TESTING AND COMMISSIONING PROCEDURE

FOR

SWIMMING POOL WATER TREATMENT INSTALLATION

IN

GOVERNMENT BUILDINGS

OF

THE HONG KONG SPECIAL ADMINISTRATIVE REGION

2017 EDITION

ARCHITECTURAL SERVICES DEPARTMENT

THE GOVERNMENT OF THE HONG KONG SPECIAL ADMINISTRATIVE REGION
 PREFACE

This Testing and Commissioning (T&C) Procedure aims to lay down the minimum
testing and commissioning requirements to be carried out on Swimming Pool Water
Treatment Installation in Government Buildings of the Hong Kong Special Administrative
Region (HKSAR). Such requirements are applicable to both new installations upon
completion and existing ones after major alteration.

The present edition was developed from the 2012 edition by the Air-conditioning
Specialist Support Group that was established under the Building Services Branch
Technical Information and Research & Development Committee of the Architectural
Services Department (ArchSD). This T&C Procedure has incorporated the latest changes
in the 2017 edition of the General Specification for Swimming Pool Water Treatment
Installation.

With the benefit of information technology, electronic version of this T&C

Procedure is to be viewed on and free for download from the ArchSD Internet homepage.
As part of the Government’s efforts to limit paper consumption, hard copies of this T&C
Procedure will not be put up for sale.

The ArchSD welcomes comments on this T&C Procedure at any time since the
updating of this T&C Procedure is a continuous process to tie in with technological
advances.
 DISCLAIMER

This T&C Procedure is solely compiled for use on Swimming Pool Water
Treatment Installation carried out for or on behalf of the ArchSD in Government Buildings
of the HKSAR.

There are no representations, either expressed or implied, as to the suitability of this

T&C Procedure for purposes other than that stated above. The material contained in this
T&C Procedure may not be pertinent or fully cover the extent of the installation in non-
government buildings. Users who choose to adopt this T&C Procedure for their works are
responsible for making their own assessments and judgement of all information contained
herein. The ArchSD does not accept any liability and responsibility for any special, indirect
or consequential loss or damage whatsoever arising out of or in connection with the use of
this T&C Procedure or reliance placed on it.
 TABLE OF CONTENTS
Page

1. Introduction 1

2. Objectives of the Testing and Commissioning Works 1-2

3. Scope of the Testing and Commissioning Works 2-4

3.1 Tests and Inspections during Construction

3.2 Functional Performance Tests
3.3 Statutory Tests and Inspections
3.4 Documentation and Deliverables

4. Testing and Commissioning Procedures 4-15

4.1 Tests and Inspections during Construction

4.1.1 Works Tests

4.1.2 Weld in Piped Services
4.1.3 Pressure Testing of Piped Services

4.2 Pre-commissioning Check

4.2.1 Water Distribution System

4.2.2 Filtration System

4.3 Tests for Systems and Equipment

4.3.1 Water Distribution System

4.3.2 Filtration System
4.3.3 Disinfection System
4.3.4 Hot Water Boiler and Calorifier System
4.3.5 Portable Pool Cleaning Equipment
4.3.6 Performance Tests
4.3.7 Noise and Sound Tests
4.3.8 Vibration Tests

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Annex
Annex Page
Annex I Testing and Commissioning Progress Chart for Swimming Pool 1-4
Water Treatment Installation

Annex II Testing and Commissioning Certificate on Swimming Pool Water 1-11

Treatment Installation

Part 1: Details of Project

Part 2: Declaration

Part 3: Items Inspected and Tested

3.1 General Requirement as indicated in the T&C procedure

have been complied
3.2 Pre-commissioning Checks
3.3 Setting to Work & Balancing
3.4 Performance Tests
3.5 Record of Tests
3.6 Comments

Part 4: Test Record attached to the Test Certificate

4.1 Test Data

4.2 Testing Equipment/Instrument

Annex III List of Calibrated Equipment/Instruments Necessary for the 1

Testing and Commissioning Works

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 Testing and Commissioning Procedure for
Swimming Pool Water Treatment Installation

1 Introduction

The procedures stated in this Testing and Commissioning (T&C) Procedure

cover the activities in preliminary tests and inspections, functional performance
tests and the commissioning of newly completed installations and existing ones
after major alteration. They are so compiled to facilitate the work of Project
Building Services Engineer (PBSE) and Project Building Services Inspector
(PBSI), who are appointed as the Supervising Officer’s Representatives, in the
following aspects with respect to testing and commissioning:-

(a) to vet and approve the T&C procedures proposed and submitted by the
contractor for Swimming Pool Water Treatment Installation (SP
Contractor);

(b) to witness those T&C procedures as specified; and

(c) to accept the T&C certificates and other supporting data.

The SP Contractor shall carry out the T&C works as detailed in this T&C
Procedure. Supplementary T&C plans may be proposed by the SP Contractor as
appropriate and agreed by PBSE, e.g. for special equipment supplied and/or
installed by the SP Contractor.

The administrative requirements for T&C works are in general as specified in

the General Specification for Swimming Pool Water Treatment Installation 2017
Edition and all current corrigenda/amendments thereto published before the date
of first tender invitation for the Contract issued by the ArchSD (the General
Specification).

All words and expressions shall have the meaning as assigned to them under the
General Specification unless otherwise specified herein.

2. Objectives of the Testing and Commissioning Works

The objectives of the T&C works are:-

(a) to verify proper functioning of the equipment/system after installation;

(b) to verify that the performance of the installed equipment/systems meet

with the specified design intent and statutory requirements, if any,
through a series of tests and adjustments; and

(c) to capture and record performance data of the whole installation as the
baseline for future operation and maintenance.

For the avoidance of doubt, depending on the specific demands of individual

installation, the PBSE may require additional or substitute T&C works in regard

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 to any elements in the Installations other than those indicated in this T&C
Procedure.

3. Scope of the Testing and Commissioning Works

3.1 Tests and Inspections during Construction

The purpose of these tests is to ensure that all components and systems are in a
satisfactory and safe condition before start up. Preliminary adjustment and
setting of equipment at this stage shall also be carried out at the same time to
pave way for the coming functional performance tests.

