Check List ITN08010.36 A 0
Check List ITN08010.36 A 0
GE NuovoPignone-Electronically Approved Drawing-Checked: Buti L., Approved: Gennari G., STD. COMMITTEE: Buttafuoco L.-Internal DT-'N'
T h i s c h e c k l i s t h i g h l i g h t t h e c ri t i c a l p o i n t s c o u l d b e f a c e d d u ri n g c o n s t ru c t i o n .
T h i s d o c u m e n t , i n c o m b i n a t i o n w i t h a p p l i c a b l e s p e c i f i c a t i o n s m e n t i o n e d i n t h e p u rc h a s e o r d e r , d e f i n e s t h e
minimum requirements for inspection and testing.
T h i s d o c u m e n t h a s t o b e c o n s i d e r e d a s a w o rk i n g t o o l t h a t g i v e s t h e g u i d e l i n e t o a c h i e v e L e s s o n L e a r n e d .
I n c a s e o f c o n f l i c t b e t w e e n p u rc h a s i n g s p e c i f i c a t i o n a n d t h i s c h e c k l i s t , t h e p u rc h a s i n g s p e c i f i c a t i o n s h a l l
g o v e rn .
C o m p l i a n c e w i t h t h e p ro v i s i o n s o f t h i s c h e c k l i s t d o e s n o t re l i e v e t h e S u p p l i e r f ro m t h e r e s p o n s i b i l i t i e s o f
f u rn i s h i n g e q u i p m e n t p ro p e rl y d e s i g n e d t o m e e t t h e s p e c i f i e d o p e r a t i n g s e rv i c e c o n d i t i o n s .
RULES
The supplier shall fulfil all the points of the checklist before the final inspection.
T h i s d o c u m e n t s h a l l b e a v a i l a b l e f o r t h e i n s p e c t o rs a n d s h a l l b e i n c l u d e d i n t h e f i n a l d o c u m e n t a t i o n .
C o l u m n “S t a t u s “ s h a l l b e f i l l e d w i t h o n e o f t h e f o l l o wi n g s t a t e m e n t s :
OK
N o n - C o n f o r m i t y R e p o rt (o r N CR )
N O T A P P L I C A B L E (o r N A )
C o l u m n “N o t e “ s h a l l b e f i l l e d w i t h c l a ri f i c a t i o n s o r e x p l a n a t i o n o f t h e d e f e c t s i f a n y .
C o l u m n “D a t e ” s h a l l b e f i l l e d w i t h t h e d a t e o f t h e f i n a l c l o s u r e o f t h e i n s p e c t i o n o r N C R.
T h e d o c u m e n t s s h a l l b e s i g n e d a n d s t a m p e d w h e re re q u i re d b y t h e i n v o l v e d p a rt i e s .
1. Mechanical Part
2. Electrical Part
3. Instrumentation part
4. Pneumatic Part
5. Hydraulic Part
6. Pressure Vessel
C h e c k L i s t fo r W H R U (W A S T E H E AT RE CO V E R Y U NI T ) – M e c h a n i c a l P a r t
M E CH A NI C AL P A RT
AP P L I C A BL E
N° C AT E G O R Y D E S C RI P T I O N S T AT US NO T E DAT E
DO CU M E NT S
1 . 1 E x h a u s t D u c t, S t a c k , E x p a n s i o n J o i n t , H e a t E x c h a n g e r , L o v e r D a m p e r , D a m p e r a n d D i v e r t e r C a s i n g
(i n c l u d i n g E l b o w D u c ts , S i l e n c e r D u c t s , T r a n s i ti o n Du c t s , E x p a n s i o n J o i n ts F l a n g e s , M e c h a n i c a l P a r t s ,
S t a c k s , e tc . )
1.5.20 Packing and Check the correct preservation for each Technical
p r e s e rv a t i o n Specification
components & Dr a wi n g
1.5.21 Packing and Technical
p r e s e rv a t i o n All openings shall be sealed Specification
& Dr a wi n g
1.5.22 Packing and Technical
Check of final cleaning before shipment
p r e s e rv a t i o n Specification
& Dr a wi n g
1 . 6 L i f ti n g E q u i p m e n t
1.6.01 Visual and Technical
Dimensional Visual + dimensional inspection Specification
& Drawing &
Good Practice
2. ELECTRICAL PART
C h e c k L i s t fo r E x h a u s t D u c t S y s t e m – E l e c tr i c a l P a r t
E L E CT RI C AL P A RT
AP P L I C A BL E
N° CATEGORY D E S C RI P T I O N S T AT US NO T E DAT E
DO CU M E NT S
2.1 Visual and Technical
Dimensional Specification
V e ri f y c a b l e e n t ry i n t o J B a c c o r d i n g t o
& Dr a wi n g &
technical specifications
W i ri n g & h o o k
u p d ra wi n g
2.2 Visual and Technical
Dimensional V e ri f y t h e c o r re c t E x / I P f o r a l l t h e Specification
d e v i c e s e l e c t ri c a l & m e c h a n i c a l d e g re e & Dr a wi n g &
o f p ro t e c t i o n . W i ri n g & h o o k
u p d ra wi n g
2.3 Visual and Technical
Dimensional Specification
V e ri f y t h e s e g re g a t i o n b e t w e e n d i f f e r e n t
& Dr a wi n g &
v o l t a g e c i rc u i t s .
