k o f “l i v e p a rt s “ (s e e n o t e s )
W i ri n g & h o o k
u p d ra wi n g &
Good Practice

REVISION DESCRIPTION: ISSUED DOCUMENT CODE REVISION SIZE LANGUAGE


ITN08010.36 0 4 A
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF Nuovo Pignone S.r.l. WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE SHEET
WRITTEN PERMISSION OF Nuovo Pignone S.r.l. . UNPUBLISHED WORK ©2014 Nuovo Pignone S.r.l.. ALL RIGHTS RESERVED. 16 of 25
2.21 Visual and Technical
Dimensional Specification
Check whether there is the required
& Dr a wi n g &
accessibility to execute connections and
W i ri n g & h o o k
w i ri n g , t h e J B i n s i d e i n c l u d e d
u p d ra wi n g &
Good Practice
2.22 Visual and Technical
Dimensional Specification
Check that suitable plugs were applied
& Dr a wi n g &
o n a n y o ri f i c e s , i n c l u d i n g t h e re s e rv e
W i ri n g & h o o k
holes of equipment and JBs.
u p d ra wi n g &
Good Practice
2.23 Visual and Technical
Dimensional Specification
C h e c k o f t h re a d e d c o n n e c t i o n p r e s e n c e & Dr a wi n g &
f o r C u s t o m e r’ s c o n n e c t i o n s ( s e e n o t e s ). W i ri n g & h o o k
u p d ra wi n g &
Good Practice
2.24 Visual and Technical
Dimensional Specification
Check of proper cable -gland and & Dr a wi n g &
t h ro u g h - w a l l a s s e m b l y . W i ri n g & h o o k
u p d ra wi n g &
Good Practice
2.25 Visual and Technical
Dimensional Specification
C h e c k t h e J B w i ri n g , c a b l e / w i re
& Dr a wi n g &
identification included, and the
W i ri n g & h o o k
i n s t ru m e n t c a b l e c o l o u rs .
u p d ra wi n g &
Good Practice
2.26 Visual and Technical
Dimensional The cables inside and outside Specification
i n s t ru m e n t s a n d J B s h a l l b e p r o v i d e d & Dr a wi n g &
with identification plates specifying the W i ri n g & h o o k
i n s t ru m e n t t o w h i c h t h e y b e l o n g . u p d ra wi n g &
Good Practice
2.27 Visual and Technical
Dimensional Specification
C h e c k t h a t t h e e l e c t ri c a l c o n t i n u i t y i s
& Dr a wi n g &
e n s u re d a m o n g t h e r a c e wa y s l e n g t h s a n d
W i ri n g & h o o k
c o n n e c t w i t h j u m p s , i f re q u i r e d .
u p d ra wi n g &
Good Practice
2.28 Visual and Technical
Dimensional Specification
C a b l e g l a n d s s h a l l b e p ro t e c t e d wi t h & Dr a wi n g &
s u i t a b l e ru b b e r c a p W i ri n g & h o o k
u p d ra wi n g &
Good Practice
2.29 Visual and Technical
C h e c k e a c h e l e c t ri c a l c o m p o n e n t a g a i n s t
Dimensional Specification
c o r r e c t v o l t a g e / f r e q u e n c y , a c c o rd i n g
& Dr a wi n g &
o r d e r’ s s p e c i f i c a t i o n . M a k e s u r e t h a t
W i ri n g & h o o k
c o r r e c t e l e c t ri c a l d a t a i s m a r k e d o n a l l
u p d ra wi n g &
e l e c t ri c a l d e v i c e s / c o m p o n e n t s .
Good Practice
2.30 Visual and Technical
Dimensional Specification
C h e c k o f p r e s e rv a t i o n f o r s h i p m e n t (s e e & Dr a wi n g &
notes) W i ri n g & h o o k
u p d ra wi n g &
Good Practice

NOTES :

2.11 - The check of supply completeness shall highlight missing components, if any, that shall be mentioned in
t h e p u n c h l i s t , w h e re s h a l l b e i n d i c a t e d wh e t h e r t h e y a r e m a t e ri a l s i n o rd e r t h a t h a v e n o t y e t a r ri v e d a t t h e
assembler facility.

2 . 1 9 - A l l u s e rs s h a l l b e t e s t e d b y m e a n s o f a M e g g e r , a n d t h e r e l e v a n t c e rt i f i c a t e s h a l l b e i s s u e d .