Before carrying out any test, the SP Contractor shall ensure that the Installations
comply with all relevant statutory requirements and regulations. The T&C
works shall also comply with all site safety regulatory requirements currently in
force. In particular, the SP Contractor shall note the following:-

(a) Occupational Safety and Health Ordinance (Cap. 509), and other
subsidiary legislation made under the Ordinance;

(b) Factories and Industrial Undertakings Ordinance (Cap. 59), and other
subsidiary legislation made under the Ordinance, including but not
limited to Construction Sites (Safety) Regulations;

(c) Construction Site Safety Manual issued by Development Bureau, the

Government of the HKSAR;

(d) Fire Services Ordinance (Cap. 95);

(e) Dangerous Goods Ordinance (Cap. 295);

(f) Waste Disposal Ordinance (Cap. 354);

(g) Boilers and Pressure Vessels Ordinance (Cap. 56);

(h) Gas Safety Ordinance (Cap. 51);

(i) Occupational Safety and Health Ordinance (Cap. 509);

(j) Electricity Ordinance (Cap. 406), and other subsidiary legislation made
under the Ordinance;

(k) Code of Practice for the Electricity (Wiring) Regulations published by

Electrical and Mechanical Services Department, the Government of the
HKSAR; and

(l) Electricity supply rules of the relevant power supply companies.

(m) Buildings Energy Efficiency Ordinance (Cap 610).

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3.2 Functional Performance Tests

The purpose of functional performance tests is to demonstrate that the

Installations can meet the functional and performance requirements as specified
in the Specification. Functional performance tests should proceed from the
testing of individual components to the testing of different systems in the
Installations.

The SP Contractor may have to make temporary modifications as the tests

proceed. The specific tests required and the order of tests will vary depending
on the type and size of systems, number of systems, sequence of construction,
interface with other installations, relationship with the building elements and
other specific requirements as indicated in the Specification. The testing of
systems may have to be carried out in stages depending on the progress of work
or as proposed by the SP Contractor.

Part of the tests may be required to be carried out in suppliers’ premises in

accordance with the provisions in the Specification.

Any performance deficiencies revealed during the functional performance tests

must be evaluated to determine the cause. After completion of the necessary
corrective measures, the SP Contractor shall repeat the tests.

If any test cannot be completed because of circumstances that are beyond the
control of the SP Contractor, it shall be properly documented and reported to the
PBSE, who shall then liaise with the relevant parties to resolve the situation.
The SP Contractor shall resume his testing work immediately upon the
attainment of a suitable testing environment.

3.3 Statutory Tests and Inspections

The SP Contractor shall carry out tests for the Installations to meet statutory
requirements as specified in the Specification. After the proper testing and
commissioning of the Installations, the SP Contractor shall notify the
appropriate authority as specified in the Specification, through the PBSE of the
completion of the Installations and its readiness for inspection and testing. The
SP Contractor shall arrange for the necessary inspections and tests as required
by the Authority.

3.4 Documentation and Deliverables

The SP Contractor shall submit his proposed T&C procedures together with the
Testing and Commissioning Progress Chart shown in Annex I to PBSE for
approval.

All inspection and T&C results shall be recorded by the SP Contractor in the
appropriate test record forms. A complete set of these forms can be found in
Annex II.

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 Data recorded in other formats may also be acceptable subject to prior approval
of the PBSE. Upon completion of all the required T&C works, the SP
Contractor shall complete and sign a testing and commissioning certificate as
shown in Annex II to the effect that the agreed T&C works have been duly
carried out.

A functional performance test report covering all measured data, data sheets,
and a comprehensive summary describing the operation of the system at the
time of the functional performance tests shall be prepared and submitted to the
PBSE. Deviations in performance from the Specification or the design intent
should be recorded, with a description and analysis included.

Where required in the Specification, the SP Contractor shall conduct a final

evaluation of the performance of the Installations, the results of which shall be
included in the commissioning report.

4. Testing and Commissioning Procedures

The SP Contractor shall employ trained, experienced engineer to carry out the
T&C procedure and for specialised items such as gas chlorination system, ozone
dosing system, boiler system, etc., they may be carried out by the manufacturer's
own testing and commissioning engineers if necessary.

Before operating the system to carry out T&C, the SP Contractor shall follow
steps as listed below:-

(a) obtain design drawings and specifications and become thoroughly

acquainted with the design intent;

(b) obtain copies of approved shop drawings of all water handling

equipment, outlets (supply, return), boiler, gas chlorinator, chemical
dosing system, etc.;

(c) compare design to installed equipment and field installation;

(d) walk through the system from the water and other fluid handling
equipment to the terminal units to determine any variations of installation
from design; and

(e) obtain schematic diagrams of system and as-built piping layouts to

facilitate reporting.

4.1 Tests and Inspections during Construction

4.1.1 Works Tests

(i) Works tests shall follow the T&C Procedure normally associated
with the specific item of equipment and to the standards as laid
down in the Specification and Drawings.

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 (ii) Works static pressure tests will be carried out on such items of
plant and equipment as pressure vessels, water coils, heat
exchangers, filter bed tanks, and all items of plant or equipment if
provisions have been made in the Specification and Drawings.

(iii) Dynamic rotation tests will be carried out on items such as fan
impellers and drives, pump impellers and drives. Tests shall be
conducted through the entire rotational speed range up to a
maximum of 150% designed operating speed if the provision has
been made in the Specification and Drawings. When items of plant
are purchased ex-stock, a manufacturers test certificate will suffice.

(iv) Rotational test on electric motors will not be carried out if the
equipment are constructed to the requisite current British Standard
or any other approved international standards.

(v) Operational test on the chlorine gas leakage detection system.

(vi) Water quality test.

(vii) Operational test on the loose supplied items such as pool cleaners
and pool covers.

4.1.2 Weld in Piped Services

For this part of test, refer to the relevant section(s) of the "Testing and
Commissioning Procedure for Air-conditioning, Refrigeration,
Ventilation and Central Monitoring & Control System Installation."

4.1.3 Pressue Testing of Piped Services

For this part of test, refer to the relevant section(s) of the "Testing and
Commissioning Procedure for Air-conditioning, Refrigeration,
Ventilation and Central Monitoring & Control System Installation."

