IBU MSW Confined Space
IBU MSW Confined Space
Introduction
Hazard analysis is a procedure for workplace hazards assessment that gives consideration
to potential hazards associated with the job and performing tasks, including hazard
identification, mitigation, control and communication.
This procedure does not apply to facilities HES design reviews, Integrated Hazard
Identification Studies (iHAZID) or other risk assessment studies as defined in the IBU HES
Risk Management OE Process.
This procedure applies to work performed by Chevron employees and their delegates and
contractors within Chevron Upstream and Gas.
Procedure
It is the Person Managing Control of Work’s responsibility to ensure that the appropriate
level of Hazard Analysis is carried out for all work activities within the scope of the MSW
Process.
The following steps outline the hazard analysis procedure.
Step 1: Use the Table 7 below to identify hazard potential associated with the work activity
to be performed.
Table 7. IBU Hazard Analysis Requirements
Hazard Hazard Analysis
Activity
Potential Requirement(s)
SIMOPs activities High Documented planning phase
1 activity requiring 2 or more hazard analysis (PPHA)
specialized permits and/or Documented onsite Job
documented work plans (e.g. hot Safety Analysis (JSA)
work in a confined space, hot work Undocumented Individual
during dive operations, etc.) Hazard Assessment (e.g.
Bypassing critical protections Think Incident Free (TIF);
Commercial diving activities Personal Safety Plan, and/or
Confined space activities with other tools in the Human
special hazardous conditions Performance (HP) toolbox)
Work on energized equipment over
50 volts
Excavation activities requiring
protective systems (e.g. shoring,
bracing, sloping, etc.)
Hot work in a Hazardous (Classified)
Area
Hot work in a tank or vessel
Hot tapping
Activities requiring Positive Physical
Isolation (PPI)
Complicated, complex, heavy, blind
and/or personnel lifts using man
riding baskets
Activities requiring continuous
portable gas testing/monitoring
Any activities involving explosives
(e.g. perforating, etc.)
Any activities requiring approval
from a Chevron high level manager
(e.g. facility manager, operations
manager, etc.)
Activities requiring a general permit Documented onsite Job
to work and one specialized permit Safety Analysis (JSA)
or work plan, unless the activity is Undocumented Individual
specified as having high hazard Hazard Assessment (e.g.
potential. Think Incident Free (TIF);
Activities that only require a general Personal Safety Plan, and/or
permit to work (e.g. vacuum truck Medium other tools in the Human
operations, portable gas testing, Performance (HP) toolbox)
erecting, modifying or dismantling
scaffolding, activities requiring the
use of personal fall protection
systems, etc.)
Step 2: If required per Table 7 above, use the standardized IBU Planning Phase Hazard
Analysis (PPHA) form or the MSW Permit to Work IT tool to conduct a PPHA per the
instructions listed below.
1. Document basic data associated with the job to be performed, including but
not limited to:
a. Short description of the job to be performed.
b. Identification of equipment being worked on.
c. Identification of the Jobsite location.
d. Identification of general personal protective equipment (PPE),
precautions and safeguards applicable to the job.
e. List of required tools/equipment necessary to perform the job (e.g.
crane, heavy motorized equipment, etc.).
f. List of operating and/or maintenance procedures that are required for
the job to be performed.
g. List of permits and/or documented work plans that are required for the
job to be performed.
h. Define the need for emergency response and/or technical rescue.
Likely
(e.g. incident has
occurred at this
facility and/or is
reasonably likely to
occur at any time at
this or another
facility)
Occasional
(e.g. incident has
occurred at a
similar facility and
may reasonably
occur at this or
another facility)
Unlikely
(e.g. Given current
practices and
procedures, this
incident is not likely
to occur at this or
another facility)
**Note: Hot tapping, hot work while diving, use of explosives while diving,
diving in an enclosed/confined space, entry into an inert atmosphere always
requires a Chevron high level manager (e.g. facility manager, operations
manager, etc.) approval.
Step 3: If required per Table 7, use the standardized IBU Job Safety Analysis (JSA) form to
conduct a documented onsite JSA immediately prior to performing job tasks per the
instructions listed below.
1. Document the information associated with the specific task to be performed (if
a PPHA was conducted, leverage the PPHA information), including but not
limited :
a. Short description of task to be performed.
b. Date.
c. Location of task to be performed.
d. Specify personal protective equipment (PPE) required to conduct the
task.
e. Team members that prepared the JSA.
f. List of operating and/or maintenance procedure that are required to
conduct the task.
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11. Document on the JSA via signature (wet signature) the JSA approval prior to
beginning work.
a. The onsite Person Managing Control of Work must approve the JSA.
b. Any other specified approvers (e.g. SMEs, Chevron and contractor
supervisors, etc.) documented in the PPHA.