REVISION DESCRIPTION: ISSUED DOCUMENT CODE REVISION SIZE LANGUAGE


ITN08010.36 0 4 A
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF Nuovo Pignone S.r.l. WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE SHEET
WRITTEN PERMISSION OF Nuovo Pignone S.r.l. . UNPUBLISHED WORK ©2014 Nuovo Pignone S.r.l.. ALL RIGHTS RESERVED. 17 of 25
2 . 2 0 - A l l t h e p ro d u c t p a rt s t h a t m a y b e d a n g e r o u s f o r t h e o p e ra t o r , s u c h a s e l e c t ri c c o m p o n e n t s o r p a rt o f t h e m
u n d e r v o l t a g e s , s h a l l b e s e g re g a t e d a n d s i g n a l l e d a c c o rd i n g l y i n t e rn a t i o n a l l a ws o r d e s t i n a t i o n c o u n t ri e s .

2 . 2 3 - V e ri f y w h e t h e r t h e s c o p e o f s u p p l y p r o v i d e s f o r c a b l e s - g l a n d s o r o n l y t h re a d e d c o n n e c t i o n s ; i n t h i s c a s e
see point 2.10 of the check list.

2 . 3 0 - A l l e l e c t ri c e q u i p m e n t , i n c l u d i n g J B , s h a l l b e p re s e rv e d a c c o r d i n g l y t e c h n i c a l d a t a s h e e t s a p p ro v e d b y
final Customer, and the storage/installation place.

3. INSTRUMENTATION PART

C h e c k L i s t fo r E x h a u s t D u c t S y s t e m – I n s tr u m e n ta ti o n P a r t

I N S T R UM E NT AT I O N P A RT
AP P L I C A BL E
N° CATEGORY D E S C RI P T I O N S T AT US NO T E DAT E
DO CU M E NT S
Visual and Technical
Dimensional Specification
& Dr a wi n g &
V e ri f y t h e c o m p l i a n c e wi t h t h e v e n d o r W i ri n g & h o o k
3.1
l i s t (i f a p p l i c a b l e ) u p d ra wi n g &
Good Practice
& Vendor list
Visual and Technical
Dimensional T a g n u m b e r o n a l l i n s t ru m e n t s , J B ,
Specification
p a n e l s a n d a n c i l l a ri e s ( o n e t a g o n t h e
3.2 & Dr a wi n g &
component and one adjacent or on the
W i ri n g & h o o k
bulk)
u p d ra wi n g
Visual and Technical
Dimensional Specification
V e ri f y T a g m a t e ri a l i s a c c o rd i n g t o
3.3 & Dr a wi n g &
technical specifications
W i ri n g & h o o k
u p d ra wi n g
Visual and Technical
Dimensional Specification
English language shall be used on all
& Dr a wi n g &
3.4 n a m e p l a t e s (o t h e r l a n g u a g e s i f r e q u i re d
W i ri n g & h o o k
in technical specifications)
u p d ra wi n g
a n d Q CP / Q RL
Visual and Technical
Dimensional Specification
& Dr a wi n g &
3.5 V e ri f y t h e r a n g e o f t h e i n s t r u m e n t s W i ri n g & h o o k
u p d ra wi n g
and
Instrument list
Visual and Technical
Dimensional Specification
& Dr a wi n g &
V e ri f y i f m e a s u re m e n t s h a l l b e i n
3.6 W i ri n g & h o o k
I m p e ri a l , M e t ri c s o r S I .
u p d ra wi n g
and
Instrument list
Visual and Technical
Dimensional Specification
& Dr a wi n g &
F i t t i n g s s h a l l b e i n a c c o rd a n c e t o N P
3.7 W i ri n g & h o o k
Hook up drawing
u p d ra wi n g
and
Instrument list