4.2 Pre-commissioning Check

4.2.1 Water Distribution System

Check the following items with reference to the corresponding sections

in the "Testing and Commissioning Procedure for Air-conditioning,
Refrigeration, Ventilation and Central Monitoring & Control System
Installation" :-

(a) System Cleanliness;

(b) State of System;

(c) System Readiness before Filling up;

(d) Mechanical Checks for Pumps, Motorised Valves and Float

Switches;
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 (e) System Filling; and

(f) Electrical Checks With and Without all Electrical Supplies

Isolated.

4.2.2 Filtration System

Normally for conventional type pool filtration system, filtering of the

water is by sand bed filters. For other systems reference should be made
to the particular equipment manufacturer's published instructions.

State of System
Check that :-

(i) filter beds are set on concrete kerb or slab and are level;

(ii) the correct grade and depth of sand has been installed against the
manufacturer's filter data label;

(iii) pump strainer basket is in proper position and lid is properly

secured; and

(iv) all inspection doors are properly closed after inspection and that all
valves are set in their proper position for initial starting up.

4.3 Tests for Systems and Equipment

The SP Contractor shall carry out the tests and inspections as shown in Part 3 of
Annex II and record the test results on Part 4 of Annex II and as agreed by the
PBSE.

The SP Contractor shall provide all necessary staff, labour, materials and
equipment for a thorough test and examination of the Installations.

The SP Contractor is required to carry out a full T&C process for the equipment
and the complete system to ascertain that the equipment and the system are
operating in accordance with the design objectives. T&C of the Installations
shall include but not limited to the following with T&C sequence as shown in
the flow chart below:-

(a) the balancing of water distribution;

(b) adjustment of total system flow to provide designed quantities;

(c) electrical measurements;

(d) verification of performance of all equipment and automatic controls; and

(e) sound and vibration measurements.

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Flow Chart

The flow-chart below provides guidelines for the sequence of T&C for the
Swimming Pool Water Treatment Installation:-

START

Compliance with
Specification and Statutory
Requirements

BY
SP CONTRACTOR
No
Rectification Check
BY PBSI Special Installation

Yes

Trained Personnel
Employed & Proper Testing Testing and Commissioning
Equipment
BY SP CONTRACTOR

Employ Proper No Recording of All T&C

Personnel & Check Data and Results
Equipment BY PBSI
BY SP CONTRACTOR
Yes

Pre-commissioning Checks
No
Records
BY Submitted
SP CONTRACTOR
BY SP CONTRACTOR
Setting up /
Testing / Yes
Commissioning

BY Validating Records
SP CONTRACTOR
BY PBSI
Water Side
No
BY Agree
SP CONTRACTOR
BY PBSI
Electrical Checks
Yes
BY
SP CONTRACTOR
Evaluation of
T&C Results
Water Balancing
BY PBSE
BY
SP CONTRACTOR
No
Witness END
BY PBSI
Yes

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4.3.1 Water Distribution System

(a) General

It is not possible to embody every type of plant and piping layout

for pool water flow patterns usually employed in the Installations.
The T&C Procedure given here may have to be adapted to suit the
particular arrangement.

(b) Procedure

The T&C Procedure required to achieve a water distribution

system working satisfactorily and be regulated appropriately shall
refer to the relevant and appropriate sections in the "Testing and
Commissioning Procedure for Air-conditioning, Refrigeration,
Ventilation and Central Monitoring & Control System
Installation".

(c) Checks Prior to Pump Start-Up

(d) Initial Starting and Running of Electrically Driven Centrifugal

Pump Set

(e) Regulation of Water Flow

- Initial Checking on System Flow Rates

- Final Regulation

(f) Other Regulating Valves

4.3.2 Filtration System

(a) Initial Starting-up

After the water has been filled to the correct pool level and that
all mechanical and electrical checks on the circulation pumps are
completed to satisfaction, initial start-up of the filter beds could
then commence.

(i) Set the corresponding valves in "filter" positions.

(ii) Switch on the pump and run for approximately 5 minutes.

Note
During this filtering cycle some remnant construction
debris and pipe dirts will be carried and directed into the
top of the filter and then trapped in the filter. The pressure
across the filter bed as reflected in the differential pressure
gauge provided will increase.

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 (iii) After the prescribed time lapsed, turn off the pump and set
all the necessary valves to "backwash" position.

(iv) Run the pump and air compressor and backwash for 6 to 8
minutes or until the water appears to be clean through the
sight glass. The air supply must be kept at the
manufacturer's recommended value and should not be
exceeded.

(v) After "backwash" process is completed, turn off the pump

and reset all necessary valves to their "filter" position for
normal operation.

4.3.3 Disinfection System

There are several different systems for water disinfection, e.g. ozone
generation system, sodium hypochlorite generation system, mixed
oxidant disinfection system, and ultra violet light disinfection system.

This T&C Procedure concentrates on the above types of disinfection

systems.

Check Prior to Start up

(a) Ozone generation system

(i) Check that all pipework and their associated connections

are tight, all the strainers are free of dirt, all the valves are
in the correct positions and flow alignment, their
connections are tight and that all other relevant fire
services as well as occupational safety and health
requirements of the gaseous ozone or ozonated water and
the ozone generator room are complied with.

(ii) Check the power and control cables to all equipment and
controllers in the system for correct material, sizing and
installation, and the provision of all necessary earth
terminals and their interconnections are tight and tally with
the details on the approved shop drawings, then carry out
Meggar test on the metal casing of all equipment and for
every motor starter to ensure that they are properly earthed
in particular for the door earth strap and earth terminals of
the casing, and finally test the proper function of the power
supply of the whole system for electrical safety protection.

(iii) Check any air blowers in the system and the associated
equipment by hand for smooth running, and then examine
all equipment mounting for safety and integrity.

(iv) Check the ozone generating module for the nameplate data
such as the rated ozone output, the full load current and
wattage, the required input voltage and wattage, air and
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 water flow rate, serial numbers of generator and its
associated power supply unit (transformer/rectifier) and
incoming power isolating switch and record them on a test
record; then examine the cleanliness of the dielectric glass
tube, the cleanliness of the electrode, the cleanliness of the
stainless steel liner tube, the tightness of the O-rings, the
overall tightness of the module, and the tightness of
tubing.