12. Retain the onsite JSA at the work site with the work pack per the IBU Permit
to Work Procedure.
Step 4: If the work activity, per Table 7, allows for an onsite, undocumented (verbal) JSA,
follow the instructions listed below.
1. Discuss the scope of the task with the work team at the jobsite.
2. Discuss the potential hazards associated with the task.
3. Discuss how the potential hazards will be controlled.
4. Implement safeguards.
5. Discuss performance influencing factors, including but not limited to:
a. Worker(s) mental state (e.g. fatigue, morale, motivation, etc.).
b. Performance mode (i.e. skill based, rule based, knowledge based).
c. Error traps (i.e. stress, high work load, time pressure, poor
communication, vague work guidance, overconfidence, first time
performing task, distraction, first day back following days off, end of
work shift).
6. Discuss the tools, equipment, procedures and PPE necessary to complete
the task safely.
7. Reevaluate the task to ensure that it does not require a documented JSA (in
alignment with the requirements in Table 7).
8. Discuss potential scenarios that require work stoppage and a documented
JSA.
Step 5: Undocumented individual hazard assessments (IHAs) are a responsibility of each
work team member to maintain personal awareness of hazards and their associated
safeguards prior to and while conducting tasks. Use the human performance tools to
conduct an IHA.
1. Consider the following for IHA prior to conducting work:
a. Do you understand the task and how to perform it safely?
b. Have you planned all steps in the task?
c. Have you identified all hazards associated with the task?
d. Have you considered how you will control all the hazards associated
with the task?
e. Do you need help performing this task safely (e.g. additional people,
tools, equipment, procedures, etc.)?
2. Are you trained and confident that you can perform the task safely, including
but not limited to:
a. Procedural knowledge (e.g. operating, maintenance, etc.).
b. Tools and equipment knowledge (operational knowledge).
3. Consider how you will perform the task?
a. Are you able to give the task your full attention?
b. Have you identified the conditions under which you would stop work?
c. Are you performing the task as planned?
i. If so, ensure all safeguards and authorizations are in place and
proceed with work.
ii. If not, seek additional help from:
1. Other work team members.
2. Supervisors and/or Persons Managing Control of Work.
iii. Use HP tools (e.g. STAR; Self-Check; Step-by-Step, etc.).
Step 6: Close out documented JSAs in the ‘Task Completion & Lessons Learned
Discussion’ section of the JSA form per the instructions below.
1. Discuss the completed task.
2. Document the discussion on the JSA form, including but not limited to:
a. What went well?
b. Opportunities for improvement (e.g. use of additional procedures,
missed task steps, missed hazards, missing signature and/or
approvals etc.).
3. Return all documentation (i.e. JSAs, PPHAs, work pack documents) to the
control room or other centralized location for:
a. Electronic updating (if using the MSW Permit to Work IT Tool).
b. Record retention purposes.
Note: Periodic JSA focused reviews must be conducted in accordance with the IBU MSW
Leadership Engagement Procedure.
Entrant and
SCBA must be onsite
Chevron Stop Work application with the mentee
Fundamental (e.g. awareness) knowledge of: to verify
IBU Portable Gas Detection Standard competency
Mentor must be
Comprehensive: an authorized
IBU Electrical Standard experienced
Authorized Chevron Stop Work application Electrical
Electrical Person and
Person Fundamental (e.g. awareness): must be onsite
IBU PTW Procedure with the mentee
IBU HA Procedure to verify
All other IBU MSW Standards competency
Comprehensive: Mentor must be
Applicable area of expertise (e.g. Lifting & an experienced
Rigging, Excavation, etc.) Competent
Applicable IBU MSW Standard(s) for area of Person in the
Competent expertise same area of
Person IBU PTW Procedure expertise
IBU HA Procedure
Chevron Stop Work application
Fundamental (e.g. awareness):
All other IBU MSW Standards
Comprehensive: Mentor must be
IBU Confined Space Entry Standard an experienced
IBU HA Procedure Confined Space
Confined Entry
Confined space emergency procedures
Space Entry Supervisor and
Chevron Stop Work application
Supervisor must be onsite
Fundamental (e.g. awareness): with the mentee
IBU PTW Procedure to verify
All other IBU MSW Standards competency
Mentor must be
Comprehensive: an experienced
Chevron Stop Work application Confined Space
Confined Entry
Fundamental (e.g. awareness):
Space Entry Supervisor and
Watch IBU PTW Procedure must be onsite
IBU HA Procedure with the mentee
IBU MSW Standards to verify
Confined space emergency procedures competency
Introduction
Confined Space Entry requirements are designed to help prevent injuries to personnel,
property damage or adverse environmental impact. Confined spaces are defined as spaces
large enough and so configured that a worker can bodily enter and perform assigned work,
have limited or restricted means for entry or exit (e.g. tanks, vessels, furnaces, pipelines,
storage bins, hoppers, vaults, sumps, pits and excavations) and are not designed for
continuous worker occupancy.