REVISION DESCRIPTION: ISSUED DOCUMENT CODE REVISION SIZE LANGUAGE


ITN08010.36 0 4 A
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF Nuovo Pignone S.r.l. WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE SHEET
WRITTEN PERMISSION OF Nuovo Pignone S.r.l. . UNPUBLISHED WORK ©2014 Nuovo Pignone S.r.l.. ALL RIGHTS RESERVED. 18 of 25
Visual and Technical
Dimensional Specification
& Dr a wi n g &
I n s t r u m e n t a t i o n i n s t a l l e d a n d o ri e n t e d i n
W i ri n g & h o o k
3.8 order to permit easy maintenance,
u p d ra wi n g
re a d i n g a n d s e t t i n g
and
Ergonomic
philosophy
Visual and Technical
Dimensional Specification
& Dr a wi n g &
3.9 Check the instruments connection
W i ri n g & h o o k
u p d ra wi n g
and P&ID
Visual and Technical
Dimensional Specification
C h e c k t h a t a l l t h e i t e m s c o m p ri s e d i n t h e & Dr a wi n g &
3.10 a s s e m b l y a r e i n a c c o r d a n c e wi t h t h e W i ri n g & h o o k
vendor list, if available u p d ra wi n g &
Good Practice
& Vendor list
Visual and Technical
Dimensional Specification
Check of supply completeness (see
3.11 & Dr a wi n g &
n o t e s ).
W i ri n g & h o o k
u p d ra wi n g
Visual and Technical
Dimensional Specification
Check the tagging that shall be in
& Dr a wi n g &
3.12 accordance with the P&ID and/or the
W i ri n g & h o o k
W i ri n g D i a g r a m (s e e n o t e s ) .
u p d ra wi n g
and P&ID
Visual and Technical
Dimensional Specification
& Dr a wi n g &
C h e c k t h e i n s t r u m e n t s c a l e s ( ra n g e a n d
3.13 W i ri n g & h o o k
measure units)
u p d ra wi n g
and
Instrument list
Visual and T u b i n g - C h e c k t h e f o l l o wi n g p o i n t s :
Dimensional - Check the proper tapping liquids and
a e ri f o rm ( s e e n o t e s )
- A n y m e a s u re h a s b e e n t a k e n t o a v o i d
t h e f o rm a t i o n o f a i r p o c k e t s a n d Technical
f a c i l i t a t e t h e v e n t & d ra i n Specification
- I n n e r d i a m e t e rs a r e c o u n t e rs u n k & Dr a wi n g &
- If not otherwise stated in the POS the W i ri n g & h o o k
3.14 m a t e ri a l u s e d i s s t a i n l e s s s t e e l 3 1 6 u p d ra wi n g
(o t h e r m a t e ri a l s s u c h a s c o p p e r a re and
unacceptable) Pneumatic
- U n i o n s s h a l l b e v e ri f i e d wi t h a s p e c i a l
caliper hook-up
- U n l e s s o t h e rw i s e i n d i c a t e d , t h e p i p e s
s h a l l b e c l a m p e d t o e a c h o t h e r e v e ry 5 0 0
m m m a x a n d t o a ri g i d s t r u c t u r e e v e ry
1000 mm max.
Visual and Technical
Dimensional Specification
& Dr a wi n g &
U s e o f p ro p e r s e a l a n t s o n f i t t i n g s (s e e W i ri n g & h o o k
3.15 u p d ra wi n g
n o t e s ).
and
Pneumatic
hook-up

REVISION DESCRIPTION: ISSUED DOCUMENT CODE REVISION SIZE LANGUAGE


ITN08010.36 0 4 A
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF Nuovo Pignone S.r.l. WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE SHEET
WRITTEN PERMISSION OF Nuovo Pignone S.r.l. . UNPUBLISHED WORK ©2014 Nuovo Pignone S.r.l.. ALL RIGHTS RESERVED. 19 of 25
Visual and Technical
Dimensional Specification
& Dr a wi n g &
C e r t i f i c a t i o n o f i n s t ru m e n t a t i o n s e t t i n g
3.16 W i ri n g & h o o k
(s e e n o t e s ) .
u p d ra wi n g
and
Instrument list
Visual and Technical
Dimensional Specification
& Dr a wi n g &
3.17 L e a k a g e t e s t f o r p ri m a ry l i n e s .
W i ri n g & h o o k
u p d ra wi n g
and Line spec
Visual and A n y i n s t r u m e n t s wi t h e l e c t ri c a l Technical
Dimensional c o n n e c t i o n s s h a l l b e g ro u n d e d s i n g u l a rl y Specification
3.18 t o t h e s t ru c t u r e a s i n d i c a t e d i n t h e & Dr a wi n g &
I T M 6 5 2 0 1 . N o i n - s e ri e s g r o u n d i n g W i ri n g & h o o k
s o l u t i o n s a re a l l o w e d . u p d ra wi n g

NOTES :

3.11 - The check of supply completeness shall show missing components, if any, that shall be mentioned in the
p u n c h l i s t , b y s p e c i f y i n g w h e t h e r t h e y a r e m a t e ri a l s o n o r d e r t h a t h a v e n o t y e t r e a c h e d t h e a s s e m b l e r.