(v) Check the drying sub-system for the fitness of the solenoid
diaphragm, the function of the air blower, the cleanliness
of the air filter, and the proper adjustment of the cam timer
and micro-switch.

(vi) Commission the air flow rate and perform functional test
for the air flow switch of the air supply sub-system.

(vii) Check that the Hartford Loop, the check valve and the
injector are provided and interconnected tightly in the
ozone supply line to prevent ozone from flowing back into
the generator.

(viii) Check that all manual valves in the water line operate
freely, ensure that all pipe joints are water-tight, all
connections are made, and all water leakage tests have
been satisfactorily completed. Then close all drain valves
and open all manual valves and the regulating valves in the
water flow and return lines to admit water returned from
the filtration system (and bypassed the heating system
where provided). Check the fitness of the solenoid valve
diaphragm and the cleanliness of the filter media in the
cooling water system in case of a water-cooled power
supply unit.

(ix) Calibrate the dew point sensor, the oxygen concentration

sensor, the pH sensor, the dissolved ozone analyser, the
ORP sensor, and the gaseous ozone leakage sensor, and
check their cleanliness from the monitor of the control
panel.

(x) Check the control panel for the correct layout as the
approved shop drawings, the availability of mains AC
power supply and equipment terminal AC/DC power
supplies at required operating voltages, the section control
circuits, the tightness of its wiring terminals, the indication
lamps (flash lights) and alarm buzzers (sirens), the cooling
fans, the general cleanliness, the control fuse or MCB, and
test the emergency stop, the sensing devices and
measuring instruments, and the control functions. Ensure
that the control unit has been set to proper levels of mV for
oxidation reduction potential and a minimum contact time
value for minimum combined residual level.
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 (xi) Pre-commission the water lines by filling, flushing and
refilling with city mains fresh water as well as cleaning the
strainers and replacing the filter media. Commission the
water flow rates for the generator cells by adjusting the
regulating valves to ensure adequate water supply is
available to system water inlets at the normal operating
flow rate and the desirable ranges of water flow
temperatures for full load output of the generator, and
perform functional test for the water flow switches.

(xii) Turn on the ozone injector and the power supply. Test and
commission the proper function of the whole system for
accomplishing system working pressure, gas tightness,
interlocking function, running status, running current, and
range of operation parameters of the system, and record
measurement results.

(xiii) Perform disinfectant production performance test at full

load current, and record the output ozone concentrations
by the dissolved ozone analyser as well as take down the
air/water flow rate readings from flow transmitters for
calculation of the production rate of disinfectant.

(b) Sodium hypochlorite (mixed oxidant) generation system

(i) Check that all pipework and their associated connections

are tight, all the strainers are free of dirt, all the valves are
in the correct positions and flow alignment, their
connections are tight and that all other relevant fire
services as well as occupational safety and health
requirements of the electrolytic cell (mixed oxidant
generator) room are complied with.

(ii) Check the power and control cables to all equipment and
controllers in the system for correct material, sizing, and
installation, and the provision of all necessary earth
terminals and their interconnections are tight and tally with
the details on the approved shop drawings, then carry out
Meggar test on the metal casing of all equipment and for
every motor starter to ensure that they are properly earthed
in particular for the door earth strap and earth terminals of
the casing, and finally test the proper function of the power
supply of the whole system for electrical safety protection.

(iii) Check any air (hydrogen) blowers and injection pumps in

the system and the associated equipment by hand for
smooth running, and then examine all equipment
mounting for safety and integrity.

(iv) Check the electrolytic cell for any damage or cracks, the
nameplate data such as the rated hypochlorite (mixed
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 oxidant) output, the full load current and wattage, the
required input voltage and wattage, water level, serial
numbers of electrolytic cell and its associated power
supply unit (transformer/rectifier) and incoming power
isolating switch and record them on a test record.

(v) Check the brine storage tank, the hypochlorite (mixed

oxidant) tank, and the water softener tank for sufficient
storage capacities (minimum 2-week continuous
consumption), any impact damage and whether their liquid
level assemblies are in place and undamaged. Ensure that
the feed water source of the softener tank is derived from
the city mains fresh water.

(vi) Check that the sodium hypochlorite (mixed oxidant) line is

connected to the hypochlorite (mixed oxidant) tank.

(vii) Check that the check valves are provided to prevent the
softener from flowing back into the brine tank.

(viii) Check that all manual valves in the water line operate
freely, ensure that all pipe joints are water-tight, all
connections are made, and all water leakage tests have
been satisfactorily completed. Then close all drain valves
and open all manual valves and the regulating valves in the
water flow and return lines to admit water returned from
the filtration system (and bypassed the heating system
where provided). Check the fitness of the solenoid valve
diaphragm and the cleanliness of the filter media in the
cooling water system in case of a water-cooled power
supply unit.

(ix) Calibrate the liquid level sensors, the brine concentration

sensor, the pH sensor, the free chlorine (mixed oxidant)
analyser, the ORP sensor, and the gaseous hydrogen
leakage sensor, and check their cleanliness from the
monitor of the control panel.

(x) Check the control panel for the correct layout as approved
shop drawings, the availability of mains AC power supply
and equipment terminal AC/DC power supplies at required
operating voltages, the section control circuits, the
tightness of its wiring terminals, the indication lamps
(flash lights) and alarm buzzers (sirens), the cooling fans,
the general cleanliness, the control fuse or MCB, and test
the emergency stop, the sensing devices and measuring
instruments, and the control functions. Ensure that the
control unit has been set to proper levels of ppm for
breakpoint chlorination condition and for minimum
combined residual level and pH value.

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 (xi) Pre-commission the water lines by filling, flushing and
refilling with city mains fresh water as well as cleaning the
strainers and replacing the filter media. Commission the
water flow rates for the electrolytic cell by adjusting the
regulating valves to ensure adequate water supply is
available to system water inlets at the normal operating
flow rate and the desirable ranges of water flow
temperatures and water pressures for full load output of
the electrolytic cell, and perform functional test for the
water flow switches and pressure regulators.