W i ri n g & h o o k
u p d ra wi n g
2.4 Visual and Technical
Dimensional Specification
V e ri f y t h e e a rt h i n g p h i l o s o p h y o f J B & Dr a wi n g &
W i ri n g & h o o k
u p d ra wi n g
2.5 Visual and Technical
Dimensional Specification
V e ri f i e d t h a t J B ’ s p r o v i d e d w i t h v e n t a n d
& Dr a wi n g &
drain.
W i ri n g & h o o k
u p d ra wi n g
2.6 Visual and Technical
Dimensional Specification
V e ri f i e d t h a t I S a n d n o n - I S s i g n a l s h a v e
& Dr a wi n g &
b e e n s e g re g a t e d
W i ri n g & h o o k
u p d ra wi n g
2.7 Visual and Technical
Dimensional Specification
V e ri f i e d t h a t I S wi ri n g s h a l l b e c o l o u r e d
& Dr a wi n g &
blue
W i ri n g & h o o k
u p d ra wi n g
2.8 Visual and Technical
Dimensional Specification
Check the cables colour and
& Dr a wi n g &
identification
W i ri n g & h o o k
u p d ra wi n g
2.9 Visual and Technical
V e ri f y t h e p r e s e n c e o f t h e c l i e n t ’ s
Dimensional Specification
c o n n e c t i o n s t o t h e J B ’ s c l o s e d wi t h
& Dr a wi n g &
s u i t a b l e p l u g s , o r t h e p re s e n c e o f t h e
W i ri n g & h o o k
re m o v a b l e p l a t e t o b e d ri l l e d
u p d ra wi n g
NOTES :
2.11 - The check of supply completeness shall highlight missing components, if any, that shall be mentioned in
t h e p u n c h l i s t , w h e re s h a l l b e i n d i c a t e d wh e t h e r t h e y a r e m a t e ri a l s i n o rd e r t h a t h a v e n o t y e t a r ri v e d a t t h e
assembler facility.
2 . 1 9 - A l l u s e rs s h a l l b e t e s t e d b y m e a n s o f a M e g g e r , a n d t h e r e l e v a n t c e rt i f i c a t e s h a l l b e i s s u e d .
2 . 2 3 - V e ri f y w h e t h e r t h e s c o p e o f s u p p l y p r o v i d e s f o r c a b l e s - g l a n d s o r o n l y t h re a d e d c o n n e c t i o n s ; i n t h i s c a s e
see point 2.10 of the check list.
2 . 3 0 - A l l e l e c t ri c e q u i p m e n t , i n c l u d i n g J B , s h a l l b e p re s e rv e d a c c o r d i n g l y t e c h n i c a l d a t a s h e e t s a p p ro v e d b y
final Customer, and the storage/installation place.