3 . 1 2 - T h e r e s h a l l b e n o . 3 n a m e p l a t e s wi t h d i m e n s i o n s e s t a b l i s h e d b y U. T . ; n o . 1 o n i n s t r u m e n t t a p p i n g , n o . 1
n e a r t h e i n s t ru m e n t , n o . 1 o n t h e i n s t ru m e n t i t s e l f i f r e q u i r e d o f s p e c i f i c a t i o n s u p p l y o r i f n e c e s s a ry .

3 . 1 4 - P ri m a ry t a p p i n g a re a l w a y s o n t h e p i p i n g t o p (u n l e s s o t h e rwi s e p ro v i d e d f o r p i p i n g h a n d l i n g l i q u i d wi t h a n d
w i t h p a rt i a l f i l l i n g ).

3 . 1 5 - A n t s e i z i n g p a s t e s h a l l b e a p p l i e d o n a l l c y l i n d ri c a l t h re a d s . O n a n y NP T t h re a d t h e u s e o f T e f l o n ri b b o n i s
f o rb i d d e n .

3 . 1 6 - A l l i n s t r u m e n t s s h a l l b e c a l i b r a t e d a c c o r d i n g l y wi t h t h e i n s t r u m e n t l i s t , a n d t h e r e l e v a n t c a l i b r a t i o n
re c o rd s s h a l l b e p a rt o f t h e q u a l i t y b o o k .

4. PNEUMATIC PART

C h e c k L i s t fo r E x h a u s t D u c t S y s t e m – P n e u m a ti c P a r t

P NE U M AT I C P A RT
AP P L I C A BL E
N° CATEGORY D E S C RI P T I O N S T AT US NO T E DAT E
DO CU M E NT S
Visual and Technical
Dimensional Specification
V e ri f y t h a t P T F E t a p e a re n o t u s e d o n
4.1 & Dr a wi n g &
screwed fittings
W i ri n g & h o o k
u p d ra wi n g
Visual and Technical
Dimensional Specification
Check the tagging that shall be in
& Dr a wi n g &
4.2 accordance with the P&ID and/or the
W i ri n g & h o o k
W i ri n g D i a g r a m
u p d ra wi n g
and P&ID
Visual and Technical
Dimensional Specification
4.3 U s e o f p ro p e r s e a l a n t s o n f i t t i n g s & Dr a wi n g &
W i ri n g & h o o k
u p d ra wi n g

REVISION DESCRIPTION: ISSUED DOCUMENT CODE REVISION SIZE LANGUAGE


ITN08010.36 0 4 A
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF Nuovo Pignone S.r.l. WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE SHEET
WRITTEN PERMISSION OF Nuovo Pignone S.r.l. . UNPUBLISHED WORK ©2014 Nuovo Pignone S.r.l.. ALL RIGHTS RESERVED. 20 of 25
5. HYDRAULIC PART

C h e c k L i s t fo r E x h a u s t D u c t S y s t e m – H y d r a u l i c P a r t

HY D RA UL I C P ART
AP P L I C A BL E
N° CATEGORY D E S C RI P T I O N S T AT US NO T E DAT E
DO CU M E NT S
Visual and Technical
Dimensional Specification
V e ri f y t h a t P T F E t a p e a re n o t u s e d o n
5.1 & Dr a wi n g &
screwed fittings
W i ri n g & h o o k
u p d ra wi n g
Visual and Technical
Dimensional Specification
Check the tagging that shall be in
& Dr a wi n g &
5.2 accordance with the P&ID and/or the
W i ri n g & h o o k
W i ri n g D i a g r a m
u p d ra wi n g
and P&ID
Visual and Technical
Dimensional Specification
5.3 U s e o f p ro p e r s e a l a n t s o n f i t t i n g s & Dr a wi n g &
W i ri n g & h o o k
u p d ra wi n g