(xii) Turn on the power supply. Test and commission the proper
function of the whole system for accomplishing system
working pressure, safety and operation interlock, running
status, running current, and proper range of operation
parameters of the system, and record measurement results.

(xiii) Perform disinfectant production performance test at full

load current, and record the output pH level and free
chlorine (mixed oxidant) concentrations by the pH sensor
and free chlorine (mixed oxidant) analyser as well as take
down the water flow rate readings from flow transmitter
for calculation of the production rate of disinfectant.

(c) Ultra violet (UV) light disinfection system

(i) Check that all pipework and their associated connections

are tight, all the strainers are free of dirt, all the valves are
in the correct positions and flow alignment, their
connections are tight and that all other relevant fire
services as well as occupational safety and health
requirements of the ultra violet light chamber room are
complied with.

(ii) Check the power and control cables to all equipment and
controllers in the system for correct material, sizing, and
installation, and the provision of all necessary earth
terminals and their interconnections are tight and tally with
the details on the approved shop drawings, then carry out
Meggar test on the metal casing of all equipment and for
every motor starter to ensure that they are properly earthed
in particular for the door earth strap and earth terminals of
the casing, and finally test the proper function of the power
supply of the whole system for electrical safety protection.

(iii) Check the UV chamber and all UV quartz bulbs for any
damage or cracks, the nameplate data such as the rated
output, the full load current and wattage, the required input
voltage and wattage, cooling water flow rate, serial
numbers of UV chamber and its associated power supply
unit(transformer/rectifier) and incoming power isolating
switch and record them on a test record.
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(iv) Check whether the UV quartz bulb wipers and their
associated limit switches and motors, and the safety guards
are in proper place and undamaged. Ensure that the feed
water source of the water-cooled power supply unit is
derived from the city mains fresh water.

(v) Check that all manual valves in the water line operate
freely, ensure that all pipe joints are water-tight, all
connections are made, and all water leakage tests have
been satisfactorily completed. Then close all drain valves
and open all manual valves and the regulating valves in the
water flow and return lines to admit water returned from
the filtration system (and bypassed the heating system
where provided). Check the fitness of the solenoid valve
diaphragm and the cleanliness of the filter media in the
cooling water system in case of a water-cooled power
supply unit.

(vi) Calibrate the temperature thermostat, and check their

cleanliness from the monitor of the control panel.

(vii) Check the control panel for the correct layout as approved
shop drawings, the availability of mains AC power supply
and equipment terminal AC/DC power supplies at required
operating voltages, the section control circuits, the
tightness of its wiring terminals, the indication lamps
(flash lights) and alarm buzzers (sirens), the cooling fans,
the general cleanliness, the control fuse or MCB, and test
the emergency stop, the sensing devices and measuring
instruments, the cycling frequency of the wipers and the
control functions. Ensure that the control unit has been set
to proper dosages.

(viii) Pre-commission the water lines by filling, flushing and

refilling with city mains fresh water as well as cleaning the
strainers and replacing the filter media. Commission the
water flow rates for the UV chamber by adjusting the
regulating valves to ensure adequate water supply is
available to system water inlets at the normal operating
flow rate and the desirable ranges of water flow
temperatures for full load output of the UV chamber, and
perform functional test for the water flow switches.

(ix) Turn on the power supply. Test and commission the proper
function of the whole system for accomplishing system
working pressure, safety and operation interlock, running
status, running current, and proper range of operation
parameters of the system, and record measurement results.

(x) Carry out UV light intensity performance test at full load

current, and record the output UV light intensity
SP_TCP
Page 14 of 15 2017 Edition
 concentrations by the UV light intensity analyser as well as
take down the water flow rate readings from flow
transmitter for calculation of the production intensity of
UV light.

4.3.4 Hot Water Boiler and Calorifier System

Testing and commissioning of hot water boilers and calorifiers shall

follow the “Testing and Commissioning Procedure for Steam Boiler
and Calorifier Installation”.

4.3.5 Portable Pool Cleaning Equipment

These are loose items usually to be ordered and specified in the

Specification. Visual check on the correctness of the equipment offered
and simple performance check against the equipment descriptive
brochure will suffice.

4.3.6 Performance Tests

After the system has been commissioned, its performance shall be

observed and checked under normal conditions, both winter and
summer while making all required adjustments to automatic controls,
until all performance requirements are met.

4.3.7 Noise and Sound Tests

For these tests, refer to the relevant section(s) of the "Testing and
Commissioning Procedure for Air-conditioning, Refrigeration,
Ventilation and Central Monitoring & Control System Installation ".

4.3.8 Vibration Tests

For these tests, refer to the relevant section(s) of the "Testing and
Commissioning Procedure for Air-conditioning, Refrigeration,
Ventilation and Central Monitoring & Control System Installation ".

SP_TCP
Page 15 of 15 2017 Edition
 Annex I
Testing and Commissioning Progress Chart for
Swimming Pool Water Treatment Installation

Contract No. :

Contract Title :

Name of SP Contractor/Sub-contractor :

Contract Period: __/__/20__ to__/__/20__ *Revised/Actual Completion Date:__/__/20__

dd/mm/yyyy dd/mm/yyyy dd/mm/yyyy

Testing and Commissioning Progress Chart for Swimming Pool Water Treatment Installation
(Rev. ) (Note 1)
Dates Remark
(Note 2)

Activities Reference S A S A S A S A S A S A S A S A
to T&C
Procedure
1. Filtration System
Activities
1.1 Cleanliness & State Section 4.2
Check
1.2 Mechanical Check Ditto
1.3 Electrical Check Ditto
1.4 Check Filter Bed Ditto
1.4.1 Check Filter Bed Ditto
Properly Installed
1.4.2 Check Correct Grade Ditto
and Depth of Sand
Properly Installed
1.4.3 Check Pump Strainer Ditto
Basket Properly
Installed and Lid
Secured
1.4.4 Filtration Media Ditto
Included
1.4.5 Backwashing of Section 4
Filter Bed
1.4.6 Weld in Piped Section 4.1
Services
1.4.7 Pressure Testing of Section 4.1
Piped Services
1.4.8 Pressure Test of P.S.(Note 3)
Filter Tank