3. INSTRUMENTATION PART
C h e c k L i s t fo r E x h a u s t D u c t S y s t e m – I n s tr u m e n ta ti o n P a r t
I N S T R UM E NT AT I O N P A RT
AP P L I C A BL E
N° CATEGORY D E S C RI P T I O N S T AT US NO T E DAT E
DO CU M E NT S
Visual and Technical
Dimensional Specification
& Dr a wi n g &
V e ri f y t h e c o m p l i a n c e wi t h t h e v e n d o r W i ri n g & h o o k
3.1
l i s t (i f a p p l i c a b l e ) u p d ra wi n g &
Good Practice
& Vendor list
Visual and Technical
Dimensional T a g n u m b e r o n a l l i n s t ru m e n t s , J B ,
Specification
p a n e l s a n d a n c i l l a ri e s ( o n e t a g o n t h e
3.2 & Dr a wi n g &
component and one adjacent or on the
W i ri n g & h o o k
bulk)
u p d ra wi n g
Visual and Technical
Dimensional Specification
V e ri f y T a g m a t e ri a l i s a c c o rd i n g t o
3.3 & Dr a wi n g &
technical specifications
W i ri n g & h o o k
u p d ra wi n g
Visual and Technical
Dimensional Specification
English language shall be used on all
& Dr a wi n g &
3.4 n a m e p l a t e s (o t h e r l a n g u a g e s i f r e q u i re d
W i ri n g & h o o k
in technical specifications)
u p d ra wi n g
a n d Q CP / Q RL
Visual and Technical
Dimensional Specification
& Dr a wi n g &
3.5 V e ri f y t h e r a n g e o f t h e i n s t r u m e n t s W i ri n g & h o o k
u p d ra wi n g
and
Instrument list
Visual and Technical
Dimensional Specification
& Dr a wi n g &
V e ri f y i f m e a s u re m e n t s h a l l b e i n
3.6 W i ri n g & h o o k
I m p e ri a l , M e t ri c s o r S I .
u p d ra wi n g
and
Instrument list
Visual and Technical
Dimensional Specification
& Dr a wi n g &
F i t t i n g s s h a l l b e i n a c c o rd a n c e t o N P
3.7 W i ri n g & h o o k
Hook up drawing
u p d ra wi n g
and
Instrument list
NOTES :
3.11 - The check of supply completeness shall show missing components, if any, that shall be mentioned in the
p u n c h l i s t , b y s p e c i f y i n g w h e t h e r t h e y a r e m a t e ri a l s o n o r d e r t h a t h a v e n o t y e t r e a c h e d t h e a s s e m b l e r.
3 . 1 2 - T h e r e s h a l l b e n o . 3 n a m e p l a t e s wi t h d i m e n s i o n s e s t a b l i s h e d b y U. T . ; n o . 1 o n i n s t r u m e n t t a p p i n g , n o . 1
n e a r t h e i n s t ru m e n t , n o . 1 o n t h e i n s t ru m e n t i t s e l f i f r e q u i r e d o f s p e c i f i c a t i o n s u p p l y o r i f n e c e s s a ry .
3 . 1 4 - P ri m a ry t a p p i n g a re a l w a y s o n t h e p i p i n g t o p (u n l e s s o t h e rwi s e p ro v i d e d f o r p i p i n g h a n d l i n g l i q u i d wi t h a n d
w i t h p a rt i a l f i l l i n g ).
3 . 1 5 - A n t s e i z i n g p a s t e s h a l l b e a p p l i e d o n a l l c y l i n d ri c a l t h re a d s . O n a n y NP T t h re a d t h e u s e o f T e f l o n ri b b o n i s
f o rb i d d e n .
3 . 1 6 - A l l i n s t r u m e n t s s h a l l b e c a l i b r a t e d a c c o r d i n g l y wi t h t h e i n s t r u m e n t l i s t , a n d t h e r e l e v a n t c a l i b r a t i o n
re c o rd s s h a l l b e p a rt o f t h e q u a l i t y b o o k .