6. PRESSURE VESSEL

C h e c k L i s t fo r E x h a u s t D u c t S y s t e m – P r e s s u r e V e s s e l

P RE S S U RE V E S S E L
AP P L I C A BL E
N° CATEGORY D E S C RI P T I O N S T AT US NO T E DAT E
DO CU M E NT S
Visual and Technical
Dimensional Specification
C h e c k o f P O d o c u m e n t a t i o n (c o m p l e t i o n
& Dr a wi n g
6.1 a n d i n d e x o f r e v i s i o n ), Q CP / Q RL , f i n a l
a n d Q CP / Q RL
customer applicable specification
& Good
Practice
Visual and Technical
Dimensional F l a n g e s a n d p i p i n g o ri e n t a t i o n a n d
6.2 Specification
p o s i t i o n i n g c h e c k a f t e r t a c k we l d i n g
& Dr a wi n g
Welding Technical
V i s u a l i n s p e c t i o n o f a n y w e l d s (n o
inspection Specification
defects such as: marginal indentations,
& Dr a wi n g
6.3 l a c k s o f f u s i o n , u n d e rs i z e a n d
a n d Q CP / Q RL
i r re g u l a ri t i e s o f b e a d , p o r o s i t y , s p a t t e rs ,
& Good
etc.)
Practice
Cleanness Technical
Endoscopic check (cleanliness and
Specification
6.4 w e l d i n g ) o f i n t e rn a l s b e f o r e l a s t h e a d
& Dr a wi n g &
welding
Good Practice
Welding Technical
inspection Specification
I n t e rn a l v i s u a l c h e c k b e f o re l a s t h e a d & Dr a wi n g
6.5
w e l d i n g ; p h o t o g ra p h i c re p o r t i s s u e a n d Q CP / Q RL
& Good
Practice
PWHT Technical
Specification
P o s t w e l d s t r e s s r e l i e v i n g P W HT r e p o rt & Dr a wi n g
6.6
i s s u e (i f a p p l i c a b l e ) a n d Q CP / Q RL
& Good
Practice

REVISION DESCRIPTION: ISSUED DOCUMENT CODE REVISION SIZE LANGUAGE


ITN08010.36 0 4 A
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF Nuovo Pignone S.r.l. WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE SHEET
WRITTEN PERMISSION OF Nuovo Pignone S.r.l. . UNPUBLISHED WORK ©2014 Nuovo Pignone S.r.l.. ALL RIGHTS RESERVED. 21 of 25
Welding Technical
inspection Specification
& Dr a wi n g
6.7 N D T t r a c e a b i l i t y a n d N DT re p o rt i s s u e
a n d Q CP / Q RL
& Good
Practice
hardness test Technical
on welds Specification
& Dr a wi n g
6.8 H a r d n e s s t e s t o f w e l d s (i f a p p l i c a b l e )
a n d Q CP / Q RL
& Good
Practice
Hydrostatic test Technical
Specification
& Dr a wi n g
6.9 Hydrostatic/Pneumatic test report issue
a n d Q CP / Q RL
& Good
Practice
cleanness Technical
Specification
& Dr a wi n g
6.10 C h e c k o f i n t e r n a l c l e a n i n g a n d p ro t e c t i o n
a n d Q CP / Q RL
& Good
Practice
Visual and Technical
Dimensional Specification
& Dr a wi n g
6.11 Final visual and dimensional check
a n d Q CP / Q RL
& Good
Practice
Visual and Technical
Dimensional Specification
W e a t h e rp r o o f c l o s i n g wi t h b l i n d f l a n g e s & Dr a wi n g
6.12
of all openings a n d Q CP / Q RL
& Good
Practice

7. PAINTING AND SURFACE PROTECTION

C h e c k L i s t fo r E x h a u s t D u c t S y s t e m – P a i n ti n g , G a l v a n i z i n g a n d S u r f a c e p r o t e c t i o n

P a i n t i n g a n d S u r f a c e p ro t e c t i o n

AP P L I C A BL E S T AT U
N° CATEGORY D E S C RI P T I O N NO T E DAT E
DO CU M E NT S S
7.1
P a i n t e rs V e ri f y t h a t t h e p a i n t e r s a r e q u a l i f i e d
ITN07791
qualified by GE/NP