Submission of
Record of Test

Annex I SP_TCP
Page 1 of 4 2017 Edition
 Annex I

Testing and Commissioning Progress Chart for Swimming Pool Water Treatment Installation
(Rev. ) (Note 1)
Dates Remark
(Note 2)

Activities Reference S A S A S A S A S A S A S A S A
to T&C
Procedure
2. Disinfection System
Activities
2.1 General Check
2.1.1 Cleanliness & State Section
Check 4.3.3
2.1.2 Mechanical Check Ditto
2.1.3 Electrical Check Ditto
2.1.4 Check Compliance Ditto
of Fire Services and
Occupational Safety
and Health
Requirements
2.1.5 Check Pipe Work are Ditto
Properly Connected
and Intact
2.2 Flow Check
2.2.1 Commissioning of Ditto
Disinfectant Flow
Tubing/Injector/
Manifold
2.2.2 Commissioning of Ditto
Air Blower/Water
Pump/Injection
Pump
2.3 Functional Check
2.3.1 Calibrating Sensors Ditto
and Analysers
2.3.2 Setting Control Unit Ditto
for Proper Range of
Operation
Parameters
2.3.3 Turn On the System Ditto
for Testing the
Equipment

Annex I SP_TCP
Page 2 of 4 2017 Edition
 Annex I

Testing and Commissioning Progress Chart for Swimming Pool Water Treatment Installation
(Rev. ) (Note 1)
Dates Remark
(Note 2)

Activities Reference S A S A S A S A S A S A S A S A
to T&C
Procedure
2.4 Performance Check
2.4.1 Taking Water P.S.(Note 3)
Samples Periodically
2.4.2 Testing on Water Ditto &
Sample for Proper Section
Residual Chlorine/ 4.3.3
Ozone/ORP/Mixed
Oxidant and pH
Level are
Maintained

2.5 Noise & Sound Section

Check 4.3.7
2.6 Vibration Check Section
4.3.8

Submission of
Record of Test

3. Water Distribution
System Activities
3.1 Cleanliness & State Section
Check 4.2.1 &
4.3.1
3.2 Mechanical Check Ditto
3.3 Check System before Ditto
Filling
3.4 Electrical Check Ditto
3.4.1 Electrical Supplies Ditto
Isolated
3.4.2 Electrical Supplies Ditto
Available

Submission of
Record of Test

Annex I SP_TCP
Page 3 of 4 2017 Edition
 Annex I

Testing and Commissioning Progress Chart for Swimming Pool Water Treatment Installation
(Rev. ) (Note 1)
Dates Remark
(Note 2)

Activities Reference S A S A S A S A S A S A S A S A
to T&C
Procedure
3.5 Initial Running of Ditto
Pump Set
3.5.1 Pump Discharge P.S.(Note 3)
Rate
3.5.2 Pump Suction Ditto
Pressure
3.5.3 Pump Discharge Ditto
Pressure
3.5.4 Pump Motor Speed Ditto
3.5.5 Pump Motor Current Ditto
3.5.6 Supply Voltage Ditto
3.5.7 Non-return Valve Ditto
Operation
3.5.8 Isolation Valve Ditto
Operation
3.5.9 Flexible Joint Ditto

Submission of
Record of Test

Notes
* Delete if not applicable

(1) Insert revision no.

(2) Insert additional row or column as necessary
S - schedule % completion
A - actual % completion
(3) P.S. - Particular Specification

Annex I SP_TCP
Page 4 of 4 2017 Edition
 Annex II
Testing and Commissioning Certificate on
Swimming Pool Water Treatment Installation

Part 1: Details of Project

1.1 Project title (with location): ___________________________________

1.2 * P.W.P. / Project No.: ________________________________________
1.3 *Contract/Sub-contract/Quotation No.:___________________________
1.4 *Contractor/Sub-contractor: ___________________________________
1.5 Date of Test: _______________________________________________
1.6 Name of PBSE: ____________________________________________
1.7 Name of *PBSI: ____________________________________________

Part 2: Declaration

2.1 I certify that the Swimming Pool Water Treatment Installation as

specified in the *Contract/Sub-contract/Quotation at the above location
has been inspected, tested and commissioned in accordance with this
Testing and Commissioning (T&C) Procedure (Note 1) and/or any other
procedure(s) as agreed between the PBSE and the SP Contractor. The
results are satisfactory in the aspects as mentioned in Part 3 and/or as
recorded in Part 4 of this Certificate, except as indicated in the
COMMENTS item(s).

2.2 I also certify that site tests have been performed in accordance with the
requirements set out in this T&C Procedure and that the results are
satisfactory. A record of the tests has been prepared and submitted to the
PBSE.

Name of SP Contractor’s Representative: Signature:

________________________________________ ______________________________________
Designation / Post of SP Contractor’s Date signed:
Representative:
______________________________________
________________________________________
Name and Stamp of SP Contractor: Telephone No.:

________________________________________ ______________________________________

Notes
(1) “T&C Procedure” refers to the Testing and Commissioning Procedure for Swimming Pool Water
Treatment Installation.
(2) The SP Contractor’s Representative signing this Certificate must be a person or representative
authorised by the SP Contractor.
* Delete if not applicable

Annex II SP_TCP
Page 1 of 11 2017 Edition
 Annex II
Items tested/ Items witnessed
checked by: by:
SP Contractor PBSE/PBSI

Part 3: Items Inspected and Tested

3.1 General Requirement as indicated in the T&C Procedure have *Yes/No *Yes/No
been complied

3.2 Pre-commissioning Checks

3.2.1 Water Distribution System

3.2.1.1 The system has been properly cleaned, flushed and *Yes/No *Yes/No
filled with water.

3.2.1.2 The equipment associated with the system has *Yes/No *Yes/No
undergone mechanical and electrical checks and the
results are satisfactory.

3.2.2 Filtration System

3.2.2.1 The filter beds have been properly installed and are *Yes/No *Yes/No
level.

3.2.2.2 Correct grade and depth of sand has been installed *Yes/No *Yes/No
according to the manufacturer’s recommendation.