This standard defines the IBU requirements for confined space entry, including confined
spaces with special hazardous characteristics (e.g. OSHA permit-required confined space).
This standard applies to work performed by Chevron employees and their delegates and
contractors within Chevron Upstream and Gas.
Requirements
1. Always consider alternatives before performing confined space entry (e.g. use of
mechanical tools to perform tank cleaning).
2. Confined spaces must be visibly identifiable to the workforce (e.g. signage, barricades,
etc.).
3. Measures must be in place to prevent unauthorized entry into confined spaces.
4. Always conduct a planning phase hazard analysis in accordance with the IBU Hazard
Analysis Procedure and standardized form prior to beginning confined space activities.
5. A confined space entry planning phase hazard analysis must also include, but is not
limited to:
a. Acceptable entry conditions (e.g. oxygen concentration, %LEL, etc.).
b. Gas testing frequency.
c. Personal protective equipment requirements.
d. Isolation of hazardous energy requirements.
e. Prevention of unauthorized entry into the confined space.
f. Specialized equipment (e.g. respiratory equipment, rescue equipment, etc.).
g. Continuous ventilation requirements.
h. Heat stress conditions.
6. Rescue plans must be developed for a confined space with special hazardous
characteristics and include, but are not limited to:
a. Location of trained responders (onsite and/or offsite).
b. Rescue equipment.
c. Accessibility to confined space.
d. Use of retrieval systems (e.g. chest/full-body harness with retrieval line,
wristlets, mechanical devices for vertical spaces ≥ 1.52 meters (5 feet), etc.)
to eliminate the need for entry-required rescue.
e. Required frequency of rescue drills (drills must be performed annually at a
minimum).
7. Always wait for the rescue team to arrive in emergency situations before attempting to
enter a confined space.
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8. A confined space entry permit is required for all confined space activities.
9. Confined Space entry permits must be used in conjunction with a general permit to work
in accordance with the IBU Permit to Work Procedure.
10. Work must be stopped, hazards assessed and mitigated and all permits must be
revalidated prior to work resuming when, including but not limited to:
a. The job site is left unattended for any period of time.
b. The Entry Watch leaves the confined space entry area without a qualified
replacement.
c. Gas testing results exceed acceptable atmospheric working conditions.
d. Equipment failure (e.g. portable or continuous gas testing equipment;
ventilation system, etc.).
e. An incident and/or near miss occurs.
11. A Job Safety Analysis (JSA) must be conducted at the work site in accordance with the
IBU Hazard Analysis Procedure prior to beginning confined space activities.
12. Gas detection must be performed by a Qualified Gas Tester in accordance with the IBU
Portable Gas Detection Standard when conducting confined space activities.
a. Workers have the right to observe gas testing and gas monitoring activities.
13. Confined spaces with special hazardous characteristics must include, but are not limited
to, the following additional precautions:
a. Onsite rescue team.
b. Rescue equipment.
c. Entry watch
d. Entry supervisor or equivalent.
14. Confined spaces with special hazardous characteristics must have a dedicated entry
attendant and an entry supervisor (or equivalent) that perform the following required
activities:
a. Maintains constant contact (voice and/or visual) with workers inside the
confined space.
b. Maintains the entry log onsite (at the confined space point of entry).
c. Remains outside the confined space until relieved of duty or until all workers
have exited the confined space.
d. Monitors conditions and activities to evaluate the safety of entry.
e. Understands communication protocols for emergency situations (e.g. knows
who to contact).
15. Entry into inert atmospheres is always considered a highly hazardous activity. Inert
atmosphere entry requirements include, but are not limited to the following:
a. Always consider alternative activities prior to entering inert atmospheres.
b. Always conduct a planning phase hazard analysis with input from a Subject
Matter Expert.
c. Always use written inert atmosphere entry procedures.
d. Always use an air-supplied positive pressure breathing apparatus with a self-
contained cylinder (escape set) or other independent backup air supply.
e. Always requires approval by a Chevron high level manager (e.g. facility
manager, operations manager, etc.).
16. Downgraded confined spaces do not require an onsite rescue team and entry supervisor.
To downgrade a confined space with special hazardous characteristics, the following
conditions must be met:
a. No hazardous atmosphere exists.
b. The potential for a hazardous atmosphere does not exist.
14 Revision 2.1; 17 September 2014.
Printed 21 September 2021. Uncontrolled when printed
IBU Managing Safe Work.docx
Company Confidential
IBU – Managing Safe Work