7.2 S u p p o r t s t ru c t u r e s h a l l b e p a i n t e d
Job Painting
Painted cycles a c c o r d i n g c y c l e s r e q u i re d i n t h e
specification
Painting specification
7.3
Painting V e ri f y t h a t P a i n t i n g e x e c u t i o n h a s
ITN07791
excution b e e n p e r f o r m e d a c c o r d i n g t o I T N0 7 7 9 1

7.4
V e ri f y t h a t P a i n t i n g e x e c u t i o n h a s
Painting check ITN07791
b e e n c h e c k e d a c c o rd i n g t o I T N0 7 7 9 1

7.5
Painting V e ri f y t h a t P a i n t i n g e x e c u t i o n h a s
ITN07791
certification b e e n c e rt i f i e d a c c o rd i n g t o I T N0 7 7 9 1

REVISION DESCRIPTION: ISSUED DOCUMENT CODE REVISION SIZE LANGUAGE


ITN08010.36 0 4 A
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF Nuovo Pignone S.r.l. WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE SHEET
WRITTEN PERMISSION OF Nuovo Pignone S.r.l. . UNPUBLISHED WORK ©2014 Nuovo Pignone S.r.l.. ALL RIGHTS RESERVED. 22 of 25
7.6 S u rf a c e A l l s h a rp e d g e s s h a l l b e g ro u n d Painting
treatment s m o o t h a n d a l l s h a r p c o rn e r s s h a l l b e specification
ro u n d e d p ri o r t o S a n d b l a s t i n g / p a i n t i n g .
7.7 S u rf a c e C h e c k t h e R A L n u m b e r o f e a c h m a rk s Painting
treatment specification
7.8 S u rf a c e V e ri f y t h e t h i c k n e s s a n d t h e a d h e s i o n Painting
treatment of the film specification
7.9 S u rf a c e Check that Unpainted austenitic Painting
treatment stainless steel surfaces, not located specification
u n d e r t h e rm a l i n s u l a t i o n , s h a l l b e
pickled and passivated according to
ITN02136.02
7.10 S u rf a c e Check that Unpainted stainless steel Painting
treatment s u r f a c e s a re f r e e o x i d a t i o n a n d / o r specification
Carbon steel contamination.

7.11 S u rf a c e Check that Unpainted austenitic Painting


treatment s t a i n l e s s s t e e l s u r f a c e s a re p i c k l e d specification
and passivated according to spec
applicable, and in particular check
that:
- the chemical pickling and passivation
product used are adequate (see ITN or
spec. applicable)
- t h e ri n s i n g w i t h wa t e r i s c a r ri e d o u t
w i t h w a t e r i n a c c o rd a n c e wi t h
re q u i r e m e n t s i n o rd e r t o r e m o v e a n y
acid solution trace (to avoid post acid
re a c t i o n ) .
7.12 S u rf a c e Technical
F e r ri t i c s t a i n l e s s s t e e l s h a l l n o t b e
treatment Specification &
chemically pickled. Contamination
D ra wi n g
s h a l l b e m e c h a n i c a l l y re m o v e d a n d a
In particular
p r o t e c t i v e p ro d u c t a p p l i e d t o a v o i d
SMO9971102
corrosion before the GT start -up. The
p a ra . 1 5 a n d
p r o t e c t i v e p ro d u c t s h a l l b e a p p ro v e d
SMO9971061
by NP Technical Department.
p a ra . 1 5
7.13
Galvaniser V e ri f y that the galvanisers a re
ITN07801
qualified qualified by GE/NP

7.14 Support structure shall be galvanized


a c c o r d i n g H D G p r o c e s s r e q u i re d i n t h e Job Painting
HDG process
painting specification (galvanizing Specification
section)
7.15 ITN07801,
V e ri f y t h a t G a l v a n i z i n g e x e c u t i o n h a s Project Painting
b e e n p e r f o r m e d a c c o r d i n g t o I T N0 7 8 0 1 Specification and
HDG execution
and/or Project Painting Specification customer spec.
and customer spec. listed in the POS. listed in the
POS.
7.16 ITN07801,
V e ri f y t h a t G a l v a n i z i n g e x e c u t i o n h a s Project Painting
b e e n c h e c k e d a c c o rd i n g t o I T N0 7 8 0 1 Specification and
HDG check
a n d / o r P ro j e c t P a i n t i n g S p e c i f i c a t i o n customer spec.
and customer spec. listed in the POS. listed in the
POS.
7.17 ITN07801,
V e ri f y t h a t G a l v a n i z i n g e x e c u t i o n h a s Project Painting
HDG b e e n c e r t i f i e d a c c o r d i n g t o I T N0 7 8 0 1 Specification and
certification a n d / o r P ro j e c t P a i n t i n g S p e c i f i c a t i o n customer spec.
and customer spec. listed in the POS. listed in the
POS.