3.2.2.3 The pump strainer basket has been properly closed and *Yes/No *Yes/No
the lid secured.

3.2.2.4 All inspection doors have been properly closed and all *Yes/No *Yes/No
valves have been set in their proper positions.

3.3 Setting to Work & Balancing

3.3.1 Water Distribution System

3.3.1.1 The water pumps have been commissioned in *Yes/No *Yes/No

accordance with this T&C Procedure and the pumps are
operating satisfactorily.

Tested / Checked by : Signature - Post :

(Name of SP Contractor’s Representative)
Tel. No. :

( ) Date :
Witnessed by : Signature - Post :
(Name(s) of *PBSE/PBSI)
Tel. No. :

( ) Date :

Annex II SP_TCP
Page 2 of 11 2017 Edition
 Annex II
Items tested/ Items witnessed
checked by: by:
SP Contractor PBSE/PBSI
3.3.1.2 The water flow rates of the system have been regulated *Yes/No *Yes/No
and balanced in accordance with this T&C Procedure.
The results satisfy the specified requirements.

3.3.2 Filtration

3.3.2.1 The water pumps have been commissioned in *Yes/No *Yes/No

accordance with this T&C Procedure and the pumps are
operating satisfactorily.

3.3.2.2 The water pumps have been commissioned in *Yes/No *Yes/No

accordance with this T&C Procedure and the pumps are
operating satisfactorily.

3.3.3 Ozone Generation System

3.3.3.1 All pipework has been checked and are found intact. *Yes/No *Yes/No

3.3.3.2 The relevant fire services as well as occupational safety *Yes/No *Yes/No
and health requirements for the ozone generator room
have been complied with.

3.3.3.3 The ozone injector and tubings have been commissioned *Yes/No *Yes/No
according to manufacturer’s recommendation and are
working satisfactorily.

3.3.3.4 The air blowers and water pumps have been *Yes/No *Yes/No
commissioned in accordance with this T&C Procedure
and the air blowers and water pumps are operating
satisfactorily.

3.3.3.5 The dew point sensor, the oxygen concentration sensor, *Yes/No *Yes/No
the pH sensor, the dissolved ozone analyser, the ORP
sensor, and the gaseous ozone leakage sensor are
calibrated properly.

3.3.3.6 Setting and functional checking of the control unit for *Yes/No *Yes/No
proper levels of oxidation reduction potential and a
minimum contact time value and ppm level for
minimum combined residual level.

Tested / Checked by : Signature - Post :

(Name of SP Contractor’s Representative)
Tel. No. :

( ) Date :
Witnessed by : Signature - Post :
(Name(s) of *PBSE/PBSI)
Tel. No. :

( ) Date :

Annex II SP_TCP
Page 3 of 11 2017 Edition
 Annex II
Items tested/ Items witnessed
checked by: by:
SP Contractor PBSE/PBSI
3.3.3.7 Turn on the ozone injector and the power supply for *Yes/No *Yes/No
testing the equipment is operating satisfactorily.

3.3.3.8 The pool water has been tested for proper ozone *Yes/No *Yes/No
concentration, oxidation reduction potential and pH
level.

3.3.4 Sodium Hypochlorite (or Mixed Oxidant) Generation

System

3.3.4.1 All pipework has been checked and are found intact. *Yes/No *Yes/No

3.3.4.2 The relevant fire services as well as occupational safety *Yes/No *Yes/No
and health requirements for the electrolytic cell room
have been complied with.

3.3.4.3 The chlorine solution supply line has been *Yes/No *Yes/No
commissioned according to manufacturer’s
recommendation and is working satisfactorily.

3.3.4.4 The air (hydrogen) blowers and water pumps have been *Yes/No *Yes/No
commissioned in accordance with this T&C Procedure
and the air blowers and water pumps are operating
satisfactorily.

3.3.4.5 The liquid level sensors, the brine concentration sensor, *Yes/No *Yes/No
the pH sensor, the free chlorine (mixed oxidant)
analyser, the ORP sensor, and the gaseous hydrogen
leakage sensor, are calibrated properly.

3.3.4.6 Setting and functional checking of the control unit for *Yes/No *Yes/No
proper levels for breakpoint chlorination condition and
for minimum combined residual level and pH value.

3.3.4.7 Turn on the power supply for testing and the equipment *Yes/No *Yes/No
is operating satisfactorily.

3.3.4.8 The pool water has been tested for proper residual *Yes/No *Yes/No
chlorine (or mixed oxidant) level and pH level.

Tested / Checked by : Signature - Post :

(Name of SP Contractor’s Representative)
Tel. No. :

( ) Date :
Witnessed by : Signature - Post :
(Name(s) of *PBSE/PBSI)
Tel. No. :

( ) Date :

Annex II SP_TCP
Page 4 of 11 2017 Edition
 Annex II
Items tested/ Items witnessed
checked by: by:
SP Contractor PBSE/PBSI
3.3.5 Ultra Violet Light Disinfection System

3.3.5.1 All pipeworks have been checked and are found intact. *Yes/No *Yes/No

3.3.5.2 The relevant fire services as well as occupational safety *Yes/No *Yes/No
and health requirements for the ultra violet light
chamber room have been complied with.

3.3.5.3 The temperature thermostat is calibrated properly. *Yes/No *Yes/No

3.3.5.4 Setting and functional checking of the control unit for *Yes/No *Yes/No
proper dosages.

3.3.5.5 Turn on the ozone injector and the power supply for *Yes/No *Yes/No
testing the equipment is operating satisfactorily.

3.3.5.6 The pool water has been tested for acceptable *Yes/No *Yes/No
microbiology and pH level.

3.3.6 Hot Water Boiler & Calorifier System

3.3.6.1 The hot water boiler and calorifier system have been *Yes/No *Yes/No
commissioned and tested.

3.3.7 Pool Cleaning Equipment

3.3.7.1 The pool cleaning equipment as specified has been *Yes/No *Yes/No
provided and the performance of these equipment have
been checked.

