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Anode For RC8-RC9 Oil Pipeline

This document contains technical specifications and design parameters for cathodic protection of pipelines and risers. It includes details like pipe diameter, length, coating thickness, design life, environmental factors, surface area, protection criteria, anode specifications, demand calculations, quantity and spacing of anodes. The specifications are provided for an initial pipeline, contingency section and risers. Notes provide additional information and reference standards.
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100% found this document useful (1 vote)
188 views11 pages

Anode For RC8-RC9 Oil Pipeline

This document contains technical specifications and design parameters for cathodic protection of pipelines and risers. It includes details like pipe diameter, length, coating thickness, design life, environmental factors, surface area, protection criteria, anode specifications, demand calculations, quantity and spacing of anodes. The specifications are provided for an initial pipeline, contingency section and risers. Notes provide additional information and reference standards.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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№ Description Data

1 2 3

Initial parameters pipeline: Pipeline Contingency Risers

1 Pipeline pipe diameter, mm 219.1 219.1 219.1


2 Pipeline pipe length, m 5011 300 60
3 PU foam thickness, mm 35 35 35
4 Concrete coating thickness, mm 50 50
5 Total coating rhickness 85 85 35
6 Cathodic protection design life, years 25 25 25
7 Seawater resistivity, ohm.m 0.2 0.2 0.2
8 Design temperature,oC 60 60 60
9 Total surface areas of the pipeline, m2 3450 207 42
10 Minimum protection potential, mV (-)800 (-)800 (-)800
11 Anode utilization factor 0.8 0.8 0.8
12 Safety factor 1.1 1.1 1.1
Breakdown coating factor:
13 -         Initial 0.025 0.002 0.002
14 -         Mean 0.0275 0.00325 0.00325
15 -         Final 0.03 0.0045 0.0045
Current densities in the seawater, A/m2:
16 -         Initial (depth>30m) 0.155 0.155 0.15
17 -         Mean (depth>30m) 0.095 0.095 0.07
18 -         Final (depth>30m) 0.115 0.115 0.1
Demand of current output, A:
19 -         Initial 14.71 0.08 0.02
20 -         Mean 9.92 0.08 0.02
21 -         Final 13.1 0.12 0.03
Initial parameters of the bracelet anode: 8C35F50.W50 8C35F50.W50 8C57F45.W00
22 Internal diameter / Height, m 0.294 0.294 0.224
23 External diameter / Length, m 0.394 0.394 0.338
24 Anode thickness, m 0.05 0.05 0.057
25 Anode width, m 0.4 0.4 0.4
26 Anode net weight, kg 50 49 45
27 Anode alloy Al-Zn-In Al-Zn-In Al-Zn-In
28 Closed circuit potential, mV (-)1050 (-)1050 (-)1050
29 Design capacity of the anode alloy, A.h/kg 2000 2000 2000
Calculation of anode parameters:
30 Working surface area, m2 0.4351 0.4351 0.3647
31 Anode resistance, ohm 0.0955 0.0955 0.1043
32 Anode current output, A 2.6176 2.6176 2.3966
33 Minimum anode net weight, kg 1357.8 10.95 2.74
34 Proposed anode quantity, pcs 28 1 1
35 N1 (based on initial current), pcs 5.62 0.04 0.01
36 N2 (based on average current), pcs 28 1 1
37 N3 (based on final current), pcs 5.01 0.05 0.02
38 Total anode net weight, kg 1400 49 45
39 Anode spacing, m 178.96428571 300 60
Anode arrangement
40 Calculated anode spacing, m 178.96 300.00 N/A
41 Proposed anode spacing, m 144 144 N/A
42 Final proposed anode quantity, pcs 35 3 1
43 Total anode net weight, kg 1750 147
44 Practical safety factor 1.39 3.33
45 Rate of anode alloy per protected area 0.51 0.71
Note