NOTES:

REVISION DESCRIPTION: ISSUED DOCUMENT CODE REVISION SIZE LANGUAGE


ITN08010.36 0 4 A
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF Nuovo Pignone S.r.l. WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE SHEET
WRITTEN PERMISSION OF Nuovo Pignone S.r.l. . UNPUBLISHED WORK ©2014 Nuovo Pignone S.r.l.. ALL RIGHTS RESERVED. 23 of 25
8. DOCUMENTATION AND CERTIFICATION

C h e c k L i s t fo r E x h a u s t D u c t S y s t e m – Do c u m e n ta t i o n a n d Ce r t i f i c a ti o n

D O C U M E NT AT I O N A N D CE R T I F I C AT I O N
AP P L I C A BL E
N° CATEGORY D E S C RI P T I O N S T AT US NO T E DAT E
DO CU M E NT S
V e ri f y t h a t s u p p l i e r i s s u e d a M D R f o r e a c h
8.1 MDR issued
order position
M a t e ri a l C e r t i f i c a t e s i s s u e d b y t h e s u p p l i e r a c c o rd i n g
8.2 Q CP / Q RL
Certificates t o t h e a p p ro v e d Q CP / Q RL
C e r t i f i c a t e s s h a l l b e w ri t t e n i n E n g l i s h & i n
M a t e ri a l
t h e l a n g u a g e s r e q u i re d i n a p p l i c a b l e
Certificates /
8.3 technical specifications and shall be Q CP / Q RL
Certification
complete, unambiguous and legible, in a
language
f o rm a t s u i t a b l e f o r e l e c t ro n i c s c a n n i n g
T h e c o p y o f t h e o ri g i n a l c e r t i f i c a t e s s h a l l b e
e n d o rs e d i n r e d “V e ri f i e d T r u e C o p y ” a n d
M a t e ri a l o ri g i n a l l y s i g n e d b y t h e Q A / Q C s u p p l i e r
8.4 Q CP / Q RL
Certificates re p re s e n t a t i v e .
T h e c o p y e n d o rs e d a n d s i g n e d h a s t o b e
sent to NP
M a t e ri a l V e ri f y t h e p r e s e n c e o f t h e c e r t i f i c a t e s t h a t
8.5 Q CP / Q RL
Certificates e n s u re t h e m a t e ri a l t ra c e a b i l i t y
Welding V e ri f y t h e p r e s e n c e o f t h e W P S / P Q R
8.6 Q CP / Q RL
Book
M a t e ri a l V e ri f y t h e p r e s e n c e o f t h e c e r t i f i c a t i o n f o r
8.7 Q CP / Q RL
Certificates the Ex-d instruments and JB
M a t e ri a l MDR shall be compiled in accordance to the
Certificates / i n d e x r e q u i r e d b y NP
8.8 Q CP / Q RL
MDR
complete
V e ri f y t h e s t a t u s r e v i s i o n o f t h e t e c h n i c a l Technical
Technical documents (drawings and Specification ect.) Specification
8.9
Documents applicable at Project and available at & Dr a wi n g
supplier
Technical
Technical V e ri f y t h e a p p r o v a l s t a t u s o f t h e p ro c e d u re s
8.10 Specification
Documents used for tests/inspection
& Dr a wi n g
Check that Welding book has been sent to P u rc h a s i n g
Welding
8.11 G E - N P f o r R e v i e w o r A P P RO V A L , a c c o r d i n g Specification,
Book
t o P u rc h a s i n g S p e c i f i c a t i o n a n d Q CP / Q RL . Q CP / Q RL
Technical
Technical V e ri f y s t a t u s o f I n s t r u c t i o n O p e ra t i v e
8.12 Specification
Documents Manual
& Dr a wi n g
Technical V e ri f y t h e p r e s e n c e o f t h e L I S L
8.13 DW G – L I S L
Documents
V e ri f y t h e i s s u e o f p r e s e rv a t i o n p ro c e d u re Technical
Technical
8.14 Specification
Documents
& Dr a wi n g
C o n f i r m y o u d i d e x e c u t e t h e 3 - W a y Ch e c k DW G – L I S L –
Technical
8.15 ITEMS
Documents
CH E CK E D
C o n f i r m t h e s u p p l y p a s s e d t h e 3 - W a y C h e c k DW G – L I S L –
Technical
8.16 ITEMS
Documents
CH E CK E D
Check that The Structural parts lifting Technical
d e v i c e s ( o f S u p p o r t s t ru c t u r e a n d l i f t i n g S p e c i f i c a t i o n
8.17 TRS a c c e s s o ri e s ) a re d e s i g n a n d c e r t i f i e d & Dr a wi n g
a c c o r d i n g t o t h e CO DE a p p l i c a b l e i n t h e
c o u n t ry o f f i n a l d e s t i n a t i o n . (i . e . C E m a rk )