4. PNEUMATIC PART
C h e c k L i s t fo r E x h a u s t D u c t S y s t e m – P n e u m a ti c P a r t
P NE U M AT I C P A RT
AP P L I C A BL E
N° CATEGORY D E S C RI P T I O N S T AT US NO T E DAT E
DO CU M E NT S
Visual and Technical
Dimensional Specification
V e ri f y t h a t P T F E t a p e a re n o t u s e d o n
4.1 & Dr a wi n g &
screwed fittings
W i ri n g & h o o k
u p d ra wi n g
Visual and Technical
Dimensional Specification
Check the tagging that shall be in
& Dr a wi n g &
4.2 accordance with the P&ID and/or the
W i ri n g & h o o k
W i ri n g D i a g r a m
u p d ra wi n g
and P&ID
Visual and Technical
Dimensional Specification
4.3 U s e o f p ro p e r s e a l a n t s o n f i t t i n g s & Dr a wi n g &
W i ri n g & h o o k
u p d ra wi n g
C h e c k L i s t fo r E x h a u s t D u c t S y s t e m – H y d r a u l i c P a r t
HY D RA UL I C P ART
AP P L I C A BL E
N° CATEGORY D E S C RI P T I O N S T AT US NO T E DAT E
DO CU M E NT S
Visual and Technical
Dimensional Specification
V e ri f y t h a t P T F E t a p e a re n o t u s e d o n
5.1 & Dr a wi n g &
screwed fittings
W i ri n g & h o o k
u p d ra wi n g
Visual and Technical
Dimensional Specification
Check the tagging that shall be in
& Dr a wi n g &
5.2 accordance with the P&ID and/or the
W i ri n g & h o o k
W i ri n g D i a g r a m
u p d ra wi n g
and P&ID
Visual and Technical
Dimensional Specification
5.3 U s e o f p ro p e r s e a l a n t s o n f i t t i n g s & Dr a wi n g &
W i ri n g & h o o k
u p d ra wi n g
6. PRESSURE VESSEL
C h e c k L i s t fo r E x h a u s t D u c t S y s t e m – P r e s s u r e V e s s e l
P RE S S U RE V E S S E L
AP P L I C A BL E
N° CATEGORY D E S C RI P T I O N S T AT US NO T E DAT E
DO CU M E NT S
Visual and Technical
Dimensional Specification
C h e c k o f P O d o c u m e n t a t i o n (c o m p l e t i o n
& Dr a wi n g
6.1 a n d i n d e x o f r e v i s i o n ), Q CP / Q RL , f i n a l
a n d Q CP / Q RL
customer applicable specification
& Good
Practice
Visual and Technical
Dimensional F l a n g e s a n d p i p i n g o ri e n t a t i o n a n d
6.2 Specification
p o s i t i o n i n g c h e c k a f t e r t a c k we l d i n g
& Dr a wi n g
Welding Technical
V i s u a l i n s p e c t i o n o f a n y w e l d s (n o
inspection Specification
defects such as: marginal indentations,
& Dr a wi n g
6.3 l a c k s o f f u s i o n , u n d e rs i z e a n d
a n d Q CP / Q RL
i r re g u l a ri t i e s o f b e a d , p o r o s i t y , s p a t t e rs ,
& Good
etc.)
Practice
Cleanness Technical
Endoscopic check (cleanliness and
Specification
6.4 w e l d i n g ) o f i n t e rn a l s b e f o r e l a s t h e a d
& Dr a wi n g &
welding
Good Practice
Welding Technical
inspection Specification
I n t e rn a l v i s u a l c h e c k b e f o re l a s t h e a d & Dr a wi n g
6.5
w e l d i n g ; p h o t o g ra p h i c re p o r t i s s u e a n d Q CP / Q RL
& Good
Practice
PWHT Technical
Specification
P o s t w e l d s t r e s s r e l i e v i n g P W HT r e p o rt & Dr a wi n g
6.6
i s s u e (i f a p p l i c a b l e ) a n d Q CP / Q RL
& Good
Practice
C h e c k L i s t fo r E x h a u s t D u c t S y s t e m – P a i n ti n g , G a l v a n i z i n g a n d S u r f a c e p r o t e c t i o n
P a i n t i n g a n d S u r f a c e p ro t e c t i o n
AP P L I C A BL E S T AT U
N° CATEGORY D E S C RI P T I O N NO T E DAT E
DO CU M E NT S S
7.1
P a i n t e rs V e ri f y t h a t t h e p a i n t e r s a r e q u a l i f i e d
ITN07791
qualified by GE/NP
7.2 S u p p o r t s t ru c t u r e s h a l l b e p a i n t e d
Job Painting
Painted cycles a c c o r d i n g c y c l e s r e q u i re d i n t h e
specification
Painting specification
7.3
Painting V e ri f y t h a t P a i n t i n g e x e c u t i o n h a s
ITN07791