3.3.7.2 Other associated facilities required for the operation of *Yes/No *Yes/No
these equipment have been provided.

3.4 Performance Tests

3.4.1 A full-load performance test has been carried out. The *Yes/No/N.A. *Yes/No/N.A.
results are satisfactory.

Tested / Checked by : Signature - Post :

(Name of SP Contractor’s Representative)
Tel. No. :

( ) Date :
Witnessed by : Signature - Post :
(Name(s) of *PBSE/PBSI)
Tel. No. :

( ) Date :

Annex II SP_TCP
Page 5 of 11 2017 Edition
 Annex II
Items tested/ Items witnessed
checked by: by:
SP Contractor PBSE/PBSI
3.4.2 A full-load performance test has NOT been carried out *Yes/No/N.A. *Yes/No/N.A.
but it will be carried out during the Maintenance Period.

3.5 Record of Tests

A record of tests as indicated in Annex II Part 4 of this T&C *Yes/No *Yes/No
Procedure has been completed and submitted to the PBSE.

3.6 Comments *Yes/No/N.A. *Yes/No/N.A.

Note: * Delete if not applicable

Tested / Checked by : Signature - Post :

(Name of SP Contractor’s Representative)
Tel. No. :

( ) Date :
Witnessed by : Signature - Post :
(Name(s) of *PBSE/PBSI)
Tel. No. :

( ) Date :

Annex II SP_TCP
Page 6 of 11 2017 Edition
 Annex II

Part 4 : Test Record attached to the Test Certificate

4.1 Test Data

4.1.1 Plant performance can be substantiated only when the test data has been
recorded and validated against the design data. Proforma for recording
such data can be found in the succeeding pages and these should be
properly filled in before submission to the PBSE with any relevant
comments related to site conditions.

4.1.2 Water Distribution System

4.1.2.1 Pumps

Location No. Design Measured

Volume (1/s)
No Flow Head (kPa)
Full Flow Discharge (kPa)
Head
Full Flow Suction (kPa)
Pressure
Full Flow (kPa)
Differential
Motor Type
Motor Speed (rev/s)
Motor Full-load (amperes & volt)
Current

Tested / Checked by : Signature - Post :

(Name of SP Contractor’s Representative)
Tel. No. :

( ) Date :
Witnessed by : Signature - Post :
(Name(s) of *PBSE/PBSI)
Tel. No. :

( ) Date :

Annex II SP_TCP
Page 7 of 11 2017 Edition
 Annex II
4.1.2.2 Filter Beds (Sand)
Location No. Design Measured
2
Filter Area (m )
Entering Water Pressure (kPa)
Leaving Water Pressure (kPa)
Differential Pressure (kPa)
Water Quantity (1/m2)
Equipment Full-load (amperes &
Current volt)

4.1.2.3 Water Distribution in Pipeworks

Use the water schematic diagram indicating the design figures for flow rate,
measure the temperature and insert the measured figures in brackets.

4.1.3 Chemical Metering Pumps

Location No. Design Measured
Fluid Handling
Manufacturer
Model/Type
Chemical Feed Rate (1/s)
Automatic Timer Setting
Equipment Full-load (amperes &
Current volt)

4.1.4 Ozonators
Location No. Design Measured
Manufacturer
Model
Type
Ozone Generation (g/s)
Rate
Ozone (ppm)
Concentration
Equipment Full-load (amperes & volt)
Current

Tested / Checked by : Signature - Post :

(Name of SP Contractor’s Representative)
Tel. No. :

( ) Date :
Witnessed by : Signature - Post :
(Name(s) of *PBSE/PBSI)
Tel. No. :

( ) Date :

Annex II SP_TCP
Page 8 of 11 2017 Edition
 Annex II
4.1.5 Sodium Hypochlorite (or Mixed Oxidant) Generators
Location No. Design Measured
Manufacturer
Model
Type
Disinfectant Feed (1/s)
Rate
Disinfectant (ppm)
Concentration
Equipment Full-load (amperes & volt)
Current

4.1.6 UV Light Disinfection Systems

Location No. Design Measured
Manufacturer
Model
Type
Water Feed Rate (1/s)
UV Dosage Rate (MWs/c m2)
Equipment Full-load (amperes & volt)
Current

Tested / Checked by : Signature - Post :

(Name of SP Contractor’s Representative)
Tel. No. :

( ) Date :
Witnessed by : Signature - Post :
(Name(s) of *PBSE/PBSI)
Tel. No. :

( ) Date :

Annex II SP_TCP
Page 9 of 11 2017 Edition
 Annex II
4.1.7 Water Quality

Location of water samples taken: ____________________________________

Manufacturer/model no. of temperature sensor: _________________________

Manufacturer’s name & model no. of testing kit used: ____________________

Residual Chlorine Left

(ppm)

or
Time and the date of pH value
Oxidation Reduction
Potential
(mV)
Measurement Water
Taken Temperature Design Test Design Test

Tested / Checked by : Signature - Post :

(Name of SP Contractor’s Representative)
Tel. No. :

( ) Date :
Witnessed by : Signature - Post :
(Name(s) of *PBSE/PBSI)
Tel. No. :

( ) Date :

Annex II SP_TCP
Page 10 of 11 2017 Edition
 Annex II
4.2 Testing Equipment / Instrument

Calibration
Serial No. of Date of
Type Make / Model Certificate
Instrument Calibration
No.

Tested / Checked by : Signature - Post :

(Name of SP Contractor’s Representative)
Tel. No. :

( ) Date :
Witnessed by : Signature - Post :
(Name(s) of *PBSE/PBSI)
Tel. No. :

( ) Date :

Annex II SP_TCP
Page 11 of 11 2017 Edition
 Annex III

List of Calibrated Equipment / Instruments

Necessary for the Testing and Commissioning Works

Unless specified otherwise in the Contract, the suggested minimum items of

equipment/instruments & accessories necessary to carry out the T&C objectives are:-

(a) combination inclined and vertical manometer 0-2000 Pa is generally the most useful;

(b) pitot tubes (usually 450 mm and 1200 mm long tube cover most balancing
requirements);

(c) a tachometer, which should be the high quality, direct contact, self-timing type;

(d) clamp-on ampere meter with voltage scales;

(e) dial and glass stem thermometers;

(f) pressure gauges (Manifold & Single);

(g) water pH value colour testing kits; and

(h) chlorine gas leakage detector.

Annex III SP_TCP

Page 1 of 1 2017 Edition