REVISION DESCRIPTION: ISSUED DOCUMENT CODE REVISION SIZE LANGUAGE


ITN08010.36 0 4 A
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF Nuovo Pignone S.r.l. WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE SHEET
WRITTEN PERMISSION OF Nuovo Pignone S.r.l. . UNPUBLISHED WORK ©2014 Nuovo Pignone S.r.l.. ALL RIGHTS RESERVED. 24 of 25
F i n a l p ro d u c t s h a l l b e i n c o m p l i a n t wi t h
Q CP / Q RL ,
t e c h n i c a l r e g u l a t i o n a n d s t a n d a r d s (T RS ) i n
8.18 TRS P u rc h a s i n g
f o rc e i n s i d e i n s t a l l a t i o n c o u n t ry (E x .
Spec
P r e s s u r e v e s s e l s a n d E l e c t ri c a l d e v i c e s ).
S u p p l i e r’ s c e r t i f i c a t e o f c o n f o r m a n c e i s Q CP / Q RL ,
M a t e ri a l
8.19 s i g n e d o f f a n d p re s e n t b e f o r e d e l i v e r y . P u rc h a s i n g
Certificates
Spec
V e ri f y a g a i n s t o r d e r s p e c i f i c a t i o n t h a t a l l Q CP / Q RL ,
M a t e ri a l
8.20 d o c u m e n t s a re i n t h e c o r re c t l a n g u a g e . P u rc h a s i n g
Certificates
Spec
Certificates of test on sub -items issued by Q CP / Q RL ,
M a t e ri a l
8.21 m a n u f a c t u r e r s h a l l b e v e ri f i e d i n a c c o r d a n c e P u rc h a s i n g
Certificates
to applicable QCP. Spec
Type of certificate issued by supplier and
M a t e ri a l
8.22 s u b - t i e r s u p p l i e rs s h a l l b e i n a c c o rd a n c e t o Q CP / Q RL
Certificates
Q C P (E X A M P L E : 3 . 1 , 3 . 2 ).
Technical
Control of CE-marking and or International Specification
M a t e ri a l
8.23 certification (including Lifting accessories, & Dr a wi n g a n d
Certificates
Pressure part …. Ect) Q CP / Q RL

NOTES:

GE O&G PO N.: _____________

GE O&G PO line: ____

Supplier GB serial number: ___________

Inspection date: ___ / ____ / _________

Supplier Stamp & Signature: _____________________

GE O&G Inspector Stamp & Signature: _____________________

REVISION DESCRIPTION: ISSUED DOCUMENT CODE REVISION SIZE LANGUAGE


ITN08010.36 0 4 A
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF Nuovo Pignone S.r.l. WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE SHEET
WRITTEN PERMISSION OF Nuovo Pignone S.r.l. . UNPUBLISHED WORK ©2014 Nuovo Pignone S.r.l.. ALL RIGHTS RESERVED. 25 of 25

You might also like

pFad - Phonifier reborn

Pfad - The Proxy pFad of © 2024 Garber Painting. All rights reserved.

Note: This service is not intended for secure transactions such as banking, social media, email, or purchasing. Use at your own risk. We assume no liability whatsoever for broken pages.


Alternative Proxies:

Alternative Proxy

pFad Proxy

pFad v3 Proxy

pFad v4 Proxy