4
Riser
protector
406.4
52
1.5

1.5
25
0.2
60 300
67 12000
(-)800 0.025
0.8 2.50%
1.1

0.02 Table 3 ISO 15589-2


0.17
0.32

0.15 0.12
0.07 0.06
0.1 0.08

0.23
0.88
2.36
NW-53
0.186
0.54

0.196
53
Al-Zn-In
(-)1050
2000

0.3796
0.1023
2.4449
120.45
3
0.1
3
0.97
159
N/A

N/A
N/A
3
№ Description Data

1 2 3

Initial parameters pipeline: Pipeline Contingency Risers

1 Pipeline pipe diameter, mm 219.1 219.1 219.1


2 Pipeline pipe length, m 5011 300 60
3 PU foam thickness, mm 57 57 35
4 Concrete coating thickness, mm 0 0 0
5 Total coating rhickness 57 57 35
6 Cathodic protection design life, years 25 25 25
7 Seawater resistivity, ohm.m 0.2 0.2 0.2
8 Design temperature,oC 60 60 60
9 Total surface areas of the pipeline, m2 3450 207 42
10 Minimum protection potential, mV (-)800 (-)800 (-)800
11 Anode utilization factor 0.8 0.8 0.8
12 Safety factor 1.1 1.1 1.1
Breakdown coating factor:
13 -         Initial 0.002 0.002 0.002
14 -         Mean 0.00325 0.00325 0.00325
15 -         Final 0.0045 0.0045 0.0045
Current densities in the seawater, A/m2:
16 -         Initial (depth>30m) 0.155 0.155 0.15
17 -         Mean (depth>30m) 0.095 0.095 0.07
18 -         Final (depth>30m) 0.115 0.115 0.1
Demand of current output, A:
19 -         Initial 1.18 0.08 0.02
20 -         Mean 1.18 0.08 0.02
21 -         Final 1.97 0.12 0.03
Initial parameters of the bracelet anode: 8C57F45.W00 8C57F45.W00 8C57F45.W00
22 Internal diameter / Height, m 0.224 0.224 0.224
23 External diameter / Length, m 0.338 0.338 0.338
24 Anode thickness, m 0.057 0.057 0.057
25 Anode width, m 0.4 0.4 0.4
26 Anode net weight, kg 45 45 45
27 Anode alloy Al-Zn-In Al-Zn-In Al-Zn-In
28 Closed circuit potential, mV (-)1050 (-)1050 (-)1050
29 Design capacity of the anode alloy, A.h/kg 2000 2000 2000
Calculation of anode parameters:
30 Working surface area, m2 0.3647 0.3647 0.3647
31 Anode resistance, ohm 0.1043 0.1043 0.1043
32 Anode current output, A 2.3966 2.3966 2.3966
33 Minimum anode net weight, kg 161.52 10.95 2.74
34 Proposed anode quantity, pcs 4 1 1
35 N1 (based on initial current), pcs 0.5 0.04 0.01
36 N2 (based on average current), pcs 4 1 1
37 N3 (based on final current), pcs 0.83 0.06 0.02
38 Total anode net weight, kg 180 45 45
39 Anode spacing, m 1252.75 300 60
Anode arrangement
40 Calculated anode spacing, m 1252.75 300.00 N/A
41 Proposed anode spacing, m 144 144 N/A
42 Proposed anode quantity, pcs 35 3 1
43 Total anode net weight, kg 1575 135
44 Practical safety factor 9.72 3.33
45 Rate of anode alloy per protected area 0.46 0.65
Note

4
Riser
protector
406.4
52
1.5
0
1.5
25
0.2
60
67
(-)800
0.8
1.1

0.02 Table 3 ISO 15589-2


0.17
0.32

0.15 0.12
0.07 0.06
0.1 0.08

0.23
0.88
2.36
NW-53
0.186
0.54

0.196
53
Al-Zn-In
(-)1050
2000

0.3796
0.1023
2.4449
120.45
3
0.1
3
0.97
159
N/A

N/A
N/A
3
№ Description Data Note

1 2 3 4
Initial parameters pipeline:
1 Pipeline pipe diameter, mm 406.4
2 Pipeline pipe length, m 46.2
5 Total coating thickness, mm 1.5
6 Cathodic protection design life, years 25
7 Seawater resistivity, ohm.m 0.2
8 Design temperature,oC 28
9 Total surface areas of the pipeline, m2 59
10 Minimum protection potential, mV (-)800
11 Anode utilization factor 0.8
12 Safety factor 1.05
Breakdown coating factor:
13 -         Initial 0.04
14 -         Mean 0.0425
15 -         Final 0.045
Current densities in the seawater, A/m2:
16 -         Initial (depth>30m) 0.183 0.18
17 -         Mean (depth>30m) 0.143 0.14
18 -         Final (depth>30m) 0.123 0.12
Demand of current output, A:
19 -         Initial 0.46
20 -         Mean 0.38
21 -         Final 0.35
Initial parameters of the bracelet anode NW-53:
22 Anode height, m 0.186
23 Anode width, m 0.196
24 Anode length, m 0.54
25 Core length, m 0.8
26 Anode net weight, kg 53
27 Anode alloy Al-Zn-In
28 Closed circuit potential, mV (-)1050
29 Design capacity of the anode alloy, A.h/kg 2000
Calculation of anode parameters:
30 Working surface area, m2 0.3726
31 Anode resistance, ohm 0.1032
32 Anode current output, A 2.4223
33 Minimum anode net weight, kg 52.02
34 Proposed anode quantity, pcs 1
35 N1 (based on initial current), pcs 0.19
36 N2 (based on average current), pcs 1
37 N3 (based on final current), pcs 0.15
38 Total anode net weight, kg 53
№ Description Specification Quantity

Anode quantity 44

1 Anode cable 16mm2 Cu PVC/PVC x 250mm long cable 194

2 Thermoweld charge Cadweld CA-15 alloy thermit weld charge 388

3 Thermoweld mould For thermit welding of anode inserts to pipe 25

4 Flint Gun For thermit welding of anode inserts to pipe 13

5 Rubber plates LxWxT: 352x440x35mm 88

OD pipe 273
Rubber 354
Remarks

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