excution b e e n p e r f o r m e d a c c o r d i n g t o I T N0 7 7 9 1
7.4
V e ri f y t h a t P a i n t i n g e x e c u t i o n h a s
Painting check ITN07791
b e e n c h e c k e d a c c o rd i n g t o I T N0 7 7 9 1
7.5
Painting V e ri f y t h a t P a i n t i n g e x e c u t i o n h a s
ITN07791
certification b e e n c e rt i f i e d a c c o rd i n g t o I T N0 7 7 9 1
NOTES:
C h e c k L i s t fo r E x h a u s t D u c t S y s t e m – Do c u m e n ta t i o n a n d Ce r t i f i c a ti o n
D O C U M E NT AT I O N A N D CE R T I F I C AT I O N
AP P L I C A BL E
N° CATEGORY D E S C RI P T I O N S T AT US NO T E DAT E
DO CU M E NT S
V e ri f y t h a t s u p p l i e r i s s u e d a M D R f o r e a c h
8.1 MDR issued
order position
M a t e ri a l C e r t i f i c a t e s i s s u e d b y t h e s u p p l i e r a c c o rd i n g
8.2 Q CP / Q RL
Certificates t o t h e a p p ro v e d Q CP / Q RL
C e r t i f i c a t e s s h a l l b e w ri t t e n i n E n g l i s h & i n
M a t e ri a l
t h e l a n g u a g e s r e q u i re d i n a p p l i c a b l e
Certificates /
8.3 technical specifications and shall be Q CP / Q RL
Certification
complete, unambiguous and legible, in a
language
f o rm a t s u i t a b l e f o r e l e c t ro n i c s c a n n i n g
T h e c o p y o f t h e o ri g i n a l c e r t i f i c a t e s s h a l l b e
e n d o rs e d i n r e d “V e ri f i e d T r u e C o p y ” a n d
M a t e ri a l o ri g i n a l l y s i g n e d b y t h e Q A / Q C s u p p l i e r
8.4 Q CP / Q RL
Certificates re p re s e n t a t i v e .
T h e c o p y e n d o rs e d a n d s i g n e d h a s t o b e
sent to NP
M a t e ri a l V e ri f y t h e p r e s e n c e o f t h e c e r t i f i c a t e s t h a t
8.5 Q CP / Q RL
Certificates e n s u re t h e m a t e ri a l t ra c e a b i l i t y
Welding V e ri f y t h e p r e s e n c e o f t h e W P S / P Q R
8.6 Q CP / Q RL
Book
M a t e ri a l V e ri f y t h e p r e s e n c e o f t h e c e r t i f i c a t i o n f o r
8.7 Q CP / Q RL
Certificates the Ex-d instruments and JB
M a t e ri a l MDR shall be compiled in accordance to the
Certificates / i n d e x r e q u i r e d b y NP
8.8 Q CP / Q RL
MDR
complete
V e ri f y t h e s t a t u s r e v i s i o n o f t h e t e c h n i c a l Technical
Technical documents (drawings and Specification ect.) Specification
8.9
Documents applicable at Project and available at & Dr a wi n g
supplier
Technical
Technical V e ri f y t h e a p p r o v a l s t a t u s o f t h e p ro c e d u re s
8.10 Specification
Documents used for tests/inspection
& Dr a wi n g
Check that Welding book has been sent to P u rc h a s i n g
Welding
8.11 G E - N P f o r R e v i e w o r A P P RO V A L , a c c o r d i n g Specification,
Book
t o P u rc h a s i n g S p e c i f i c a t i o n a n d Q CP / Q RL . Q CP / Q RL
Technical
Technical V e ri f y s t a t u s o f I n s t r u c t i o n O p e ra t i v e
8.12 Specification
Documents Manual
& Dr a wi n g
Technical V e ri f y t h e p r e s e n c e o f t h e L I S L
8.13 DW G – L I S L
Documents
V e ri f y t h e i s s u e o f p r e s e rv a t i o n p ro c e d u re Technical
Technical
8.14 Specification
Documents
& Dr a wi n g
C o n f i r m y o u d i d e x e c u t e t h e 3 - W a y Ch e c k DW G – L I S L –
Technical
8.15 ITEMS
Documents
CH E CK E D
C o n f i r m t h e s u p p l y p a s s e d t h e 3 - W a y C h e c k DW G – L I S L –
Technical
8.16 ITEMS
Documents
CH E CK E D
Check that The Structural parts lifting Technical
d e v i c e s ( o f S u p p o r t s t ru c t u r e a n d l i f t i n g S p e c i f i c a t i o n
8.17 TRS a c c e s s o ri e s ) a re d e s i g n a n d c e r t i f i e d & Dr a wi n g
a c c o r d i n g t o t h e CO DE a p p l i c a b l e i n t h e
c o u n t ry o f f i n a l d e s t i n a t i o n . (i . e . C E m a rk )
NOTES: